Bua Sommai Biomass Co., Ltd.

, Thailand

ASH HANDLING SYSTEM DESIGN FOR THE POWER PLANT

1.0 BOILER DATA: Description Type Boiler Capacity (MCR) Steam pressure at Main Steam Stop Valve Outlet Steam temperature at Main Steam Stop Valve Outlet Feed water temp at Economiser Inlet Feed water temp at Deaerator Outlet Design Fuel Boiler efficiency (GCV basis) Heating surface area Travelling grate surface area Parameters Bi-drum, balanced draft, natural circulation, semi-outdoor type, travelling grate boiler. 50 TPH 66 kg/cm2 (g) 485 + / - 5 Deg C 130 Deg C 130 Deg C 100% Rice Husk 80 % 2538 Sq. m 29.77 Sq. m

2.0

FUEL DATA: Fuel Gross Calorific Value Bulk density : : : Rice Husk 3400 kcal/kg 120 kg/m3

9.0 MWe Biomass Based Power Plant

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Bua Sommai Biomass Co., Ltd., Thailand

Fuel Ultimate Analysis, % by weight Sl. No 1 2 3 4 5 6 7 8 Constituent Carbon Hydrogen Oxygen Sulphur Nitrogen Chlorine Moisture Ash Wet basis (% by weight) 36.40 3.58 37.99 0.04 0.55 0.08 7.15 14.21 Dry basis (% by weight) 39.20 3.86 40.92 0.043 0.59 0.09 0.00 15.30

Fuel Consumption during Normal operation (9.0 MW 39 tph steam output from Boiler) Fuel Consumption during MCR operation (50 tph) 3.0 FLUE GAS DATA FROM COMBUSTION: 3.1 Flue Gas Analysis: S.No. 1 2 3 4 5 3.2 Constituent CO2 H 2O O2 N2 SO2 % By Vol. 14.680 12.743 4.636 67.925 0.017

: 9797 kg/hr : 12560 kg/hr

Volume of flue gas at MCR condition: Wet basis Dry basis : : 62714 Nm3/hr 62029 Nm3/hr

9.0 MWe Biomass Based Power Plant

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Bua Sommai Biomass Co., Ltd., Thailand

3.3

SOx generation at MCR condition (Dry basis) Basis Excess Air Flue gas volume Suphur content in fuel Fuel consumption SO2 generation SOx quantity at MCR condition : : = = = = = = 7% O2 dry basis 50 % 68099 Nm3/hr 0.043 % 12560 kg/hr 10.80 kg/hr 158.59 mg/Nm3 55.45 ppm

3.4

NOx generation at MCR condition (Dry basis): NOx generation : <200 ppm (@7.0 % O2 Dry basis)

The boiler is designed with furnace flue gas outlet of temperature less than 900 deg.c to reduce the formation of NOx. 4.0 CHIMNEY DATA: Temperature of Flue gas at inlet Top diameter Height of Chimney provided 5.0 FLUE GAS TREATMENT METHOD: Type of equipment No. of Units 5.1 ESP SIZING DATA: = = 82156 140 kg/hr Deg C
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: : :

140 deg.c 1.4 m 28 m 40 m

Chimney height based on SO2 generation :

: :

Electrostatic Precipitator (ESP) One (1)

Flue Gas quantity from boiler to ESP Flue gas temperature

9.0 MWe Biomass Based Power Plant

Bua Sommai Biomass Co., Ltd., Thailand

Density of flue gas Flue Gas volume from boiler to ESP Density of flue gas at NTP condition Gas volume from boiler to ESP Ash content in fuel Fuel consumption Total Ash generation Bottom Ash quantity (40%) Fly Ash quantity (60%) Inlet dust loading to ESP Outlet dust concentration Total ash collected in ESP ESP Collection efficiency 6.0 ASH COLLECTION DATA: Ash content in fuel Fuel consumption Total Ash generation Ash collection distribution : Furnace Front Ash (25%) Bank ash hopper (5%) ESP Ash hoppers (60%)

= = = = = = = = = = = = =

0.864 95088 1.31 62714 14.21 12560 1785 714 1071 17.00 100 1065 99.41

kg/m3 m3/hr kg/Nm3 Nm3/hr % kg/hr kg/hr kg/hr kg/hr gm/Nm3 mg/Nm3 kg/hr %

= = = = = =

14.21 12560 1785 446 89 179 1071

% kg/hr kg/hr kg/hr kg/hr kg/hr kg/hr

Economiser & APH ash hopper (10%) =

9.0 MWe Biomass Based Power Plant

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