Lennox SunSource Home Energy Retail Book July 2013

Lennox SunSource Home Energy System
Retail Sales Book Complied by John Flinn, Lennox TM
Section # 2013 SunSource Home Energy Retail Book Revised July #1 #2 #3 #4 #5 #6 #7 #8 #9 Beyond A Simple Way to Go Solar Are You a SunSource Solar-Ready Dealer? SunSource Home Energy System Planning Checklist SunSource FAQs Leave for Homeowner Efficiencies of the XC25/ XC21/ XC17 Efficiencies of the XP25/ XP21/ XP17 SunSource System Components List of Modifications to Home SunSource Communication Brochure Speedometer of System Solar Incentives/ Rebates /Loan Programs Federal & State of Maryland (SRECs) Solar Renewable Energy Certificates -What they are and how your Customer can Profit from them. Net Metering What it is and the benefits of it. PV WATTS DATA How much Energy will your Solar Array Produce Net Costing Sheets Materials Work Sheet How to price up your customers individual SunSource Home Energy System Consumer Incentive Worksheet Show your Customer how affordable the SunSource Home Energy System will be. Score Selling System A Consultative Sales Approach - SolarWorld Installation Best Practices - SolarWorld Sunfixplus Pitched Roof Mounting System
#10
#11
#12
#13 #14
Section # 2013 SunSource Home Energy Retail Book Revised July #15 - Enphase Microinverter Model M215 - Enphase Quickstart Guide - Envoy Communications Gateway SunSource Home Energy System Solar
#16 #17
#18 #19
Subpanel
SolarWorld The SolarWorld Standard Our Quality Commitment

SunSource Home Energy System Frequently Asked Questions SolarWorld Awards
beyond
A simple way to go solar. And save on energy costs.

With demand for electricity rising, right along with energy costs, a typical homeowner can easily spend hundreds of dollars a month on utility bills, which can be the equivalent of a house payment. The bulk of a homes energy costs, up to 54%,* comes from heating and cooling. Fortunately, theres a bright spot.
The SunSource Home Energy System puts you in control of your monthly bills by creating and using solar energy, reducing your need for electricity from your utility provider. Solar energy generated by the system is first used to power your heat pump or air conditioner. When your heating and cooling system is not in use, the solar energy can operate other appliances and electronics. Any excess energy thats not needed will be sent back to the utility company, possibly entitling you to a credit.
U.S. Household Energy Consumption
54%
H Co eati ol ng in a g nd Co st s
Power from the sun also has major benefits for the environment. It reduces the need for electricity generated by power plants, which in turn leads to a reduction in greenhouse gas emissions.
an idea thats beyond brilliant

More efficient than a home comfort system
As a home energy system, complete with a Lennox solar-ready heat pump or air conditioner and SolarWorld solar modules, SunSource is different from a typical home comfort system in that it harnesses the abundant, clean and completely free energy of the sun to reduce your homes utility operating costs. (See page 7 for savings estimates.)
Simpler and more affordable than a solar-only system

The cornerstone of the SunSource Home Energy System is a high-efficiency air conditioner or heat pump from the Dave Lennox Signature Collection. These units come solar-ready, which means they can be easily integrated with solar modules in a solar energy system, if and when you want one. You can start small, with four to six modules, and add more (up to 17 total, per outdoor unit) when budget permits. 30% of the cost of the solar modules, including installation, may be offset by government tax credits.** Because the Lennox air conditioner or heat pump is solar-ready, you may also receive up to a $1039 tax credit.*** And, you may receive up to an additional $500 energy efficiency tax credit for the heat pump or air conditioner. Consult your tax advisor for more information. The system may also qualify for state and local tax credits, as well as rebates and other incentives from local utility companies. Ask your local Lennox Dealer for more information.
* U.S. Department of Energy statistics. ** The SunSource Home Energy System meets the requirements for federal tax credits listed under the U.S. Emergency Economic Stabilization Act of 2008, covering 30% of the cost of the solar modules, including installation. ***Based on the $11,541 retail cost of the XC/XP25 5-ton unit ($11,541 x 9%). To learn more, review the actual IRS specifications for each credit, visit the Tax Credits for Energy Efficiency section at www.energystar.gov.
SunSource Home Energy System
The simplest way to bring money-saving solar power into the home
Solar power for heating and cooling and beyond.

How the system works to reduce your utility costs
The SunSource Home Energy System allows you to tap into the utility-saving benefits of solar. Heres how: Solar modules* harness clean, sustainable energy from the sun and send it to a SunSource Solar-Ready heat pump or air conditioner.
Future Modules Solar Modules
PerformanceMonitoring Website Standard Outlet Communication Module Broadband Internet Connection
Solar energy is first used to meet heating and cooling demands. When the heat pump or air conditioner isnt running, the system powers lighting, Electrical Panel appliances and other electronics in the home. Any surplus power goes back to your utility company for a SunSource Solar-Ready outdoor unit Offers many innovative possible credit.** features beyond solar technology designed to deliver optimal comfort and efficiency. Six models are available: A communication module allows you to see how your home energy system is working to lower your utility operating costs. It also shows the environmental benefits of using renewable energy for your home. XP25/XC25 The most precise and efficient heat pump and air conditioner you can buy***
Condensing Unit
Variable-speed inverter controlled motor provides a quiet and consistent flow of air for an ideal balance of temperature and humidity Efficiency ratings of up to 25.00 SEER XP21/XC21 The quietest and most efficient two-stage heat pump and central air conditioner you can buy Two-stage operation, combined with exclusive SilentComfort technology, allows the units to run at low speed most of the time to maximize comfort and efficiency, while reducing sound levels
The SunSource Home Energy System is powered by SolarWorld solar panels made in the U.S.A.
Efficiency ratings of up to 21.00 SEER XP17/XC17 The most efficient single-stage heat pump and central air conditioner you can buy Engineered with exclusive SilentComfort technology Efficiency ratings of up to 18.00 SEER
Communication module Sends performance information for each solar module to a website, where you can view system status. Performance-monitoring website This website gives you 24/7 access to real-time data showing system status, energy production, and environmental benefits, including carbon offsets. Monitoring service is provided free for the life of the system. Performance information can be viewed at a glance or in detail, including graphs, totals by day/week/ month/lifetime and via time-lapse videos. Info can also be accessed by web-enabled mobile devices. Displays an aerial view of your roof and solar module configuration, so you can see energy production information for each module.
Solar modules Unlike typical solar-panel systems, which have one large inverter for the complete array, each SunSource module has its own scaled-down microinverter that converts solar energy into usable electrical power. This has three key advantages: A dedicated microinverter for each module allows a higher capture of solar energy, compared to traditional single-inverter systems. You have the flexibility to start small and add more modules at a later date for greater energy savings.
Any issue that might affect one module, like tree shading or cloud cover, doesnt impact the operation of other modules. Time-lapse videos of your solar array show how power generation is affected by the sun and obstructions Beyond efficient performance, such as shade trees. the modules offer superb durability and aesthetics: Modules are weather- and impact-resistant. Models available with silver or black frames. Modules can be easily maintained and serviced.
*Maximum of 17 solar modules per outdoor SunSource Solar-Ready unit. **Check with the utility company in your area, as credits are determined and regulated on a state-by-state basis. *** Efficiency claim based on comparison of air conditioning and heat pump products SEER as published in AHRI (January 2013). Actual system combination efficiency may vary; consult a Lennox Dealer or AHRI for exact system efficiencies. Precision claim based on the cooling capacity range of the XC/XP25-036 units as compared to equivalent-sized competitive variable capacity compressor units. A combination of sound ratings established per AHRIs test standard: 270; and efficiency ratings established per AHRIs test standard: ANSI/AHRI 210/240-2008 of two-stage central AC/HP equipment. The Seasonal Energy Efficiency Ratio is a cooling efficiency rating for air conditioners and heat pumps. The higher the SEER, the better the energy performance, the more you save. Efficiency claim based on comparison of single-stage air conditioning products SEER as published in AHRI (December 2009). Actual system combination efficiency may vary. Consult a Lennox Dealer or AHRI (www.ahridirectory.org) for exact system efficiencies. According to tests conducted by Enphase Energy, Inc. Performance-monitoring website provided by an independent third party, Enphase Energy, Inc.
A system with possibilities beyond the immediate horizon.

Overall Impact of the SunSource Home Energy System on Heating and Cooling Costs
Estimated annual operating cost savings* of a 3-ton XC25 air conditioner (AC) or XP25 heat pump (HP) with solar modules, compared to a 10 SEER AC or 10 SEER/7.0 HSPF HP.
with 6 Modules HP Region 1 Region 2 Region 3 Region 4 Region 5
includes Canada**
with 12 Modules AC 83% 95% 111% 135% 208% 294% HP 98% 105% 99% 82% 65% 102% AC 108% 131% 162% 211% 356% 530%
with 17 Modules HP 117% 128% 121% 100% 82% 127% AC 128% 161% 205% 274% 480% 726%
76% 78% 73% 59% 45% 72%
Region 6
Air conditioners typically only run during the summer, so they have lower annual operating costs than heat pumps, which are used year-round for heating and cooling needs. Less annual energy consumption for ACs translates to greater savings percentages.
Climate Regions
Region 1 Region 2 Region 3 Region 4 Region 5 Region 6
* Equipment cost-savings estimates are based on the U.S. Department of Energy (DOE) annual performance factor (APF) method for heat pumps (10CFR part 430). Estimates of annual solar energy production are calculated for a centrally located city in each DOE heating region, using National Renewable Energy Laboratorys (NREL) PVWatts, Version 1. **Percent savings for Canada based on 2750 heating load hours (same as US region 5). Northern regions of Canada may have even higher heating load hours.
Were obsessed with the pursuit of creating perfect air, and doing so with absolute efficiency.
Since 1895, Lennox has been on a continuous quest to reinvent home comfort. Perfect air is our purpose and our obsession. Today, that pursuit takes shape in many innovative ways: the most precise and energy-efficient air conditioners, the most efficient and quietest furnaces, heat pumps, Wi-Fi-enabled thermostats, air handlers, air cleaners, small-space comfort systems, boilers and more.
Choice of solar-ready systems

All new heat pumps and air conditioners from the Dave Lennox Signature Collection are solarready, which means they can be easily integrated with solar modules in a complete SunSource Home Energy System.
Peace-of-mind protection*
In addition to world-class quality from a name you can trust, you can take comfort knowing the SunSource Home Energy System is backed by solid warranties: XP25/XC25, XP21/XC21 and XP17/XC17 solarready heat pumps and air conditioners include a 10-year limited warranty on the compressor and covered components. Solar modules from Lennox partner SolarWorld are made in the U.S.A. and come with a 25-year performance guarantee and product workmanship warranty of 10 years. The Enphase microinverters include a 25-year limited warranty.
Dealers you can count on

You can trust Lennox Dealers to design the right system for your home, install it properly, and keep it running perfectly for many years to come. Because Lennox has more than 6,000 dealers throughout North America, you can rest assured theres a dealer near you.
Lennox is proud to be named a four-time winner of the ENERGY STAR Manufacturing Partner of the Year award by the U.S. Environmental Protection Agency and the Department of Energy. We are the first manufacturer in the heating and cooling industry to receive this prestigious award, which reflects our ongoing leadership in environmentally responsible climate control.
* Warranties apply when modules are installed under normal residential application, use and service conditions. Some limitations apply. See your local Lennox Dealer for full details.
A system beyond compare.

Heating and cooling systems from the Dave Lennox Signature Collection have always been a cut above when it comes to innovation. The SunSource
Home Energy System is light years ahead of competitors offerings, especially when combined with the Lennoxproducts below:
Matching your system

Replacing only one part of a system may result in a mismatch that compromises energy efficiency. For best performance, its a good idea to replace the entire system at once.
Optimizing your system

The SunSource Home Energy System offers ultimate comfort and efficiency when its integrated with the following: iComfort Technology Allows SunSourceenabled cooling systems to exchange information with other home comfort system components and make adjustments as needed, so that you feel comfortable without thinking about it. iHarmony Zoning System Divides your home into up to four separate, customizable comfort zones.
SLP98V
The quietest high-efficiency furnace you can buy*
PureAir Air Purification System
Cleans the air inside your home better than any other single system you can buy
Healthy Climate Solutions

Wide array of options beyond air purification, including industry-leading dehumidification, all designed to improve air quality without producing ozone
iComfort Wi-Fi Thermostat* *

Offers advanced, innovative features like remote access, emailed system alerts, a five-day weather forecast, precise temperature control and much more
For a complete list of the registered and common law trademarks owned by Lennox Industries Inc., please visit www.lennox.com.
* Based on sound pressure levels during steady-state, high-fire and low-fire operation of Lennox SLP98VUH070V36B and leading competitive units as of March 2010 at mid-point temperature rise and minimum external static pressure when set up per Section 4.4.4 of AHRI 260-2012. Efficiency ratings of all SLP98V models established per test standard: ANSI/ASHRAE 103-2007. **Must be installed with an iComfort-enabled outdoor unit.
www.lennox.com 1-800-9-LENNOX
2013 Lennox Industries Inc. All rights reserved. PC74647 06/13 (72W36)
Are you a SunSource Solar-Ready Dealer?

The SunSource Home Energy System provides a remarkable growth opportunity for your business, allowing you to tap into growing consumer demand for lower utility costs. It combines the benefits of a high-efficiency HVAC system with that of a solarpower system in one innovative solution. Are you solar-ready? The following checklist will show you the way.
SOLAR READY
Patent Pending
SunSource Solar-Ready Dealer Checklist:

Complete recommended training modules Sales and technical training available via online eLearning, webinars or live sessions By participating in the training currently offered and any future sessions, Lennox Dealers will earn the SunSource Solar-Ready Dealer designation that will be added as an icon on the Lennox.com dealer locator. Investigate local certification requirements for residential solar installations These may include licensing for electrical, solar and roofing Investigate local jurisdiction code requirements for solar installations Determine local utility requirements for grid interconnection Research available federal, state, local and utility company rebates and incentives in your area The Database of State Incentives for Renewables & Efficiency (DSIRESolar) provides a good starting point to learn what is available in your area: http://www.dsireusa.org/solar Review all Lennox SunSource Home Energy System literature available on DaveNet Consider partnering with a solar installer in your area. You can find certified solar installers using the following resources: North American Board of Certified Energy Practitioners (NABCEP) website: www.nabcep.org Your local Yellow Pages Consider pursuing a solar training or certification program. For more information check the following online sites: U.S. DOE: http://www1.eere.energy.gov/solar/professionalresources.html Solar Energy International: http://www.solarenergy.org Interstate Renewable Energy Council: http://irecusa.org
www.lennoxdavenet.com 1-800-4-LENNOX
2010 Lennox Industries Inc. PC61999 05/10
SUNSOURCE HOME ENERGY SYSTEM PLANNING CHECKLIST

Lennox Industries, Copyright 2013 50715701 3/2013 Supersedes 506546-01

CUSTOMER NAME: CUSTOMER ADDRESS (STREET, CITY, STATE AND ZIP CODE) DATE:
ELECTRIC UTILITY: SECTION I * SITE AND CUSTOMER

The utilityinteractive SunSource Home Energy System is for splitphase power (typical residential service) and will only interconnect and supply power if the grid power meets the following specifications:
L1 L2 voltage measures between 211 Volts and 264 Volts Line to neutral/ground voltage measures between 106 and 132 Volts Frequency measures between 59.3 Hz and 60.5 Hz
YES NO YES
1.
Does site have 240VAC splitphase power?
A. Does site have good southern exposure? 2. B. Is it free of shading?
Perform a solar site survey using a Solar Pathfinder or other survey tool to assess the solar resource available. Next, use the webbased program, PVWatts (version 1), from the National Re newable Energy Lab, to estimate the monthly and annual solar energy genera tion potential
NO YES
NOTE: For more information concerning Solar Pathfinder, see Lennox Corp 1312L2, Application and Design Guidelines for more information. 1. Is there enough area for the solar modules? One solar module requires about 15 to 20 square feet.
NO YES NO YES
3.
Is the roof suitable for mounting solar modules?
2. What type of roof is it? There are four different types of roof flashings to accommodate the more common styles of roofs. (Since the solar modules must be removed during a reroof, it is best not to install the solar modules on a roof in poor condition. Take note of the pitch of the roof and the height of the eaves. OSHA has fall protection compliance guidelines. For example, see OSHA Directive STD 0300001. Generally, the distribution panel should be rated 100 AMP or more for one SunSource Home Energy System installation. (For two systems, the panel should be 200 AMP or larger. (See also Code Compliance section) There are two different ways to wirein the solar power system. This step in the planning phase helps determine which method will be faster and easier to use. If the HVAC outdoor unit is nearest to the solar modules it is probably easier to use the Lennox Solar Subpanel and bring the solar power circuit to the unit. If the electrical distribution panel is closer to the solar modules than the outdoor unit, then it may be easier to bring the solar power circuit to the panel.
4.
Is the homes electrical distribution panel ad equate?
NO HVAC PANEL
5.
Will the solar modules be closer to HVAC (outdoor unit) or distribution pan el?

If the solar power circuit connects to the HVAC outdoor unit, the HVAC branch circuit breaker (in the distribution panel) will need to be relocated to a slot that is at the opposite end from the main breaker. If the solar power circuit is run dir ectly to the distribution panel, a new 20 AMP, 2pole breaker will need to be in stalled in one of the slots that is at the opposite end from the main breaker. This step is to get an early view of issues such as no available slots or difficulty relo cating the HVAC branch circuit breaker. In addition, the back feed breaker, whether it is the HVAC branch circuit breaker or a separate 20 AMP breaker, is suitable if it is a conventional breaker and the terminals are NOT marked Line and Load. It should not be a GFCI or arcfault type circuit breaker. An Internet connection, with broadband router is required for the Envoy Com munications Gateway to connect to the monitoring service. While use of the Envoy and the service are highly recommended, they are not required for the solar power system to operate. NOTE: There are some instances when a Communications Booster may be re quired to insure reliable data communication. EASY HARD
6.
Check for ease of modi fications to distribution panel.
YES NO YES NO
7.
Does the customer have an always on Internet connection?
8.
Are there HOA restric tions?
Home Owners Associations (HOA) may require a plan to be submitted for approval SECTION II INTERCONNECTION AND NETMETERING
YES 9. Does the electric utility have a netmetering pro gram? It is necessary to notify the electric utility of the customer's intention to install a utilityinteractive solar power generation system. Most utilities are familiar with these systems and will already have a policy and rules for "netmetering". NO YES NO YES NO YES NO
9.
Does the utility program have any special require ments?
Some utilities will require an indicating, lockable disconnect switch on the solar power system. If the utility has some form of incentive program, they may re quire the solar power system to be submetered. When the utility has require ments like this, they sometimes provides the required hardware.
11.
If there is an incentive program, is there a min imum kW threshold?
For example, some utilities require a 1kW and 2kW threshold for some rebate /incentive programs.
12.
Does customer under stand this is not a grid in dependent system?
It is important to make sure the customer understands that this is a utilityinter active PV system and WILL NOT generate power when the grid is down. In ad dition the SunSource Home Energy System will not produce power concur rently with a backup generator. In almost all US jurisdictions, the National Electric Code (NEC) will be cited as the authority for electrical inspections and in Canada, it is the Canadian Electric Code (CE Code). There may be additional local requirements. NEC section 690 gives the requirements for solar PV installations. Wind load calculations are sometimes requested by code officials. If this is the first time to install a SunSource Home Energy System in this juris diction, it is advisable to meet with the local inspection department to find out what requirements exist. This will save time in the long run since the permit sub mission can address any special requirements.
YES NO
13
Have all the local elec trical code requirements been identified?

YES 14 Is grounding electrode required for the solar PV systems? Solar PV AC modules are not required by the NEC to have a separate ground ing electrode but the local jurisdiction may require one to be installed. NO
This checklist is to be used as an aid in assessing the conditions that prevail at a particular site. A NO check box answer does not necessarily mean a system cannot be installed. Rather, it means that there may be special activities, such as ex tra electrical work required. FOR MORE DETAILED INFORMATION, SEE LENNOX CORP. 1312L2, SUNSOURCE HOME ENERGY SYSTEM AP PLICATION AND DESIGN GUIDELINES. NOTES:

Frequently Asked Questions
The SunSource Home Energy System is the simplest way to bring money-saving solar power into the home.
General Information
Q: What are some of the advantages of solar power? A: Solar power has a number of substantial advantages, from economical to environmental:
Readily available. Electricity generated from sunlight is free and limitless. Energy savings. A SunSource Home Energy System with only one solar module can save you money on your monthly utility bills. The U.S. federal government and some states provide a tax credit for renewable-energy systems. Depending on where you live, you may also be eligible for incentives through your utility company. To find out what incentives are available in your area, visit the Database of State Incentives for Renewables and Efficiency at dsireusa.org. Virtually no environmental impact. Solar is a fast-developing renewable energy source because as the energy is generated it produces no coincident air pollution or hazardous waste. By comparison, electricity generated by coal and gas-fired power plants produces carbon dioxide emissions that are believed to contribute to climate change and pollution. Can be expanded over time. The SunSource system gives you the flexibility to start small and add more roof modules at a later date for greater energy savings.
Q: Does solar work if I dont live in the West? A: No matter where you live, you can take advantage of the money-saving benefits of the SunSource
Home Energy System.
Q: Does solar add value to my home? A: Significant incentives make solar power a wise home investment. Surveys conducted by the U.S.
Department of Housing and Urban Development have shown that, for every $1,000 saved per year, $20,000 may be added to a homes value.
Q: Will I need to carry any special insurance? A: If your electric utility offers net metering or any other incentives for installing a renewable-energy
system, they will likely require that you enter into an interconnection agreement. A standard homeowners insurance policy is usually adequate to meet the utilitys requirements. See your local utility company for details.
Q: Will I need a building permit? A: Yes. Youll need to obtain building permits to install a SunSource Home Energy System. Building
and electrical codes may also apply. Most jurisdictions have building codes that fully accommodate solar energy technology. Your Lennox Dealer will include the price for permits in your cost estimate.
Q: Do I need approval from my homeowners association? A: Homeowners associations ability to restrict or prohibit installation of residential solar devices
varies. To see if your state has such laws in place visit dsireusa.org. If you belong to a homeowners association, review your covenants for details.
Q: What do terms like on-grid and grid-tied mean? A: On-grid solar systems, also called grid-tied systems, are connected to the utility electrical network
in your area. SunSource is an on-grid system designed to help you lower your utility operating costs and take advantage of incentives from utility companies. Off-grid refers to typically more expensive systems that are not connected to the utility electrical grid.
Q: How do I know if a SunSource Home Energy System will work for my home? A: SunSource systems are suitable for almost any location in North America and are adaptable to
almost any roof type.
Q: How long does it take to install a SunSource system? A: A qualified Lennox Home Energy Consultant can install the system in one day once the plans are
approved. The system can be running in as little as a few hours, depending on the number of solar modules installed and the roof slope and type.
Information on Energy Incentives

Q: Who provides energy incentives? A: In the U.S., financial incentives are available at the federal and local levels to support the use
of renewable energy: Federal tax credits. The SunSource Home Energy System meets the requirements for federal tax credits listed under the Emergency Economic Stabilization Act of 2008, which covers 30% of the cost of the solar modules, including installation. You can also receive a tax credit equal to 9% of the total retail cost of the solar-ready heat pump or air conditioner thats at the heart of the system. For more information, consult your tax advisor. State tax credits. According to dsireusa.org, there are about 47 states and 600 electric utilities across the U.S. that provide incentives for renewable-energy systems. Utility net metering. If your utility company offers net-metering agreements, you may be able to receive a credit for any surplus power generated thats not used in your home, and is fed back to your utility company. To find out if you can get rebates and credits for your excess power generation, check with your local utility company or visit dsireusa.org.
System Performance Information

Q: How does the system work? A: The SunSource Home Energy System reduces the amount of electricity needed from your utility
provider to put you in control of your utility bills. This energy-saving system harnesses solar energy and uses it firstbefore using electricity from the utility companyto power your heat pump or air conditioner. The solar power thats collected can also operate other appliances and electronics when the heating and cooling system is not in use. Whats more, if the SunSource system generates more solar power than is needed, that power will be sent back to the utility company, possibly entitling homeowners to a credit. For more details on how the different system components work together to lower your utility bills, view our solar house on Lennox.com.
Q: Will the system work at night and on cloudy days? A: Your system will not work at night because the solar modules need sunlight to produce power. Solar
modules will still produce power on cloudy or overcast days, but at a reduced level.
Q: How long will the system last? A: We stand behind the Lennox name and the quality that has made us a global leader in home comfort.
Because the SunSource Home Energy System is backed by Lennox, you can take comfort knowing its built to exacting standards. Our warranties are designed to give you added peace of mind: Solar-ready heat pumps and air conditioners from the Dave Lennox Signature Collection include a 10-year limited warranty on the compressor and covered components. Solar modules include a 5-year limited warranty against defects from faulty workmanship or damage to the surface. The modules have a 12-year limited performance guarantee that covers a power output of less than 90%, and a 25-year limited performance guarantee that applies to a power output of less than 80%. Microinverters include a 15-year limited warranty against defects in workmanship and materials. Some restrictions apply. See your local Lennox Dealer for full warranty details.
Q: How do I know my system is performing to its full potential? A: The SunSource Home Energy System comes with a communication module that sends performance
data for each module to a website, where you can view systems status, energy production and environmental benefits, including carbon offsets, online in real time.
Q: Do I need an Internet connection to use the communication module? A: Yes, an Internet connection is required to receive the full benefits of the online monitoring system, and
to view energy production and environmental benefit information. The monitoring service is provided for free.*
Q: Will going solar compromise my comfort in any way? A: At the heart of the SunSource Home Energy System is a solar-ready heat pump or air conditioner
designed to deliver the same optimal comfort and high-efficiency performance offered by other systems from the Dave Lennox Signature Collection, Lennox finest offering of heating and cooling systems.
Q: What happens if the power goes out? A: In the event of a power outage caused by a storm or some other problem, the SunSource system will
shut off. Once power is restored by your utility company, the system should turn back on automatically along with lighting, appliances and other household electronics.
*Performance-monitoring website provided by an independent third party, Enphase Energy, Inc.
Information on Solar Modules

Q: Are the solar modules easily damaged? A: The modules are made of tempered glass and are laminated to a resilient substrate. They are
rugged, durable and weather- and impact-resistant.
Q: Will the modules look awkward or obtrusive on my home? A: The hardware that mounts the modules to your roof allows them to integrate nearly flush with the
surface for a discreet appearance that does not detract from the overall appeal of your house.
Q: Will I need a new roof before the modules are installed? A: The ideal situation for installing solar is to have a roof thats in good condition. That way, you wont
have to bear the cost of re-installing the solar modules if your roof needs to be replaced or repaired within a few years.
Q: Do the modules need to face south? A: Yes, south-facing modules are best to maximize sun exposure. The closer to south the system faces,
the greater the electrical output from the solar modules.
Q: What happens if the solar modules are shaded? A: Ideally, the solar modules should be installed in areas where they are free from obstructions that
can cause shading, such as trees and buildings. But the unique design of the modules could provide energy savings, despite varying climate and lighting conditions. Unlike typical solar-panel systems, which have one inverter for the complete array, each SunSource module has its own microinverter that converts solar energy into usable electrical power. So any issue that might affect one module, such as a shadow from a chimney, doesnt impact the other modules.
Q: What happens if the solar modules are covered by snow? A: Our solar panels are installed at an angle on the roof, which may allow the snow to slide down
and melt within a short period of time under normal circumstances. In the event of an extreme accumulation, you may need to brush off the snow to get solar power.
Q: Do I need to clean the solar modules? A: In most regions, rain cleans them off automatically. However, if you live in a dusty industrial area,
you may see a performance improvement from periodically spraying the panels with water. Please note that detergents and high-pressure hoses should never be used for cleaning.
Buying a System
Q: How can I get started with solar energy? A: Talk to your local Lennox Dealer, who will stop by your home to help you decide which Dave Lennox
Signature Collection system best suits your needs, and how many solar modules to add now or over time.
2011 Lennox Industries Inc. PC68383 12/11 (71W92)
Air Conditioner Savings

The simplest way to bring money-saving solar power into your home.
The SunSource Home Energy System provides significant reductions in your utility costs. With as few as four or as many as 17 solar modules (per outdoor unit), the SunSource system converts free, abundant solar energy into electricity for cooling your homeand more!
Discover your potential cooling-cost savings.

Estimated annual operating cost savings* of a 3-ton XC25, XC21 or XC17 air conditioner with solar modules,** compared to a 10 SEER air conditioner.
4 75% 68% 58% 83% 76% 67% 94% 87% 78% 110% 103% 95% 158% 151% 146% 216% 209% 208% 5 79% 72% 63% 89% 82% 73% 102% 95% 87% 122% 116% 108% 183% 176% 172% 255% 248% 249% 6 83% 76% 67% 95% 88% 79% 111% 104% 96% 135% 128% 122% 208% 201% 199% 294% 288% 291% 7 87% 81% 71% 101% 94% 86% 119% 112% 105% 148% 141% 135% 232% 225% 225% 334% 327% 332% 8 91% 85% 75% 107% 100% 92% 128% 121% 114% 160% 153% 148% 257% 250% 251% 373% 366% 374% Number of Solar Modules 9 10 11 95% 99% 103% 89% 93% 97% 80% 84% 88% 113% 119% 125% 106% 112% 118% 98% 105% 111% 137% 145% 154% 130% 138% 147% 123% 132% 141% 173% 186% 198% 166% 179% 191% 162% 175% 189% 282% 307% 331% 275% 300% 324% 277% 304% 330% 412% 451% 490% 405% 444% 484% 416% 457% 499% 12 108% 101% 92% 131% 124% 118% 162% 155% 150% 211% 204% 202% 356% 349% 356% 530% 523% 540% 13 112% 105% 97% 137% 130% 124% 171% 164% 160% 224% 217% 216% 381% 374% 382% 569% 562% 582% 14 116% 109% 101% 143% 136% 130% 179% 172% 169% 236% 229% 229% 405% 399% 409% 608% 601% 624% 15 120% 113% 105% 149% 142% 137% 188% 181% 178% 249% 242% 242% 430% 423% 435% 647% 640% 665% 16 124% 117% 109% 155% 148% 143% 197% 190% 187% 261% 255% 256% 455% 448% 461% 686% 680% 707% 17 128% 121% 114% 161% 154% 149% 205% 198% 196% 274% 267% 269% 480% 473% 487% 726% 719% 749%
XC25 XC21 XC17 XC25 XC21 XC17 XC25 XC21 XC17 XC25 XC21 XC17 XC25 XC21 XC17 XC25 XC21 XC17
Climate Regions
Includes Canada***
* Equipment cost-savings estimates are based on the U.S. Department of Energy (DOE) annual performance factor (APF) method for heat pumps (10CFR part 430). Estimates of annual solar energy production are calculated for a centrally located city in each DOE heating region, using National Renewable Energy Laboratorys (NREL) PVWatts, Version 1. **Based on 270 watt solar module from SolarWorld. *** Percent savings for Canada based on 2750 heating load hours (same as U.S. region 5). Northern regions of Canada may have even higher heating load hours.
2013 Lennox Industries Inc. PC74910 06/13 (10N54)
Heat Pump Savings

Discover your potential cooling- and heating-cost savings.
Estimated annual operating cost savings* of a 3-ton XP25, XP21 or XP17 heat pump with solar modules,** compared to a 10 SEER/7.0 HSPF heat pump.
4 68% 60% 53% 69% 60% 54% 64% 55% 51% 52% 46% 43% 38% 34% 34% 62% 48% 50% 5 72% 63% 57% 73% 64% 59% 68% 59% 55% 55% 49% 47% 42% 38% 37% 67% 53% 55% 6 76% 67% 60% 78% 69% 63% 73% 63% 59% 59% 53% 51% 45% 41% 41% 72% 58% 60% 7 79% 71% 64% 83% 73% 68% 77% 68% 64% 63% 57% 54% 48% 45% 44% 77% 63% 65% 8 83% 75% 68% 87% 78% 72% 81% 72% 68% 67% 61% 58% 52% 48% 47% 82% 68% 70% Number of Solar Modules 9 10 11 87% 91% 95% 78% 82% 86% 72% 75% 79% 92% 96% 101% 83% 87% 92% 77% 81% 86% 86% 90% 95% 77% 81% 85% 72% 77% 81% 70% 74% 78% 64% 68% 72% 62% 65% 69% 55% 59% 62% 51% 55% 58% 51% 54% 58% 87% 92% 97% 73% 78% 83% 75% 80% 85% 12 98% 90% 83% 105% 96% 90% 99% 90% 86% 82% 75% 73% 65% 62% 61% 102% 88% 90% 13 102% 94% 86% 110% 101% 95% 103% 94% 90% 85% 79% 76% 69% 65% 64% 107% 93% 96% 14 106% 97% 90% 115% 105% 99% 108% 99% 94% 89% 83% 80% 72% 68% 68% 112% 98% 101% 15 110% 101% 94% 119% 110% 104% 112% 103% 99% 93% 87% 84% 76% 72% 71% 117% 103% 106% 16 113% 105% 97% 124% 115% 108% 117% 108% 103% 96% 90% 87% 79% 75% 75% 122% 109% 111% 17 117% 109% 101% 128% 119% 113% 121% 112% 107% 100% 94% 91% 82% 79% 78% 127% 114% 116%
XP25 XP21 XP17 XP25 XP21 XP17 XP25 XP21 XP17 XP25 XP21 XP17 XP25 XP21 XP17 XP25 XP17 XP21
Climate Regions
Includes Canada***
* Equipment cost-savings estimates are based on the U.S. Department of Energy (DOE) annual performance factor (APF) method for heat pumps (10CFR part 430). Estimates of annual solar energy production are calculated for a centrally located city in each DOE heating region, using National Renewable Energy Laboratorys (NREL) PVWatts, Version 1. **Based on 270 watt solar module from SolarWorld. *** Percent savings for Canada based on 2750 heating load hours (same as U.S. region 5). Northern regions of Canada may have even higher heating load hours.
2013 Lennox Industries Inc. PC74910 06/13 (10N54)
SUNSOURCE HOME ENERGY SYSTEM - SOLARWORLD PRE-ENGINEERED KITS - ORDERING PROCESS FOR DEALERS
BLACK FRAME
B
START
Solar Module Frame Black or Silver?
(Quantity) Solar Modules + (Quantity) Enphase Microinverters (4) 10G11 + (4) 10G37 (6) 10G11 + (6) 10G37 (8) 10G11 + (8) 10G37 (12) 10G11 + (12) 10G37 (16) 10G11 + (16) 10G37 SILVER FRAME (Quantity) Solar Modules + (Quantity) Enphase Microinverters (4) 10G01 + (4) 10G37 (6) 10G01 + (6) 10G37 (8) 10G01 + (8) 10G37 (12) 10G01 + (12) 10G37 (16) 10G01 + (16) 10G37 + + + + + + + + + +
Installation Package (1) 10J08 (1) 10J16 (1) 10J17 (1) 10J19 (1) 10J20
C
ROOF MOUNT TYPE NOTE - Order TWICE the amount of Roof Mounts as Solar Modules! Composition Shingle, Black Composition Shingle, Silver Standing Seam Roof, S-5! S-5-U M8
E
Catalog No. 10K40 10K39 10J43 10J44 10K45 10K43 10J46 10J45 Tile Roof SolaDeck JBOX (10K57)
D
Composition/ Standing Seam/ Metal Roof SolaDeck JBOX (10M04)
(1 each) (1 each) (1 each) (1 each) (1 each) (1 each) (1 each)
1 Include Enphase Envoy Communications Gateway? (Y4263)
No
E nphase Envoy Communications Gateway
includes lifetime monitoring.
Trapezoid Metal Roof, S-5! VersaBracket (1 each) Installation Package (1) 10K31 (1) 10K32 (1) 10K33 (1) 10K34 (1) 10K38 Flat Tile Roof, Black Flat Tile Roof, Silver S Tile Roof, Black S Tile Roof, Silver
Yes
Order one (Y4263)
F
Include WEEB DPFs for Solar Module Grounding? (10K46)
NOTE - The Installation Package contains the appropriate number of required Rails, Cables, Splices, Brackets, Clamps, Clips and assorted hardware (nuts/bolts/washers) for the installation. See next page for Pre-Engineered Kits Components list. WORKSHEET
No
Job: Location: Engineer: Schedule No.:
System Designation: Architect: Date: For: Reference Approval Review Construction
Yes
NOTE - Order TWICE the amount of WEEBs as Solar Modules!
B SOLAR MODULES
Solar Modules (Black): Solar Modules (Silver): Microinverters: Installation Package: Catalog No. 10G11 Qty. 10G01 Qty. 10G37 Qty. Qty. 1
D SOLADECK JBOX
Composition/Standing Seam/Metal Roof:
10M04 Qty. 10K57 Qty. Y4263 Qty.

2
E INCLUDE ENPHASE ENVOY COMMUNICATIONS GATEWAY?

Yes No
Flat Tile/S Tile Roof:
G
rder one Lennox Solar O Subpanel per Dave Lennox Signature Collection (DLSC) outdoor unit. Stocked and shipped by Lennox
2
Lennox Solar Subpanel (62E02)
C ROOF MOUNT TYPE?

NOTE - Order TWICE the amount of Roof Mounts as Solar Modules! Composition, Black: Composition, Silver: Standing Seam, S-5! S-5-U: Trapezoid Metal, S-5! VersaBracket: Flat Tile, Black: Flat Tile, Silver: S Tile, Black: S Tile, Silver: 10K40 Qty. 10K39 Qty. 10J43 Qty. 10J44 Qty. 10K45 Qty. 10K43 Qty. 10J46 Qty. 10J45 Qty.
F INCLUDE WEEB DPFS FOR SOLAR MODULE GROUNDING?

NOTE - Order TWICE the amount of WEEB DPFs as Solar Modules! Yes No 10K46 Qty.
STOP
G LENNOX SOLAR SUBPANEL FOR DLSC OUTDOOR UNIT

62E02 Qty.
Reset Form
Print Form
Bulletin No. 210680 (May 2013)
LENNOX SOLAR SUB-PANEL

NOTE The Lennox Solar Sub-Panel for the outdoor unit must be ordered separately. See below for ordering information. Order one per outdoor unit. Replaces the outdoor unit piping panel and provides the connection between the solar modules and outdoor unit. 62E02
SOLARWORLD PRE-ENGINEERED KITS - COMPONENTS

Description Number of Modules Roof Mounting Components Composition Shingle Roof Mount Mount/Flashing with base block, hanger bolt and hardware, 12 x 12 (305 x 305 mm), Black or Silver Standing Seam Roof Mount, S-5! S-5-U M8 8 12 16 24 32 No. of Components in Kit 4 6 8 12 16

Description Number of Modules Roof Mounting Components (Continued) L-Bracket, clear anodized aluminum 8 12 16 24 32 No. of Components in Kit 4 6 8 12 16

Description Number of Modules Solar Module 270W (Silver) or 265W (Black) Mono No. of Components in Kit 4 4 6 6 8 8 12 12 16 16
12
16
24
32
Wire Clip, 10AWG, 50-pack
Solar Modules, Enphase Microinverter and Monitoring Components
Trapezoid Metal Roof Mount, S-5! VersaBracket
12
16
24
32
Cable Ties, 13, UV resistant, black, 50-pack
Enphase Microinverter (M215)
12
16
Flat Tile Roof Mount, 18 x 18, Quick Mount PV QBase Universal Tile, Black or Silver
12
16
24
32
Ground Lug, WEEB 8.0, tin plated, lay-in
13
18
Enphase Envoy Communications Gateway (Communications Booster Furnished) Enphase Engage Cable Enphase Engage Cable, 240V Trunk Cable Port, portrait aligned (no. of connectors) Enphase Engage Cable Terminator
1 S Tile Roof Mount, 18 x 18, Quick Mount PV QBase, Black or Silver 8 12 16 24 32
Ground Screw, 10-pack
14
18 Rail, two modules,122 in. (3099 mm) length Rail, three modules, 162 in. (4115 mm) length Rail Splice Bar Connector --2 4 ----- --- --4 2 6 4 8 4 WEEB DPF Module Grounding Clip. 8 12 16 24 32 Rail-equipment Ground WEEB-lug 8.0 with T-bolt assembly 3 5 5 7 10
--- ---
Enphase Engage Disconnect Tool
1 Top Clamp Assembly (M8 bolt with channel nut and bolt positioning retainer), 1-1/4 in. (31 mm), silver or black 14 20 24 34 48 Rail splice ground jumper WEEB 8.0 pre-assembled with T-bolts --- --3 5 8
Enphase Engage Water-tight Sealing Cap
---
Enphase Microinverter Mounting Components L-Bracket for microinverter, 100 mm, clear anodized aluminum, adjustment slots and serrated mating surfaces 4 6 8 12 16
End Clamp Aluminum Spacer, 1-1/4 in. (31 mm), silver or black
10
10
14
20
Hex Bit, T40-2, 1/4 shank
Flange Nut, M8, serrated edge, stainless steel 5 7 9 13 18 T-Bolt M8 x 20, stainless steel
16
22
28
40
56
Rooftop Junction Box, Soladeck JBOX, Composition with flashing or Flat Tile/S Tile Soladeck 1 Branch AC Passthru Kit, used with Rooftop Junction Box
Flange Nut, 5/16-16 serrated edge, 18-8 stainless steel Truss Screw, HD, 5/16-18 x 0.75, 18-8 stainless steel
13
19
25
37
50
13
18
NOTE - Additional items not included that may be required for installation: Lightning arrestors, array marking, or site specific system detail plaques, conduit, conduit fittings, ground/ bonding conductor, AC disconnect switch, roof sealant.
clearly visible
SunSource Home Energy System PerformanceMonitoring Website

A real-time measure of energy production and environmental benefits
5
The SunSource Home Energy System lets you witness solar energy in action.
The brilliant innovation that makes the SunSource Home Energy System such an easy way to go solar is made even better by the addition of a performance-monitoring website that lets you see how its working.
Future Modules Solar Modules
PerformanceMonitoring Website Standard Outlet Communication Module Broadband Internet Connection
Condensing Unit
Electrical Panel
Communication module attached to your SunSource system sends performance information for each solar module to a website, where a homeowner can view system status.
Performancemonitoring website allows you to keep track of the system status, energy production and environmental benefits in real time. Monitoring service is provided for free.*
Watch SunSource work!

(See back cover for details.)
Log onto the website to view accumulated environmental benefits 24/7.
* Performance-monitoring website provided by an independent third party, Enphase Energy, Inc.
The performance-monitoring website makes solars benefits clearly visible.

Providing informative visibility
The performance-monitoring website delivers visible proof of your SunSource Home Energy Systems reliability, and allows you to better understand its operation. You can log onto the website any time to view an easy-to-interpret display of both real-time and historic performance data and analysis.
The overview pane displays current system status, current energy production, the energy produced for the day, the month and the lifetime of your SunSource system.
This section displays an aerial view of your roof, showing how the solar modules are physically configured. You can view energy production information for each module on a current, daily, monthly and lifetime basis.
Here you can view time-lapse animation of your solar array to see how power generation is affected by the sun and obstructions such as shade trees or a nearby chimney.
Constant monitoring and analysis ensures reliability

Not only does the SunSource performance-monitoring website track per-module energy production, it also analyzes production shortfalls, establishes a possible cause and suggests solutions to remedy the situation. Beyond monitoring and analysis, the website can even notify you and your installing contractor if a problem occurs. At the time of installation, you can instruct the system to send youor your Lennox Dealeran alert if a production issue or some other situation warrants attention.
When you go solar, your world gets greener.

The performance-monitoring website automatically calculates the environmental benefits provided by your SunSource Home Energy System. Log on and watch your carbon footprint shrink, hour by hour, day by day.
Overall Impact of the SunSource Home Energy System on Annual Reduction of CO2 Emissions (in pounds)*
Based on a 3-ton XC21 air conditioner or XP21 heat pump with solar modules, compared to a 10 SEER A/C or 10 SEER/7.0 HSPF heat pump.
1 XC21 XP21 XC21 XP21 XC21 XP21 XC21 XP21 XC21 XP21 XC21 XP21 7932 7183 6086 6267 4161 5569 2908 5402 1640 4021 931 3071 2 8302 7554 6501 6681 4541 5949 3296 5790 2020 4400 1231 3372 3 8673 7924 6916 7096 4921 6328 3683 6178 2400 4780 1532 3672 4 9043 8294 7330 7511 5301 6708 4071 6566 2780 5160 1833 3973 5 9414 8665 7745 7926 5681 7088 4459 6954 3159 5540 2134 4274 Number of Solar Modules 6 7 8 9 9784 9035 8160 8340 6061 7468 4847 7342 3539 5920 2435 4575 10154 9406 8575 8755 6441 7848 5235 7729 3919 6300 2735 4875 10525 9776 8989 9170 6821 8228 5622 8117 4299 6680 3036 5176 10895 10146 9404 9584 7201 8608 6010 8505 4679 7060 3337 5477 10 11266 10517 9819 9999 7581 8988 6398 8893 5059 7440 3638 5778 11 11636 10887 10233 10414 7960 9368 6786 9281 5439 7820 3938 6078 12 12006 11258 10648 10829 8340 9748 7174 9668 5819 8199 4239 6379 13 12377 11628 11063 11243 8720 10127 7562 10056 6199 8579 4540 6680 14 12747 11998 11478 11658 9100 10507 7949 10444 6579 8959 4841 6981 15 13118 12369 11892 12073 9717 11125 8337 10832 6958 9339 5141 7281
Climate Regions
Includes Canada**
*Carbon offset estimates based on energy savings provided by an XC/XP21 air conditioner or heat pump with various number of solar modules versus a 10 SEER, 7.0 HSPF air conditioner or heat pump. Calculations based upon EPA egrid2007 version 1.1 and DOE Annual Performance Factor (APF) for heat pumps. **Percent savings for Canada based on 2750 heating load hours (same as U.S. Region 5). Northern Regions of Canada may have even higher heating load hours.
2011 Lennox Industries Inc. PC68385 12/11 (72W12)
July 1, 2013 (Revised from May 31, 2012)
Dave Lennox Signature Collection Solar Ready units qualify for the Federal Solar Tax Credit This note confirms that Dave Lennox Signature Collection Solar Ready units (XC/XP25, XC/XP21 and XC/XP17) qualify for the Federal Solar Tax Credit (IRC 25D). Here is an example of the impact Estimated retail cost of XC21-060 (outdoor unit only), including labor and installation = HVAC Tax Credit (25C) = Solar Tax Credit (25D), 9% of retail installed cost = Total Federal Consumer Tax Credit = $7000 $300 $630 $930
In a private letter ruling*, the IRS confirmed that a portion of the cost of the Solar Ready outdoor units may be allocated to the generation of solar energy and the use of solar energy in the home when attached directly to 1 or more SunSource solar modules and when both the outdoor unit and solar module(s) are installed during the same calendar year. Lennox has determined that 30% of the retail cost of the outdoor unit qualifies for the Solar Tax Credit and would be eligible for the 30% tax credit. The result is that the actual Solar Tax Credit would equal 9% (30% of 30%) of the total retail cost of the outdoor unit. As a reminder, the Federal Solar Tax Credit is available through 2016. The SunSource Home Energy System already provides the most innovative, cost effective way to incorporate solar with a high-efficient heating and cooling system. By installing a Solar Ready outdoor unit and attaching at least one solar module, the Solar Ready outdoor unit will qualify for the solar tax credit giving homeowners even more of a compelling reason to buy high efficient outdoor units and the SunSource Home Energy System. If you have any questions, please contact your Territory Manager.
The Federal HVAC Tax Credit (IRC 25C) which may be available for the portion of cost of the outdoor unit for which the solar credit is not claimed. The HVAC credit (at 10%) was retroactively reinstated by Congress through the end of 2013. Under that credit, homeowners are eligible for Federal Tax Credits on qualified energy efficiency improvements in HVAC up to the following amounts: - Air Conditioning ($300) - 16 SEER and 13 EER minimum efficiency - Heat Pumps ($300) 15 SEER and 12.5 EER and 8.5 HSPF minimum efficiency - Advanced main air circulating fan (Variable speed or CT) ($50) 2% or less of furnace total energy - Furnaces ($150) 95% minimum efficiency *The IRS private letter ruling was addressed to one of our customers.ThisrepresentstheIRSsposition,asofthedateoftheruling, with respect to the homeowner receiving the private letter ruling and may not be cited as precedent. Customers should consult their own tax advisor regarding their qualification for the Federal Solar Tax Credit in their particular circumstances.
2100 Lake Park Boulevard - Richardson, Texas 75080-2254
Form
5695
a
Residential Energy Credits

Information about Form 5695 and its instructions is at www.irs.gov/form5695. a Attach to Form 1040 or Form 1040NR.
OMB No. 1545-0074
Department of the Treasury Internal Revenue Service Name(s) shown on return
Attachment Sequence No. 158 Your social security number
2012
Part I Residential Energy Efficient Property Credit (See instructions before completing this part.) Note. Skip lines 1 through 11 if you only have a credit carryforward from 2011.
1 2 3 4 5 6 7a Qualified solar electric property costs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 3 4 5 6 7a Yes No
Qualified solar water heating property costs Qualified small wind energy property costs .
Qualified geothermal heat pump property costs Add lines 1 through 4 . . . . . . . . .
Multiply line 5 by 30% (.30) . . . . . . . . . . . . . . . . . . . . . . . . Qualified fuel cell property. Was qualified fuel cell property installed on or in connection with your main home located in the United States? (See instructions) . . . . . . . . . . . . a Caution: If you checked the No box, you cannot take a credit for qualified fuel cell property. Skip lines 7b through 11.
b Print the complete address of the main home where you installed the fuel cell property.
Number and street City, State, and ZIP code Unit No.
8 9 10 11 12 13 14 15
Qualified fuel cell property costs Multiply line 8 by 30% (.30) . .
. .
. .
. .
. .
. .
. .
. . .
. .
. .
. .
. .
. .
. .
8 9 10
Kilowatt capacity of property on line 8 above a Enter the smaller of line 9 or line 10 . . . . . .
x $1,000 . . . . . . .
. .
. . .
11 12 13
Credit carryforward from 2011. Enter the amount, if any, from your 2011 Form 5695, line 32 Add lines 6, 11, and 12 . . . . . . . . . . . . . . . . . . . 14 . . . . .
Enter the amount from Form 1040, line 46, or Form 1040NR, line 44 1040 filers: Enter the total, if any, of your credits from Form 1040, lines 47 through 50; line 32 of this form; line 12 of the Line 11 Worksheet in Pub. 972 (see instructions); Form 8396, line 9; Form 8839, line 12; Form 8859, line 9; Form 8834, line 23; Form 8910, line 22; Form 8936, line 23; and Schedule R, line 22. 1040NR filers: Enter the amount, if any, from Form 1040NR, lines 45 through 47; line 32 of this form; line 12 of the Line 11 Worksheet in Pub. 972 (see instructions); Form 8396, line 9; Form 8839, line 12; Form 8859, line 9; Form 8834, line 23; Form 8910, line 22; and Form 8936, line 23.
15
16 17 18
Subtract line 15 from line 14. If zero or less, enter -0- here and on line 17 . . . . . . . . . Residential energy efficient property credit. Enter the smaller of line 13 or line 16. Also include this amount on Form 1040, line 52, or Form 1040NR, line 49 . . . . . . . . . . . . . Credit carryforward to 2013. If line 17 is less than line 13, subtract line 17 from line 13 . . . . . . . . . . . . . . . . . 18
Cat. No. 13540P
16 17
For Paperwork Reduction Act Notice, see your tax return instructions.
Form 5695 (2012)
Form 5695 (2012)
Page
Part II
19a
Nonbusiness Energy Property Credit
Were the qualified energy efficiency improvements or residential energy property costs for your main home located in the United States? (see instructions) . . . . . . . . . . . . a
19a
Yes
No
Caution: If you checked the No box, you cannot claim the nonbusiness energy property credit. Do not complete Part II. b Print the complete address of the main home where you made the qualifying improvements. Caution: You can only have one main home at a time.
Number and street City, State, and ZIP code Unit No.
20 a b c d e f 21 a
Were any of these improvements related to the construction of this main home? . . . . . a Caution: If you checked the Yes box, you can only claim the nonbusiness energy property credit for qualifying improvements that were not related to the construction of the home. Do not include expenses related to the construction of your main home, even if the improvements were made after you moved into the home. Lifetime limitation. Amounts claimed in 2006, 2007, 2009, 2010, and 2011. Amount, if any, from line 12 of your 2006 Form 5695 . . . . . . . 20a Amount, if any, from line 15 of your 2007 Form 5695 . . . . . . . 20b Amount, if any, from line 11 of your 2009 Form 5695 . . . . . . . 20c Amount, if any, from line 11 of your 2010 Form 5695 . . . . . . . 20d Amount, if any, from line 14 of your 2011 Form 5695 . . . . . . . 20e Add lines 20a through 20e. If $500 or more, stop; you cannot take the nonbusiness energy property credit Qualified energy efficiency improvements (original use must begin with you and the component must reasonably be expected to last for at least 5 years; do not include labor costs) (see instructions). Insulation material or system specifically and primarily designed to reduce heat loss or gain of your home that meets the prescriptive criteria established by the 2009 IECC . . . . . . . .
19c
Yes
No
20f
b Exterior doors that meet or exceed the Energy Star program requirements . . . . . . . . c Metal or asphalt roof that meets or exceeds the Energy Star program requirements and has appropriate pigmented coatings or cooling granules which are specifically and primarily designed to reduce the heat gain of your home . . . . . . . . . . . . . . . . . . . . d Exterior windows and skylights that meet or exceed the Energy Star program requirements . . . . . . . . . . . . . . . . . 21d $2,000 e Maximum amount of cost on which the credit can be figured . . . . . 21e f If you claimed window expenses on your Form 5695 for 2006, 2007, 2009, 2010, or 2011, enter the amount from the Window Expense Worksheet (see instructions); otherwise enter -0- . . . . . . . . . . . . . . 21f g Subtract line 21f from line 21e. If zero or less, enter -0- . . . . . . . 21g h Enter the smaller of line 21d or line 21g . . . . . . . . . . . . . . . . . . . . . 22 Add lines 21a, 21b, 21c, and 21h . . . . . . . . . . . . . . . . . . . . . . 23 Multiply line 22 by 10% (.10) . . . . . . . . . . . . . . . . . . . . . . . 24 Residential energy property costs (must be placed in service by you; include labor costs for onsite preparation, assembly, and original installation) (see instructions). a Energy-efficient building property. Do not enter more than $300 . . . . . . . . . . . . b Qualified natural gas, propane, or oil furnace or hot water boiler. Do not enter more than $150 . . c Advanced main air circulating fan used in a natural gas, propane, or oil furnace. Do not enter more than $50 . 25 Add lines 24a through 24c . . . . . . . . . . . . . . . . . . . . . . . . 26 Add lines 23 and 25 . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Maximum credit amount. (If you jointly occupied the home, see instructions) . . . . . . . . 28 Enter the amount, if any, from line 20f . . . . . . . . . . . . . . . . . . . . 29 Subtract line 28 from line 27. If zero or less, stop; you cannot take the nonbusiness energy property credit . 30 Enter the smaller of line 26 or line 29 . . . . . . . . . . . . . . . . . . . . . 31 Limitation based on tax liability. Enter the amount from the Credit Limit Worksheet (see instructions) . 32 Nonbusiness energy property credit. Enter the smaller of line 30 or line 31. Also include this amount on Form 1040, line 52, or Form 1040NR, line 49 . . . . . . . . . . . . . .
21a 21b
21c
21h 22 23
24a 24b 24c 25 26 27 28 29 30 31 32
$500
Form 5695 (2012)
Form 5695 (2012)
Page
General Instructions
Section references are to the Internal Revenue Code.
Residential Energy Efficient Property Credit (Part I)

If you made energy saving improvements to more than one home that you used as a residence during 2012, enter the total of those costs on the applicable line(s) of one Form 5695. For qualified fuel cell property, see Lines 7a and 7b, later. You may be able to take a credit of 30% of your costs of qualified solar electric property, solar water heating property, small wind energy property, geothermal heat pump property, and fuel cell property. Include any labor costs properly allocable to the onsite preparation, assembly, or original installation of the residential energy efficient property and for piping or wiring to interconnect such property to the home. The credit amount for costs paid for qualified fuel cell property is limited to $500 for each one-half kilowatt of capacity of the property. Qualified solar electric property costs. Qualified solar electric property costs are costs for property that uses solar energy to generate electricity for use in your home located in the United States. No costs relating to a solar panel or other property installed as a roof (or portion thereof) will fail to qualify solely because the property constitutes a structural component of the structure on which it is installed. The home does not have to be your main home. Qualified solar water heating property costs. Qualified solar water heating property costs are costs for property to heat water for use in your home located in the United States if at least half of the energy used by the solar water heating property for such purpose is derived from the sun. No costs relating to a solar panel or other property installed as a roof (or portion thereof) will fail to qualify solely because the property constitutes a structural component of the structure on which it is installed. To qualify for the credit, the property must be certified for performance by the nonprofit Solar Rating Certification Corporation or a comparable entity endorsed by the government of the state in which the property is installed. The home does not have to be your main home. Qualified small wind energy property costs. Qualified small wind energy property costs are costs for property that uses a wind turbine to generate electricity for use in connection with your home located in the United States. The home does not have to be your main home. Qualified geothermal heat pump property costs. Qualified geothermal heat pump property costs are costs for qualified geothermal heat pump property installed on or in connection with your home located in the United States. Qualified geothermal heat pump property is any equipment that uses the ground or ground water as a thermal energy source to heat your home or as a thermal energy sink to cool your home. To qualify for the credit, the geothermal heat pump property must meet the requirements of the Energy Star program that are in effect at the time of purchase. The home does not have to be your main home. Qualified fuel cell property costs. Qualified fuel cell property costs are costs for qualified fuel cell property installed on or in connection with your main home located in the United States. Qualified fuel cell property is an integrated system comprised of a fuel cell stack assembly and associated balance of plant components that converts a fuel into electricity using electrochemical means. To qualify for the credit, the fuel cell property must have a nameplate capacity of at least one-half kilowatt of electricity using an electrochemical process and an electricity-only generation efficiency greater than 30%.
Future Developments
For the the latest information about developments related to Form 5695 and its instructions, such as legislation enacted after they were published, go to www.irs.gov/form5695.
What's New
The nonbusiness energy property credit has been extended through 2013. You figure your nonbusiness energy property credit on Part II of this form.
Purpose of Form
Use Form 5695 to figure and take your residential energy credits. The residential energy credits are: The residential energy efficient property credit, and The nonbusiness energy property credit. Also use Form 5695 to take any residential energy efficient property credit carryforward from 2011 or to carry the unused portion of the credit to 2013.
Who Can Take the Credits

You may be able to take the credits if you made energy saving improvements to your home located in the United States in 2012. Home. A home is where you lived in 2012 and can include a house, houseboat, mobile home, cooperative apartment, condominium, and a manufactured home that conforms to Federal Manufactured Home Construction and Safety Standards. You must reduce the basis of your home by the amount of any credit allowed. Main home. Your main home is generally the home where you live most of the time. A temporary absence due to special circumstances, such as illness, education, business, military service, or vacation, will not change your main home. Costs. For purposes of both credits, costs are treated as being paid when the original installation of the item is completed, or in the case of costs connected with the reconstruction of your home, when your original use of the reconstructed home begins. For purposes of the residential energy efficient property credit only, costs connected with the construction of a home are treated as being paid when your original use of the constructed home begins. If less than 80% of the use of an item is for nonbusiness purposes, only that portion of the costs that is allocable to the nonbusiness use can be used to determine either credit.
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CAUTION
Only the residential energy efficient property credit (Part I) is available for both existing homes and homes being constructed. The nonbusiness energy property credit (Part II) is only available for existing homes.
Association or cooperative costs. If you are a member of a condominium management association for a condominium you own or a tenant-stockholder in a cooperative housing corporation, you are treated as having paid your proportionate share of any costs of such association or corporation. If you received a subsidy from a public utility for the purchase or installation of an energy conservation product and that subsidy was not included in your gross CAUTION income, you must reduce your cost for the product by the amount of that subsidy before you compute your credit. This rule also applies if a third party (such as a contractor) receives the subsidy on your behalf.
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CAUTION
Costs allocable to a swimming pool, hot tub, or any other energy storage medium which has a function other than the function of such storage do not qualify for the residential energy efficiency credit.
Joint occupancy. If you occupied your home jointly with someone other than your spouse, each occupant must complete his or her own Form 5695. To figure the credit, the maximum qualifying costs that can be taken into account by all occupants for qualified fuel cell property costs is $1,667 for each one-half kilowatt of capacity of the property. The amount allocable to you for qualified fuel cell property costs is the lesser of:
Form 5695 (2012)
Page
1. The amount you paid, or 2. The maximum qualifying cost of the property multiplied by a fraction. The numerator is the amount you paid and the denominator is the total amount paid by you and all other occupants. These rules do not apply to married individuals filing a joint return. Example. Taxpayer A owns a house with Taxpayer B where they both reside. In 2012, they installed qualified fuel cell property at a cost of $20,000 with a kilowatt capacity of 5. Taxpayer A paid $12,000 towards the cost of the property and Taxpayer B paid the remaining $8,000. The amount to be allocated is $16,670 ($1,667 x 10 (kilowatt capacity x 2)). The amount of cost allocable to Taxpayer A is $10,002 ($16,670 x $12,000/$20,000). The amount of cost allocable to Taxpayer B is $6,668 ($16,670 x $8,000/$20,000).
Certain electric heat pump water heaters; electric heat pumps; central air conditioners; natural gas, propane, or oil water heaters; and stoves that use biomass fuel. Qualified natural gas, propane, or oil furnaces and qualified natural gas, propane, or oil hot water boilers. Certain advanced main air circulating fans used in natural gas, propane, or oil furnaces.
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CAUTION
To qualify for the credit, qualified residential energy property must meet certain energy efficiency requirements. See Lines 24a Through 24c, later, for details.
Nonbusiness Energy Property Credit (Part II)

You may be able to take a credit equal to the sum of: 1. 10% of the amount paid or incurred for qualified energy efficiency improvements installed during 2012, and 2. Any residential energy property costs paid or incurred in 2012. However, this credit is limited as follows. A total combined credit limit of $500 for all tax years after 2005. A combined credit limit of $200 for windows for all tax years after 2005. A credit limit for residential energy property costs for 2012 of $50 for any advanced main air circulating fan; $150 for any qualified natural gas, propane, or oil furnace or hot water boiler; and $300 for any item of energy efficient building property.
Joint ownership of qualified property. If you and a neighbor shared the cost of qualifying property to benefit each of your main homes, both of you can take the nonbusiness energy property credit. You figure your credit on the part of the cost you paid. The limit on the amount of the credit applies to each of you separately. Married taxpayers with more than one home. If both you and your spouse owned and lived apart in separate main homes, the limit on the amount of the credit applies to each of you separately. If you are filing separate returns, both of you would complete a separate Form 5695. If you are filing a joint return, figure your nonbusiness energy property credit as follows. 1. Complete lines 19a through 19c and 21 through 26 of a separate Form 5695 for each main home. 2. Figure the amount to be entered on line 26 of both forms (but not more than $500 for each form) and enter the combined amount on line 26 of one of the forms. 3. On line 27 of the form with the combined amount on line 26, cross out the preprinted $500 and enter $1,000. 4. On the dotted line to the left of line 27, enter More than one main home. Then, complete the rest of this form, including lines 20a through 20f. The amount on line 20f can exceed $500. 5. Attach both forms to your return. Joint occupancy. If you owned your home jointly with someone other than your spouse, each owner must complete his or her own Form 5695. To figure the credit, there are no maximum qualifying costs for insulation, exterior doors, and a metal or asphalt roof. Enter the amounts you paid for these items on the appropriate lines of Form 5695, Part II. For windows and residential energy property costs, the amount allocable to you is the smaller of: 1. The amount you paid, or 2. The maximum qualifying cost* of the property multiplied by a fraction. The numerator is the amount you paid and the denominator is the total amount paid by you and all other owners. *$2,000 for windows; $300 for energy-efficient building property; $150 for qualified natural gas, propane, or oil furnace or hot water boiler; or $50 for an advanced main air circulating fan.
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CAUTION
If the total of any nonbusiness energy property credits you have taken in previous years (after 2005) is more than $500, you generally cannot take the credit in 2012.
Subsidized energy financing. Any amounts provided for by subsidized energy financing cannot be used to figure the nonbusiness energy property credit. This is financing provided under a federal, state, or local program, the principal purpose of which is to provide subsidized financing for projects designed to conserve or produce energy. Qualified energy efficiency improvements. Qualified energy efficiency improvements are the following building envelope components installed on or in your main home that you owned during 2012 located in the United States if the original use of the component begins with you, the component can be expected to remain in use at least 5 years, and the component meets certain energy standards. Any insulation material or system that is specifically and primarily designed to reduce heat loss or gain of a home when installed in or on such a home. Exterior windows and skylights. Exterior doors. Any metal roof with appropriate pigmented coatings or asphalt roof with appropriate cooling granules that are specifically and primarily designed to reduce the heat gain of your home. For purposes of figuring the credit, do not include amounts paid for the onsite preparation, assembly, or original installation of the building envelope component.
Specific Instructions
Part I
Residential Energy Efficient Property Credit Before you begin Part I:
Figure the amount of any of the following credits you are claiming. Credit for the elderly or the disabled. Nonbusiness energy property credit (Part II of this form). Adoption credit. Mortgage interest credit. District of Columbia first-time homebuyer credit. Alternative motor vehicle credit. Qualified plug-in electric vehicle credit. Qualified plug-in electric drive motor vehicle credit.
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CAUTION
To qualify for the credit, qualified energy efficiency improvements must meet certain energy efficiency requirements. See Lines 21a Through 21h, later, for details.
Residential energy property costs. Residential energy property costs are costs of new qualified energy property that is installed on or in connection with your main home that you owned during 2012 located in the United States. Include any labor costs properly allocable to the onsite preparation, assembly, or original installation of the energy property. Qualified residential energy property is any of the following.
Form 5695 (2012)
Page
TIP
Line 1
Also include on lines 1 through 4, and 8, any labor costs properly allocable to the onsite preparation, assembly, or original installation of the property and for piping or wiring to interconnect such property to the home.
Lines 19a Through 19c

Line 19a. To qualify for the credit, any qualified energy efficiency improvements or residential energy property costs must have been for your main home located in the United States. See Main home, earlier. If you check the No box, you cannot take the nonbusiness energy property credit. Line 19b. Enter the full address of your main home during 2012. Line 19c. You may only include expenses for qualified improvements for an existing home or for an addition or renovation to an existing home, and not for a newly constructed home. If you check the Yes box, you cannot claim any expenses for qualified improvements that are related to the construction of your home, even if the improvement is installed after you have moved into the home.
Enter the amounts you paid for qualified solar electric property. See Qualified solar electric property costs, earlier.
Line 2
Enter the amounts you paid for qualified solar water heating property. See Qualified solar water heating property costs, earlier.
Line 3
Enter the amounts you paid for qualified small wind energy property. See Qualified small wind energy property costs, earlier.
Lines 20a Through 20f

Enter the nonbusiness energy property credits that you took in 2006, 2007, 2009, 2010, and 2011 on the appropriate lines. If the total of the credits already taken is $500 or more, you generally cannot take this credit in 2012.
Line 4
Enter the amounts you paid for qualified geothermal heat pump property. See Qualified geothermal heat pump property costs, earlier.
Lines 21a Through 21h

Note. A reference to the IECC is a reference to the 2009 International Energy Conservation Code as in effect (with supplements) on February 17, 2009.
Lines 7a and 7b
Any qualified fuel cell property costs must have been for your main home located in the United States. See Main home, earlier. If you check the No box, you cannot include any fuel property costs on line 8. If you check the Yes box, enter the full address of your main home during 2012 on line 7b. If you and your spouse are filing jointly and you each have different main homes with qualified fuel cell property costs, provide on line 7b the address of your main home. Add a sheet providing the address of your spouse's main home. You and your spouse should add your qualified fuel cell property costs together on line 8 of one Form 5695.
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CAUTION
Do not include on lines 21a through 21d any amounts paid for the onsite preparation, assembly, or original installation of the components.
Line 21a. Enter the amounts you paid for any insulation material or system (including any vapor retarder or seal to limit infiltration) that is specifically and primarily designed to reduce the heat loss or gain of your home when installed in or on such home and meets the prescriptive criteria established by the IECC. A component is not specifically and primarily designed to reduce the heat loss or gain of your home if it provides structural support or a finished surface (such CAUTION as drywall or siding) or its principal purpose is to serve any function unrelated to the reduction of heat loss or gain. Line 21b. Enter the amounts you paid for exterior doors that meet or exceed the Energy Star program requirements. Line 21c. Enter the amounts you paid for a metal roof with the appropriate pigmented coatings or an asphalt roof with the appropriate cooling granules that are specifically and primarily designed to reduce the heat gain of your home, and the roof meets or exceeds the Energy Star program requirements in effect at the time of purchase or installation. Line 21d. Enter the amounts you paid for exterior windows and skylights that meet or exceed the Energy Star program requirements.
Line 8
Enter the amounts you paid for qualified fuel cell property. See Qualified fuel cell property costs, earlier.
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Line 15
If you are claiming the child tax credit for 2012, include on this line the amount from line 12 of the Line 11 Worksheet in Pub. 972.
TIP
If you are not claiming the child tax credit for 2012, you do not need Pub. 972.
Manufacturers certification. For purposes of taking the credit, you can rely on the manufacturers certification in writing that a product is qualifying property for the credit. Do not attach the certification to your return. Keep it for your records.
Line 18
If you cannot use all of the credit because of the tax liability limit (line 16 is less than line 13), you can carry the unused portion of the credit to 2013. File this form even if you cannot use any of your credit in 2012.
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CAUTION
If you took the credit for windows in 2006, 2007, 2009, 2010, or 2011, you may not be able to include window expenses this year.
Part II
Nonbusiness Energy Property Credit Before you begin Part II:
Figure the amount of any credit for the elderly or the disabled you are claiming.
Line 21f. If you reported expenses on your 2006 Form 5695, line 2b; 2007 Form 5695, line 2d; 2009 Form 5695, line 2b; 2010 Form 5695, line 2b; or 2011 Form 5695, line 3d; then use the worksheet next to figure the amount to enter on line 21f.
Form 5695 (2012)
Page
Window Expense WorksheetLine 21f

1. Enter the amount from your 2006 Form 5695, line 2b . . . . . . . . . . . . 1. 2. Enter the amount from your 2007 Form 5695, line 2d . . . . . . . . . . . . 2. 3. Enter the amount from your 2009 Form 5695, line 2b . . . . . . . . . . . . 3. 4. Enter the amount from your 2010 Form 5695, line 2b . . . . . . . . . . . . 4. 5. Add lines 3 and 4 . . . . . . . . . 5. 6. Multiply line 5 by 3.0 . . . . . . . . 6. 7. Enter the amount from your 2011 Form 5695, line 3d . . . . . . . . . . . . 7. 8. Add lines 1, 2, 6, and 7. Also enter this amount on Form 5695, line 21f . . . . . 8. Manufacturers certification. For purposes of taking the credit, you can rely on a manufacturers certification in writing that a building envelope component is an eligible building envelope component. Do not attach the certification to your return. Keep it for your records.
Do not enter more than $300 on line 24a. Line 24b. Enter the amounts you paid for a natural gas, propane, or oil furnace or hot water boiler that achieves an annual fuel utilization rate of at least 95. Do not enter more than $150 on line 24b. Line 24c. Enter the amounts you paid for an advanced main air circulating fan used in a natural gas, propane, or oil furnace that has an annual electricity use of no more than 2% of the total annual energy use of the furnace (as determined in the standard Department of Energy test procedures). Do not enter more than $50 on line 24c. Manufacturers certification. For purposes of taking the credit, you can rely on a manufacturers certification in writing that a product is qualified residential energy property. Do not attach the certification to your return. Keep it for your records.
Line 27
If the rules discussed earlier for joint occupancy apply, cross out the preprinted $500 on line 27 and enter on line 27 the smaller of: 1. The amount on line 26, or 2. $500 multiplied by a fraction. The numerator is the amount on line 26. The denominator is the total amount from line 26 for all owners. For more details, see Joint occupancy, earlier.
Lines 24a Through 24c
TIP
Also include on lines 24a through 24c any labor costs properly allocable to the onsite preparation, assembly, or original installation of the property.
Line 31
Complete the worksheet below to figure the amount to enter on line 31.
Line 24a. Enter the amounts you paid for energy-efficient building property. Energy-efficient building property is any of the following. An electric heat pump water heater that yields an energy factor of at least 2.0 in the standard Department of Energy test procedure. An electric heat pump that achieves the highest efficiency tier established by the Consortium for Energy Efficiency (CEE) as in effect on January 1, 2009. A central air conditioner that achieves the highest efficiency tier that has been established by the CEE as in effect on January 1, 2009. A natural gas, propane, or oil water heater that has an energy factor of at least 0.82 or a thermal efficiency of at least 90%. A stove that uses the burning of biomass fuel to heat your home or heat water for your home that has a thermal efficiency rating of at least 75%. Biomass fuel is any plant-derived fuel available on a renewable or recurring basis, including agricultural crops and trees, wood and wood waste and residues (including wood pellets), plants (including aquatic plants), grasses, residues, and fibers.
Credit Limit WorksheetLine 31

1. Enter the amount from Form 1040, line 46, or 1. Form 1040NR, line 44 . . . . . . . 2. Enter the total, if any, of your credits Form 1040, lines 47 through 50, Schedule R, line 22; or Form 1040NR, 45 through 47 . . . . . . . . from and lines 2. .
3. Subtract line 2 from line 1. Also enter this amount on Form 5695, line 31. If zero or less, stop; you cannot take the nonbusiness 3. energy property credit . . . . . . .
Section 11: Net Costing Sheets Section 12: Consumer "Incentive Worksheet" Refer to spreadsheets available from your Territory Manager
brilliant selling
How to SCORE with the SunSource Home Energy System
SCORE big as a home energy consultant.

Using the SCORE sales process, you can lay the groundwork for success in selling high-margin, solar-ready products from the Dave Lennox Signature Collection and establishing yourself as a home energy consultanta sustainable and profitable point of differentiation for your business. Setting the Stage
When you arrive at the customers home, immediately make them feel comfortable by: Showing your photo ID and giving your full name and the name of your company Listening attentively to concerns Addressing tax credits and financing options early to ease the customers mind
Customer Assessment
At this point of the sales process, you can begin to gather information from the customer to find out what they want from their HVAC system. Ask the customer questions related to: The age and performance of their HVAC equipment, particularly their outside condensing unit Whether the customer is in the process of changing or enhancing their living environment (planning an addition or remodeling) Concerns the customer may have about their homes comfort and air quality How much the customer spends on their utility billsif the customer thinks their bills are too high, bring up the topic of solar, using the tools provided in the SunSource Home Energy System folder
Operational Assessment
Also called a technical assessment, this stage is where you show the customer youre willing to take the time to get the job done right. Important steps include: Performing heating/cooling load calculations Checking ductwork for air leaks Conducting static-pressure tests to ensure the air handler is moving the right amount of air for the size of the system Checking the house, particularly the basement and crawlspaces, for correct moisture levels Taking accurate room measurements and making grid drawings of each floor Assessing the overall energy efficiency of the home through a visual inspection of insulation, windows, HVAC equipment, ductwork, foundation and other structural components Reviewing the planning checklist for the SunSource Home Energy System
Recommending Solutions
Data trends indicate homeowners now see their homes as longer-term investments and are willing to spend money on improvements that enhance livability and efficiency. Sell customers on the SunSource Home Energy System by telling them: All cooling systems from the Dave Lennox Signature Collection are solar-ready, which means they give customers the flexibility of adding solar modules at the time of installation or later down the line DLSC systems are already the most efficient you can buy; integrating them with solar modules makes them even more efficient and friendlier to the environment Tax credits, combined with incentives from state governments and utility companies, can significantly reduce the purchase and installation cost of the solar modules A complete SunSource Home Energy System can be easily installed in their home A chart inside the SunSource Home Energy System folder can be used to demonstrate the environmental- and cost-savings potential of the system.
Adding SunSource to your recommended solutions further enhances the already strong selling message behind the XC/XP21 and XC/XP17 DLSC products.
Encouraging Sales
When it comes to closing the sale, nothing is more important than simply asking directly, Mr. and Mrs. Jones, are you ready to approve the recommendation and get started? You can give customers extra confidence in your proposal by speaking to Lennox long-standing tradition of quality and innovation, with many firsts to its name. You can also play up the warranties on the SunSource Home Energy System, which offer up to 25 years of performance coverage on the solar modules, and give customers information about financing and promotions. Check DaveNet for complete warranty details.
For additional retail sales training information contact your TM or log on to www.hvacls.com

Sample Proposal
Best XP/XC21 solar-ready heat pump or air conditioner The most quiet and efficient heat pump and central air conditioner you can buy* SLP98V/CBX40UHV Better XP/XC17 solar-ready heat
pump or air conditioner The most efficient singlestage heat pump and central air conditioner you can buy***
Good Solar-ready heat pump (XP21/XP17) or air conditioner (XC21/XC17) SLP98V/CBX40UHV
variable-capacity furnace or air handler The most efficient and quietest furnace and air handler you can buy**
SLP98V/CBX40UHV
SolarSync Package
Available exclusively from Lennox Subpanel for outdoor unit Solar modules and mounting kit Communication module and online monitoring
SolarSync Package
Available exclusively from Lennox Subpanel for outdoor unit Solar modules and mounting kit Communication module and online monitoring
Indoor Air Quality System(s) icomfort by Lennox or ComfortSense Thermostat
*A combination of sound ratings established per AHRIs test standard: 270; and efficiency ratings established per AHRIs test standard: ANSI/AHRI 210/240-2008. **Based on sound pressure levels during steady-state, high-fire and low-fire operation of Lennox SLP98UH070V36B and leading competitive units at mid-point temperature rise and minimum external static pressure when set up per Section 4.5.3 of AHRI 260. ***Efficiency claim based on comparison of single-stage air conditioning products SEER as published in AHRI (December 2009). Actual system combination efficiency may vary. Consult a Lennox dealer or AHRI (www.ahridirectory.org) for exact system efficiencies.
For a complete list of the registered and common law trademarks owned by Lennox Industries Inc., please visit www.lennox.com. 2010 Lennox Industries Inc. PC61955 05/10 (71W90)
November 2012
Pitched roof mounting system planning and installation guide
America's Authority on Solar
Proven quality simply clever obvious advantage

Congratulations, we are pleased you have chosen one of our high quality Sunfix plus roof mounting systems from SolarWorld. All Sunfix plus mounting systems offer a value-added engineered design for ease of installation and safety, ensuring trouble free assembly and operation of the photovoltaic (PV) system. All components selected are quality inspected and held to the highest standards. The instructions and contents of this manual are designed to assist you in planning and installing your Sunfix plus roof mounting system. Building and structural integrity of the installation is ultimately the responsibility of the installing party. Be aware of questionable roof construction conditions and regional wind and snow load exposure effects. Approval by a locally licensed professional engineer may be required.
Sunfix plus pitched roof mounting system planning and installation guide November 2012
Table of contents
Safety information Installer responsibility Installer considerations Suitable installation conditions Technical overview of system Component overview Hardware overview System planning Design basics Access, pathways and smoke ventilation Identify roof type Product selection System layout Rail span tables System installation Quick Mount PV composition shingle instructions Quick Mount PV universal tile instructions Installing Sunfix plus racking system PV string wire pull box Wire management Equipment ground-bonding Module installation Top clamp hardware selector guide for other modules Standing seam metal roofing installation Micro-inverter installation Maintenance and cleaning Warranty Appendix Sunfix plus racking system sample layouts 4 5 6 6 8 9 10 13 13 14 16 17 18 21 22 23 26 29 31 32 32 38 40 42 43 44 45 46 46
Safety information
In-depth specialist knowledge is necessary to install and service a photovoltaic (PV) system. All work installing the PV system must be carried out by suitably qualified personnel. Carefully read through this manual before installing, operating or servicing the PV system. Store these instructions in an easily accessible place. Failure to follow the safety instructions may result in personal injury and/or damages.
* * * WA R N I N G * * *
Danger of electrocution! Solar modules generate electricity when exposed to sunlight or other light sources and may constitute a danger of electric shock or burn. Typically an individual module generates voltage less than 50 Vdc. A voltage of 30 Vdc is considered a shock hazard. When multiple modules are series connected the module-string voltage increases; lethal high voltages in excess of 500 Vdc are possible in grid connected PV systems. Although the fully insulated module-plug connectors provide protection against accidental contact, the following points should be observed when handling solar modules in order to avoid damages or arcing, risk of fire, serious injury or a potentially fatal electric shock.
_ _ _ _ _ _ _ _ _ _ _ _ _ _
Do not insert electrically conductive objects into module-cable plugs or sockets. Do not touch the ends of module cables with bare hands when the module is illuminated. Ensure module cable connections are in good condition-no visible damage. Do not wear jewelry during mechanical and electrical installation work. Keep moisture away from tools and the working environment. Do not dismantle modules or remove parts or labels fitted by the manufacturer. Do not use or install broken modules. Be careful not to drop modules, especially onto hard surfaces. Keep children and unauthorized persons away during installation. Do not scratch or puncture the PV module back sheet; may void warranty. Do not drop objects onto module back sheet, or use as a work surface. Do not stand or walk on modules, avoid bending or twisting the modules. Never leave a module unsupported or unsecured while on roof top. Pay attention to the warning notices on the product packaging!
Installer responsibility
_
Ensure the roofing materials are in good condition not requiring repairs within the warranty life of the PV system. Ensure roof construction is suitable with regard to loading capacity (rafters, connections, other structural support members) determined by the appropriate building codes. Ensure debris shedding and water drainage is not impeded by the solar installation. Ensure adequate ventilation below array to avoid the build-up of heat which may reduce system performance. Ensure the waterproofing integrity of the roof is maintained. Include the use of roof flashing attachments that are appropriate for the roof-covering materials. It is highly recommended to consult a licensed professional engineer if in doubt when performing work in areas subject to high wind and/or snow loads, atypical exposures or seismic conditions. Protect exposed PV cables against atmospheric influences, such as UV light and mechanical damage by suitable measures. Incorporate appropriate wire management methods restricting module interconnect cables from touching the roof and tangling with debris. Sufficient distance should be kept to roof edges, allowing access for emergency response personnel. Solar modules must never extend beyond the edge of a roof. All applicable local and national code requirements shall be observed and followed, and shall take precedence over information provided in this installation guide. Ensure personal fall protection devices when buildings are greater than 10 ft tall. Protect persons on the ground against falling objects with appropriate barriers. Observe the manufacturer's safety instructions provided with other system components. Ensure all bolted connections are properly torqued to manufacturer recommended values. Record module serial numbers for system documentation and warranty purposes.
_ _ _
_ _ _ _ _
Installation considerations
Provide adequate fall protection for yourself and others on roof. Do not perform installation during strong winds or adverse weather conditions. Always work in a team of minimum 2 or more people. Ensure that objects cannot fall down from the work area. Carefully secure the working area to avoid risks of injury to people. Always wear protective head gear and protective shoes with rubber soles. Use insulated tools and wear gloves to prevent risk of shock or burn.
*** CAUTION ***

Solar modules can weigh in excess of 40lbs (18.2kg). Two persons and proper handling equipment should be employed to safely transport the modules.
Suitable installation conditions

Install the modules in an unshaded location Even slight shading causes a reduced yield from the system. Hence it is particularly important that the modules be installed in a location with the least possible shading. For best performance - there should not be any shading of the PV array surface at any time of the year. The PV array should be exposed to several hours of unobstructed sunlight even during the winter months when sun is lowest in the sky. Before installation Electric code (NEC), local utility, health and safety standards and accident prevention regulations should be complied with during installation. Ensure that the relevant safety instructions for the installation and operation of the other system components are also followed. Installation The module must not be installed either as overhead glazing or as vertical glazing (e.g., on a faade). As well as the module itself, the mounting system must also be able to reliably withstand the expected load resulting from the conditions at the installation site (snowfall, wind). Maximizing yield with optimum orientation and pitch Before installation, research the appropriate orientation for the modules to enable the system to generate the optimum yields. Ideal conditions for power generation occur when the suns rays hit the generator surface at a perpendicular angle. When the modules are series connected, make sure all modules are installed with the same orientation and pitch to avoid output losses. Tilt angle selection Installing at tilt angles between 9 and 45 is recommended. The tilt angle of the PV module is measured between the surface of the PV module and horizontal. The minimum recommended roof tilt angle is not less than 9 degrees when installed with Quick Mount PV roof flashing systems. Ensure sufficient ventilation To ensure sufficient ventilation below a solar array mounted parallel to a roof surface, a clearance from 3 to 6 to the solar modules is recommended. Do not exceed the maximum mechanical load Ensure solar mounting system is installed with consideration for local load conditions like wind and snow. The combined wind and snow loads shall not exceed the maximum load rating of the solar module.
Ensure comprehensive fire protection The installation of roof-mounted PV systems can affect a buildings fire safety in some cases. Poorly executed installations in particular pose a hazard in the event of a fire. Ensure the system is mounted over a fire resistant roof covering rated for the application. Refer to your local building department for guidelines and requirements for building fire safety. The solar array must not be installed in proximity to highly flammable gases and vapors (e.g., close to gas canisters, paint spraying systems, fuel stations, near naked flames or combustible materials). Site considerations Make certain installation site is not exposed to artificially concentrated sunlight or submerged in water or continually exposed to water splashes. If the solar array is exposed to high concentrations of salt or sulphur laden air or any unusual chemical exposure there is a risk of long term corrosion. Water Drainage PV modules are typically elevated between 3" to 6" above roof, as such, a potential for rain water shedding down the PV array, overshooting the rain gutter exists if installed too close to the eve. A recommended distance from the rain gutter to the lower edge of the PV array is: Distance 12" 18" Roof Pitch 27 degrees or less 28 to 45 degrees
Technical overview of system

The Sunfix plus pitched roof mounting system is a versatile support structure for the installation of solar modules onto pitched roofs. The Sunfix plus mounting system has been designed specifically for SolarWorld Sunmodules (2.0 & 2.5 frames). The Sunfix plus mounting system is not approved for use with any other PV module. When Supplied with SolarWorld Sunkits, the Sunfix plus system is assembled as a complete kit, including all hardware, equipment grounding components and roofing attachments based on the existing roof structure and the site specific load requirements (tilt angle, snow, wind loads, etc.). Every Sunkits system is provided with a general racking plan and electrical wiring diagram. These define the arrangement of the attachment points and the supporting rail as well as the recommended wiring scheme from the array to the power inverter, all matched to suit your roof construction and PV array layout needs.
Racking Plan
PV STRING FUSE DC DISCONNECT
Single Line Diagram
Component overview
Sunfix plus rail 2 modules = 82, 3 modules = 122,
4 modules = 162
L-bracket with dual adjustment slots & mating serrations T-bolt M8 x 20 stainless steel with serrated flange hex nut Rail splice ground jumper WEEB 8.0 pre-assembled with T-bolts
Rail-equipment ground WEEB-lug 8.0 with T-bolt assembly
Top-clamp assembly for 31 mm frame - M8 bolt with

channel nut with bolt positioning retainer
End clamp aluminum spacer - 31 mm
Rail splice bar; joins rails together
Roof attachment/flashing - Quick Mount PV
Portrait module orientation (single layer) shown with two parallel support rails per row.
Hardware overview
The Sunfix plus mounting system provides a fast, simple and cost effective flush mounting solution for PV modules on pitched roofs. The fasteners are of high quality, corrosion resistant stainless steel for long life. Top clamps insert easily into the Sunfix plus rails. Installation time is reduced by pre-assembled "Top-Clamp" hardware. Top clamps are silver colored, also available in black.
_
Pre-assembled, as shown, Module top clamps are for a Sunmodule frame thickness of 31mm. For attachment of other PV modules other than Sunmodules see page 40. Top clamp bolt assemblies include a channel nut with a plastic retainer which simply inserts into the Sunfix plus rail-slot. This retainer allows the top clamp bolt to stay in place during installation of the modules. The top clamp sets the spacing between modules.
2
Module clamping washer Truss head screw - M8 "TORX" T40 Plastic nut retainer Channel nut
1/4 turn locks channel nut into rail-slot
Module top clamp assembly

_
Module mid-clamp
The same top clamp bolt for module End-Clamp adds a spacer for 31 mm module frame height. Top clamp bolts are with a Torx-T40 drive head. All fasteners are M8 thread end. Clamp spacer is aluminum.
M8-screw - torx 'T40' drive
Clamping washer press fitted free-turning End spacer - not assembled
Slot nut with retainer
Module end clamp assy
Module end clamp installation
10
The side slot of Sunfix plus2 rail is designed for insertion of (M8) T-bolts. This slot is used for fastening "L-bracket" brackets and "WEEB" grounding devices with T- bolts. Added confidence in assembly includes alignment indicators on end of T-bolts. When the alignment indicator slot is oriented vertically, the bolt is secured in place.
8 7 18"
9" 5 4"
T-Bolt Alignment Indicator Slot
The Sunfix plus2 rail and L-foot bracket have mating serrations to improve alignment and stability of the connection. The L-foot bracket has 1" slots, providing a range of adjustment from 2.5" to 3.5" (as shown). The Quickmount PV flash3 composition shingle roofing will add 1.25" below the L-foot bracket. ing for
18"
2 11 2.5" Min. 3.5" Max.
embly
L-bracket assembly (shown minimum) L-Foot Bracket Assembly
11
Item No. EC0589* EC0591* EC0592* EC0421 EC0427* SA0192* SA0177* SH0001 EC0496 EC0602 EC0603 EC0604 EC0595 SA0179 SA0181 EC0596 EC0217 EC0218 EC0597 EC0598 EC0034 EC0035
Description Parts Rail, Sunfix plus2, 2 Module - 82" , Clear Anodize Rail, Sunfix plus2, 3 Module-122", Clear Anodize Rail, Sunfix plus2, 4 Module-162", Clear Anodize Plus Connect 2, Splice Bar, Clear Anodize L-Bracket, Clear Anodize Module Top Clamp Assy M8 -silver End Spacer - 31 mm silver T-Bolt M8 x 20 S/S Hex-nut, M8 serrated flange S/S Grounding Equip. GND Lug Assy - WEEBLug 8.0 Rail Splice GND Assy - WEEB8.0 Bond Jumper Required Tools Drive Bit Torx T40, 1/4" hex 2" Lg. Sunfix plus2 Wire Management Wire Clip #10AWG S/S-50 Pk Black Top Clamp Option Module Top Clamp Assy M8 - Black End Spacer - 31mm Black, Anodize Roof Attachment Choices QMSC A, Composition mount, Mill Aluminum QMSC B, Composition mount, Bronze Anodize QMSC C, Composition mount, Clear Anodize QMUTM A, S Tile Mount - Mill alum. 6.5" post QMUTM B, S Tile Mount - Bronze ano. 6.5" post QMUFTM B, Flat Tile Mount - Mill alum. 4.5" post QMUFTM B, Flat Tile Mount - Bronze ano. 4.5" post
8 Modules Qty 0 0 4 0 16 20 8 16 16 4 0 1 1 20 8 16 16 16 16 16 16 16
12 Modules Qty 0 8 0 4 20 28 8 20 20 4 4 2 1 28 8 20 20 20 20 20 20 20
24 Modules Qty 0 0 12 8 40 52 8 40 40 4 8 2 2 52 8 40 40 40 40 40 40 40
This parts list identifies the standard components and hardware items for Sunfix plus2, along with option and accessory items. Examples of typical quantities are shown based on the Sunmodule quantity. The quantity of items listed are based on modules mounted in portrait, two-rail design, with the total number of modules divided into two equal rows. Item No's Denoted '*' are available in 'Black' as well. When ordering Sunkits systems that are supplied with SolarWorld Sunmodules in black frames, all racking components will automatically default to 'Black' to match.
12
6 9
8 7 18"
System planning 4
Design Basics
9" 5
The Sunfix plus roof mounting system is intended only for flush mounting to sloped roofs, and is not to be used with " tilt legs. Flush is defined as parallel to the roof surface. The recommended4clearance between solar modules and the roof is 3 to 6 inches. Less than 3 to the roof increases heat build-up which affects power production.
18"
The installer is responsible for ensuring appropriate 3 design parameters were used in determining the design loading considerations for the specific installation. Parameters such as snow ground load, wind speed, exposure category and topographic factors should be confirmed with local building officials or a professional engineer. Roof zone 2 According to the width and height of the building for the PV system installation, the design wind load will vary based on where the installation is located on a roof. PV arrays may be located in more than one roof zone. The Sunfix plus mounting system is intended for roof types11 shown herein for roof zone 1; zones 2 and 3 should be avoided. Maintain 11 appropriate distances around the solar array, and pathways for emergency or service personnel. The local building 2.5" Min. 3.5" Max. department should be consulted to determine any municipal or county or fire department clearance restrictions.
_ _ _ _
The building construction must be enclosed, not an open or partially enclosed structure. The building is 10 regular shaped with no unusual geometrical irregularity (geodesic dome). The building is not in an extreme geographic location such as a narrow canyon or steep cliff.
Assembly L-Foot Assembly The building has Flashing a gable roof with a pitch not greater than 45 degrees or a hipBracket roof with a pitch less than 27 degrees.
Hip Roof
Gable Roof
h a a a a a
h a
ASCE 7-05
Interior Zones Roofs - Zone 1
Interior Zones Roofs - Zone 2 Roof Styles
Interior Zones Roofs - Zone 3
a = 10 percent of least horizontal dimension or 0.4 h, which ever is smaller, but not less than either 4% of least horizontal dimension or 3 ft. (0.9 meters). h = Mean roof height, in feet (meters), except that eave height shall be used for roof angles < 10.
13
Access, pathways and smoke ventilation

Access and spacing recommendations should be observed in order to:
_ _ _ _
Ensure access to the roof Provide pathways to specific areas of the roof Provide for smoke ventilation opportunities area Provide emergency egress from the roof
Contact the local AHJ for proper roof setback requirements. Local jurisdictions may create exceptions to this requirement where access, pathway or ventilation requirements are reduced due to:
_ _ _ _ _ _ _
Proximity and type of adjacent exposures Alternative access opportunities (as from adjoining roofs) Ground level access to the roof area in question Adequate ventilation opportunities beneath solar array (as with significantly elevated or widely-spaced arrays) Adequate ventilation opportunities afforded by module set back from other rooftop equipment (example: shading or structural constraints may leave significant areas open for ventilation near HVAC equipment) Automatic ventilation device New technology, methods, or other innovations that ensure adequate fire department access, pathways and ventilation opportunities
Designation of ridge, hip, and valley does not apply to roofs with 2-in-12 or less pitch. All roof dimensions are measured to center lines. Roof access points should be defined as areas where ladders are not placed over openings (i.e., windows or doors) and are located at strong points of building construction and in locations where they will not conflict with overhead obstructions (i.e., tree limbs, wires, or signs). Residential Buildings with a single ridge: Modules should be located in a manner that provides two (2) three-foot (3) wide access pathways from the eave to the ridge on each roof slope where modules are located.
3 ft 3 ft 3 ft
3 ft
r o la
n Pa
el
3 ft
la So
an rP
el
Full Gable Roof
Cross Gable Roof
Hips and Valleys: Modules should be located no closer than one and one half (1.5) feet to a hip or valley if modules are to be placed on both sides of a hip or valley. If the modules are to be located on only one side of a hip or valley that is of equal length then the modules may be placed directly adjacent to the hip or valley.
14 Sunfix plus pitched roof mounting system planning and installation guide November 2012
1-1/2 ft 1-1/2 ft
3 ft
lar S o ne l Pa So lar Pa n
3 ft
el
3 ft 3 ft
Cross Gable Roof with Valley Residential buildings with hip roof layouts: Modules should be located in a manner that provides one (1) three-foot (3) wide clear access pathway from the eave to the ridge on each roof slope where modules are located. The access pathway should be located at a structurally strong location on the building (such as a bearing wall).
3 ft
3 ft
So
lar
Pa n
el
Full Hip Roof
Location of direct current (DC) conductors Conduit, wiring systems, and raceways for photovoltaic circuits should be located as close as possible to the ridge or hip or valley and from the hip or valley as directly as possible to an outside wall to reduce trip hazards and maximize ventilation opportunities. Conduit runs between sub arrays and to any DC combiner/pull boxes should use design guidelines that minimize the total amount of conduit on the roof by taking the shortest path from the array to the DC combiner box. The DC combiner boxes are to be located such that conduit runs are minimized in the pathways between arrays. To limit the hazard of cutting live conduit in venting operations, DC wiring should be run in metallic conduit or raceways when located within enclosed specs in a building and should be run, to the maximum extent possible, along the bottom of load-bearing members.
15
Identify roof type

Know Your Roof It is a good idea to do a thorough roof evaluation prior to your project installation. At this time you should do a layout on the roof confirming everything on the drawing will fit as it is intended. Any irregularities should be noted in advance, so that you can deal with them simply on install day. The quality of the roofing should be determined, so that any repairs or replacement can happen before or in conjunction with the installation. Remove a tile and see what is underneath. On a tile roof it is important to know as much as possible about the manufacturer of the tile, the size of the tile, age of tile, type of substrate (plywood or oriented strand board [OSB]), the rafter size and spacing, age of roof structure, who built it, who roofed it, etc. The roof covering will dictate the appropriate type of flashing to be incorporated. Installations on composition roof surfaces with flashed components offer the quickest solution. For concrete tile or shake roofs or roofs with cladding that exceeds thickness of 1/8-inch, use taller, female threaded standoffs with approved flashings. Residential building roofs are primarily constructed of three types of coverings:
_ _ _
Composition (asphalt) shingles Curved (S) or flat (slate) concrete tile Shake (wood) shingles
Composition (asphalt) shingles
Curved (S) concrete tiles
Composition shingle flashing
Universal flat tile flashing
(Universal) S-tile flashing
16
Product selection
Quick Mount PV is an all-in-one waterproof flashing and mount to anchor photovoltaic racking systems to most roofing constructions. The composition flashing fits most asphalt and wood shake roof systems, but not all. Specifically it is sized to fit within a standard 5 to 5-1/2 row or course. To confirm that the composition flashing will match your roof, measure the course exposure of your roof. The exposed surface course height should measure no more than 5-3/4. If it turns out the roof tiles are a non-standard size greater than 5-3/4, the alternative method is to use a Quick Mount PV Shake Mount.
Edge of flashing flush with edge of shingle
3 Offset
Quick Mount composition flashing The Quick Mount PV Composition Flashing is to be installed on composition shingle roofing with the flashings lower edge aligned flush with front edge of shingle course, resulting in a 3 offset from this location to where the provided fastener will penetrate the rafter and provide an attachment point for L-foot. The composition flashing or mount is intended to be attached into a lumber rafter. Mounts are usually laid out based on the location of the rafters. In some cases it is desired to place a mount where there is no rafter. In this case it is possible to install wood blocking between rafters, then lag screw into the block. The Quick Mount PV Universal Tile Flashing is intended to fit within most curved tile roof systems, as well as most flat tile systems. Specifically it is sized to fit within a standard 12 wide x 17 tall concrete tile space, flat or curved. It is used on most any flat and curved tile roof and rafter mounted as a standard. Height extensions are not for use with this product. Custom lengths can be ordered. Pitched Roof Solutions Sunfix Plus w/quick mount Sunfix S-5! (see page 40) Composition X Flat Tile X S-Tile X X Standing Seam
17
System layout
Proper layout will reduce the risk of drilling extra holes in the wrong location and possibly having to reposition an installed array. Prior to getting on the roof, the system layout should be defined on paper in the form of a drawing or sketch. This will minimize the number of chalk lines on the roof and speed up the layout process. The drawing should define the overall dimensions of the array as well as the roof plane on which the array is to be installed.
_ _
Confirm roof rafter size, material, and span to verify that the roof structure is sound and capable of supporting the additional load of the PV array within local climatic conditions (wind/snow loads). Measure roof surfaces and develop an accurate drawing locating any obstacles such as chimneys, parapets, skylights or roof vents. Look for signs of weak or low-laying roof surfaces which may need repair or additional leveling adjustment of racking. Identify any roof areas requiring access, municipal set-back distances or keep-out areas as required by the local Jurisdiction.
Rail Spacing
Do NOT Mount on the Short Side
Mounting Area 1/8 Module Length 1/4 Module Length
Mounting Area 1/8 Module Length 1/4 Module Length
SolarWorld modules must be securely fastened at a minimum of 4 points on the long-sides between an 1/8 and 1/4 of the module length (from 8.25 to 16.5) from the edge. Defining overall dimensions of the array, SolarWorld Sunmodules are 39.41 wide x 65.94 long. The rail spacing is governed by the attachment locations placed on the roof. Rail spacing must fall within the boundaries of the Sunmodules recommended support rail attachment mounting area. Therefore, the minimum rail spacing is 33 and the maximum rail spacing is 49.5. For a two-rail assembly, the Sunfix plus rails may be positioned either North/South for modules in landscape, or East/ West for modules in portrait (preferred). Installing modules in portrait allows for better positioning of adjacent rows of panel assemblies with closer spacing, not so dependent on rafter locations.
18
48.00 in. 5.75 in. Typ. Course
Rail Spacing = Rafter Spacing

Peak
East / West Rails Rail Spacing = Course Spacing North / South Rafter Direction Modules in Landscape Modules in Portrait 34.50 in. at 6 Courses 40.25 in. at 7 Courses 46.00 in. at 8 Courses
North / South Rails
65.93 in. Ref.
Facia
The shingled surface course height should measure not more than 5-3/4. For East / West rail direction, based on 5-3/4 typical shingle-course spacing, attachment locations for composition shingle flashings would be between either 6, 7 or 8 courses.
Sunfix Plus rails
Row 1
The distance between Row 1 to Row 2 Flashing positions are based on several factors considering: A) Shingle course spacing. B) Module length-distance past rail. C) Gap spacing between rows.
B C 1 in. min. Flashings positioned all in same orientation Row 2 34.50 in. at 6 Courses A = 40.25 in. at 7 Courses 46.00 in. at 8 Courses
Panel Length
19
0.375 in. Typ. 0.875 in. Min. End Cap - Assy First Module Sunfix plus Rail Mid Clamp Bolt WEEB 'DPF' (Assembled) Next Module
To calculate the assembled Panel Length, the space between the modules needs to be accounted for as well as the rail distance extending beyond the first and last module in a row, allowing for the end-clamp. The minimum rail distance assumed beyond the modules for the end clamp spacer is 7/8". The assumed spacing between the modules is 3/8" when the top clamp bolt is combined with WEEB DPF module bonding washer. Example: The minimum overall design length of a Sunfix Plus assembly of 4 Sunmodules in portrait would be: 39.41 * 4 (Modules) + 0.375 * 3 (mid clamps) + 2 * 0.875 = 160.5 (end clamps) However, the Sunfix plus2 mounting rail lengths have been predetermined, allowing for installation tolerance and mismatch of positioning roof attachments, these lengths are: Two (2) module rail = 82 Three (3) module rail = 122 Four (4) module rail = 162
Refer to Sunfix racking layout drawings for examples of typical combinations from 8 to 24 modules in the Appendix. Rail Attachment Locations There are two key dimensional considerations for the positioning rail attachments, "span" (the center-to-center distance between rail supports (L-feet) and "cantilever" the over-hang distance from the outermost L-foot support to the end of the rail). Rail spans and cantilever distances should not exceed the values listed in the rail span tables on the next page.
Rail Span "L" Per Attachment Roof Flashing
Rail Span "L" Per Attachment
Cantilever
Outermost L-Foot Rail Rafter
For parallel two-rail systems, the installer should take precaution when setting the rail cantilever distance past the L-foot such that the ends of both rails are within +/- 1/4 respectively.
Rail span tables

The following span tables have been engineered to provide the maximum rail attachment span distance (values in inches) for Sunfix plus2 rails. To effectively use the rail span tables, one should consider the wind and snow loads at the site by consulting the local building department. Span calculations utilized design methods or material data from the 2000 AA Specification, ASCE 7-05, 2009 IBC, and 6005-T5 aluminium alloy. The following assumptions were made:
_ _ _ _ _ _ _
Wind exposure category C, zones 1, 2, and (not recommended*) 3 Adjustment factor = 1.0 Importance factor (occupancy category II) = 1.0 Topographic factor = 1.0 Maximum deflection limit of L/180 Single span condition, building height of 30 feet PV module area is 18 ft2. The dead load including support structure and PV module is 50 lbs
Roof pitch 9 - 27 degrees Wind speed (mph) 85 90 100 110* Rail Attachment Span (in) Rail Cantilever (in) Snow Load (psf) 0 66 33 63 30 57 27 51 24 20 66 33 63 30 57 27 51 24 40 54 27 54 27 54 27 51 24 50 48 24 48 24 48 24 48 24
* Roof zone 3 not recommended at 110 mph. Rail Attachment Span (in) Rail Cantilever (in) Snow Load (psf) 0 78 39 75 36 66 33 60 30 20 66 33 66 30 60 30 57 27 40 54 27 54 27 51 24 51 24 50 51 24 51 24 48 24 48 21
Roof pitch 28 - 45 degrees Wind speed 85 90 100 110
Wind Exposure Category: ASCE 7-05 defines wind exposure categories as follows: Exposure B: is an urban or suburban area, wooded areas, or other terrain with numerous closely spaced obstructions having the size of single family dwellings upwind for at least a 1/2 mile. Exposure C: has open terrain with scattered obstructions having heights generally less than 30 feet. This category includes flat open country, grasslands, and all water surfaces in hurricane prone regions.
Sunfix plus pitched roof mounting system planning and installation guide November 2012 21
System installation
This manual primarily covers the installation of the Sunfix plus mounting system and does not address the necessary wiring, conduit, safety disconnects or balance of system components or location thereof conducive to a complete PV system installation. Planning ahead, ensuring that all necessary plans, instructions, tools, safety equipment, materials and spare parts are gathered prior to arriving at the job site will save time. Installation Sequence The following pages will illustrate the recommended sequence for racking installation.
_ _ _ _ _ _ _ _ _ _ _ _ _ _
Install appropriate Quick Mount PV roof flashings per roof type and layout drawing. Attach L-foot brackets to roof flashings, assemble T-bolt and nut onto L-foot top slot. Loosely fasten Sunfix plus rails to L-foot brackets, following layout drawings. Insert rail splice connectors where necessary during rail installation. Adjust L-foot brackets for roof height and rail alignment inconsistencies. Check measurements and alignment of rails before applying torque to fasteners. Attach a roof mounted wiring pull box in a convenient location, preferably below the PV array. Connect PV string home-run cable(s) into wiring pull box. Mount the PV string home-run cables by attaching wire management ties to the rails. Install equipment bonding devices to each rail row-end and rail splice connections. Install a continuous copper ground conductor to all rail-end lugs and along every row (if the modules will also be grounded through this conductor) allowing extra length for the connection into the wiring pull box. Starting at one end of the racking, place the End Clamps and the first module with consideration for positioning/alignment of the module onto the parallel rails. Install adjacent modules with Mid-Clamp bolts, remembering to electrically interconnect the series cables together. Connect the ground conductor to each module lug, unless the WEEB "DPF" option is used. Check PV module alignments for aesthetic purposes before applying final torque to top clamps.
22
Quick Mount PV installation instructions - composition shingle mount

Photos should be taken of all of the roof variables and placed with the job file for any future reference either short term or long. If the roofing manufacturer is known, it is then easy to obtain the written manufacturers installation instructions for the roofing materials you are dealing with. Quick Mount flashings are 100% IBC, UBC compliant, and meet or exceed roofing industry best practices, with the following specifications:
_ 2554 _ 2203
lbs average pullout (Douglas fir) lbs average shear steel hardware (included) warranty expected life to not void roof manufacturer's warranty
_ Stainless _ 10-year _ 50-year
There's no need for trimming shingles to force a fit. Drill one pilot hole into the rafter, backfill it with appropriate sealant, slide the Quick Mount flashing beneath the felt in the course above, drive the bolt home, and it's done. The 12 x 12-inch Composition Mount flashing is designed to fit within a standard 5 to 5.5" course and the exposed course should be no greater than 5.75". Recommended tools/materials for Quick Mount PV - composition flashings
_ Cordless _ Socket _ Cutoff _ Nail _ Drill
impact driver (for hanger bolt)
wrench with 1/2 hex deep socket (for hanger bolt) saw ( for excess rail) pry-bar (enables roof flashing beneath shingle) bit 7/32 dia. (pilot hole for 5/16 lag screw) gun-dispenser roof sealant for attachments IR laser stud-finder
_ Caulk
_ Approved _ Digital _ Tape
measure, Level - plumb line approved safety glasses and footwear approved safety harness and anchor
_ Chalk _ OSHA _ OSHA
23
Quick Mount PV installation instructions - composition shingle mount
CLASSIC COMPOSITION MOUNTING INSTRUCTIONS - 5/16 - PV Installation Tools Required: Tape Measure, Roofing Bar, Chalk Line, Stud Finder, Caulking Gun, 1 Tube of Appropriate Sealant, Drill with 7/32 long bit, Drill or Impact Gun with 1/2 Deep Socket.
to be mounted and mark roof shingle with roofing bar, Bar, Locate, choose choose,rafters and mark centers of rafters to be Lift composition Composition roof shingle with Roofing centers of rafters with chalk line (N/S). Select for just above placement mounted. Select each row course of roofing placement of of Quick QuickMount. Mount. each row course ofof roofing mount placement Mount placement Quick for Mounts. of Quick Mounts.
desired position. Remove anyany Slide mount Mountinto into desired position. Remove nails that conflict flush with conflict with withgetting gettingmount Mount flush with front edge edge of of shingle shingle course. front course. Mark Markcenter centerfor for drilldrilling. ing.
bit, drill pilot hole position. Prepare hanger Using drill with 7/32" 7/32diameter long bit, drill pilot hole into Clean Clean off off any any saw saw dust, dust, and andfill fill hole holewith with sealant. Sealant. Slide mount Mountback backinto into position. Prepare Hanger into roof rafter, taking to drill square bolt hex nut roof and and rafter, taking carecare to drill square to to the Bolt with with (1) 1 Hex Nutand and(1) 1 sealing Sealingwasher; Washer,insert insert teh roof. Do not mount a drill guide. through roof. Do not use use Mount as aas drill guide. through block Block into into hole hole and and drive drive hanger Hangerbolt Boltinto into rafter, tightening to a solid, snug fit. rafter, tightening to a solid snug fit.
Follow all the directions of the rack * You are now ready for rack of your manufacturer as well the module choice. Follow all theas directions of the rack manufacturer. manufacturer as well as the module manu-
facturer.
All manufacturers' written instructions All roofing roofing manufacturers written instructions must must also also be be followed followed by by anyone anyone modifying modifying a a roof roof system. Please consult the roof manufacturers' system. Please consult the roof manufacturers specs and instructions prior to touching the roof.
specs and instructions prior to touching the roof.
Insert EPDM rubber bolt into Rubberwasher Washerover overhanger Hanger Bolt into block. Block.
Fasten the L-foot onto hanger bolt, secure Using the Rack Kit Hardware, secure thethe rack of Sunfix plus rails. Tighten to 13 foot pounds. your choice (see 9*). Tighten to 13 foot Pounds.
For Questions Call 925-687-6686 QM-PV-Comp-Install2012
www.quickmountpv.com
4 of 4
info@quickmountpv.com Jan2012
24
Quick Mount PV - Installation instructions, composition shingle mount
5 8 6 5 4 7 6
12 3
12
Item No. 1 2 3 4 5
Description Flashing, 12" x 12" x 0.05" * Base block for standard QMSC * Hanger bolt, 5/16" x 6" SS Washer, sealing 5/16" x 3/4" Hex nut, 5/16" - 18 SS EPDM washer, 0.125" thick x 0.875" OD Washer, fender 5/16" x 1" SS Washer, split-lock, 5/16", SS
Qty 1 1 1 1 2 1 1 1
6 7 8
Lag pull-out (withdrawal) capacities (lbs) in typical lumber Lag Bolt Specifications Specific gravity Douglas Fir, Larch Douglas Fir, South Engelmann Spruce, Lodepole Pine (MSR 1650 1 & higher Hem, Fir Hem, Fir (North) Southern Pine Spruce, Pine, Fir Spruce, Pine, Fir (E of 2 million psi and higher grades of MSR and WEL) 0.50 0.46 0.46 0.43 0.46 0.55 0.42 0.50 5/16" shaft per 3" thread depth 798 705 705 636 705 921 615 798 5/16" shaft per 1" thread depth 266 235 235 212 235 307 205 266
Sources: Uniform Building Code; American Wood Council. Notes: 1) Thread must be embedded in a rafter or other structural roof member. 2) See IBC for required edge distances.
25
Quick Mount PV installation instructions universal flat tile and S-tile mount
The primary flashing at the roof deck forms a waterproof shield isolating all penetrating fasteners from corrosive water intrusion. The top flashing is malleable, so it works equally well for curved and flat tile roofs. Both flashings feature a spun aluminum cone, with no seams to fail in extreme climates. The reinforced QBase makes an extraordinarily strong foundation. For concrete tile roofing, typically the tile roof manufacturer puts a stamp of some sort on the back of each tile. This stamp can be defined by the roofing yard, or by a little on-line surfing. The manufacturers instructions will spell out exactly what does and does not void the warranty of their roofing product. Officially the roofing manufacturers instructions supersede our instructions. Waterproofing On a tile roof it is actually the building paper below the tiles that is waterproof. The tiles are considered water resistant. It is assumed that water will travel under the tiles. The tiles are there for aesthetics, thermal absorption, and to protect the building paper from U.V. and the elements. It is imperative to follow standard roofing practices with the paper. The Aluminum Primary Flashing that we provide needs to go over our Q Base Mounting Base Plate with the long side of the flashing up-slope, above the mount. On the up-slope side of the mount, the Aluminum Primary Flashing must extend under the existing lap in the paper course directly above the mount. In the common occurrence that the paper is too far up the roof to reach, you must supply and install another piece of building paper (usually 30 lb.) under the row of paper above, and over the top 2 inches of Aluminum Primary Flashing. This paper should be wider than the Aluminum Primary Flashing, and either stapled down or nailed. If a batten board is in the way, pry it up and slip the paper under the batten. Alternatively, three coursing the flashing into the paper is also an acceptable method. Please consult the NRCAs best practices for material specifics, and methods within your geographic area. Sealants It is important to put a compatible sealant into any and all holes drilled into a roof. Most roofing manufactures list a suggested, approved sealant in their specifications. In the freeze-thaw zones, it is important to follow the manufacturers rules for freeze-thaw conditions. Use the properly rated sealant for each specific application and condition. Some that may be more appropriate for asphalt/composition roofs include Geocell 2300 and ChemLink M-1.
5/16" Lock Washer (Stainless Steel) 5/16" Washer (Stainless Steel) 5/16"x 1-1/4" EPDM Washer with Flat Washer (Stainless Steel) EPDM Counter Flashing 12" x 17" Curved Tile Flexable Aluminum Flashing 5/16"x 1" Machine Bolt (Stainless Steel) for Rack Attachment Racking of Choice Field Applied Appropriate Sealant Aluminum Primary Flashing Cast Aluminum Base Plate (Q Base)
Batten Tar Paper Plywood Sheathing
Batten
Installation Tools Required: 1) Tape Measure. 2) Drill with 7/32 in. wood bit. 3) Ratchet withn 1/2 in. Socket. 4) Caulking Gun. 5) 1 Tube of Appropriate Sealent. 6) 30 lb. Felt Paper. 7) Wisk Broom / Vacuum. 8) Roofers Bar / Shingle Ripper.
6-5/8" Lip of Tile to Center of Post
5/16"x 3/4" Machine Bolt (Grade B) 5/16" x 3" Zinc Lag Bolts
2X Rafter
26
Quick Mount PV installation instructions - universal tile mount*
UNIVERSAL TILE MOUNTING INSTRUCTIONS
RAFTER INSTALLATION
1 2
Remove Tile at selected location of Mount.
Locate center of rafter and Mark with a felt pen.
Use a straight edge and measure up 6 5/8 from bottom of tiles to center of the Mount, over the center of Rafter.
Align Q Base over rafter center and drill 2 each 7/32 pilot holes. Place grade 8 Machine Bolt under Q Base in hex slot, threads pointing up. Lag Q Base into Rafter on Marks.
Carefully clean the building paper then install Primary Flashing in either a three course method, or properly lapped paper method. Now is a good time to apply sealant to the flashing opening.
Take care to do a quality installation when using the paper method, cut a piece of paper 18 wide to slide under the course above, and over the Primary Flashing of the Mount.
You for the Sunfix rack.choice. Follow You are arenow nowready ready for the rackplus of your all the directions of the Sunfix as Follow all the directions of the plus rackinstructions manufacturer well as the Sunmodule instructions. as well as the module manufacturer. All roofing manufacturers' written instructions All roofing manufacturers written instructions must also be followed by anyone modifying must also be followed by anyone modifying a roof a roof system. Please consult the roof system. Please specs consult the roof manufacturers manufacturers' and instructions prior to specs and instructions prior to touching the roof. touching the roof.
Cut a tile removed, with room toto get a hole holein inthe the tile removed, with room get the post tile inin position, Insert post through. through.Replace Replace tile position. Insert post and tighten the 18" x 18" tighten into into place. place. Install install the 18 x 18 flashing, and apply sealant sealant around around the the opening. opening.
Pre bend the flashing to follow the contour of the If tile is curved, pre-bend the flashing to follow the if contour of the tile. Installflashing countercollar. flashing tile curved. Install counter collar.
4 Aug 2011 *Note: SolarWorld offers a universal 'flat' tile mount (4.5" post) in addition to an "S"-curved tile mount (6.5" post). Both versions, show above, are otherwise identical.
For Questions Call 925-687-6686 QMUTM-Install2011
info@quickmountpv.com
27
Quick Mount PV installation instructions - universal tile mount Specific gravity Douglas fir, larch Douglas fir, South Engelmann spruce (MSR 1650 f & higher) Hem, fir Hem, fir (North) Southern pine Spruce, pine, fir Spruce, pine, fir (E of 2 million psi and higher grades of MSR and MEL) 0.50 0.46 0.46 0.43 0.46 0.55 0.42 0.50 Lag bolt specifications (lbs) 2 ea. 5/16" shaft 2.5" thread depth 1330 1175 1175 1060 1175 1535 1025 1330 5/16" shaft 1" thread depth 266 235 235 212 235 307 205 266
Sources: Uniform Building Code; American Wood Council
6 9 4
8 7 18"
9" 5 4" 18" 3

Item No. 1 2 3 4 5 6 7 8 9 10 11 Description QBase QBase primary flashing Tile flashing (bronze or mill finish) Cut post 1.25" OD x 6.5" aluminum* 1" EPDM pipe collar Hex bolt 5/16" x 1" SS Qty 1 1 1 1 1 1 1 1 1 1 2
2 11
11
1 10 Flashing Assembly Flashing assembly
2.5" Min. Sealing Washer 5/16" x 1.25" SS 3.5" Max. Split lock washer 5/16" SS
Fender washer 5/16" x 1" SS Hex bolt 5/16" x 3/4" grade 8 Hex lag bolt 5/16" x 3" zinc
L-Foot Bracket Assembly
28
Hip Roof
Gable Roof
Installing Sunfix plus racking system

Tools for Sunfix plus Mounting System:
_ _ _ _ _ _ _ _
13 mm open end wrench Socket wrench - 3/8 drive 7/16 and 13 mm hex socket - 3/8 drive Torx T40 drive bit (supplied with Sunkits) Torx T40 socket x 3/8 drive (for torque wrench) Torque wrench 0-30 ft-lbs x 3/8 drive (for top clamp bolts) OSHA approved safety glasses and footwear OSHA approved safety harness and anchors
Sunfix plus rail assembly Once the roof attachments and L-foot brackets are in position as per the layout drawing, working from left to right, measure the distance of the first rail overhang to the center of the L-foot and secure the T-bolt(s) on the L-foot into the side of the rail profile (13 mm wrench). Refer to Appendix A for examples of typical rack layout drawings.
MECHANICAL NOTES: 1. 2. 3. 4. 5. 6. 7. 8. TYPICAL ATTACHMENT SPANS AT 4 FT ON CENTER. REFER TO SPAN TABLES IN THIS INSTALLATION GUIDE TO EXCEED 4FT. DO NOT EXCEED CANTILEVER VALUES LISTED IN SPAN TABLES. ADDITIONAL FLASHINGS MAY BE NEEDED, ADJUSTMENTS MAY BE REQUIRED. MAX MODULE DIMENSIONS: 65.94" x 39.41" ROOF MEMBER N-S RAFTERS MIN 2" X 4". TOTAL RACKING SYSTEM LOAD W/O MODULES BUT INCLUDING FLASHING, TOP CLAMPS, AND GROUNDINGS: 0.40 PSF CONTRACTOR SHALL TAKE ALL NECESSARY PRECAUTIONS WHEN PREPARING ROOF FOR ANCHOR POINT LOCATIONS. BUILDING STRUCTURE INTEGRITY IS THE RESPONSIBILITY OF THE INSTALLER. LAYOUT BASED ON INSTALLING MODULES ONTO RAIL FROM LEFT TO RIGHT. ENSURE INTERSECTION OF ADJACENT MODULES IS AT LEAST 1" AWAY FROM THE END OF THE RAIL AT THE SPLICE JOINT (SEE TOP OF PAGE 31 IN THE INSTALLATION GUIDE).
Typical racking layout drawing.

Sunfix plus pitched roof mounting system planning and installation guide November 2012 29
Place the other rows of parallel rails onto the roof attachments in the same manner. Do not torque the T-bolts connecting the L-brackets to the rails until all rails have been placed, aligned and spaced off the roof surface (if necessary). Torque all M8 T-bolts to 12 ft-lbs.
M8 T-bolt & flange nut
Adjust L-foot to varied roof surface
To join rails on a given row, attach rails together using the rail splice connector. Once all of the rails are connected together and fastened to L-foot brackets, check the flatness of the support rails along the length and correct any bowing by adjusting the upper L-foot slot.
The individual rail sections are connected to each other by a fastener-free rail splice connector. One rail splice connector is used at each rail connection. A pin on the center of the splice connector separates the rails leaving a gap of 1/4 inch between the rail sections to accommodate thermal expansion.
3/8 (Ref.) Sunfix Plus Mid Clamp
1 Minimum
Sunmodule Frame WEEB DPF (Optional)
Sunfix Plus Rail
Rail Splice
When placing solar modules onto Sunfix plus rails, it is important to keep the intersection of adjacent modules at least 1 away from the end of the rail at the splice joint, preventing the module frame from resting directly over the gap between spliced rails.
PV string wire pull box

A PV-string wire transition pull box rated for the intended use is located either below the PV array (if space allows) or along side the PV array onto the roof surface with the appropriate sealing considered. The pull box facilitates transition for open PV array wiring to wiring in conduit and should not be attached to the support rail unless it is specifically designed to do so and may only be attached onto the side rail slot with M8 T-bolts.
3/4 Conduit: (6) #10 THWN-2 Conductors, (2) #10 THWN-2 Ground
Modules in Series
PV String Home Run Wiring Exposed to Free-Air: (4) #10 PV Wire or USE-2 Conductors, Rated for Outdoor Use, (1) Bare Copper Ground, Shown.
Pressure Terminals
Equipment Ground Conductor
Lay-In Lug on Module
Outdoor Pull Box
Install the PV-String Home Run cables and route cables to their respective locations at each end of the modules in series string.
31
Wire management
The PV string cables and module series interconnects should not be allowed to hang much below the support structure of the solar array. Sufficient wire management devices are to be incorporated to prevent any wiring from nearing the roof surface. PV array wiring can be neatly attached to the supporting rails by black cable ties (supplied with Sunkits)outdoor rated for UV resistance and high-temperature services. Wire clips/ties should be spaced approximately 12" apart - along the rail.
Equipment ground-bonding
Tools for Rail Grounding Devices (with Lay-in Lugs)
_ _ _ _
Socket wrench - 3/8 drive 13 mm & 7/16 hex socket - 3/8 drive Torque wrench 0-30 ft-lbs x 3/8 drive Torque screwdriver 0-30 in-lbs
Equipment Grounding Grounding is required by the National Electric Code (NEC) for module frames and equipment racking (2008NEC 690.43). Therefore, it is necessary to use the provided grounding devices to connect all non-current carrying electrically conducting components to the Earth (ground) with wire sized per NEC 250.122. The contractor is responsible for ensuring professional grounding of the system and components. Grounding method should result in an electrically continuous wire to each PV module and supporting metal structure. However, if WEEB-DPFs are used, then only rails need to be bonded. Requirement in the NEC is to make a grounding connection first and break it last (250.124(A)). Consider a module with an internal ground fault to the frame. If WEEBs are used and the circuit conductors are left connected, and the module is unbolted from the grounded rackdisconnecting the frame grounding first rather than lastthe module frame may be energized with up to 600 volts to the grounded rack. Devices identified and listed for bonding the metallic frames of PV modules shall be permitted to bond the exposed metallic frames of PV modules to the metallic frames of adjacent PV modules. The equipment grounding conductors shall be no smaller than #14AWG. Equipment grounding conductors for PV modules smaller than #6AWG shall comply with NEC art. 250.120C. If lay-in lugs are used for PV module grounding, it is recommended to attach these lugs onto each PV module prior to installation onto the racking system. Follow the SolarWorld Sunmodule installation instructions for module grounding device attachment.
32
(CONTINUOUS)
PV array equipment grounding example
5 3 4
2 1
2 1
Module frame (2.5) ground detail "B" Item Description GBL-4EDBT (or Equivalent) #10-24 x 0.5", S/S #10, S/S #10 S/S #10-24, S/S
Module corner ground (2.0/2.5 frame) detail "A" Item 1) Grounding lay-in lug 2) Socket head cap screw Description GBL-4EDBT (or Equivalent) #10-24, 5/8", S/S
1) Grounding lay-in lug 2) Bolt 3) Serrated lock washer 4) Flat washer 5) Nut
Sunkits are supplied with rail splice ground jumpers WEEB 8.0 and WEEB 8.0 lay-in lugs (Burndy LLC) for equipment
33
ground-bonding of all support rails. One WEEB lug 8.0 is needed at one end of each rail-row. Also, every rail splice connection will need the rail splice ground jumpers WEEB 8.0 attached as shown. WEEB "DPF" module grounding clips are supplied (as option with Sunkits) as an accessory item. Burndy LLC recommends that the sufficient details of the installation be submitted to the AHJ for approval before any work is started.
SolarWorld M8 Bolt SolarWorld Mid-Clamp Washer WEEB-DPF
SolarWorld Channel Nut
SolarWorld Plastic Bolt Guide
Pre-assemble WEEB-DPF to mid-clamp assembly as shown. Pre-assembling WEEB-DPF to mid-clamp assembly will contain the small individual parts, reducing the possibility of losing parts during installation.
Slightly lift solar module and slide it over the WEEB-DPF teeth and under the mid-clamp assembly, ensuring the module frame is flush against the mid-clamp. WEEB teeth will automatically be aligned under the edge of the module when mid-clamp assembly is correctly installed.
34
When position of solar modules are finalized, torque fasteners to 12ft-lb / 16.3 N-m using general purpose anti-seize compound on threads.
WEEB teeth towards rail
Assemble WEEB 8.0 lay-in lug assembly and torque fasteners to 12 ft-lb / 16.3 N-m using general purpose anti-seize compound on threads.
35
WEEB 8.0 bonding strap
36
Even number of modules in a row
Denotes Places to Install X denotes places to installWEEB-DPF WEEB-DPF
Odd number of modules in a row
X install WEEB-DPF Xdenotes Denotes places Places to to Install WEEB-DPF
37
Module installation
The modules are fastened to the support rails using the top clamps. A torque wrench is required to ensure the correct pressure of the clamp against the module frame. Remember to plug the modules together in series during mechanical installation. Warning: modules connected in series may result in dangerously high voltages! Wear insulating gloves when handling module interconnect cables.
_ _ _ _ _ _
Wire the modules using the approved electrical diagram. Make sure to strictly observe the wiring diagram instructions (string size, AC/DC disconnects, wire size, etc.). Incorrect wiring may cause damage to or even destroy the grid connected inverter and/or modules. In order to keep inductive coupling as low as possible in case of lightning strike, the home run cables (+/-) of the string shall be laid as closely to each other as possible (avoid loops). The minimum bend radius of cables (5x cable diameter) must be observed in all situations. Keep all plugs and sockets dry during installation. Attach the cable to the rails using UV-resistant cable ties.
Note: in some cases tightly fastened stainless steel screws cannot be unscrewed without causing damage due to galling. Therefore, SolarWorld recommends the following steps to minimize these problems:
_ _ _ _
Keep the stainless hardware shaded, especially on hot days. Use an anti-seize product. Use lower speed settings on installation tools to reduce the applied heat. Tighten all fasteners with a torque wrench to the recommended setting.
38
Mechanical Assembly
Step 1. Start at end, insert top clamp-bolt assembly into rail, add spacer.
Step 2. Position bolt end-spacer against first module frame, tighten end-clamp bolt to 15 ft-lbs torque.
Step 3. Insert mid-clamp bolt(s) into rail(s) then 1/4 turn CW to lock the channel-nut.
Step 4. Slide bolt firmly into position against module frame so that the plastic retainer touches.
Step 5. Place adjacent module firmly against bolt; torque all mid-clamp bolts to 15 ft-lbs (12 ft-lbs with WEEB-DPFs).
Step 6. Position bolt end-spacer against last module frame, tighten end-bolt to 15 ft-lbs torque.
Routinely check the bolt and connecting parts to make sure they do not become loose. SolarWorld recommends checking a minimum of every two years, to ensure that the required torque is maintained.
39
Sunfix Plus 2 Top Clamp Selector Guide for Other Modules

The following top clamps for the Sunfix Plus2 roof mounting system are compatible with other PV modules with a frame thickness of 40, 42, 45, 46 and 50 mm.
Make every solar installation the best it can be by starting with the right hardware. The Sunfix Plus 2 Top Clamp hardware for end-clamp and mid-clamp bolt assemblies is illustrated below. Determine the M8 T-Bolt (length) and End Spacer (height) requirements by selecting the appropriate item numbers, based on PV frame height, in the Top Clamp Selection table. The M8 Flange Nut and Clamping Washer are universal fits every top clamp bolt assembly, and are listed separately in the Common Parts table. All Sunfix Plus 2 Top Clamp hardware components are ordered as individual items in package increments of 100 pieces. For installation compatibility, PV modules should be listed to UL1703 and conform to the following criteria: Weight not to exceed 46.7 lbs (21.2 kg) Dimensions not to exceed 39.41 W x 65.94 L
M8 flange nut (EC0496) Clamping washer (SA5079)
Clamping surface not to exceed 1.38 width Module area not to exceed 18 ft2
End spacer (see table) alum.
T-bolt M8 (see table) End-Clamp Assembly
M8 flange nut (EC0496)
Clamping washer (SA5079)
T-bolt M8 (see table)
Mid-Clamp Assembly
Sunfix Plus 2 Top Clamp Selection PV Frame

Height (mm) * 40.00 42.00 45.00 46.00 50.00 SH0015 SH0005 SH0005 SH0005 SH0006
Top Clamp T-Bolt M8

Item no. Description M8 x 60 mm M8 x 65 mm M8 x 65 mm M8 x 65 mm M8 x 70 mm Item no. SA5190 SA5099 SA5104 SK5115 SK5222
End Clamp - Spacer

Description Spacer - 39.5 mm Spacer - 41.5 mm Spacer - 44.5 mm Spacer - 45.5 mm Spacer - 49.5 mm
* Standard tolerance on PV frame height not to exceed +/- 0.25 mm.
40
Sunfix Plus 2 Top Clamp Selector Guide for Other Modules

Accessory PV module grounding, as shown as the WEEB-DPF option below, is available for PV module frames that fit within the dimensional guidelines of acceptable frame cross-sections listed by (Wiley) Burndy Corp. Please review the particular PV module MFRs installation instructions for any restrictions pertaining to allowable grounding devices or minimum top clamping surface area requirements. Refer to the Sunfix Plus 2 installation instructions for WEEB placement locations for even or odd numbers of PV modules in a row.
M8 flange nut (EC0496)
Clamping washer (SA5079) WEEB DPF (option)
T-bolt M8 (see table)
M8 T-Bolt 0.875 Minimum M8 Flange Nut End Clamp - Spacer First Module Sunfix plus Rail
0.31 Minimum, 0.38 Maximum Clamp Washer WEEB 'DPF' (Assembled) Next Module
Common Parts Item no.

EC0496 SA5079
NOTE:
Description
M8 flange nut Clamping washer
Fasteners are grade A2 stainless steel. Top clamps require 15 ft-lbs (20 nm) applied torque. If used with WEEB-DPF, recommend 12-ft-lbs. T-bolts feature a directional slot indicating proper installation when slot is parallel to module frame.
Accessory Items Item no.

EC0534
Description
WEEB DPF
Top Clamp Hardware Quantity Estimator Array total qty of PV modules

8 10 12 14 16 18 20 22 24
T-bolt clamp assembly

PV-one row 18 22 26 30 34 38 42 46 50 PV-two rows 20 24 28 32 36 40 44 48 52
End clamp spacer

PV-one row 4 4 4 4 4 4 4 4 4 PV-two rows 8 8 8 8 8 8 8 8 8
41
Standing seam metal roof installation

For metal standing seam roofs, the Sunfix plus rails, L-foot brackets and roof flashings are replaced with an S-5-U Mini clamp solution incorporating the Sunfix top clamp bolt as shown below. The top clamp spacer is only needed on the ends of rows. Module ground-bonding can be accomplished as described in the previous section with lay-in lugs. Grounding of the metal roof will be as governed by the local AHJ.
The S-5-U Mini is a medium-duty, non-penetrating seam clamp. Installation is as simple as placing the clamp on the seam and tightening the patented round-point setscrew to the specified tension. Then, affix ancillary items using the bolt provided. S-5! clamps do not pierce metal roof paneling, thereby protecting roof coatings and preventing water intrusion. A structural aluminum attachment clamp, the S-5-U Mini is compatible with most common metal roofing materials excluding copper. All included hardware is stainless steel.S-5-U Mini clamps are furnished with set screws, and a bit tip for tightening using an electric screw gun.
1.18 (30 mm) 1.5 (38 mm)
M8 Holes Centered on Part
M8 Bolt with Top Washer Attached. SK0166 Silver or SK0165 Black
0.9 (23 mm)

0.54 (14 mm)
0.4 (10 mm)
SK0164 Silver Spacer or SK0163 Black Spacer
1.5 (38 mm)
EC0548 Flat Washer
EC0181 S-5-U Mini Clamp (M8 Thread)
42
Micro-inverter installation
Incorporate the following method for Sunfix plus rail mounting of micro-inverters. Install the hardware and L-bracket shown below to facilitate mounting from the side of the rail profile using the M8 T-bolt. This location does not provide sufficient clearance between the back of the Sunmodule frame and inverter mounting hardware when exposed to heavy ice/snow loads.
Sunfix Plus 2 Rail (Note 1)
Grounding Clamp (REF)
Enphase M215 Micro Inverter
3 4 5
2
Item No. 1 2 3 4 5 Part No. EC0605 EC0606 SH0001 EC0496 EC0058 Qty 1 1 1 1 1 Description Screw-truss HD, 5/16"- 18 x 0.75" S/S Flange nut, 5/16" - 16 serrated S/S T-bolt M8 x 20 S/S Flange nut M8 serrated S/S L-bracket, clear anodized
Notes: 1. Do not attach any hardware on top of rail directly under the solar module. Doing so may void module warranty. 2. Install Enphase inverter with 5/16" hardware as shown. Torque M8 and 5/16" bolts to a minumum of 10 ft-lbs. 3. Use M8 T-bolt and nut to attach the L-bracket to the rail as shown. 4. Micro-inverters or other components should not be installed onto the Sunmodule 2.5 frame without prior written consent from SolarWorld.
43
Maintenance and cleaning

Maintenance annual
_ _ _ _ _ _ _
Electrical connections at pressure terminals set to proper torque. Wiring conductors are properly & securely dressed with cable clips/ties to support structure, not dangling near roof surface or trapping debris. Wiring conductors not damaged or rubbing against sharp metal edges which may cause removal or penetration of insulation. Visually inspect solar modules for signs of damage to front glass surface or metal framework. Visually check all hardware connection points for signs of loose or missing parts. Mechanically check fasteners at connection points, insuring torque valves are per manufacturer's recommendations. Visually inspect the solar array for signs of modules shifting.
Cleaning semi annual

_ _ _ _ _ _
Cleaning schedules are dependent upon your system location, tilt angle, and weather patterns. In general, the greater the roof inclination and yearly rainfall, the less cleaning a system will require. It is advisable to clean your system with water (no cleaning agents) two times per year after initial installation, and then subsequently as needed. In cases of heavy dirt and/or debris, more frequent cleanings and the use of an appropriate microfiber brush or sponge may be required. Dirt must never be scraped or rubbed away when the modules are dry as this may cause micro-scratches, which have a negative effect on the module performance. The condition of the PV array connections and plugs should be visually inspected at regular intervals.
44
Warranty
SolarWorld Americas LLC (SolarWorld) warrants to the original buyer (Buyer) at the original installation site, that any of the Sunfix plus components (the Product) purchased from SolarWorld shall be free from defects in materials and workmanship for a period of ten (10) years from the date of shipment, except for the anodized finish which finish shall be free from visible peeling, or cracking or chalking under normal atmospheric conditions for a period of five (5) years from the date of shipment (each, as appropriate, the "Warranty Period"). The warranty for the anodized Finish does not apply to any foreign residue deposited on the finish. All installations in corrosive atmospheric conditions are excluded. Buyer may transfer this Warranty to subsequent owners, or if Buyer is a contractor to the property owner, any subsequent transferee of which SolarWorld has advance notice, proof of purchase is required. This Warranty covers only the Product, and not photovoltaic or PV modules, electrical components or wiring used in connection with the Product, or other products of SolarWorld. This Warranty shall be void if A) installation of the Product is not performed in accordance with the SolarWorld Product information, B) the Product has been modified, repaired, or reworked in a manner not previously authorized by SolarWorld in writing, or C) the Product is installed in an environment for which it was not designed, each as determined in SolarWorlds sole discretion. If, within the Warranty Period, the Product shall be proven in SolarWorlds sole discretion to be defective, then Buyers sole and exclusive remedy, and SolarWorld's only obligation for breach of warranty for Products hereunder, shall be, at SolarWorld's option in its sole discretion, to either repair or replace the defective Product, or any part thereof. Any such repair or replacement does not constitute a new Warranty Period, nor shall the Warranty Period of this Limited Warranty be extended by any such repair or replacement. Buyer shall bear all costs of shipment or transportation related to the repair or replacement of the defective Product. Such repair or replacement shall be Buyers sole remedy under this Limited Warranty, and does not include on-site physical installation of repaired or replaced product and shall fulfill SolarWorlds obligations with respect to this Limited Warranty. The provision of the above remedy shall be conditioned upon notification and substantiation as may be required by SolarWorld. Warranty Limitations. The warranties and remedies for breach of warranty provided for herein extend only to use of Products at their site of original end user installation and do not cover, and SolarWorld shall not be liable for, (i) damage to the Product that occurs during its shipment, storage, and installation, (ii) any product, component, accessory or part not supplied by SolarWorld, (iii) abnormal wear and tear or damage, (iv) any cause beyond or not contemplated by the warranty and outside the reasonable control of SolarWorld, including conditions caused by movement, settlement or structural defects of the environment or other components in which the Products are installed, any conditions proximately caused by intentional misconduct of others, improper use or third party negligence, or (v) damage proximately caused by anyone except SolarWorld employees, contractors or agents. If any provision of this Limited Warranty is held unenforceable or illegal by a court or other body of competent jurisdiction, such provisions shall be modified to the minimum extent required such that the rest of this Limited Warranty will continue in full force and effect. THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS OR IMPLIED WARRANTIES ARISING BY OPERATION OF LAW, TRADE OR COURSE OF DEALING INCLUDING, WITHOUT LIMITATION, IMPLIED WARRANTIES OR CONDITIONS OF TITLE, NON-INFRINGEMENT, MERCHANTABILITY, FITNESS OR SUITABILITY FOR A PARTICULAR PURPOSE, USE OR APPLICATION. SOLARWORLD SHALL HAVE NO RESPONSIBILITY OR LIABILITY WHATSOEVER FOR DAMAGE OR INJURY TO PERSONS OR PROPERTY OR FOR OTHER LOSS OR INJURY RESULTING FROM ANY CAUSE WHATSOEVER ARISING OUT OF OR RELATED TO THE PRODUCT, INCLUDING, WITHOUT LIMITATION, ANY DEFECTS IN PRODUCT, OR FROM USE OR INSTALLATION. SOLARWORLD'S TOTAL LIABILITY TO BUYER (REGARDLESS OF THE NATURE OF THE CLAIM) SHALL BE LIMITED TO THE TOTAL PURCHASE PRICE OF THE PRODUCTS PURCHASED FROM SOLARWORLD BY BUYER. UNDER NO CIRCUMSTANCES SHALL SOLARWORLD BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY TYPE, INCLUDING WITHOUT LIMITATION RELATING TO LOSS OF USE, LOSS OF PROFITS, LOSS OF PRODUCTION OR LOSS OF REVENUES.
45
Appendix
Sunfix plus racking system sample layouts
Recommended module layouts The following drawings illustrate typical racking layout plans with SolarWorld Sunmodules. These layout drawings identify:
_ _ _ _ _ _
Where to start the first module Approximate length of assembled rows How much rail overhang is expected Approximate location of rail splice connectors Quantity of roof attachments recommended How much rail cut-off may be needed-post install
The following module layouts are:

_ _ _ _ _ _ _ _
Sunfix plus2 Sample Layout 8 Modules, 1 Row of 8, 030025-A Sunfix plus2 Sample Layout 8 Modules, 2 Rows of 4, 030026-A Sunfix plus2 Sample Layout 10 Modules, 1 Row of 10, 030027-A Sunfix plus2 Sample Layout 10 Modules, 2 Rows of 5, 030028-A Sunfix plus2 Sample Layout 12 Modules, 2 Rows of 6, 030029-A Sunfix plus2 Sample Layout 18 Modules, 2 Rows of 9, 030030-A Sunfix plus2 Sample Layout 18 Modules, 3 Rows of 6, 030031-A Sunfix plus2 Sample Layout 24 Module, 2 Rows of 12, 030032-A
46
Sunfix plus2 Sample Layout 8 Modules, 1 Row of 8, 030025-A.
47
Sunfix plus2 Sample Layout 8 Modules, 2 Rows of 4, 030026-A.
48
Sunfix plus2 Sample Layout 10 Modules, 1 Row of 10, 030027-A.
49
50
51
52

53
54
Sunfix plus2 Sample Layout 24 Module, 2 Rows of 12, 030032-A.
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Production and sales locations of the SolarWorld group

Location Distributor
Rheinfelden Bonn Grenoble
Freidberg
Madrid Boca Raton Hillsboro
Singapore
Camarillo
Cape Town
SolarWorld Ibrica, S.L. C/La Granja 15, Bloque B-1B 28108 Alcobendas, Madrid Spain SolarWorld Americas LLC 4650 Adohr Lane Camarillo, CA 93012 USA customerservice@solarworldusa.com solarworld.com
SolarWorld France SAS Htel de lEntreprise, Petite Halle, Bouchayer-Viallet 31, rue Gustave Eiffel 38000 Grenoble France SolarWorld Africa Pty. Ltd. 20th Floor 1 Thibault Square Kapstadt, 8001 South Africa g.kuepper@solarworld-africa.co.za solarworld-africa.co.za SolarWorld Asia Pacific Pte. Ltd. 72 Bendemeer Road #07-01, Luzerne Singapore 339941 Singapore
SW-04-5122US 11-2012
SolarWorld AG Martin-Luther-King-Str. 24 53175 Bonn Germany Phone: +49 228 55920 0 Fax: +49 228 55920 99 service@solarworld-global.com solarworld.de
solarworld.com
February 2012
Installation Best Practices
Americas largest solar manufacturer since 1975
Table of Contents
Purpose Scope Distribution list Terms PV 101 Basics of electricity Series and Parallel PV Basics Types of PV Systems Solar Resource Qualifications Customer qualifications Site qualifications Site upgrades/cost adders Other considerations Site assessment Solar resource Site demand Area limitations Site details/location questionnaire System location information System installer information Pricing information Utility bill information System characteristics Roof characteristics Rafter information Structure information Loading requirements Wiring requirements Specific request/adders Additional information Array layout Signature 4 4 4 5 6 6 6 6 6 11 16 16 17 17 17 18 18 22 23 26 26 26 27 27 28 28 29 29 30 31 31 32 32 33
Installation best practices February 2012
Table of Contents (cont'd)

Design rules Safety Financial investment System efficiency Aesthetics Mounting solutions SolarWorld provided designs Mechanical integration Safety Tools (general) Tools (Sunfix plus) Layout Penetrations Composition UNIRAC SolarMount Solar module handling/installation Electrical integration Electrical safety Electrical components SMA PVPowered Enphase Suntrol system monitoring Operation & maintenance Introduction Major system & component list & definitions System specifications System startup & testing System verification Inverter start-up & shut-down procedures (energizing/decommissioning) Safety considerations Routine maintenance schedule Recommended maintenance tools Warranty Troubleshooting Audit form - example Installation best practices February 2012 34 34 35 35 36 37 38 39 39 40 40 41 44 45 53 53 54 54 55 64 64 65 65 68 68 69 70 70 70 71 71 72 72 73 74 79 3
Purpose
Define the rules, guidelines, best practices and instructions for successful evaluation, design, installation and maintenance of a SolarWorld Sunkit.
Scope
SolarWorld is committed to providing high quality products and the best solutions for system owners including modules, projects and Sunkits systems. These solutions begin with accurate and detailed site assessment and evaluation. A quality system design must incorporate safety first and foremost, followed by a balance of financial return, system efficiency, and aesthetics. As with any building component, it must be understood that there is as much art as there is engineering in the design of a quality solar electric system. Sunkits is a SolarWorld brand solution and while there may be many opinions on best practices for solar installations, systems that are approved or certified with a SolarWorld Sunkits brand should adhere to SolarWorld standards of system design and installation practices to ensure quality for current and future system owners. A Sunkits, and any PV system, is intended to last a minimum of 25 years. In reality, SolarWorld anticipates the solar array may produce valuable energy for twice as long. Such a term of operation must be understood during system design and installation process. Disclaimer of Liability Since the use of this guide and the conditions or methods of installation, operation, use and maintenance of the module are beyond SolarWorld control, SolarWorld does not assume responsibility and expressly disclaims liability for loss, damage, or expense arising out of or in any way connected with such installation, operation, use or maintenance. The information in this guide is based on SolarWorlds knowledge and experience and is believed to be reliable; but such information including product specifications (without limitations) and suggestions do not constitute a warranty, expressed or implied. SolarWorld reserves the right to make changes to the product, specifications, or guide without prior notice.
Distribution list
Sunkits sales, customer service, marketing, engineering teams, and contractors.
Terms
Solar Module/Solar Panel These are interchangeable terms as they have come to mean the same thing. Historically groups of smaller solar modules were pre assembled on rails or into a larger panel assembly. (a solar panel referred to panelized modules) kWh per kw kiloWatt hours produced per kilowatt of solar. This is a benchmark that indicates how much power a system produces for a given unit of its size. (This is sort of like miles per gallon) Generally this is a better comparison of solar products as it better accounts for real world performance where lesser products may appear similar in lab tests but given time will produce less. Load - This is a device that consumes energy. Examples: Toaster/AC unit/Microwave/Lights/Water Heater. Battery - An energy storage device. Typically lead acid but newer chemistries are gaining traction. Note: Most PV systems do not need or include any batteries. Generator - A device that converts one form of energy into another, typically electricity. Sometimes we refer to solar systems as power generators. Commonly gasoline, natural gas or diesel generators consume fuel to generate electricity for loads when not connected to the grid or when the grid is down. Solar Noon - when the sun is perpendicular to a solar array such that the most intense sunlight is striking the array. Efficiency - This is measurement of energy generated from (potentially) available light as compared to the surface area of your solar module/s. With crystalline silicon solar modules it is about 14-16%. Typically crystalline silicon modules produce nearly 50% more energy than comparably sized thin film modules. Be sure to compare solar systems by overall performance, reliability and value. STC - This stands for Standard Test Conditions which is a set of specifications that solar manufacturers use to test and compare products. 1,000W/m, 25C, AM 1.5. Most PV systems are bought or sold based on STC DC wattage but actual PV system AC output is reduced due to site variables, wiring and conversion losses.
PV 101
Basics of electricity
AC stands for alternating current and refers to electrical systems where the voltage and current are constantly changing between a positive and negative value. Common residential electrical service is 240 volts AC split phase to 120 volts AC. DC stands for direct current and refers to electrical systems where the voltage and current are steady over time. PV modules produce DC electricity. Voltage is electrical potential, in units of volts (V). Analogous to hydraulic pressure (current multiplied by resistance = I x R). Current is the flow of electrical charge, in units of amperes (I). Analogous to hydraulic flow (wattage divided by volts = W/V). Power is an instantaneous quantity, the rate of transferring work or energy. Electrical power is expressed in units of watts (W) or kilowatts (kW) (current (amps) multiplied by voltabe - I x V). Energy is the total amount of work performed, accumulated over time.
_ _
Electrical energy is expressed in units of watt-hours (Wh) or kilowatt-hours (kWh). Energy (Wh) = Avg. Power (W) x Time (h).
Example (power consumption): A 100 watt light bulb on for 10 hours would consume a total amount of energy of 100 watts x 10 hours = 1,000 watt-hours or 1 kWh (kilo - 1,000). Example (power generation): A solar array producing 1,000 watts and operating at this rate for 5 hours would generate a total amount of energy of 1,000 watts x 5 hours = 5,000 watt-hours or 5 kWh. Summary: V=IxR P = I x V = I2 x R = V2 / R E=PXT
Series and parallel

Series When connecting devices in series the positive of one source is connected to the negative of another. The voltage of each component adds to the next while the current flow is constant through all of the components (voltage increases, current remains the same).
Parallel When connecting devices in parallel the positives of all sources are connected together and the negatives are all connected together. The current of each component adds to the next while the voltage remains constant (current increases, voltage remains the same).
PV basics
Photovoltaic (PV) technology is a method of generating electrical power by converting solar radiation into direct current electricity using semiconductors that exhibit the photovoltaic effect.
The building blocks that make up a photovoltaic system start at the cell level and build to an array.
Cell
The photovoltaic cell generates DC electricity when exposed to sun light. A typical silicon solar cell produces about 0.5 volts and up to 8 amps. These devices are the basic building block of a PV module.
Module (Panel)
The PV module is the smallest practical unit that can do work in real world applications. SolarWorld modules come in 36 cell and 60 cell versions.
Array
A mechanical integrated assembly of modules with a support structure, foundation, and other components, as required, to form a direct-current powerproducing unit.
Types of PV systems
Stand-alone or off-grid systems operate independent of the utility grid. These systems are commonly used when the costs of extending utility service and other power generating means are not practical such as for a recreational vehicles, temporary traffic signs and/or cost-prohibitive as in remote locations such as telecommunications or oil and gas pipeline monitoring. These systems may or may not use energy storage devices, such as batteries, and may power DC and/or AC loads.
Grid tied or utility-interactive systems These systems are interconnected, in parallel, with the utility grid.
Residential
Commercial
Utility
Bi-modal systems These systems may operate in either utility-interactive or stand-alone mode, but not concurrently.
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Solar resource
Irradiance is the intensity of solar power and is commonly expressed in units of watts per square meter (W/m2). Typical peak value is 1000 W/m2 on a surface facing the sun at solar noon and is referred to as Peak Sun. This value is used to rate PV modules and arrays.
Irradiation is the total amount of solar energy accumulated on an area over time and is commonly expressed in units of watt-hours per square meter (Wh/m2). Insulation is the measure of energy collected over the period of the day.
Peak sun hours are a tool for solar production extimation purposes. Actual system performance increases and decreases in response to solar intensity, (increasing from sunrise to noon and then decreasing to sunset) this amount of energy is reformatted to imagine a system at full production for a given amount of hours at a given site. To estimate a given solar systems output, several resources list each regions historical measurement of solar resources expressed as sun hours, this can be used along with specific design factors to estimate production.
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Example: The solar power incident on a surface averages 400 W/m2 for 12 hours. How much solar energy is accumulated? 400 W/m2 x 12 hours = 4800 Wh/m2 = 4.8 kWh/m2 = 4.8 PSH A PV system produces 6 kW AC output at peak sun and average operating temperatures. How much energy is produced from this system per day if the solar energy received on the array averages 4.8 Peak Sun Hours? 6 kW x 4.8 hours/day = 28.8 kWh/day I-V characteristics The current-voltage (I-V) curve defines the electrical performance characteristics of a photovoltaic device. The curve represents an infinite number of current-voltage operating points, and varies with solar radiation and cell temperature. PV device performance is given by the following IV parameters:
_ _ _ _ _
Voc open-circuit voltage Isc short-circuit current Vmp maximum power voltage Imp maximum power current Pmp maximum power
SW025002US 052
SW 245 mono / Version 2.0

PERFORMANCE UNDER STANDARD TEST CONDITIONS (STC)*
SW 245
Maximum power Open circuit voltage Maximum power point voltage Short circuit current Maximum power point current
*STC: 1000W/m, 25C, AM 1.5
PERFORMANCE AT 800 W/m, NOCT, AM 1.5

Maximum power Open circuit voltage Maximum power point voltage Short circuit current Maximum power point current Pmax Voc Vmpp Isc Impp
SW 24
Pmax Voc Vmpp Isc Impp
245 Wp 37.7 V 30.8 V 8.25 A 7.96 A
179.1 W
34.4
28.1
6.65
6.37
Minor reduction in efficiency under partial load conditions at 25C: at 200W/m, 95% (+/3%) of the STC efficiency (1000 W/m) is achieved.
THERMAL CHARACTERISTICS
NOCT TC Isc 47 C 0.042 %/K 0.45 %/K
COMPONENT MATERIALS
Cells per module Cell type Front Frame
Mono crystallin
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TC Voc TC Pmpp
0.33 %/K February Cell2012 dimensions Installation best practices
6.14 in x 6.14 in (156 mm x 156 mm
tempered glass (EN 1215
Clear anodized aluminu
Response to solar irradiance
Example: Q: The Sunmodule SW245 produces 245 watts maximum power at 1,000 W/m2. What would the maximum power output be under 600 W/m2 irradiance? A: Power output is generally proportional to irradiance, therefore the maximum power at 600 W/m2 irradiance would be: 245 W x 600 / 1,000 = 147 Watts
Response to temperature Solar module voltage has an inverse relationship to temperature changes. This means an increase in temperature results in a decrease of voltage where as a decrease in temperature results in an increase in voltage. Solar module current changes as well, but not very much. Current increases as temperature increases and decreases as temperature drops.
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Example: _ Q: What would the open-circuit voltage be for the SW245 module operating at 0C? _ A: The open-circuit voltage at 0C is calculated by: = 37.7 V + [-0.0033/C x (0 - 25)C x 37.7 V] = 37.7 V + 3.11V = 40.81 V I-V curve for similar PV devices in series
I-V curve for similar PV devices in parallel
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Qualifications
Accurately qualifying a site is the best way to increase sales per sales call and avoid time delays proposing systems that are doomed from the start. The below questions can help determine if the customer is a prime candidate for a new solar system. By answering yes to the majority of the questions in this section would be a good indication that the customer has the best chances of being a qualified solar customer.
Customer qualifications
Solar electric systems have can have very high initial costs. An average residential system (5 kW) cost is about $25,000 prior to rebates and incentives, larger commercial systems (> 25 kW) can be $100,000 and above. Does the customer have a clear financial solution for the installation (cash or credit)? Is the average monthly electric bill greater than $ 100+ per month? Is the customer expecting utility rates to increase significantly in the future? Is the customer willing to install solar strictly from an environmental benefit perspective?
Site qualifications
Solar electric systems require maximum sun exposure for best performance (southern exposure with little or no obstructions). Is the customer willing to put solar panels on the optimum solar exposure roof, even if that means the front of the house? Is the area free from trees, utility poles, chimneys, satellite dishes, antennae or other buildings invading the solar view? Is the customer willing to move or remove any obstructing objects? Will the current roofing material last at least 15 years before requiring replacement? Is the roofing material tough enough to handle the installation process (e.g., Spanish tile roofs are easily breakable) If either of the two above responses are no, is the customer willing to pay for the re-roof of the array area and/or entire roof? Is the building structure substantial enough to handle the added loads of the solar modules? *Most pre-fabricated structures are not designed to have added loads retrofitted to the structure. If the roof structure is not sufficient, is there satisfactory area available for a ground mounted system? *Flat roof and metal structures often require additional structural engineering, particularly when joist spacing is greater than 4 ft. If flat roof installation requires bracing, are the joists easily accessible?
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Site upgrades/cost adders

Main panel source circuits can be equal up to 120% of the rated Amps of the buss bar. Is there sufficient space in the existing breaker panel to add the required system breaker? If no to the question above, is there room and funding available for a panel upgrade or line or load side tap? Is there a clear solution for roof access if required? Is there a clear solution for terrain modification if required? Is there room on site, and in the budget, for large equipment if required?
Other considerations
Metal roofing, particularly corrugated metal roofs, are very difficult to waterproof during retrofits. The customer should be aware that grid connected solar electric systems DO NOT provide power if the utility power goes out.
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Site assessment
Once the site has been generally qualified as a potential installation deeper assessment is required to help determine what size system is best for that location. The key factors for site assessment are:
_ _ _
Solar resource how much sun? Site demand current energy consumption and rates Area limitations roof or ground area
Solar resource
There are a number of ways to determine Solar Resources below are three of the most common solar resource solutions in increasing detail. PV Watts PV Watts is a program developed by the National Renewable Energies Laboratory (NREL) to help determine solar resources throughout the United States. There are 2 versions of the tool Version 1 and 2. Version 1 is the simplest to use and is generally fairly accurate. Version 2 extrapolates more detail for specific areas based on the same data found in Version 1, but is more complicated to work with and doesnt give significantly more detail. Version 1 can be found here: http://rredc.nrel.gov/solar/calculators/PVWATTS/version1/. For general estimating in your area it is good to look at a 1 kW system with a tilt equal to the latitude facing due south. PV Watts defaults to a 77% derate factor but for SolarWorld systems we would recommend entering 85% system efficiency for the reasons below.
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Calculator for Overall DC to AC Derate Factor

Component Derate Factors PV module nameplate DC rating Inverter and Transformer Mismatch Diodes and connections DC wiring AC wiring Soiling System availability Shading Sun-tracking Age Overall DC to AC derate factor Component Derate Values 0.950 0.920 0.980 0.995 0.980 0.990 0.950 0.980 1.000 1.000 1.000 76.979 % Range of Acceptable Values 0.80-1.05 0.97-0.98 0.97-0.995 0.99-0.997 0.97-0.99 0.98-0.993 0.30-0.995 0.00-0.995 0.00-1.00 0.95-1.00 0.70-1.00 Linear Guaranty is 7 % per year Site specific This can vary by site; high rain = less issue 1.5 % voltage drop standard Due to Plus sorting, minimum is 100 % CEC average inverter efficiency is 94.62 %. Current SMA inverters average is 99 % Due to Plus sorting, average is > 99 %
PV Watts default
Calculator for Overall DC to AC Derate Factor

Component Derate Factors PV module nameplate DC rating Inverter and Transformer Mismatch Diodes and connections DC wiring AC wiring Soiling System availability Shading Sun-tracking Age Overall DC to AC derate factor Component Derate Values 1.000 0.950 0.990 0.995 0.980 0.990 0.950 0.980 1.000 1.000 1.00 84.523 % Range of Acceptable Values 0.80-1.05 0.88-0.98 0.97-0.995 0.99-0.997 0.97-0.99 0.98-0.993 0.30-0.995 0.00-0.995 0.00-1.00 0.95-1.00 0.70-1.00
Benefits of SolarWorld's Sunmodule Plus sorting Adjustments due to actual module and system performance
The output will give general information of how many kWh/kW a SolarWorld PV system will produce over 1 year and can be used as a rule of thumb for your area. Below is an example of Colorado Springs, Colorado. Station Identification City: State: Latitude: Longitude: Elevation: PV System Specifications DC Rating: DC to AC Derate Factor: AC Rating: Array Type: Array Tilt: Array Azimuth: Energy Specifications Cost of Electricity: 8.4 /kW 1.0 kW 0.850 0.9 kW Fixed Tilt 38.8 180.0 Colorado Springs Colorado 38.82 N 104.72 W 1,881 m Results Month 1 2 3 4 5 6 7 8 9 10 11 12 Year Solar Radiation (kWh/m2/day) 4.81 5.30 5.84 6.09 5.94 6.18 5.97 6.23 6.32 6.03 5.15 4.44 5.69 AC Energy (kWh) 131 128 152 149 146 141 139 147 147 150 130 118 1679 Energy Value ($) 11.0 10.75 12.77 12.77 12.26 11.84 11.68 12.35 12.35 12.60 10.92 9.91 141.04
The PV Watts table shows that in Colorado Springs, an optimum system would produce about 1,700 kWh/kW which can be used as a good rule of thumb for system production in that area. Energy production may decline slightly from the basic estimate when micro climates, shading, orientation and tilt angle are actually assessed. Often the decrease is not as much as would be expected for orientation and array tilt adjustments. These are worth investigating through the PV Watts calculator for deeper knowledge of those impacts. Below is the same location and system size facing Southeast at a 22.5 degree tilt (5-12 pitch roof) and only shows a decrease of ~100 kWh/kW.
Installation best practices February 2012 19
Station Identification City: State: Latitude: Longitude: Elevation: PV System Specifications DC Rating: AC Rating: Array Type: Array Tilt: Array Azimuth: Energy Specifications Cost of Electricity: 8.4 /kW 1.0 kW 0.9 kW Fixed Tilt 22.5 135.0 DC to AC Derate Factor: 0.850 Colorado Springs Colorado 38.82 N 104.72 W 1,881 m
Results Month 1 2 3 4 5 6 7 8 9 10 11 12 Year Solar Radiation (kWh/m2/day) 3.64 4.34 5.31 6.12 6.46 7.15 6.66 6.51 5.96 5.10 3.96 3.23 5.37 AC Energy (kWh) 98 104 139 152 161 166 157 155 140 128 99 84 1583 Energy Value ($) 8.23 8.74 11.68 12.77 13.52 13.52 13.19 13.02 11.76 10.75 8.32 7.06 132.97
Significant shading can have a much greater impact on performance and is harder to estimate without the proper tools. Solar pathfinder Many rebate incentives require a detailed shade analysis to approve the rebates for the system. The Solar Pathfinder is one tool for determining solar resources at a site. While it tends to be a more manual process, it has the ability to provide real time feedback and help with array location choices. The solar pathfinder:
_ _ _ _ _
Set-it-and-forget-it magnetic declination correction Equipped with a compass and bubble level for orientation calculations Allows for continual shading percentage calculations for a specific location Provides you with a hard copy of each skyline taken immediately Instantaneous read outs of time of shading issues
Optional software that calculates all your solar needs just by uploading a picture.
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_ _ _ _ _ _
Provides before-and-after shading contrast for obstacles Solar insolation (in kWh/m2/day) Percentage of sunlight Altitude and azimuth (orientation) AC energy (kWh) California rebate compliant
Solmetric SunEye The Solmetric SunEye uses a digital camera to automatically provide shading analysis for an installation. The outputs are compatible with many rebate programs.
_ _ _ _
A compass and bubble level for orientation calculations A fish eye camera lens incorporated with a PDA Software that overlays the picture youve taken with the sun path chart for your location Multiple, instantaneous shade results
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Software is computer compatible

_ _ _ _ _ _ _
Usage is simple Large storage and ease of edit ability. Straightforward calculating and report generation As well as basic computations: Tilt or pitch Azimuth Magnetic declination
Site demand
Utility rate structures can be extremely complicated but there are 3 basic forms of rate structure that can have different impacts on PV system payback.
_ _ _
Tiered rates Time of use (TOU) Demand based
Tiered rate Tiered rate structures are the most common residential rate structure. Some utilities use them differently. In many states, the more energy consumed above a set base rate are charged higher $/kWh. These tend to be the most cost effective rate structures for PV systems. By offsetting the more expensive power in the higher tiers, the payback time for the PV system can be accelerated. Time of use (TOU) Time of use rate structures generally vary the $/kW cost by time of day and time of year usage. This is also very common among both residential and commercial billing. Close attention should be paid to these types of rates and can be very difficult to predict payback value since the site generated energy will vary in value based on the time of production. Demand based Demand based utility charges actually charge more for the kW and only very little for the kWh. These do not generally work as well for direct payback, since the PV provides kWh and may not significantly affect the kW demand of a site. This rate schedule is most common for commercial and industrial customers since the rate schedule allows for a more leveled monthly bill for ongoing business.
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Correlation between demand charges and potential savings from PV. NREL Technical Report, NREL/TP-6A2-46782, June 2010. The Impacts of Commercial Electric Utility Rate Structure Elements on the Economics of Photovoltaic Systems. For both TOU and Demand based rate schedules, it may be worth investigating alternative rate schedules that the local Utility might provide. Many utilities have adopted Solar Rate schedules for these customers to help balance out the inefficiencies of those rates for payback on PV systems that overall help the Utility provide power to their customers. The goal would be to reduce the percentage of the bill that is attributed to demand and shift that percentage to the energy (kWh) usage.
Area limitations
Limitation of available space for mounting the PV modules can be a major limiting factor. In each of the three basic types of installation, pitched roof, flat roof, and ground mount, there are space limiting factors that need to be considered and can reduce the options for installation. These can be in addition to the external shade structures like trees and other buildings avoided in the shade analysis. Pitched roof limitations Avoid minimum of 3 ft around edges, eaves, and ridges for fire safety and access. Be aware of site shading concerns that may not be obvious like vent pipes, chimneys, higher roofs satellite dishes, and antennae. Even small shading of these can have greater detrimental impact on system performance than a shade analysis will determine. Rafter locations and faux rafters can limit the area of penetrations and therefore the array size as well. Flat roof limitations For commercial flat roofs, the edge spacing may need to be greater due to parapet walls shading and local access requirements. Be aware of roof top obstructions that can cause large shading arcs to avoid, like skylights, air-conditioning and compressor units. Note water shed points and drains to be sure the array will not impede the water flow off of the structure. Many jurisdictions require maintenance paths of 6 ft for every 50 ft of array area, these should be considered whether required by local code or not.
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Ground mounted limitations Due to the low height of ground mounted arrays, tall obstructions will have greater impact on performance. Note tree lines and buildings. A good rule of thumb is to keep the array a distance of 2x the height of an object away from that object. Be aware of underground utility concerns like water, gas, sewer, and power lines before assessing array size options Water management needs to be considered for ground mount installations as well; how water will drain and how it will be managed. Many ground mount installations require barriers to entry for safety and security of the system. This should be noted during assessment as well since any fence will need to be a certain distance away from the array to avoid shading. Array layout for all situations is best started by choosing rectangular areas and maximizing the array sizes based on simple geometry. Once a rectangle is determined, use the dimensions of a module plus mid clamps as a simple rectangle dimension. For pitched roof installations, how many module rectangles will fit in the available array rectangle is the easiest way to determine maximum potential array size. For flat roof and ground installations, it is important to size the array in conjunction with the mounting solution choice. Since tilted modules in consecutive rows may cause shading from row to row, some basic trigonometry can help evaluate the unit rectangle. The safest assumption is that a tilted module will cast a shadow straight back, elongating the module rectangle used for array size calculation. Worst case scenarios for row to row shading will be determined by the Sun angle in the sky on the shortest day of the year at the time of day you want to be sure the modules will be receiving full Sun. 10 AM is an acceptable time of day but many will use 9 AM as a worst case scenario. Sun angle can be determined via web based tools like www.nrel.gov/midc/solpos/solpos.html. Once determined, the Sun angle can be used in a local area with general confidence on all layout estimates.
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Latitude (N)
49.3 Lake of the Woods, Minnesota
47.0
44.8 Bangor, Maine
42.5 Burley, Idaho
40.3 Pittsburg, Pennsylvania
38.0 Lexington, Kentucky
35.8 Raleigh-Durham, North Carolina
33.5 Brumingham, Alabana
31.3 Santa Ana, Californai
29.0 Grand Isle, Louisiana
26.8 Palm Beach, Florida
24.5 Key West, Florida
22.3 Kilaea Pt, Hawaii 36 74 81 87 93 98 103 106 109 111 112 112
20 Wiamea-Koha, Hawaii 38 73 80 86 91 96 99 103 105 106 107 107
Nearby example city
Module lengh (L) 66 inches Distance from front of 1 row of modules to the front of the next row of modules (inches, d) Array tilt (degrees, a) 5 10 15 20 25 30 35 40 45 50 55 Altitude angle of the Sun at 10 AM at sea level on December 21st, (degrees, b) 12 93 119 144 168 191 212 232 250 266 280 292 14 89 111 132 153 172 190 206 221 234 245 255 16 86 105 123 141 157 172 186 199 209 219 226 18 83 100 116 131 146 159 171 181 190 198 204 20 82 96 111 124 136 148 158 167 175 181 186 22 80 93 106 118 129 139 148 156 162 168 172 24 79 91 102 113 122 131 139 146 151 156 159 26 78 88 99 108 117 125 132 138 142 146 149 28 77 87 96 104 112 119 125 130 134 138 140 30 76 85 93 101 108 114 120 124 128 130 131 32 75 83 91 98 104 110 115 118 121 123 124 34 74 82 89 95 101 106 110 113 116 117 118
Lewiston, Montana
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Site details/location questionnaire

Once the site is assessed as a viable solar installation site documenting and recording key bits of information is extremely important. Below is a review of the SolarWorld Location Questionnaire and its contents. Instructions: All fields must be filled in by a certified and bonded contractor. Extra information relating to Sunkits System Installation is welcome. Appropriate design is based upon accurate information provided. If you are unsure of an appropriate response, please refer to the Location Questionnaire Guide for more details and training. Enter DNK (Do Not Know) or NA (Not Applicable), for item not related to this specific installation. SolarWorld America will only respond to requests submitted via approved Sunkits distributors and that are responsive to the instructions or requests herein.
Location Questionnaire
Please submit to sunkits@solarworld.com
provided. If you are unsure of an appropriate response, please refer to the location Questionnaire Guide for more details and training. Enter DNK (Do Not Know) or NA (Not Applicable) for items not System location information related to this specic installation. SolarWorld Americas will only respond to requests submitted via approved Sunkits distributors and that are responsive to the instructions or requests herein. All elds must be lled in by a certied and bonded contractor. Extra information relating to the Sunkits System Installation is welcome. Appropriate design is based upon accurate information
1. System Location Information Location Type:
Residential*
Project/Homeowner Name: Please submit to sunkits@solarworld.com Address:
Commercial* Location Questionnaire City:
Municipal
Non Prot
State:
Zip:
Email: updates, o ers and other information related to the Sunkits system installed. 1. System Location Information The system location information is required for general information. This is the actual site of the proposed solar array. 2. System Installer Information ItLocation is specifically used for design calculations and to allow SolarWorld to use satellite map data to assist Residential* Commercial* Municipal Type: Non Prot in the design Installer Company Name: of the system tax rate are important to most accurately determine the rebates and tax credits. SolarWorld will always Project/Homeowner Name: Installer Contact default to the Name: best financial solution. Address: City: State: Zip: City: Address: State: Zip: County: Phone: Phone: Email: This contact information is used by SolarWorld to communicate warranty, product Email: updates, o ers and other information related to the Sunkits system installed. Contractor License Number: 2. System Installer Information Distributor Name: Distributor Contact Name: Installer Company Name: Branch/Location: Phone #: Installer Contact Name: SolarWorld Sales Representative: Address: City: State: Zip: 3. Pricing Information Phone: Email: Installation Price of ($/DC Watt): Default ($7.25) Total Installed Price: Contractor License Number: Defaut to 28% Federal Income Tax Rate: Customer tax rate information is used Distributor Name: Distributor Contact Name: for accurate nancial analysis only Default to 9% State Income Tax Rate: Branch/Location: Phone #: 4. Utility Bill Information - for Return On Investment / Payback Proposal SolarWorld Sales Representative: Utility/Provider (required for Proposal): 3. Pricing Information Current Rate Schedule (required for Proposal): The installer information contact Installation Price of ($/DC Watt): is required in order for SolarWorld Default ($7.25)to use as a primary Total Installed Price: and to accurately assign job Rate Type (found on your electric bill or statement, i.e., domestic, TOU-1?); (required for Proposal): numbers and shipping information. An active contractor license and approved classification or type is required for Defaut to 28% Federal Income Tax Rate: Customer tax rate information is used
All elds must be lled in by a certied and bonded contractor. Extra information relating to the Sunkits System Installation is welcome. Appropriate design is based upon accurate information County:If you are unsure of an appropriate response, please refer to the location Questionnaire Guide for more Phone: provided. details and training. Enter DNK (Do Not Know) or NA (Not Applicable) for items not related to this specic installation. SolarWorld Americas will only respond to requests submitted via approved Sunkits distributors and that are responsive to the instructions or requests herein.
This contact information is used by SolarWorld to communicate warranty, product
System installer information
Supply as much to usage information as possible each month. At least 1 full year of information preferred. so If only one month supplied, in correct month department. of the year. SolarWorld proceed. The typefor of license required may vary by region check with yourenter local building Demand infomation for Commercial billing only (required for Proposal). Default to 9% for accurate nancial analysis only State Income Tax Rate: The distributor information is required for pricing, shipping, etc. This Year / Payback Proposal 4. Utility Bill Information - for Return On Investment Last Year Kwh Total $ KW (demand) Kwh Total $ KW (demand)
Utility/Provider (required for Proposal):

Jan
Current Rate Schedule (required for Proposal): Feb Rate Type (found on your electric bill or statement, i.e., domestic, TOU-1?); (required for Proposal): Mar
Apr as much usage information as possible for each month. At least 1 full year of information preferred. If only one month supplied, enter in correct month of the year. Supply Demand May infomation for Commercial billing only (required for Proposal). Jun This Year Kwh Total $ KW (demand) Installation best practices Kwh February 2012 Last Year Total $ KW (demand)
26
Jul Aug Jan Sep Feb
Please submit to sunkits@solarworld.com Address:
All elds must be lled in by a certied and bonded contractor. Extra information relating to the Sunkits System Installation is welcome. Appropriate design is based upon accurate information provided. If you are unsure of an appropriate response, please refer to the location Questionnaire Guide for more details and training. Enter DNK (Do Not Know) or NA (Not Applicable) for items not Phone: Email: related to this specic installation. SolarWorld Americas will only respond to requests submitted via approved Sunkits distributors and that are responsive to the instructions or requests herein.
City:
State:
Zip:
Contractor License Number: 1. System Location Information Distributor Name: Location Type: Branch/Location: Project/Homeowner Name: Address: 3. Pricing Information County: Installation Price of ($/DC Watt): Email: Federal Income TaxInformation Rate: 2. System Installer State Income Tax Rate: Installer Company Name: Default ($7.25) Defaut to 28% Default to 9% Residential* Commercial* Distributor Contact Name: Municipal Phone #: City: Phone:
This contact information is used by SolarWorld to communicate warranty, product Total Installed updates,Price: o ers and other information related to the Sunkits system installed.
Non Prot
Pricing information SolarWorld Sales Representative:
State:
Zip:
Customer tax rate information is used for accurate nancial analysis only
This is the price per watt or the total installed amount the installer is intending to charge for the full installation of Utility/Provider (required for Proposal): City: Address: State: Zip: the Sunkit. This price will be used to calculate financial information for any Return on Investment/Payback Proposals Current Rate Schedule (required for Proposal): Phone: Email: supplied by SolarWorld.
Rate Type (found on your electric bill or statement, i.e., domestic, TOU-1?); (required for Proposal): Contractor License Number:
_ _
Supply much usage information as possible for each month. At 1 full year of information preferred. If only one month supplied, enter in correct month of the year. _ as The default amount will be $7.25/W if least no alternative is provided Distributor Name:for Commercial billing only (required for Proposal). Distributor Contact Name: Demand infomation
4. UtilityContact Bill Information Installer Name: - for Return On Investment / Payback Proposal
Branch/Location:
Sample: 3,185 W x $7.25/W = $23,091.25 installed system price Phone #: This Year Or 13 modules x 245 W/module x $7.25/W = $23,091.25
Total $ KW (demand)
Last Year Total $ KW (demand)
SolarWorld Sales Representative: Kwh
Kwh
TaxJan rates
are important to most accurately determine the rebates and tax credits. SolarWorld will always default to 3. Pricing Information theFeb best financial solution.
Installation Price of ($/DC Watt): Mar Federal Apr Income Tax Rate: State Income Tax Rate:
Jun Jul
Default ($7.25)
Total Installed Price:
Utility bill information May

Utility/Provider (required for Proposal): Aug Current Sep Rate Schedule (required for Proposal):
Defaut to 28% Default to 9%
Customer tax rate information is used for accurate nancial analysis only
4. Utility Bill Information - for Return On Investment / Payback Proposal
Oct Rate Type (found on your electric bill or statement, i.e., domestic, TOU-1?); (required for Proposal): Nov Supply as much usage information as possible for each month. At least 1 full year of information preferred. If only one month supplied, enter in correct month of the year. Dec infomation for Commercial billing only (required for Proposal). Demand This Year * See page 3 for sample sketch (3a for Residential; 3b for Ground Mount; 3c for Commercial) Kwh Jan Page 1 Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Total $ KW (demand) Kwh Last Year Total $ KW (demand) Form # : 1-12.30.2011
This information is required for any return on investment/proposals supplied by SolarWorld, in addition to accurate sizing and designing of the system to offset the customers utility bill. Generally, the prospective system owner can Page 1 Form # : 1-12.30.2011 obtain a year-long historical data from their utility website. Filling in the table makes for expedited processing and sending a copy of an electric bill to accompany the questionnaire is helpful. A. Utility/Provider Found on Utility Bill B. Current Rate Schedule Found on Utility Bill C. Rate Type Found on Utility Bill, i.e., Domestic, TOU-1 This information is used to determine current rates and rebates available.
* See page 3 for sample sketch (3a for Residential; 3b for Ground Mount; 3c for Commercial)
27
System characteristics
5. System Characteristics Module Mounting: Roof
Ground*
(For ground mounted, enter requested angle, default to 20, and use true N-S direction, not compass reading)
Tilt Angle:
Orientation:
Requested Number of Modules: Proposed System Size: 6. Roof Characteristics DC Watts (Total number of modules multiplied by the module STC Watts; see LQ Guide for suggested system sizes)
Module Mounting Roof Pitch (i.e., 5-12) or Tilt Angle (22.6 ): True Orientation (in degrees 0-360): This information is used to determine if the arrays will be roof or ground mounted. For ground mounted solutions Asphalt/Composition Shingle Concrete S-Tile Other: Concrete Flat Tile Spanish Tile Flat Roof enter this information (i.e., 20, 180) and skip questions 6, and 7.
Metal (Standing Seam) Gauge: Manufacturer:
Requested Number of Modules 7. Rafter Information This information ensures that all of the expectations are consistent and provides the opportunity to request multiple Vertical Rafters Horizontal Rafters Rafter Spacing (inches on center): systems at one site. Proposed System Size 8. Structure Information The DC Watts expected. See Appendix A and use the table in order to calculate best solutions using standard 245 W Maximum Building Height in feet (ground level to highest ridge): 5. System Characteristics modules for total DC watts in a specific region. Availability of module types may change from request to final delivery, Base Elevation in feet be (above sea level): but modules will in the same class as requested. (For ground mounted, enter requested angle, default Module Mounting: Roof Ground* Tilt Angle: Orientation:
to 20, and use true N-S direction, not compass reading)
Rafter Cross Cut Dimensions (2 x 4, 2 x 6, 2 x 8):
Location Questionnaire Material:
Roof characteristics Proposed System Size: Wind Loading Class: B

Seismic Loading Zone: 6. Roof Characteristics 0
9. Loading Requirements (per ASCE 7-05, IBC) Requested Number of Modules: C 1 D 2A DC Watts (Total number of modules byData the module STC Watts; see LQ Guide for suggested system sizes) Windmultiplied and Snow Max Wind Speed (mph): 2B 3 4 5 Seismic Map Snow Load (lbs/ft ):
2
10. Wiring Roof Pitch Requirements (i.e., 5-12) or Tilt Angle (22.6 ): Asphalt/Composition Grid Voltage (required): Shingle 240 V Metal (Standing Existing Panel Size: Seam) Gauge: Distance from Array to Inverter (ft): 7. Rafter Information Concrete Flat 208 V Tile
True Orientation (in degrees 0-360): Tile 480 V Flat Roof 277Spanish V Other: Concrete S-Tile Main Breaker Size: Wire routing distance (ft): Other:
Manufacturer: Bus Bar Rating: Distance from Inverter to Main Panel (ft):
Roof pitch: Average High Temperature ( F): Record Low Temperature ( F): Record High Temperature ( F): Vertical Rafters Horizontal Rafters Rafter Spacing (inches on center): Roof Pitch is the slope of the roof. In the U.S. this is typically given in inches of rise per 12 inches of span. For example, Temperature information is available at www.weather.com. Material: Cross Cut Dimensions (2 x 4, 2 x 6, 2 x 8): a Rafter 4:12 pitch is 4 of rise for every 12 of span. See graph below for standard pitches. For more information on Roof 11. Structure Specic (specic requests may e ect pricing, and may be adjusted to ensure appropriate system, mounting, or availability requirements) 8. Information B of Pitch, seeRequests/Adders Appendix the Location Questionnaire Guide. Slope Mounting: Sunx Base Elevation in feet (above sea level): 0.25 Stando 0.33 Inverter Request: 0.42 Monitoring:
Wind Loading Seismic Loading Module: Black Mono Maximum Building Height in feet (ground level to highest ridge):
Angle (degrees) ProSolar 144.5 Inches 18.4 PV Powered 22.6 SMA Web Box 26.6
2B 3 4
Poly UniRac 6 Inches
PitchOther 3:12
7.5 Inches
Height: 3 Inches 9. Loading Requirements (per ASCE 7-05, IBC) Class: Zone: SMA B C Suntrol 0 1 D 2A
0.50 12. Additional Information

10. Wiring Requirements
EnPhase Quantity: Wind and Snow Data Max Wind Speed (mph): 5:12 SMA Sunny Beam PVM 1010 5 Seismic Map Snow Load (lbs/ft2):
4:12
Envoy
6:12 8:12
0.58 30.3 7:12 In the area below, please enter any information regarding the structure relevant to the Sunkits installation, concerns, special requirements, or special requests.
240 V V Grid Voltage (required): Please print clearly in order to avoid delays in processing.208 0.67 33.7 277 V 480 V Other:
0.75
Existing Panel Size: Distance from Array to Inverter (ft): Average High Temperature ( F):
36.9 39.8 42.5 45
Bus Bar Rating: Distance from Inverter to Main Panel (ft): Record Low Temperature ( F):
9:12 Main Breaker Size: 10:12 11:12 12:12
0.83 1.00
Wire routing distance (ft):
Form # : 2-12.30.2010
0.92
Record High Temperature ( F):
Temperature information is available at www.weather.com.
True orientation
11. Specic Requests/Adders (specic requests may e ect pricing, and may be adjusted to ensure appropriate system, mounting, or availability requirements)
Page 2 = Height: Stando South 180, West
Module: Black Mono Poly * See page 3 for sample sketch (3a for Residential; 3b for Ground Mount; 3c for Commercial) Mounting: Sunx ProSolar UniRac Orientation refers to the compass direction the roof the solar array will be mounted Other on faces (North = 0, East = 90,
Form #a : 1-12.30.2011 3 Inches 4.5 Inches 6 InchesHemisphere, 7.5 Inches = 270). For maximum performance in the Northern solar arrays should face southerly direction. See Appendix C of the Location Questionnaire Guide for accurate compass reading and other methods. Inverter Request: SMA PV Powered EnPhase Quantity:
28
Monitoring: 12. Additional Information
Suntrol
SMA Web Box
SMA Sunny Beam
PVM 1010
Envoy
In the area below, please enter any information regarding the structure relevant to the Sunkits installation, concerns, special requirements, or special requests.
Note: Satellite TV dishes point to the southern sky, and most online mapping sites default with true north up, and true south down. Roofing material The existing roofing material is important to determine the type of roof mounting solution for the solar array. It is also important to note the age and condition of the roof material. If the roof is in poor condition, it is recommended 5. System Characteristics to repair or replace the roof prior to installing a solar array.
Module Mounting: Roof Ground*
Tilt Angle:
Orientation:
Metal (standing seam) Requested Number of Modules: The gauge and manufacturer are required to ensure the mounting solution has been approved by the manufactures. Proposed System Size: DC Watts (Total number of modules multiplied by the module STC Watts; see LQ Guide for suggested system sizes) Panel seams must have sufficient flexural strength to carry these loads when clamp is used mid-span. Panel attach6. Roof Characteristics ment and building structure must also be sufficient to carry these loads. It is the responsibility of the user to verify this information, or seek assistance from a qualified design professional, if necessary. Roof Pitch (i.e., 5-12) or Tilt Angle (22.6 ): True Orientation (in degrees 0-360):
Rafter information Metal (Standing Seam) Gauge:

7. Rafter Information Vertical Rafters
Asphalt/Composition Shingle
Concrete Flat Tile Manufacturer:
Spanish Tile
Flat Roof
Concrete S-Tile
Other:
Horizontal Rafters
Rafter Spacing (inches on center): Material:
Rafter Cross Cut Dimensions (2 x 4, 2 x 6, 2 x 8): 8. Structure Information
The rafterBuilding spacing is required for loading calculations and mounting hardware. Most residential roof systems utilize Maximum Height in feet (ground level to highest ridge): vertical rafters installed either as stick framing or truss systems. Stick framed rafters consist of dimensional lumber Base Elevation in feet (above sea level): (2 x 6, 2 x 8, 4 x 6, etc.) sized appropriately for spanning from the top plate to the ridge. Truss systems consist of a pre9. Loading Requirements (per ASCEspans 7-05, IBC) engineered 2 x 4 truss that from top plate to top plate. The easiest way to determine the rafter spacing is to measure the rafter tails that extend past the exterior wall. Note: This will not work with faux rafter tails. Although less Wind Loading Class: B C D Wind and Snow Data Max Wind Speed (mph): common in the U.S. some structures are built with horizontal rafters that span from gable to gable.
Seismic Loading Zone: 0 1 2A 2B 3 4 5 Seismic Map Snow Load (lbs/ft2): 10. Wiring Requirements Grid Voltage (required): Existing Panel Size: Distance from Array to Inverter (ft): Average High Temperature ( F): 240 V 208 V 277 V 480 V Other: Main Breaker Size: Wire routing distance (ft): Record High Temperature ( F): Bus Bar Rating: Location Questionnaire Record Low Temperature ( F):
Distance from Inverter to Main Panel (ft):
5. System Characteristics Temperature information is available at www.weather.com.

(For ground mounted, enter requested angle, default Module Mounting: Roof Ground* to 20, and use true N-S direction, not compass reading) Tilt Angle: Orientation: pricing, and may be adjusted to ensure appropriate system, mounting, or availability requirements) 11. Specic Requests/Adders (specic requests may e ect Requested Number of Modules: Module: Black Mono Poly Proposed System Size: DC Watts (Total number of modules multiplied by the module STC Watts; see LQ Guide for suggested system sizes) Mounting: Sunx ProSolar UniRac Other Stick Framing Truss System 6. Roof Characteristics Stando Height: 3 Inches 4.5 Inches 6 Inches 7.5 Inches
Roof Pitch (i.e., 5-12) or Tilt Angle (22.6 ): Inverter Request: SMA
PV Powered Manufacturer:
True Orientation EnPhase(in degrees 0-360): Quantity: Flat RoofBeam SMA Sunny Concrete S-Tile PVM 1010 Other: Envoy
Structure information Metal (Standing Seam) Gauge:

12. Additional Information Vertical Rafters
Asphalt/Composition Shingle Monitoring: Suntrol
Concrete FlatSMA Tile Web Box Spanish Tile
7. Rafter Information In the area below, please enter any information regarding the structure relevant to the Sunkits installation, concerns, special requirements, or special requests. Please print clearly in order to avoid delays in processing. Horizontal Rafters Rafter Spacing (inches on center): Material: Rafter Cross Cut Dimensions (2 x 4, 2 x 6, 2 x 8): 8. Structure Information
Form # : 2-12.30.2010
The basic Building structure information is used in equations for IBC load calculations. Inaccurate or incomplete data can lead Maximum Height in feet (ground level to highest ridge): to inspection failure.
Base Elevation in feet (above sea level): 9. Loading Requirements (per ASCE 7-05, IBC) Loading Class: B for Residential; C D 3b for Ground Mount; 3c for Commercial) Wind and Snow Data * Wind See page 3 for sample sketch (3a
Page 2
Max Wind Speed (mph): Snow Load (lbs/ft2):

Form # : 1-12.30.2011
Seismic Loading
Zone:
2A

208 V 277 V 480 V Other:
2B
Seismic Map
29
10. Wiring Requirements Grid Voltage (required): 240 V
7. Rafter Information Vertical Rafters Horizontal Rafters Rafter Spacing (inches on center): Material:
Rafter Cross Cut Dimensions (2 x 4, 2 x 6, 2 x 8): 8. Structure Information
Loading requirements Base Elevation in feet (above sea level):

Wind Loading Seismic Loading Class: Zone: B 0
Maximum Building Height in feet (ground level to highest ridge):
9. Loading Requirements (per ASCE 7-05, IBC) C 1 D 2A 2B 3 4 Wind and Snow Data 5 Seismic Map Max Wind Speed (mph): Snow Load (lbs/ft2):
Loading requirements are important to confirm the roof structure can withstand the additional weight and loads 240 V 208 V 277 V 480 V Other: Grid Voltage (required): possible with the addition of the solar array, as well as to be sure the solar array can handle the local structural deExisting Panel Size: snow and seismic loading. Bus Bar Rating: Main Breaker Size: mands, i.e., wind, This data is especially important in areas with high wind, snow, or seisDistance from to Inverter (ft): Distance from of Inverter to Main Panel (ft): distance (ft): mic loads. If Array the solar array is to be installed in one these high load areas, contactWire therouting local building department for the required load data. SolarWorld will use default data based on zip code and the IBC unless noted otherwise. The Average High Temperature ( F): Record Low Temperature ( F): Record High Temperature ( F): ultimate responsibility is on the installer to ensure that all building requirements are satisfied. See links and maps on Temperature information is available at www.weather.com. the following page for general information. Contact your local permit office for more accurate local requirements in your area. 11. Specic Requests/Adders (specic requests may e ect pricing, and may be adjusted to ensure appropriate system, mounting, or availability requirements) Links: site map
Mounting: Stando Height: Inverter Request: Monitoring: 12. Additional Information
In the area below, please enter any information regarding the structure relevant to the Sunkits installation, concerns, special requirements, or special requests. Please print clearly in order to avoid delays in processing. Form # : 2-12.30.2010
Module:
Black Sunx 3 Inches SMA Suntrol
Mono ProSolar 4.5 Inches PV Powered SMA Web Box
Poly UniRac 6 Inches EnPhase SMA Sunny Beam Other 7.5 Inches Quantity: PVM 1010 Envoy
Wind data
Page 2 Form # : 1-12.30.2011
Snow data
30
5. System Characteristics Module Mounting: Roof Ground*
Tilt Angle:
Orientation:
Requested Number of Modules:
Seismic zone map Proposed System Size:

6. Roof Characteristics Roof Pitch (i.e., 5-12) or Tilt Angle (22.6 ): Asphalt/Composition Shingle Metal (Standing Seam) Gauge: 7. Rafter Information Vertical Rafters Horizontal Rafters
DC Watts (Total number of modules multiplied by the module STC Watts; see LQ Guide for suggested system sizes)
True Orientation (in degrees 0-360): Concrete Flat Tile Manufacturer: Spanish Tile Flat Roof Concrete S-Tile Other:
Rafter Spacing (inches on center): Material:
Rafter Crossrequirements Cut Dimensions (2 x 4, 2 x 6, 2 x 8): Wiring 8. Structure Information
Grid voltage is of paramount importance for appropriate inverter choices and string sizing. Wiring requirements are Maximum Building Height in feet (ground level to highest ridge): important to properly determine the type, size, and length of the wiring. The distance from the array to the inverter Base Elevation in feet (above seacombiner level): location, junction box, or box is important to determine the length of the PV wire. If routing the wire through building, the PV wire is only required for the environmentally exposed portion of the run. From a junc9. Loadingthe Requirements (per ASCE 7-05, IBC) tion box and metallic conduit, standard THWN, 90o C wiring can be generally be used.
Wind Loading Class: B C D Wind and Snow Data Max Wind Speed (mph):
2
0that all 1 DC wiring 2A 2B in METALIC 3 4conduit 5 inside Seismic Map Seismic Loading Zone: Snow Load (lbs/ft Note : NEC code requires be of structures for fire ): safety.
Temperatures are important to properly determine the type and size of wire. Temperature is also a key variable to 240 V While 208 V temperatures 277 V 480 V Other: Grid Voltage (required): determine module string sizing. low can permanently damage the inverter and void warranties, high temperatures can cause the inverter to shut down at peak production times. There are a variety of inverter techExisting Panel Size: Bus Bar Rating: Main Breaker Size: nologies and sizes which can be leveraged to produce the most efficient system for the lowest long-term Distance from Array to Inverter (ft): Distance from Inverter to Main Panel (ft): Wire routing distance (ft): cost.
Specific request/adders Temperature information is available at www.weather.com.

Module: Mounting: Stando Height: Inverter Request: Monitoring: 12. Additional Information Black Sunx 3 Inches SMA Suntrol
Average High Temperature ( F):
Record Low Temperature ( F):
Record High Temperature ( F):
11. Specic Requests/Adders (specic requests may e ect pricing, and may be adjusted to ensure appropriate system, mounting, or availability requirements) Mono ProSolar 4.5 Inches PV Powered SMA Web Box Poly UniRac 6 Inches EnPhase SMA Sunny Beam Other 7.5 Inches Quantity: PVM 1010 Envoy
IfIn there are specific requests associated with the system that are requested or required, please note them. Although the area below, please enter any information regarding the structure relevant to the Sunkits installation, concerns, special requirements, or special requests. Please printSolarWorld clearly in order to avoid delays the in processing. unlikely, reserves right to refuse the request based on safety and system functionality requirements. Some specific requests may create longer lead and delivery times due to product availability. Without specific input, Form # : 2-12.30.2010 SolarWorld will default to the standard solution using SolarWorld standard modules, SMA inverters, and Sunfix mounting solutions, defaulting to the appropriate Sunfix penetration solution for the roofing material indicated. Monitoring equipment is not included in the price of a Sunkit and will be added. Check with your local distributor or dealer for pricing.
Page 2 Form # : 1-12.30.2011
31
11. Specic Requests/Adders (specic requests may e ect pricing, and may be adjusted to ensure appropriate system, mounting, or availability requirements) Module: Mounting: Stando Height: Inverter Request: Black Sunx 3 Inches SMA Mono ProSolar 4.5 Inches PV Powered SMA Web Box Poly UniRac 6 Inches EnPhase SMA Sunny Beam Other 7.5 Inches Quantity: PVM 1010 Envoy
Additional information Monitoring: Suntrol

12. Additional Information
In the area below, please enter any information regarding the structure relevant to the Sunkits installation, concerns, special requirements, or special requests. Please print clearly in order to avoid delays in processing. Form # : 2-12.30.2010
Additional information is any information unique to the installation location that can affect the sizing, mounting, Page 2 Form # : 1-12.30.2011 performance of the solar array. Use this section for any comments or requests. Our highest priority is to provide the system owner with the best possible solution meeting their needs.
Array layout
The sketch of the roof layout is important for SolarWorld to provide an accurate proposal and include the correct mounting hardware and wire lengths, etc. It is also important to make sure there are not shading issues that will seriously affect the performance of the system. See Appendix D of the LQ Guide for appropriate and accurate dimensioning. Digital photos of the roof and surrounding area can be the most useful tool to help SolarWorld or your system designer understands the installation location.
13a. RESIDENTIAL layout. See sample below, then submit your layout on page 4 Roof measurements Requested array layout and conguration Location and size of existing obstructions on the roof (for example: Dormers, vent pipes, chimneys, vents, skylights, hips, valleys, electrical boxes, etc.) Expected mounting layout, and other variable mounting requirements All potentially useful dimensions Include which direction is North Include approximate location of the Inverter, Circuit Panel, and the Utility Meter QUESTIONS What is the location of combiner/junction box? Are there any shading issues? If so, Please identify any external obstructions like trees, branches, and other buildings. Are there any site-specic spacing requirements? Are there any local jurisdiction requirements?
13b. GROUND MOUNT layout. See sample below, then submit your layout on page 4
Proposed array layout and configuration with dimensions Location and size of existing obstructions (ex. Buildings, trees, play structures, etc.) Contour lines or the North-South and East-West slope under the array Show proposed path of wiring from array to inverter and provide a dimension Include location of Circuit Panel and Utility Meter Include frost line depth for your local area (this will affect your racking) Include which direction is North QUESTIONS What is the location of combiner/junction box? How many rows and columns will be in each array? Are there any shading issues? If so, Please identify any external obstructions like trees, branches, and other buildings. Include the height. Are there any site-specific spacing requirements? Are there any local jurisdiction requirements (i.e., setbacks)?
13c. COMMERCIAL layout. See sample below, then submit your layout on page 4
Roof measurements and other potentially useful dimensions Proposed array layout and configuration Location and size of existing obstructions on the roof (ex. Ducting, compressors, skylights, vents, access doors, parapet walls, etc.) Include approximate location of the Inverter, Circuit panel and utility meter. Indicate which direction the support structure is oriented Indicate any slopes or pitch to the roof Indicate finished elevation of roof sections Include which direction is North QUESTIONS What is the location of combiner/junction box? Are there any shading issues? If so, Please identify any external obstructions like trees, billboards, and other buildings. Include the height. Are there any site-specific spacing requirements? Are there any local jurisdiction requirements (i.e. 3 clearance from perimeter walls)?
SAMPLE
SAMPLE
SAMPLE
N W S E
Information is gathered for purposes of providing Products and Services to SolarWorld Americas Customers and for our system records. While most information is required for the appropriate structure and physical installation of the Sunkits system, some information is collected to provide the best possible electrical solution for your location and specic needs. SolarWorld will not supply or share any information provided with any entity except certain SolarWorld California a liates dedicated to making your purchase operate at maximum e ciency and durability. The tests performed on the materials included in the Sunkits are standard testing for such materials. There is no specic testing done for your individual system and location. Designs are based on the provided information and SolarWorld accepts no risk due to faulty or false information provided in this document. The system installer is nally responsible for supplying any uncommon factors in the system requirements. The System Installer is ultimately responsible for installing the system according to all state and local codes and regulations. It is possible that after examining the information provided, SolarWorld Americas, LLC may conclude that your specic location is inappropriate or not conducive to installing a Sunkits Solar Electric System. Part of our commitment to our customers is high quality products, and if the location specied is not appropriate for solar installation due to the structure, direction, angle, external obstructions or other variable, we may recommend nding an alternate location or solution to satisfy the customers energy needs. I hereby certify that all information provided is complete and accurate to the best of my knowledge. Further, I hereby absolutely, irrevocably and unconditionally release and hold harmless SolarWorld Americas LLC and its a liates, partners, and/or subsidiaries, and each of their successors, assigns, directors, o cers, shareholders, employees and agents, from any and all claims, demands, actions, suits, damages and expenses of any and every nature whatsoever, known and unknown, that arise out of or relate to this document, subsequent documents, the information provided in this document and/or subsequent documents that may be provided in the course of this Sunkits system design process.
Pitched Roof
Ground Mounted
Flat Roof
14.
Signature:
Date:
14.
Signature:
Date:
14.
Signature:
Date:
Page 3a
Form # : 1-12.30.2011
Page 3b
Form # : 1-12.30.2011
Page 3c
Form # : 1-12.30.2011
32
Signature
14.
Signature:
Date:
Page 3c Signature of licensed contractor is required to process documents.
Form # : 1-12.30.2011
33
Design rules
Safety
Safety is of paramount importance for SolarWorld in all facets of system integration. SolarWorld may adhere to requirements adopted in some locations and affect them throughout the nation as they may be deemed as a best practice. California, Oregon, New Jersey, Colorado, and Florida for example have had considerable experience with PV installations and have adopted new requirements for system safety above and beyond the latest National Codes. It is understandable that Snow load requirements in Colorado, should not be required in Florida, or wind load requirements in Florida be adopted for Colorado market. But some additions make universal sense when it comes to system designs and safety of all parties involved. NEC and ICC codes First default for system design safety begins with the latest national code requirements. All systems use the latest published NEC and ICC code requirements as a basis for electrical and mechanical system design, even if the local adopted code is still only requiring an older revision. Local codes Local codes must also be considered for details above and beyond those considered in the model codes. In many installations, this may require a local professional engineering approval and stamp for local code compliance. While it is difficult for SolarWorld to categorize local code requirements for PV systems, systems will be adjusted to meet local requirements based on input from the installing company, and local AHJs. SolarWorld will keep a record of local requirements, but as those requirements change and since PV is far reaching to every corner of the US, it is ultimately the responsibility of the Sunkit Installer to ensure that local requirements are followed and communicated to SolarWorld for key issues to be recorded. SolarWorld non-standard requirements SolarWorld may adopt some non-standard requirements in an effort to support safe practices. Examples of adopted design requirements:
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Much of California and Oregon currently require a 3 ft accessible area around residential rooftop arrays. (fire safety, access and pathways). 4 ft walkways for every 50 linear ft of array section on flat roof installations. (fire safety, access and pathways) Minimum of 3 ft. radius from any exhaust vent opening.
Suitable materials SolarWorld will only supply designs and materials that are approved for the installation method defined by the manufacturers. Using components in an unintended or untested manor is wholly inappropriate without prior stamped engineering approval. Installation guides Installation guides and manuals must be read, understood, and followed. Any contradicting instructions or instructions incongruent with local codes should immediately be brought to SolarWorld technical supports attention prior to installation. At risk structures Some structures (i.e., many pre-fabricated metal buildings) are not suitable for system installations. If for any reason there is concern for structural and safety integrity, SolarWorld reserves the right to refuse design and sale of that Sunkit. Grounding While there are several methods in the marketplace for grounding a PV system, Sunkits defaults to the generally accepted method of incorporating tin plated grounding lugs approved for outdoor use as noted in the module installation guide.
34 Installation best practices February 2012
Financial investment
SolarWorld asserts that it is in the best interest of the system owners to have the best financial return and most effective system for their money. Sunkits are priced on a $/W basis, so adjustments to balance of system costs are incorporated in the price of the Sunkit and wholly reliant on the number and type of modules provided. System size impact A Sunkit solution is intended to provide the system owner with what they need, rather than how much they can fit. Offsetting 100% or more of the system owners energy demand is not generally the best practice for the financial investment. In many cases, particularly with tiered utility rate structures, a smaller system will provide a better financial offering and return on investment than a larger system. Array tracker options Tracking options are often considered to increase energy generation, however, in many cases, that equivalent money spent on a larger system with more PV modules will generate more kWh/$ spent and require little to no ongoing maintenance costs. Rebates and incentives System designs that void a rebate or incentive program should be avoided. A system that does not meet rebate requirements is considered a poor design. SolarWorld reserves the right to refuse design and sale of system that increases payback time due to decreased efficiency of the design when there are more efficient and cost effective options.
System efficiency
System efficiency is a look at all of the components of a system design and their lifetime effect on energy production. Choosing the right components to work together appropriately is of importance, not only for code requirements, but for lifetime energy production of the system. SolarWorld modules SolarWorld modules are plus sorted and have very tight tolerances. This ensures when modules are connected together in a system, they work optimally with each other. Array configuration Array configuration is important to the effective lifetime operation and efficiency of the inverters. Connecting modules in significantly different orientations in a single series string of modules to a string inverter is considered bad system design since the lower performing orientation will drag down the potential of the higher performing orientation, and reduce overall energy performance. String sizing String sizing is important for safety and inverter integrity. The number of modules connected together in series to generate the appropriate voltage required by the inverter is tricky. Local factors must be considered to maximize inverter uptime and efficient production. Temperature ranges tend to have the largest impact on the electrical design of the system and may limit sizing options in a specific area. Oregons ETO (Energy Trust of Oregon), for example, ads up to 30 C to the average local high temperature for pitched roof installation. The design factor adjustment accounts for higher temperatures that can arise due to a smaller gap for cooling airflow behind the module. Additionally, Oregon requires the inverter low voltage window to be increased by 15% to avoid potential future degradation in the module voltages which could reduce inverter daily uptime down the road. While SolarWorld may not hold the rest of the nation to the stringent requirements of Oregon, particularly due to the quality of the modules being used in a Sunkit system and the limited impact on voltage due to degradation, the concept is sound and SolarWorld and many inverter manufacturers have generated similar guides to efficient system design. Note: This is not intended to limit choices. Much of this is the art of system design. The first question is will it work. Then, will it work efficiently for a long time. Customers should understand the impacts of different system designs that may influence their decision on system size.
Array orientation Orientation of the array should be considered. Choosing the best location for the system can be tricky, but in general the most southern facing orientation at an angle close to the latitude is the goal. However, there are always caveats to this rule and in > 99% of systems installed are NOT installed at this optimum angle and orientation. There are many other factors that go into the system design that effect the ability to meet this goal and peak optimum orientation but SolarWorld system designers strive to get as close as possible without detrimentally effecting the other criteria. Array shading Shading is of considerable importance to Sunkit systems. In some cases, if shading is significant enough, there are some clear options.
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Limit the size of the system to reduce or eliminate the impact of the shading Remove the object(s) causing the shade. Use the micro-inverter solution available to limit the shade impact on individual modules, rather than an entire series string of modules. Choose a different location for the system, either ground mounted or and alternate roof location (often a nonideal roof orientation is preferred to a shaded roof in a more ideal orientation). Choose not to go solar for that customer, offer energy efficiency upgrades and appliances to reduce the energy consumption of the customer. In reality, this should be done first anyway. The most valuable kWh is the one not needed.
Row spacing Row spacing on flat roofs (generally commercial buildings) can be tricky. It requires a balance of optimum tilt to maximum rows (minimize row spaces) for maximum performance. This is a bit of the art of system design and is a function of each site. In general, maximizing inverter efficiencies often becomes the deciding factor. If a 5 degree reduction in tilt can add another row of modules, but require an additional non-maximized inverter, it may not be the right choice. Similarly, if the 5 degree reduction does not allow for more rows, perhaps it is possible to increase the tilt by 5 degrees, use the same inverter, and increase system performance. This requirement is more subjective but should be investigated during system design.
Aesthetics
While aesthetics is generally a subjective portion of system design, there are some simple design parameters that have proven to be more beneficial in the long run. SolarWorld wants to be sure not to unduly sacrifice aesthetic value in pursuit of the maximum performance. It is important to keep in mind that most homes will be resold prior to the life of the solar electric system runs out. A Sunkit solar electric system should add value and not inhibit the resale of a home, and of course, customers should be happy with their system, including the appearance, so they will recommend systems to others in the community. The following are some basic guidelines to system design aesthetics that SolarWorld follows in the Sunkit program. Compound tilts No tilted modules on pitched roof slopes greater than 2-12 pitch. This is what is known as a compound tilt angle. It is understandable that one might make an effort to tilt modules on an eastern or western facing roof to face more south and closer to the optimum tilt. Tilting the array to the south on a north facing roof should NEVER be considered. There are a number of reasons why these are considered a poor design. Aesthetic impact First and foremost, it has been generally accepted that the saw tooth appearance of tilted modules on pitched roofs is very unattractive. This same phenomenon was noted in the 80s with solar hot water panels that have to be tilted due south, and the general consensus was that the aesthetics where unsightly. SolarWorld and installing companies alike will want the potential customers driving by to like what they see.
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Aesthetic impact These tilts will require that multiple rows be spaced very far apart to avoid shading concerns, so may only be using 1/3 to 1/4 of the available roof space with large gaps between rows. Safety impact Most tilted mounting solutions are not designed to be mounted on an angled plane (non-level); this changes the loads on the components and can put the system in danger of not being safe or secure. Financial impact By titling the modules, it is creating a much higher wind loading on the array (like a sail on the roof), and more materials and installation expense will likely be required to meet the new loads. Efficiency impact While theoretically the more due south facing modules will receive more of the Suns energy, the cost increase to the system and the detrimental aesthetics outweigh the increase in efficiency. In many cases choosing the east or western facing roof will only reduce the energy performance from the optimum performance by a maximum of 20%. It could be as little as 5% performance reduction from optimum. Protruding modules Sunkits will always avoid modules overhanging ridges, eves and roof edges (not to include specially designed and engineered window awnings and shade structures). While this may reduce system sizes for individual customers, there are significant impacts of designing systems with such characteristics. Aesthetics impact Overhangs outside of the general building envelope or protruding from the apex of a roof tend to draw the eye unnecessarily and can take away from the overall look of a building. Safety impact Installing systems with overhanging components makes it difficult or impossible for the homeowner to perform basic home maintenance safely. Safety impact If the structure were to have a fire, the safety of the fire fighters trying to secure the home could be in jeopardy when trying to traverse the overhanging portions of the solar array. Safety impact The penetrations would tend to be very close to the edge of the roof in order to meet mounting requirements of the live loads (wind and snow), and will likely not be mounted to structural components, but faux rafter tail or faade edging. Design impact Over hanging edges of arrays tend to have a minimum of 3x the wind loading requirements of array portions located centrally on a roof. This will require more penetrations, or not strong enough penetrations.
Mounting solutions
Not all Sunkits are supplied with all of the structural materials required for installation. In fact, a no mounting option is available and the structural and material supply responsibility lies with the installer. SolarWorld recognizes that there can be uncommon situations where the standard mounting components supplied by SolarWorld are not sufficient for a specific installation, or not cost effective due to solutions commercial availability. In such cases, SolarWorld will not be able to provide engineering or design support for the structural portion of that system. There are some guidelines SolarWorld adheres to for our own structure designs and that our long experience and quality requirements recommend for constructing such systems. Safety and system life should be a priority for any structural solution.
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Approved materials Only use designs and materials approved by qualified professional engineers and approved by local building code requirements for specific installation. Engineering A qualified engineer providing stamps for the structure should have all qualifications required for permitting and stamping in the local area of the installation. Structure Structural elements should be constructed with suitable materials for the environment. The below are not strict limitations but will offer the best chance of success for successfully navigating the structural engineering requirements. Examples:
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Anodized Aluminum and Stainless steel hardware should be used whenever possible to reduce material fatigue over the long life of the system in harsh environments. In particular those locations close to corrosive environments like salt and byproducts of industrial processes. If steel is used it is recommended to use hot dipped galvanized coating; ASTM A123, which can be maintenance free for 75 years. Do not use standard galvanized metal strut materials for structural mounting. These prefabricated components tend to be weaker as individual units and require considerably more material, as well as thinner material that can corrode at key intersecting points that have lost the galvanized coating, significantly reducing integrity and increasing the potential safety hazard over the life of the system.
SolarWorld provided designs

Electrical single line and mechanical layout drawings can be provided by SolarWorld for systems that include the purchase of the mounting components and inverter and are supplied with a fully completed questionnaire. Part of the customer benefit of SolarWorld Sunkits is that SolarWorld will have a record of the system in our data base for future inquiries, trouble shooting, or technical support. If SolarWorld does not supply the designs for the system and the system is based off of system designs by alternate sources, SolarWorld requires that the designs submitted and approved for permitting are supplied to SolarWorld for our records and meet the design criteria set forth in this document. No mounting option SolarWorld recognizes that there are many different mounting solutions available, or required by a customer, which is not provided by SolarWorld. If a Sunkit is purchased with a No mounting option, SolarWorld requires that the Mechanical plans submitted for permitting and/or inspection are supplied to SolarWorld for approval. SolarWorld will not provide mechanical layout drawings for Sunkit systems which SolarWorld does not supply the full mounting solution. No inverter option SolarWorld recognizes that there are many different inverter options available or specifically requested by a customer. SolarWorld has teamed with the highest quality inverter manufacturers in the industry and there is frequently an alternate solution with an inverter available through SolarWorld. However, if an inverter has been procured through a different route or is no available through SolarWorld, the No inverter option is available. If a Sunkit is purchased with a No inverter option, SolarWorld requires that the Electrical plans submitted for permitting and or inspection are supplied to SolarWorld for our approval. SolarWorld will not provide electrical drawings for systems which SolarWorld does not supply the inverters.
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Mechanical integration
PV modules have a 25 year performance warranty but can be expected to produce energy for 30 plus years and the system components should be designed to last as long. The workmanship of the installation should not only meet local and national code requirements but should exceed the customers aesthetic requirements. SW Installation Best Practice: The condition of the roofing material should be checked during the site evaluation and is a critical factor in minimizing the potential for leaks during the 30-40 year life of the system. Repair or replace any damaged areas where the array will be installed prior to installing the modules as this area will become inaccessible. Be sure to review the documentation provided with the racking system and solar modules. Steps
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Layout Roof Penetrations Racking Installation
Safety
Fall protection Standard measures to protect against falling from roofs should be followed, including wearing fall restraint equipment. An anchor system needs to be put in place on the roof peak or other suitable point, and each person working on the roof needs to be trained in the proper use of the equipment and should always utilize it. Exposure Persons working on exposed rooftops for many hours must drink water and wear sun protection, and take adequate breaks. Ladders Frequent use of ladders can lead to carelessness and improper climbing technique. Have both hands free to grip the ladder and secure tools to a proper tool belt instead of carrying by hand. Ladders should be secured at the top to the surface they are resting against. Proper tilt angles must be used as well. Working in enclosed spaces It is sometimes necessary to work in attic spaces that can be confined, dark and hot. Follow proper procedures for a buddy system and install adequate lighting. Lay down plywood or other materials to protect against stepping through ceiling areas. Wear proper breathing equipment when working around dust or insulation. Falling objects Hard hats should be worn by all persons working on a solar installation. Tools and other heavy and sharp objects can be dropped from the roof on people working or walking below. The area immediately below the roof should be taped off or in some equivalent way made accessible only to the installation crew. The homeowner and family and friends should not be allowed to walk or stand near the roof edge while work is being conducted on the roof.
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Tools (general)
Item Tape measure Chalk line Lumber crayon Drill Impact Driver Drill bits Socket drivers set Multi-meter with DC current clamp OSHA approved safety glasses and footwear OSHA approved safety fall protection Roofing bar Roof sealant/caulking Adjustable Pliers 1-1/2 jaw capacity Utility knife with hook blade First aid kit For cutting comp shingles Keep stocked regularly Ex. harness and anchor Pulling nails from roofing material Seal penetrations Racking installation Roof layout Marking standoff locations Comments
Tools (Sunfix plus)

Item 7/32 long drill bit 1/2 and 9/16 socket drivers Multi-meter with DC current clamp 3/8 carbide masonry drill bit Breaking through comp shingle surface only, not pilot hole Comments QM pilot holes Racking installation
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Bolt table Bolt Diameter Fraction #6 / #8 #10 / #12 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 0.25 0.3125 0.375 0.4375 0.5 0.5625 0.625 0.75 0.875 1 Decimal Socket 1/4 5/16 7/16 1/2 9/16 5/8 3/4 13/16 15/16 1-1/8 1-5/16 1-1/2
Layout
Review the system design and installation documents when measure and mark the jobsite Proper layout will reduce drilling extra holes and having to reposition an installed array. Prior to getting on the roof, the system layout should be defined on paper in the form of a drawing or sketch. This will minimize the number of chalk lines on the roof and speed up the layout process. The drawing or sketch should define the overall dimensions of the array as well as the roof plane the array is to be installed on. To define the overall dimensions of the array, SolarWorld modules are 39.4 wide x 66 tall. The space between the modules needs to be accounted for and this varies depending on the racking manufacturer. Pitched roof Manufacturer SolarWorld Sunfix Plus Pro Solar Unirac Mid Clamp 0.315 0.6 1.0 End Clamp 2 2 2
Therefore the overall dimensions of an array of 4 modules in portrait by 2 rows using Sunfix Plus would be: Width = 2 + 39.4 + .315 + 39.4: + .315 + 39.4+ .315 + 39.4 = 162.545 (includes end clamps) Height = 66 + .315 + 66 = 132.315 Note: A clamp is not used between rows, but a matching space is recommended.
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158.55"
132.32"
The next step will be to layout the array on the roof plane. The required clearances between the edge of the roof and the array vary by AHJ and should be understood for the particular market. The default is to leave a minimum 36 on the sides of the array as well as from the ridge to provide access for firefighters to vent the roof. In most applications, centering the array on the roof plane is the best for aesthetics. Subtract the array width from the total roof plane width and divide by two. This will give you the clearance on either side of the array. Using the chalk line, mark these dimensions on the roof. Repeat these similar steps for the top and bottom of the array. Subtract the array height from the total roof plane height and divide by two. This will give you the clearance on the top and bottom of the array, be sure to maintain ridge clearances. For example: The roof plane measures 16 x 20. Center the array on the roof measuring 36 from the ridge. Change feet to inches (20 x 12) 158.55 (solar array width) = 244 158.55 = 81.45 (unused space) 81.45 2 = 40.725 = clearance between array and edges of roof plane.
The next step is to find the rafters and mark them on the roof. Stand-offs used to support the array racking must be attached to structural members. Typical rafter spacing is 24 on center and most racking systems are designed to span 48 o.c. maximum. SW Installation Best Practice: For aesthetics try to avoid installing penetrations outside of the array.
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The next step is to layout where the penetrations for the rails will be located. Mark the rafters that will be used, standard spacing for the penetrations is 48 o.c. Also do not make penetrations outside of the array envelope. Then measure out the rail spacing on the edge rafters. Small adjustments may be made to help position flashings or footings for a smoother more reliable install. For example: it may be useful to move a row of penetrations up an inch so that they better fit in line with roof shingles. SolarWorld modules must be securely fastened at a minimum of 4 points on the long sides between and 1/8 of the module length or between 8.25 and 16.5 from the edge.
Using the middle of this range, layout the rails at 12 from the edge and 42 apart. Where the rows of modules meet, add the width the modules are spaced. This will provide a uniform appearance of vertical and horizontal spacing. This is a good time to review the positioning of the array on the roof!
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Penetrations
Once approved and the layout on the roof matches the drawings the next step is to install the mounting system to the roof. SolarWorld recommends that all roof penetrations are properly flashed. SW Installation Best Practice: It is important to make sure that the penetrations are properly attached to structural members. If possible, from the attic confirm the penetrations did not miss the rafters or blow out the side. The options are to reposition the penetration or add blocking between the rafters. Once the locations of the mounting system have been marked, follow the manufacturers installation guidelines. The type of roofing material will determine the proper roof penetration. There are many racking manufacturer options, but SolarWorld has selected key partners whose quality, performance, and value compliment the SolarWorld brand. Table 1.0 shows the roof type and the racking manufacturer used in SolarWorld systems. Always read and follow the manufacturers installation guidelines prior to installing on the roof.
Pitched Roof Solutions Composition Sunfix Plus w/ QuickMount ProSolar Unirac S-5! X X X Flat Tile X X X S-Tile X X X X Standing Seam
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Composition
QuickMountPV
CLASSIC COMPOSITION MOUNTING INSTRUCTIONS - 5/16 - PV Installation Tools Required: Tape Measure, Roofing Bar, Chalk Line, Stud Finder, Caulking Gun, 1 Tube of Appropriate Sealant, Drill with 7/32 long bit, Drill or Impact Gun with 1/2 Deep Socket.
choose rafters to be mounted and mark shingle with roofing bar, Bar, Slide mount position. Remove Locate, choose, and mark centers of rafters to be Lift composition Compositionroof roof shingle with Roofing Mount into intodesired desired position. Remove any centers of rafters with chalk line (N/S). Select for just above placement of Quick any nails conflict with getting mount mounted. Select each row course of roofing Quick Mount. Mount. nails thatthat conflict with getting Mount flush with each row course ofof roofing mount placement flush edge with front edge course. of shingle course. Mark Mount placement Quick for Mounts. front of shingle Mark center for drillof Quick Mounts. center for drilling. ing.
bit, drill pilot position. Prepare hanger Using drill with 7/32" 7/32 diameter long bit, drill pilot holehole into Clean Clean off off any any saw saw dust, dust, and and fill fill hole with with sealant. Sealant. Slide mount Mountback backinto into position. Prepare Hanger into roof rafter, taking to drill square to bolt hex nut roof and and rafter, taking carecare to drill square to the Bolt with with (1) 1 Hex Nut and and(1) 1 sealing Sealingwasher; Washer, insert insert teh roof. Do use not use mount a drill guide. through roof. Do not Mount as a as drill guide. through block Block into into hole hole and and drive drive hanger Hanger bolt Bolt into into rafter, tightening to a solid, snug fit. rafter, tightening to a solid snug fit.
Follow all the directions of the the rack of your * You are now ready for manufacturer as well the module choice. Follow all theas directions of the rack manufacturer. manufacturer as well as the module manu-
facturer.
All manufacturers' written instructions All roofing roofing manufacturers written instructions must must also also be be followed followed by by anyone anyone modifying modifying a roof a roof system. Please consult the roof system. Please consult the roof manufacturers manufacturers' specs and instructions prior to specs and instructions prior to touching the roof. touching the roof.
Insert EPDM rubber bolt the Rack L-footKit onto hanger bolt, secure Rubberwasher Washerover overhanger Hanger Bolt into Fasten Using the Hardware, secure the the rack of into block. Sunfix plus rails. Tighten to 13 pounds. Block. your choice (see 9*). Tighten tofoot 13 foot Pounds.
For Questions Call 925-687-6686 QM-PV-Comp-Install2012
4 of 4
info@quickmountpv.com Jan2012
Professional solar Fast-Jack
SW Installation Best Practice: The ProSolar Fast-Jack system does not include roof flashings and the type of flashing is selected by the installer. Use the best flashing for the roofing type ad region.
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SW Installation Best Practice: One popular method is the no-caulk flashing (Oatey is one manufacturer). A common mistake is to allow the neoprene seal to become inverted around the penetration, resulting in a source for pooling water and eventually leaks. Make sure roof is clean and free from any major protrusion before roof covering is installed: No tar, asphalt-based roof cement or pitch should be applied to the collar portion of any metallic No-Calk flashing or the base or collar portion of any Thermoplastic or Flexible No-Calk flashing. At the discretion of the installer, flexible roofing sealant can be applied over all exposed nails or staples. Sealant can also be applied to the underside of the base to increase sealing power to the roof and is recommended in areas where frequent or heavy precipitation is common. Place correct size No-Calk flashing over stand-offs with angle facing down slope of the roof. Push firmly to base of stack until flashing lies flat on the roof. Flashing size should be equivalent to pipe diameter size (e.g., 1 flashing for 1 pipe, 2 flashing for 2 pipe size, etc.). The Oatey logo printed on the flashing represents the front or down slope side of the flashing. The top of the flashing will be covered one-quarter to one-half of the way down with roofing shingles. The bottom edge of the flashing should overlap the shingles beneath it so it sheds, not traps, water. Oatey thermoplastic base flashings are designed to fit roof angles from flat to 45 degrees. Flexible, galvanized, aluminum and copper base flashings are designed to fit roof angles from flat to 38 degrees. Oatey All-Flash High-Rise Thermoplastic Roof Flashings are designed to fit roof angles from flat to 60 degrees.
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Tile QuickmountPV - universal tile mounts
Tile roofs present unique challenges during the installation of roof mounts. Depending on the condition of the tiles and the number of required penetrations, an alternative is to remove the tiles where the array is to be installed, install composition roofing, and then replace tiles around the perimeter.
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Professional solar Tile Trac
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Sunfix standing seam metal roof The Sunfix SSMR allows the modules to be mounted directly to the roof in landscape or can be used with rails to install the modules in portrait. SW Installation Best Practice: In many cases S-5 and SolarWorld recommend utilizing clamps on nearly every seam that the modules cross. When installing directly to the roof there are two layout methods: 1) Seam Alignment: Modules are aligned on the roof so that the seams support the modules at the recommended quarter points. Depending on the spacing of the seams, this typically results in a larger spacing between modules. 2) Module Alignment: Modules are aligned on the roof so that the module spacing is approximately 3/8 apart. As a result the seams may not land at the quarter points. The solution is to install additional clamps the module to meet the loading requirements. SW Installation Best Practice: SolarWorld does not endorse the S-5! PV Kit as it requires field adjustment of a jamb nut to achieve proper clamping force on the modules. We recommend using SolarWorld Sunfix clamping hardware with S-5 clamps. Caution Metal roofs can be HOT! Common practice is to place a piece of cardboard or carpet on the surface to prevent getting burned while working on roof.
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Racking installation It is important that the racking system is designed and installed to meet the site specific conditions, including loading and environmental conditions. Areas with higher wind or snow loads may require additional roof mounts or rails. More corrosive environments, such as coastal installations, require all hardware to be anodized aluminum or stainless steel. SolarWorld supplies racking that has been specifically designed for PV installations. SW Installation Best Practice: PV modules will last 25 plus years and it is important that all components of the systems be designed to last as long.
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Sunfix plus
February 2012
Pitched roof mounting system planning and installation guide
Americas largest solar manufacturer since 1975
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UNIRAC SolarMount
UNIRAC SolarMount Prosolar
Solar module handling/installation

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Do not drop module or allow objects to fall on module. Do not stand or step on module. It must be assured that other system components do not generate any hazard of any mechanical or electrical nature to the module. Never leave a module unsupported or unsecured. If a module should fall, the glass can break. A module with broken glass cannot be repaired and must not be used. Work only under dry conditions, with dry module and tools. Module installation and operation should be performed by qualified personnel only. Children should not be allowed near the solar electric installation. If not otherwise specified, it is recommended that requirements of the latest local, national and/or regional electric codes be followed. Use module for its intended function only. Follow all module manufacturers instructions. Do not disassemble the module, or remove any part or label installed by the manufacturer. Do not treat the back sheet with paint or adhesives.
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Electrical integration
Electrical integration involves connecting the PV modules to each other, creating PV source circuits, and wiring the balance of system electrical components such as J-boxes, combiner boxes, AC/DC disconnects, inverters and a utility interconnection. As the scope of this document covers residential and small commercial systems, the maximum system voltage is 600 V DC. Since PV systems involve working with DC and AC systems, most jurisdictions require the electrical portion of a PV installation to be performed by a licensed electrician or contractor. The system is also inspected by the local authority having jurisdiction (AHJ) for code compliance as well as the utility. The majority of the regulations governing electrical installations, including PV systems, are found in NFPA 70: National Electrical Code (NEC). Article 690, Solar Photovoltaic Systems, specifically addresses the requirements for all PV installations covered under the scope of the NEC. PV circuits diagram
Steps
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Electrical component installation Array installation Final Inspection System Activation
Electrical safety
The installation & testing of solar modules requires a great degree of skill and should only be performed by qualified licensed professionals. The installer assumes the risk of all injury that might occur to persons or damage to property including, without limitation, the risk of electric shock when working with live electrical components. All instructions should be read and understood before attempting to install, wire, operate and maintain the photovoltaic module. Be sure to refer to documentation provided with your solar equipment BEFORE TAKING ANY ACTION.
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* * * WA R N I N G * * *
Contact with electrically active parts of the module can result in burns, sparks, and lethal shock whether the module is connected or disconnected. Photovoltaic modules produce DC electricity when exposed to sunlight or other light sources. When modules are connected in series, voltages are additive. When modules are connected in parallel, current is additive. Consequently, a multi-module system can produce high voltages and current which constitute an increased hazard and could cause serious injury or death. CAUTIONS
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Avoid electrical hazards when installing, wiring, operating and maintaining the module. When installing or working with module or wiring, cover module face completely with opaque material to halt production of electricity. Do not touch terminals while module is exposed to light or during installation. Provide suitable guards to prevent contact with 30VDC or greater Always use proper PPE (Personal Protective Equipment) including but not limited to gloves, eye protection, hard hat, fall protection, boots etc Electrical arcing may occur when connecting or disconnecting module circuits under load. An arc may emit intense light that can damage vision and can cause burns or sparks. It must be assured that other system components do not generate any hazard of any mechanical or electrical nature to the module. Since sparks may be produced, do not install module where flammable gases or vapors are present. Work only under dry conditions, with dry module and tools. Use properly insulated electrical tools Module installation and operation should be performed by qualified personnel only. Children should not be allowed near the solar electric installation. If not otherwise specified, it is recommended that requirements of the latest local, national and / or regional electric codes be followed. Use module for its intended function only. Follow all module manufacturers instructions. Do not disassemble the module, or remove any part or label installed by the manufacturer. Do not treat the back sheet with paint or adhesives. Always measure conductors and terminals BEFORE working with them, to insure there is no voltage on the line when making connections. Do not pull apart module MC connectors under load. Ensure there is no current flowing in an array circuit before working with MC connections. Cover the solar array with an opaque blanket or other material to de-energize them.
Electrical components
This section describes how to install the BOS electrical components, including the inverter, disconnects, J-boxes, and connection to service panel. Note: Before getting started, please read over all component guides/manuals for all the equipment used in installing your system. Array installation This section describes how to install the solar modules to the racking. Connecting the modules electrically to each other, the use of an array (rooftop) junction box, and grounding.
Planning/layout grounding & homerun circuits Now that the racking material are in place you are ready to install your modules. However, before doing so you will want to plan the paths for your grounding and homerun circuits. This includes at the array and from the roof array through the attic, to the DC disconnect, etc. Typically you should use a mechanical or accurate layout drawing of the site and:
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Mark where you want to place your (rooftop) junction box, this will vary site to site. Often it is located nearest to the ridge and under a module secured to solar mounting rail. Mark your Equipment Grounding Conductor (EGC) wire run with consideration for both grounding and aiding in wire management.
_ Mark any needed homerun or jumper wires. After completing the above assessments you are now ready to mount your modules.
Note: If using micro inverters they will be installed and grounded prior to modules.. Junction box/combiner box installation An array (rooftop or other location) junction box is used to transition from free air PV Wire or USE-2 conductors to more common conductors that can be easily run in conduit, such as THHN orTHWN-2. A combiner box is a junction box (J-box) used to combine or parallel source circuits into fewer larger output circuits, reduce the number of conductors that must be run to the disconnect and inverter. Transitioning to standard PV electrical wire (THHN or THWN-2) Transitioning from PV Wire to THHN or THWN-2 can be done a number of ways.
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Using a J-box attached to a mounting rail or Through the use of a SolaDeck that is flashed into the roof.
Proper wire colors/labeling From the solar array each wire will transition into its respective standard electrical wire (THHN or THWN-2) or be run the whole way with PV cable. Proper wire color and or labeling is essential. SW Installation Best Practice: The standard for PV cabling colors/labeling is generally similar to household wiring standards and should not be confused with automotive or other basic low voltage DC standards.
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Grounding / Bonding wires should be green or bare copper Negative (DC) wire should be white (or taped white) as most systems are Negative Grounded (this is a grounded current carrying conductor) Positive (DC) wire should be black (this is an ungrounded current carrying conductor) Additional positive DC wires may be Red or other colors not including green, grey or white Often additional DC wires are the above colors and labeled with a number or letter to indicate an additional string circuit
Note: The appropriate transitional wire gauge should be used and will be listed on your electrical line drawing, it should always be double checked by the appropriate licensed electrician in charge of the job. The transitional wires are also recommended to be course stranded instead of solid copper for easier workability in relation to pulling wire through conduit. Proper wiring sequence It is recommend that the first and last module string connectors to the homerun circuits are left OPEN or disconnected until after the wiring runs are completed.
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1. The bare copper grounding/bonding wire should be installed first and usually attaches to the grounding conduit lock nuts and grounding / din rail itself or a terminal bars. attached to the SolaDeck unit followed by 2. Next the PV negative/white wires 3. and lLast the PV positive black or /red wires. This wiring order is always recommended
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SolaDeck
When using a SolaDeck the grounding bare copper wire, along with the positive and negative homerun circuits from the array, should be brought into the SolaDeck, inside you will transition from the array grounding and PV cabling via a terminal block or insulated lugs to the appropriate colored THHN or THWN-2 wires.
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All weather box
When using an all weather box (AKA junction or bell-box) the grounding wire, along with the positive and negative homerun circuits from the array, should be brought into the J-box, through the appropriately sized gland/compression fittings or (strain reliefs). Inside you will transition from the array grounding and PV cabling via an insulated terminal strip/block or insulated lugs to the appropriate colored THHN or THWN-2 wires (the Polaris lug is a common brand/item) or equivalent. SW Installation Best Practice: Wire nuts may be allowed by code, however due to the nature of the outdoor conditions, SolarWorld does not recommend them. Terminal strips and insulated lugs can be torqued and wired with confidence. Exceeding code minimums for material used throughout the PV array will only increase the safety and longevity of the system. Note: Depending on where the J-box is located and how it is mounted it should be NEMA rated appropriately. For example: J-boxes in an outdoor environment should have at least a NEMA 3 rating.
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Weather head
In certain PV systems no transition from PV wire to standard electrical wire is needed (no complex jumpers when the wire is short) if the DC disconnect and inverter is nearby. When using a weather-head you can simply pull the PV wire homerun circuits as well as the EGC through the weather-head and down to the DC disconnect. Note: Once solar circuits leave the solar array they must be run in proper conduit. For rooftop systems the conduit must be metallic. Ground mount systems may utilize PVC or appropriate conduit materials. When metallic conduit is run through an attic, be sure to follow code for the appropriate distance from the rafters if out from under the location of the array (10 inches; NEC 690.31E1). If run directly under the array, mounting directly to the rafters is fine. An additional option to the attic is to run the wires in conduit through the eave and out along the wall/home to the DC disconnect. Note: Remember to properly mark or label the conduit as required by NEC code (690.31E3 and 4) and go no more than 10 ft. in between a label and/or a marking. Grounding Note: Depending on your jurisdiction, additional Grounding Electrode Conductors (GEC) may be required at the array (i.e., ground mounted system) and/or at the inverter.
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Modules
Functional grounding of the solar module metal frame is essential. If an exterior lightning protection system is present, the PV system must be integrated into the protection concept against a direct lightning strike. Local building code requirements shall be observed. For grounding in the US and Canada the modules with a 2.0 and 2.5 frame can be grounded to by using any one of the four grounding holes in the corners of the frame. A lay-in lug and a socket head cap screw shown below are the recommended hardware (Fig. 1). For the 2.5 framed modules, grounding can be achieved by either the corners of the frame, as listed above, or through the four additional grounding holes located in the frame flange. The hardware needed for the grounding in the flange are:
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A lay-in lug A bolt A serrated washer A washer A nut (Fig. 2)
We recommend using the components as listed below. However, any compatible UL approved PV grounding method and components are also acceptable in the US and Canada.
Fig 1. Lay-in lug.
Item Lay-in lug
Manufacturer/Description Ilsco GBL-4DB (E34440)
Tightening torque 35 lbf-in, 4-6 AWG str 25 lbf-in, 8 AWG str 20 lbf-in, 10-14 AWG sol/str 62 lbf-in (7.0 Nm)
Socket head cap screw
10-24, 5/8, SS 18-8
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Figure 2. Item Grounding lug Bolt Serrated washer Washer Nut

See: www.ilsco.com; www.mcmaster.com
Description Lay-in lug #6-32, SS M5, SS ID 9/64, OD 3/8, SS #6-32, SS
Manufacturer/Distributor Ilsco
Manufacturer Part Number GBL-4DBT
Once you have located all the modules in place onto the racking system, with the appropriate grounding/bonding mechanisms (tin plated copper lugs/grounding clips), then you can proceed to bond and electrically connect the modules.
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Method (module grounding)
While you place each module onto the racking/mounting system, using one continuous bare copper wire (known as the Equipment Grounding Conductor (EGC) or Protected Earth (PE), connect the copper wire into the grounding lugs and tighten the set screw to the proper torque rating, then proceed to mount the module and hardware (clamps, bolts etc.) using the appropriate method the racking system calls for. Next, reach under and plug the modules together with the provided wires and connectors. Continue the said steps for the next module until you get your appropriate numbers of modules in a series string.
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Grounding clip alternatives (WEEBs or equivalent)
Instead of using lugs for each module, place the grounding clips as the modules are installed; ground the rails/racking as usual. Note: Always check with your AHJ and local inspector/s to see if grounding clips are acceptable in your area. The grounding clps used for the job will depend on the racking system. Note: Follow all instructions for the WEEBs themselves on proper use on them.
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Microinverters
The grounding location of the micro inverter is located on the top side of the micro inverter itself and will need to be tied into the continuous EGC/GEC being run from module to module, module to rail and rail to rail if using the bare copper and lugs method. If using the WEEB method, then the micro inverters will have to be incorporated in to the bare copper wire used to run/ground rail to rail on the array. Please consult the micro inverter installation guide below for the exact means and torque values to use in grounding them appropriately.
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After fully grounding/bonding the modules and rails/racking system, you will then connect the modules into series strings. Some sites may need jumper (extension) cables, which are outdoor rated cabling that has the proper solar connectors on the ends. Next to run the PV circuits to the DC disconnect and inverter you will need homerun cabling to get to the (rooftop) transition J-box/weather-head. Homerun cables are outdoor rated PV cables with an MC4 connector that will connect to the end of the module series string and the other stripped wire end connects to either the (rooftop) transition J-box or all the way to the DC disconnect. Module mounting The modules must be securely at a minimum of 4 locations on the substructure. Mounting is only allowed in designated areas located on the long sides of the module frame. They are located between 1/9 of the module length and 1/4 of the module length (8 to 16 ), measured from the module corner. Mounting the module on its short sides is not permissible. In regards to clamping the modules from the front/top, the clamping area on the module frame must be at least 130 mm2 for each mounting point. The required clamping force is 20 N/m 14 lb/ft. Do not drill any holes into the module or modify them in any way. Use corrosion-resistant mounting materials. Some sites with high loads may require additional support.
Cable management In order to secure, protect and organize the solar cabling you will need to utilize tie wraps (zip ties) or cable clips. Loop the cables in a bow shape remembering not to make the bends too tight. Keep the MC4 connections up towards the top off the racking and under a module. This will help provide protection from the elements. For installations using the Sunmodule 2.5 frame, the flange on the long sides of the frame can also be used to secure the wires. 1. SolarWorld recommends securing all solar (including module) cabling to the arrays support structure (module frame, racking or rails). Securing cabling to mounting structure is typically faster and more effective than other means. In some systems you may be able to place cabling within the rails. 2. Multiple accessories can be used to secure cabling depending on the site and materials used, these include:
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Tie wraps (aka zip ties) must be outdoor/UV rated in composite or stainless steel versions available from your local SolarWorld distributor. Examples from manufacturer: stainless steel & composites nylon listed from Thomas & Betts http://www.tnb.com/ps/endeca/index.cgi?a=nav&N=511+961+2661&Ntt http://www.tnb.com/ps/endeca/index.cgi?a=nav&N=511+958+4294955757+4294954317+1324&Ntt
Cable clips must be outdoor rated and compatible with your rails/support materials. Available from your local SolarWorld distributor. Example from manufacturer link: stainless steel listed from Wiley Tech. http://we-llc.com/ACC.html
3. When wrapping cables be sure to maintain a minimum bending radius of 4x cable width. For example: If the cable width is 7.1 mm, then the minumum bending radius is 28.4 mm or 1.12.
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In diameter a loop of cable would measure at least (56.8 mm) or 2.24 across. A 90 bend of cable would use at least (44.68 mm) or 1.76 in length. A 180 bend of cable would use at least (89.35 mm) or 3.52 in length. A full loop of cable would use at least (178.69 mm) or 7.04 in length.
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PV output circuit wiring

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Splices: lugs, terminal strips, wire nuts Conduit: attic (10) Wire THHN or THWN-2 DC disconnect: additional or supplied with inverter
Inverter installation SolarWorld carries SMA, PV Powered, and Enphase inverters. Always refer to the manufacturers installation guide prior to installing these components. String inverters should be handled by two people and mounted to at least one stud. Wiring of a separate DC disconnect If a separate DC disconnect is required by Code for the specific AHJ of the job site, separate from the one attached to the inverter, then it should be wired as listed below. It is recommended that the first and last module string connectors to the homerun circuits are left OPEN or disconnected until after the wiring runs are completed. 1. The bare copper grounding/bonding wire should be installed first and usually attaches to the grounding conduit lock nuts and grounding / terminal bars. 2. Next the PV negative/white wires 3. Last the PV positive black or red wires. This wiring order is always recommended. Note: Depending on the inverter you will be installing, string or micro inverter/s, there will be a slight differences in the wiring process. In this section we will be talking strictly about string inverters, micro inverters will be revisited later. Wiring of the DC disconnect attached to the inverter Note: Depending on the string inverter specified for the job you may have to wire and attach the DC disconnect prior to continuing with your wiring of the inverter disconnect (i.e., SMA). However, the inverter manuals will provide you with all the information you need to wire the disconnect properly. It is recommend that the first and last module string connectors to the homerun circuits are left OPEN or disconnected until after the wiring runs are completed. 1. The bare copper grounding/bonding wire should be installed first and usually attaches to the grounding conduit lock nuts and to the grounding terminal designated as the PE or Protected Earth ground located on what is sometimes referred to as the AC side of the disconnect. 2. Next the PV negative/white wires 3. Last the PV positive black or red wires. This wiring order is always recommended. Note: Some string inverter disconnect switches are both DC and AC combined (PVPowered) however, depending on your jurisdiction you may need a separate AC disconnect switch independent from the inverter or the breaker in the main/sub-panel.
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Some inverters require an AC neutral wire (Enphase) and some dont (PVPowered). SMA inverters can typically be wired with or without neutral (there are some exceptions). AC with no neutral If there is no neutral used on the AC side of the inverter, the AC disconnect terminals will be labeled Ground/PE, L1, and L2. You will use a grounding conductor (green wire) then L1 is for line 1 (typically a black wire) and L2 is for line 2 (typically a red wire) (PVPowered, SMA optional). Note: the grounded DC terminal is not the same as grounding/bonding; it refers to an inverter ground fault detection system that uses the negative wire connected to the grounding system via a fuse or other device to look for faults (GFDI). AC with neutral If there is a neutral on the AC side of the inverter, then the AC disconnect terminals will be labeled Ground/PE, N, L1, and L2. You will use a grounding conductor Ground/PE (green wire). N stands for neutral (white) wire; L1 is for line 1 (typically a black wire); L2 is for line 2 (typically a red wire). Wiring of a separate AC disconnect If the jurisdiction of the job site requires a separate AC disconnect, then the wiring of it will be similar to that of the previously mentioned items. The output from the inverter should be connected to the (touch protected) load side of the disconnect as the inverter will shut down when the service or grid is down. Wiring to the main panel You will bring the AC wiring, either from the disconnect connected to the inverter or from a separate AC disconnect, to the main panel and into the appropriate breakers. The back-fed PV-sourced breakers shall be positioned as far away from the main breaker as possible to reduce loads on panel bus bars. Note: For new home construction you will have to continue out of the main panel from the grounding terminal in the main panel with an additional piece of bare copper wire in another slot on the grounding terminal bar that connects to a grounding rod.
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SMA
PVPowered
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Enphase
Suntrol system monitoring

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SolarWorld offers an effective solar monitoring system Easy install and configuration Has no monthly or annual fee Mobile version available for all Android smart phones, iPhones and iPads Can handle 48 different inverter manufactures Can record data for a 30-year period with updates every 5 minutes
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_ _ _ _ _ _
Suntrol STL 200 data logger with 2 line lcd readout and can track 2 devices Suntrol STL 400 data logger with 2 line lcd readout and can track 10 devices Suntrol STL 800 data logger with large graphic LCD display and can track 100 devices RS485 or wireless Bluetooth versions available for each model (Bluetooth adds BT to the name: ex STL400BT) Separate Suntrol documentation and trainings are available
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With Suntrol products, you can always keep an eye on the current output of your solar power system and regularly monitor its performanceon your house wall, in your living room, on your computer, or at all times on your iPad, iPod touch, or portable smart phone.
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Operation & maintenance

Introduction
Sunkit solar electric systems are designed to operate reliably in a wide range of environments while providing unattended conversion of sunlight into electricity from daily startup to daily shutdown. The Sunkit solar photovoltaic (PV) system consists of SolarWorld Sunmodules, appropriately chosen inverter(s) with compatible electrical components, and the module mounting solution and hardware. The Sunkit has been designed to operate most efficiently in the location specified. We have taken into account many variables to ensure the Sunkit operates efficiently for many years with minimal maintenance requirements. Among the variables are 30 year historical data for wind speeds, temperatures, and the angle and orientation of the installed module array. The DC photovoltaic circuits from all Sunmodules are electrically connected in combinations of series and parallel for appropriate electrical output characteristics required for superior operation of the provided inverter. The inverter converts the DC power into utility matched AC power and delivers it to the electrical grid via a connection point at or near the sites utility meter (generally the main service panel). Multiple inverters may be in operation at your site, acting independently, but have combined output for appropriate system performance. DC disconnects are in your system for electric isolation of components for safety in the event that maintenance is required. Note: The PV array and DC circuits may still be energized when light is present. AC disconnects, where required, or AC breakers may be used to isolate AC components or circuits. Make note of where all disconnects for your specific system are located. With limited maintenance, your solar system will operate at peak performance for many years. Cleaning and inspection intervals will vary depending on site specific factors like rain and soiling. It is best to consult your installer for a (or create a site appropriate) schedule and site specific methods to clean your modules. We recommend an annual inspection of the system to make sure it is operating properly and be sure to inspect all of the electrical and mechanical connections for cleanliness, tightness and damage, too. When cleaning solar modules we recommend that you avoid using chemical cleaning products as they can damage the solar modules. To reduce the chances of thermal damage, it is best to clean modules early in the morning or late in the day. We recommend the use of water with a soft cloth or sponge and a squeegee. Pressure washers should not be used as they may damage modules, wiring, glass or injure people. In some cases certain stains or deposits may need extra attention. In these cases use a mild non-abrasive detergent with a soft cloth or sponge. Be sure to avoid chemicals like ammonia or lye. Some recent VINEGAR based glass cleaning products have worked well. They are dilute and formulated to be gentle. PLEASE ALWAYS DO A SPOT TEST FIRST. Car wash soaps tend to be very gentle, as well. To avoid mineral spotting, better results may be achieved with a nozzle that aids in a careful final rinse so that water sheets away. This is when larger droplets or a large stream of water is applied to the modules and the water runs off without leaving behind minerals, etc. (as opposed to fine droplets that quickly evaporate). Snow Sites that have substantial snowfalls need to be designed to support additional loads. It is important that large masses of ice or snow do not move suddenly as they can hurt people or damage the system. Each site will vary, so please consult your (design team, engineers or installer) for proper maintenance or service. On some sites where safety and access are a challenge it may be best to leave ice and snow alone until they shed or melt away on their own DO NOT APPLY MELTING SALTS or other chemicals on the solar modules. When safe, snow can be gently brushed off of the solar modules.
Major system component list & definitions

The solar array consists of the following components: (Reference site drawings, installation guides and manuals for details on components used)
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SolarWorld Sunmodules DC to AC grid-tied inverter(s) Module mounting components and hardware Electrical wires and connections Disconnecting switches DC fused combiner boxes (not always required)
The above components are defined below: SolarWorld Sunmodules The Sunmodule leads the PV industry in quality, output and reliability. The fully automated production process at SolarWorld factories ensures consistent high quality and enables tight power tolerances. The glass is set deep into the module frame and secured with silicone adhesive, which provides exceptional rigidity for the entire module and prevents frame loosening from handling or sliding snow and ice. The Sunmodule patented low-profile junction box provides exceptional protection against corrosion and features integral heat sinks that help maintain a lower temperature if and when any of the 25 amp Schottky bypass diodes are conducting. The junction box is connected by a solid welded bond to maximize reliability and performance life. In addition, the integrated high-quality robust cables are factory equipped with NEC 2008 code compliant locking connectors. Each Sunmodule is covered by a 25-year performance warranty and is recyclable. DC to AC grid tied inverter(s) The inverter is the transition device from the DC energy generated by the solar electric modules and the AC power provided from the electric utility grid. The inverter is specifically sized and chosen to match both the electrical output of the PV array (the DC input of the inverter) and the grid characteristics for the site. The inverter also provides the main data access point for the current and historical production and performance of the system. See included manual and installation guide for details on inverter characteristics for this specific site. Module mounting components The modules are mechanically mounted to a structure designed for the physical load based on site and location specific information. The components and hardware are designed from aluminum or stainless steel to ensure the longevity and reliability of the mechanical connections. Electrical wires and connections The electrical wires and module interconnections are designed to specifically operate for the life of the system in the harsh environments where solar PV modules are generally installed (e.g., rooftops, fields, and carports). Integrated high-quality robust cables are factory equipped with NEC 2008 code compliant locking connectors. Disconnecting switches NEC code requires that all PV systems have disconnecting means for both the AC and the DC side of the inverter. While the specific location of the switches will often depend on the local inspector and code requirements, the location should be noted and marked clearly. The inverters will have a switch (or breaker) associated which will shut down the inverter, but may or may not disconnect the conductors. Care should be taken when troubleshooting an inverter and should only be done by a trained professional (portions of the solar DC circuits remain energized when light is present).
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DC fused combiner boxes A circuit combiner box serves to collect the DC power of the source (string) circuits of the PV array. The combiner boxes are minimum NEMA 3R in construction. There are fuses in each combiner box; combiner boxes can be daisychained in parallel to create a branch circuit that feeds to the Inverter.
System specifications
Refer to the provided system drawings for electrical specifications for the system.
System startup & testing/commissioning

Before commissioning a PV system or operating any components within the solar system it is imperative that the installer verifies the wiring and measurements at each connection. With proper labeling and the use of a multi-meter the installer should take electrical readings and compare them to the designed specifications.
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Ensure that measured voltages are as expected Look for reversed polarity (as DC circuits can be wired backwards, showing a minus sign) Test for ground faults
After measurements are confirmed you may refer to the inverter or system manual and specifications for proper system startup sequence.
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It may be useful to measure individual solar string output with a DC clamp meter to verify proper function.
System verification
Verifying that a system is performing as expected for site conditions is needed to ensure that the system is operating properly. It is important to note that the PV system performance is directly related to site conditions including:
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Light intensity on the solar array (clouds and time of day are major factors) Temperature (which is impacted by sunlight intensity and wind) Shade and Soiling of the solar array Wiring, breaker and switch losses (energy lost due to resistance) Conversion efficiency of the inverter (DC to AC and transformers)
To gauge if a system is performing as expected it is useful to compare the sites performance at a given moment to the expected peak AC output. PV systems have a calculated site specific DC to AC de-rate or anticipated peak AC output for a given site. We can measure site conditions and PV system operation and then compare them to the anticipated peak AC output. 1. Ensure that the solar array is clean, free of damage and not shaded in any way. 2. Position a light intensity meter along the same plane as the solar array (same tilt and heading) Irradiance = ___________W/m 3. Measure Solar Array Temperature (you may estimate array temperature if not easily accessible typically 2030F above ambient temp) 4. Read AC output from inverter/s. __________Watts 5. Adjust your (previously calculated) expected peak AC output number ________AC Watts to reflect the impact of the actual site irradiance and temperature at the given moment.
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A. Increase or decrease the number it as corresponds to your recent irradiance measurement. (Equation) B. Increase or decrease the number it as corresponds to your recent temperature measurement. (Equation) 6. Compare recorded AC output _________Watts AC from the inverter at the site to your adjusted expected AC output number__________Watts AC (DC to AC watts adjusted to site conditions), if they are close it appears that the system is functioning properly.
Inverter start-up & shut-down procedures (energizing/decommissioning)

Refer to the provided Inverter Manual for additional information as required.
* * * WA R N I N G * * *
Start-up and shut-down procedures for this grid connected PV system shall only be performed by authorized personnel. Operation of the system with any enclosure access doors open is discouraged. Lethal levels of current and voltage may be present in all compartments at all times regardless of whether the PV array is exposed to sunlight. A minimum of two qualified personnel equipped with appropriate safety attire shall perform these procedures. Automatic operation If the system is performing normally after a successful start-up, no activity by the operator is necessary. In the course of a 24-hour cycle, the unit will automatically connect and disconnect from the grid as a function of the time of day, amount of insolation, and other operational parameters as required by the NEC codes. Routine Maintenance WARRANTY NOTICE While the solar array system is under the warranty, only qualified personnel shall perform maintenance. Any maintenance procedures other than those expressly defined in the paragraphs below or in the included product guides and manuals are discouraged and may result in damage to the system.
Safety considerations
* * * WA R N I N G * * *
Lethal levels of voltage may be present at all times. Extreme caution should be used in all maintenance activities. All product guides and manuals must be read and understood before maintenance procedures are performed. It is recommended that at least two qualified personnel, attired appropriately for safety, perform any maintenance. All mandated safety precautions for the local and national region should be followed.
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Routine maintenance schedule

The SolarWorld Sunkit solar electric system is designed for unattended operation and very low maintenance. Minimum required routine maintenance must be done on a scheduled basis, unless a significant reduction in system output is discovered. EVERY FOUR MONTHS PV PANELS Visually inspect the front surface of each PV modules for cracked glass, blown debris, dust, any opaque substances or vandalism. A simple rinse with pure water is all that is required for removal of any obstructions on the face of the modules, rain will most often suffice. Do not use ANY additives like soap, abrasives or power washers to clean the surface of the modules. Some cleansers may harm the modules through chemical reactions. This can permanently damage the modules and void power warranties. Follow module guides for appropriate cleaning techniques. Inspect the back of the panel for environmental debris such as bird nests and insect hives. The debris may be carefully removed by hand without the removal of the PV module INVERTERS Check the display on each inverter to ensure that the system is operating as expected. Fans should be checked for debris and obstructions. YEARLY STANDARD MAINTENANCE We recommend that the system be inspected at regular intervals to ensure:
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All mounting points are tight and secure and free of corrosion. All cable connections are secure, tight, clean and free of corrosion. Cables are not damaged in any way. The conductivity of module frame to earth ground.
INVERTERS Follow the inverter installation guide for trouble shooting and maintenance. COMBINER OR FUSE BOXES Open the front panel and carefully remove any debris by hand. SUPPORT STRUCTURE Sight down the length of each array row from either end. The continuous array should appear to be relatively straight. Some settling, shifting or shrinking can be expected over time. Check hardware and connection points for tightness and security. Appropriately tighten, to installation guide torque specifications, any connections that may have loosened due to settling and expansion and contraction of components due to temperature.
Recommended maintenance tools

Tools Required Various hand tools Fuse puller Volt Meter (600 VDC min) Amp meter (minimum 10 A, varies by installation Quantity A/R 1 1 1
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Troubleshooting faults
Inverter faults Refer to the inverter installation guide for trouble shooting of inverter faults. Module faults Modules are designed for a MINIMUM of 25 years of low maintenance operation. If in the course of troubleshooting the inverter, it is believed that the modules or installation are causing the fault, it is recommended to contact the installing company or a comparable certified solar installer.
Warranty
Warranties are held by individual major component manufacturers and providers; modules, Inverters, and the installation company of record as required by state and local codes.
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Troubleshooting
Field test/troubleshoot for grid-tied solar module applications (CreDHaprRC rev 120117)
The installation & testing of solar modules requires a great degree of skill and should (if DC voltage exceeds 30V: must) only be performed by qualified licensed professionals. The installer assumes the risk of all injury that might occur to persons or damage to property including, without limitation, the risk of electric shock when working with live electrical components. PLEASE READ THIS GUIDE COMPLETELY BEFORE TAKING ANY ACTION. Be sure to refer to documentation provided with your solar equipment. Your authorized SolarWorld Solar distributor or dealer can provide additional sizing and system design information if necessary. Disclaimer of Liability Since the use of this guide and the conditions or methods of installation, operation, use and maintenance of the module are beyond SolarWorld control, SolarWorld does not assume responsibility and expressly disclaims liability for loss, damage, or expense arising out of or in any way connected with such installation, operation, use or maintenance. The information in this guide is based on SolarWorlds knowledge and experience and is believed to be reliable; but such information including product specifications (without limitations) and suggestions do not constitute a warranty, expressed or implied. SolarWorld reserves the right to make changes to the product, specifications, or guide without prior notice.
* * * WA R N I N G * * *
All instructions should be read and understood before attempting to install, wire, operate and maintain the photovoltaic module. Contact with electrically active parts of the module can result in burns, sparks, and lethal shock whether the module is connected or disconnected. Photovoltaic modules produce DC electricity when exposed to sunlight or other light sources. When modules are connected in series, voltages are additive. When modules are connected in parallel, current is additive. Consequently, a multi-module system can produce high voltages and current which constitute an increased hazard and could cause serious injury or death. CAUTIONS
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Avoid electrical hazards when installing, wiring, operating and maintaining the module. When installing or working with module or wiring, cover module face completely with opaque material to halt production of electricity. It is recommended that the module remain secured in original packaging until time of installation. Do not touch terminals while module is exposed to light or during installation. Provide suitable guards to prevent contact with 30VDC or greater. As an added precaution, use properly insulated tools only. Always use proper PPE (Personal Protective Equipment) including but not limited to gloves, eye protection, hard hat, fall protection, boots etc. Electrical arcing may occur when connecting or disconnecting module circuits under load. An arc may emit intense light that can damage vision and can cause burns or sparks. Do not drop module or allow objects to fall on module. Do not stand or step on module. It must be assured that other system components do not generate any hazard of any mechanical or electrical nature to the module. Since sparks may be produced, do not install module where flammable gases or vapors are present.
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Never leave a module unsupported or unsecured. If a module should fall, the glass can break. A module with broken glass cannot be repaired and must not be used. Work only under dry conditions, with dry module and tools. Module installation and operation should be performed by qualified personnel only. Children should not be allowed near the solar electric installation. If not otherwise specified, it is recommended that requirements of the latest local, national and / or regional electric codes be followed. Use module for its intended function only. Follow all module manufacturers instructions. Do not disassemble the module, or remove any part or label installed by the manufacturer. Do not treat the back sheet with paint or adhesives. Do not artificially concentrate sunlight on the module.
Note: The word module as used in this guide refers to one or more photovoltaic modules. You may use this document as a worksheet to help troubleshoot an issue. If an issue is found or resolved not all tests are needed. Please take notes as you test. All electrical tests are in DC voltage only. 1. Visually inspect the system for visible damage. Please take several pictures (close-up and wider shots) then email them to SolarWorld for review (contact info follows below). Broken Glass Hotspot (brown marks) Damaged Cabling Other:
2. Document how system wiring is connected. Take pictures, make a drawing or label the wires so you can properly reassemble everything after testing. 3. Check wiring connections and protection devices. Make sure connections are tight and secured properly. Fuses may be enclosed in a disconnect or in a combiner box. Ground Faults as indicated by inverters are commonly caused due to pinched, frayed or damaged wiring such as module cabling OR string circuits (jumpers and homeruns). Loose Solar Connectors Fuses / Breakers Splices / Junctions Burn Marks Damaged Cabling Corrosion Wiring Terminals Other:
4. Test solar module voltage Voc (Voltage open circuit / no load): Be sure to isolate the solar module, and test it with no other items connected. This means that only the electrical meter is electrically connected to the solar module. Testing the module alone is essential because other parts of the system may have failed and can impact the measurements. Turn off all loads and open appropriate disconnects. For additional safety it is recommended that you de-energize the solar modules by covering them with an opaque material, then carefully disconnect the solar module connectors from the string / circuit then test the module Voc. Now use a trusted multi-meter set to DC volts and be sure to place the solar module in full sunlight. 220 to 260 watt (60 cell) modules should test between 32 - 39 volts Voc (weather and sunlight impact voltage). 140 to 185 watt (72 cell) modules should test between 38 - 46 volts Voc (weather and sunlight impact voltage).
75
(Example) Module 1, top right
(Model) SW245 mono
(Serial) 408201234
(Measurement) 35 Voc (Notes) Tested good
If you get voltage, that is below the above numbers please contact your local distributor or SolarWorld customer service for additional support (contact info follows below). 5. Comparative analysis: If you have additional solar modules or inverters on site be sure to measure them and compare them to your suspected solar hardware. Small differences are normal so look for larger or meaningful differences. Please compare or swap devices when appropriate to verify your suspected conclusions. Examples follow: Solar module- Module A measures 36 Voc. Module B an identical unit, measures 28 Voc. This would indicate that module B is likely a defective module. Micro Inverter- If a micro inverter will not operate correctly, in full daylight swap EITHER the micro inverter or a module within the system and trace what component the problem follows. If a micro inverter wont work with several solar modules it is likely that the issue is with the micro inverter. If several inverters wont work with the same solar module, the solar module is likely the problem. 6. Short Circuit Current Test (Isc): SAFETY NOTE: THIS CAN GENERATE A SPARK OR ELECTRIC ARC AND DAMAGE METAL SURFACES. IT CAN ALSO DESTROY YOUR METER or FUSE. BE SURE YOUR METER CAN HANDLE ABOVE THE MODULES CURRENT (Isc) OUTPUT RATING. Be sure to isolate the solar module, and test it with no other items connected. This means that only the electrical meter is electrically connected to the solar module. Testing the module alone is essential because other parts of the system may have failed and can impact the measurements. Testing should be carried out in bright noon time / full sun / good weather conditions. A. Turn off all loads and open disconnects. B. De-energize the solar module by covering it with an opaque material (or if removed, face module away from sunlight) C. Carefully disconnect the solar module connectors from the string / circuit. D. Using a trusted multi-meter set to DC amps (Isc) carefully make meter probe to solar wiring connections and expose the solar module to full sunlight, note your measurement. E. Cover module (or face module away) from sunlight, then remove meter connections. Your measurement WILL VARY depending on your module, light intensity, location, weather, tilt angle, etc For field test quick estimation, if you get 75% of the labeled short circuit current (Isc) rating the solar module appears good.
76
Refer to solar module label / data sheet short circuit current (Isc) (example) module 1, top right
( ___ ) Isc
x .75 x 75%
= ( ____ ) Calculated number
Is (Isc) test measurement equal to or above calculated number? (measurement) 7amps (Isc) (notes) tested good 8.25 (Isc) x 75% = 6.19 amps
(model) SW245 mono
(serial) 408201234
If the module doesnt improve with any of the above troubleshooting and if the module is still under warranty please contact your local installer / distributor. You may also contact SolarWorld to obtain a RMA (Return Merchandise Authorization) from us in order to send in the module. We will diagnose it and make our determination. Contact: SolarWorld Customer Service 805-388-6590 customerservice@solaworldusa.com SolarWorld Technical Support 805-388-6587 technicalsupport@solarworldusa.com
77
SolarWorld return Merchandise Authorization form RMA#: (issued by SolarWorld).

Customer information Contact name: Address: County/misc: Phone: Purchase Information Address: County/misc: Phone: Return shipping information Shipping notes: Return classification New Product Return (no damage/no defect) Damaged/Defective Product Other Reason for return Defective upon arrival/install Wrong item/s Damaged/refused Shipment Defective from existing/commissioned system Other Conditions of items: Unopened new Item information Item brand & model: Item brand & model: Item brand & model: Notes: Quantity: Quantity: Quantity: Serial: Serial: Serial: Opened new Damaged/defective product Email:
RMA number must be issued before products are returned. All shipments with no RMA number will be refused. SolarWorld will specify return address along with RMA number.
Project name: City: Email: Distributor company name: City: Purchase/install date: Installer contact name: State: State:
Date: Zip:
Distributor contact name:
Zip:
Contact: SolarWorld Customer Service 805-388-6590 customerservice@solaworldusa.com SolarWorld Technical Support 805-388-6587 technicalsupport@solarworldusa.com
78
Audit form example

PV System Installation Audit
Date: ___________
Installer Information
Company Name Address Primary Phone # E-mail Distributor SW Account Manager Contact Other
Project Information
Project Name Project Address System Owner Contact Utility Annual Usage (kWh) Phone # Rate Schedule Proposed System Size SK #
Inspector Information
Name Signature Date of inspection Inspection Status
1 Confidential
Installation Audit Form 110930
79
Interconnection Information
Make & Model # of main service panel Meter number Main breaker size Buss bar rating Sub-panel model and buss rating Sub panel feeder breaker Other POI-supply side connection, load side tap, etc. Other electrical sources (batteries, wind, generators, etc. Electrical concerns & Code Violations (690.64; 705.12) Other Article 230 Considerations (6 handle rule, service disconnect rules, etc. Comments
Roof Information
Roofing Type (comp, masonry tile, ssmr, membrane) Method of sealing penetrations If DC conductors run through the house identify method used to address protection issues. Roof condition Roof damage Inspect penetrations and stand-off installation Comments
2 Confidential
80

Racking System
Racking System Mfr & Model Confirm installed per Mfr instructions Visually inspect and use pull test to confirm installation to structural member Confirm module properly secured at points between 8-16 inches Confirm non current carrying metal parts are grounded properly. (frames, racking, boxes, etc. Type of lugs or WEEBS Comments
Photovoltaic Module/Array Information

Array #1 Module Model Number Number of modules Number of modules per string Number of strings Confirm modules are grounded properly Confirm connections are fully engaged Cable management Wire Clips/Zip ties (black are UV resistant) Visually inspect for damaged modules Stand-off height Confirm strings properly configured (all modules are facing same pitch and azimuth) Comments Array #2
3 Confidential
81

Inverter Information
Number of Inverters Inverter Make & Model Inverter Installation-Confirm properly mounted Verify ground installation to inverter (UFER, ground rod, GEC) Confirm Input String Voltage within Operating Voltage (use table 690.7 correction factors) Confirm NEC Compliant Disconnects (pyhisicallyseparable disconnect and wiring box from actual inverter unit Comments
Wiring and overcurrent protection

Wire type is 90C wet rated (USE-2, THWN-2) Electrical boxes and conduit bodies on roof reasonbly accessible? Electrical connections suitable for the environment? Confirm conductor ampacities are sufficient? Inspect combiner or j-boxes (confirm weep hole or other drainage) Verify source circuit overcurrent protection is sufficient Verify overcurrent protection on inverter output circuit is sufficient Verify point of connection meets provisions of NEC 690.64, 705.12 & verify Article 230 has not been violated Check that all cable and conduit is properly supported Verify complete system bonding to main UFER/Grounding Rod at location Comments
PV system signs and labeling

Do signs have sufficient durability? Sign IDing PV power source (at DC disconnect) Sign IDing AC point of connection Sign at main electrical service disconnect
4 Confidential
82

Performance/Site evaluation
Is the system in operation? If no turn on. Has a smart meter been installed? Azimuth direction of array-True Tilt angle of array Time of day Ambient Temperature Module Temperature Irradiance (W/m ) Watts ouput on inverter display (measured immediately after irradiance measurement) Voltage output on inverter display Total Energy production (kWh) Verify shading conditions-attach shade report Look for any environmental variables that may affect system performance (Dusty conditions, trees, animals, etc. Comments
2
Array #1
Array #2
5 Confidential
83
1. Attach a copy of the customer usage data. 2. Visually inspect the installation at all structure entry points to insure they are properly weather sealed. (Attach Photos) 3. Visually inspect the installation for proper module and system grounding. (Attach Photo) 4. Visually inspect all external wires and connectors for damage and proper connection. (Attach Photo) 5. Verify modules are mounted on proper quarter points 6. Verify proper system labeling of all components . (Attach Photos) 7. Verify that all DC system grounding is installed correctly 8. Measure ambient temperature (degrees C) and irradiance (W/M2) and record on the Worksheet 9. Take the following photos: DC switchgear / combiner(s) overall Close-ups of the DC switchgear / combiner(s) nameplates(s) Close-ups and overall photos of the monitoring equipment All accessible conduit runs Tape measure showing the height of the array from the roof to the bottom of the modules Close-ups of module nameplates
6 Confidential
PV System Installation Audit Notes/Comments

Date: Project:
7 Confidential
85
Production and sales locations of the SolarWorld group

Location Distributor
Rheinfelden Bonn Grenoble
Freidberg
Madrid Boca Raton Hillsboro
Singapore
Camarillo
Cape Town
SolarWorld Ibrica, S.L. C/La Granja 15, Bloque B-1B 28108 Alcobendas, Madrid Spain SolarWorld Americas LLC 4650 Adohr Lane Camarillo, CA 93012 USA customerservice@solarworldusa.com solarworld.com
SolarWorld France SAS Htel de lEntreprise, Petite Halle, Bouchayer-Viallet 31, rue Gustave Eiffel 38000 Grenoble France SolarWorld Africa Pty. Ltd. 20th Floor 1 Thibault Square Kapstadt, 8001 South Africa g.kuepper@solarworld-africa.co.za solarworld-africa.co.za SolarWorld Asia Pacific Pte. Ltd. 72 Bendemeer Road #07-01, Luzerne Singapore 339941 Singapore
SW-04-5121US 02-2012
SolarWorld AG Martin-Luther-King-Str. 24 53175 Bonn Germany Phone: +49 228 55920 0 Fax: +49 228 55920 99 service@solarworld-global.com solarworld.de
solarworld.com

Lennox SunSource Home Energy Retail Book July 2013

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Lennox SunSource Home Energy Retail Book July 2013

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Lennox SunSource Home Energy System

Retail Sales Book Complied by John Flinn, Lennox TM

SolarWorld The SolarWorld Standard Our Quality Commitment

A simple way to go solar. And save on energy costs.

an idea thats beyond brilliant

Simpler and more affordable than a solar-only system

SunSource Home Energy System

Solar power for heating and cooling and beyond.

PerformanceMonitoring Website Standard Outlet Communication Module Broadband Internet Connection

A system with possibilities beyond the immediate horizon.

76% 78% 73% 59% 45% 72%

Region 1 Region 2 Region 3 Region 4 Region 5 Region 6

Choice of solar-ready systems

Dealers you can count on

A system beyond compare.

Matching your system

Optimizing your system

 PureAir Air Purification System

 Healthy Climate Solutions

iComfort Wi-Fi Thermostat*  *

Are you a SunSource Solar-Ready Dealer?

SunSource Solar-Ready Dealer Checklist:

2010 Lennox Industries Inc. PC61999 05/10

SUNSOURCE HOME ENERGY SYSTEM PLANNING CHECKLIST

SUNSOURCE HOME ENERGY SYSTEM PLANNING CHECKLIST

ELECTRIC UTILITY: SECTION I * SITE AND CUSTOMER

Does site have 240VAC splitphase power?

A. Does site have good southern exposure? 2. B. Is it free of shading?

Is the roof suitable for mounting solar modules?

Is the homes electrical distribution panel ad equate?

SUNSOURCE HOME ENERGY SYSTEM PLANNING CHECKLIST

Check for ease of modi fications to distribution panel.

Does the customer have an always on Internet connection?

Are there HOA restric tions?

Does the utility program have any special require ments?

If there is an incentive program, is there a min imum kW threshold?

Does customer under stand this is not a grid in dependent system?

SUNSOURCE HOME ENERGY SYSTEM PLANNING CHECKLIST

SunSource Home Energy System

Information on Energy Incentives

System Performance Information

Information on Solar Modules

2011 Lennox Industries Inc. PC68383 12/11 (71W92)

Air Conditioner Savings

SunSource Home Energy System

Discover your potential cooling-cost savings.

2013 Lennox Industries Inc. PC74910 06/13 (10N54)

Heat Pump Savings

2013 Lennox Industries Inc. PC74910 06/13 (10N54)

(1 each) (1 each) (1 each) (1 each) (1 each) (1 each) (1 each)

1 Include Enphase Envoy Communications Gateway? (Y4263)

E  nphase Envoy Communications Gateway

includes lifetime monitoring.

Job: Location: Engineer: Schedule No.:

System Designation: Architect: Date: For: Reference Approval Review Construction

Composition/Standing Seam/Metal Roof:

10M04 Qty. 10K57 Qty. Y4263 Qty.

E INCLUDE ENPHASE ENVOY COMMUNICATIONS GATEWAY?

Flat Tile/S Tile Roof:

Lennox Solar Subpanel (62E02)

C ROOF MOUNT TYPE?

F INCLUDE WEEB DPFS FOR SOLAR MODULE GROUNDING?

G LENNOX SOLAR SUBPANEL FOR DLSC OUTDOOR UNIT

LENNOX SOLAR SUB-PANEL

PureAir Air Purification System

Healthy Climate Solutions

iComfort Wi-Fi Thermostat* *

E nphase Envoy Communications Gateway

* Performance-monitoring website provided by an independent third party, Enphase Energy, Inc.

* CAUTION *