Cement Industry Chain

Conveying quality

Superior Chain Technology

www.renold.com

I Renold Cement Chain

Renold Cement Chain

Unique quality and safety
Leading edge technology

Package solutions

Renold provides practical cost effective

solutions, with a commitment of value
through quality. This is achieved by
continuous investment in people,
process technology and manufacturing.

One stop for your drive systems, including

roller and conveyor chain, gears, motors,
couplings, variators and fabricated bases.

Consistent reliability
Renold's 100 years of experience in
the design and manufacture of power
transmission products, to the highest
specifications, with proven performance
in diverse industries worldwide,
underwrites the guaranteed quality
and the assurance of reliability.

Service excellence and care

Renold offers a unique level of service
excellence and customer care. Our
experienced applications engineers will
select the optimum solution with the
aid of the latest computer and design
technology. Renold is the name for
service, care and peace of mind.
Special solutions and innovations
Renold is recognised throughout the
industry for its capability to create
specific solutions to customers' unique
requirements. International companies
and industries from steel to food processing
to escalators to textile machinery have
chosen Renold to solve their problems.

Local and international availability

The Renold organisation stretches
world-wide.
17 National Sales Companies
Over 70 Overseas Distributors offering
the comprehensive Renold range of
power transmission products, directly
or through local distributor networks
Approvals and Quality Assurance
Renold's chain factories have
ISO 9001:2000 certification. The roller
chain manufacturing sites also have
ISO 14001:1996 certification.
The gear, clutch and couplings sites all
have ISO 9001:1994 certification.

We also manufacture to the

specifications required by API, BAe,
CAA, LONDON UNDERGROUND,
ROLLS-ROYCE and JAGUAR.

Original patent drawing

1880 for bush roller chain

Renold Cement Chain

Cement industry
Conveyor chain value through quality
Renold cement chain

Key features

Function

Supreme performance under high and

shock loads

Consistent overall tolerances make it

ideal for conveying systems requiring
precise alignment

Renold cement chains are used on:

Major suppliers to many original

equipment manufacturers
All Renold Chains manufacturing and
assembly processes are monitored by
Statistical Process Control (SPC) in
conformance with ISO 9000 (BS 5750)
Quality Systems
Renold chain has proven reliability in
cement works around the world

Product description
As applications are often specific, Renold
offers a full bespoke design to customers'
requirements.
Excellent fatigue life
Consistent reliability
Full technical service
Options available on request include:
Lubrication options
Wide range of attachments

Special materials selected for the unique

combination of demands from the
cement industry
Fatigue life is improved by maintaining
precise fits and tolerances between the
pins, bushes and side plates

Excellent value for money

As standard, Renold provides:

Maximum chain strength and resistance

to wear are achieved by strict control of
the material specification, and by using
state of the art heat treatment processes

Bucket elevators
Reclaim conveyors
Apron feeders
Hot clinker conveyors
Scrapers
Crusher feeders
Drying kilns
In fact, wherever chains are required in
cement works.

Chain and sprocket life are optimised

by the rigid control of pitch accuracy,
resulting in excellent gearing, lower
friction and reduced wear
Bush and roller life are maximised by
controlling the concentricity of these
components and careful selection and
control of the heat treatment process
Breaking loads exceed the minimum
international standards
Strict control of inner and outer plate
clearances ensures effective lubricant
penetration

Wide range of pin fixing methods

Chain types
Bucket elevator

Reclaimer

Hot clinker conveyor

Apron feeder

I3

I Renold Cement Chain

Cement industry
The range
Renold ultimate endurance

Reclaim conveyor

Crusher feeder

Renold has been supplying chain to the

cement industry for many years, and can
be found in various types of equipment
throughout the different processes of
cement manufacture.

Reclaim conveyors are used to move raw

material, usually stocked in bulk on the
ground in sheds or silos. The reclaim
conveyor is usually a twin strand scraper
conveyor with the bottom strand used
to scrape the material. Reclaim conveyor
drives are covered by our range of PM
motorised gear units including wormgear,
helical worm and helical bevel helical types.

This type of equipment is comparable to

the apron feeder, but in this application
the apron is subject to very high impact
loads. Special design features in Renold
chain have increased crusher feeder
chain life by up to 3 times. The TW Series
wormgear range is ideally suited to
shock load conditions used with the PM
flexible coupling.

Apron feeder chain

Hot clinker conveyor

These conveyors are usually situated

under hoppers, and are used to control
feed material from the hopper for
processing. Material can be loaded into
the bunker from an appreciable height
and straight onto the conveyor. In these
arduous conditions, all components,
particularly the chains, have to be of
extremely robust construction. The
conveyor consists of two or more strands
of solid bearing pin chain, bolted to
fabricated apron slats. They are driven
at a very slow speed intermittently to
ensure regulation of material flow.

Used to transport hot clinker from the kiln

exit to the clinker store. The chains tend
to be long pitch and have outboard rollers.

Bucket elevator
Bucket elevators are used in various
processes in the cement industry to
raise materials.
The size and type of chain will depend
on the height and duty of the elevator,
but output can reach 2000 T/hr.
TW Series heavy-duty worm gear units
are typically used to drive bucket elevators
with a Hydrastart soft start coupling to
control acceleration under start up
conditions.
Sprag clutch holdback devices are also
fitted to the headshaft to prevent runback.

Crusher and grinding mills

Drives for processing raw materials in the
crushing & grinding section commonly
use products such as HC Series helical
and bevel helical gear units, PM rubber-incompression couplings and Hydrastart
soft start couplings.

A typical layout consists of two chains,

each 1200kN breaking load, 250mm pitch
with staybar bearing pins. Overlapping
buckets are bolted between the chains.
Chains can be supplied with a grease gun
lubrication in the bearing pin ends and
in the outboard rollers. This provides
improved life and a significantly quieter
operation. Sprag clutch holdbacks fitted
with torque arm restraints are the perfect
solution for restraining back driving of
the conveyor.

Renold Cement Chain

Cement industry

I5

I Renold Cement Chain

Cement industry
Cement mill bucket elevators
Experience
With over 100 years experience in designing
and manufacturing chain products for
tough industrial applications, you can be
assured that Renold chains have optimum
design features. Renold Chain engineers
are well aware of the rugged requirements
to be met to assure the long service life of
cement mill elevator chains. Years of testing
in Renold Chain's R&D facility ensures
trouble free operation in the field.
Wear resistance

Fatigue life

Pins and bushes (knuckles) are made from

alloy steel for maximum wear life and
toughness. Pins are through hardened and
induction hardened to provide maximum
wear resistance. The pins and bushes are
also centerless ground to improve wear life
and provide ideal fit between mating parts.

All chain parts are designed to provide

maximum fatigue life. Plates are through
hardened for maximum strength without
sacrificing necessary toughness. The
full round design of pins and bushes
eliminates stress risers in plate holes to
maximise fatigue life. The plate hole size
and finish are closely controlled to assure
optimum press fit and fatigue life.

Renold Cement Chain 7

Cement industry
Bucket elevator chain
Bucket elevator chains
Chains assembled with pins staggered
in pairs.
Pins and bushes induction hardened
and ground
High specification alloy steels
Closely controlled tolerances

Bucket elevator chain

Dimensions (mm)
Renold
Chain
No

B.43201/90
B.43252/90
B.69002
B.69003
6956-PB
6867-R
6866-R
6869-R
6969-R
B.43325/95
6864-R
6874
6875-R
B.43405/95
B.43207/95
B.69001
B.60602
B.60904
B.98055

Pitch
(inch)

Inside
Width

Plate
Thickness
inner/outer

Plate
Height

Bush/
Roller
Diam.

Pin
Diam.

A1

A2

B1

C1

D1

E1

F1

3.940
4.920
4.920
5.320
6.000
6.000
6.000
6.000
6.000
6.300
7.000
7.000
7.000
7.800
7.800
9.840
9.840
9.840
9.840

19.050
25.400
44.000
55.000
76.200
76.200
63.500
94.456
94.463
50.500
94.463
101.600
95.250
50.500
30.100
58.000
76.000
76.000
58.000

5.000/4.000
7.000/5.000
7.000/6.000
12.000/10.000
12.700
12.700
12.700
15.875
15.875
10.000/8.000
15.875
15.875
15.875
10.000/8.000
10.000/12.000
14.000/12.000
16.000/16.000
16.000
14.000/12.000

40.000
55.000
50.000
70.000
76.200
82.550
76.200
101.600
101.600
60.000
101.600
114.300
101.600
60.000
70.000
80.000
120.000
120.000
80.000

31.800
47.600
42.000
60.000
44.450
44.450
60.325
60.325
63.500
50.000
60.325
69.850
63.500
50.000
50.000
63.300
85.000
85.000
63.500

19.000
25.000
25.400
25.400
31.750
31.750
38.100
31.750
44.450
38.100
44.000
32.860

76.000
105.000
140.000
180.000

177.800

228.600
228.600
138.000
228.600
241.300
228.600
138.000
160.000
240.000
240.000
210.000
240.000

184.150
304.801
160.338
330.201
330.201
330.201
342.901
330.201
-

102.000
174.000
182.000
245.000
242.888
355.601
249.238
381.001
381.001
215.000
381.001
393.701
381.001
195.000
207.000
330.000
300.000
270.000
330.000

60.000
90.000
85.000
100.000
63.500
88.900
57.150
114.300
114.300
120.000
139.700
139.700
139.700
160.000
160.000
147.000
147.000
180.000
147.000

88.900

69.850
69.850
95.250
95.250
95.250
-

32.000
31.000
45.000
55.000
47.625
63.500
60.325
76.200
76.200
40.000
76.200
79.375
76.200
50.000
50.000
60.000
95.000
95.000
60.000

10.500
14.500
18.000
19.000
17.463
14.288
17.475
17.475
17.475
18.500
17.475
17.475
17.475
18.500
18.500
24.700
22.000
22.000
22.000

Type Att.
No. of Holes

Tensile
Strength Avg.
kN

K-2 - 4 holes
K-2 - 4 holes
K-2 - 4 holes
K-2 - 4 holes
K-24 - 4 holes
K-44 - 8 holes
K-2 - 4 holes
K-44 - 8 holes
K-44 - 8 holes
K-2 - 4 holes
K-443 - 10 holes
K-443/K-44 - 10 holes
K-443/K-44 - 10 holes
K-2 - 4 holes
K-2 - 4 holes
K-2 - 4 holes
K-2 - 4 holes
K-3 - 3 holes
K2 - 4 holes

68
136
220
590
642
756
742
1045
1223
272
1045
1734
1223
272
385
600
1000
883
590

I Renold Cement Chain

Seal joint bucket

elevator chain
Seal joint bucket elevator chain
The majority of elevator chains are
available with the sealed joint feature
The sealing method both seals in
lubricant and seals out debris
Wear life can be increased dramatically
through use of this chain type

Cross section view showing seal detail.

Sealed joint bucket elevator chain

Dimensions (mm)
Renold
Chain
No

6956-SJ-PB
6875-R-SJ

Pitch
(inch)

Inside
Width

Plate
Thickness
inner/outer

Plate
Height

Bush/
Roller
Diam.

Pin
Diam.

A1

A2

B1

C1

D1

E1

F1

6.000
7.000

76.200
95.250

12.700
15.880

76.200
101.600

44.450
63.500

25.400
38.100

228.600

184.150
330.200

242.890
391.320

63.500
139.700

95.250

47.630
76.200

17.460
17.480

Type Att.
No. of Holes

Tensile
Strength Avg.
kN

K-24 - 4 holes
K-443/K-44 - 10 holes

642
1223

Renold Cement Chain

Hot clinker
conveyor chain
Hot clinker conveyor chain
Grease gun lubrication option
Sealed bearings
Fully heat treated components
Optimum interference fits

Hot clinker conveyor chain

Dimensions (mm)
Ref
No.

171045*
171209**
6982PB**
2373-5
*
**

Pitch

Inside
Width

250.000
250.000
250.000
304.800

59.700
87.800
76.200
104.780

Staybars at 2 pitch spacing

Staybars at 4 pitch spacing
Gearing roller

Plate
Depth

100.000
120.000
114.300
88.900

Plate
Thickness

Bush
Diam.

OB Roller
Diam.

OB Roller
Width

Bearing
Pin
Diam.

12.000
16.000
12.700
15.880

53.980
60.000
60.000
82.550

139.700
136.000
125.000
152.400

96.520
82.000
79.000
90.000

35.920
40.900
34.950
41.280

Breaking
Load kN
per strand

Chain
Centres
H

600
1200
915
955

1280
1123
965
1473

I9

10

I Renold Cement Chain

Cement industry
Cranked forged chain
Cranked forged chain
A full range of welded scraper flights is
available.
Drop forged alloy steel
High tensile strength
Accurately machined links

Cranked forged chain

Dimensions (mm)
Reference
No.

171835
171836
171837
171838
171839
171840

Pitch

Plate
Height

Hole
Diam

W1

W2

102
142
142
142
216
260

36
50
50
50
72
75

28
42
62
62
58
70

12
20
30
30
25
31

7.600
11.000
16.500
16.500
18.000
20.000

32
46
55
55
60
79

14
25
25
25
35
32

Mass
(kg)

Tensile
Strength
Avg. kN

0.440
1.260
2.100
2.100
4.600
5.650

150
300
450
600
582
700

I 11

Renold Cement Chain

Cement industry
Heavy duty welded steel drag chain
Heavy duty welded steel drag chain
All chains are designed with press fit
pins to allow greater pin loading and
to prevent movement
All chain parts are heat treated
All chains supplied with coupling pin
and cotter assembled
HF suffix indicates hardfacing of plates,
face plates and wings. Hardfacing is
recommended
Maximum recommended operating
temperature is 530C
All chains have induction hardened pins

Heavy duty welded steel drag chain

Dimensions (mm)
Renold
Chain
No

Pitch

Base
Chain Mass
Avg. (kg/m)

Tensile
Strength Avg.
kN

P
W S-5157-H
W S-6067-HHF
W S-6267-HHF
W S-5121-HHF
W S-5221-HHF
W S-6121-HHF
W S-6221-HHF

6.050
9.000
9.000
9.000
9.000
9.000
9.000

33.934
40.185
40.333
52.686
52.984
53.579
53.877

801
1023
934
1397
1357
1397
1357

Pin
Diam.

Sprocket
Width

Plate
Thickness

Plate
Height

Bush
Diam.

CL to Pin
Head

CL to Pin
End

Outside
Width

Flight
Width

A1

28.575
31.750
34.925
31.750
34.925
31.750
34.925

76.200
92.075
92.075
92.075
92.075
92.075
92.075

15.875
19.050
19.050
28.575
28.575
28.575
28.575

63.500
63.500
63.500
63.500
63.500
63.500
63.500

44.450
63.500
63.500
63.500
63.500
63.500
63.500

80.963
96.441
97.631
122.238
122.250
121.444
122.250

93.663
107.156
107.163
127.000
127.000
127.000
127.000

117.475
141.288
141.300
160.338
160.351
160.351
160.351

203-356
254-508
254-508
254-762
254-762
254-762
254-762

12

I Renold Cement Chain

Cement industry
Type W welded steel chains
Type W chains
PermaWeld chains are normally of
offset-type construction
The pins have a press fit into side bars,
thus eliminating unnecessary wear due
to pin movement
Accurate punching of pin holes and
automated machine welding and
assembly of the barrels to side bars
assures high quality and dimensional
control
Steels of medium carbon grades are used
for pins and side bars and may be heat
treated to produce greater strength and
wearability
Barrels are of carburizing grades of
carbon steel which may be case hardened

Type W chains for drives and conveyors

Dimensions (mm)
Chain
No.

Pitch

W-78
W-78P
W-82
W-82P
W-82XHD
W-182
W-124
W-124P
WS-784
WS-784P
W-124HD
W-124HDP
W-134
W-134P
W-111
W-111P
W-106
W-106P
W-106HD
W-110
W-110P
W-132
W-132P
W-132HD
W-132HDP
WS-150
WS-150P
WS-157
WS-157P
WS-855PB

2.609
2.609
3.075
3.075
3.075
3.075
4.000
4.000
4.000
4.000
4.063
4.063
4.063
4.063
4.760
4.760
6.000
6.000
6.000
6.000
6.000
6.050
6.050
6.050
6.050
6.050
6.050
6.050
6.050
6.050

Mass
kg/m

Tensile
Strength Avg.
kN

Pin
Diam.
A

6.251
6.251
7.442
7.442
13.097
12.353
12.353
12.353
4.911
4.911
20.241
20.241
24.855
24.855
12.204
12.204
9.972
9.972
12.204
9.674
9.674
19.497
19.497
22.920
22.920
23.515
23.515
29.022
29.022
27.534

107
133
116
156
205
205
205
267
107
133
374
400
458
498
205
267
165
260
222
205
267
374
445
467
534
374
445
556
623
667

12.700
12.700
14.288
14.288
19.050
19.050
19.050
19.050
12.700
12.700
22.225
22.225
25.400
25.400
19.050
19.050
19.050
19.050
19.050
19.050
19.050
25.400
25.400
25.400
25.400
25.400
25.400
28.575
28.575
28.575

28.575
28.575
31.750
31.750
31.750
28.575
41.275
41.275
28.575
28.575
41.275
41.275
41.275
41.275
57.150
57.150
41.275
41.275
41.275
47.625
47.625
73.025
73.025
73.025
73.025
73.025
73.025
69.850
69.850
69.850

6.350
6.350
6.350
6.350
9.525
9.525
9.525
9.525
6.350
6.350
12.700
12.700
12.700
12.700
9.525
9.525
9.525
9.525
12.700
9.525
9.525
12.700
12.700
15.875
15.875
12.700
12.700
15.875
15.875
14.288

28.575
28.575
31.750
31.750
38.100
38.100
38.100
38.100
28.575
28.575
50.800
50.800
63.500
63.500
38.100
38.100
38.100
38.100
38.100
38.100
38.100
50.800
50.800
50.800
50.800
63.500
63.500
63.500
63.500
63.500

22.225
22.225
26.988
26.988
34.925
34.925
41.275
41.275
22.225
22.225
41.275
41.275
41.275
41.275
36.513
41.275
34.925
34.925
31.750
31.750
36.513
41.275
41.275
41.275
41.275
44.450
44.450
44.450
44.450
44.450

36.116
36.116
38.497
38.506
45.641
42.466
49.606
49.606
36.119
36.119
55.959
55.956
56.744
56.744
56.753
56.744
49.609
49.606
56.356
51.991
51.994
74.216
74.219
80.566
80.569
74.219
74.219
80.963
80.975
76.994

40.084
40.081
43.259
43.256
53.578
50.403
56.744
56.744
40.081
40.081
62.706
62.713
62.706
62.713
63.897
63.907
56.753
56.744
63.500
59.134
59.131
82.550
82.550
88.900
88.900
82.550
82.550
92.075
92.075
89.694

50.800
50.800
57.150
57.150
63.500
57.150
71.438
71.450
50.800
50.800
76.200
76.200
76.200
76.200
85.725
85.725
71.438
71.450
77.788
76.200
76.200
111.125
111.125
117.475
117.475
111.125
111.125
117.475
117.475
112.713

Sprocket
Thickness
Max

Plate
Thickness

Plate
Height

Bush
Diam.

CL to Pin
Head

CL to Pin
End

Outside
width at
Inner plate

Renold Cement Chain

Cement industry
Attachments for Type W welded steel chains
Wing attachments
Dimensions (mm)
Chain
No.

W-78
W-82
W-124
W-132

Mass
kg/m

9.376
7.888
17.116
26.939

19.050
19.050
30.163
38.100

28.575
31.750
38.100
50.800

152.400
165.100
215.900
314.326

6.350
6.350
6.350
12.700

Cradle attachments style B

Dimensions (mm)
Chain
No.

W-132
W-132
W-132HD

279.401
330.201
330.201

76.200
76.200
76.200

63.500
76.200
63.500

203.200
279.401
330.201
336.551

63.500
82.550
88.900
88.900

60.325
101.600
101.600
101.600

Cradle attachments style C

Dimensions (mm)
Chain
No.

W-124
W-132
W-132
W-132HD

Special attachments are available to customers requirements.

I 13

14

I Renold Cement Chain

Cement industry
Type WD PermaWeld drag chains
Type WD PermaWeld drag chain
Type WD PermaWeld drag chains are
furnished with heat treated pins and
formed steel barrels
The barrels are shaped to provide
maximum conveying capacity, shock
resistance, toughness and higher yield
strength in bending than many
comparable cast and other welded links
Precise press fits of the pins in the side
bars and single flats milled on the pin
ends prevent unnecessary wear due to
pin movement
Pins and side bars are made of medium
carbon steels
Barrels are of carburizing grade steels
which are case-hardened to file hard
levels on the heat treated chains
AccurateIy punched holes and assembly
procedures assure dimensional control
The flexibility of welded construction
provides a wider range of attachment
links than is normally offered for similar
cast chains

Type WD PermaWeld drag chains

Dimensions (mm)
Chain
No.

Pitch
(inch)

Mass
kg/m

Tensile
Strength Avg.
kN

P
WD-102
WD-102P
WD-104
WD-104P
WD-110
WD-110P
WD-120
WD-120P
WD-112
WD-112P
WD-116
WD-116P
WD-122
WD-122P
WD-480
WD-480P
WD-480HP
WD-480XHD
WD-480XHDP

5.000
5.000
6.000
6.000
6.000
6.000
6.000
6.000
8.000
8.000
8.000
8.000
8.000
8.000
8.000
8.000
8.000
8.000
8.000

15.478
15.478
11.758
11.758
16.074
16.074
26.939
26.939
13.544
13.544
20.985
20.985
22.771
22.771
25.450
25.450
27.980
31.255
31.255

227
267
227
267
227
267
311
400
227
267
227
307
311
400
311
400
449
378
543

Pin
Diam
Max

Sprocket
Thickness

Plate
Thickness

Plate
Height

CL to
Pin Head

CL to
Pin End

Outside
width at
Inner plate

19.050
19.050
19.050
19.050
19.050
19.050
22.225
22.225
19.050
19.050
19.050
19.050
22.225
22.225
22.225
22.225
25.400
25.400
25.400

161.925
161.925
104.775
104.775
228.600
228.600
222.250
222.250
228.600
228.600
330.201
330.201
222.250
222.250
282.576
282.576
282.576
282.576
282.576

9.525
9.525
9.525
9.525
9.525
9.525
12.700
12.700
9.525
9.525
9.525
9.525
12.700
12.700
12.700
12.700
12.700
15.875
15.875

38.100
38.100
38.100
38.100
38.100
38.100
50.800
50.800
38.100
38.100
44.450
44.450
50.800
50.800
50.800
50.800
50.800
50.800
50.800

113.903
113.894
83.741
83.744
147.241
147.244
150.019
150.013
147.241
147.244
194.866
194.869
150.013
150.013
181.769
181.763
181.763
188.119
188.113

121.047
121.057
90.885
90.881
154.385
154.382
156.369
156.363
154.385
154.382
202.010
202.007
156.369
156.363
188.119
188.113
188.113
194.469
194.463

196.850
196.850
136.525
136.525
263.526
263.526
260.351
260.351
263.526
263.526
358.776
358.776
260.351
260.351
323.851
323.851
323.851
330.201
330.201

Renold Cement Chain

Cement industry
Attachments for Type WD chains
Attachments for Type WD chains
The flexibility of welded construction
provides a wide range of attachment links.
These attachments have wearing areas
that may be easily heat treated. This may
be done by induction hardening processes
with accurate control of both areas covered
and depth of hardening without adversely
affecting nearby sections of the link.

Type WD attachment links are fabricated

by welding shaped bar stock parts to the
plain link, creating WD attachments that
are strong and durable. The greater
flexibility in design and manufacturing of
the welded chain permits rapid production
of the attachments for special purposes.

Wing attachments
Dimensions (mm)
Chain
No.

WD-102
WD-104
WD-110
WD-112
WD-116
WD-480

Mass
kg/m

22.325
17.413
21.729
17.860
27.683
36.017

50.800
57.150
57.150
57.150
63.500
63.500

38.100
38.100
38.100
38.100
44.450
50.800

365.126
304.801
431.801
431.801
558.801
558.801

9.525
9.525
9.525
9.525
9.525
12.700

Attachments style C
Dimensions (mm)
Att

C1

C3
C4

Chain
No.

WD-102
WD-104
WD-110
WD-112
WD-116
WD-122
WD-110
WD-480
WD-102
WD-104
WD-110
WD-112
WD-116
WD-480

Mass
kg/m

19.497
14.139
20.836
17.116
25.599
25.897
22.325
34.231
23.515
16.520
25.599
20.688
33.338
43.161

9.525
9.525
9.525
9.525
9.525
12.700
12.700
12.700
9.525
9.525
9.525
9.525
9.525
12.700

57.150
57.150
57.150
57.150
60.325
50.800
57.150
76.200
95.250
95.250
95.250
95.250
123.825
127.000

177.800
127.000
254.001
254.001
330.201
254.001
254.001
355.601
177.800
127.000
254.001
254.001
330.201
355.601

9.525
9.525
9.525
9.525
9.525
12.700
12.700
12.700
9.525
9.525
9.525
9.525
9.525
12.700

50.800
63.500
63.500
114.300
82.550
82.550

57.150
57.150
57.150
57.150
66.675
76.200

235.744
175.419
302.419
302.413
397.670
369.094

9.525
9.525
9.525
9.525
9.525
12.700

Attachments style RR
Dimensions (mm)
Att

RR

Chain
No.

WD-102
WD-104
WD-110
WD-112
WD-116
WD-480

Mass
kg/m

17.860
13.246
18.455
15.330
22.622
28.576

Special attachments are available to customers requirements.

I 15

16

I Renold Cement Chain

Cement industry
Reclaimer system chain
Reclaimer system chain
High specification materials
Optimum heat treatment processes
Precision machined components
Controlled dimension accuracy

Dimensions (mm)
Chain
No.

3252
6854-A
St. Knuckle
5300-P
B.60635
B.69003
6853-PB
St. Knuckle
6862
St. Knuckle
6843-PB
St. Knuckle
2440-P
4213-PB
St. Knuckle
2388-C
4213-PB
St. Knuckle

Pitch

Plate
Thickness

Plate
Height

Inside
Width

Pin
Diam.

Roller/Bush
Diam.

Platform
Height

Platform
Length

Hole
Centres

Hole
Diameter

Transverse
Pitch

Wear
Pad
Thickness

Wear
Pad
Width

Tensile
Strength Avg.
kN

228.600
250.000

12.700
12.700

63.500
76.200

66.675
76.200

25.400
28.575

76.200
47.625

95.250
103.188

342.901
101.600

6 & 6 K-3 att

50.800

20.638
17.463

98.425
Special Inverted K-4

12.700

101.600

510
770

250.000
250.000
250.000
304.801

9.525
14.000
12.000
15.875

69.850
100.000
80.000
88.900

49.213
65.000
62.000
57.150

25.400
36.000
33.000
34.925

100.013
140.000
120.000
50.800

109.935
140.000
65.000
139.700

139.700
190.000
360.000
177.800

90.091
130.000
250.000
2.25 & 2.25 K-3 att

22.225
21.000
25.000
17.463

3.563
100.000
95.000
Special Inverted K-4

12.000
15.875

158.750

475
630
490
946

304.801

15.875

76.200

50.800

34.925

50.800

139.700

177.800

2.25 & 2.25 K-3 att

17.463

Special Inverted K-4

15.875

177.800

440

304.801

15.875

88.900

57.150

31.750

50.800

139.700

177.800

2.25 & 2.25 K-3 att

20.638

Special Inverted K-4

15.875

177.800

1027

304.801
315.000

12.700
12.700

69.850
69.850

63.500
36.513

25.400
25.400

127.000
35.966

76.200
113.506

177.800
190.500

63.500
130.175

16.669
20.638

88.900
95.250

12.700

260.351

636

315.000
315.000

12.700
12.700

82.550
69.850

49.213
36.513

36.513
25.400

120.650
35.966

158.750
127.000

190.500
190.500

130.175
130.175

25.400
20.638

103.188
95.250

15.875
12.700

50.800
260.351

757
658

Renold Cement Chain

I 17

Cement industry
Reclaimer system chain

Dimensions (mm)
Chain
No.

3252-P
5202-PB
5203-PB

Pitch

Plate
Thickness

Plate
Height

Inside
Width

Pin
Diam.

Roller
Diam.

Tensile
Strength Avg.
kN

228.600
304.801
304.801

12.700
15.875
15.875

63.500
88.900
82.550

66.675
82.550
76.200

25.400
41.275
38.100

76.200
101.600
95.250

228.600
228.600
228.600

190.500
190.500
190.500

457.201
457.201
457.201

38.100
-

23.813
26.988
23.813

15.875
25.400
25.400

101.600
177.800
177.800

510
1012
871

Dimensions (mm)
Chain
No.

4248-PB Steel Block

3965-R STR
6863-A Steel Knuckle

Pitch

Plate
Thickness

Plate
Height

Inside
Width

Pin
Diam.

Roller/Bush
Diam.

Tensile
Strength Avg.
kN

254.001
304.801
304.801

19.050
15.875
15.875

76.200
101.600
88.900

38.100
69.850
69.850

38.100
38.100
31.750

114.300
50.800

76.200
107.950
109.538

101.600
44.45 & 44.45 3 Holes
101.600

12.700
12.700
-

127.000
101.600
-

26.988
22.225
11.113

1012
1254
1025

18

I Renold Cement Chain

Cement industry
Reclaimer system chain
Reclaimer system chain

Dimensions (mm)
Chain
No.

4207-PB
4984-PB
4209-PB
4211-PB
4200
B.69004

Pitch

Plate
Thickness

Plate
Height

Plate
Width

Pin
Diam.

Platform
Height

Platform
Length

Hole
Centres

Transverse
Pitch

Hole
Diameter

Wear
Pad
Thickness

Wear
Pad
Width

203.200
250.000
304.801
304.801
315.000
315.000

9.525
9.525
9.525
12.700
12.700
12.000

50.800
69.850
63.500
76.200
82.550
80.000

19.050
41.275
25.400
38.100
38.100
66.000

19.050
34.925
31.750
38.100
41.275
36.000

98.425
109.538
82.550
82.550
109.935
50.000

127.000
150.813
152.400
152.400
190.500
122.000

76.200
90.488
88.900
88.900
130.175
200.000

64.294
70.644
60.325
60.325
75.010
150.000

17.463
21.431
23.813
23.813
20.638
22.000

9.525
9.525
9.525
9.525
12.700
11.000

152.400
196.850
241.300
241.300
234.950
100.000

Roller/Bush
Diam.

Platform
Height

Tensile
Strength Avg.
kN

301
519
475
748
990
590

Dimensions (mm)
Chain
No

Pitch

Plate
Thickness

Plate
Height

Inside
Width

Pin
Diam.

Platform
length

Hole
Centres

Hole
Diam.

Transverse
Centres

OB Roller
Diam.

6196-PB
3241-PB
3240-PB

250.000
315.000
315.000

9.530
12.700
12.700

63.500
82.550
69.850

54.770
65.090
45.240

28.550
34.930
31.750

40.000
50.000
44.450

100.000
119.860
119.860

177.800
190.500
190.500

119.860
130.180
130.180

21.030
21.830
20.640

17.860
5.160
7.940

90.000
100.000
100.000

Tensile
Strength Avg.
kN

352
690
470

Renold Cement Chain

Cement industry
Cranked link chain
Cranked link chain
High specification materials
Heat treated components
Precise pitch control

Cranked link chain

Dimensions (mm)
Renold
Chain
No

IS2065
JS882
JS1031
JS3075
JS3011
JS3514
JS4014
JS4106
JS1245A
IS4121
IS4522
JS5031
1605AAA
JS6042

Pitch
(mm)

Inside
Width

Roller
Diam

Plate
Height

Plate
Thickness

Pin
Diam

Pin
Length

50.800
66.270
78.105
78.105
77.902
88.900
103.200
103.200
103.454
103.886
114.300
127.000
127.000
152.400

31.750
28.580
38.100
38.100
39.690
38.100
49.210
49.210
49.210
49.210
52.390
69.850
65.090
76.200

28.575
22.225
31.750
31.750
41.275
44.450
44.450
44.450
45.244
47.625
57.130
63.500
63.500
76.200

39.243
28.575
38.100
42.863
57.150
57.150
57.150
57.150
60.325
69.850
76.200
88.900
88.900
101.600

7.938
6.350
7.938
9.525
9.525
12.700
12.700
12.700
14.288
14.288
14.288
15.875
19.050
19.050

15.062
11.113
15.875
16.434
19.050
22.250
22.250
22.250
23.800
25.349
27.915
31.750
34.925
38.100

73.819
62.706
83.344
89.694
89.694
102.394
111.919
111.919
121.444
118.269
125.413
146.844
161.925
174.625

Weight
kg/m

Tensile
Strength Avg.
kN

11.307
5.356
10.861
13.390
19.490
25.739
22.912
23.207
27.822
35.707
37.195
53.561
64.720
69.034

290
115
214
334
490
623
623
312
756
934
978
1245
1512
1868

I 19

20

I Renold Cement Chain

Cement industry
Renold BS transmission chain
Renold BS transmission chain

No.4

No. 26

No. 107

No. 12

No. 11

No. 30

BS simplex transmission chain

Dimensions (mm)
Renold
Chain
No

110082
110102
110122
110147
110166
110206
180709

ISO
No

16B-1
20B-1
24B-1
28B-1
32B-1
40B-1

Connecting links
Pitch
(inch)

Pitch
(mm)

Inside
Width
Min

Roller
Diam
Max

Plate
Height
Max

Plate
Width
Outer Max

Plate
Width
Max

Pin
Diam
Max

Pin
Length
Max

Con
Link
Extra Max

Trans
Pitch
Nom

ISO606
Tensile
Strength Min

(N)

1.000
1.250
1.500
1.750
2.000
2.500
3.000

25.400
31.750
38.100
44.450
50.800
63.500
76.200

17.020
19.560
25.400
30.990
30.990
39.300
45.720

15.880
19.050
25.400
27.940
29.210
39.370
48.260

21.080
26.420
33.400
37.080
42.290
52.960
66.040

4.120
4.620
6.100
7.620
7.110
8.130
12.190

3.100
3.610
5.080
6.350
6.350
8.130
10.160

8.280
10.190
14.630
15.900
17.810
22.890
29.240

34.900
39.800
52.600
64.200
63.400
78.200
99.100

2.200
2.700
6.800
6.800
8.000
9.500
10.500

60000
95000
160000
200000
250000
355000
560000

Weight
kg/m

No.
4

No.
107

No.
11

No.
26

No.
12

No.
69

No.
87

2.800
3.850
7.450
9.350
10.100
16.500
25.800

BS duplex transmission chain

Dimensions (mm)

Connecting links

Renold
Chain
No

ISO
No

Pitch
(inch)

Pitch
(mm)

Inside
Width
Min

Roller
Diam
Max

Plate
Height
Max

Plate
Width
Outer Max

Plate
Width
Max

Pin
Diam
Max

Pin
Length
Max

Con
Link
Extra Max

Trans
Pitch
Nom

ISO606
Tensile
Strength Min

H2

(N)

114082
114102
114122
114147
114166
114206
180721

16B-2
20B-2
24B-2
28B-2
32B-2
40B-2

1.000
1.250
1.500
1.750
2.000
2.500
3.000

25.400
31.750
38.100
44.450
50.800
63.500
76.200

17.020
19.560
25.400
30.990
30.990
39.300
45.720

15.880
19.050
25.400
27.940
29.210
39.370
48.260

21.080
26.420
33.400
37.080
42.290
52.960
66.040

4.120
4.620
6.100
7.620
7.110
8.130
12.190

3.100
3.610
5.080
6.350
6.350
8.130
10.160

8.280
10.190
14.630
15.900
17.810
22.890
29.240

66.800
76.700
101.300
123.700
122.000
150.500
190.400

2.200
2.700
6.800
6.800
8.000
9.500
10.500

31.880
36.450
48.360
59.560
58.550
72.290
91.210

106000
170000
280000
360000
450000
630000
1000000

Weight
kg/m

No.
4

No.
107

No.
11

No.
26

No.
12

No.
69

5.500
7.800
14.800
18.600
20.100
16.500
51.000

BS triplex transmission chain

Dimensions (mm)
Renold
Chain
No

116082
116102
116122
116147
116166
116206
180739

ISO
No

16B-3
20B-3
24B-3
28B-3
32B-3
40B-3

Connecting links
Pitch
(inch)

Pitch
(mm)

Inside
Width
Min

Roller
Diam
Max

Plate
Height
Max

Plate
Width
Outer Max

Plate
Width
Max

Pin
Diam
Max

Pin
Length
Max

Con
Link
Extra Max

Trans
Pitch
Nom

ISO606
Tensile
Strength Min

H3

(N)

1.000
1.250
1.500
1.750
2.000
2.500
3.000

25.400
31.750
38.100
44.450
50.800
63.500
76.200

17.020
19.560
25.400
30.990
30.990
39.300
45.720

15.880
19.050
25.400
27.940
29.210
39.370
48.260

21.080
26.420
33.400
37.080
42.290
52.960
66.040

4.120
4.620
6.100
7.620
7.110
8.130
12.190

3.100
3.610
5.080
6.350
6.350
8.130
10.160

8.280
10.190
14.630
15.900
17.810
22.890
29.240

98.600
113.200
149.700
183.300
180.500
222.800
281.600

2.200
2.700
6.800
6.800
8.000
9.500
10.500

31.880
36.450
48.360
59.560
58.550
72.290
91.210

160000
250000
425000
530000
670000
950000
1500000

Weight
kg/m

No.
4

No.
107

No.
11

No.
26

No.
12

8.150
11.650
22.250
28.000
30.000
48.900
76.200

Renold Cement Chain

I 21

Cement industry
Renold ANSI transmission chain
ANSI transmission chain

No.4

No. 26

No. 107

No. 12

No. 11

No. 30

ANSI simplex transmission chain

Dimensions (mm)
Renold
Chain
No

119103
119123
119143
119163
119183
119203
119243

ISO
No

100-1
120-1
140-1
160-1
180-1
200-1
240-1

Connecting links
Pitch
(inch)

Pitch
(mm)

Inside
Width
Min

Roller
Diam
Max

Plate
Height
Max

Plate
Width
Outer Max

Plate
Width
Max

Pin
Diam
Max

Pin
Length
Max

Con
Link
Extra

Trans
Pitch
Nom

ISO606
Tensile
Strength Min

(N)

1.250
1.500
1.750
2.000
2.250
2.500
3.000

31.750
38.100
44.450
50.800
57.150
63.500
76.200

18.900
25.230
25.230
31.550
35.480
37.850
47.350

19.050
22.230
25.400
28.580
35.710
39.670
47.620

30.170
36.200
42.230
48.260
54.300
60.330
72.390

4.060
4.800
5.610
6.350
7.110
8.130
9.800

4.060
4.800
5.610
6.350
7.110
8.130
9.800

9.540
11.110
12.710
14.290
17.460
19.850
23.800

39.700
49.300
52.900
63.100
70.600
76.900
94.400

4.200
5.300
5.200
6.500
7.900
9.000
10.500

87000
125000
170000
223000
281000
347000
500000

Weight
kg/m

No.
4

No.
107

No.
11

No.
26

No.
12

4.200
5.700
7.800
10.400
13.940
17.300
25.000

ANSI duplex transmission chain

Dimensions (mm)
Renold
Chain
No

115083
115103
115123
115143
115163
115183
115203
115243

ISO
No

80-2
100-2
120-2
140-2
160-2
180-2
200-2
240-2

Connecting links
Pitch
(inch)

Pitch
(mm)

Inside
Width
Min

Roller
Diam
Max

Plate
Height
Max

Plate
Width
Outer Max

Plate
Width
Max

Pin
Diam
Max

Pin
Length
Max

Con
Link
Extra

Trans
Pitch
Nom

ISO606
Tensile
Strength Min

H1

(N)

1.000
1.250
1.500
1.750
2.000
2.250
2.500
3.000

25.400
31.750
38.100
44.450
50.800
57.150
63.500
76.200

15.750
18.900
25.230
25.230
31.550
35.480
37.850
47.350

15.880
19.050
22.230
25.400
28.580
35.710
39.670
47.620

24.130
30.170
36.200
42.230
48.260
54.300
60.330
72.390

3.250
4.060
4.800
5.610
6.350
7.110
8.130
9.800

3.250
4.060
4.800
5.610
6.350
7.110
8.130
9.800

7.940
9.540
11.110
12.710
14.290
17.460
19.850
23.800

61.900
75.400
94.700
101.800
121.600
136.500
148.500
182.200

3.000
4.200
5.300
5.200
6.500
7.900
9.000
10.500

29.290
35.760
45.440
48.870
58.550
65.840
71.550
87.830

111200
174000
250000
340000
446000
562000
694000
1000000

Weight
kg/m

No.
4

No.
107

No.
11

No.
26

No.
12

5.500
8.400
11.000
15.500
20.600
27.720
34.400
50.000

ANSI triplex transmission chain

Dimensions (mm)
Renold
Chain
No

117083
117103
117123
117143
117163
117183
117203
117243

ISO
No

80-3
100-3
120-3
140-3
160-3
180-3
200-3
240-3

Connecting links
Pitch
(inch)

Pitch
(mm)

Inside
Width
Min

Roller
Diam
Max

Plate
Height
Max

Plate
Width
Outer Max

Plate
Width
Max

Pin
Diam
Max

Pin
Length
Max

Con
Link
Extra

Trans
Pitch
Nom

ISO606
Tensile
Strength Min

H1

(N)

1.000
1.250
1.500
1.750
2.000
2.250
2.500
3.000

25.400
31.750
38.100
44.450
50.800
57.150
63.500
76.200

15.750
18.900
25.230
25.230
31.550
35.480
37.850
47.350

15.880
19.050
22.230
25.400
28.580
35.710
39.670
47.620

24.130
30.170
36.200
42.230
48.260
54.300
60.330
72.390

3.250
4.060
4.800
5.610
6.350
7.110
8.130
9.800

3.250
4.060
4.800
5.610
6.350
7.110
8.130
9.800

7.940
9.540
11.110
12.710
14.290
17.460
19.850
23.810

91.200
111.200
140.200
150.700
180.200
202.300
229.000
270.100

3.000
4.200
5.300
5.200
6.500
7.900
9.000
10.500

29.290
35.760
45.440
48.870
58.550
65.840
71.550
87.830

166800
261000
375000
510000
669000
843000
1041000
1500000

Weight
kg/m

No.
4

No.
107

No.
11

No.
26

No.
12

8.300
12.600
16.700
23.100
31.000
41.500
51.200
75.000

22

I Renold Cement Chain

Cement industry
Sprockets
Plate sprocket

Drum

Tooth: 23
Pitch: 105mm
Finish: machine cut and
induction hardened teeth

Dia: 680mm
Width: 200mm
Pitch: 105mm
Finish: welded hoop

Segmental sprocket

Split sprocket

Tooth: 12
Pitch: 200mm
Finish: machine cut and induction
hardened teeth - four segments

Tooth: 6
Pitch: 250mm
Finish: flame cut and flame
hardened teeth

Renold Cement Chain

I 23

Cement industry
Renold products for the cement industry
PM series

SMXTRA

Sprag clutch

This series of gear

units is available as a

Shaft Mount Helical

Gear Units available
with hollow output bore,
available in 12 sizes with
5 ratio options per size.
Power capacities up to 235kW.

Anti-runback clutch used

on holdback, indexing and
over-running applications

single worm unit - type PW

helical/worm unit - type PH
helical/bevel/helical unit - type PB
The range offers the ultimate in versatility
and durability with a modern compact
design allowing direct mounting of
standard IEC and NEMA motors.
Available in 6 sizes with power capacities up
to 84kW and gear ratios from 5:1 to 333:1.
Motorised and speed reducer
types available
Case design allows variable
mounting options, foot, flange
and shaft mounting available
Long life synthetic lubrication
PM couplings
Heavy duty industrial
couplings providing
exceptional protection
against severe shock
load and vibration.
Intrinsically fail-safe ensuring
continuous operation of the driveline
Control of resonant torsional vibration
achieving low vibratory loads in the
driveline with optimum stiffness
characteristics
Zero backlash eliminating torque
amplification through pre-compression
of the rubber elements
HC series
State of the art heavy
duty helical/bevel
helical units using
case hardened and
ground gears throughout. 14 sizes
available with power capacities up
to 11,000kW.
Motorised and speed reducer types
for all applications
Versatility within the range allows for
underdriven and vertical mounting from
the same unit
Foot, shaft and flange mounted
types available
Custom made units, designed specifically
for customers applications, are available
Available as, single, double, triple and
quadruple reduction

Options include integral hold backs,

motor mounting platforms and parallel
shaft sleeve diameter reducing bushes

No backlash, giving positive action

Long life means low maintenance costs
Enhanced performance from
optimised sprag profile design
Compact design, yet high torque

Input and output shaft enhanced

sealing available

Interchangeability means no
re-engineering

Interchangeable, allowing fast

and easy replacement

Sprockets

Parallel and taper bore options,

easy removal for repair
Flexible heavy duty
gear couplings gearflex
Single and double
arrangement, standard
and heavy duty series types
up to 60,000kW (80,000HP) capacity.
AGMA standard - interchangeable
and cost effective
Crowned and barrelled teeth for
optimum contact and long life
Mill motor, sheer pin and telescopic
designs available, giving design
stability for all demanding operations
Hydrastart
Fluid soft start couplings
available in many sizes
and types up to 700kW
(950HP) capacity.

Renold provide a full

range of fabricated
or machined
conveyor and
transmission sprockets.
They can be either of one piece design,
split or with bolt-on tooth segments.
Teeth can be flame hardened if required.
TW series
Worm gear units for
arduous applications
with 10 to 28 centre
distances. Power
capacities up to 500kW.
Available as single and
double reduction units
Variety of unit types enables flexibility
with mounting positions - underdriven,
overdriven, vertical , shaft mounted and
agitator types available
Unique Holroyd tooth form provides
high efficiency and long product life

Flexible couplings and vee pulley

designs as standard for design flexibility

Interchangeable external dimensions

with many other deleted makes

Soft start allowing the motor to

accelerate unloaded

Enhanced sealing options available on

all sizes for hostile environments

Reduces motor size and drive

package cost

Heavy duty design suitable for high

torque applications

Delay fill version - extending

acceleration time and further
reducing start-up torque

Pinflex
Heavy duty pin and
buffer coupling suitable
for shock load conditions
Polyurethane buffers
reliable/flexible and
temperature resistant