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Executive summary
This report focuses on the significant progress done during the 10 weeks internship period at Kuantan Compressor Station (KTNCS).The objective of the industrial training program is to integrate theories learned in university with on-hand experience in order to get clearer understanding of learning process. Being assigned to one of the world class oil and gas company, this will be the perfect chance to do so. Kuantan Compressor Station is one of the stations managed by Transmission Operation Department (TOD), and owned by PETRONAS Gas Berhad (PGB), which is one of the subsidiaries of Petroliam Nasional Berhad (PETRONAS). KTNCS main objective is to increase the pressure of the natural gas flowing from Kertih to Segamat with normal operational reliability of 99.90%. During 10 weeks of intern, Mr Ahmad Naim, Executive of Compressor Maintenance KTNCS, has been assigned as my supervisor. His wide experience in the company and serious approach to work has been exemplary to me. Others colleague has been a huge help too, I managed to blend well with them and able to gain much knowledge from them. I was tasked with an individual project and able to join their activities without any problem. Conclusively, the experience acquired during this industrial training especially in compressor, turbine and natural gas transmission is a lifetime opportunity.
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2. Acknowledgement
First and foremost, I would like to thank to Allah S.W.T, The Almighty for giving the strength and patience in completing 10 weeks Industrial Internship program, which starts from 9 July 2012 until 14 September 2012. Besides, thank God for giving me the chance to complete this final report. A special thank goes to my family and members who has been given a lot of support during my internship program. All of their efforts in ensuring me have been successfully undergone the program are really appreciated. Besides that, I would like to express my utmost gratitude and appreciation to PETRONAS Gas Berhad (PGB), for giving me an opportunity to do industrial training, great experience and knowledge in doing the internship program. Special thanks especially to my supervisor, Mr Ahmad Naim who has been an exemplary leader and mentor to me. Also I want to reserve special thanks for other KTNCS staffs for their guidance and cooperation in teaching me a lot of technical stuffs within these 10 weeks of practical training program. Last but not least, I would like to express my appreciation to my visiting lecturer, Miss Sitinoor Adieb Binti Idris for her continues support and efforts either directly or indirectly in helping me to successfully complete the internship program. The experiences obtained, be it sweet or bitter, will always become a guidance for me in pursuit of an ubiquitous oil and gas engineering student goal, which is to become an excellent engineer with full of integrity.
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3. Contents 1. Executive summary 2. Acknowledgement 4. Introduction 5. Process 6. Projects and activities 6.1 The safety valve project 6.2 Activities involved 6.2.1 Unit 4k and 8k running maintenance 6.2.2 Jom Sembang program 6.2.3 Site visit for new lube sampling point 6.2.4 Site visit schedule waste 6.2.5 Site visit to PETRONAS CUF Gebeng to collect Demineralized water 7. Problem encountered and ways overcoming it 8. Lesson learned 9. Suggestion 10. Conclusion 11. Reference 12. List of Appendices 30 31 32 32 33 33 33 23 24 25 28 11 1 2 4 9
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4. Introduction
PETRONAS
PETRONAS Carigali
PETRONAS Dagangan
Facilities
Pipeline
Compressor
Metering
Technical
Maintenance
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PETRONAS Gas Berhad (PGB) is a subsidiary of Petroliam Nasional Berhad (PETRONAS). There are five department under PGB, mainly known as Plant Operation Division (POD), Transmission Operation Division (TOD), Centralized Utilities Facilities (CUF), Technical and Facilities Development Division (TFDD) and Regasification Terminal Division (RGTD). Table 1 Departments in PGB Department Plant Operations Division (POD) Task POD operates the six gas processing plants in the state of Terengganu. The plants are divided into two complexes Gas Processing Plant A in Kertih and Gas Processing Plant B in Paka. With total combined sales gas processing capacity of over 2000 million standard cubic per day, these gas processing plants process natural gas into sales gas and other by-products such as ethane, propane and butane to be transmitted to PETRONAS customers in power and non-power sectors via PGBs Peninsular Gas Utilization pipeline network. TOD operates the Peninsular Gas utilization pipeline network by managing the supply of gas to PETRONAS customers throughout Malaysia and ensuring the reliability, safety and efficiency of operations. The Segamat Operation Center which houses the PETRONAS Gas Control Center acts as a mission control for the entire PGU network. CUF supplies a range of industrial utilities to the petrochemical business in Kertih Integrated Petrochemical Complex in Terengganu and Gebeng Industrial Area in Pahang. The industrial utilities include electricity, steam, industrial gases and other by-products such as liquid oxygen, liquid nitrogen, demineralized water, raw water, cooling water and boiler feed water, as well as effluent treatment. TFDD is the engineering and project management arm of PETRONAS Gas Berhad. Having in place a solid technical resume, TFDD also provides services to other companies within the PETRONAS Group such as PETRONAS Carigali Sdn. Bhd for the Sabah-Sarawak Pipeline project.
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The newly-formed RGTD is testimony to PGBs serious endeavor in transcending beyond its conventional business parameters. RGTD is currently responsible in overseeing the engineering, construction and commissioning of Malaysias first ever Liquefied Natural Gas (LNG) Regasification facilities in Sungai Udang, Melaka as well as the operations and maintenance of the facilities upon completion in August 2012. Three new subsidiaries under PGB Group, namely Regas Terminal (Sg. Udang) Sdn. Bhd., Regas Terminal (Pengerang) Sdn. Bhd., and Regas Terminal (Lahad Datu) Sdn. Bhd., under the purview of RGTD.
Kuantan Compressor Station (KTNCS) Managed by TOD PGB, KTNCS is located at Kg. Mahkota, KM19, Jalan Gambang, 26070, Kuantan.
Station A
Station B
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The main purpose of KTNCS is to increase the pressure of the natural gas flowing from Kerteh to Segamat. There are two stations, station A and B. Their differences are mainly on the operating conditions:
Table 2 Stations operating conditions Station A Unit Capacity (mmscfd) Conversion ratio 1,2,3 700 1:1.35 Station B 4,5 500 1:1.48
KTNCS has the flexibility of running either Station A or Station B or combination of them. Natural gas arrived from Kerteh at pressure between 3000-6000kPag and temperatures between 20 to 30C.It is boosted up to 6895 kPag maximum as export pressure. During 10 weeks of internship here, I was assigned to Mr. Ahmad Naim, Executive of Compressor Maintenance KTNCS and was trained as trainee engineer. Project that was assigned to me is The Safety Valve Studies, which is explained in details in project and activities section. The project is an individual assignment, it was done for the further reference of the station and I have carried it out successfully.
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Ismail b. Othman
Kuantan Regional Operation
Norli b. Yajid
Technician (MT - Process)
Azmi b. Mamat
Technician (MT- Electrical)
Azanmudin b. Deraman
Technician ( MT - Mechanical Compression)
Matsaliniah b. Yusof
Technician (MT - Operation Compression
Azizul b. Hosma
Technician (MT- Electrical
Tahir b. Shariff
Technician (MT - Mechanical
Zamri b. Embong
Technician (MT - Mechanical
Ariffin b. Sulaiman
Supervisor Administrator
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5. Process
Kuantan Compressor station (KTNCS) was opened on 1993 with initial three units, 1,2 and 3. This is known as Station A. Further renovation to the station occurs with addition of Station B with 2 new units, 4 and 5, effective in 2010. Overall, KTNCS undergoes clean process flow with no reaction occur. Natural gas flow only undergoes increase in pressure through the compressor. The gas is a composition of nitrogen, CO2, methane, ethane, propane, i-Butane, n-butane, i-pentane, n-pentane, n-hexane, nheptane and water. The composition is constant throughout the system as the process is at steady state with no reaction occurring. The summary of composition is stated in the table below: Table 3 Composition natural gas Material Composition Lean Composition 80% isentropic
Nitrogen CO2 Methane Propane i-Butane n-Butane i-Pentane n-Pentane n-Hexane n-Heptane Water
0.004049 0.040647 0.910743 0.028511 0.009277 0.002939 0.000880 0.000440 0.000420 0.000190 0.000316
0.008720 0.022521 0.869046 0.069902 0.020331 0.003100 0.001450 0.000730 0.000320 0.000060 0.000000
Relate with Component Continuity Equation, with its general equation and taking methane as subject:
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Cancellation causes the equation to become: Moles of methane flow into the system Moles of methane flow out of the system
This applied throughout the system, so the composition of methane is constant throughout the system.
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After lengthy discussion, it is known that the safety valves can be found at station A, station B and Fire Water Pump. Station A and B is located at the process area and Fire water Pump is at non-process area. Heres a closer look at the safety valve. A safety valve is a valve mechanism which automatically releases a substance from a boiler, pressure vessel, or other system when the pressure or temperature exceeds limit. It is one of set of pressure safety valves (PSV) or pressure relief valve (PRV) which also includes relief valves, safety relief valves, pilotoperated relief valves, low pressure safety valves and vacuum pressure safety valves. PSV and PRV differ from each other, PSV have manual lever that open valves in case of emergency. Pressure relief valve is an auto system actuated by the static pressure in a liquid-filled vessel. It specifically opens proportionally with increasing pressure. Pressure safety valve in the other hand is an auto system that relieves the static pressure on a gas. Usually open completely with popping sound. KTNCS safety valves consist mainly of PSV type. One of the PSV model used is Farris Series 3800 by Farris Engineering. Its operating principles can be summarized in four sentences below: i. Pressure in the protected vessel is sensed through a pressure tap (remotely connected or to the main valve body). The pressure tap is piped to the pilot control sensing line port. The vessel pressure is transmitted to the dome from the pilot control dome port. When vessel pressure is below pilot control set pressure, the relief seat of the pilot control is closed. Inlet pressure of the main valve is equal to the dome pressure (smaller) and the dome area (larger) guarantees the main valve to be closed. When the vessel pressure reaches set pressure, the pilot control relief seat opens instantaneously with the closing of lower seat. The pilot control
ii.
iii.
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iv.
relieves the dome pressure to the atmosphere. The force of the pressure in the inlet of main valve causes the piston to lift from its closed position to relieve excess vessel pressure. The relationship between the down ward force on the main valve and vessel pressure is illustrated in Figure 1. When vessel pressure reaches re-seat pressure (typically 95% of the set pressure), the spring forces overcomes the pressure force on the lower seat of the pilot control. The relief seat closes instantaneously with the opening of the lower seat. Pressure re-enters the dome and develops the force to move the main piston down and close the main valve. In Figure 2, the lift of the main valve piston is plotted against vessel pressure.
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Figure 8 Main valve piston lift versus pressure b) Findings Studies on plant station A, station B and also Fire Water Pump system is conducted. First, the manual documents of each station need to be found. The manual contains data provided by the manufacturer earlier during the design and building of the plant. Fortunately, all the manuals are placed in tidily on shelves, so finding the right ones is not a tough job. The manual documents are very specific, and it helps a lot as most of the data can be found there. Next, related P&IDs are analyzed in detail in order to determine the valves locations. The P&IDs are quite complicated at first, but with the help of experienced colleague, understanding the piping and instrumentation flow become easier. We then go to the site to check out each valve and also visit fire water pump. The Fire Water Pump uses PSV on its diesel engine, to relieve the excessive head on the pipe. Another PSV found is PCV-2120. Although the tagging indicates it is
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regulator valve (pressure control valve), but its function resembles safety valve. Thus it is regarded as one of the safety valve. The findings can be summarized below:
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Drawing no.
PSV 1011
CROSBY
2H3-JOS-45-A
CONVENTI ONAL
0.785
7585
64.3
CM202-020-D0006 (1)
CROSBY
0.785
7585
64.3
CM202-020-D0006 (2)
ANDERSON
0.785
7585
64.3
2223-110-001
PSV 1051
CROSBY
ID2-JOS-45-A
CONVENTI ONAL
0.11
7585
64.3
CM202-020-D0013 (1)
PSV 1061
CROSBY
ID2-JOS-45-A
CONVENTI ONAL
0.11
7585
64.3
CM202-020-D0013 (1)
PSV 1081
AIR RECEIVER
CROSBY
3L4-JOS-15-A
CONVENTI ONAL
2.853
1380
85.7
CM202-020-D0015 (1)
PSV 1019
CROSBY
ID2-JOS-45-A
CONVENTI ONAL
0.11
7585
64.3
CM202-020-D0019
8 9
PSV 1013
CROSBY CROSBY
11/2 G 2 1/2JOS-35-A
CONVENTI ONAL
0.503 0.503
3272 3272
35 35
CM202-020-D0013 (2)
PSV
VA
11/2 G 2 1/2-
11/2" X 150 #
21/2" X 150 #
CONVENTI
CM202-020-D-
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1014
004703 1 VA 004703 1 VA 004703 4 VA 004703 4 VA 004703 6 VA 004703 8 93E 00079 KA2319 3 KA2318 4
JOS-35-A
ANSI RF
ANSI RF
ONAL
0013 (2)
10
PSV 1015
CROSBY
11/2 G 2 1/2JOS-35-A
CONVENTI ONAL
0.503
3272
35
CM202-020-D0013 (2)
11
PSV 1023
CROSBY
1E2-JOS-15-A
CONVENTI ONAL
0.196
825
46
CM202-020-D0014
12
PSV 1024
CROSBY
1E2-JOS-15-A
CONVENTI ONAL
0.196
825
46
CM202-020-D0014
13
PSV 1025
CROSBY
11/2F2-JOS15-A
CONVENTI ONAL
0.307
250
21
CM202-020-D0014
14
PSV 1071 PSV 1001 PSV 112-1 PSV 112-2 PSV 112S RL
PSV 112SIL
CROSBY
1" X 150 # ANSI RF 8" X 600 # ANSI RF 11/2" X 600 # ANSI RF 11/2" X 600 # ANSI RF
2" X 150 # ANSI RF 10" X 150 # ANSI RF 21/2" X 150 # ANSI RF 2" X 150 # ANSI RF
CONVENTI ONAL
0.196
690
21
CM202-020-D0014 CM202-020-D0006(1)
15
N/A
7240
50
16
N/A
6895
N/A
0516-33-008
17
N/A
6895
N/A
0516-33-008
18
3288961-A10/R 3288962-A10/R
26 GC 13-130
N/A
6895
N/A
0516-33-008
19
26 FC 13-130
N/A
6895
N/A
0516-33-008
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No
Tag no.
Equipment
Model
Inlet 1" x 600# ANSI RF 8" X 600# ANSI RF 1" x 600# ANSI RF 1" x 600# ANSI RF 1" x 600# ANSI RF 1" X 150# ANSI RF
Type
Drawing no.
PSV2010
0640359
CROSBY
1D2-JOS-E45-J
7585
311.36
8022-KN-DR-PR007(1)
PSV2016 2
0640378
CROSBY
44312T810/ S1
PILOT 26
7240
50
8022-KN-DR-PR007(1)
0640360
CROSBY
1D2-JOS-E45-J
7585
311.36
8022-KN-DR-PR007(2)
PSV2030 4
0640361
CROSBY
1D2-JOS-E45-J
7585
313.19
8022-KN-DR-PR011
PSV2040 5
0640362
CROSBY
1D2-JOS-E45-J
7585
313.19
8022-KN-DR-PR011
0640363
CROSBY
1D2-JOS-E15-J
825
25
8022-KN-DR-PR012
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0640364
CROSBY
1D2-JOS-E15-J
1" X 150# ANSI RF 1" X 150# ANSI RF 1" X 150# ANSI RF 1" X 150# ANSI RF 2" X 300# ANSI RF 2" X 300# ANSI RF 1" X 600# ANSI RF
825
25
8022-KN-DR-PR012
PSV2070 8
0640365
CROSBY
1E2-JOS-E15-J
1380
441.3
8022-KN-DR-PR013
PSV2080 9
0640366
CROSBY
1E2-JOS-E15-J
1380
441.3
8022-KN-DR-PR013
PSV2090 10
0640367
CROSBY
1E2-JOS-E15-J
1380
441.3
8022-KN-DR-PR013
0640368
CROSBY
2H3-JOS-E35-J
3450
30
8022-KN-DR-PR011
0640369
CROSBY
2H3-JOS-E35-J
3450
30
8022-KN-DR-PR011
0640370
CROSBY
1D2-JOS-E45-J
7585
64.3
CM202-020-D0013(1)
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Equipment
Serial no.
Model 324JLT-JOS-EOR15-J
Inlet
Outlet
Type
07-20505
N/A
N/A
N/A
N/A
1600
N/A
705-108-3
106-XX-PR
N/A
N/A
N/A
N/A
1100
N/A
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c) Conclusion By referring all the tables, station A, statin B and Fire Water Pump contains 19, 13 and 2 pressure safety valves respectively. Type of valves varies with each position and requirement and model used were Crosby, Anderson, and Farris. The safety valves mainly can be separated into two types, pilot and conventional. Pilot typed valves usually found at the station discharge header and for others, conventional valves are usually used. All PSV locations can be spotted on its individual P&ID by referring the drawing number provided. The drawings are compiled in the appendix section. The project was completed on 25th July, one week after.
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As the unit has continuously running for about 4000 and 8000 hours, a routine maintenance needs to be done. These maintenance standard procedures in ensuring the turbine well serviced and detect any abnormalities in its process. The procedure includes: a) Filter change for lube oil system and dry gas seal system Change of filter in the oil that acts as both lubricant and coolant for the turbine. Routine maintenance is done by the mechanical technician in order to enhance turbine operating life. The turbine uses duplex filter system, where one run and the other are on standby. The filter has capability of filtering component up to 5 micron. Steps during filter change include isolate, drain line, change filter, online with control system, and perform bleeding.
Tank
Duplex filter
Engine bearings
Compressor is connected to turbine by coupling, radial bearing, thrust bearing, radial bearing and gas seal. All of them are connected with each
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other on a shaft. Bearing main objective is to support the shaft. It requires lube oil to operate smoothly and if not isolated properly, it will mix with the gas flowing through the compressor. This is where gas seal work. The dry gas seal contains two inlet (refer appendix), buffer air and gas. The buffer air reduces oil from bearing side enter the compressor and gas on the gas flowing side. Both use labyrinth, a mechanical seal that provides a tortuous path to help prevent leakage. The dry gas is the most important part in ensuring quality of the gas discharged.
Figure 12 Bleeding process b) Turbine blade wash The turbine can be regarded as the core element in the gas process here. The complex structure of the turbine itself requires professional handling and regular maintenance. Its efficiency highly depends on the blade condition. So, routine cleaning is required for each unit of turbines in order to maintain the turbine performance and condition. The cleaning process also provides opportunity for the maintenance team to observe whether any part has worn out and needs attention.
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c) Air intake pre-filter change In addition to normal 4k maintenance procedure, the 8k requires operator to check unit control panel any determine any abnormality on its process. If any abnormalities occur, the technician needs to open the related parts and fix it. If the turbine is well maintained, these abnormalities will be a rare case. Air intake filter consist of two parts, pre and final. Pre-filter is a component made of fiber-glass, placed before final filter. The final filter is component that is box-typed; contain series of alternating aluminum sheet and fiber sheet. The change is done by Salutary Avenue, the company that provides the filter to PGB itself. This is convenient as they have expertise in their own product.
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6.2.2
Program initiated by TOD of PETRONAS Gas to help close gaps between top management and staff. This program provides opportunity for staff to issue any problem regarding their department to the top management. Besides, the program also provide platform for both parties to mingle with each other. The agenda includes briefing of current performance of TOD and interactive games. The briefing was conducted by Mr Noranizar B. Ali Amran, the Senior Manager (SM) of TOD. Briefing section create chances for staff to forward any questions regarding PETRONAS and TOD especially. All of the questions were answered directly by SM. Among the question raised was the staffs pay system, about the incentives given by PETRONAS to its loyal workers. The interactive part was even better, the staff and the top management combines and form groups to play the classic snakes checkers (dam ular). The game turns out to be interesting and funny, as all of the eager to finish first. All of the players enjoy quality time together, and in turn help release their daily working stress.
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Figure 16 snake checkers on floor tiles 6.2.3 Site visit for new lube oil sampling point
In addition to existing sampling point, new lube oil sampling point is needed to monitor and maintain lube oil quality. Existing lube oil tapping sample is taken before the oil enters it filter. By consulting its very own Group Technical Solutions (GTS), they wanted to know where other samplings can be made. Dr. Chew has been assigned to this task. He has conducted studies on the Segamat Operation Center first prior coming to KTNCS. The assessment take two days, first day is entirely briefing regarding the choices that available for sampling and the discussions with responsible engineers and technician. Here he explained that there are four choices available:
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a) First is just maintaining the current sampling point (tapping) and added tapping point to the return line. This option is simple but the result will be unsatisfactory and seems lazy. b) Second option is to maintain current tapping, add another tapping after filter at the feed line and another at the return line. This seems reasonable and will make the job easier. c) The third choice is same as the second, but for the return line, each bearing (five all of them) will have its lube oil sampled. This is more accurate and better but depends on accessibility. d) The final option is to have sampling at all equipment that lube oils passed. This will be the most accurate method, but the sampler will have a torrid time collecting all the sample and it will be time consuming. It is agreed that the sampling will be either between options two and three, depending on the accessibility at the turbine. That takes us to the second day, where the line tracing is done. Line tracing using P&ID of lube oil will help the team to have far better view of the situation. Station A and B have different arrangement, so line tracing will be conducted at each one of units of the station. For station A, the team takes quite long time to determine the sampling point as the accessibility and the turbine arrangement is quite complicated. But for station B, which are more modern in design, the line tracing and the decision is made in short time. The line tracing only reveal possible sampling points but the final decision is at the hand of GTS. The result will come in after about one week.
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6.2.4
Selection for contractor for schedule waste management is subject to open bidding. The contractors that present for the site visit were from Hiap Huat Chemicals and Kualiti Alam. The intent for the site visit is to clarify scope of work for the contractor. One of the key points of the 14 pages document is the safety rule set by PGB. They must submit a proposal that includes nine basic points: a) b) c) d) e) f) Company policy on safety Detail method statement and other standard documentation Certificate of competency List of manpower with their I/C and contact no. Schedule of work Job Safety Analysis (JSA), where highlight of potential hazard and its preventive method g) List of vehicle to be used inclusive of copy drivers license and Puspakom Inspection Certification h) Copy of Worker Protection Scheme (SOCSO) for all workers involved i) PETRONAS-NIOSH Safety Passport (NPSP) for all workers After the meeting, technician, Mr Fazley led the contractors to visit schedule waste site. The present schedule waste includes: a) Spent filter/contaminated rag (SW410) 2000 b) Oil residue from oil and grease interceptor (SW 312) 48000kg All the schedule waste should be disposed by Kualiti Alam or recycle by authorized company. By interviewing the contractors, it is found that Hiap Huat Chemicals intended to recycle the oil residue to second grade oil. The second grade oil can be used as combustion fuel or basic component in paint. Kualiti Alam in the other hand focuses on dispose the chemical.
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6.2.5
Collecting demineralized water (demin water) at PETRONAS Centralized Utilities Facilities (CUF) in Gebeng have given me the chance to see others PETRONAS plant. demin water is exclusively used for turbine engine cleanup procedure. Also known as deionized water, it is a water type that has its mineral ions removed, such as cations from sodium, calcium, iron, copper and anions such as chloride and bromide. With four others, we travelled by pickup truck to Gebeng. The PETRONAS CUF provided PETRONAS and others plants utilities for everyday operation. Examples of utilities are electricity, steam, nitrogen, oxygen, dematerialized water, cooling water, boiler feed water and raw water. Although it is not quite what engineers are expected to do, but travelling with work colleague is essential experience and it open chances to get to know them better. CUF plants at Kerteh and Gebeng have successfully commenced operations and the supplying of utilities to the intergrated Petrochemical Complexes (IPCs) in stages since November 1999. The plants first came on-operation with the first delivery of electricity on 19 November 1999 for Gebeng and 27 January 2000 for Kertih. The Heat Recovery Steam Generator system was brought online in Ketih in June 2000 and Gebeng in August 2000. This was followed by the Air Separation Unit (ASU 1) plant which produces gases low pressure nitrogen and oxygen to the IPC customers. The dematerialized Water and Waste Water Treatment plants were commissioned in July 2000 and August 2000 respectively.
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4 main units to produce respective utilities includes, Co generation unit (steam, electricity), Air Separation Unit (oxygen, nitrogen, argon), Waste Treatment Unit (Demineralized, cooling, potable and boiler feed water) and Waste Water Treatment Unit (treatment of waste water).
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8. Lessons learned
There are too many lessons that I learned from the first day I reported to duty. From activities that I joined, I was able to gain knowledge of performing engineering tasks. Being able to compliment many of the theories that I learned before, such as valves, piping, and control system was amazingly fun and challenging. The newly acquired knowledge was also a big plus for me as a fresh member in this field. Being actively involved in the activities also helps improve my personal soft skills. Being able to communicate with contractors, colleague and organizing event helps me greatly in planting self belief and interaction skills. Respecting older colleague was also valuable lesson that I learned. Having a positive relationship with them trough this internship period helps me greatly. I made them aware of my hunger for knowledge and theyre more than happy to share theirs. Respecting others opinion is important although sometimes we didnt share the same view on things. Besides that, through the project assigned, I learn to bear responsibility and handle pressure. To make sure that the project finish on time, it is important to make sure that proper planning is made. I needed to make sure that the project is in progress although I wanted to involve in other activity. This is the responsibility that I need to take in order to make the project a success. The project sometimes having its rough patch, easiest example is when sometimes reference is needed and the required data is not there. There are also others, such as the exact location of the valves, where to look for further reference, and whats needed in the data. Thankfully all of these were sorted out by the help of my colleague. Each of my questions is answered easily, thanks to their wide experience at the station. Last but not least, by undergoing internship here, I was treated to a grand introduction of natural gas transmission industry. The flow of PETRONAS gas transmission which is so distant before has become crystal clear to me.
9. Suggestions
Here are some suggestions that can be useful in the future. First and foremost, being friendly, show respect and other positive attitudes are important if you really serious to learn. Always volunteer and make ourselves available to work whenever the opportunities come, dont expect others to ask you. In reality, the only person that can help us is ourselves. Besides that, I think that the student progress during internship is time constrained. The time provided is too short, and not much progress can be made. The student knowledge might be wider, but theres not much activity and task that they can join because of this. I suggest that the internship period for the students in the future should be longer, approximately six to eight months.
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10.Conclusion
This internship period has been a successful and enjoyment journey for me. Many positive points have been taken from my first taste working in this engineering field. Many of these outcomes surely will be useful tools for me to perform the final year project next semester. Although the period is too short, the experience gained is vastly big and invaluable for me. Furthermore these experiences will also act useful guide for me in determining my direction after completing my degree.
11.References
Dresser-Rand Service Manual, Solar Turbines, Inc./Brown&Root Eng. PETRONAS Kuantan Station, Malaysia Operation and Routine Maintenance Course, Mars Gas Turbine Mechanical-Drive Set, Solar Turbines Anonymous, history, Retrieved online from http://www.petronasgas.com/Pages/History.aspx, Jult 17th, 2012
12.List of Appendices Appendix A A.1 A.2 A.3 A.4 A.5 A.6 Relevant Figures KTNCS layout Inner gas seal diagram Piping symbols Letter designations P&ID dry gas seal Dresser-rand 50PDI
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