CAMDA GA8 GENERATOR 8ET

TECHNCAL DATA
Model: KDGH24-G
Frequency: 50HZ
8peed: 1500RPM
Voltage: 380V/220V, 400V/230V, 415V/240V
Fuel: Natural Gas and Biogas
8ection A Gas Gen-set
Features Features Features Features of of of of Camda Camda Camda Camda HHHH series series series series ggggas as as as genset genset genset genset
zzzz EEEExperiment xperiment xperiment xperiment---- evidentiaI evidentiaI evidentiaI evidentiaI gas gas gas gas engine engine engine engine technoIogy technoIogy technoIogy technoIogy
zzzz overhauI overhauI overhauI overhauI term: term: term: term: 18000~25000 18000~25000 18000~25000 18000~25000 hours hours hours hours
zzzz OOOOver ver ver ver 85% 85% 85% 85% co co co co----generation generation generation generation efficiency efficiency efficiency efficiency
zzzz EconomicaI EconomicaI EconomicaI EconomicaI and and and and Iow-cost Iow-cost Iow-cost Iow-cost running running running running: ::: Iower Iower Iower Iower gas gas gas gas and and and and oiI oiI oiI oiI consumption consumption consumption consumption
zzzz Specially-designed air valves, crankshaft, camshaft, pistons, ignition system and combustion chamber according
to international brands gas engine technology(Waukesha, MAN, Guascor, Doosan)
zzzz 4 air valves design for each cylinder, sufficient air intake and exhaust, more air intake, to realize higher power
output and stronger capability of load
zzzz Electronic Air/Fuel Ratio mixer, better combustion and lower emission, sufficient combustion to reduce gas
consumption and increase engine heat efficiency, effectively lessen NOX emission.
zzzz Original Cummins engine body, 90% parts made by Cummins China factory, long life and durable engine parts
produced strictly accord to SO9001-2000 nternational Quality Management System
zzzz Unique air-fuel ratio adjusting system adapting 30%~70% CH4 Methane concentration
zzzz ntegrated Crankshaft Forging for gas engine made by Cummins, different from other China brands which the
crankshaft is forged by subsections and then assembled into a whole.
zzzz Continuous rating up to 90% of prime power rating.
zzzz Exceed 10-year genset repair and maintenance experience
zzzz Low pressure gas intake, biogas no need boosting pressure
zzzz Larger displacement engine to keep much surplus for genset power output.
zzzz Sound alarm and protection system
zzzz Electrical efficiency higher 10%~20% than other China brands
z With good command of biogas anaerobic technology, we can make better biogas genset, design and testing.
z SO standard production
z Adopting high-precision special gas engine speed governor: precise speed governing, instant recovering ability
so as to fit different loads upon the three signals: rotating speed, load and temperature.
z Precisely-controlled engine air intake and exhaust time.
z Advanced ignition sensor and ECU (Electronic Control Unit) ignition system with computer core:
Precise ignition at right cylinder and right time, prompt startup ability to avoid the ratio of detonation and make
stable engine.
z Cylinder Block: High quality alloy cast iron for the rigidity performance and good stability.
z Crankshaft and Rod: Robust and fully balanced crankshaft design for a more steadily rotation and higher
strength.
z Lubrication System: Dual spin-on filter can separate impurity above 10um effectively and lower cost.
z Less accumulated carbon, reduces the abrasion between cylinder and valve, it can much prolong genset lifetime.
z Compact design: small size and weight
z Wide spare parts availability: Base on Cummins engine parts, the engine base body made of the parts from the
supplying factory for Cummins engine China factory.
z Equipped with the most well-known brand generatorLeroy Leroy Leroy Leroy Somer. Somer. Somer. Somer.
z Using advanced inteIIigent inteIIigent inteIIigent inteIIigent PLC PLC PLC PLC genset genset genset genset controIIer controIIer controIIer controIIer: capable computer chip, with full monitoring, control, alarm
and protecting function, all-in-one configuration for all kinds of demands.
z Electrical system: 24V cranking motor starting and battery charging system.
z Self-contained power genset, needs few accessories.
z Parallel operation with genset or city power grid for option.
z nstant startup configuration for option.
z Free of charge training for operation and maintenance. (at Camda headquarter)
The The The The main main main main parts parts parts parts of of of of gas gas gas gas engine engine engine engine: :::
Item Item Item Item Brand Brand Brand Brand
gnition system
gnition Unit USAALTRONC
gnition coil USAALTRONC
gnition cable USAALTRONC
gnition spark plug USAALTRONC
gnition magnetic pickup USAALTRONC
Gas mixer CAMDA
Electronic governor (governor,actuator) FUCHUANG
Cooling Way RADAOR
Air filter, Oil filter Equipped
Silencer Equipped
Fire arrestor Equipped
Gas pressure regulating valve Equipped
Tool kit Equipped
Batteries Equipped
GGGGenset enset enset enset working working working working condition condition condition condition: :::
z AcceptabIe AcceptabIe AcceptabIe AcceptabIe working working working working conditions conditions conditions conditions::::
Ambient temperature : -10+40
(antifreeze or hot water needed for below -20)
Relative humidity90%20
Altitude:500m
NormaI NormaI NormaI NormaI working working working working conditions conditions conditions conditions::::
Genset can run at rated power on the conditions:
Atmospheric Pressure: 100kPa, 100kPa, 100kPa, 100kPa, Ambient Temp: 20 20 20 20, Relative Humidity: 30% 30% 30% 30%.
z AppIied AppIied AppIied AppIied gas: gas: gas: gas:
NaturaI NaturaI NaturaI NaturaI Gas Gas Gas Gas and and and and Biogas Biogas Biogas Biogas
Acceptable fuel gas pressure: 2~10kPa
CH4 content: for natural gas85% CH4 content: for biogas55%
Gas heat value5500kcal/Nm3 (23MJ/Nm
3
). Genset output power will increase as the gas heat value increase,
if use low heat value gas for fuel(Heat value5500kcal/Nm3, it will lower the power efficiency.
Gas doesn't include free water or free materials (the size of impurities should be less than 5m.)
H2S content>200mg/Nm
3
NH3 content>20mg/Nm
3
mpurities content>30mg/Nm
3
size>5m
Water content>40g/Nm
3
, no free water.
Genset Genset Genset Genset Specification Specification Specification Specification
Gas Gas Gas Gas genset genset genset genset data data data data
Genset model KDGH KDGH KDGH KDGH24 24 24 24-G -G -G -G
Prime power (kW/KVA) 24/30
Continuous power (KW/KVA) 22/27
Connection (V) 3 Phases 4 Lines
Power factor cosfi 0.8 lagging
Frequency (Hz) 50
Rated speed (RPM) 1500
Open type Genset Overall Dimension (mm) 1800x720x1280
Soundproof type Genset Dimension (mm) 2300x1050x1700
Net weight without canopykg 900
Gas Gas Gas Gas Engine Engine Engine Engine Data Data Data Data
ModeI ModeI ModeI ModeI H HHHG4B G4B G4B G4B
Brand CAMDA
Type
4 stroke, water-cooling, dry cylinder liner, electronic-control ignition
system, pre-mixed perfect mixed burning
Cylinders& Arrangement 4L
BoreXStroke(mm) 102X120
Displacement(L) 3.92
Compression ratio 11.5:1
Aspiration Natural
Cooling Method Radiator fan water cooling
Governor type(speed regulating type) Electronic governing
Starting method Electric, 24 V motor
The The The The Iowest Iowest Iowest Iowest g gggas as as as consumption( consumption( consumption( consumption(m3/kw.h m3/kw.h m3/kw.h m3/kw.h)))) 0. 0. 0. 0.3333 for for for for naturaI naturaI naturaI naturaI gas/0.6 gas/0.6 gas/0.6 gas/0.6 for for for for biogas biogas biogas biogas
dling speedr/min 700
Oil recommended SAE 15W-40 CF4 or above
Oil consumption >1.0g/kW.h
AIternator AIternator AIternator AIternator Data Data Data Data
Brand Brand Brand Brand France France France France Leroy Leroy Leroy Leroy Somer Somer Somer Somer
ModeI ModeI ModeI ModeI LSA4 LSA4 LSA4 LSA42222....3VS3 3VS3 3VS3 3VS3//// 25.2 25.2 25.2 25.2KW KW KW KW
Rated power 25.2kW / 3 phase
Rated Voltage (V) 380~480 (0.5%)AC
Type
3 phase/4 wire, brushless, automatic voltage regulator, drip proof,
protected type.
Frequency (Hz) 50
Efficiency 90.3%
Voltage regulation 0.5 %(adjustable)
nsulation class Class H
Protection class: P 23
cooling method wind-cooling, self-heat-rejection
Voltage regulating mode Automatic voltage regulator
Compliant with international standards:
EC 60034-1, NEMA MG1.22, SO 8528/3, CSA, UL 1446, UL
1004B on request, marine regulations, etc.
Standard Standard Standard Standard Scope Scope Scope Scope of of of of SuppIy: SuppIy: SuppIy: SuppIy:
1. Brand new gas engine, 90% parts include engine body , crank shaft, cam shaft, piston, cylinder head, etc
made by DCEC (Cummins Joint Venture in China) with best quality
2. Brand new brushless France Leroy Somer alternator
3. Rating: 3 phases 4 lines. 400/230V, 50 HZ , 1500rpm, 0.8PF, P22-23, nsulation class H
4. Radiator for 40/50 ambient temperature
5. gnition system adopted USA ALTRONC
6. Emergency stop mounted
7. Battery,Battery cable and Battery charger
8. Standard tool box
9. Standard Accessory for installation (include bellows,silencer,flange,asbestos pad,Anti-rust water,screw )
10. Gas Train include Regulator valve,Electromagnetic Valve, Fire arrestor,Ball Valve (Chinese brand)
Accessories Accessories Accessories Accessories Iist Iist Iist Iist
1. Maintenance Operation manual
2. Quality certificate, Gen-sets ex-factory testing report
8ection B Optional Equipment
1.Synchronizing 1.Synchronizing 1.Synchronizing 1.Synchronizing ParaIIeI ParaIIeI ParaIIeI ParaIIeI Cabinet Cabinet Cabinet Cabinet
Model KD24-SP KD24-SP KD24-SP KD24-SP
Capacity 63A
Air breaker brand ABB
Controller Co-map GNT
Features:
1. Automatically parallel the gen-set
2. Automatically unload the gen-set
3. Programmed start and stop gen-set
4. Gen-set monitoring and protecting
5. Parallel with grid power
2.Automatic 2.Automatic 2.Automatic 2.Automatic Transfer Transfer Transfer Transfer Switch Switch Switch Switch Main Main Main Main DDDData ata ata ata
Model KDA63 KDA63 KDA63 KDA63
Capacity 63A
Transfer switch brand French brand or Chinese brand
Features:
1. Automatic start gen-set when main power failed
2. Automatic stop gen-set when main power recovered
3. 3. 3. 3. Cogeneration Cogeneration Cogeneration Cogeneration Main Main Main Main DDDData ata ata ata
Material StainIess StainIess StainIess StainIess steeI steeI steeI steeI
nlet temperature 60 degree
Outlet temperature 80 degree
Features:
1. ncrease the general efficiency
2. Hot water can be for the life and industrial use
4. 4. 4. 4. SiIent SiIent SiIent SiIent Type Type Type Type Main Main Main Main DDDData ata ata ata
Features:
1.Well-formed and compact design,the big built-in
muffler makes the noise lower.
2.Top-quality of paint to gurantee the good protection under
hard weather.
3.Weather-proof,dust-proof,sound-proof,suitable for
rigorous environment, according to P23.
4.All canopy parts are designed with modular principles and
canopy materials use strong steel board.
5.All metal canopy parts are painted by electrostatic polyester
powder paint.
6.Efficient air intake and exhaust system to ensure
stable output.
7.Scientific design and advanced techniques to reduce noise
level to 75-85db(A),materials and its covers further ensure
sound-absorbing efficiency and protection function.
8.Locks of canopy design are more convenient for the operation
and maintenance also ensure the safety of gen-set more.
9.Lifting-eye and forklift design are easy for transportation.
10.Emergency stop push button outside of canopy.
4. 4. 4. 4. CH4 CH4 CH4 CH4 Detector Detector Detector Detector and and and and AIarmer AIarmer AIarmer AIarmer
Features:
Safety security when the gas is leaking
5. 5. 5. 5. OiI OiI OiI OiI top-up top-up top-up top-up
Features:
Automatically supplement the oil for gas gen-set
6. 6. 6. 6. Gas Gas Gas Gas FiIter FiIter FiIter FiIter
Features:
Filter particle and water in the gas
6. 6. 6. 6. Emergency Emergency Emergency Emergency radiator radiator radiator radiator system system system system
Features:
1. Apply in the co-generation system
2. The jacket water temperature lower than 80 degree, which
will enter into co-generation system
3. The jacket water temperature higher than 80 degree, which
will automatically start emergency radiator system to release
the surplus heat
Section Section Section Section CCCC GeneraI GeneraI GeneraI GeneraI Information Information Information Information
1. 1. 1. 1. DeIivery DeIivery DeIivery DeIivery time: time: time: time:
Within 30 days after receiving payment or irrevocable L/C
2. 2. 2. 2. Payment Payment Payment Payment
T/T. Pay 30% deposit before producing, pay the balance before the shipment
rrevocalbe L/C at sight
3. 3. 3. 3. VVVVaIidity aIidity aIidity aIidity
20 days since the date of quotation
4. 4. 4. 4. W WWWarranty arranty arranty arranty
Genset Genset Genset Genset Iifetime Iifetime Iifetime Iifetime and and and and Warranty Warranty Warranty Warranty
LIFETIME LIFETIME LIFETIME LIFETIME
According to product design and end users' years experience, strictly following our operation manual and make
gen-set load under 85% of prime power, we guarantee the major overhaul terminal more than 15000 hours, and
lifetime is over 20 years.
AFTER AFTER AFTER AFTER SERVICE SERVICE SERVICE SERVICE
12 months or 1500 running hours warranty covering all manufacturing defects (whichever comes first)since
leaving China port, our company provides free easily-damaged parts for the faults caused by the quality of products
or raw material, but exclude the damageable parts of engine due to customer's incorrect man-made operation. After
expiration, our company provides spare parts with cost for maintenance forever.
7. 7. 7. 7. Scrubber Scrubber Scrubber Scrubber : ::: EspeciaIIy EspeciaIIy EspeciaIIy EspeciaIIy for for for for biogas biogas biogas biogas
Features:
1. Desulfurization
2. De-dust
3. De-water
4. ncrease pressure
5. Steady pressure
6. Change desulfurizer without stopping genset