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07 08

HIGH PERFORMANCE
MILLING TOOLS

MILLING SYSTEMS
Milling
Inserts
Solid
Carbide,
Endmills
Indexable
Milling
Cutters
Milling
Adapters
& Holders
Tightening
Fixtures &
Retention Knobs
Technical
Information

Sumitomo Worldwide
Warehouse Network
Sumitomo Electric Carbide, Inc.
introduces the Worldwide
Warehouse Network
Below is a list of symbols you will find in
our newly revised Milling Systems Catalog.
Sumitomo Electric Carbide, Inc. Headquarters

= Sumitomo USA stocked item

= Sumitomo Worldwide Warehouse item


= Sumitomo USA limited availability item
Sumitomo Worldwide Warehouse items are available through our international locations.
Items marked with a star in this catalog have a two week delivery.

Whats New in this catalog...


ACP & ACK grades

Metal Slash
Mill

WEX Mill

Spider-Mill

Milling
Systems

Pages

Milling Insert Nomenclature . . . . . . . . . . . . . . . 3-5


Solid Carbide Endmills . . . . . . . . . . . . . . . . . . . 7-16
Indexable Milling Cutters . . . . . . . . . . . . . . . . . 17-59
Milling Adapters and Holders . . . . . . . . . . . . . 61-84
Tightening Fixtures and
Retention Knobs . . . . . . . . . . . . . . . . . . . . . . . 85-87

Tightening
Fixtures

Milling Systems:

Technical
Information

Table of Contents

Adapters &
Holders

Wave Mill
Series

Endmill
Series

Milling
Inserts

Pages 1-104

Technical Information . . . . . . . . . . . . . . . . . . 89-104


Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Look for Tool Tips throughout this


catalog for increased tooling
productivity.

1-800-950-5202
www.sumicarbide.com

Milling Insert
Nomenclature

Milling
Inserts

Pages 4-5

Table of Contents
Milling Inserts:

Pages

Milling Insert Nomenclature. . . . . . . . . . . . . . . . . 4-5

Milling Inserts Nomenclature

Milling Inserts

Sumitomo has included information on page 4 as a reference for ANSI/ISO milling insert specifications, geometry, features
and tolerances

1 INSERT SHAPE

S D K N 4 2

symbol
nose angle
shape insert shape
(degree)
A
parallelogram
85

Milling
Inserts

rhomboid

rhomboid

75

hexagon

120

rectangle

90

octagon

135

round

square

90

triangle

60

proprietary
geometry

80

shape of
hole

symbol hole

11

4 GEOMETRY AND CLAMPING TYPE

2 CLEARANCE ANGLE

15

20
25
30

shape of inserts
section

chipbreaker

without

without

without

single sided

without

double sided

with

cylindrical hole

without

with

cylindrical hole

single sided

with

cylindrical hole

double sided

with

without

with

partly cylindrical
hole, 40 -60
countersink

with

with

with

with

with

with

single sided

without
partly cylindrical
hole, 40-60
double countersink double sided
partly cylindrical
hole, 70-90
countersink

without

partly cylindrical
hole, 70-90
double countersink

without

single sided

double sided
proprietary
design

3 TOLERANCE CLASS (+/-)


M

M
A

tolerances on A
classes J, K, L, M, N
class U

.1875 .3937"
.4375 .5625"
.5906 .8125"
.8661 1.188"
1.250 1.378"

insert
thickness

indexable inserts with


corner radii

indexable inserts with


facets/wipers
A

.002"
.003"
.004"
.005"
.006"

tolerances on M
classes M & N class U

.003"
.005"
.007"
.010"
.010v

.003"
.005"
.006"
.007"
.008"

.005"
.008"
.011"
.015"
0.15"

class

class

A
B
C
D
E
F
G
H

.001"
.001"
.001"
.001"
.001"
.0005"
.001"
.0005"

.0002"
.0002"
.0005"
.0005"
.001"
.0002"
.001"
.0005"

.001"
.005"
.001"
.005"
.001"
.001"
.005"
.001"

J
K
L
M
N
P
U
U

.002-.005"
.002-.005"
.002-.005"
.002-.004"
.002-.004"
.0015"
.003-.010"
.003-.010"

.0002"
.0005"
.001"
.002-.010"
.002-.010"
.0015"
.005-.012"
.005-.012"

.001"
.001"
.001"
.005"
.001"
.0015"
.005"
.005"

Phone: (800) 950-5202

5 SIZE
A

symbol

1.000"

.750"

.625"

.500"

.375"

.250"

2
A
L

(inscribed circle A *)

6 THICKNESS
T

insert
thickness
T

symbol

.0938"

1.5
2
2.5

.1250"
.1562"
.1875"
.2188"
.2500"
.3125"

* For shapes A, L and X,


see position #1; use length
of leading cutting edge in
increments of 1/4.

w w w. s u m i c a r b i d e . c o m

3
3.5
4
5

Milling Inserts Nomenclature

Milling Inserts

AF

GD

10

11 12

13

.0312"

.0469"

.0625"

.0938"

Milling
Inserts

10 FACET WIDTH
Sumitomo has included information on page 5 for crossreference purposes only. Sumitomo inserts in this catalog
do not adhere strictly to ANSI designations. Individual
Sumitomo insert descriptions and dimensions are
addressed on pages 6 through 12.

7 CORNER CONFIGURATION (b)


A

leading or
major cutting
edge
K

11 EDGE PREP SIZE

P
facet or
wiper edge

radius

r
0

.004

0.5

.008

.1/64

1/32

3/64

1/16

5/64

3/32

7/64

1/8

assumed
direction of
feed motion

Lightsharp or lightly
honed and/or T-landed

Generalmedium hone
and/or T-land

Heavylarge hone
and/or T-land

section A-A

(b) if letter is replaced by number(s),


refer to table for radius r.

wiper edge
clearance P
A
B
C
D
E
F
G
N
P

lead angle K
A
D
K
E
F
G
N
P

45
Handed 30
Neutral 30
Handed 15
25
30
0
11

3
5
7
15
20
25
30
0
11

12 RAKE FACE ANGLE


N

0
or less

B
3

11

D
15

E
20

F
25

9 INSERT HAND
8 CUTTING
EDGE FORM

direction of
cutter rotation

F
R

Sharp

E
Honed

G
30

direction of
cutter rotation

L
T

nominal or average angle of rake on


insert face at leading cutting edge
before edge prep and before installation

T-land
direction of
cutter rotation
S

13 ADDED INFO
J

polished rake face

partial t-land

wiper/radiused facet

Honed T-land
N

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

1-800-950-5202
www.sumicarbide.com

Solid Carbide
Endmills

Endmill
Series

Pages 8-16

Table of Contents
Solid Carbide Endmills:

Pages

Endmill Series
Technical Descriptions. . . . . . . . . . . . . . . . . . . . 8-10
Endmill Series
Recommended Running Conditions . . . . . . . . . . . 11
UPmill Series (Four Flute) . . . . . . . . . . . . . . . . . . 12
HSI Series (Three Flute) . . . . . . . . . . . . . . . . . . . 12
SSI Series (Two & Four Flute) . . . . . . . . . . . . . . . 13
MZM/MZI Series (Two Flute) . . . . . . . . . . . . . . . . 14
MZM/MZI Series (Four Flute) . . . . . . . . . . . . . . . . 15
MZBI Series (Two & Four Flute). . . . . . . . . . . . . . 16

Solid Carbide

Solid Carbide Endmills

Endmills

TECHNICAL DESCRIPTION OF AN ENDMILL


Body

Neck

Neck
diameter

Shank

Cutter
sweep
Cutting
diameter

Shank
diameter
Neck length
Cutting length

Shank length

Center
hole

Total length

Endmill
Series

Center cut tooth


Width of land
Land

Face

Heel

Radial relief angle


Radial
secondary
angle

Helix angle

Rake angle

Flute

Width of radial
secondary relief face

Width of land
Width of radial relief
Width of margin
Margin

End
cutting
edge

Corner

Peripheral
cutting
edge

End
gash

Radius
of flute
Center
hole

Core
diameter
Depth of
flute

End relief angle


End secondary angle

Tip pocket

Concavity angle
Concavity

APPLICATIONS
Coated Solid Carbide Endmills
For Super Alloys, Space-age Material
...Titanium alloys, Inconels, Stainless Steels,etc.
For Hard Materials (HRc35+)
For Increased Productivity
...The cutting efficiency is more than 2 times
that of carbide endmills and more than 5
times that of high-speed steel endmills
For Excellent Surface Finishes

Phone: (800) 950-5202

For Longer Tool-Life


...2-5 times longer tool life than carbide and
20-50 times longer than high-speed steel
endmills
Uncoated Solid Carbide Endmills
For General Purpose (Under HRc35)
...Carbon steels, cast irons, aluminum
For Increased Productivity
For Longer Tool-Life
...8-10 times longer than HSS

w w w. s u m i c a r b i d e . c o m

Solid Carbide

Solid Carbide Endmills

Endmills

Sumitomos solid carbide end mills are ideal for difficult to machine materials, as well as general purpose
applications. Five styles are available two and four flute ball nose, two and four flute square nose, and a
high spiral three flute design. All are stocked coated and uncoated, and are manufactured from an ultra fine
grain A1 carbide.

CoatedRecommended Applications:

The new Sumitomo UPmill is the latest technology in high productivity


endmilling. Its TiAlN coating gives extended tool life and higher
speed capabilities than conventional carbide end mills. Optimum helix
angle, large web thickness, and unique flute geometry promote
superior chip evacuation with maximum tool rigidity.

SSI Series:

High performance endmilling of steels, stainless steels and hightemp alloys. These tools are held to ultra-close tolerance standards
for maximum repeatability. Coated SSI tooling features Sumitomos
ZX super-lattice coating.

HSI Series:

High performance endmilling of stainless steels and high-temp alloys.


These close tolerance manufactured tools offer great repeatability.
The high helix design has maximum shear effect for difficult to cut
materials. Available with or without ZX coating.

MZM & MZI


Series:

Efficient general purpose endmilling of steels, cast irons and


non-ferrous materials. An economical alternative to the SSI and HSI,
featuring a PVD titanium carbide wear resistant coating.

MZBI Series:

General purpose ballnose endmilling of steels, cast irons, stainless


steels and non-ferrous materials.

Endmill
Series

UPmill Series:

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

Solid Carbide

Solid Carbide Endmills

Endmills
UPmill SERIES

CAT. NO.

4 Flutes
Single End

SSUP412Z

Square Nose

Coated

# Flutes

Right-hand high helix design

12/64" Dia.
High Rigidity
Center Cutting
Excellent Chip Control

For General Applications


TiAIN Coating
Excellent Surface Finishes

SSI SERIES

HSI SERIES

Endmill
Series

2 Flutes

4 Flutes

Single End

Single End

Single End

Square Nose

Square Nose

Square Nose

Right-hand
30 Spiral Flutes

Right-hand
30 Spiral Flutes

Right-hand
60 Spiral Flutes

CAT. NO.

High Spiral 3 Flutes


SSI412C

High Rigidity
Smooth Chip Control
Close Tolerance
dimensions for superior
repeatability

Enhanced tool life from


Sumitomos ZX super lattice
coating

Coated

12/64" Dia.

Excellent Surface Finish


Reduced Cutting Forces in
difficult to cut materials
For Inconels, Stainless
Steels and exotic alloys

MZM & MZI SERIES


2 Flutes

# Flutes

CAT. NO.
4 Flutes

MZI412C
Coated

# Flutes

Single End

Single End

Square Nose

Square Nose

Right-hand 30 Spiral Flutes

Right-hand 30 Spiral Flutes

12/64" Dia.
MZM4010C
Coated

# Flutes
High Rigidity
Center Cutting
Excellent Chip Control

For General Applications


Economical

Excellent Surface Finishes

1.0mm Dia.

MZBI SERIES
2 Flutes

10

CAT. NO.
4 Flutes

Single End

Single End

Ball Nose

Ball Nose

Right-hand 30 Spiral Flutes

Right-hand 30 Spiral Flutes

MZBI412C
# Flutes
Coated

High Rigidity

Center Cutting

Excellent Surface Finishes

Excellent Chip Control

For General Applications

Reduced Cutting Forces

Phone: (800) 950-5202

12/64 Dia.

w w w. s u m i c a r b i d e . c o m

Solid Carbide

Solid Carbide Endmills

Endmills

Recommended Running Conditions


Coated

~HRc 30
Size
(mm)

Speed
SFM

Feed
IPT

~HRc 30-45

Tool Steels
~HRc 40-50

Speed
SFM

Feed
IPT

Speed
SFM

Feed
IPT

Martensitic &
Stainless Steels

Austenitic &:
Precipitation
Hardening
Stainless Steels

Speed
SFM

Feed
IPT

Speed
SFM

Feed
IPT

Speed
SFM

Feed
IPT

Exotic Alloys

-7/64
(~3.0)

150-250 .0004.0010

100-200

.0003.0006

60-120

.0003.0006

100-200 .0003.0011

25-100

.0003
.0005

35-130

.0003.0006

1/8-7/32
(3.5-6.0)

150-250 .0008.0015

100-200

.0004.0008

60-120

.0004.0008

100-200 .0005.0011

25-100

.0004
.0009

35-130

.0003.0008

1/4-3/8
150-250 .0010(6.5~10.0)
.0020
7/16-5/8
150-250 .0015(11.0-18.0)
.0030
3/4-1
150-250 .0020(19.0-25.0)
0040

100-200

.0006.0010
.0008.0015
.0010.0020

60-120

.0006
.0010
.0008.0015
.0010.0020

100-200 .0008.0018
100-200 .0011
.0028
100-200 .0013
.0035

25-100

.0006
.0014
.0009
.0021
.001
.0028

35-130

.0006
.0009
.0006
.0015
.0007
.002

100-200
100-200

60-120
60-120

25-100
25-100

35-130
35-130

Coated
Grey Cast Iron

Material

,220 Bhn
Size
(mm)

Speed
SFM

Feed
IPT

Ductile Iron

.220 Bhn

,220 Bhn

Speed
SFM

Feed
IPT

Speed
SFM

Feed
IPT

Titanium Alloys
.220 Bhn

Speed
SFM

Feed
IPT

Speed
SFM

Feed
IPT

-7/64
(~3.0)

225-400 .0004.001

150-250

.0002.0008

200-350

.0004.001

100-225 .0002.0007

100-180

.0003
.0006

1/8-7/32
(3.5-6.0)

225-400 .0008.0018

150-250

.0005.0012

200-350

.0008.0018

100-225 .0003.0009

100-180

.0004
.0008

1/4-3/8
225-400 .001(6.5~10.0)
.0025
7/16-5/8
225-400 .0018(11.0-18.0)
.0038
3/4-1
225-400 .0025(19.0-25.0)
006

150-250

.0008.002
.0012.0028
.0018.0048

200-350

.001
.0025
.0018.0038
.0025.006

100-225 .0006.0014
100-225 .0009
.0021
100-225 .0015
.0032

100-180

.0006
.0010
.0008
.0015
.0010
.0020

150-250
150-250

200-350
200-350

Endmill
Series

Low-Medium Carbon Steels/Alloys

Material

100-180
100-180

Uncoated
Material

Low-Medium Carbon Steels/Alloys


~HRc 30

Size
(mm)

Speed
SFM

Feed
IPT

Cast Irons

Aluminum

High Silicon
Aluminum

~HRc 30-45
Speed
SFM

Feed
IPT

Speed
SFM

Feed
IPT

Speed
SFM

Feed
IPT

Speed
SFM

Feed
IPT

-7/64
(~3.0)

150-250 .0004.0010

100-200

.0003.0006

100-200

.0003.0011

450-1100 .0005.0045

250-800

.0005.0040

1/8-7/32
(3.5-6.0)

150-250 .0008.0015

100-200

.0004.0008

100-200

.0005.0011

450-1100 .0005.0045

250-800

.0005.0040

1/4-3/8
150-250 .0010(6.5~10.0)
.0020
7/16-5/8
150-250 .0015(11.0-18.0)
.0030
3/4-1
150-250 .0020(19.0-25.0)
0040

100-200

.0006.0010
.0008.0015
.0010.0020

100-200

.0008.0018
.0011
.0028
.0013
.0035

450-1100 .0005.0045
450-1100 .0005.0045
450-1100 .0005.0045

250-800

.0005.0040
.0005.0040
.0005.0040

100-200
100-200

Phone: (800) 950-5202

100-200
100-200

250-800
250-800

w w w. s u m i c a r b i d e . c o m

11

Solid Carbide

UPmill & HSI Series Solid Carbide Endmills

Endmills

Endmill
Series

Cutter Dia
d

Shank Dia
D

Flute
Length l

Overall
Length L

SSUP408Z
SSUP412Z
SSUP416Z
SSUP420Z
SSUP424Z
SSUP428Z
SSUP432Z
SSUP440Z
SSUP448Z
SSUP464Z

0.1250
0.1875
0.2500
0.3125
0.3750
0.4375
0.5000
0.6250
0.7500
1.0000

0.1250
0.1875
0.2500
0.3125
0.3750
0.4375
0.5000
0.6250
0.7500
1.0000

0.3750
0.4375
0.5000
0.8125
0.8750
1.0000
1.0000
1.2500
1.5000
1.5000

1.5000
2.0000
2.5000
2.5000
2.5000
2.7500
3.0000
3.5000
4.0000
4.0000

Coated

Four Flute Center Cutting


l
L

Tolerances
Size (Inch)

.125~.250

+0
-0.0003"

d
+0
-0.0020"

~.375

+0
-0.00035"

+0
-0.0030"

~.687

+0
-0.00043"

+0
-0.0030"

~1.000

+0
-0.0005"

+0
-0.0030"

Three Flute Center Cutting

12

Uncoated

Coated

HSI314
HSI316
HSI318
HSI320
HSI324
HSI328
HSI332
HSI336
HSI340
HSI348
HSI364

HSI314C
HSI316C
HSI318C
HSI320C
HSI324C
HSI328C
HSI332C
HSI336C
HSI340C
HSI348C
HSI364C

Cutter
Dia.d
.218
.250
.281
.3125
.375
.4375
.500
.5625
.625
.750
1.000

Shank
Dia.D
.250
.250
.3125
.3125
.375
.4375
.500
.5625
.625
.750
1.000

Phone: (800) 950-5202

Flute
Length l
.625
.750
.750
.8125
.875
1.000
1.000
1.250
1.250
1.500
1.500

Overall
Length L
2.500
2.500
2.500
2.500
2.500
3.000
3.000
3.500
3.500
4.000
4.000

D
l

Tolerances
Size (Inch)
.218~.250
~.375
~.687
~1.000

D
+0
-0.0003"
+0
-0.00035"
+0
-0.00043"
+0
-0.0005"

d
+0
-0.0020"
+0
-0.0020"
+0
-0.0020"
+0
-0.0020"

w w w. s u m i c a r b i d e . c o m

Solid Carbide

SSI Series Solid Carbide Endmills

Endmills

Two Flute Center Cutting


Coated

Cutter
Dia.d

Shank
Dia.D

Flute
Length l

Overall
Length L

SSI204
SSI205
SSI206
SSI207
SSI208
SSI210
SSI212
SSI214
SSI216
SSI218
SSI220
SSI224
SSI228
SSI232
SSI236
SSI240
SSI248
SSI264

SSI204C
SSI205C
SSI206C
SSI207C
SSI208C
SSI210C
SSI212C
SSI214C
SSI216C
SSI218C
SSI220C
SSI224C
SSI228C
SSI232C
SSI236C
SSI240C
SSI248C
SSI264C

.062
.078
.093
.109
.125
.156
.1875
.218
.250
.281
.3125
.375
.4375
.500
.5625
.625
.750
1.000

.125
.125
.125
.125
.125
.1875
.1875
.250
.250
.3125
.3125
.375
.4375
.500
.5625
.625
.750
1.000

.187
.250
.375
.375
.500
.562
.725
.625
.750
.750
.812
.875
1.00
1.00
1.250
1.250
1.500
1.500

1.500
1.500
1.500
1.500
1.500
2.000
2.000
2.500
2.500
2.500
2.500
2.500
3.000
3.000
3.000
3.000
4.000
4.000

D
l
L

Tolerances
Size (Inch)
.125~.250
~.375
~.687
~1.000

D
+0
-0.0003"
+0
-0.00035"
+0
-0.00043"
+0
-0.0005"

d
+0
-0.0020"
+0
-0.0020"
+0
-0.0020"
+0
-0.0020"

Endmill
Series

Uncoated

Four Flute Center Cutting


Uncoated

Coated

Cutter
Dia.d

Shank
Dia.D

Flute
Length l

Overall
Length L

SSI404
SSI405
SSI406
SSI407
SSI408
SSI410
SSI412
SSI414
SSI416
SSI418
SSI420
SSI424
SSI428
SSI432
SSI436
SSI440
SSI448
SSI464

SSI404C
SSI405C
SSI406C
SSI407C
SSI408C
SSI410C
SSI412C
SSI414C
SSI416C
SSI418C
SSI420C
SSI424C
SSI428C
SSI432C
SSI436C
SSI440C
SSI448C
SSI464C

.0625
.0781
.093
.109
.125
.156
.1875
.218
.250
.281
.3125
.375
.4375
.500
.5625
.625
.750
1.000

.125
.125
.125
.125
.125
.1875
.1875
.250
.250
.3125
.3125
.375
.4375
.500
.5625
.625
.750
1.000

.1875
.250
.375
.375
.500
.5625
.625
.625
.750
.750
.8125
.875
1.000
1.000
1.125
1.125
1.500
1.500

1.500
1.500
1.500
1.500
1.500
2.000
2.000
2.500
2.500
2.500
2.500
2.500
3.000
3.000
3.500
3.500
4.000
4.000

Phone: (800) 950-5202

d
l
L

Tolerances
Size (Inch)
.125~.250
~.375
~.687
~1.000

D
+0
-0.0003"
+0
-0.00035"
+0
-0.00043"
+0
-0.0005"

w w w. s u m i c a r b i d e . c o m

d
+0
-0.0020"
+0
-0.0020"
+0
-0.0020"
+0
-0.0020"

13

Solid Carbide

MZM/MZI Series Solid Carbide Endmills

Endmills

Two Flute Center Cutting

D
l
L

Inch
Uncoated

Endmill
Series

MZI204
MZI206
MZI208
MZI210
MZI212
MZI214
MZI216
MZI218
MZI220
MZI224
MZI228
MZI232
MZI236
MZI240
MZI244
MZI248
MZI256
MZI264

Coated
MZI204C
MZI206C
MZI208C
MZI210C
MZI212C
MZI214C
MZI216C
MZI218C
MZI220C
MZI224C
MZI228C
MZI232C
MZI236C
MZI240C
MZI244C
MZI248C
MZI256C
MZI264C

Cutter
Dia.d
.0625 (1/16)
.0937 (3/32)
.1250 (1/8)
.1562 (5/32)
.1875 (3/16)
.2187 (7/32)
.2500 (1/4)
.2812 (9/32)
.3125 (5/16)
.3750 (3/8)
.4375 (7/16)
.5000 (1/2)
.5625 (9/16)
.6250 (5/8)
.6875 (11/16)
.7500 (3/4)
.8750 (7/8)
1.0000

Shank
Dia.D
.1250
.1250
.1250
.1875
.1875
.2500
.2500
.3125
.3125
.3750
.4375
.5000
.5625
.6250
.6875
.7500
.8750
1.0000

Flute
Length l

Overall
Length L

.187
.375
.500
.562
.625
.625
.750
.750
.812
.875
1.000
1.000
1.250
1.250
1.500
1.500
1.500
1.500

1.500
1.500
1.500
2.000
2.000
2.500
2.500
2.500
2.500
2.500
3.000
3.000
3.500
3.500
4.000
4.000
4.000
4.000

Inch Tolerances
Size (Inch)

.125~.250

+0
-0.0003"

d
+0
-0.0020"

~.375

+0
-0.00035"

+0
-0.0030"

~.687

+0
-0.00043"

+0
-0.0030"

~1.000

+0
-0.0005"

+0
-0.0030"

Metric
Uncoated

MZM2010
MZM2015
MZM2020
MZM2025
MZM2030
MZM2035
MZM2040
MZM2045
MZM2050
MZM2055
MZM2060
MZM2065
MZM2070
MZM2075
MZM2080
MZM2085
MZM2090
MZM2095
MZM2100
MZM2110
MZM2120
MZM2130
MZM2140
MZM2150
MZM2160
MZM2170
MZM2180
MZM2190
MZM2200
MZM2220
MZM2250

14

Coated

MZM2010C
MZM2015C
MZM2020C
MZM2025C
MZM2030C
MZM2035C
MZM2040C
MZM2045C
MZM2050C
MZM2055C
MZM2060C
MZM2065C
MZM2070C
MZM2075C
MZM2080C
MZM2085C
MZM2090C
MZM2095C
MZM2100C
MZM2110C
MZM2120C
MZM2130C
MZM2140C
MZM2150C
MZM2160C
MZM2170C
MZM2180C
MZM2190C
MZM2200C
MZM2220C
MZM2250C

Cutter
Dia.d

Shank
Dia.D

Flute
Length l

Overall
Length L

1.0mm
1.5mm
2.0mm
2.5mm
3.0mm
3.5mm
4.0mm
4.5mm
5.0mm
5.5mm
6.0mm
6.5mm
7.0mm
7.5mm
8.0mm
8.5mm
9.0mm
9.5mm
10.0mm
11.0mm
12.0mm
13.0mm
14.0mm
15.0mm
16.0mm
17.0mm
18.0mm
19.0mm
20.0mm
22.0mm
25.0mm

4.0mm
4.0mm
4.0mm
4.0mm
6.0mm
6.0mm
6.0mm
6.0mm
6.0mm
6.0mm
6.0mm
8.0mm
8.0mm
8.0mm
8.0mm
10.0mm
10.0mm
10.0mm
10.0mm
12.0mm
12.0mm
16.0mm
16.0mm
16.0mm
16.0mm
20.0mm
20.0mm
20.0mm
20.0mm
25.0mm
25.0mm

3.0mm
5.0mm
6.0mm
8.0mm
8.0mm
8.0mm
10.0mm
10.0mm
12.0mm
12.0mm
12.0mm
12.0mm
15.0mm
15.0mm
15.0mm
15.0mm
15.0mm
15.0mm
18.0mm
18.0mm
18.0mm
20.0mm
20.0mm
25.0mm
35.0mm
35.0mm
40.0mm
40.0mm
40.0mm
40.0mm
40.0mm

51.0mm
51.0mm
51.0mm
51.0mm
51.0mm
51.0mm
51.0mm
51.0mm
51.0mm
51.0mm
51.0mm
64.0mm
64.0mm
64.0mm
64.0mm
70.0mm
70.0mm
70.0mm
70.0mm
76.0mm
76.0mm
88.0mm
88.0mm
88.0mm
88.0mm
100.0mm
100.0mm
100.0mm
100.0mm
100.0mm
100.0mm

Phone: (800) 950-5202

Metric Tolerances
Size (mm)
1~6.4

D
d
+0
+0
-0.00762mm -0.0508mm

~9.5

+0
+0
-0.00889mm -0.0762mm

~17.0

+0
+0
-0.01092mm -0.0762mm

~25.0

+0
+0
-0.01270mm -0.0762mm

w w w. s u m i c a r b i d e . c o m

Solid Carbide

MZM/MZI Series Solid Carbide Endmills

Endmills
D

Four Flute Center Cutting

l
L

Inch

MZI404
MZI406
MZI408
MZI410
MZI412
MZI414
MZI416
MZI418
MZI420
MZI424
MZI428
MZI432
MZI436
MZI440
MZI444
MZI448
MZI456
MZI464

Coated

Shank
Dia.D

Flute
Length l

Overall
Length L

MZI404C
MZI406C
MZI408C
MZI410C
MZI412C
MZI414C
MZI416C
MZI418C
MZI420C
MZI424C
MZI428C
MZI432C
MZI436C
MZI440C
MZI444C
MZI448C
MZI456C
MZI464C

.0625 (1/16)
.0937 (3/32)
.1250 (1/8)
.1562 (5/32)
.1875 (3/16)
.2187 (7/32)
.2500 (1/4)
.2812 (9/32)
.3125 (5/16)
.3750 (3/8)
.4375 (7/16)
.5000 (1/2)
.5625 (9/16)
.6250 (5/8)
.6875 (11/16)
.7500 (3/4)
.8750 (7/8)
1.0000

.1250
.1250
.1250
.1875
.1875
.2500
.2500
.3125
.3125
.3750
.4375
.5000
.5625
.6250
.6875
.7500
.8750
1.0000

.1875
.375
.500
.5625
.625
.625
.750
.750
.8125
.875
1.000
1.000
1.250
1.250
1.500
1.500
1.500
1.500

1.500
1.500
1.500
2.000
2.000
2.500
2.500
2.500
2.500
2.500
3.000
3.000
3.500
3.500
4.000
4.000
4.000
4.000

Inch Tolerances
Size (Inch)

.125~.250

+0
-0.0003"

d
+0
-0.0020"

~.375

+0
-0.00035"

+0
-0.0030"

~.687

+0
-0.00043"

+0
-0.0030"

~1.000

+0
-0.0005"

+0
-0.0030"

Endmill
Series

Uncoated

Cutter
Dia.d

Metric
Uncoated

Coated

Cutter
Dia.d

Shank
Dia.D

Flute
Length l

Overall
Length L

MZM4010
MZM4015
MZM4020
MZM4025
MZM4030
MZM4035
MZM4040
MZM4045
MZM4050
MZM4055
MZM4060
MZM4065
MZM4070
MZM4075
MZM4080
MZM4085
MZM4090
MZM4095
MZM4100
MZM4110
MZM4120
MZM4130
MZM4140
MZM4150
MZM4160
MZM4170
MZM4180
MZM4190
MZM4200
MZM4220
MZM4250

MZM4010C
MZM4015C
MZM4020C
MZM4025C
MZM4030C
MZM4035C
MZM4040C
MZM4045C
MZM4050C
MZM4055C
MZM4060C
MZM4065C
MZM4070C
MZM4075C
MZM4080C
MZM4085C
MZM4090C
MZM4095C
MZM4100C
MZM4110C
MZM4120C
MZM4130C
MZM4140C
MZM4150C
MZM4160C
MZM4170C
MZM4180C
MZM4190C
MZM4200C
MZM4220C
MZM4250C

1.0mm
1.5mm
2.0mm
2.5mm
3.0mm
3.5mm
4.0mm
4.5mm
5.0mm
5.5mm
6.0mm
6.5mm
7.0mm
7.5mm
8.0mm
8.5mm
9.0mm
9.5mm
10.0mm
11.0mm
12.0mm
13.0mm
14.0mm
15.0mm
16.0mm
17.0mm
18.0mm
19.0mm
20.0mm
22.0mm
25.0mm

4.0mm
4.0mm
4.0mm
4.0mm
6.0mm
6.0mm
6.0mm
6.0mm
6.0mm
6.0mm
6.0mm
8.0mm
8.0mm
8.0mm
8.0mm
10.0mm
10.0mm
10.0mm
10.0mm
12.0mm
12.0mm
16.0mm
16.0mm
16.0mm
16.0mm
20.0mm
20.0mm
20.0mm
20.0mm
25.0mm
25.0mm

3.0mm
5.0mm
6.0mm
8.0mm
8.0mm
8.0mm
10.0mm
10.0mm
12.0mm
12.0mm
12.0mm
12.0mm
15.0mm
15.0mm
15.0mm
15.0mm
15.0mm
15.0mm
18.0mm
18.0mm
18.0mm
20.0mm
20.0mm
25.0mm
35.0mm
35.0mm
40.0mm
40.0mm
40.0mm
40.0mm
40.0mm

51.0mm
51.0mm
51.0mm
51.0mm
51.0mm
51.0mm
51.0mm
51.0mm
51.0mm
51.0mm
51.0mm
64.0mm
64.0mm
64.0mm
64.0mm
70.0mm
70.0mm
70.0mm
70.0mm
76.0mm
76.0mm
88.0mm
88.0mm
88.0mm
88.0mm
100.0mm
100.0mm
100.0mm
100.0mm
100.0mm
100.0mm

Phone: (800) 950-5202

Metric Tolerances
Size (mm)
1~6.4

D
d
+0
+0
-0.00762mm -0.0508mm

~9.5

+0
+0
-0.00889mm -0.0762mm

~17.0

+0
+0
-0.01092mm -0.0762mm

~25.0

+0
+0
-0.01270mm -0.0762mm

w w w. s u m i c a r b i d e . c o m

15

Solid Carbide

MZBI Series Solid Carbide Endmills

Endmills

Two Flute Ball Nose Center Cutting

Endmill
Series

Uncoated

Coated

Cutter
Dia.d

Shank
Dia.D

Cutter
Radius

Flute
Length l

Overall
Length L

MZBI204
MZBI208
MZBI212
MZBI216
MZBI220
MZBI224
MZBI228
MZBI232
MZBI236
MZBI240
MZBI244
MZBI248
MZBI256
MZBI264

MZBI204C
MZBI208C
MZBI212C
MZBI216C
MZBI220C
MZBI224C
MZBI228C
MZBI232C
MZBI236C
MZBI240C
MZBI244C
MZBI248C
MZBI256C
MZBI264C

.0625
.1250
.1875
.2500
.3125
.3750
.4375
.5000
.5625
.6250
.6875
.7500
.8750
1.0000

.1250
.1250
.1875
.2500
.3125
.3759
.4375
.5000
.5625
.6250
.6875
.7500
.8750
1.0000

.0312
.0625
.0937
.125
.156
.1875
.218
.250
.281
.3125
.343
.375
.4375
.500

.250
.500
.500
.625
.6875
.750
.750
.875
1.250
1.250
1.500
1.500
1.500
1.500

1.500
1.500
2.000
2.375
2.375
2.375
2.375
2.875
3.500
3.500
4.000
4.000
4.000
4.000

L
D

d
l

Inch Tolerances
Size (Inch)

D
+0
-0.0003"
+0
-0.0004"

.125~.375
~.500

d
+0
-0.0012"
+0
-0.0016"

Four Flute Ball Nose Center Cutting

16

Uncoated

Coated

Cutter
Dia.d

Shank
Dia.D

Cutter
Radius

Flute
Length l

Overall
Length L

MZBI404
MZBI408
MZBI412
MZBI416
MZBI420
MZBI424
MZBI428
MZBI432
MZBI436
MZBI440
MZBI444
MZBI448
MZBI456
MZBI464

MZBI404C
MZBI408C
MZBI412C
MZBI416C
MZBI420C
MZBI424C
MZBI428C
MZBI432C
MZBI436C
MZBI440C
MZBI444C
MZBI448C
MZBI456C
MZBI464C

.0625
.1250
.1875
.2500
.3125
.3750
.4375
.5000
.5625
.6250
.6875
.7500
.8750
1.0000

.1250
.1250
.1875
.2500
.3125
.3750
.4375
.5000
.5625
.6250
.6875
.7500
.8750
1.0000

.0312
.0625
.0937
.125
.156
.1875
.218
.250
.281
.3125
.343
.375
.4375
.500

.250
.500
.500
.625
.6875
.750
.750
.875
1.250
1.250
1.500
1.500
1.500
1.500

1.500
1.500
2.000
2.375
2.375
2.375
2.375
2.375
3.375
3.500
4.000
4.000
4.000
4.000

Phone: (800) 950-5202

L
D

d
l

Inch Tolerances
Size (Inch)
.125~.375
~.500

D
+0
-.0003"
+0
-.0004"

w w w. s u m i c a r b i d e . c o m

d
+0
-.0012"
+0
-.0016"

Indexable
Milling Cutters
Pages 18-59

Table of Contents
Indexable Milling Cutters:

Pages

WEX Endmills/Shell Mills . . . . . . . . . . . . . . . . 18-23


WEM Endmills/Shell Mills . . . . . . . . . . . . . . . . 24-26
WMM Endmills . . . . . . . . . . . . . . . . . . . . . . . . 27-28

Wave Mill
Series

Wave Series

WRM Endmills/Shell Mills . . . . . . . . . . . . . . . . 29-30


WBMR Ballnose Endmills . . . . . . . . . . . . . . . 31-33
WBMF Endmills. . . . . . . . . . . . . . . . . . . . . . . . 34-35
(Finishing Endmill)
WGC Endmills/Shell Mills . . . . . . . . . . . . . . . . 36-39
WRC Endmills/Shell Mills . . . . . . . . . . . . . . . . 40-42
(Roughing Cutter)
WFM Shell Mills . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Spider Mill Shell Mills . . . . . . . . . . . . . . . . . . . . . . 44
MS Mill Shell Mills . . . . . . . . . . . . . . . . . . . . . . . . 45

UFO Series
UFO Endmills/Shell Mills . . . . . . . . . . . . . . . . . 46-48
UFOR Shell Mills . . . . . . . . . . . . . . . . . . . . . . . . . 49

sumiMill Series
CHE Endmills . . . . . . . . . . . . . . . . . . . . . . . . . 50-51
APG Face Mills. . . . . . . . . . . . . . . . . . . . . . . . . . . 52
DNF Face Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
CHG Face Mills . . . . . . . . . . . . . . . . . . . . . . . . . . 54
CPG Face Mills . . . . . . . . . . . . . . . . . . . . . . . . . . 55
DPG Face Mills . . . . . . . . . . . . . . . . . . . . . . . . 56-57
EHG Face Mills . . . . . . . . . . . . . . . . . . . . . . . . . . 58
FPG Face Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

17

Features & Benefits

Wave Mill Series Indexable Endmills

WEX Type

High efficiency machining due to its optimized


cutting edge geometry and highly rigid body

For a wide
range of
applications

ring
Helical Bo

Pocketing

Slotting

illing
Shoulder M

Ramping

Tough, sharp and highly accurate cutting edge geometry

Wide selection of insert geometries and grades

The unique shape and strength of the cutting edge has been improved
resulting in reduced cutting forces

Available in 3 different geometries (L, G, and H)


A wide range of machining applications due to the new
"Super ZX" coating and CVD "Super FF" coating for
steel and iron

Insert facet generates high quality surface finishes


Wave Mill
Series

Utilizes the new


multi-layered
PVD "Super ZX" coating
and CVD "Super FF" coating

Highly durable
Coolant holes
Cutter body and insert
strength provide for
high feed rate capabilities

Efficient chip removal due to


new air/coolant hole design

25

20

WEX31250EW
Competitor's product
Conventional product

15

10

1 00

18

50

- 50

0
- 1 00

2 4 mm

Height of Wall Surface (mm)

Shoulder accuracy
generated in
profile machining

1st Cut
(8mm)
16m m

2nd Cut
(8mm)

3rd Cut
(8mm)

8 mm

0 mm

5 mm

Depth of Machined Shoulder (mm)

Cutting Performance

Minimal depth of
cut variation due
to assembly precision!

Grade Selection Guide

Wave Mill Series Indexable Endmills

WEX Endmills

Grade Applications
Grade

Coating

ACP100

Description

Excellent wear and thermal crack resistance in steels, with the new "Super FF" CVD coating containing
a fine grain Ti-based layer.

Al2O3

ACP200 TiAIN/AlCrN

ACP200 is a general grade for steels that provides excellent wear and chipping resistance due to the new
"Super ZX" coating and tough carbide substrate.

ACP300 TiAIN/AlCrN

ACP300 features the new "Super ZX" coating improving the toughness and chipping resistance in
difficult to machine materials.

ACK200

General purpose grade that features the new "Super FF" CVD coating for machining gray and ductile
cast irons.

Al2O3

ACK300 TiAIN/AlCrN

ACK300 with "Super ZX" PVD coating for milling heavily interrupted gray and ductile irons.

Chipbreaker Selection Guide


Steel, Stainless Steel, Cast Iron

-G

-H

-H

Insert
Geometry

Characteristics

Light Cutting

Multi-purpose

25o

20o

High Strength

-G
Wave Mill
Series

-L

Cutting Force

Work Material

-L

5o

Insert
Cross Section

Edge Strength
Application

Light DOC,
Low rigidity conditions

General purpose
applications

Heavy cutting
applications

Application Range

Grade Applications
ISO

Material

Hardness

Low and Medium Carbon Steels <250 Bhn

Medium Carbon Alloy Steels


4140, 4340, 5130, 8620

<250 Bhn

Medium-High Carbon Steels

<250 Bhn

Free Machining Steels and Alloys <250 Bhn

<250 Bhn
Tool Steels

Bhn
220-350
>33 Hrc

Martensitic and Ferritic Stainless


Steels 414, 416, 430, 440
Austenitic and Precipitation Hardening
Stainless Steels 303, 304, 316, 321, etc.

<250 Bhn
>250 Bhn
<250 Bhn
<250 Bhn

Gray Cast Iron

>250 Bhn
Ductile Iron

Exotic Alloys Inconel, Hastalloy,


Waspalloy, etc.

<320 Bhn

Grade

ACP100
ACP200
ACP300
ACP100
ACP200
ACP300
ACP100
ACP200
ACP300
ACP100
ACP200
ACP300
ACP100
ACP200
ACP300
ACP100
ACP200
ACP300
ACP100
ACP200
ACP200
ACP300
ACP200
ACP300
ACP200
ACP300
ACK200
ACK300
ACK200
ACK300
ACK200
ACK300
ACK200
ACK300

.002-.050

775-1310
721-1213
675-1075
600-975
550-900
525-875
600-975
575-950
575-950
725-1300
750-1325
675-1075
475-820
450-820
450-820
400-775
425-750
420-700
325-650
325-650
535-850
525-840
435-750
425-740
325-875
300-850
700-1050
600-950
600-950
500-850
600-925
550-825
100-160
100-160

Depth of Cut
.050-.125 .125 & over

725-1275
675-1180
650-1025
575-950
525-900
500-825
575-950
550-925
550-925
700-1250
725-1275
650-1050
450-790
435-790
425-790
400-735
400-725
420-695
300-625
300-625
520-830
515-820
420-720
415-720
300-850
275-825
625-925
575-875
525-825
475-775
550-875
550-825
70-150
70-150

675-1225
600-1125
525-925
550-900
500-875
475-800
550-900
500-875
500-875
675-1200
675-1225
650-1025
425-750
425-750
400-725
400-700
375-690
375-685
300-590
300-590
275-820
250-800
175-700
175-675
275-825
250-800
590-900
550-850
490-800
450-750
490-800
450-750
60-135
60-135

Feed per
tooth

.006-.0125
.006-.0135
.006-.014
.006-.0095
.006-.0115
.006-.0115
.006-.011
.006-.012
.006-.012
.006-.0135
.006-.0135
.006-.014
.0047-.010
.0047-.011
.0047-.012
.004-.009
.0045-.010
.0047-.012
.003-.007
.0045-.0095
.004-.011
.004-.012
.004-.011
.004-.012
.004-.011
.004-.012
.004-.014
.004-.014
.004-.014
.004-.014
.004-.012
.004-.012
.003-.0075
.004-.0075

Material

P10/M10/C7 P20/M20/C6 P30/M30/C5A P40/M40/C5

ACP100
ACP200

M
Material

ACP300
K01

K10

K20

K30

ACK200
ACK300

19

Inch

Applicable Insert:

Metric

WEX 2000

AXMT

WEX 2000 AXMT

14

Metric

Inch

Applicable Insert:

14

l2

l1

l2

l1

WEX 2000 Weldon Shank Series


Catalog Number

WEX20500EW
WEX20625EW
WEX20625EMW
WEX20750EW
WEX20750EMW
WEX20750ELW
WEX21000EW
WEX21250EW

Stock

0.500
0.625
0.625
0.750
0.750
0.750
1.000
1.250

O
O

WEX 2000 Shank Series Standard type

Dimensions (inch)
L
l1
d

0.750
0.625
0.625
0.750
0.750
0.750
1.000
1.250

3.325
3.218
3.591
3.561
4.091
5.091
3.811
4.531

Ramp
Angle

l2

1.309
1.312
1.685
1.530
2.060
3.060
1.530
2.250

Insert
Qty.

2.031
5
1.906
4o
1.906
4o
2.031
4o
2.031
4o
2.031
4o
2.281
2o
2.281 1o30
o

1
2
2
3
3
3
4
5

Wave Mill
Series

USA stocked item


O New product arrives 1st quarter 2007

Catalog Number

WEX2014E
WEX2016E
WEX2018E
WEX2020E
WEX2022E
WEX2025E
WEX2028E
WEX2030E
WEX2032E
WEX2040E
WEX2050E
WEX2063E

WEX 2000 Inserts

14
16
18
20
22
25
28
30
32
40
50
63

Dimensions (mm)
l1
d
L

16
16
16
20
20
25
25
25
32
32
32
32

80
100
100
110
110
120
120
120
130
150
150
150

25
25
25
30
30
35
35
35
40
30
30
30

l2

Ramp
Angle

Insert
Qty.

55
75
75
80
80
85
85
85
90
120
120
120

5
4o
4o
4o
4o
2o
1o30
1o30
1o30
1o
0o30
0o30

1
2
2
3
3
4
4
4
5
6
7
8

l2

Ramp
Angle

Insert
Qty.

95
120
120
110
120
120
140
140
120
150

5o
4o
4o
4o
4o
2o
1o30
1o30
1o30
1o

1
2
2
2
2
2
2
2
2
2

Worldwide Warehouse item

Catalog Number
11
R

ACP100
ACP200
ACP300
ACK200
ACK300

Coated

AXMT123504PEERG
AXMT123504PEERH
AXMT123508PEERG
AXMT123508PEERH
AXMT123512PEERG
AXMT123512PEERH

WEX 2000 Shank Series Long type


W

Sumitomo
Cat. No.

Stock

Dimensions (Inches)
L

Facet
Width

.472
.472
.472
.472
.472
.472

.260
.260
.260
.260
.260
.260

.138
.138
.138
.138
.138
.138

.016
.016
.031
.031
.047
.047

.061
.061
.061
.061
.061
.061

WEX2014EL
WEX2016EL
WEX2018EL
WEX2020EL
WEX2022EL
WEX2025EL
WEX2028EL
WEX2030EL
WEX2032EL
WEX2040EL

Stock

14
16
18
20
22
25
28
30
32
40

Dimensions (mm)
l1
d
L

16
16
16
20
20
25
25
25
32
32

120
145
145
150
150
170
170
170
180
180

25
25
25
40
30
50
30
30
60
30

Worldwide Warehouse item

USA stocked item

Worldwide Warehouse item

Hardware (Inch)

Hardware (Metric)

Catalog Number

Insert Screw*

Insert Wrench

Catalog Number

Insert Screw*

Insert Wrench

WEX20500-WEX20625

BFTX0305IP

TRDR08IP

WEX2014-WEX2018

BFTX0305IP

TRDR08IP

WEX20750-WEX21250

BFTX0306IP

TRDR08IP

WEX2020-WEX2063

BFTX0306IP

TRDR08IP

* Torque specifications for insert screw=18-22 in/lbs.

* Torque specifications for insert screw=18-22 in/lbs.

See pages 102-104


for recommended running
parameters

20

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

Wave Mill Series Indexable Endmills

Inch & Metric

Applicable Insert:

WEX 2000

AXMT

d1

d2

14
H

WEX 2000 Shell Mill Series (Inch)


Catalog
Number
WEX21500R
WEX22000R
WEX22500R
O

Dimensions (Inches)

Stock
O
O
O

d1

d2

1.500
2.000
2.500

0.750
0.750
1.000

0.453
0.406
0.531

0.312
0.312
0.375

t
0.187
0.187
0.218

H
1.562
1.562
1.562

t
5.6
6.3
6.3

H
40
40
40

Ramp
Angle

Insert
Qty.

0.750
0.750
0.750

2o
1o
0o30

6
7
8

Ramp
Angle

Insert
Qty.

18
20
20

2o
1o
0o30

6
7
8

New product arrives 1st quarter 2007

Catalog
Number
WEX2040F
WEX2050F
WEX2063F

Dimensions (mm)

Stock

d1

d2

40
50
63

16
22
22

9
11
11

8.4
10.4
10.4

Wave Mill
Series

WEX 2000 Shell Mill Series (Metric)

Worldwide Warehouse item

WEX 2000 Inserts

Hardware (Inch)
W
11
R

Sumitomo
Cat. No.

AXMT123504PEERG
AXMT123504PEERH
AXMT123508PEERG
AXMT123508PEERH
AXMT123512PEERG
AXMT123512PEERH

ACP100
ACP200
ACP300
ACK200
ACK300

Coated

Dimensions (Inches)
L

Facet
Width

.472
.472
.472
.472
.472
.472

.260
.260
.260
.260
.260
.260

.138
.138
.138
.138
.138
.138

.016
.016
.031
.031
.047
.047

.061
.061
.061
.061
.061
.061

USA stocked item

Worldwide Warehouse item

Catalog Number

Insert Screw*

Insert Wrench

WEX21500-WEX22500

BFTX0306IP

TRDR08IP

* Torque specifications for insert screw=18-22 in/lbs.

Hardware (Metric)

Catalog Number

Insert Screw*

Insert Wrench

WEX2040-WEX2063

BFTX0306IP

TRDR08IP

* Torque specifications for insert screw=18-22 in/lbs.

See pages 102-104


for recommended running
parameters

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

21

Inch

Applicable Insert:

Metric

WEX 3000

AXMT
AXET

WEX 3000 AXMT


AXET
Metric

Inch

Applicable Insert:

14

14

l2

l1

l2

l1

WEX 3000 Weldon Shank Series


Catalog Number

Stock

WEX31000EW
WEX31000EMW
WEX31000ELW
WEX31250EW
WEX31250EMW
WEX31500EW
WEX32000EW

1.000
1.000
1.000
1.250
1.250
1.500
2.000

O
O

WEX 3000 Shank Series Standard Type

Dimensions (inch)
L
l1
d

1.000
1.000
1.000
1.250
1.250
1.250
1.250

3.811
4.841
6.341
4.531
6.381
4.531
4.531

1.530
2.560
4.060
2.250
4.100
2.250
2.250

l2

Ramp
Angle

2.281
2.281
2.281
2.281
2.281
2.281
2.281

5
5o
5o
3o
3o
2o
2o

Insert
Qty.

2
2
2
3
3
4
5

Stock

WEX3025E
WEX3032E
WEX3040E
WEX3050E
WEX3063E

25
32
40
50
63

Dimensions (mm)
L
l1
d

25
32
32
32
32

120
130
170
170
170

35
40
50
50
50

Wave Mill
Series

l2

Ramp
Angle

Insert
Qty.

85
90
120
120
120

5
3o
2o
1o
0o30

2
3
4
5
6

l2

Ramp
Angle

Insert
Qty.

110
110

1o
0o30

5
6

l2

Ramp
Angle

Insert
Qty.

120
120
120
120
120
140

5
5o
5o
3o
2o
2o

2
2
2
2
2
2

l2

Ramp
Angle

Insert
Qty.

120
120
120

2
1o
0o30

3
3
4

Worldwide Warehouse item

WEX 3000 Shank Series Short Type

USA stocked item


O

Catalog Number

New product arrives 1st quarter 2007

Catalog Number

Stock

WEX3050ES
WEX3063ES

WEX 3000 Inserts

50
63

Dimensions (mm)
L
l1
d

32
32

135
135

25
25

Worldwide Warehouse item

W
11
R

Catalog Number

Coated

Dimensions (Inches)

ACP100
ACP200
ACP300
ACK200
ACK300
DL1000
H1

Sumitomo
Cat. No.

AXMT170504PEERG
AXMT170508PEERL
AXMT170508PEERG
AXMT170508PEERH
AXMT170512PEERG
AXMT170512PEERH
AXMT170516PEERG
AXET170502PEFRS
AXET170504PEFRS
AXET170508PEFRS

WEX 3000 Shank Series Long Type

.689
.689
.689
.689
.689
.689
.689
.689
.689
.689

Facet
Width

.402
.402
.402
.402
.402
.402
.402
.402
.402
.402

.219
.219
.219
.219
.219
.219
.219
.219
.219
.219

.016
.031
.031
.031
.047
.047
.063
.008
.016
.031

.118
.118
.118
.118
.118
.118
.118
.118
.118
.118

USA stocked item

25
28
30
32
35
40

Dimensions (mm)
L
l1
d

25
25
25
32
32
32

170
170
180
180
180
220

50
50
60
60
60
80

Worldwide Warehouse item

WEX 3000 Shank Series Coarse Pitch Type


Catalog Number

Stock

WEX3040E-C
WEX3050E-C
WEX3063E-C

40
50
63

Dimensions (mm)
L
l1
d

32
32
32

170
170
170

50
50
50

Worldwide Warehouse item

WEX 3000 Shank Series Short & Coarse Pitch Type

See pages 102-104


for recommended running
parameters

Catalog Number

Stock

WEX3050ES-C
WEX3063ES-C

50
63

Dimensions (mm)
L
l1
d

32
32

135
135

25
25

l2

Ramp
Angle

Insert
Qty.

110
110

1
0o30

3
4

Worldwide Warehouse item

Hardware (Metric)

Hardware (Inch)

Catalog Number

Insert Screw*

Insert Wrench

Catalog Number

Insert Screw*

Insert Wrench

WEX31000

BFTX0407IP

TRDR15IP

WEX3025

BFTX0407IP

TRDR15IP

WEX31250-WEX32000

BFTX0409IP

TRDR15IP

WEX3032-WEX3063

BFTX0409IP

TRDR15IP

* Torque specifications for insert screw=27-31 in/lbs.

22

WEX3025EL
WEX3028EL
WEX3030EL
WEX3032EL
WEX3035EL
WEX3040EL

Worldwide Warehouse item

Stock

Phone: (800) 950-5202

* Torque specifications for insert screw=27-31 in/lbs.

w w w. s u m i c a r b i d e . c o m

Wave Mill Series Indexable Endmills

Inch & Metric

Applicable Insert:

WEX 3000

AXMT
AXET

See pages 102-104


for recommended running
parameters

d1

d2

14
H

WEX 3000 Shell Mill Series (Inch)


Catalog
Number

Dimensions (Inches)

Stock

WEX32000R
WEX32500R
WEXC33000R
WEX33000R
WEXC34000R
WEX34000R

d1

d2

2.000
2.500
3.000
3.000
4.000
4.000

0.750
1.000
1.000
1.000
1.250
1.250

0.406
0.531
0.531
0.531
0.656
0.655

0.312
0.375
0.375
0.375
0.500
0.500

t
0.187
0.218
0.218
0.218
0.281
0.281

H
1.562
1.562
1.750
1.750
2.000
2.000

t
5.6
6.3
6.3
6
8
10

H
40
40
40
50
63
63

t
6
8
10

H
50
63
63

Ramp
Angle

Insert
Qty.

0.750
0.750
0.750
0.750
0.750
0.750

1o
0 30
0o30
0o30
N/A
N/A

5
6
5
7
6
8

Ramp
Angle

Insert
Qty.

18
20
20
25

2o
1o
0o30
0o30
N/A
N/A

4
5
6
4
5
6

Ramp
Angle

Insert
Qty.

25

0o30
N/A
N/A

7
8
9

USA stocked item


New product arrives 1st quarter 2007

Catalog
Number

WEX3040F
WEX3050F
WEX3063F
WEX3080R
WEX3100R
WEX3125R

Dimensions (mm)

Stock

d1

d2

40
50
63
80
100
125

16
22
22
25.40
31.75
38.10

9
11
11
13

8.4
10.4
10.4
9.5
12.7
15.9

Wave Mill
Series

WEX 3000 Shell Mill Series Standard Type (Metric)

Worldwide Warehouse item

WEX 3000 Shell Mill Series Fine Pitch Type (Metric)


Catalog
Number
WEXF3080R
WEXF3100R
WEXF3125R

Dimensions (mm)

Stock

d1

d2

80
100
125

25.40
31.75
38.10

13

9.5
12.7
15.9

Worldwide Warehouse item

WEX 3000 Inserts

Hardware (Inch)
W
11
R

Coated

AXMT170504PEERG
AXMT170508PEERL
AXMT170508PEERG
AXMT170508PEERH
AXMT170512PEERG
AXMT170512PEERH
AXMT170516PEERG
AXET170502PEFRS
AXET170504PEFRS
AXET170508PEFRS

ACP100
ACP200
ACP300
ACK200
ACK300
DL1000
H1

Sumitomo
Cat. No.

Dimensions (Inches)

.689
.689
.689
.689
.689
.689
.689
.689
.689
.689

Facet
Width

.402
.402
.402
.402
.402
.402
.402
.402
.402
.402

.219
.219
.219
.219
.219
.219
.219
.219
.219
.219

.016
.031
.031
.031
.047
.047
.063
.008
.016
.031

.118
.118
.118
.118
.118
.118
.118
.118
.118
.118

Catalog Number

Insert Screw*

Insert Wrench

WEX32000-WEX34000

BFTX0409IP

TRDR15IP

* Torque specifications for insert screw=27-31 in/lbs.

Hardware (Metric)

Catalog Number

Insert Screw*

Insert Wrench

WEX3040-WEX3125

BFTX0409IP

TRDR15IP

* Torque specifications for insert screw=27-31 in/lbs.

USA stocked item

Worldwide Warehouse item

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

23

Wave Mill Series Indexable Endmills

WEM Type

Features and Benefits


Advanced high performance design
Thick, super high rake inserts combine strong performance at
heavy feed rates with an easy, free cutting design
Extended tool life from Sumitomos advanced ZX super-lattice
coated carbide grades
Accepts economical M class APMT inserts as well as the new
precision ground APET inserts for situations that demand the
very best surface finish when face milling
Offered in both coarse and fine pitch, 10 mm and 16 mm insert
configurations, and a variety of lengths for regular as well as
unusual machining applications
Shank type

Uses the same inserts as our popular WMM and WRM milling
cutters for simple insert management
Expanded selection of longer length bodies allow extended
reach over Sumitomos previous selection

Wave Mill
Series

Each medium or long tool is fully relieved to allow for


machining sidewalls from the tool tip all the way to the face of
an ISO design Weldon shank tool holder
Shell type

Wave Inserts for WEM, WMM and WRC Cutters


APMT inserts

APET inserts

Wave shape cutting edge

Wave shape cutting edge

Thick insert for improved rigidity

High rake angle for low cutting


resistance

High rake angle for low cutting


resistance
M class specifications provide
high productivity at modest
prices

Fully ground periphery


guarantees consistent repeatability

APMT

APET

Wave-shaped cutting edge

Integral wiper flat produces


superior surface finishes
APET inserts are available in a
wide variety of high performance
grades

High rake angle for


Low cutting
forces

Improved rigidity due


to thicker insert

24

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

Inch

Inch

Applicable Insert:

WEM 3000 APET10


APMT10

WEM 3000 APET10


APMT10

0.500
0.625
0.750
0.750
0.750
0.750
0.875
1.000
1.000
1.000
1.000
1.125
1.250
1.250
1.250
1.250
1.500
1.500
1.500
2.000

0.750
0.625
0.750
0.750
0.750
0.750
0.750
0.750
0.750
1.000
1.000
1.000
1.250
1.000
1.250
1.250
1.000
1.500
1.500
1.000

3.325
3.375
3.625
3.625
5.075
5.075
3.625
3.750
3.750
5.560
6.320
3.937
4.060
3.937
6.325
6.325
4.375
6.750
8.250
4.375

1.294
1.000
1.250
1.250
3.044
3.044
1.250
1.375
1.375
3.279
4.039
1.375
1.779
1.375
4.044
4.044
1.625
4.062
5.562
1.625

l2

1.309
1.482
1.609
1.609
3.044
3.044
1.609
1.784
1.734
3.279
4.039
1.6764
1.779
1.687
4.044
4.044
2.1144
4.062
5.562
2.1144

2.031
2.375
2.375
2.375
2.031
2.031
2.375
2.375
2.375
2.281
2.281
2.562
2.281
2.562
2.281
2.281
2.750
2.688
2.688
2.750

= USA stocked item

See pages 102-104


for recommended running
parameters

6o
4o
2o 30
2o 30
2o 30
2o 30
2o
2o
2o
2o
2o
1o 30
1o 30
1o 30
1o 30
1o 30
1o
1o
1o
0o 30

1
2
2
3
2
3
3
2
4
2
4
4
3
5
3
5
6
6
6
7

Catalog
Number

WEM315EX
WEM320EX
WEM325EX

Dimensions (Inches)
d2
a
H

d1

# of
Teeth

1.500 0.750 0.453 0.312 1.562 0.750 0.187


2.000 0.750 0.453 0.312 1.562 0.750 0.187
2.500 1.000 0.531 0.375 1.562 0.750 0.218

6
7
9

Ramp angle for WEM315EX = 1o


Ramp angle for WEM320EX - WEM325EX = 0o 30
= USA stocked item

Inserts
Figure 1
R
FW

Sumitomo
Cat. No.

APET103504PDER
APET103504PDFR-J
APMT103504PDER
APMT103504PDER-H
APMT103508PDER
APMT103508PDER-H
APMT103512PDER
APMT103512PDER-H

Figure 2
30
T

W
L

Coated

Wave Mill
Series

WEM3108RW
WEM3210RW
WEM3212RW
WEM3312RW
WEM3212RWM
WEM3312RWM
WEM3314RW
WEM3216RW
WEM3416RW
WEM3216RWM
WEM3416RWM
WEM3418RW
WEM3320RW
WEM3520RW
WEM3320RWM
WEM3520RWM
WEM3624RW
WEM3624RWM
WEM3624RWL
WEM3732RW

l1

Ramp # of
Angle Inserts

Dimensions (Inches)

Uncoated

ACZ310
ACZ330
ACZ350
DL1000
H1

Stock

Dimensions (Inches)
L
R
d

Stock

WEM Shell Mill Series

Weldon Shank Series


Catalog Number

Applicable Insert:

Facet
Fig.
Width

0.394 0.250 0.138 0.016 0.0315


0.394 0.250 0.138 0.016 0.0315
0.394 0.250 0.138 0.016 N/A
0.394 0.250 0.138 0.016 N/A
0.394 0.250 0.138 0.031 N/A
0.394 0.250 0.138 0.031 N/A
0.394 0.250 0.138 0.047 N/A
0.394 0.250 0.138 0.047 N/A

1
1
2
2
2
2
2
2

J denotes inserts with a polished face.


H denotes inserts with heavy edge preparation.
= USA stocked item

Hardware

Catalog Number

Screw

WEM3
RW
BFTX02506N
WEM3
EX
BFTX02506N

Wrench
TRD08
TRD08

Torque specifications for BFTX02506N insert


screw=10-14 inch/lbs.

Always choose the shortest


possible tool for the job

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

25

Inch

Inch

Applicable Insert:

WEM 5000 APET16


APMT16

WEM 5000 APET16


APMT16

Stock

WEM5216RW
WEM5216RWM
WEM5216RWL
WEM5320RW
WEM5320RWM
WEM5320RWL
WEM5424RW
WEM5424RWL
WEM5532RW

Wave Mill
Series

1.000
1.000
1.000
1.250
1.250
1.250
1.500
1.500
2.000

Dimensions (Inches)
L
R
d

1.000
1.000
1.250
1.250
1.250
1.250
1.250
1.500
1.250

4.500
6.320
8.062
5.000
6.562
8.562
5.000
9.750
5.000

1.378
4.039
5.781
1.693
4.281
6.281
1.750
7.062
1.750

l1

2.2394
4.039
5.781
2.7394
4.281
6.281
2.7394
7.062
2.7394

l2
3.122
2.281
2.281
3.307
2.281
2.281
3.250
2.688
3.250

Catalog
Number

Stock

WEM Shell Mill Series

Weldon Shank Series


Catalog Number

Applicable Insert:

WEM520EX
WEM525EX
WEMC530EX
WEM530EX
WEMC540EX
WEM540EX

Ramp # of
Angle Inserts
o

2
2o
2o
1o 30
1o 30
1o 30
1o
1o
0o 30

= USA stocked item

2
2
2
3
3
3
4
4
5

Dimensions (Inches)
d2
a
t

d1

2.000
2.500
3.000
3.000
4.000
4.000

0.750
1.000
1.000
1.000
1.250
1.250

0.453
0.531
0.531
0.531
0.655
0.655

0.312
0.375
0.375
0.375
0.500
0.500

0.187
0.218
0.220
0.220
0.280
0.280

Ramp
Angle

1.562
1.562
1.750
1.750
2.000
2.000

0.750
0.750
0.750
0.750
0.750
0.750

0 30
0o 30
0o 30
0o 30
N/A
N/A

Inserts
Figure 1

FW

APET160504PDFR-J
APET160508PDER
APET160508PDFR-J
APMT160508PDER
APMT160508PDER-H
APMT160512PDER
APMT160512PDER-H
APMT160516PDER
APMT160516PDER-H
APMT160532PDER-H

W
L

Dimensions (Inches)

Uncoated

ACZ310
ACZ330
ACZ350
DL1000
H1

Sumitomo
Cat. No.

Figure 2
30
T

Coated

Facet
Fig.
Width

0.630 0.375 0.218 0.016 0.0827


0.630 0.375 0.218 0.031 0.071
0.630 0.375 0.218 0.031 0.071
0.630 0.375 0.218 0.031 N/A
0.630 0.375 0.218 0.031 N/A
0.630 0.375 0.218 0.047 N/A
0.630 0.375 0.218 0.047 N/A
0.630 0.375 0.218 0.063 N/A
0.630 0.375 0.218 0.063 N/A
0.630 0.375 0.218 0.125 N/A

J denotes inserts with a polished face.


H denotes inserts with heavy edge preparation.
= USA stocked item

Hardware

Catalog Number

Screw

WEM5
RW
BFTX03584
WEM5
EX
BFTX03584

Wrench
TRD15
TRD15

Torque specifications for BFTX03584 insert


screw=27-31 inch/lbs.

26

Phone: (800) 950-5202

5
6
5
7
6
8

= USA stocked item

See pages 102-104


for recommended running
parameters

# of
Teeth

w w w. s u m i c a r b i d e . c o m

1
1
1
2
2
2
2
2
2
2

Wave Mill Series Indexable Endmills

WMM Type

Features and Benefits


Multifunctional cutter efficiently performs the cutting operations
of several tools
Excellent for ramping, helical cutting, pocketing, and drilling
Inserts interchangeable with those used on the WEM and
WRM cutters
Strong high rake inserts provide smooth cutting action

Insert orientation of WMM type cutter


Center insert overlaps cutter center line
to produce plunge cutting capabilities
Peripheral insert

Center
insert

Wave Mill
Series

Peripheral
insert

Staggered peripheral inserts lower cutting force


during shoulder milling and slotting

Multi-purpose Applications

Shoulder milling

Slotting

Ramping
Max. depth = effective depth of cut
Ramping Angle = 0~30

Pocketing

Drilling
Always use step feed (.020-.040) when
drilling. It is recommended that the drill
depth is #0.6D.

Phone: (800) 950-5202

Helical boring
Boring-expanding
a hole of 1.2-1.8 x diameter without
prepared hole
Helical angle = 0 to 30

w w w. s u m i c a r b i d e . c o m

27

Inch

Applicable Insert:

Inch

Applicable Insert:

APET16
WMM10000 APET10
WMM16000
APMT10
APMT16

l1

l1

l2

l3

l2

l3
L

Stock

Catalog Number

l3 Max

# of
D.O.C. Inserts

l2

1.000 1.000 4.000 1.7394 2.281 1.050


1.250 1.250 5.000 2.7394 2.281 1.390

4
5

Catalog Number

WMM16150M

Dimensions (Inches)
L
l1
d

l3 Max # of
D.O.C. Inserts

l2

1.500 1.250 5.000 2.7394 2.281 1.540

= USA stocked item

Inserts

Inserts
Figure 1

Wave Mill
Series

R
FW

APET103504PDER
APET103504PDFR-J
APMT103504PDER
APMT103504PDER-H
APMT103508PDER
APMT103508PDER-H
APMT103512PDER
APMT103512PDER-H

0.394 0.250 0.138 0.016 0.0315


0.394 0.250 0.138 0.016 0.0315
0.394 0.250 0.138 0.016 N/A
0.394 0.250 0.138 0.016 N/A
0.394 0.250 0.138 0.031 N/A
0.394 0.250 0.138 0.031 N/A
0.394 0.250 0.138 0.047 N/A
0.394 0.250 0.138 0.047 N/A

1
1
2
2
2
2
2
2

Sumitomo
Cat. No.

APET160504PDFR-J
APET160508PDER
APET160508PDFR-J
APMT160508PDER
APMT160508PDER-H
APMT160512PDER
APMT160512PDER-H
APMT160516PDER
APMT160516PDER-H
APMT160532PDER-H

Figure 2
30
T

W
L

Coated

Facet
Fig.
Width

Dimensions (Inches)

Uncoated

Facet
Fig.
Width

0.630 0.375 0.218 0.016 0.0827


0.630 0.375 0.218 0.031 0.071
0.630 0.375 0.218 0.031 0.071
0.630 0.375 0.218 0.031 N/A
0.630 0.375 0.218 0.031 N/A
0.630 0.375 0.218 0.047 N/A
0.630 0.375 0.218 0.047 N/A
0.630 0.375 0.218 0.063 N/A
0.630 0.375 0.218 0.063 N/A
0.630 0.375 0.218 0.125 N/A

J denotes inserts with a polished face.


H denotes inserts with heavy edge preparation.
= USA stocked item

Hardware

WMM10
M

FW

Dimensions (Inches)

Uncoated

J denotes inserts with a polished face.


H denotes inserts with heavy edge preparation.
= USA stocked item

Catalog Number

Figure 1
R

ACZ310
ACZ330
ACZ350
DL1000
H1

Sumitomo
Cat. No.

Figure 2
30
T

Coated

Hardware

Screw

Wrench

BFTX02506N

TRD08

Catalog Number
WMM16
M

Torque specifications for BFTX02506N insert


screw=10-14 inch/lbs.

Screw

Wrench

BFTX03584

TRD15

Torque specifications for BFTX03584 insert


screw=27-31 inch/lbs.

See pages 102-104


for recommended running
parameters

28

= USA stocked item

ACZ310
ACZ330
ACZ350
DL1000
H1

WMM10100M
WMM10125M

Dimensions (Inches)
L
l1
d

Stock

WMM Endmills

WMM Endmills

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

1
1
1
2
2
2
2
2
2
2

Inch

WRM Type

Applicable Insert:

WRM10000 APET10
APMT10
l1

l3

l2

Low horsepower consumption means roughing


operations possible on less powerful machines
Flute design provides excellent chip evacuation

0.750
1.000
1.250
1.500

WRM10075M
WRM10100M
WRM10125M
WRM10150M

Dimensions (Inches)
L
l1
d

3.500
4.250
4.500
5.000

1.4844
1.9894
2.2394
2.7394

2.031
2.281
2.281
2.281

1.0472
1.3937
1.7402
2.0866

4
8
10
14

= USA stocked item

Inserts

Uses same APMT/APET inserts as WMM and


WEM cutters

Figure 1
R

Suitable for a variety of workpiece materials.

FW

APET103504PDER
APET103504PDFR-J
APMT103504PDER
APMT103504PDER-H
APMT103508PDER
APMT103508PDER-H
APMT103512PDER
APMT103512PDER-H

W
L

Dimensions (Inches)

Uncoated

ACZ310
ACZ330
ACZ350
DL1000
H1

Sumitomo
Cat. No.

Figure 2
30
T

Coated

Style 1 (.750 through 1.500 "D" Dia)

0.750
1.000
0.750
1.250

l3 Max # of
D.O.C. Inserts

l2

Wave Mill
Series

Ideal for roughing operations thanks to efficient


high shear cutting action and ZX coated inserts

Catalog Number

Stock

Weldon Shank Series

Features and Benefits

Facet
Fig.
Width

0.394 0.250 0.138 0.016 0.0315


0.394 0.250 0.138 0.016 0.0315
0.394 0.250 0.138 0.016 N/A
0.394 0.250 0.138 0.016 N/A
0.394 0.250 0.138 0.031 N/A
0.394 0.250 0.138 0.031 N/A
0.394 0.250 0.138 0.047 N/A
0.394 0.250 0.138 0.047 N/A

1
1
2
2
2
2
2
2

J denotes inserts with a polished face.


H denotes inserts with heavy edge preparation.
= USA stocked item

Hardware

Style 2 (2.000 "D" Dia. only)


Catalog Number

Screw

Wrench

WRM10
M
BFTX02506N
TRD08
Torque specifications for BFTX02506N insert
screw=10-14 inch/lbs.

See pages 102-104


for recommended running
parameters

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

29

Inch

Applicable Insert:

WRM16000 APET16
APMT16

Inch

Applicable Insert:

WRM16000 APET16
APMT16
h
t

l1
a d

l3

l2

l
L

Stock

Catalog Number

WRM16200M

Dimensions (Inches)
L
l1
d

Catalog
Number

Stock

WRM Shell Mill Series

Weldon Shank Series

WRM16250H
WRM16300H

l3 Max

# of
D.O.C. Inserts

l2

2.000 1.250 5.000 2.7394 2.281 2.4016

10

= USA stocked item

Inserts

Dimensions (Inches)
L
h
t

l Max # of
D.O.C. Inserts

2.500 1.000 2.750 1.023 0.236 0.375 2.400


3.000 1.250 3.375 1.260 0.315 0.500 2.875

= USA stocked item

Hardware
Figure 1

Wave Mill
Series

R
FW

W
L

Catalog Number

Dimensions (Inches)

Uncoated

ACZ310
ACZ330
ACZ350
DL1000
H1

APET160504PDFR-J
APET160508PDER
APET160508PDFR-J
APMT160508PDER
APMT160508PDER-H
APMT160512PDER
APMT160512PDER-H
APMT160516PDER
APMT160516PDER-H
APMT160532PDER-H

Coated
Sumitomo
Cat. No.

Figure 2
30
T

Facet
Fig.
Width

0.630 0.375 0.218 0.016 0.0827


0.630 0.375 0.218 0.031 0.071
0.630 0.375 0.218 0.031 0.071
0.630 0.375 0.218 0.031 N/A
0.630 0.375 0.218 0.031 N/A
0.630 0.375 0.218 0.047 N/A
0.630 0.375 0.218 0.047 N/A
0.630 0.375 0.218 0.063 N/A
0.630 0.375 0.218 0.063 N/A
0.630 0.375 0.218 0.125 N/A

1
1
1
2
2
2
2
2
2
2

Screw

Wrench

WRM16
M
BFTX03588
TRD15
Torque specifications for BFTX03588 insert
screw=27-31 inch/lbs.

See pages 102-104


for recommended running
parameters

J denotes inserts with a polished face.


H denotes inserts with heavy edge preparation.
= USA stocked item

30

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

10
18

Ballnose Roughing Endmill

WBMR Type

Features and Benefits

Max. D.O.C.
Radial & Axial

Wave Mill
Series

Dedicated 2-flute ball nose endmill designed specifically for high performance rough cutting
of steels, alloys, and tool steels
Provides maximum cutter efficiency for the most time consuming portion of most machining
operationsroughing
Neutral insert edge with positive relief on face is incredibly strong but consumes low
amounts of horsepower
Strong tool steel body designed with anti-rotation lugs insures that cutting inserts are
movement free, even at heavy feed rates and high cutting speeds
X style cutter bodies allow the creation of part side walls with as little as three degrees of
draft without side wall interference from the tool tip all the way to the face of a standard ISO
Weldon shank tool holder
Three separate lengths per diameter allow the end user to choose the best tool for the job
at hand
Cylindrical shank tooling allows extended reach, and the possibility of customization along
with the correct design for use with the latest high strength milling chucks
Negative assembly tolerancing eliminates 3-dimensional surface violations due to
cumulative tooling errors
The perfect 1-2 punch for the roughing of dies and mold work when combined with our
WRC cutters

Anti-rotational design
Prevents insert
breakage by
positively locking
into A, B, & C.

Max. 50% of D

B
A
C

Max. 25% of D

Inserts for all WBMR Series Ball Nose End Mills


R

R
B

B
A
Style 1

A
Style 2

T
Style 3

T
Style 4

Catalog Number

Style

Position

Applicable Cutters

ZNMT2.5X
ZNMT3CX
ZNMT3SX
ZNMT4CX
ZNMT4SX
ZNMT5CX
ZNMT5SX
ZNMT6X
ZNMT8X
SPMT09T308*

3
1
2
1
2
1
2
3
3
4

center & outer


center
outer
center
outer
center
outer
center & outer
center & outer
peripheral insert

0.720
0.795
0.887
0.913
1.150
1.185
1.430
1.705
0.375
(I.C.)

0.361
0.280
0.480
0.369
0.615
0.472
0.781
1.012
N/A

0.189
0.167
0.224
0.217
0.281
0.263
0.348
0.400
0.156

0.3125
0.375
0.375
0.500
0.500
0.625
0.625
0.750
1.000
.031

WBMR063SX, MX, or LX
WBMR075SX, MX, LX, or LCX
WBMR100SX, MX, LX, LCX,
SLX, MLX, or LLX
WBMR125SX, MX, LX, LCX,
SLX, MLX, or LLX
WBMR150SX, MX, or LX
WBMR200SX, MX, or LX
WBMR100 & 125
SLX, MLX, or LLX

*Used in Extended Length of Cut Endmills only

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

31

Inch

Applicable Insert:

WBMR

ZNMT

Ballnose Roughing Endmill

Standard Length of Cut

"C" style shank (cylindrical)

"W" style shank (weldon)


R

l3

l3
d

l1

l2

l1

l2
L

Hardware

Catalog Number

WBMR063SX
WBMR063MX
WBMR063LX
WBMR075SX
WBMR075MX
WBMR075LX
WBMR100SX
WBMR100MX
WBMR100LX
WBMR100LCX
WBMR125SX
WBMR125MX
WBMR125LX
WBMR125LCX
WBMR150SX
WBMR150MX
WBMR150LX
WBMR200SX
WBMR200MX
WBMR200LX

O
O
O

Wave Mill
Series

Stock

Standard Length of Cut


D

0.625
0.625
0.625
0.750
0.750
0.750
1.000
1.000
1.000
1.000
1.250
1.250
1.250
1.250
1.500
1.500
1.500
2.000
2.000
2.000

0.750
0.750
1.000
1.000
1.000
1.000
1.250
1.250
1.250
1.250
1.250
1.250
1.250
1.250
1.500
1.500
1.500
2.000
2.000
2.000

Dimensions (Inches)
Shank
L
l3
l1

W
W
W
W
W
W
W
W
W
C
W
W
W
C
W
W
W
W
W
W

3.801
4.551
5.546
4.546
6.046
7.546
4.796
6.546
8.296
11.750
4.796
6.796
8.796
13.750
5.223
7.779
9.779
6.029
8.279
10.529

0.752
0.752
0.752
0.917
0.917
0.917
0.917
1.228
1.228
1.228
1.228
1.543
1.543
1.543
1.862
1.862
1.862

1.770
2.520
3.265
2.285
3.785
5.285
2.535
4.285
6.035
2.535*
2.535
4.535
6.535
2.535*
2.535
4.535
6.535
2.785
5.035
7.285

l2

Inserts

2.0313
2.0313
2.2813
2.261
2.261
2.261
2.261
2.261
2.261
9.215**
2.261
2.261
2.261
11.215**
2.688
3.244
3.244
3.244
3.244
3.244

1.000
1.000
1.000
1.181
1.181
1.181
1.378
1.378
1.378
1.378
1.693
1.693
1.693
1.693
1.940
3.688
5.488
2.256
4.138
6.163

ZNMT2.5X
ZNMT2.5X
ZNMT2.5X
ZNMT3_X
ZNMT3_X
ZNMT3_X
ZNMT4_X
ZNMT4_X
ZNMT4_X
ZNMT4_X
ZNMT5_X
ZNMT5_X
ZNMT5_X
ZNMT5_X
ZNMT6X
ZNMT6X
ZNMT6X
ZNMT8X
ZNMT8X
ZNMT8X

Note: All 0.750-1.250 cutters require (1) Center CX insert and (1) Outer SX insert to
accomplish the D diameter specified. The tolerance of the D diameter is +.000/-.020.
*Represents relieved portion of cutter body
**Represents straight portion of cutter body
= USA stocked item
O = New product arrives 1st quarter 2007

Catalog Number
WBMR063
X
WBMR075
X
WBMR100
X
WBMR125
X
WBMR150
X
WBMR200
X

Screw

Wrench

BFTX02506T
BFTX0307N
BFTX0409N
BFTX0511N
BFTX0619N
BFTX0619N

TRD08-T
TRX10
TRD15
TRD20
TRD25
TRD25

Torque specifications for


screw is 10-14 in/lbs.
Torque specifications for
screw is 18-22 in/lbs.
Torque specifications for
screw is 27-31 in/lbs.
Torque specifications for
screw is 44-49 in/lbs.
Torque specifications for
screw is 62-67 in/lbs.

BFTX02506T insert
BFTX0307N insert
BFTX0409N insert
BFTX0511N insert
BFTX0619N insert

Inserts
Figure 1

Figure 2
R

ZNMT2.5X
ZNMT3CX
ZNMT3SX
ZNMT4CX
ZNMT4SX
ZNMT5CX
ZNMT5SX
ZNMT6X
ZNMT8X

ACZ310
ACZ330
ACZ350

Coated
Sumitomo
Cat. No.

Dimensions (Inches)
A

Figure

0.720
0.795
0.887
0.913
1.150
1.185
1.430
1.705

0.361
0.280
0.480
0.369
0.615
0.472
0.781
1.012

0.189
0.167
0.224
0.217
0.281
0.263
0.348
0.400

0.3125
0.375
0.375
0.500
0.500
0.625
0.625
0.750
1.000

3
1
2
1
2
1
2
3
3

CX denotes center insert (Fig. 1)


SX denotes outer insert (Fig. 2)
Fig. 3 inserts are used in both center and outer position.
= USA stocked item

32

See pages 102-104


for recommended running
parameters

Figure 3

Phone: (800) 950-5202

Always adjust speeds and


feeds for true cutting
diameter and chip thinning
effect for optimum tool life
and productivity

w w w. s u m i c a r b i d e . c o m

Ballnose Roughing Endmill

Inch

Applicable Insert:

WBMR

ZNMT
SPMT

Extended Length of Cut

"W" style shank (weldon)


R

l3
D

SPMT

l2

l1
L

WBMR100SX
WBMR100MX
WBMR100LX
WBMR125SX
WBMR125MX
WBMR125LX

Shank

1.000
1.000
1.000
1.250
1.250
1.250

1.250
1.250
1.250
1.250
1.250
1.250

W
W
W
W
W
W

Dimensions (Inches)
L
l3
l1

4.796
6.546
8.296
4.796
6.796
8.796

1.535
1.535
1.535
1.835
1.835
1.835

2.535
4.285
6.035
2.535
4.535
6.535

l2

Inserts 1 & 2

Insert style 4

2.261
2.261
2.261
2.261
2.261
2.261

1.653
1.653
1.653
1.968
1.968
1.968

ZNMT4_X
ZNMT4_X
ZNMT4_X
ZNMT5_X
ZNMT5_X
ZNMT5_X

SPMT09T308
SPMT09T308
SPMT09T308
SPMT09T308
SPMT09T308
SPMT09T308

Note: All 0.750-1.250 cutters require (1) Center CX insert and (1) Outer SX insert to
accomplish the D diameter specified.
The tolerance of the D diameter is +.000/-.020.
*This dimension represents the actual extension from holder.
= USA stocked item

Inserts
Figure 1

ACZ310
ACZ330
ACZ350

Coated

I.C.

Coated

Dimensions (Inches)
A

Figure

0.720
0.795
0.887
0.913
1.150
1.705

0.361
0.280
0.480
0.369
0.615
1.012

0.189
0.167
0.224
0.217
0.281
0.400

0.375
0.375
0.500
0.500
0.625
1.000

1
2
1
2
1
2

Sumitomo
Cat. No.
SPMT09T308

Dimensions (Inches)

ACZ310
ACZ350

ZNMT3CX
ZNMT3SX
ZNMT4CX
ZNMT4SX
ZNMT5CX
ZNMT5SX

R
B

Sumitomo
Cat. No.

Figure 2

Wave Mill
Series

Catalog Number

Stock

Extended Length of Cut

I.C.

0.375

0.156

0.031

= USA stocked item

CX denotes center insert (Fig. 1)


SX denotes outer insert (Fig. 2)
= USA stocked item

Hardware

Catalog Number

Insert

Screw

WBMR100
LX
ZNMT4_X
BFTX0409N
WBMR125
LX
ZNMT5_X
BFTX0511N
WBMR
LX SPMT09T308 BFTX0409N

Wrench
TRD15
TRD20
TRD15

See pages 102-104


for recommended running
parameters

Torque specifications for BFTX0409N insert screw is 27-31 in/lbs.


Torque specifications for BFTX0511N insert screw is 44-49 in/lbs.

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

33

WBMF Type

Ballnose Roughing Endmill

Features and Benefits


Highly accurate fully ground insert offers reliable repeatability (within 0.0002")
to simplify the finish milling processes of complex 3-dimensional work
Multi ground locking surfaces and screw-on insert design makes the cutter
assembly super strong and rigid
The tool body design matches that of the WBMR line to provide worry-free
programming, insuring no side wall interference down to as little as 3 of
draft without body modification of weldon style tools
Each diameter is offered in multiple lengths to allow application of the
shortest, most efficient length for the job
New ACZ120, ZX coated carbide inserts efficiently cut hardened mold and
die steels with low cutting forces and long tool life
Sharp helical cutting edge generates excellent surface finishes to reduce or
eliminate time consuming hand polishing operations

Wave Mill
Series

New clamping system


Excellent index repeatability
within 0.0002"

Grade ACZ120
Ultra hard ZX coating and
K01 fine grain substrate
provide long tool life
Radius form accuracy
Less than 0.0006"
Optimized cutting edge geometry
Minimizes cutting force and
provides excellent surface finish

34

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

Ballnose Finishing Endmill

Inch

Applicable Insert:

WBMF

ZPGU

"C" style shank (cylindrical)

"W" style shank (weldon)


R

R
d

l3

l3
l2

l1

l2

l1

WBMF10500S
WBMF10500M
WBMF10500L
WBMF10625S
WBMF10625M
WBMF10625L
WBMF10750S
WBMF10750M
WBMF10750L
WBMF10750C
WBMF11000S
WBMF11000M
WBMF11000L
WBMF11000C
WBMF11250S
WBMF11250M
WBMF11250L

0.500
0.500
0.500
0.625
0.625
0.625
0.750
0.750
0.750
0.750
1.000
1.000
1.000
1.000
1.250
1.250
1.250

0.625
0.625
0.750
0.750
0.750
1.000
1.000
1.000
1.000
1.000
1.250
1.250
1.250
1.250
1.250
1.250
1.250

Shank

Dimensions (Inches)
L
l1
l2

Inserts

0.782
0.782
0.782
1.000
1.000
1.000
1.250
1.250
1.250
1.250
1.500
1.500
1.500
1.500
1.750
1.750
1.750

ZPGU2S
ZPGU2S
ZPGU2S
ZPGU2.5S
ZPGU2.5S
ZPGU2.5S
ZPGU3S
ZPGU3S
ZPGU3S
ZPGU3S
ZPGU4S
ZPGU4S
ZPGU4S
ZPGU4S
ZPGU5S
ZPGU5S
ZPGU5S

l3

W 3.678 1.772 1.906 0.427


W 4.428 2.5222 1.906 0.427
W 5.300 3.270 2.031 0.427
W 3.801 1.770 2.0313 0.470
W 4.551 2.520 2.0313 0.470
W 5.546 3.265 2.2813 0.470
W 4.5459 2.265 2.2813 0.572
W 6.0459 3.7647 2.2813 0.572
W 7.546 5.265 2.2813 0.572
C 9.750 3.126* 6.624** 0.572
W 4.793 2.5117 2.2813 0.736
W 6.546 4.265 2.2813 0.736
W 8.296 6.0147 2.2813 0.736
C 11.750 2.535* 9.215** 0.736
W 4.796 2.515 2.2813 0.919
W 6.796 4.515 2.2813 0.919
W 8.796 6.5147 2.2813 0.919

Wave Mill
Series

Catalog Number

Stock

Standard Length of Cut

*Represents relieved portion of cutter body


**Represents straight portion of cutter body
= USA stocked item

Hardware

Inserts

Coated

ZPGU2S
ZPGU2.5S
ZPGU3S
ZPGU4S
ZPGU5S

ACZ120

Sumitomo
Cat. No.

Catalog Number

Dimensions (Inches)
D

0.500
0.625
0.750
1.000
1.250

0.427
0.470
0.572
0.736
0.919

0.722
0.805
0.946
1.130
1.392

0.220 0.250
0.240 0.3125
0.280 0.375
0.299 0.500
0.339 0.625

WBMF10500

WBMF10625

WBMF10750

WBMF11000

WBMF11250

Screw

Wrench

BFTG0409F
BFTG0513F
BFTG0617F
BFTG0621F
BFTG0825F

TRD15
TRD20
TRD25
TRD25
TRD25

= USA stocked item

See pages 102-104


for recommended running
parameters

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

35

Wave Mill Series Indexable Shell Mills

WGC Type

Features and Benefits


45 Lead Angle facilitates feed rate capabilities up to 30%
higher than 90 tooling for high performance in face milling
applications
Cutter rake angles and insert design promote efficient cutting
action with low horsepower consumption
Light cutter assembly weight
Lack of body overhang facilitates machining close to fixturing
and/or part details
Screw on insert design features carbide back up seats for
durability, and ease of repair while offering easy set-up and
indexing
Accepts the widest variety of inserts of any Sumitomo milling
cutter
Available in M class (molded), E class, and several
chipbreakers/edge preps and grades for almost any situation

Wave Mill
Series

Shell type
Coarse Pitch

Shank type

Shell type
Fine Pitch

Chipbreaker Map
Breaker

Light Machining (L-type)

Sharp Cutting Edge

G-type)

G-Type

H-Type

N-Type

W-Type

Figure

Heavy Machining (H-type)

No Chipbreaker (N-type)

Rake
Angle 0

Strong Cutting Edge

Application

36

L-Type

Phone: (800) 950-5202

25O
Light cutting
Low force milling of
thin work piece
Low burr design

20O

15O

General purpose Interrupted to


to interrupted
Heavy milling
milling
For welded or
Main chipbreaker
rolled surfaces

0O
Very heavy
milling

High precision
finish
(Wiper edge)

w w w. s u m i c a r b i d e . c o m

Inch

Applicable Insert:

Inch

Applicable Insert:

WGC4000

SEET, SEMT,
SECW, XEEW

WGC/F4000

SEET, SEMT,
SECW, XEEW

WGC4200WR
WGC4250WR

Stock

Catalog Number

Dimensions (Inches)
L
D
d

l1*

Insert
Max
# of
Diameter D.O.C. Inserts

2.000 1.250 3.970 1.7094 0.375 0.250


2.500 1.250 3.970 1.7094 0.375 0.250

3
4

* This dimension represents the actual extension from holder.


= USA stocked item
= Worldwide Warehouse item

Catalog Number

WGC4200SR*
WGC4250SR
WGC4300SR
WGC4400SR
WGC4500SR
WGC4600SR
WGC4800SR

Stock

Shell Mill Series

Weldon Shank Series

d1

2.000
2.500
3.000
4.000
5.000
6.000
8.000

0.750
1.000
1.000
1.250
1.500
1.500
2.500

Dimensions (Inches)
d2
F
d

0.406
0.531
0.531
0.656

1.750
1.750
1.750
2.000
2.500
2.500
2.500

1.500
1.750
2.250
2.870
3.750
4.380
5.120

0.312
0.375
0.375
0.500
0.625
0.625
1.000

1.020
1.020
1.020
1.020
1.060
1.060
1.595

No. of Max Fig.


Teeth D.O.C.

3
4
4
5
6
7
8

0.250
0.250
0.250
0.250
0.250
0.250
0.250

1
1
1
1
2
2
3

Pitch

Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse

Socket Head Cap Screw: *3/8-24x1, 1/2-20x1.5, 5/8-18x1.5


Wave Mill
Series

Insert Application Key


Light depth of cut applications

General purpose cutting applications

No chipbreaker

Heavy cutting applications

Catalog Number

WGCF4200SR*
WGCF4250SR
WGCF4300SR
WGCF4400SR
WGCF4500SR
WGCF4600SR
WGCF4800SR

Stock

Shell Mill Series

d1

2.000
2.500
3.000
4.000
5.000
6.000
8.000

0.750
1.000
1.000
1.250
1.500
1.500
2.500

Dimensions (Inches)
d2
F
d

0.406
0.531
0.531
0.656

1.750
1.750
1.750
2.000
2.500
2.500
2.500

1.500
1.750
2.250
2.870
3.750
4.380
5.120

0.312
0.375
0.375
0.500
0.625
0.625
1.000

1.020
1.020
1.020
1.020
1.060
1.060
1.595

No. of Max Fig.


Teeth D.O.C.

4
5
6
7
8
10
12

0.250
0.250
0.250
0.250
0.250
0.250
0.250

1
1
1
1
2
2
3

Pitch

Fine
Fine
Fine
Fine
Fine
Fine
Fine

Socket Head Cap Screw: *3/8-24x1, 1/2-20x1.5, 5/8-18x1.5

Hardware

Inserts
SEMT

XEEW
T
45

WGC42
WR

Insert
Wrench
TRDR15IP

Seat
Wrench
LH035

WGC4
SR

WGCS13R BFTX03512IP BW0507F

TRDR15IP

LH035

Coated

WGCF4
SR WGCS13R BFTX03512IP BW0507F

TRDR15IP

LH035

* Torque specifications for insert screw=24-29 in/lbs.


**Torque specifications for seat screw=42-46 in/lbs.

See pages 102-104


for recommended running
parameters

Phone: (800) 950-5202

Sumitomo
Cat. No.
SEET13T3AGFNL
SEET13T3AGSNG
SEET13T3AGSNN
SEMT13T3AGSNG
SEMT13T3AGSNH
SEMT13T3AGSNL
NF-SECW13T3AGTNN
XEEW13T3AGERW
NF-XEEW13T3AGERW

20
Cermet Uncoated PCD

ACZ310
ACZ330
ACZ350
DL1000
K245R2
ACK200
ACK300
ACP100
ACP200
ACP300
T250A

Seat

Dimensions (Inches)

A30N
EH520
H1
DA2200

Insert
Screw*

Seat
Screw**
WGCS13R BFTX03512IP BW0507F

Catalog Number

Facet Facet
Width Radii

0.528 0.156 0.0639 0.0394

0.707 0.156 0.320

Note: SEET is a close tolerance, peripheral ground insert type which may provide better
surface finish and repeatability
O = New product arrives 1st quarter 2007

w w w. s u m i c a r b i d e . c o m

37

Metric

Applicable Insert:

Metric

Applicable Insert:

WGC4000

SEET, SEMT,
SECW, XEEW

WGC/F4000

SEET, SEMT,
SECW, XEEW

E
h

d2

D1

d1

D1

45O

l1

l2

45O

WGC
WGC
WGC
WGC

4032EW
4040EW
4050EW
4063EW

Stock

32
40
50
63

Shell Mill Series (WGC 4000RS Type)

Dimensions (mm)
d
l1
l2

D1

44
52
63
76

32
32
32
32

40
40
40
40

85
85
85
85

Catalog
Number

WGC 4040RS
WGC 4050RS
WGC 4063RS

# of
Inserts

125
125
125
125

3
3
4
5

D1

d1

40
50
63

52
63
76

16
22
22

Dimensions (mm)
d2
a
t

9
11
11

5.6 8.4
6.3 10.4
6.3 10.4

# of
Teeth

40
40
40

18
20
20

28
26
26

3
3
4

# of
Teeth

40
40

20
20

26
26

5
6

Shell Mill Series (WGCF 4000RS Type)

= Worldwide Warehouse item

Stock

Catalog Number

Stock

Weldon Shank Series (WGC 4000EW Type)

D1

d1

WGCF 4050RS
WGCF 4063RS

50
63

63
76

22
22

Catalog
Number

Dimensions (mm)
d2
a
t

11
11

6.3 10.4
6.3 10.4

Wave Mill
Series

= Worldwide Warehouse item

Inserts
SEMT

XEEW
T
45

A30N
EH520
H1
DA2200

Cermet Uncoated PCD

ACZ310
ACZ330
ACZ350
DL1000
K245R2
ACK200
ACK300
ACP100
ACP200
ACP300
T250A

Sumitomo
Cat. No.
SEET13T3AGFNL
SEET13T3AGSNG
SEET13T3AGSNN
SEMT13T3AGSNG
SEMT13T3AGSNH
SEMT13T3AGSNL
NF-SECW13T3AGTNN
XEEW13T3AGERW
NF-XEEW13T3AGERW

20

Coated

Dimensions (Inches)
L

Facet Facet
Width Radii

See pages 102-104


for recommended running
parameters

0.528 0.156 0.0639 0.0394

0.707 0.156 0.320

Note: SEET is a close tolerance, peripheral ground insert type which may
provide better surface finish and repeatability
= USA stocked item
= Worldwide Warehouse item
O = New product arrives 1st quarter 2007

Hardware
Seat Screw (for 4000 type)
Seat (for 4000 type)

Catalog Number

Seat

Insert
Screw*

WGC4
EW

BFTX03512IP

WGC/F4
EW/RS

Seat
Screw**

WGCS13R BFTX03512IP BW0507F

Insert
Wrench
TRDR15IP

Seat
Wrench

TRDR15IP

LH035

Insert

Insert Screw

* Torque specifications for insert screw=24-29 in/lbs.


**Torque specifications for seat screw=42-46 in/lbs.

38

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

Applicable Insert:

WGC/F4000

SEET, SEMT,
SECW, XEEW

D1
D2
d
a

D1
D2
b

18

F
13

D1
D2
d
a

31
E

d
a

Wave Mill Series Indexable Shell Mills

Metric

101.6
D

20

Shell Mill Series (WGC 4000 Type)


Catalog
Number
WGC
WGC
WGC
WGC
WGC

4080R
4100R
4125R
4160R
4200R

Stock

Dimensions
D

D1

D2

80
100
125
160
200

93
113
138
173
213

60
70
80
100
130

50
50
63
63
63

a
9.5
12.7
15.9
19
25.4

d
25.4
31.75
38.1
50.8
47.625

No. of
Teeth

Weight
(kg)

Fig.

6
8
10
11
14

25
32
38
38
35

4
5
6
7
8

1.0
1.5
2.6
4.0
6.6

1
2
2
2
3

No. of
Teeth

Weight
(kg)

Fig.

6
8
10
11
14

25
32
38
38
35

8
10
12
16
20

1.0
1.5
2.6
4.0
6.6

1
2
2
2
3

Catalog
Number
WGCF
WGCF
WGCF
WGCF
WGCF

4080R
4100R
4125R
4160R
4200R

Stock

Dimensions
D

D1

D2

80
100
125
160
200

93
113
138
173
213

60
70
80
100
130

50
50
63
63
63

a
9.5
12.7
15.9
19
25.4

d
25.4
31.75
38.1
50.8
47.625

Wave Mill
Series

Shell Mill Series (WGCF 4000 Type)

= Worldwide Warehouse item

Inserts
SEMT

XEEW
T
45

A30N
EH520
H1
DA2200

Cermet Uncoated PCD

ACZ310
ACZ330
ACZ350
DL1000
K245R2
ACK200
ACK300
ACP100
ACP200
ACP300
T250A

Sumitomo
Cat. No.
SEET13T3AGFNL
SEET13T3AGSNG
SEET13T3AGSNN
SEMT13T3AGSNG
SEMT13T3AGSNH
SEMT13T3AGSNL
NF-SECW13T3AGTNN
XEEW13T3AGERW
NF-XEEW13T3AGERW

20

Coated

Dimensions (Inches)
L

Facet Facet
Width Radii

See pages 102-104


for recommended running
parameters

0.528 0.156 0.0639 0.0394

0.707 0.156 0.320

Note: SEET is a close tolerance, peripheral ground insert type which may
provide better surface finish and repeatability
= USA stocked item
= Worldwide Warehouse item
O = New product arrives 1st quarter 2007

Hardware
Seat Screw (for 4000 type)
Seat (for 4000 type)
Insert

Insert
Screw*

Seat
Screw**
WGC/F 4
R WGCS13R BFTX03512IP BW0507F

Catalog Number

Seat

Insert
Wrench
TRDR15IP

Seat
Wrench
LH035

Insert Screw

* Torque specifications for insert screw=24-29 in/lbs.


**Torque specifications for seat screw=42-46 in/lbs.

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

39

Wave Mill Series Indexable Endmills

WRC Type

Features and Benefits


Round style inserts (with wiper) withstand extraordinary feed rates
while providing improved finishes
Unique faceted inserts offer up to eight indexes at economical M
class prices
Pocket design eliminates insert rotation and breakage during
aggressive machining
Designed with some of the highest ramping and plunging capabilities
in the industry
Wide flute relief provides for phenomenal chip evacuation
Created specifically for the interpolation of complex three-dimensional
tooling surfaces and for maximum roughing capabilities
Four different insert diameters allow for compliance with a wide range
of part radii
Metric sizes available upon request

Wave Mill
Series

Application Examples

Face-milling

Slotting

3-D Interpolation/
Surfacing

Helical Boring

Ramping

Always make sure that WRC cutters are


applied with ramp angles less than or
equal to those listed, or damage will result.

40

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

Inch

Applicable Insert:

WRC38000 QPMT

Inch

Applicable Insert:

WRC50000 QPMT

l1

l1

1.000
1.000
1.000
1.250
1.250
1.250
1.500
1.500
1.500
2.000
2.000
2.000

1.000
1.000
1.250
1.250
1.250
1.250
1.250
1.250
1.250
1.250
1.500
1.500

4.321
5.321
6.321
4.046
5.046
6.046
4.321
5.321
6.321
4.321
5.748
6.748

l1*

2.060
3.060
4.060
1.785
2.785
3.785
2.060
3.060
4.060
2.060
3.060
4.060

Insert Ramp # of
Diameter Angle Inserts

0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375

1130
1130
1130
730
730
730
530
530
530
330
330
330

2
2
2
2
2
2
3
3
3
4
4
4

Catalog Number

WRCW50125RS
WRCW50125RM
WRCW50125RL
WRCW50150RS
WRCW50150RM
WRCW50150RL
WRCW50200RS
WRCW50200RM
WRCW50200RL

1.250
1.250
1.250
1.500
1.500
1.500
2.000
2.000
2.000

Dimensions (Inches)
L
d

1.250
1.250
1.250
1.250
1.500
1.500
1.500
1.500
1.500

4.321
5.321
6.321
4.321
5.748
6.748
4.748
5.748
6.748

l1*

2.060
3.060
4.060
2.060
3.060
4.060
2.060
3.060
4.060

Insert Ramp # of
Diameter Angle Inserts

0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500

1830
1830
1830
1230
1230
1230
730
730
730

2
2
2
3
3
3
3
3
3

* This dimension represents the actual extension from holder.


= USA stocked item

* This dimension represents the actual extension from holder.


= USA stocked item

Wave Mill
Series

WRCW38100RS
WRCW38100RM
WRCW38100RL
WRCW38125RS
WRCW38125RM
WRCW38125RL
WRCW38150RS
WRCW38150RM
WRCW38150RL
WRCW38200RS
WRCW38200RM
WRCW38200RL

Weldon Shank Series

Dimensions (Inches)
L
D
d

Stock

Catalog Number

Stock

Weldon Shank Series

Hardware

Inserts
Figure 1

Figure 2

Thickness
Insert
Dia.

Insert
Dia.

Sumitomo
Cat. No.

QPMT32.510PPEN
QPMT32.510PPEN-H
QPMT4312PPEN
QPMT4312PPEN-H

Insert
Dia.

0.375
0.375
0.500
0.500

0.156
0.156
0.1875
0.1875

Catalog Number

Dimensions (Inches)

AC230
ACZ310
ACZ330
ACZ350

Coated

Max
Fig.
D.O.C.
0.1875
0.1875
0.250
0.250

1
2
1
2

Screw

Wrench

WRCW38
R
BFTX03584
TRD15
WRCW50
R
BFTX0409N TRD15
Torque specifications for BFTX03584 insert
screw=27-31 inch/lbs.
Torque specifications for BFTX0409N insert
screw=27-31 inch/lbs.

H denotes inserts with heavy edge preparation.


= USA stocked item

See pages 102-104


for recommended running
parameters

Always make sure that WRC cutters are


applied with ramp angles less than or equal
to those listed, or damage will result.

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

41

Inch

Wave Mill Series Indexable Shell Mills

WRC Shell Mills


Applicable Insert: QPMT

d
d1
a

d
d1
a

F
d2
d3
D

d3
D

Style 1

Style 2

Catalog Number

WRCS3802R*
WRCS5002R*
WRCS5002.5R
WRCS5003R
WRCS7503R
WRCS5004R
WRCS7504R
WRCS1004R

Stock

WRC Shell Mill Series (Style 1)


D

2.000
2.000
2.500
3.000
3.000
4.000
4.000
4.000

1.50
1.50
1.75
2.25
2.25
2.87
2.87
2.87

1.75
1.75
1.75
1.75
1.75
2.00
2.00
2.00

Dimensions (Inches)
d2
d3
d1

0.750
0.750
1.000
1.000
1.000
1.250
1.250
1.250

0.406
0.406
0.531
0.531
0.531
0.656
0.656
0.656

0.609
0.609
0.797
0.797
0.797
1.000
1.000
1.000

1.020
1.020
1.020
1.020
1.020
1.020
1.020
1.020

0.312
0.312
0.375
0.375
0.375
0.500
0.500
0.500

1.060
1.060
1.060
1.060

0.625
0.625
0.625
0.625

Insert
# of
Ramp Weight
Dia. Inserts Angle
lbs.

0.375
0.500
0.500
0.500
0.750
0.500
0.750
1.000

3
3
4
4
4
5
5
5

530
730
530
4
730
230
430
6

0.68
0.62
0.93
1.68
1.32
3.53
3.11
2.78

Socket Head Cap Screw: *3/8-24x1, 1/2-20x1.5, 5/8-18x1.5

Catalog Number

WRCS7505R
WRCS1005R
WRCS7506R
WRCS1006R

Stock

Wave Mill
Series

WRC Shell Mill Series (Style 2)


D

5.000
5.000
6.000
6.000

3.75
3.75
4.38
4.38

2.50
2.50
2.50
2.50

Dimensions (Inches)
d2
d3
d1

1.500
1.500
1.500
1.500

N/A
N/A
N/A
N/A

2.000
2.000
2.000
2.000

Insert
# of
Ramp Weight
Dia. Inserts Angle
lbs.

0.750
1.000
0.750
1.000

6
6
7
7

315
415
230
315

6.15
5.64
9.48
9.04

= USA stocked item

Inserts

Hardware
Figure 1

Figure 2

Thickness
Insert
Dia.

Insert
Dia.

Sumitomo
Cat. No.

QPMT32.510PPEN
QPMT32.510PPEN-H
QPMT4312PPEN
QPMT4312PPEN-H
QPMT6416PPEN
QPMT6416PPEN-H
QPMT8424PPEN
QPMT8424PPEN-H

Insert
Dia.

0.375
0.375
0.500
0.500
0.750
0.750
1.000
1.000

0.156
0.156
0.1875
0.1875
0.250
0.250
0.250
0.250

Catalog Number

Dimensions (Inches)

AC230
ACZ310
ACZ330
ACZ350

Coated

Max
Fig.
D.O.C.
0.1875
0.1875
0.250
0.250
0.375
0.375
0.500
0.500

1
2
1
2
1
2
1
2

Screw

Wrench

WRCS38
R
BFTX03584
TRD15
WRCS50
R
BFTX0409N
TRD15
WRCS75
R
BFTX0513SF TRD20
WRCS10
R
BFTX0615N
TRD25
Torque specifications for BFTX03584 is 27-31 inch/lbs.
Torque specifications for BFTX0409N is 27-31 inch/lbs.
Torque specifications for BFTX0513SF is 45-49 inch/lbs.
Torque specifications for BFTX0615N is 62-67 inch/lbs.

H denotes inserts with heavy edge preparation.


= USA stocked item

See pages 102-104


for recommended running
parameters

42

Phone: (800) 950-5202

For roughing or where surface finish is


not critical, take advantage of the
economical SEMT style molded inserts.

w w w. s u m i c a r b i d e . c o m

Inch

Wave Mill Series Indexable Shell Mills

WFM400 & 500


Applicable Insert: XDMT

Features and Benefits


Configuration

Lead Angle:
0
Axial Rake Angle: +8~ +6
Radial Rake Angle: +10

Fig. 1

Highly accurate 90 degree shoulder


cutting.

Fig. 3

D1

d
a

D1
d
a

d
a
b

Steel insert seats allow cutter rebuilding


in the event of a crash.
D

WFMC 400 and 500 Series


Catalog Number

WFMC403R
WFMC404R
WFMC405R
WFMC406R
WFMC408R
WFMC503R
WFMC504R
WFMC505R
WFMC506R
WFMC508R

D1

3
4
5
6
8
3
4
5
6
8

2.165
2.756
3.150
3.937
5.906
2.165
2.756
3.150
3.937
5.906

Dimensions (Inches)
F
d
a

1.969
2.362
2.362
2.362
2.362
1.969
2.362
2.362
2.362
2.362

1.000
1.500
1.500
2.000
2.500
1.000
1.500
1.500
2.000
2.500

0.374
0.626
0.626
0.750
1.000
0.374
0.626
0.626
0.750
1.000

# of
Teeth

Weight
lbs.

Fig.

I.C.

0.252
0.406
0.406
0.437
0.551
0.252
0.406
0.406
0.437
0.551

1.000
1.500
1.500
1.500
1.380
1.000
1.500
1.500
1.500
1.380

4
5
6
8
10
4
5
6
8
10

1.98
3.52
5.72
9.24
17.60
1.98
3.52
5.72
9.24
17.60

1
2
2
2
3
1
2
2
2
3

0.500
0.500
0.500
0.500
0.500
0.625
0.625
0.625
0.625
0.625

# of
Teeth

Weight
lbs.

Fig.

I.C.

0.252
0.406
0.406
0.437
0.551
0.252
0.406
0.406
0.437
0.551

1.000
1.500
1.500
1.500
1.380
1.000
1.500
1.500
1.500
1.380

6
7
8
10
12
6
7
8
10
12

1.76
3.30
5.50
8.80
17.38
1.76
3.30
5.50
8.80
17.38

1
2
2
2
3
1
2
2
2
3

0.500
0.500
0.500
0.500
0.500
0.625
0.625
0.625
0.625
0.625

= USA stocked item

Catalog Number

WFMF403R
WFMF404R
WFMF405R
WFMF406R
WFMF408R
WFMF503R
WFMF504R
WFMF505R
WFMF506R
WFMF508R

Stock

WFMF 400 and 500 Series


D

D1

3
4
5
6
8
3
4
5
6
8

2.165
2.756
3.150
3.937
5.906
2.165
2.756
3.150
3.937
5.906

Dimensions (Inches)
F
d
a

1.969
2.362
2.362
2.362
2.362
1.969
2.362
2.362
2.362
2.362

1.000
1.500
1.500
2.000
2.500
1.000
1.500
1.500
2.000
2.500

0.374
0.626
0.626
0.750
1.000
0.374
0.626
0.626
0.750
1.000

Wave Mill
Series

Large flute relief promotes excellent chip


evacuation.

Stock

Efficient positive rake design requires


low amounts of horsepower and
produces minimum workpiece stresses.

Fig. 2

D1

Available in both coarse and fine pitch,


and 5/8 and 1/2 inch insert sizes.

= USA stocked item

Inserts
R

T
15

See pages 102-104


for recommended running
parameters

IC

XDMT120408PDEN
XDMT150408PDEN

Dimensions (Inches)

G10E

Sumitomo
Cat. No.

Uncoated

AC230
ACZ310
ACZ330
ACZ350

Coated

I.C.

0.500
0.625

0.1875
0.1875

0.031
0.031

= USA stocked item

Hardware

Catalog Number
WFM
40
R
WFM
50
R

Phone: (800) 950-5202

Seat
WFMS4R
WFMS5R

Insert
Screw
BFTX0414
BFTX0515N

Set
Screw
BT0506
BT0506

Wrench

Wrench

TRD20
TRD20

TH025
TH025

w w w. s u m i c a r b i d e . c o m

43

SumiMill

Spider Mill

High Productivity Cast Iron Milling


Cutter With Eight Cutting Edges

Applicable Insert: SNEX

Features and Benefits


Double negative milling cutter with positive cutting insert
geometry
High productivity shell mill for gray cast iron and ductile iron
face milling
Eight (8) cutting edges per insert
Available in the new grades ACK100 and ACK200
Unique positive chipbreaker insert provides less cutting
force, more productivity and longer tool life

Figure 2

Figure 1

d1
a

d1
a

E
E
F

d2
d3

d3

Wave Mill
Series

Spider Mill Availability


Sumitomo Cat. No.

Status

SDP53000R
SDP54000R
SDP55000R
SDP56000R
= USA stocked item

D
3.000
4.000
5.000
6.000

d
2.250
2.756
3.750
4.380

F
1.750
2.000
2.500
2.500

d1
1.000
1.250
1.500
1.500

Dimensions (Inch)
d2
d3
0.531
0.797
0.656
1.030
NA
2.000
NA
2.000

Inserts

E
1.020
1.090
1.060
1.060

a
0.385
0.515
0.635
0.635

I.C.
0.625
0.625
0.625
0.625

Pitch
5
7
8
10

Fig.
1
1
2
2

Hardware
R

I.C.
T

CVD Coated

ACK100
ACK200

Sumitomo
Cat. No.
SNEX156612DP

Dimensions (Inches)
I.C.

0.625

0.266

0.047

Applicable Cutter

Insert Screw

Wrench

SDP5
000R

BFTX0513N

TTX20

Torque specifications for BFTX0513N is 45-49 in/lbs.

= USA stocked item

See pages 102-104


for recommended running
parameters

44

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

High Feed Milling Cutter

Metal Slash Mill


High Feed Milling Cutter

MS Mill Series
Applicable Insert: SDMW, SDEW

Features and Benefits


Screw-on insert assembly
U.S. stock standard bodies available in 2.000 - 4.000 diameters
Worldwide stock includes 63.0 mm - 125 mm
High feed rates (Maximum feed rate = 0.078 IPT) result in high
productivity milling
Four corner insert design yields low tooling costs per part
Unique design directs cutting forces into the machine spindle to
facilitate high feed rates even in low rigidity conditions

Fig 2

D1
d
a

D1
d
a

Fig 1

Insert grades available for carbon steel, stainless steel, cast iron,
& die steel

D3
D2

Wave Mill
Series

D2
D

MS Mill Availability
Sumitomo Cat. No.
MS14020SR
MS14025SR
MS14030R
MS14040R
MS14063RS
MS14080R
MS14100R
MS14125R

Stock

D
2.000
2.500
3.000
4.000
63.0
80.0
100.0
125.0

Dimensions (Inch
D3
F
0.406
1.750
0.531
1.750
0.531
1.750
0.656
2.000
11.0
40.0
13.0
50.0

50.0

63.0

D2
0.609
0.797
0.797
1.000
18.0
20.0
46.0
56.0

D1
1.500
1.750
2.250
2.870
59.0
60.0
70.0
80.0

/ mm)
d
0.750
1.000
1.000
1.250
22.0
25.4
31.8
38.1

a
0.319
0.375
0.375
0.500
10.4
9.5
12.7
15.9

b
0.190
0.220
0.220
0.280
6.3
6.0
8.0
10.0

E
1.020
1.020
1.020
1.020
26.0
31.0
32.0
38.0

No. of
Teeth
4
4
5
6
4
5
6
7

Fig.
1
1
1
1
1
1
2
2

= USA stocked item


= Worldwide Warehouse item
Hardware

Inserts
Fig 4

R2

R2
R5

15

R5

I.C.
+ 0.003"
-

Thickness

Dimensions (Inches)

CS3000
ACZ310
ACZ330
ACK200
ACK300
ACP200
ACP300

Sumitomo
Cat. No.
SDMW1406ZDTR
SDEW1406ZDTR

I.C.
+ 0.001"
-

Thickness

Coated

15

Fig 3

I.C.

R2

R5

Fig.

0.551
0.551

0.236
0.236

0.079
0.079

0.197
0.197

3
4

Applicable Cutter

Insert Screw

Wrench

MS 1400 series

BFTX0513N

TTX20

Torque specifications for BFTX0513N is 45-49 in/lbs.

SDEW = Ground tolerance inserts


= USA stocked item
= Worldwide Warehouse item
O = New product arrives 2nd quarter 2007

See pages 102-104


for recommended running
parameters
Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

45

Indexable Endmills

UFO 400 Endmills


Ultra High Positive Endmill

UFO Series
Applicable Insert: SFEN, SFKN, SFKR, UW

BODY - BRIDGEPORT SHANK


1.250 DIA
D1

D
.949
45
2.875
3.093
4.311
5.886

1.756

UFO End Mill Series


Dimensions (Inches)
Catalog
Stock
D1
D
Number
UFO 420EX-R8
3.000
2.000

UFO 425EX-R8
3.406
2.500

UFO 430EX-R8
3.953
3.000

No. of
Teeth
4
5
6

Max.
D.O.C.

Axial
Rake

Radial
Rake

Lead
Angle

Insert
I.C.

Insert
Type

.197

+27

-7

45

.500

SFKN

= USA stocked item

Inserts
Figure 1

Figure 2
T

Wave Mill
Series

25
I.C.

.787

Coated
Sumitomo
Cat. No.
SFEN12T3AZFN
SFKN12T3AZTN
SFKN12T3AZFN
SFKR12T3AZEN
UW12500R/L

Uncoated
A30N
G10E
H10E
H1

ACZ310
ACZ330
ACZ350
AC230
AC325
AC211
EH20Z
K245R2
ACK200
ACK300
ACP100
ACP200
ACP300
T250A
T110A

Cermet

Dimensions (Inches)
I.C.

Facet
Width

Figure

0.500

0.156

0.088

0.500

0.156

0.218

TN = T land
FN = honed
= USA stocked item
= Worldwide Warehouse item
O = New product arrives 2nd quarter 2007
= USA limited availability item

Hardware

Catalog Number

Locator

Seat

*Insert
Clamp

**Locator
Clamp

Clamp
Screw

Wrench

UFO4 EXR8

UF4KR

UF4SR

UFTWR

UFKWR

WB715T

TT25

* Torque specifications for insert clamp screw=49-53 in/lbs.


**Torque specifications for locator clamp screws=62-66 in/lbs.

See pages 102-104


for recommended running
parameters

46

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

Indexable Shell Mills

UFO 400 Face Mills


Ultra High Positive Face Mill

UFO Series
Applicable Insert: SFEN, SFKN, SFKR, UW
Fig. 2

Fig. 1

45
Lead Angle:
Axial Rake Angle: +27
Radial Rake Angle: -7

Fig. 3

D1
D2
4.0
d
b a
E

D1
D2
d
b a
E

45

.7087

Max
D.O.C.

D1
D2
7.0
4.0
b d
a
E

.7087 .8661

F
D

UFO Fine Pitch Face Mill Series


Catalog
Number
UFOF
UFOF
UFOF
UFOF
UFOF
UFOF
UFOF

403R/L
404R/L*
405R/L*
406R/L**
408R/L
410R/L
412R/L

Stock
R

Dimensions (Inches)

D1

D2

3.000
4.000
5.000
6.000
8.000
10.000
12.000

3.945
4.898
5.843
6.834
8.819
10.803
12.756

2.362
2.953
2.953
3.937
5.118
7.087
9.449

1.969
2.362
2.362
2.362
2.362
2.756
2.756

a
.375
.625
.625
.750
1.000
1.000
1.000

d
1.000
1.500
1.500
2.000
2.500
2.500
2.500

No. of
Teeth

.250
.405
.405
.437
.531
.531
.531

1.000
1.496
1.496
1.496
1.496
1.575
1.575

6
8
10
12
16
20
24

Max.
D.O.C.

I.C.

1
.197

1/2
2
3

Wave Mill
Series

*Requires BFX3/4x16 arbor screw


**Requires BFX1x14 arbor screw
= USA stocked item

Inserts
Figure 1

Fig.

Figure 2
T

25
I.C.

.787

Coated

Uncoated
A30N
G10E
H10E
H1

ACZ310
ACZ330
ACZ350
AC230
AC325
AC211
EH20Z
K245R2
ACK200
ACK300
ACP100
ACP200
ACP300
T250A
T110A

Sumitomo
Cat. No.
SFEN12T3AZFN
SFKN12T3AZTN
SFKN12T3AZFN
SFKR12T3AZEN
UW12500R/L

Cermet

Dimensions (Inches)
I.C.

Facet
Width

Figure

0.500

0.156

0.088

0.500

0.156

0.218

TN = T land
FN = honed
= USA stocked item
= Worldwide Warehouse item
O = New product arrives 2nd quarter 2007
= USA limited availability item

Hardware
Seat
Insert
Locator

Catalog Number

Locator

Seat

UFOF4 R

UF4KR

UF4SR

UFOF402L
UFOF4 L

UF4KL

UF4SLS
UF4SL

*Insert **Locator
Clamp Clamp
UFTWR UFKWR
UFTWL UFKWL

Clamp
Screw

Clamp
screw
Insert clamp

Wrench
Clamp
screw

WB715T*

TT25

Locator
clamp

*Torque specifications for insert clamp screw=49-53 in/lbs.


**Torque specifications for locator clamp screws=62-66 in/lbs.

See pages 102-104


for recommended running
parameters
Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

47

Indexable Shell Mills

UFO 400 & 500 Face Mills


Ultra High Positive Face Mill

UFO Series
Applicable Insert: SFEN, SFKN, SFKR, UW

45
*Approach Angle:
*Axial Rake Angle: +27
*Radial Rake Angle: -7

Fig. 1

Fig. 2
D1
D2
d
b a
E

D1
D2
d
b a
E

45

Fig. 3
D1
D2
4.0
d
b a
E

Max
D.O.C.

.7087

F
D

UFO Coarse Pitch Face Mill Series


Stock

Catalog
Number

Wave Mill
Series

UFO
UFO
UFO
UFO
UFO
UFO
UFO
UFO
UFO
UFO
UFO
UFO
UFO
UFO
UFO

402R/L
403R/L
404R/L*
405R/L*
406R/L**
408R/L
410R/L
412R/L
503R/L
504R/L*
505R/L*
506R/L**
508R/L
510R/L
512R/L

Dimensions (Inches)

D1

D2

2.000
3.000
4.000
5.000
6.000
8.000
10.000
12.000
3.000
4.000
5.000
6.000
8.000
10.000
12.000

2.992
3.945
4.898
5.843
6.834
8.819
10.803
12.756
3.945
4.898
5.843
6.834
8.819
10.803
12.756

1.772
2.362
2.953
2.953
3.937
5.118
7.087
9.449
2.362
2.953
2.953
3.937
5.118
7.087
9.449

1.969
1.969
2.362
2.362
2.362
2.362
2.756
2.756
1.969
2.362
2.362
2.362
2.362
2.756
2.756

*Requires BFX3/4x16 arbor screw

a
.321
.375
.625
.625
.750
1.000
1.000
1.000
.375
.625
.625
.750
1.000
1.000
1.000

d
.750
1.000
1.500
1.500
2.000
2.500
2.500
2.500
1.000
1.500
1.500
2.000
2.500
2.500
2.500

No. of
Teeth

.200
.250
.405
.405
.437
.531
.531
.531
.250
.405
.405
.437
.531
.531
.531

.787
1.000
1.496
1.496
1.496
1.496
1.575
1.575
1.000
1.496
1.496
1.496
1.496
1.575
1.575

4
4
5
6
8
10
12
14
4
5
6
8
10
12
14

**Requires BFX1x14 arbor screw

Max.
D.O.C.

Fig.

I.C.

.197

1/2

3
1

.276

5/8

= USA stocked item

Inserts
Figure 1

Figure 2
T

25
I.C.

.787

Coated
Sumitomo
Cat. No.
SFEN12T3AZFN
SFKN12T3AZTN
SFKN12T3AZFN
SFKR12T3AZEN
SFKN1504AZTN
SFKN1504AZFN
UW12500R/L
UW15500R/L

A30N
G10E
H10E
EH20
H1

ACZ310
ACZ330
ACZ350
AC230
AC325
AC211
EH20Z
K245R2
ACK200
ACK300
ACP100
ACP200
ACP300
T250A
T110A

Cermet Uncoated

Dimensions (Inches)
I.C.

Facet
Width

Figure

0.500

0.156

0.088
1

TN = T land
= USA stocked item

FN = honed

0.625

0.1875

0.088

0.500
0.625

0.156
0.1875

0.218
0.250

See pages 102-104


for recommended
running parameters

= New product arrives 2nd quarter 2007


= Worldwide Warehouse item

= USA limited availability item

Hardware
Seat
Insert
Locator

Catalog Number
UFO402R
UFO4 R
UFO402L
UFO4 L
UFO5 R
UFO5 L

Locator

Seat

UF4SRS
UF4SR
UF4SLS
UF4KL
UF4SL
UF5KR UF5SR
UF5KL UF5SL

UF4KR

*Insert
Clamp

**Locator
Clamp

Clamp
Screw

Clamp
screw
Insert clamp

Wrench

UFTWR UFKWR WB715T

TT25

UFTWL UFKWL WB715T

TT25

UFTWR UFKWR WB715T


UFTWL UFKWL WB715T

TT25
TT25

Clamp
screw
Locator
clamp

*Torque specifications for insert clamp screw=49-53 in/lbs.


**Torque specifications for locator clamp screws=62-66 in/lbs.

48

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

Indexable Shell Mills

UFOR 600 Face Mills


Ultra High Positive Face Mill

UFO Series
Applicable Insert: RGMN

Axial Rake Angle: +25


Radial Rake Angle: +10

Fig. 1

Fig. 2

Fig. 3

Fig. 4
D1
D2
7.0
4.0
d
b a

.Max
D.O.C.

.5118
.7874

D1
D2
4.0
d
b a

D1
D2
d
b a

D1
D2
d
b a

.7087

.7087 .8661
D

UFOR Face Mill Series


Catalog
Number
UFOR
UFOR
UFOR
UFOR
UFOR
UFOR
UFOR

603R
604R
605R
606R
608R
610R
612R

D1

D2

3
4
5
6
8
10
12

3.807
4.748
5.712
6.673
8.630
10.602
12.587

2.362
2.953
2.953
3.937
5.118
7.087
9.449

1.969
2.362
2.362
2.362
2.362
2.756
2.756

d
1.000
1.500
1.500
2.000
2.500
2.500
2.500

a
.375
.625
.625
.750
1.000
1.000
1.000

No. of
Teeth

.250
.405
.405
.437
.531
.531
.531

1.000
1.496
1.496
1.496
1.496
1.575
1.575

4
5
6
8
10
12
14

Max.
D.O.C.

Fig.
1
2

.375
3
4

= USA stocked item

Inserts

Wave Mill
Series

Dimensions (Inches)

Stock

Locator
Screw
T

Locator
30

Insert

Insert
Dia.

AC325
EH20Z

Coated Dimensions
Sumitomo
Cat. No.
RGMN2004SNS
Edge prep = 0.008 x -30o

RGMN2004SNI

RGMN2004SNT
Edge prep = 0.002 x -30

Insert
Clamp

Edge prep = 0.002 x -15

Insert
Dia.

Insert
Screw

Hardware

0.7874
(20 mm)

0.1875

Note: use "SNS" for Steel applications


use "SNI" for Inconel applications
use "SNT" for Titanium applications
= USA stocked item

Catalog Number

Locator

Insert
Clamp

Locator Insert
Screw** Screw*

UFOR6 R

GRKR

GRWR

BH0410T

Wrench

WB8-20

TH040
TRD15

*Torque specifications for insert clamp screw=58-62 in/lbs.


**Torque specifications for locator clamp screws=35-40 in/lbs.

See pages 102-104


for recommended running
parameters

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

49

Indexable Endmills

CHE Shoulder Mills


Positive Shoulder Mill

sumiMill Series
Applicable Insert: TECN, TEEN, NF-TEEN, TEKN

l1
l2

l3
L

d
D

l1
l2

l3
L

CHE Bridgeport Shank Series


Dimensions (Inches)
Catalog
Number

Stock

Nom.
Dia.
D

Shank
Dia.
d

Overall
Length
L

1.250
1.500
2.000

.949
.949
.949

5.875
5.875
5.875

CHE3-1250RR8
CHE3-1500RR8
CHE4-2000RR8

Cutting Edge
Thickness
Length
l1
l2
2.781
2.781
2.781

.500
.500
.750

Shank
Length
l3
3.093
3.093
3.093

Cutting Angle
Insert
No.
I.C.
of
Teeth Axial Radial Lead
2
2
3

15
15
15

2
1
2

0
0
0

.375
.500
.500

= USA limited availability item

Wave Mill
Series

Inserts
Figure 1

Figure 2
T
20
I.C.

I.C.

DA2200
DA150

A30N
G10E
H1

Sumitomo
Cat. No.
TECN32R
TEEN32R
NF-TEEN32R
TEKN32R
TEKN32TR
TECN43R
TEEN43R
NF-TEEN43R
TEKN43R
TEKN43TR

Cermet Uncoated PCD


T250A

AC230
AC325
AC211

Coated

Dimensions (Inches)
I.C.

Figure

0.375
0.375
0.375
0.375
0.375
0.500
0.500
0.500
0.500
0.500

0.125
0.125
0.125
0.125
0.125
0.1875
0.1875
0.1875
0.1875
0.1875

1
2
2
1
1
1
2
2
1
1

See pages 102-104


for recommended running
parameters

T denotes inserts with a T-Land


= USA stocked item

Hardware

Locator

Clamp

CHE3-1 RR8

CCH5R

CHE4-2000RR8

LCE4R

CEWR

Catalog Number

50

Locator
Screw

Clamp Retaining Clamp


Wrench
Screw
Ring
BHE0510

FBH0512 WB8R-16T

Phone: (800) 950-5202

Locator
Wrench

ER04

LH030

TT27

TH030

w w w. s u m i c a r b i d e . c o m

Indexable Endmills

CHE Shoulder Mills


Positive Shoulder Mill

sumiMill Series
Applicable Insert: TECN, TEEN, NF-TEEN, TEKN

l1
l2

l3
L

d
D

l1
l2

l3
L

CHE Weldon Shank Series

Stock

Nom.
Dia.
D

Shank
Dia.
d

Overall
Length
L

.625
.750
.875
1.000
1.125
1.250
1.500
2.000

.625
.750
.750
1.000
1000
1.250
1.250
1.250

3.484
3.484
3.687
4.375
4.375
4.562
4.562
4.562

CHE2-0625RW
CHE2-0750RW
CHE2-0875RW
CHE2-1000RW
CHE2-1125RW
CHE3-1250RW
CHE3-1500RW
CHE4-2000RW

Cutting Edge
Thickness
Length
l2
1.000
1.187
1.187
1.375
1.375
1.562
1.562
1.562

l1
.312
312
312
312
312
.500
.500
.750

Shank
Length
l3
2.484
2.500
2.500
3.000
3.000
3.000
3.000
3.000

Cutting Angle
No.
Insert
of
I.C.
Teeth Axial Radial Lead
1
1
2
2
2
2
2
3

6
8
12
15
15
15
15
15

3
2
1
1
0
2
1
2

0
0
0
0
0
0
0
0

.250
.250
.250
.250
.250
.375
.375
.500

Wave Mill
Series

Dimensions (Inches)
Catalog
Number

= USA limited availability item

Inserts
Figure 1

Figure 2
T
20
I.C.

I.C.

A30N
G10E
H1

DA2200
DA150

Cermet Uncoated PCD


T250A

Sumitomo
Cat. No.
TECN32R
TEEN32R
NF-TEEN32R
TEKN32R
TEKN32TR
TECN43R
TEEN43R
NF-TEEN43R
TEKN43R
TEKN43TR

AC230
AC325
AC211

Coated

Dimensions (Inches)
I.C.

Figure

0.375
0.375
0.375
0.375
0.375
0.500
0.500
0.500
0.500
0.500

0.125
0.125
0.125
0.125
0.125
0.1875
0.1875
0.1875
0.1875
0.1875

1
2
2
1
1
1
2
2
1
1

See pages 102-104


for recommended running
parameters

T denotes inserts with a T-Land


= USA stocked item
= USA limited availability item

Hardware

Catalog Number

Locator

Clamp

Locator
Screw

Clamp Retaining Clamp


Wrench
Screw
Ring

Locator
Wrench
TH025

CHE2- RW

CCH4R

BHE0407

ER03

CHE3- 1 RW

CCH5R

BHE0510

ER04

LH030

CHE4- 2000RW

LCE4R

CEWR

TT27

TH030

FBH0512 WB8R-16T

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

51

Indexable Shell Mills

APG 400 Face Mills


High Positive Face Mill

sumiMill Series
Applicable Insert: SDC, NF-SDC, APW

25
*Lead Angle:
*Axial Rake Angle: +18
*Radial Rake Angle: -2

Fig. 1

Fig. 2

Fig. 3
D1

25

D1

D1
d
a

E
Max
D.O.C.
D

.512
.787

d
a

4.00
d
a

.709
32

F
1.024

APG Face Mill Series


Catalog
Number

Dimensions (Inches)

Stock

APG403R
APG404R*
APG405R*
APG406R**
APG408R

D1

No. of
Teeth

Max.
D.O.C.

Fig.

I.C.

D
3.000
4.000
5.000
6.000
8.000

3.413
4.381
5.360
6.346
8.327

1.969
2.362
2.362
2.362
2.756

1.000
1.500
1.500
2.000
2.500

.375
.625
.625
.750
1.000

.250
.406
.406
.437
.562

1.000
1.496
1.496
1.496
1.496

5
5
6
8
10

.275
.275
.275
.275
.275

1
2
2
2
3

.500
.500
.500
.500
.500

*Requires BFX3/4x16 arbor screw


**Requires BFX1x14 arbor screw
= USA stocked item
= USA limited availability item
Wave Mill
Series

Inserts
Figure 1

Figure 2

Figure 3

FW
15

T
65

15

15
I.C.

I.C.

PCD
DA2200
DA150
DA200

A30N
H1

Sumitomo
Cat. No.
SDC42R
SDC42TR
SDC53R
NF-SDC42R
APW4R

Uncoated

AC325

Coated

I.C.

See pages 102-104


for recommended running
parameters

Dimensions (Inches)
I.C.

Facet
Width

Figure

0.500
0.500
0.625
0.500
0.500

0.125
0.125
0.1875
0.125
0.125

0.0938
0.0938
0.0938
0.0938
0.193

1
1
1
2
3

T denotes inserts with T-Land


= USA stocked item

Hardware

Catalog Number

Locator

Insert
Clamp

APG403R

Insert

Clamp
Bolt

Cap
Screw

WB820

Wrench
TH040

APG404R
APG405R
APG406R
APG408R

52

Locator
Cap Screw

Double Screw Clamp

BXF0520RL

LAP40RL ATW45RL
WB824T
WB824TL

Phone: (800) 950-5202

TT27

w w w. s u m i c a r b i d e . c o m

Indexable Shell Mills

DNF Face Mill Series


Double Negative Face Mill

sumiMill Series
Applicable Insert: CSNH, SNG, SNMN, NW

Fig. 2

E
F

56
D

13
20
D

d
a 18 22

b
E

d
a

b
E

d
a

Fig. 4
D1
D2
177.8
101.6

D1
D2
101.6
d
a 18

D1
D2

D1
D2

Fig. 3

Fig. 1

Lead Angle: 25
Axial Rake Angle: -5
Radial Rake Angle: -6

26

26

32

DNF Face Mill Series


Catalog
Number
DNF 4080R
DNF 4100R
DNF 4125R*
DNF 4160R**

Dimensions (Inches)

Stock

D1

D2

3.150
3.937
4.921
6.300

3.780
4.567
5.551
6.930

2.362
2.953
2.953
3.937

1.969
2.362
2.362
2.362

a
0.375
0.500
0.625
0.750

d
1.000
1.250
1.500
2.000

0.236
0.315
0.394
0.433

0.985
1.260
1.496
1.496

No. of Max. Weight


Teeth D.O.C.
(kg)
6
8
10
12

.250

1.8
3.0
4.3
6.8

Fig.
1
2
3
4

Inserts
FW

Figure 2

Figure 1

DNF Milling Cutter

Figure 3

Double negative rake angles


provide high cutting edge strength
Up to eight indexes per cutter load
NS260 ceramic inserts are an
economical option for the high
speed milling of gray cast iron

T
I.C.

I.C.

NS30
NS260

H10E

T250A

Sumitomo
Cat. No.
CSNH43M
SNG432
SNG433
SNG434
SNG438
SNMN432
SNMN433
SNMN434
NW100

ACZ310
AC325

Coated Cermet Uncoated Ceramic

0.189

Facet
Figure
Width

0.500

0.0312
0.0469
0.500 0.1875

0.0625
0.1250
0.0312
0.500 0.1875 0.0469

0.0625
0.197

0.500

Dimensions (Inches)
I.C.

Features and Benefits

Wave Mill
Series

*Requires BFX3/4x16 arbor screw


**Requires BFX1x14 arbor screw
= USA limited availability item

2
3

= USA stocked item

Hardware
Insert
Double Screw
WB8-30T Clamp

Catalog Number

Locator

Insert
Clamp

Locator
Clamp

Insert
Screw*

DNF R

LNF40R

FTW40R

BX0510

WB830T

Wrench
TT27
LH040

Cap Screw
BX0510
Locator
Wrench
TT27
LH040

Torque specifications for locator clamp (WB830T)= 71-75 in/lbs.


Torque specifications for insert clamp (WB830T)= 57-62 in/lbs.

See pages 102-104


for recommended running
parameters
Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

53

Indexable Shell Mills

CHG Face Mill Series


Double Positive Shoulder Face Mill

sumiMill Series
Applicable Insert: TECN, TEEN, NF-TEEN, TEKN

*Lead Angle:
0
*Axial Rake Angle: +15
*Radial Rake Angle: +4 to +6
0

Fig. 1

Fig. 2

D1

D1
d

d
a

E
Max.
D.O.C.

13
20

Fig. 3
D1
101.6
d
a
18
F

F
26

CHG Face Mill Series


Catalog
Number

Dimensions (Inches)

Stock

CHG403R
CHG404R*
CHG405R*
CHG406R**
CHG408R

D1

Radial
Angle

No. of
Teeth

Max.
D.O.C.

Fig.

I.C.

3.000
4.000
5.000
6.000
8.000

3.000
4.000
5.000
6.000
8.000

1.969
2.480
2.480
2.480
2.480

1.000
1.250
1.500
2.000
2.500

.375
.500
.625
.750
1.000

.250
.343
.406
.562
.531

1.22
1.26
1.496
1.496
1.496

4
5
5
6
6

4
5
6
8
10

.630
.630
.630
.630
.630

1
2
2
2
3

.500
.500
.500
.500
.500

*Requires BFX3/4x16 arbor screw


**Requires BFX1x14 arbor screw
= USA limited availability item
Wave Mill
Series

Inserts
Figure 1

Figure 2
T
20
I.C.

I.C.

A30N
G10E
H1

DA2200
DA150

Cermet Uncoated PCD


T250A

Sumitomo
Cat. No.
TECN43R
TEEN43R
NF-TEEN43R
TEKN43R
TEKN43TR

AC230
AC325
AC211

Coated

See pages 102-104


for recommended running
parameters

Dimensions (Inches)
I.C.

Figure

0.500
0.500
0.500
0.500
0.500

0.1875
0.1875
0.1875
0.1875
0.1875

1
2
2
1
1

T denotes inserts with a T-Land.


= USA stocked item
= USA limited availability item

Hardware

Catalog Number

Locator

Clamp

LCH4R

CHWR

Clamp
Bolt

Locator Clamp
Screw Wrench

Locator
Wrench

Locator

Locator
Screw

CHG403R
FBX0811

CHG404R
CHG405R
CHG406R

FBH0512
FBX0817

CHG408R

54

Phone: (800) 950-5202

TH040

TH030

Insert

Clamp

Clamp
Screw
CHG-type Body

w w w. s u m i c a r b i d e . c o m

Indexable Shell Mills

CPG 400 & 500 Face Mill Series


Square Shoulder Face Mill

sumiMill Series
Applicable Insert: TPCH, TPC, TPG, TPMN

*Lead Angle:
0
*Axial Rake Angle: +6
*Radial Rake Angle: 0, 2 for
5XX Series

Fig. 1

Fig. 3
D1
101.6
d
18
b a

D1

D1

d
a

d
a

13
20

Max
D.O.C.
D

Fig. 2

26
D

CPG 400 & 500 Face Mill Series


Dimensions (Inches)

Stock

CPG504R*
CPG505R*
CPG506R**
CPG508R
CPG03R
CPG04R*
CPG05R*
CPG06R**

D1
4.000
5.000
6.000
8.000

D
4.000
5.000
6.000
8.000

3.150
4.331
4.921
6.299

3.150
4.331
4.921
6.299

F
2.362
2.362
2.362
2.362
1.969
2.362
2.362
2.362

d
1.500
1.500
2.000
2.500

b
0.406
0.406
0.437
0.531

a
0.625
0.625
0.750
1.000

1.000
1 1/2
1.500
2.000

0.375
0.625
0.625
0.750

0.234
0.390
0.390
0.437

E
1.781
1.781
1.781
1.781

Max.
D.O.C.

No. of
Teeth

I.C.

5
6
8
10

0.984
1.781
1.781
1.781

Fig.

.700

5/8

3
1

5
6
8
10

.630

1/2

Wave Mill
Series

Catalog
Number

*Requires BFX3/4x16 arbor screw


**Requires BFX1x14 arbor screw
= USA limited availability item

Inserts
Figure 1

Figure 2

11

I.C.

Ceramic
NS30

A30N
G10E

Sumitomo
Cat. No.
TPCH43R
TPCH43TR
TPC53P12R
TPC53P12RA
TPG431
TPG432
TPG433
TPG434
TPG436
TPMN431
TPMN432
TPMN433
TPMN434

I.C.

Cermet Uncoated

AC230
AC325
AC211
EH20Z
T250A

Coated

Figure 3
R

11

11

I.C.

See pages 102-104


for recommended running
parameters

Dimensions (Inches)
I.C.

Figure

0.500
0.500
0.625
0.625
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500

0.1875
0.1875
0.1875
0.1875
0.0156
0.0312
0.0469
0.0625
0.0938
0.0156
0.0312
0.0469
0.0625

1
1
2
2
3
3
3
3
3
3
3
3
3

Locator
Clamp
Double
Screw

T denotes inserts with a T-Land.


= USA stocked item

Locator Bolt

Hardware for 400 Series

Catalog Number

Locator

CPG03R
CPG04R
CPG05R
CPG06R

LCP40R

Clamp

Clamp
Bolt

Hardware for 500 Series

Locator
Bolt

PTW40R
PTW41R

Insert

Wrench
TT27

WB8-24T BX0510
LH040

Phone: (800) 950-5202

Catalog Number

Locator

CPG504R
CPG505R
CPG506R
CPG508R
CPG510R

LCP50R

Clamp

Clamp
Bolt

Locator
Clamp Wrench Wrench
Bolt

PTW50R
WB8-24T BH0408

TT27

TT25

PTW51R

w w w. s u m i c a r b i d e . c o m

55

Indexable Shell Mills

DPG 400 Face Mill Series


Positive Face Mill

sumiMill Series
Applicable Insert: SPCH, SPG, SPMN, DPW

Fig. 1

*Lead Angle:
15
*Axial Rake Angle: +8
*Radial Rake Angle: 0

Fig. 2

Fig. 3
D1

15

D1

D1
d
a

b
E

b
F

13
20
D

Max
D.O.C.

101.6
d
b a

d
a

18

32

F
26

DPG 400 Face Mill Series


Catalog
Number

Dimensions
(Inches)
Dimens

Stock

DPG403R
DPG404R*
DPG406R**
DPG408R
DPG410R
DPG412R

D
D

D1

FF

dd

No. of
Teeth

3.125
4.500
6.125
8.000
10.000
12.500

3.54
4.84
6.57
8.30
10.20
12.80

1.969
2.362
2.362
2.756
2.756
2.756

1.000
1.500
2.000
2.000
2.000
2.000

0.375
0.625
0.750
1.000
1.000
1.000

0.250
0.406
0.437
1.625
1.625
1.625

1.000
1.500
1.500
1.500
1.575
1.575

4
5
8
10
12
14

Max.
D.O.C.

Fig.
1
2

.445

1/2
3

Wave Mill
Series

*Requires BFX3/4x16 arbor screw


**Requires BFX1x14 arbor screw
= USA stocked item
= USA limited availability item

Inserts
Figure 1

Figure 2

Figure 3

11

Coated

NS30
NS260

Uncoated Ceramic

ACZ310
AC230
AC325
AC211
EH20Z
A30N
G10E

Sumitomo
Cat. No.
SPCH42R
SPCH42TR
SPCH42TL
SPG421
SPG422
SPG423
SPG424
SPMN421
SPMN422
SPMN423
SPMN424
DPW500R

11

I.C.

I.C.

Insert

Double
Screw

Clamp

Double
Screw

Insert
Clamp

I.C.

T
15

11

15

Locator

Dimensions (Inches)

Hardware

I.C.

Facet
Width

Figure

0.500

0.125

0.125

N/A

0.500

0.125

0.480

0.126

0.0156
0.0312
0.0469
0.0625
N/A
0.0156
0.0312
0.0469
0.0625
0.126 N/A

Catalog Number

Locator

DPG404R
DPG408R

DPG410R

Insert
Clamp

Clamp
Bolt

GLW41R GTW41R WB824T


GL40R

TT27

GLW42R GTW42R WB830T

DPG412R

Torque specifications for locator clamp (WB830T)=71-75 in/lbs.


Torque specifications for insert clamp (WB830T)=57-62 in/lbs.
3

See pages 102-104


for recommended running
parameters

Phone: (800) 950-5202

Wrench

GLW40R GTW40R WB830T

DPG403R
DPG406R

Locator
Clamp

T denotes inserts with a T-Land.


= USA stocked item
= USA limited availability item

56

I.C.

w w w. s u m i c a r b i d e . c o m

Indexable Shell Mills

DPG 500 Face Mill Series


Positive Face Mill

sumiMill Series
Applicable Insert: SPCH, SPG, SPMN

*Lead Angle:
15
*Axial Rake Angle: +8
*Radial Rake Angle: 0

Fig. 1

Fig. 2

Fig. 3
D1

D1

D1
d
b a

15

E
Max
D.O.C.

13
20
D

101.6
d
b a

d
a
F

18

32

F
26

DPG 500 Face Mill Series


Catalog
Number

Dimensions (Inches)
D

D1

No. of
Teeth

3.250
4.500
6.250
8.000
10.000
12.500

3.540
4.840
6.570
8.300
10.200
12.800

1.988
2.382
2.382
2.776
2.776
2.776

1.000
1.500
2.000
2.000
2.000
2.000

0.375
0.625
0.750
0.750
1.000
1.000

0.250
0.406
0.437
1.625
1.625
1.625

1.000
1.500
1.500
1.500
1.575
1.575

4
5
8
10
12
14

Stock

DPG503R
DPG504R*
DPG506R**
DPG508R
DPG510R
DPG512R

Max.
D.O.C.

Fig.

I.C.

1
2
.625

.563
3

Wave Mill
Series

*Requires BFX3/4x16 arbor screw


**Requires BFX1x14 arbor screw
= USA stocked item
= USA limited availability item

Inserts
Figure 1

Figure 2

F
T

I.C.

T
15
11

NS30
NS260

Sumitomo
Cat. No.
SPCH53R
SPCH53TR
SPCH53TRR
SPG533
SPMN533

Uncoated Ceramic

ACZ310
AC230
AC325
AC211
EH20Z
A30N
G10E

Coated

11

I.C.

I.C.

Dimensions (Inches)
I.C.

Facet
Width

0.625 0.1875 0.1875

Figure

N/A

0.0469
0.0469

See pages 102-104


for recommended running
parameters

0.625 0.1875

N/A

T denotes inserts with a T-Land.


= USA stocked item

Hardware

Catalog Number

Locator

Insert
Clamp

Clamp
Bolt

Wrench

GLW50R GTW50R WB830T

DPG503R
DPG504R
DPG506R

Locator
Clamp

GLW51R GTW51R WB824T


GL50R

Insert

Double
Screw

Clamp

Double
Screw

Insert
Clamp

TT27

DPG508R
DPG510R

Locator

GLW52R GTW52R WB830T

DPG512R

Torque specifications for locator clamp (WB830T)=71-75 in/lbs.


Torque specifications for insert clamp (WB830T)=57-62 in/lbs.

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

57

Indexable Shell Mills

EHG 400 Face Mill Series


Negative Positive Face Mill

sumiMill Series
Applicable Insert: SEKN, SEMR, SEC

*Lead Angle:
45
*Axial Rake Angle: +20
*Radial Rake Angle: -3

Fig. 1

Fig. 2
D2

D2

d
a

45

Max.
D.O.C.

.512
.787

d
a

F
D
D1

D
D1

.709

d
a

Fig. 3
D2
4.0"

F
D
D1

EHG 400 Face Mill Series


Catalog
Number

Stock

EHG403R
EHG404R*
EHG405R*
EHG406R**
EHG408R

Dimensions (Inches)
D

D1

D2

No. of
Teeth

3.000
4.000
5.000
6.000
8.000

3.591
4.551
5.509
6.472
8.465

2.362
2.953
2.953
3.937
5.118

1.969
2.362
2.362
2.362
2.362

1.000
1.500
1.500
2.000
2.500

0.375
0.625
0.625
0.750
1.000

0.750
0.406
0.406
0.437
0.531

1.000
1.496
1.496
1.496
1.496

4
5
6
8
10

Max.
D.O.C.

Weight
(lbs.)

7/32

2.87
5.95
7.72
12.13
16.09

Figure

I.C.

1
2

.500

*Requires BFX3/4x16 arbor screw


**Requires BFX1x14 arbor screw
= USA stocked item
Wave Mill
Series

Inserts
Figure 1

Figure 2

45
20

20

I.C.

I.C.

Coated

A30
A30N
S30E
G10E

ACZ310
ACZ330
ACZ350
AC230
AC325
AC211
EH20Z
T250A

Sumitomo
Cat. No.
SEKN42M
SEKN42MT
SEKN53M
SEKN53MT
SEMR42M
SEC422

Cermet Uncoated

Dimensions (Inches)
I.C.

0.500 0.125
0.625 0.1875

Facet
Figure
Width

See pages 102-104


for recommended running
parameters

0.500 0.125

N/A

0.0625

0.0312

N/A

M denotes honed inserts


MT denotes inserts with a T-Land
= USA stocked item

Hardware
Screw
Seat

58

Catalog Number

Seat

EHG4

EHK4R

Clamp

Clamp &
Locator Wrench
Screw

EHW4R EHBX0512

TH040

Phone: (800) 950-5202

Insert
Clamp
Screw

Body

w w w. s u m i c a r b i d e . c o m

Indexable Shell Mills

FPG 400 & 500 Face Mill Series


Negative Positive Face Mill

sumiMill Series
Applicable Insert: SDKN, SDMR

Fig. 1

45
*Lead Angle
*Axial Rake Angle: 15
*Radial Rake Angle: -4
45

d
a
E1 b
.512
.787

Max.
D.O.C.

Fig. 2

d1

d
a

d
a

E b

Fig. 3

d2

E b

1.25

F
d3
D
D1

D
D1

D
D1

FPG 400 & 500 Face Mill Series

FPG403R
FPG404R*
FPG405R*
FPG406R**
FPG408R
FPG410R/L
FPG412R
FPG503R
FPG504R*
FPG505R*
FPG506R**
FPG508R
FPG510R
FPG512R

Stock
R

Dimensions (Inches)

D1

d1

d2

d3

3.000
4.000
5.000
6.000
8.000
10.000
12.000
3.000
4.000
5.000
6.000
8.000
10.000
12.000

3.921
4.874
5.843
6.811
8.835
10.811
12.795
3.921
4.874
5.843
6.811
8.835
10.811
12.795

1.969
2.362
2.362
2.362
2.362
2.756
2.756
1.969
2.362
2.362
2.362
2.362
2.756
2.756

1.000
1.500
1.500
2.000
2.500
2.500
2.500
1.000
1.500
1.500
2.000
2.500
2.500
2.500

4.000
4.000
4.000

4.000
4.000
4.000

.709
.709
.709

.709
.709
.709

1.024
1.024
1.024

1.024
1.024
1.024

0.375
0.625
0.625
0.750
1.000
1.000
1.000
0.375
0.625
0.625
0.750
1.000
1.000
1.000

0.250
0.406
0.406
0.437
0.531
0.531
0.531
0.250
0.406
0.406
0.437
0.531
0.531
0.531

1.000
1.500
1.500
1.500
1.500
1.750
1.750
1.000
1.500
1.500
1.500
1.500
1.750
1.750

No. of Max.
Figure
Teeth D.O.C.
4
5
6
8
10
12
14
4
5
6
8
10
12
14

I.C.

1
2
1/4

.500
3
1
2
.625

21/64
3

Wave Mill
Series

Catalog
Number

FPG Cutters accommodate either 1/2" or 5/8" I.C. Inserts by using the appropriate Locator.
*Requires BFX3/4x16 arbor screw
**Requires BFX1x14 arbor screw
= USA stocked item
= USA limited availability item

Inserts
Figure 1

Figure 2
T

T
FW

45

I.C.

Coated

A30N
G10E

DA150

Hole dia. = 0.112"

Cermet Uncoated PCD

ACZ310
ACZ330
ACZ350
AC230
AC325
AC211
EH20Z
T250A

Sumitomo
Cat. No.
SDKN42M
SDKN42MT
SDKN53M
SDKN53MT
SDMR42M

I.C.

15

15

Dimensions (Inches)
I.C.

0.500

See pages 102-104


for recommended running
parameters

Facet
Figure
Width

0.125 0.0781
1

0.625 0.1875 0.0781


0.500

0.125 0.0781

M denotes honed inserts


MT denotes inserts with a T-Land
= USA stocked item
= USA limited availability item

Hardware
Insert
Locator

Catalog Number

Locator

FPG4 R

LFP4R

FPG5 R

LFP5R

Clamp
FPWR

Clamp
Screw**

Locator
Screw*

FBX0817 FBH0512

Clamp
Wrench

Locator
Wrench

TH040

TH030

Locator Screw
Clamp
Clamp Screw
Cutter Body

*Torque specification for FBH0512=58-62 in/lbs.


**Torque specification for FBX0817=44-49 in/lbs.

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

59

1-800-950-5202
www.sumicarbide.com

Milling Adapters
& Holders
Pages 62-84

Milling Adapters & Holders:

Pages

Milling Holder and Collet Highlights. . . . . . . . . 62-63


Milling Adapters & Holders:
sumi Lock PlusTM Milling Chucks, . . . . . . . . . . . 64-67
collets, & accessories
TG Milling Chucks,. . . . . . . . . . . . . . . . . . . . . . 68-70
collets, & accessories
ER Milling Chucks, . . . . . . . . . . . . . . . . . . . . . 71-74
collets, & accessories
Endmill Holders:
CT40, CT50 Endmill Holders. . . . . . . . . . . . . . . . 75
CT50 Aerospace Holders . . . . . . . . . . . . . . . . . . . 76
BT40, BT50 Endmill Holders . . . . . . . . . . . . . . . . 76
K&T Series 200 Endmill Holders . . . . . . . . . . . . . 77
HSK Endmill Holders . . . . . . . . . . . . . . . . . . . . . . 77
R8 Endmill Holders . . . . . . . . . . . . . . . . . . . . . . . . 77
NMTB Endmill Holders . . . . . . . . . . . . . . . . . . . . . 78
Endmill Holder Extensions . . . . . . . . . . . . . . . . . . 79
Replacement Set Screws . . . . . . . . . . . . . . . . . . . 79
Shell Mill Holders:
CT Taper Shell & Face Mill Holders . . . . . . . . . . . 80
BT Taper Shell & Face Mill Holders . . . . . . . . . . . 81
K & T series 200 Shell Mill Holders . . . . . . . . . . . 82
R8 Shell Mill Holders . . . . . . . . . . . . . . . . . . . . . . 82
HSK Shell Mill Holders . . . . . . . . . . . . . . . . . . . . . 82
NMTB Shell & Face Mill Holders . . . . . . . . . . . . . 83
Replacement Keys & Arbor Screws . . . . . . . . . . . 84

Adapters &
Holders

Table of Contents

Milling

Adapters & Holders

Milling Holder and Collet Highlights

sumi Lock Plus Collets


sumi Lock PlusTM has the highest accuracy and
strongest gripping power available. Runout accuracy is
less than 5m at 100mm from the face of the collet.
sumi LockTM Collets will fit the sumi Lock PlusTM Milling
Chucks, but cannot accommodate the sumi Lock
PlusTM accessory nuts.

Adapters &
Holders

TG Collets
These TG collets offer 33% more holding power than
the ER Collets. This can mean increased production
without any sacrifice in accuracy. The accuracy of the
TG collets over 3/8", are guaranteed to be within
0.0005" at 4" from the face of the collet. Collets under
3/8", are guaranteed to be within 0.0005" runout,
at a distance of four times the collet I.D. Coolant
collets are also available in the TG100 series.

ER Collets
These are a good economical choice. They offer
almost three times the gripping power of double angle
collets and 75% of the gripping power of a TG collet.
ER collects, over 3/8", are guaranteed to be within
0.0005" runout 4" from the face of the collet.
Collets under 3/8", are guaranteed to be within
0.0005" runout, at a distance of four times the collet I.D.
Coolant collets are also available in the ER variety.

62

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

Milling

Milling Holder and Collet Highlights

Adapters & Holders

Advanced Technology
Endmill Holders
These holders should be used with Sumitomos
Indexable Endmill products lines. They are extremely
accurate and thereby provide you with longer tool life
and maximum feed rate capability. Most of our
indexable end mills have weldon shanks. This family
of holders is sure to cover your needs.

High Quality Precision Shell


Mill Holders

Adapters &
Holders

The precision and quality of these holders are best in


the industry. Precision ground tapers and cutter
mounting surfaces give your milling cutters the least
amount of axial and radial runouts available for
precision or high volume manufacturing needs. This
simply translates into increased tool life, better surface
finishes and lower cost price parts. See page 72 for
detailed Sumitomo information regarding specific arbor
screws and mounting bolts.

Tightening Fixtures and


Retention Knobs
Our tightening fixtures are the best and simplest in the
world. You gain immediate access to both the working
and taper ends. Less handling just means fewer
chances of costly holders being dropped and
damaged.
Our retention knobs are manufactured from the finest
and most consistent steels required. Accurately
machined surfaces and quality threads mean constant
productivity and less down-time.

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

63

Milling

sumiLock Plus Milling Chucks

Adapters & Holders

CT TAPER sumi Lock Plus MILLING CHUCKS


Catalog
Number

Taper

Size
Range

Collet
Series

40
40
40
50
50
50

1/8" - 3/4"
1/8" - 1"
3/16" - 1-1/4"
1/8" - 3/4"
1/8" - 1"
3/16" - 1-1/4"

4.134"
4.134"
4.724"
5.315"
5.315"
5.315"

2.047"
2.362"
2.520"
2.047"
2.362"
2.717"

SLP750
SLP1000
SLP1250
SLP750
SLP1000
SLP1250

CT40-SLP750
CT40-SLP1000
CT40-SLP1250
CT50-SLP750
CT50-SLP1000
CT50-SLP1250

BT TAPER sumi Lock Plus MILLING CHUCKS

Catalog
Number

Taper

Size
Range

Collet
Series

BT30-SLP750
BT40-SLP750
BT40-SLP1000
BT40-SLP1250
BT50-SLP1250

30
40
40
40
50

1/8" - 3/4"
1/8" - 3/4"
1/8" - 1"
3/16" - 1-1/4"
3/16" - 1-1/4"

2.953"
4.134"
3.543"
4.724"
5.315"

2.047"
2.047"
2.362"
2.717"
2.717"

SLP750
SLP750
SLP1000
SLP1250
SLP1250

Adapters &
Holders

NMTB TAPER sumi Lock Plus MILLING CHUCKS

Catalog
Number

Taper

Size
Range

Collet
Series

NMTB40-SLP1250
NMTB50-SLP1250
NMTB50-SLP2000

40
50
50

3/16" - 1-1/4"
3/16" - 1-1/4"
1" - 2"

4.134"
3.543"
4.134"

2.717"
2.717"
4.134"

SLP1250
SLP1250
SLP2000

HSK sumi Lock Plus MILLING CHUCKS


Catalog
Number

8.4000

HSK63-SLP0750-90
HSK63-SLP1000-105
HSK100-SLP0750-105
HSK100-SLP1000-105
HSK100-SLP1250-105
HSK100-SLP2000-120

Taper

Max
Capacity

Collet
Series

HSK-63A
HSK-63A
HSK-100A
HSK-100A
HSK-100A
HSK-100A

3/4"
1"
3/4"
1"
1-1/4"
2"

3.740"
3.937"
4.528"
4.528"
4.528"
4.921"

2.047"
2.362"
2.047"
2.362"
2.717"
4.134"

SLP750
SLP1000
SLP750
SLP1000
SLP1250
SLP2000

Additional styles and sizes available on request.

64

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

Milling

sumiLock Plus Collets and Accessories

Adapters & Holders

sumi Lock Plus Collets


The sumi Lock PlusTM Milling Chuck Collets are
manufactured to uniformly collapse around the
cutting tool shank. This provides maximum
gripping power, and concentric positioning of the
cutting tool. Standard collets and coolant collets
(not pictured) are available for all sizes of sumi Lock
PlusTM Milling Chucks. SumiLockTM Collets will fit
sumi Lock PlusTM Milling Collets, but cannot
accommodate the sumi Lock PlusTM accessory nuts.

Slotted Nut

Nozzle Nut

The Coolant-Thru Nut forms a


complete seal around the cutting
tool. This is beneficial for coolantthru cutting tools. The coolant
collet and Coolant-Thru Nut must
be ordered on size for each
cutting tool.

The Slotted Nut allows coolant to


travel down the tools shank to its
cutting edge. This is well suited
for non-coolant-thru cutting tools.
The coolant collet and Slotted Nut
must be ordered on size for each
cutting tool.

The Nozzle Nut allows you to


direct coolant to the cutting edge
via three nozzles. This is ideal for
coolant-thru cutting tools,
specially when the cutting tool
shank is smaller than the cutting
diameter. The coolant collet and
Nozzle Nut must be ordered on
size for each cutting tool.

Adapters &
Holders

Coolant-Thru Nut

SLP750 sumi Lock Plus COLLETS


Metric
Standard
Collet
SLP750-6
SLP750-7
SLP750-8
SLP750-10
SLP750-12
SLP750-14
SLP750-16

Collet
I.D.
6mm
7mm
8mm
10mm
12mm
14mm
16mm

Coolant
Collet
SLP750-6C
SLP750-7C
SLP750-8C
SLP750-10C
SLP750-12C
SLP750-14C
SLP750-16C

Coolant-Thru
Nut
SLP750N-6C
SLP750N-7C
SLP750N-8C
SLP750N-10C
SLP750N-12C
SLP750N-14C
SLP750N-16C

Slotted Nut

Nozzle Nut

SLP750N-6S
SLP750N-7S
SLP750N-8S
SLP750N-10S
SLP750N-12S
SLP750N-14S
SLP750N-16S

SLP750N-6N
SLP750N-7N
SLP750N-8N
SLP750N-10N
SLP750N-12N
SLP750N-14N
SLP750N-16N

Collet
I.D.

Coolant
Collet

Coolant-Thru
Nut

Slotted Nut

Nozzle Nut

1/8"
3/16"
1/4"
5/16"
3/8"
7/16"
1/2"
9/16"
5/8"

SLP750-008C
SLP750-012C
SLP750-016C
SLP750-020C
SLP750-024C
SLP750-028C
SLP750-032C
SLP750-036C
SLP750-040C

SLP750N-008C
SLP750N-012C
SLP750N-016C
SLP750N-020C
SLP750N-024C
SLP750N-028C
SLP750N-032C
SLP750N-036C
SLP750N-040C

SLP750N-008S
SLP750N-012S
SLP750N-016S
SLP750N-020S
SLP750N-024S
SLP750N-028S
SLP750N-032S
SLP750N-036S
SLP750N-040S

SLP750N-008N
SLP750N-012N
SLP750N-016N
SLP750N-020N
SLP750N-024N
SLP750N-028N
SLP750N-032N
SLP750N-036N
SLP750N-040N

Inch
SLP750-008
SLP750-012
SLP750-016
SLP750-020
SLP750-024
SLP750-028
SLP750-032
SLP750-036
SLP750-040

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

65

Milling

Adapters & Holders

sumiLock Plus Milling Chucks

SLP1000 sumi Lock Plus COLLETS


Metric
Standard
Collet
SLP1000-6
SLP1000-8
SLP1000-10
SLP1000-12
SLP1000-14
SLP1000-16
SLP1000-18
SLP1000-20

Collet
I.D.
6mm
8mm
10mm
12mm
14mm
16mm
18mm
20mm

Coolant
Collet
SLP1000-6C
SLP1000-8C
SLP1000-10C
SLP1000-12C
SLP1000-14C
SLP1000-16C
SLP1000-18C
SLP1000-20C

Coolant-Thru
Nut
SLP1000N-6C
SLP1000N-8C
SLP1000N-10C
SLP1000N-12C
SLP1000N-14C
SLP1000N-16C
SLP1000N-18C
SLP1000N-20C

Standard
Collet

Collet
I.D.

Coolant
Collet

Coolant-Thru
Nut

Slotted Nut

Nozzle Nut

SLP1000-008
SLP1000-012
SLP1000-016
SLP1000-020
SLP1000-024
SLP1000-028
SLP1000-032
SLP1000-040
SLP1000-048
SLP1000-056

1/8"
3/16"
1/4"
5/16"
3/8"
7/16"
1/2"
5/8"
3/4"
7/8"

SLP1000-008C
SLP1000-012C
SLP1000-016C
SLP1000-020C
SLP1000-024C
SLP1000-028C
SLP1000-032C
SLP1000-040C
SLP1000-048C
SLP1000-056C

SLP1000N-008C
SLP1000N-012C
SLP1000N-016C
SLP1000N-020C
SLP1000N-024C
SLP1000N-028C
SLP1000N-032C
SLP1000N-040C
SLP1000N-048C
SLP1000N-056C

SLP1000N-008S
SLP1000N-012S
SLP1000N-016S
SLP1000N-020S
SLP1000N-024S
SLP1000N-028S
SLP1000N-032S
SLP1000N-040S
SLP1000N-048S
SLP1000N-056S

SLP1000N-008N
SLP1000N-012N
SLP1000N-016N
SLP1000N-020N
SLP1000N-024N
SLP1000N-028N
SLP1000N-032N
SLP1000N-040N
SLP1000N-048N
SLP1000N-056N

Slotted Nut

Nozzle Nut

SLP1000N-6S
SLP1000N-8S
SLP1000N-10S
SLP1000N-12S
SLP1000N-14S
SLP1000N-16S
SLP1000N-18S
SLP1000N-20S

SLP1000N-6N
SLP1000N-8N
SLP1000N-10N
SLP1000N-12N
SLP1000N-14N
SLP1000N-16N
SLP1000N-18N
SLP1000N-20N

Adapters &
Holders

Inch

SLP1250 sumi Lock Plus COLLETS


Metric
Standard
Collet
SLP1250-6
SLP1250-8
SLP1250-10
SLP1250-12
SLP1250-14
SLP1250-16
SLP1250-20
SLP1250-25

Collet
I.D.
6mm
8mm
10mm
12mm
14mm
16mm
20mm
25mm

Coolant
Collet
SLP1250-6C
SLP1250-8C
SLP1250-10C
SLP1250-12C
SLP1250-14C
SLP1250-16C
SLP1250-20C
SLP1250-25C

Coolant-Thru
Nut
SLP1250N-6C
SLP1250N-8C
SLP1250N-10C
SLP1250N-12C
SLP1250N-14C
SLP1250N-16C
SLP1250N-20C
SLP1250N-25C

Standard
Collet

Collet
I.D.

Coolant
Collet

Coolant-Thru
Nut

Slotted Nut

Nozzle Nut

SLP1250-012
SLP1250-016
SLP1250-020
SLP1250-024
SLP1250-028
SLP1250-032
SLP1250-036
SLP1250-040
SLP1250-048
SLP1250-056
SLP1250-064

3/16"
1/4"
5/16"
3/8"
7/16"
1/2"
9/16"
5/8"
3/4"
7/8"
1"

SLP1250-012C
SLP1250-016C
SLP1250-020C
SLP1250-024C
SLP1250-028C
SLP1250-032C
SLP1250-036C
SLP1250-040C
SLP1250-048C
SLP1250-056C
SLP1250-064C

SLP1250N-012C
SLP1250N-016C
SLP1250N-020C
SLP1250N-024C
SLP1250N-028C
SLP1250N-032C
SLP1250N-036C
SLP1250N-040C
SLP1250N-048C
SLP1250N-056C
SLP1250N-064C

SLP1250N-012S
SLP1250N-016S
SLP1250N-020S
SLP1250N-024S
SLP1250N-028S
SLP1250N-032S
SLP1250N-036S
SLP1250N-040S
SLP1250N-048S
SLP1250N-056S
SLP1250N-064S

SLP1250N-012N
SLP1250N-016N
SLP1250N-020N
SLP1250N-024N
SLP1250N-028N
SLP1250N-032N
SLP1250N-036N
SLP1250N-040N
SLP1250N-048N
SLP1250N-056N
SLP1250N-064N

Slotted Nut

Nozzle Nut

SLP1250N-6S
SLP1250N-8S
SLP1250N-10S
SLP1250N-12S
SLP1250N-14S
SLP1250N-16S
SLP1250N-20S
SLP1250N-25S

SLP1250N-6N
SLP1250N-8N
SLP1250N-10N
SLP1250N-12N
SLP1250N-14N
SLP1250N-16N
SLP1250N-20N
SLP1250N-25N

Inch

66

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

Milling

sumiLock Plus Collets and Accessories

Adapters & Holders

SLP2000 sumi Lock Plus COLLETS


Inch
Standard
Collet
SLP2000-064
SLP2000-080
SLP2000-096

Collet
I.D.
1"
1-1/4"
1-1/2"

Coolant
Coolant-Thru
Slotted Nut
Nozzle Nut
Collet
Nut
SLP2000-064C SLP2000N-064C SLP2000N-064S SLP2000N-064N
SLP2000-080C SLP2000N-080C SLP2000N-080S SLP2000N-080N
SLP2000-096C SLP2000N-096C SLP2000N-096S SLP2000N-096N

SLP SPANNER WRENCHES


Catalog
Number
SLP750MCSPAN
SLP1000MCSPAN
SLP1250MCSPAN
SLP2000MCSPAN

For Use With


3/4"
1"
1-1/4"
2"

Capacity
Capacity
Capacity
Capacity

Chucks
Chucks
Chucks
Chucks

Adapters &
Holders

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

67

Milling

TG Milling Chucks

Adapters & Holders

CT TAPER TG MILLING CHUCKS


Catalog
Number

Taper

Size
Range

Collet
Series

CT40TG750
CT50TG750
CT40TG1000S
CT40TG1000
CT50TG1000

40
50
40
40
50

3/643/4"
3/643/4"
1/161"
1/161"
1/161"

3"
3-1/2"
2-3/4"
3-1/2"
3-1/2"

1-7/8"
1-7/8"
2-1/2"
2-1/2"
2-1/2"

TG75
TG75
TG100
TG100
TG100

Adapters &
Holders

BT TAPER TG MILLING CHUCKS


Catalog
Number

Taper

Size
Range

Collet
Series

BT30TG500
BT30TG750
BT30TG1000
BT40TG1000

30
30
30
40

1/81/2"
3/643/4"
1/161"
1/161"

2"
2-1/2"
3-15/16"
3-1/2"

1-3/8"
1-7/8"
2-1/2"
2-1/2"

TG50
TG75
TG100
TG100

Note: Special diameters and dimensions available per quotation.


* Additional styles and sizes available on request.

68

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

Milling

TG Collets and Accessories

Adapters & Holders

TG50 COLLETS

TG100 COLLETS

Inch

Inch
Catalog Number

Catalog
Number

Collet I.D.

TG050008
TG050009
TG050010
TG050011
TG050012
TG050013
TG050014
TG050015
TG050016
TG050017
TG050018
TG050019
TG050020

1/8"
9/64"
5/32"
11/64"
3/16"
13/64"
7/32"
15/64"
1/4"
17/64"
9/32"
19/64"
5/16"

Catalog
Number

Collet I.D.

TG050021
TG050022
TG050023
TG050024
TG050025
TG050026
TG050027
TG050028
TG050029
TG050030
TG050031
TG050032

21/64"
11/32"
23/64"
3/8"
25/64"
13/32"
27/64"
7/16"
29/64"
15/32"
31/64"
1/2"

TG75 COLLETS
Inch
Collet I.D.

Catalog
Number

Collet I.D.

TG075003
TG075004
TG075005
TG075006
TG075007
TG075008
TG075009
TG075010
TG075011
TG075012
TG075013
TG075014
TG075015
TG075016
TG075017
TG075018
TG075019
TG075020
TG075021
TG075022
TG075023
TG075024
TG075025

3/64"
1/16"
5/64"
3/32"
7/64"
1/8"
9/64"
5/32"
11/64"
3/16"
13/64"
7/32"
15/64"
1/4"
17/64"
9/32"
19/64"
5/16"
21/64"
11/32"
23/64"
3/8"
25/64"

TG075026
TG075027
TG075028
TG075029
TG075030
TG075031
TG075032
TG075033
TG075034
TG075035
TG075036
TG075037
TG075038
TG075039
TG075040
TG075041
TG075042
TG075043
TG075044
TG075045
TG075046
TG075047
TG075048

13/32"
27/64"
7/16"
29/64"
15/32"
31/64"
1/2"
33/64"
17/32"
35/64"
9/16"
37/64"
19/32"
39/64"
5/8"
41/64"
21/32"
43/64"
11/16"
45/64"
23/32"
47/64"
3/4"

Note: TG Collets collapse approximately 1/64"

Phone: (800) 950-5202

Coolant
Collet

Collet
I.D.

Standard
Collet

Coolant
Collet

Collet
I.D.

TG100004
TG100005
TG100006
TG100007
TG100008
TG100009
TG100010
TG100011
TG100012
TG100013
TG100014
TG100015
TG100016
TG100017
TG100018
TG100019
TG100020
TG100021
TG100022
TG100023
TG100024
TG100025
TG100026
TG100027
TG100028
TG100029
TG100030
TG100031
TG100032
TG100033
TG100034

TG100016C
TG100017C
TG100018C
TG100019C
TG100020C
TG100021C
TG100022C
TG100023C
TG100024C
TG100025C
TG100026C
TG100027C
TG100028C
TG100029C
TG100030C
TG100031C
TG100032C
TG100033C
TG100034C

1/16"
5/64"
3/32"
7/64"
1/8"
9/64"
5/32"
11/64"
3/16"
13/64"
7/32"
15/64"
1/4"
17/64"
9/32"
19/64"
5/16"
21/64"
11/32"
23/64"
3/8"
25/64"
13/32"
27/64"
7/16"
29/64"
15/32"
31/64"
1/2"
33/64"
17/32"

TG100035
TG100036
TG100037
TG100038
TG100039
TG100040
TG100041
TG100042
TG100043
TG100044
TG100045
TG100046
TG100047
TG100048
TG100049
TG100050
TG100051
TG100052
TG100053
TG100054
TG100055
TG100056
TG100057
TG100058
TG100059
TG100060
TG100061
TG100062
TG100063
TG100064

TG100035C
TG100036C
TG100037C
TG100038C
TG100039C
TG100040C
TG100041C
TG100042C
TG100043C
TG100044C
TG100045C
TG100046C
TG100047C
TG100048C
TG100049C
TG100050C
TG100051C
TG100052C
TG100053C
TG100054C
TG100055C
TG100056C
TG100057C
TG100058C
TG100059C
TG100060C
TG100061C
TG100062C
TG100063C
TG100064C

35/64"
9/16"
37/64"
19/32"
39/64"
5/8"
41/64"
21/32"
43/64"
11/16"
45/64"
23/32"
47/64"
3/4"
49/64"
25/32"
51/64"
13/16"
53/64"
27/32"
55/64"
7/8"
57/64"
29/32"
59/64"
15/16"
61/64"
31/32"
63/64"
1"

Adapters &
Holders

Catalog
Number

Catalog Number

Standard
Collet

TG100 COLLETS
Metric
Catalog Number
Standard
Collet
TG100-204
TG100-206
TG100-208
TG100-210
TG100-212
TG100-214
TG100-216

Coolant
Collet

TG100-206C
TG100-208C
TG100-210C
TG100-212C
TG100-214C
TG100-216C

Catalog Number
Collet
I.D.
4mm
6mm
8mm
10mm
12mm
14mm
16mm

Standard
Collet
TG100-218
TG100-220
TG100-222
TG100-224
TG100-225
TG100-226

Coolant
Collet
TG100-218C
TG100-220C
TG100-222C
TG100-224C
TG100-225C
TG100-226C

Collet
I.D.
18mm
20mm
22mm
24mm
25mm
26mm

(Continued on next page)

w w w. s u m i c a r b i d e . c o m

69

Milling

Adapters & Holders

TG Collets and Accessories

(continued from previous page)

TG CHUCK NUT WRENCHES


Catalog
Number
TG25SPAN
TG50SPAN
TG75SPAN
TG100SPAN
TG150SPAN

Description
Fits TG25 Chuck Nut
Fits TG50 Chuck Nut
Fits TG75 Chuck Nut
Fits TG100 Chuck Nut
Fits TG150 Chuck Nut

REPLACEMENT TG BACKUP SCREWS


Catalog
Number

Collet Type

TG253
TG503
TG753
TG1003
TG1503

TG25
TG50
TG75
TG100
TG150

Adapters &
Holders

REPLACEMENT
TG CHUCK NUT ASSEMBLIES

70

Catalog
Number

Description

TG25NUT
TG50NUT
TG75NUT
TG100NUT
TG150NUT
TG501
TG751
TG1001
TG1501

TG25 Chuck Nut, Complete


TG50 Chuck Nut, Complete
TG75 Chuck Nut, Complete
TG100 Chuck Nut, Complete
TG150 Chuck Nut, Complete
TG50 Nut Bearing/Spacer Set
TG75 Nut Bearing/Spacer Set
TG100 Nut Bearing/Spacer Set
TG150 Nut Bearing/Spacer Set

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

Milling

ER Milling Chucks

Adapters & Holders

CT TAPER ER MILLING CHUCKS


Catalog
Number

Taper

Size
Range

Collet
Series

CT40-ER11
CT40-ER16
CT50-ER16
CT40-ER20
CT50-ER20
CT40-ER25
CT50-ER25
CT40-ER32
CT50-ER32
CT40-ER40
CT50-ER40

40
40
50
40
50
40
50
40
50
40
50

.019.275"
1/3213/32"
1/3213/32"
.039.511"
.039.511"
.039.629"
.039.629"
.078.787"
.078.787"
.1181.023"
.1181.023"

2-1/2"
3-1/2"
4-1/8"
2-1/2"
2-1/2"
2-1/2"
2-1/2"
3-1/8"
4"
3"
4"

3/4"
1-1/4"
1-1/4"
1-3/8"
1-3/8"
1-11/16"
1-11/16"
2"
2"
2-1/2"
2-1/2"

ER11
ER16
ER16
ER20
ER20
ER25
ER25
ER32
ER32
ER40
ER40

BT TAPER ER MILLING CHUCKS


Taper

Size
Range

Collet
Series

BT30-ER11
BT30-ER11L
BT40-ER11
BT30-ER16
BT30-ER16L
BT40-ER16
BT50-ER16
BT40-ER20
BT50-ER20
BT30-ER25
BT30-ER25L
BT40-ER25
BT50-ER25
BT30-ER32
BT40-ER32
BT50-ER32
BT50-ER40

30
30
40
30
30
40
50
40
50
30
30
40
50
30
40
50
50

.019.275"
.019.275"
.019.275"
1/3213/32"
1/3213/32"
1/3213/32"
1/3213/32"
.039.511"
.039.511"
.039.629"
.039.629"
.039.629"
.039.629"
.078.787"
.078.787"
.078.787"
.1181.023"

2"
4"
2-1/2"
2-3/8"
4"
3-1/2"
4-1/8"
2-1/4"
2-5/8"
2"
4"
2-1/4"
2-5/8"
3"
3-1/8"
4"
4"

3/4"
3/4"
3/4"
1-1/4"
1-1/4"
1-1/4"
1-1/4"
1-3/8"
1-3/8"
1-5/8"
1-5/8"
1-5/8"
1-5/8"
2"
2"
2"
2-1/2"

ER11
ER11
ER40
ER16
ER16
ER16
ER16
ER20
ER20
ER25
ER25
ER25
ER25
ER32
ER32
ER32
ER40

Adapters &
Holders

Catalog
Number

NMTB TAPER ER MILLING CHUCKS


Catalog
Number

Taper

Size
Range

Collet
Series

NMTB40-ER16

40

1/3213/32"

1-3/4"

1-1/4"

ER16

ER Collets are on the following page.


* Additional styles and sizes available on request.

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

71

Milling

Adapters & Holders


ER SERIES 11
STANDARD COLLETS

ER SERIES 11
COOLANT COLLETS

ER SERIES 11
COOLANT COLLETS

Metric

Metric

Inch

Catalog
Number
ER11-039
ER11-059
ER11-078
ER11-098
ER11-118
ER11-137
ER11-157
ER11-177
ER11-196
ER11-216
ER11-236
ER11-255
ER11-275

Collet I.D.
Metric
0.5-1mm
1-1.5mm
1.5-2mm
2-2.5mm
2.5-3mm
3-3.5mm
3.5-4mm
4-4.5mm
4.5-5mm
5-5.5mm
5.5-6mm
6-6.5mm
6.5-7mm

Adapters &
Holders

Metric
Catalog
Number
ER16-039
ER16-059
ER16-078
ER16-098
ER16-118
ER16-137
ER16-157
ER16-177
ER16-196
ER16-216
ER16-236
ER16-255
ER16-275
ER16-295
ER16-314
ER16-334
ER16-354
ER16-374
ER16-393

Collet I.D.
Metric
0.5-1mm
1-1.5mm
1.5-2mm
2-2.5mm
2.5-3mm
3-3.5mm
3.5-4mm
4-4.5mm
4.5-5mm
5-5.5mm
5.5-6mm
6-6.5mm
6.5-7mm
7-7.5mm
7.5-8mm
8-8.5mm
8.5-9mm
9-9.5mm
9.5-10mm

Catalog
Number
ER11-157C
ER11-177C
ER11-196C
ER11-216C
ER11-236C
ER11-255C

Inch
.019-.039
.039-.059
.059-.078
.078-.098
.098-.118
.118-.137
.137-.157
.157-.177
.177-.196
.196-.216
.216-.236
.236-.255
.255-.275

ER SERIES 16
STANDARD COLLETS

Inch
.019-.039
.039-.059
.059-.078
.078-.098
.098-.118
.118-.137
.137-.157
.157-.177
.177-.196
.196-.216
.216-.236
.236-.255
.255-.275
.275-.295
.295-.314
.314-.334
.334-.354
.354-.374
.374-.393

Collet I.D.

Catalog
Number
ER11-012C
ER11-013C
ER11-014C
ER11-015C
ER11-016C
ER11-017C

Metric
4.0mm
4.5mm
5.0mm
5.5mm
6.0mm
6.5mm

Collet I.D.
Inch
3/16
13/64
7/32
15/64
1/4
17/64

ER SERIES 16
COOLANT
COLLETS

ER SERIES 16
STANDARD
COLLETS

ER SERIES 16
COOLANT
COLLETS

Metric

Inch

Inch
Collet I.D.
Catalog
Number
Inch
ER16-012C
3/16
ER16-013C
13/64
ER16-014C
7/32
ER16-015C
15/64
ER16-016C
1/4
ER16-017C
17/64
ER16-018C
9/32
ER16-019C
19/64
ER16-020C
5/16
ER16-021C
21/64
ER16-022C
11/32
ER16-023C
23/64
ER16-024C
3/8
ER16-025C
25/64
ER16-026C
13/32

Catalog
Number
ER16-157C
ER16-177C
ER16-196C
ER16-216C
ER16-236C
ER16-255C
ER16-275C
ER16-295C
ER16-314C
ER16-334C
ER16-354C
ER16-374C
ER16-393C

Collet I.D.

Catalog
Number
ER16-002
ER16-004
ER16-006
ER16-008
ER16-010
ER16-012
ER16-014
ER16-016
ER16-018
ER16-020
ER16-022
ER16-024
ER16-026

Metric
4.0mm
4.5mm
5.0mm
5.5mm
6.0mm
6.5mm
7.0mm
7.5mm
8.0mm
8.5mm
9.0mm
9.5mm
10.0mm

Collet I.D.
Inch
1/64-1/32
1/32-1/16
1/16-3/32
3/32-1/8
1/8-5/32
5/32-3/16
3/16-7/32
7/32-1/4
1/4-9/32
9/32-5/16
5/16-11-32
11/32-3/8
3/8-13/32

ER SERIES 20
STANDARD COLLETS

ER SERIES 20
COOLANT COLLETS

ER SERIES 20
COOLANT COLLETS

Metric

Metric

Inch

Catalog
Number
ER20-078
ER20-118
ER20-137
ER20-157
ER20-196
ER20-236
ER20-275
ER20-314
ER20-354
ER20-393
ER20-433
ER20-452
ER20-472
ER20-511

72

ER Collets and Accessories

Collet I.D.
Metric
1-2mm
2-3mm
2.5-3.5mm
3-4mm
4-5mm
5-6mm
6-7mm
7-8mm
8-9mm
9-10mm
10-11mm
11-11.5mm
11-12mm
12-13mm

Inch
.039-.078
.078-.118
.098-.137
.118-.157
.157-.196
.196-.236
.236-.275
.275-.314
.314-.354
.354-.393
.393-.433
.433-.452
.452-.472
.472-.511

Phone: (800) 950-5202

Catalog
Number
ER20-196C
ER20-216C
ER20-236C
ER20-255C
ER20-275C
ER20-295C
ER20-314C
ER20-334C
ER20-354C
ER20-374C
ER20-393C
ER20-413C
ER20-433C
ER20-452C
ER20-472C
ER20-492C
ER20-511C

Collet I.D.
Metric
5.0mm
5.5mm
6.0mm
6.5mm
7.0mm
7.5mm
8.0mm
8.5mm
9.0mm
9.5mm
10.0mm
10.5mm
11.0mm
11.5mm
12.0mm
12.5mm
13.0mm

Catalog
Number
ER20-012C

Collet I.D.
Inch
3/16

Note: ER Series 11 Collets collapse


approximately 1/64."
Note: ER Series 16 through 40 collets
collapse approximately 1/32".

w w w. s u m i c a r b i d e . c o m

Milling

ER Collets and Accessories

Adapters & Holders

ER SERIES 25
STANDARD COLLETS

ER SERIES 25
COOLANT COLLETS

Metric

Metric

Catalog
Number
ER25-078
ER25-118
ER25-137
ER25-157
ER25-196
ER25-236
ER25-275
ER25-314
ER25-354
ER25-393
ER25-433
ER25-452
ER25-472
ER25-511
ER25-551
ER25-590
ER25-629

Collet I.D.
Metric
1-2mm
2-3mm
2.5-3.5mm
3-4mm
4-5mm
5-6mm
6-7mm
7-8mm
8-9mm
9-10mm
10-11mm
11-11.5mm
11-12mm
12-13mm
13-14mm
14-15mm
15-16mm

Inch
.039-.078
.078-.118
.098-.137
.118-.157
.157-.196
.196-.236
.236-.275
.275-.314
.314-.354
.354-.393
.393-.433
.433-.452
.452-.472
.472-.511
.511-.551
.551-.590
.590-.629

Catalog
Number
ER25-236C
ER25-255C
ER25-275C
ER25-295C
ER25-314C
ER25-334C
ER25-354C
ER25-374C
ER25-393C
ER25-413C
ER25-433C
ER25-452C
ER25-472C
ER25-492C
ER25-511C
ER25-531C
ER25-551C
ER25-570C
ER25-590C
ER25-610C
ER25-629C

Inch
Collet I.D.
Catalog
Number
Inch
ER25-016C
1/4
ER25-017C
17/64
ER25-018C
9/32
ER25-019C
19/64
ER25-020C
5/16
ER25-021C
21/64
ER25-022C
11/32
ER25-023C
23/64
ER25-024C
3/8

Collet I.D.
Metric
6.0mm
6.5mm
7.0mm
7.5mm
8.0mm
8.5mm
9.0mm
9.5mm
10.0mm
10.5mm
11.0mm
11.5mm
12.0mm
12.5mm
13.0mm
13.5mm
14.0mm
14.5mm
15.0mm
15.5mm
16.0mm

ER SERIES 32
COOLANT COLLETS

Metric

Metric

Catalog
Number
Metric
Inch
ER32-118
2-3mm
.078-.118
ER32-137 2.5-3.5mm .098-.137
ER32-157
3-4mm
.118-.157
ER32-196
4-5mm
.157-.196
ER32-236
5-6mm
.196-.236
ER32-275
6-7mm
.236-.275
ER32-314
7-8mm
.275-.314
ER32-354
8-9mm
.314-.354
ER32-393
9-10mm
.354-.393
ER32-433
10-11mm .393-.433
ER32-452 11-11.5mm .433-.452
ER32-472
11-12mm .452-.472
ER32-511
12-13mm .472-.511
ER32-551
13-14mm .511-.551
ER32-590
14-15mm .551-.590
ER32-629
15-16mm .590-.629
ER32-669
16-17mm .629-.669
ER32-708
17-18mm .669-.708
ER32-748
18-19mm .708-.748
ER32-767 18.5-19.5mm .728-.767
ER32-787
19-20mm .748-.787

Catalog
Number
ER32-393C
ER32-413C
ER32-433C
ER32-452C
ER32-472C
ER32-492C
ER32-511C
ER32-531C
ER32-551C
ER32-570C
ER32-590C
ER32-610C
ER32-629C
ER32-649C
ER32-669C
ER32-688C
ER32-708C
ER32-728C
ER32-748C
ER32-767C
ER32-787C

Adapters &
Holders

ER SERIES 32
STANDARD COLLETS
Collet I.D.

ER SERIES 25
COOLANT COLLETS

Collet I.D.
Metric
10.0mm
10.5mm
11.0mm
11.5mm
12.0mm
12.5mm
13.0mm
13.5mm
14.0mm
14.5mm
15.0mm
15.5mm
16.0mm
16.5mm
17.0mm
17.5mm
18.0mm
18.5mm
19.0mm
19.5mm
20.0mm

Note: ER Series 11 collets collapse approximately 1/64.

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

73

Milling

ER Collets and Accessories

Adapters & Holders


ER SERIES 40
STANDARD COLLETS

ER SERIES 40
COOLANT COLLETS

Metric

Metric

Adapters &
Holders

Collet I.D.
Catalog
Number
Metric
Inch
ER40-157
3-4mm
.118-.157
ER40-196
4-5mm
.157-.196
ER40-236
5-6mm
.196-.236
ER40-275
6-7mm
.236-.275
ER40-314
7-8mm
.275-.314
ER40-354
8-9mm
.314-.354
ER40-393
9-10mm
.354-.393
ER40-433
10-11mm .393-.433
ER40-452 11-11.5mm .433-.452
ER40-472
11-12mm .452-.472
ER40-511
12-13mm .472-.511
ER40-551
13-14mm .511-.551
ER40-590
14-15mm .551-.590
ER40-629
15-16mm .590-.629
16-17mm .629-.669
ER40-669
ER40-708
17-18mm .669-.708
ER40-748
18-19mm .708-.748
ER40-767 18.5-19.5mm .728-.767
ER40-787
19-20mm .748-.787
ER40-826
20-21mm .787-.826
ER40-866
21-22mm .826-.866
ER40-905
22-23mm .866-.905
ER40-944
23-24mm .905-.944
ER40-984
24-25mm .944-.984
ER40-1023 25-26mm .984-1.023

Catalog
Number
ER40-393C
ER40-413C
ER40-433C
ER40-452C
ER40-472C
ER40-492C
ER40-511C
ER40-531C
ER40-551C
ER40-570C
ER40-590C
ER40-610C
ER40-629C
ER40-649C
ER40-669C
ER40-688C
ER40-708C

Collet I.D.
Catalog
Number
Metric
ER40-728C
18.5mm
ER40-748C
19.0mm
ER40-767C
19.5mm
ER40-787C
20.0mm
ER40-807C
20.5mm
ER40-826C
21.0mm
ER40-846C
21.5mm
ER40-866C
22.0mm
ER40-885C
22.5mm
ER40-905C
23.0mm
ER40-925C
23.5mm
ER40-944C
24.0mm
ER40-964C
24.5mm
ER40-984C
25.0mm
ER40-1003C 26.0mm
ER40-1023C 26.5mm

ER COLLET RACKS

Description

Catalog
Number

Description

Catalog
Number

Description

ER11 Chuck Nut, Complete


ER16 Chuck Nut, Complete
ER20 Chuck Nut, Complete
ER25 Chuck Nut, Complete
ER32 Chuck Nut, Complete
ER40 Chuck Nut, Complete

ER011HEX
ER016SPAN
ER020SPAN
ER025SPAN
ER032SPAN
ER040SPAN

Fits ER11 Chuck Nut


Fits ER16 Chuck Nut
Fits ER20 Chuck Nut
Fits ER25 Chuck Nut
Fits ER32 Chuck Nut
Fits ER40 Chuck Nut

ER11RACK
ER16RACK
ER20RACK
ER25RACK
ER32RACK
ER40RACK

ER11 Collet Rack


ER16 Collet Rack
ER20 Collet Rack
ER25 Collet Rack
ER32 Collet Rack
ER40 Collet Rack

Catalog
Number

REPLACEMENT
ER BACKUP SCREWS

74

Metric
10.0mm
10.5mm
11.0mm
11.5mm
12.0mm
12.5mm
13.0mm
13.5mm
14.0mm
14.5mm
15.0mm
15.5mm
16.0mm
16.5mm
17.0mm
17.5mm
18.0mm

ER CHUCK NUT
WRENCHES

REPLACEMENT
ER CHUCK NUTS

ER11-NUT
ER16-NUT
ER20-NUT
ER25-NUT
ER32-NUT
ER40-NUT

Collet I.D.

Catalog
Number

Collet Type

ER113Screw
ER163Screw
ER203Screw
ER253Screw
ER323Screw
ER403Screw

ER11
ER16
ER20
ER25
ER32
ER40

Phone: (800) 950-5202

ER NUT BEARINGS
Catalog
Number

Description

ER161
ER201
ER251
ER321
ER401

ER16 Bearing/Spacer Set


ER20 Bearing/Spacer Set
ER25 Bearing/Spacer Set
ER32 Bearing/Spacer Set
ER40 Bearing/Spacer Set

w w w. s u m i c a r b i d e . c o m

Milling

Endmill Holders

Adapters & Holders

CT40 ENDMILL HOLDERS


Inch
Catalog
Number

Taper

Set Screw
Size

Retention
Knob Thread

CT40-06-125EMH
CT40-06-187EMH
CT40-06-250EMH
CT40-06-312EMH
CT40-06-375EMH
CT40-06-500EMH
CT40-06-625EMH
CT40-06-750EMH
CT40-06-875EMH
CT40-06-1000EMH
CT40-06-1250EMH
CT40-06-1500EMH

40
40
40
40
40
40
40
40
40
40
40
40

1/8"
3/16"
1/4"
5/16"
3/8"
1/2"
5/8"
3/4"
7/8"
1"
1-1/4"
1-1/2"

2-3/8"
2-1/2"
2-1/2"
2-1/2"
2-1/2"
2-1/2"
3"
3"
3-1/2"
4"
4"
4-1/2"

3/4"
3//4"
13/16"
7/8"
1"
1-3/8"
1-5/8"
1-3/4"
2"
2-3/8"
2-1/2"
3"

6-32x1/4
8-32x1/4
1/4-28x1/4
5/16-24x1/4
3/8-24x5/16
7/16-20x3/8
9/16-18x1/2
5/8-18x1/2
5/8-18x1/2**
3/4-16x11/16**
3/4-16x11/16**
3/4-16x11/16**

5/8"-11
5/8"-11
5/8"-11
5/8"-11
5/8"-11
5/8"-11
5/8"-11
5/8"-11
5/8"-11
5/8"-11
5/8"-11
5/8"-11

Catalog
Number

Taper

Set Screw
Size

Retention
Knob Thread

CT40-06-6EMH
CT40-06-8EMH
CT40-06-10EMH
CT40-06-12EMH
CT40-06-18EMH
CT40-06-20EMH
CT40-06-25EMH
CT40-06-32EMH

40
40
40
40
40
40
40
40

6mm
8mm
10mm
12mm
18mm
20mm
25mm
32mm

2-1/2"
2-1/2"
2-1/2"
2-1/2"
3"
3"
4"
4"

13/16"
7/8"
1"
1-3/8"
1-3/4"
1-3/4"
2-3/8"
2-1/2"

1/4-28x1/4
5/16-24x1/4
3/8-24x5/16
7/16-20x3/8
5/8-18x1/2
5/8-18x1/2
3/4-16x11/16**
3/4-16x11/16**

5/8"-11
5/8"-11
5/8"-11
5/8"-11
5/8"-11
5/8"-11
5/8"-11
5/8"-11

Metric

Adapters &
Holders

CT50 ENDMILL HOLDERS


Inch
Catalog
Number

Taper

Set Screw
Size

Retention
Knob Thread

CT50-06-500EMH
CT50-06-625EMH`
CT50-06-750EMH
CT50-06-875EMH
CT50-06-1000EMH
CT50-06-1250EMH
CT50-06-1500EMH
CT50-06-2000EMH

50
50
50
50
50
50
50
50

1/2"
5/8"
3/4"
7/8"
1"
1-1/4"
1-1/2"
2"

2-5/8"
3"
3"
3-3/4"
4"
4"
4-1/2"
5-3/8"

1-3/8"
1-5/8"
1-7/8"
2"
2-3/8"
2-1/2"
3"
3-3/4"

7/16-20x3/8
9/16-18x1/2
5/8-18x1/2
5/8-18x1/2**
3/4-16x11/16**
3/4-16x11/16**
3/4-16x11/16**
1-14x7/8**

1"-8
1"-8
1"-8
1"-8
1"-8
1"-8
1"-8
1"-8

Catalog
Number

Taper

Set Screw
Size

Retention
Knob Thread

CT50-06-16EMH
CT50-06-18EMH
CT50-06-20EMH
CT50-06-25EMH
CT50-06-32EMH

50
50
50
50
50

16mm
18mm
20mm
25mm
32mm

3"
3"
3"
4"
4"

1-5/8"
1-7/8"
1-7/8"
2-3/8"
2-1/2"

9/16-18x1/2
5/8-18x1/2
5/8-18x1/2
3/4-16x11/16**
3/4-16x11/16**

1"-8
1"-8
1"-8
1"-8
1"-8

Metric

* Additional styles and sizes available on request.


**(2) Required for these holders

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

75

Milling

Adapters & Holders

Endmill Holders

CT50 AEROSPACE ENDMILL HOLDERS


Inch
Catalog
Number

Taper

Set Screw
Size

Retention
Knob Thread

CT50-06-375AEMH
CT50-06-500AEMH
CT50-06-625AEMH
CT50-06-750AEMH
CT50-06-875AEMH
CT50-06-1000AEMH
CT50-06-1250AEMH
CT50-06-1500AEMH
CT50-06-2000AEMH

50
50
50
50
50
50
50
50
50

3/8"
1/2"
5/8"
3/4"
7/8"
1"
1-1/4"
1-1/2"
2"

2-13/16"
2-3/4"
2-11/16"
2-5/8"
2-5/8"
3"
3"
4"
5-3/8"

1-3/8"
1-5/8"
1-13/16"
2"
2-1/4"
2-5/8"
2-7/8"
3-1/4"
4"

3/8-24UNF
3/8-24UNF
1/2-20UNF
1/2-20UNF
1/2-20UNF
3/4-16UNF
3/4-16UNF
3/4-16UNF
3/4-16UNF**

1"-8
1"-8
1"-8
1"-8
1"-8
1"-8
1"-8
1"-8
1"-8

BT40 ENDMILL HOLDERS

Adapters &
Holders

Inch
Catalog
Number

Taper

Set Screw
Size

Retention
Knob Thread

BT40-06-125EMH
BT40-06-187EMH
BT40-06-250EMH
BT40-06-312EMH
BT40-06-375EMH
BT40-06-500EMH
BT40-06-625EMH
BT40-06-750EMH
BT40-06-875EMH
BT40-06-1000EMH
BT40-06-1250EMH
BT40-06-1500EMH

40
40
40
40
40
40
40
40
40
40
40
40

1/8"
3/16"
1/4"
5/16"
3/8"
1/2"
5/8"
3/4"
7/8"
1"
1-1/4"
1-1/2"

2-3/8"
2-1/2"
2-1/2"
2-1/2"
2-1/2"
2-1/2"
2-1/2"
2-1/2"
3-3/8"
3-9/16"
3-9/16"
4-1/2"

3/4"
3/4"
13/16"
7/8"
1"
1-3/8"
1-11/16"
1-7/8"
2"
2-3/8"
2-1/2"
3"

6-32x1/4
6-32x1/4
1/4-28x1/4
5/16-24x1/4
3/8-24x5/16
7/16-20x3/8
9/16-20x1/2
5/8-18x1/2
5/8-18x1/2**
3/4-16x11/16**
3/4-16x11/16**
3/4-16x11/16**

M16P2
M16P2
M16P2
M16P2
M16P2
M16P2
M16P2
M16P2
M16P2
M16P2
M16P2
M16P2

BT50 ENDMILL HOLDERS


Inch
Catalog
Number
BT50-06-500EMH
BT50-06-625EMH
BT50-06-750EMH
BT50-06-875EMH
BT50-06-1000EMH
BT50-06-1250EMH
BT50-06-1500EMH
BT50-06-2000EMH

Taper

Set Screw
Size

Retention
Knob Thread

50
50
50
50
50
50
50
50

1/2"
5/8"
3/4"
7/8"
1"
1-1/4"
1-1/2"
2"

3"
3"
3"
4"
4"
4"
4-1/2"
5"

1-3/8"
1-11/16"
1-7/8"
2"
2-3/8"
2-1/2"
3"
3-3/4"

7/16-20x3/8
5/8-18x1/2
5/8-18x1/2
5/8-18x1/2
3/4-16x11/16**
3/4-16x11/16**
3/4-16x11/16**
1-14x7/8**

M24P3
M24P3
M24P3
M24P3
M24P3
M24P3
M24P3
M24P3

**(2) Required for these holders

76

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

Milling

Endmill Holders

Adapters & Holders

K & T Series 200 ENDMILL HOLDERS


Inch
Catalog
Number

KT20-06-375EMH
KT20-06-500EMH
KT20-06-625EMH
KT20-06-750EMH
KT20-06-875EMH
KT20-06-1000EMH
KT20-06-1250EMH

Set Screw
Size

3/8"
1/2"
5/8"
3/4"
7/8"
1"
1-1/4"

1-15/16
1-15/16
1-15/16
1-15/16
1-15/16
1-15/16
1-15/16

3/8-24x5/16
7/16-20X3/8
1/2-20X5/8
5/8-18X1/2
5/8-18X1/2
5/8-18X1/2
5/8-18X1/2

HSK ENDMILL HOLDERS


Inch
Taper

Set Screw
Size

HSK63-250-80EMH
HSK63-375-90EMH
HSK63-500-95EMH
HSK63-625-100EMH
HSK63-750-100EMH
HSK100-375-90EMH
HSK100-500-100EMH
HSK100-625-105EMH
HSK100-750-110EMH
HSK100-1000-115EMH
HSK100-1250-120EMH

HSK-63
HSK-63
HSK-63
HSK-63
HSK-63
HSK-100
HSK-100
HSK-100
HSK-100
HSK-100
HSK-100

1/4"
3/8"
1/2"
5/8"
3/4"
3/8"
1/2"
5/8"
3/4"
1"
1-7/16"

3-1/8"
3-7/16"
3-3/4"
3-15/16"
3-15/16"
3-7/16"
3-5/16"
4-1/8"
4-5/16"
4-1/2"
4-3/4"

1-1/8"
1-3/8"
1-5/8"
1-7/8"
2-1/16"
1-3/8"
1-5/8"
1-7/8"
2-1/16"
2-9/16"
2-13/16"

M8P
M10P
M12P
M14P
M16P
M10P
M12P
M14P
M16P
M18P
M20P

Adapters &
Holders

Catalog
Number

Note: Balanceable HSK holders are available upon request.

R8 ENDMILL HOLDERS
Inch
Catalog
Number

R8-32-3
1/2"
R8-40-3
5/8"
R8-48-3
3/4"
7/8"
R8-56-3
1"
R8-64-3
1-1/4"
R8-80-3
1-1/2"
R8-96-3
**(2) Required for these holders

Phone: (800) 950-5202

Set Screw
Size

1-15/16"
1-1/2"
2-3/8"
2-3/4"
3-1/4"
3-1/4"
3-3/4"

1-3/8"
1-5/8"
1-7/8"
2"
2-3/8"
2-1/2"
3"

7/16-20x3/8
9/16-18x1/2
5/8-18x1/2
5/8-18x1/2**
3/4-16x11/16**
3/4-16x11/16**
3/4-16x11/16**

w w w. s u m i c a r b i d e . c o m

77

Milling

Endmill Holders

Adapters & Holders

NMTB 30 ENDMILL HOLDERS


Inch
Catalog
Number

Taper

Set Screw
Size

NMTB30-125EMH
NMTB30-187EMH
NMTB30-250EMH
NMTB30-312EMH
NMTB30-375EMH
NMTB30-500EMH
NMTB30-625EMH
NMTB30-750EMH
NMTB30-875EMH
NMTB30-1000EMH
NMTB30-1250EMH

30
30
30
30
30
30
30
30
30
30
30

1/8"
3/16"
1/4"
5/16"
3/8"
1/2"
5/8"
3/4"
7/8"
1"
1-1/4"

1-3/4"
1-3/4"
1-3/4"
1-3/4"
1-3/4"
1-3/4"
1-3/4"
2-1/4"
2-1/2"
2-11/16"
3-5/8"

3/4"
3/4"
13/16"
7/8"
1"
1-3/8"
1-7/16"
1-7/8"
2"
2-3/8"
2-1/2"

6-32x1/4
8-32x1/4
1/4-28x1/4
5/16-24x1/4
3/8-24x5/16
7/16-20x3/8
9/16-18x1/2
5/8-18x1/2
5/8-18x1/2**
3/4-16x11/16**
3/4-16x11/16**

NMTB 40 ENDMILL HOLDERS

Adapters &
Holders

Inch
Catalog
Number

Taper

Set Screw
Size

NMTB40-125EMH
NMTB40-187EMH
NMTB40-250EMH
NMTB40-312EMH
NMTB40-375EMH
NMTB40-500EMH
NMTB40-625EMH
NMTB40-750EMH
NMTB40-875EMH
NMTB40-1000EMH
NMTB40-1250EMH
NMTB40-1500EMH

40
40
40
40
40
40
40
40
40
40
40
40

1/8"
3/16"
1/4"
5/16"
3/8"
1/2"
5/8"
3/4"
7/8"
1"
1-1/4"
1-1/2"

2-5/16"
2-5/16"
2-5/16"
2-5/16"
2-5/16"
2-5/16"
2-5/16"
2-5/16"
2-15/16"
3-3/8"
3-11/16"
3-15/16"

3/4"
3/4"
13/16"
7/8"
1"
1-3/8"
1-11/16"
1-7/8"
2"
2-3/8"
2-1/2"
3"

6-32x1/4
8-32x1/4
1/4-28x1/4
5/16-24x1/4
3/8-24x5/16
7/16-20x3/8
9/16-18x1/2
5/8-18x1/2
5/8-18x1/2**
3/4-16x11/16**
3/4-16x11/16**
3/4-16x11/16**

**(2) Required for these holders.

78

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

Milling

Endmill Holder Extensions and Parts

Adapters & Holders

ENDMILL HOLDER EXTENSIONS - STRAIGHT SHANK


Inch
Catalog
Number

6"

S75-125EMHE
S75-187EMHE
S75-250EMHE
S75-312EMHE
S10-375EMHE
S10-500EMHE

End Mill
Size

Shank
Diameter

Set Screw
Size

3/8"
3/16"
1/4"
5/16"
3/8"
1/2"

3/4"
3/4"
3/4"
3/4"
1"
1"

6-32x1/4
8-32x1/4
1/4-28x1/4
5/16-24x5/16
3/8-24x5/16
7/16-20x3/8**

REPLACEMENT SET SCREWS


Endmill Holders

Aerospace Endmill Holders


Size of
Holder I.D

Catalog
Number

RSS6-32x1/4
RSS8-32x1/4
RSS1/4-28x1/4
RSS5/16-24x1/4
RSS3/8-24x5/16
RSS7/16-20x3/8
RSS9/16-18x1/2
RSS5/8-18x1/2
RSS3/4-16x11/16
RSS1-14x7/8

1/8"
3/16"
1/4", 6mm
5/16", 6mm
3/8", 7/16", 6mm
1/2", 12mm
5/8", 16mm
3/4", 7/8", 18-20mm
1"1-1/2", 25-42mm
2" & 2-1/2"

RSS3/8-24UNF
RSS1/2-20UNF
RSS3/4-16UNF

Size of
Holder I.D.
3/8" & 1/2"
5/8" & 7/8"
1"2-1/2"
Adapters &
Holders

Catalog
Number

**(2) Required for these holders

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

79

Milling

Adapters & Holders

Shell & Face Mill Holders

CT TAPER SHELL MILL HOLDERS


Inch
Catalog
Number

Taper

Face Dia.

Sq. Key
Size

Arbor
Thread

Retention
Knob Thread

CT40-750SMH
CT40-1000SMH
CT40-1250SMH
CT40-1500SMH
CT45-750SMH
CT45-1000SMH
CT45-1250SMH
CT45-1500SMH
CT45-2000SMH
CT50-750SMH
CT50-1000SMH
CT50-1250SMH
CT50-1500SMH
CT50-2000SMH

40
40
40
40
45
45
45
45
45
50
50
50
50
50

3/4"
1"
1-1/4"
1-1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
3/4"
1"
1-1/4"
1-1/2"
2"

2"
2-3/8"
2-7/8"
3-3/4"
2"
2-1/4"
2-7/8"
3-3/4"
4-3/8"
2"
2-3/4"
2-7/8"
3-3/4"
4-3/8"

1-3/4"
1-3/4"
2"
2"
1-3/4"
1-3/4"
1-3/4"
2"
2"
1-3/4"
1-3/4"
1-3/4"
2"
2"

5/16"
3/8"
1/2"
5/8"
5/16"
3/8"
1/2"
5/8"
3/4"
5/16"
3/8"
1/2"
5/8"
3/4"

3/8"-24
1/2"-20
5/8"-18
3/4"-16
3/8"-24
1/2"-10
5/8"-18
3/4"-16
1"-12
3/8"-24
1/2"-20
5/8"-18
3/4"-16
1"-14

5/8"-11
5/8"-11
5/8"-11
5/8"-11
3/4"-10
3/4"-10
3/4"-10
3/4"-10
3/4"-10
1"-8
1"-8
1"-8
1"-8
1"-8

Retention
Knob Thread

CT TAPER FACE MILL HOLDERS

Adapters &
Holders

Inch

80

Catalog
Number

Taper

Face Dia.

Sq. Key
Size

CT50-2000FMH
CT50-2500FMH

50
50

2"
2-1/2"

5-1/16"
5"

3"
3"

3/4
1

Phone: (800) 950-5202

1"-8
1-8

w w w. s u m i c a r b i d e . c o m

Milling

Shell & Face Mill Holders

Adapters & Holders

BT TAPER SHELL MILL HOLDERS


Inch
Catalog
Number
BT40-750SMH
BT40-1000SMH
BT40-1250SMH
BT40-1500SMH
BT50-750SMH
BT50-1000SMH
BT50-1250SMH
BT50-1500SMH
BT50-2000SMH

Taper

Face Dia.

Sq. Key
Size

Arbor
Thread

Retention
Stud Thread

40
40
40
40
50
50
50
50
50

3/4"
1"
1-1/14"
1-1/2"
3/4"
1"
1-1/4"
1-1/2"
2"

2"
2-3/8"
2-7/8"
3-3/4"
2"
2-3/8"
2-7/8"
3-3/4"
4-3/8"

1-3/4"
1-3/4"
1-3/4"
1-3/4"
1-3/4"
1-3/4"
2"
2"
2"

5/16"
3/8"
1/2"
5/8"
5/16"
3/8"
1/2"
5/8"
3/4"

3/8"-24
1/2"-20
5/8"-18
3/4"-16
3/8"-24
1/2"-20
5/8"-18
3/4"-16
1"-14

M16P2
M16P2
M16P2
M16P2
M24P3
M24P3
M24P3
M24P3
M24P3

Retention
Stud Thread

BT TAPER FACE MILL HOLDERS


Inch
Taper

Face Dia.

Sq. Key
Size

BT50-2000FMH
BT50-2000FMH

50
50

2"
2-1/2"

5-1/16"
5"

3"
3"

3/4"
1"

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

1"-8
1"-8

Adapters &
Holders

Catalog
Number

81

Milling

Shell Mill Holders

Adapters & Holders

K & T Series 200 SHELL MILL HOLDERS


Inch
Catalog
Number
KT20-750SMH
KT20-1000SMH
KT20-1250SMH
KT20-1500SMH

Sq. Key
Size

3/4"
1"
1-1/4"
1-1/2"

2-15/16"
2-15/16"
3-15/16"
3-15/16"

5/16"
3/8"
1/2"
5/8"

Set Screw
Size
3/8"-24
1/2"-20
5/8"-18
3/4"-16

R8 SHELL MILL HOLDERS


Inch
Catalog
Number

Sq. Key
Size

3/4"
1"
1-1/4"
1-1/2"

1"
1"
1"
1-3/4"

5/16"
3/8"
1/2"
5/8"

Set Screw
Size
3/8"-24
1/2"-20
5/8"-18
3/4"-16

Adapters &
Holders

R8-48-5
R8-64-5
R8-80-5
R8-96-5

HSK SHELL MILL HOLDERS


Inch

82

Catalog
Number

Taper

Set Screw
Size

HSK63-1000SMH
HSK63-1250SMH
HSK63-1500SMH
HSK100-1000SMH
HSK100-1250SMH
HSK100-1500SMH
HSK100-2000SMH

HSK-63A
HSK-63A
HSK-63A
HSK-100A
HSK-100A
HSK-100A
HSK-100A

1"
1-1/4"
1-1/2"
1"
1-1/4"
1-1/2"
2"

2-3/8"
2-3/8"
2-3/8"
3"
3"
3"
3"

2"
2-3/8"
3-1/8"
2"
2-3/8"
3-1/8"
3-7/8"

1/2"-20
5/8"-18
3/4"-16
1/2"-20
5/8"-18
3/4"-16
1"-14

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

Milling

Shell Mill Holders

Adapters & Holders

NMTB TAPER SHELL MILL HOLDERS


Inch
Catalog
Number

Taper

Face Dia.

NMTB30-750SMH
NMTB30-1000SMH
NMTB30-1250SMH
NMTB40-750SMH
NMTB40-1000SMH
NMTB40-1250SMH
NMTB40-1500SMH
NMTB50-750SMH
NMTB50-1000SMH
NMTB50-1250SMH
NMTB50-1500SMH
NMTB50-2000SMH

30
30
30
40
40
40
40
50
50
50
50
50

3/4"
1"
1-1/4"
3/4"
1"
1-1/4"
1-1/2"
3/4"
1"
1-1/4"
1-1/2"
2"

1-15/16"
2-3/8"
2-7/8"
2"
2-3/8"
2-7/8"
3-1/2"
2"
2-3/8"
2-7/8"
3-1/2"
4-3/8"

1-5/16"
1-5/16"
1-7/16"
7/8"
1-5/16"
1-1/2"
1-5/8"
1-1/4"
1-7/8"
1-7/8"
1-7/8"
1-7/8"

Sq. Key
Size

Arbor
Thread

5/16"
3/8"
1/2"
5/16"
3/8"
1/2"
5/8"
5/16"
3/8"
1/2"
5/8"
3/4"

3/8"-24
1/2"-20
5/8"-18
3/8"-24
1/2"-20
5/8"-18
3/4"-16
3/8"-24
1/2"-20
5/8"-18
3/4"-16
1"-14

NMTB TAPER FACE MILL HOLDERS


Inch
Taper

Face Dia.

Sq. Key
Size

NMTB50-2000FMH
NMTB50-2500FMH

50
50

2"
2-1/2"

5-1/16"
5"

3"
3"

3/4"
1"

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

Adapters &
Holders

Catalog
Number

83

Milling

Adapters & Holders

Replacement Keys & Arbor Screws

REPLACEMENT SHELL MILL HOLDER KEYS


Catalog
Number
SMHK-3/4-Keyset
SMHK-1-Keyset
SMHK-1-1/4-Keyset
SMHK-1-1/2-Keyset
SMHK-2-Keyset
SMHK-FMH-Keyset

Description
Two 5/16" Keys with Screws
Two 3/8" Keys with Screws
Two 1/2" Keys with Screws
Two 5/8" Keys with Screws
Two 3/4" Keys with Screws
Two 1" Keys with Screws

ARBOR SCREW AND MOUNTING BOLT REFERENCE


FOR SUMITOMO MILLING CUTTERS

Adapters &
Holders

Screw/Bolt
Description

84

Cutter Type/Size

*3/8-24x-1-1/4 Lg.
Socket Head Cap Screw

(series) UFO, APG, DPG, CHG, WFM, CPG, FPG, EHG & WGC
[size: 2.000 - 3.000]

BFX3/4x16

(series) UFO, APG, DPG, CHG, WFM, CPG, FPG, EHG & WGC
[size: 4.000 - 5.000]

BFX1x14

(series) UFO, APG, DPG, CHG, WFM, CPG, FPG, EHG & WGC
[size: 6.000]

*5/8-11x2-3/16 Lg.
Socket Head Cap Screw

(series) UFO, APG, DPG, CHG, WFM, CPG, FPG, EHG & WGC
[size: 8.000 - 12.000]

*Note: Standard Hardware Store items are not available from Sumitomo. These items should
have class 2A threads (min.) and conform to ASTM A574-76 for best results. Reference Grade
8 or better required.

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

Tightening Fixtures
& Retention Knobs
Pages 86-87

Table of Contents
Tightening Fixtures &
Retention Knobs:

Pages

BT Tooling Retention Knobs . . . . . . . . . . . . . . . . .87

Tightening
Fixtures

CT Tooling Retention Knobs . . . . . . . . . . . . . . . . .86

Tightening Fixtures . . . . . . . . . . . . . . . . . . . . . . . .87

85

Tightening Fixtures &


Retention Knobs

Tightening Fixtures & Retention Knobs

Tightening
Fixtures

CT TOOLING RETENTION KNOBS


Catalog
Number

D (In.)

L1 (In.)

L2 (In.)

CT40-1500C*
CT40-1500ISOC*
CT40-4500
CT40-4500B
CT40-4500C*
CT40S-4500
CT40-6000
CT40-6000B
CT40-6000C*
CT40S-6000
CT40-9000
CT40-9000B
CT40-9000C*
CT40S-9000
CT40-C*
CT40-BC*
CT40-MAZAK
CT40-MITSUI
CT45-4500
CT45-6000
CT45-9000
CT45-C*
CT50-1500C*
CT50-1500ISOC*
CT50-4500
CT50-4500B
CT50-4500C*
CT50-6000
CT50-6000B
CT50-6000C*
CT50-9000
CT50-9000B
CT50-9000C*
CT50-C*
CT50-BC*
CT50-MAZAK
CT50-MITSUI

.75
.75
.59
.59
.59
.59
.59
.59
.59
.59
.59
.59
.59
.59
.74
.74
.59
.94
.74
.74
.74
.94
1.1
1.1
.9
.9
.9
.9
.9
.9
.9
.9
.9
1.14
1.14
.9
.94

.79
.79
.99
.99
.99
.99
.99
.99
.99
.99
.99
.99
.99
.99
.44
.44
.777
.708
1.23
1.23
1.23
.58
.992
.992
1.377
1.377
1.377
1.377
1.377
1.377
1.377
1.377
1.377
.7
.7
1.385
.905

1.03
1.02
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
.64
.64
1.05
.98
1.58
1.58
1.58
.82
1.35
1.35
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1
1
1.78
1.22

15
15
45
45
45
45
60
60
60
60
90
90
90
90
45
45
90
90
45
60
90
45
15
15
45
45
45
60
60
60
90
90
90
45
45
90
90

W (In.)

Thread (In.)

.28
.16
.12
.12
.12
.12
.12
.12
.12
.12
.12
.12
.12
.12
.12
.12
.19
.19
.31
.31
.31
.16
.28
.2
.39
.39
.39
.39
.39
.39
.39
.39
.39
.2
.2
.69
.21

5/8-11
5/8-11
5/8-11
5/8-11
5/8-11
5/8-11
5/8-11
5/8-11
5/8-11
5/8-11
5/8-11
5/8-11
5/8-11
5/8-11
5/8-11
5/8-11
5/8-11
5/8-11
3/4-10
3/4-10
3/4-10
3/4-10
1-8
1-8
1-8
1-8
1-8
1-8
1-8
1-8
1-8
1-8
1-8
1-8
1-8
1-8
1-8

*These items are supplied with coolant hole standard.

86

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

Tightening Fixtures &


Retention Knobs

Tightening Fixtures & Retention Knobs

BT TOOLING RETENTION KNOBS


Catalog
Number

D (In.)

L1 (In.)

L2 (In.)

Angle
(Degrees)

W (In.)

Thread (In.)

BT30-4500
BT30-6000
BT35-4500
BT35-6000
BT35-9000
BT40-1500C*
BT40-1500ISOC*
BT40-4500
BT40-4500C*
BT40-6000
BT40-6000C*
BT40-9000
BT40-9000C*
BT40-C*
BT40-FADAL
BT45-4500
BT45-6000
BT50-4500
BT50-4500C*
BT50-6000
BT50-6000C*
BT50-9000
BT50-9000C*

.44
.44
.54
.54
.55
.75
.75
.59
.59
.59
.59
.59
.59
.74
.74
.75
.75
.9
.9
.9
.9
.9
.9

.709
.709
.885
.885
.788
.91
.788
1.102
1.102
1.102
1.102
1.102
1.102
.43
.542
1.22
1.22
1.377
1.377
1.377
1.377
1.377
1.377

.9
.9
1.1
1.1
.9
1.14
1.02
1.37
1.37
1.37
1.37
1.37
1.37
.64
.752
1.57
1.57
1.77
1.77
1.77
1.77
1.77
1.77

45
60
45
60
90
15
15
45
45
60
60
90
90
45
45
45
60
45
45
60
60
90
90

.19
.19
.19
.19
.19
.27
.16
.23
.23
.23
.23
.23
.23
.12
.12
.31
.31
.39
.39
.39
.39
.39
.39

M12P1.75
M12P1.75
M12P1.75
M12P1.75
M12P1.75
M16P2
M16P2
M16P2
M16P2
M16P2
M16P2
M16P2
M16P2
M16P2
M16P2
M20P2.5
M20P2.5
M24P3
M24P3
M24P3
M24P3
M24P3
M24P3

* Supplied with coolant hole

Catalog
Number

STANDARD TIGHTENING FIXTURES

Description

Catalog
Number

Taper (Degrees)

C30-TOOLSET
C40-TOOLSET
C50-TOOLSET

CT30-Taper TOOL SET


CT40-Taper TOOL SET
CT50-Taper TOOL SET

30-SCFX
40-SCFX
50-SCFX

30
40
50

B30-TOOLSET
B40-TOOLSET
B50-TOOLSET

BT30-Taper TOOL SET


BT40-Taper TOOL SET
BT50-Taper TOOL SET

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

Tightening
Fixtures

TOOL TIGHTENING FIXTURES

87

1-800-950-5202
www.sumicarbide.com

Technical
Information
Pages 90-104

Table of Contents
Technical Information:

Pages

Milling Inserts:
Grade Selection . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Grade Descriptions/Applications . . . . . . . . . . . 91-96
Indexable Milling Cutters:

Horsepower Consumption . . . . . . . . . . . . . . . . . . 98

Technical
Information

Technical Description . . . . . . . . . . . . . . . . . . . . . . 97

General Milling Practices . . . . . . . . . . . . . . . . . . . 99


Lead Angle Effect . . . . . . . . . . . . . . . . . . . . . . . . 100
Radial Chip Thinning . . . . . . . . . . . . . . . . . . . . . 101
Speeds and Feeds . . . . . . . . . . . . . . . . . . . 102-104

89

Milling Inserts

Milling Inserts Grade Selection

Grade Selection

The following pages contain basic technical data intended to


address the use and application of Sumitomo solid carbide,
and indexable carbide tooling. Sumitomo has compiled
speed, feed, horsepower, material, and grade information in
order to help the machinist, programmer, tooling engineer,
etc., obtain successful results with our products.
Often feedback is received in regards to Sumitomos
technical information. Customers inquire as to why this
information may not yield the best possible results for their
respective applications. The following is an explanation on
the preferred way to utilize this section.
Perhaps milling, more so than most machining operations,
brings forth a greater number of variables to the science of
optimizing a successful machining operation. Tool grade,
pitch, diameter, effective rake angle, work piece material,

hardness, rigidity, machine condition and design all will


effect running parameters and overall tool performance.
It is therefore not a question of looking up a number in a
chart to maximize productivity, but to use the data
provided to help customize the running parameters for a
particular application.
One of the most valuable keys to ensuring productivity is
an experienced machinist. The skill of an accomplished
journeyman has yet to be replaced by any computer.
Take the time to check horsepower consumption,
speeds, feeds and grade selection before loading a tool
into the spindle and pressing cycle start. Once an
operation is completed successfully, then maximum productivity can be addressed.

MILLING APPLICATIONS
Work Material
Application
ISO/ANSI

Steels and Stainless Steels


High Speed

Finishing
P01/C8

Medium

P10/C7

Cast Iron and Non-Ferrous Metals


Roughing

P20/C6

P30/C5A

High Speed

Finishing

P40/C5

Medium Cutting

K01

K10

K20

High Temperature Alloys


Finishing

Medium

Roughing

K01/C4

K10/C3

K20/C2

BN600

CBN

BN500
NS260

Ceramic

NS30
Coated
Cermet

T130Z

T130Z
T110A
T250A

DL1000

AC230

Technical
Information

ACP100

ACK100
AC325

AC211
ACK200

ACP200
Coated
Carbide

EH20Z
ACK300

ACP300

ACZ310

ACZ350
A30N
S30E

EH20Z

EH520Z

ACZ310
ACZ330

Uncoated
Carbide

EH520Z

H1

G10E
EH20

EH520Z
EH20Z

EH520

90

Phone: (800) 950-5202

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Grade Descriptions/Applications

Milling Inserts

1. Coated Grades
Grade

Coating Layer

Applications

Color

ACP100

CVD Super FF Coating

General to high speed and wet cutting of steels and stainless steels

Gold

ACP200

PVD Super ZX Coating

First choice for general purpose milling of steels and stainless steels

Bronze

ACP300

PVD Super ZX Coating

Very tough grade for steels and stainless steels

Bronze

ACK100

CVD Super FF Coating

High speed grade for milling gray and ductile cast irons

ACK200

CVD Super FF Coating

General purpose milling of gray and ductile cast irons

Gold

ACK300

PVD Super ZX Coating

General to heavy cutting of gray and ductile cast irons

Bronze

EH20Z

Double Phase PVD

Milling of exotic materials

Gold

AC325

Double Phase PVD

General purpose milling of steels and stainless steels

Gold

Gold

AC230

Multi-Phase Al2O3

High speed milling of steels and stainless steels

Gold

AC211

Multi-Phase Al2O3

General purpose milling of cast iron

Gold

ACZ120

ZX Coating (TIN/AIN)

Finish milling of heat treated tool steels and alloys

Pink

ACZ310

ZX Coating (TIN/AIN)

General purpose milling of cast iron

Pink

ACZ330

ZX Coating (TIN/AIN)

General purpose milling of steels and stainless steels

Pink

ACZ350

ZX Coating (TIN/AIN)

General purpose milling of steels and stainless steels

Pink

DL1000

Diamond-Like Carbon

High speed milling of non-ferrous materials

Blue

2. Cermet Grades
Grade

Hardness (Hv)

T.R.S. (kg/mm2)

T250A

1430

220

Applications
Finish milling of steels and stainless steels

3. Ceramic Grades
Grade

Composition

Hardness (Hv)

Applications

NS30

Si3N4

Milling of cast iron

NS260

Si3N4

1,750

Milling of cast iron

4. CBN
Hardness (Hv)

Applications

BN500

3,300-3,500

High speed milling of gray and nodular cast irons

BN600

3,300-3,500

High speed milling of gray cast iron and finishing of exotic materials.

5. Polycrystalline Diamond (PCD)


Grade

Hardness (Hv)

Technical
Information

Grade

Applications

DA2200

9,000-10,000

Finishing, roughing and interrupted machining of aluminum and non-ferrous materials

DA200

8,000-10,0000

Milling of non-ferrous alloys and plastics

DA150

10,000-12,0000

Machining of aluminum, copper, wood, rubber, graphite and carbide (soft), plastic, etc.

6. Uncoated Carbide
Grade
C-5A
C3

C2

Grade

Hardness

T.R.S. (psi)

S30E
A30N (A30)
H1
G10E
H10E
EH20
EH520

91.3
90.6
92.4
91.0
92.3
91.0
91.8

348,000
354,000
352,000
280,000
284,467
474,000
436,000

Phone: (800) 950-5202

Applications
Milling of steels and stainless steels
Rough turning and milling of steel and stainless steel
Finishing to semi-finishing of aluminum
Milling of cast iron and aluminum
Wiper inserts for cast iron and aluminum
Milling of exotic materials
Longer tool life for exotic material milling

w w w. s u m i c a r b i d e . c o m

91

Milling Inserts

Grade Descriptions/Applications

Grade Descriptions/Applications
Sumitomo Electric Carbide, Inc. continues to introduce new and improved grades for milling. The
patented Super ZX and Super FF coatings are featured on our new ACK and ACP series grades. This
technology provides our customers with increased tool life and productivity.
With the introduction of our Wave Ballnose Finishing Endmill (WBMF), Sumitomo developed a ZX
coated grade ACZ120 dedicate. The ACZ120 excels in applications involving finish milling of heat treated
tool steels and alloys, and is available only for the WBMF cutter.
Sumitomos idea of constant improvement through technology has once again provided the industry with
a new style of insert. The Diamond-Like Carbon (DLC) coating on grade DL1000 excels in high speed nonferrous milling applications due to its extremely hard coating.
These tools added to Sumitomos existing milling grades complete the product line, making it easier for
the customer when dealing with difficult applications.

Technical
Information

Coated Grades

92

Grade

Coating Layer

Applications

Color

ACP100

CVD Super FF Coating

General to high speed and wet cutting of steels and stainless steels

Gold

ACP200

PVD Super ZX Coating

First choice for general purpose milling of steels and stainless steels

Bronze

ACP300

PVD Super ZX Coating

Very tough grade for steels and stainless steels

Bronze

ACK100

CVD Super FF Coating

High speed grade for milling grey and ductile cast irons

Gold

ACK200

CVD Super FF Coating

General purpose milling of grey and ductile cast irons

Gold

ACK300

PVD Super ZX Coating

General to heavy cutting of grey and ductile cast irons

Bronze

EH20Z

Double Phase PVD

Milling of exotic materials

Gold

AC325

Double Phase PVD

General purpose milling of steels and stainless steels

Gold

AC230

Multi-Phase Al2O3

High speed milling of steels and stainless steels

Gold

AC211

Multi-Phase Al2O3

General purpose milling of cast iron

Gold

ACZ120

ZX Coating (TIN/AIN)

Finish milling of heat treated tool steels and alloys

Pink

ACZ310

ZX Coating (TIN/AIN)

General purpose milling of cast iron

Pink

ACZ330

ZX Coating (TIN/AIN)

General purpose milling of steels and stainless steels

Pink

ACZ350

ZX Coating (TIN/AIN)

General purpose milling of steels and stainless steels

Pink

DL1000

Diamond-Like Carbon

High speed milling of non-ferrous materials

Blue

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

Grade Descriptions/Applications

Milling Inserts

Cermet Grades
Grade

Hardness (Hv)

T.R.S. (kg/mm2)

T250A

1430

220

Applications
Finish milling of steels and stainless steels

Cermets are a type of cutting tool insert that combine the


properties of ceramic and metal materials in their chemical
makeup. These tools provide excellent surface finishes and
have a high resistance to adhesion due to their sharp cutting edge.
Sumitomos T250A cermet milling grade exhibits excellent
toughness in finish milling applications. Also, the T250A is a
great economic alternative to coated carbide grades when
machining steels and stainless steels.

Ceramic Grades
Grade

Composition

Hardness (Hv)

Applications

NS30

Si3N4

Milling of cast iron

NS260

Si3N4

1,750

Milling of cast iron

GRADE FEATURES

Technical
Information

Sumitomo Electric Carbide, Inc. produces superior-quality


ceramic cutting tools. These highly reliable tools feature
a fine grain size which produces both wear resistance and
toughness.

Silicon Nitride Ceramic NS260


The ceramic grade NS260 has an extremely fine grain
microstructure. As a result, it is much more wear resistant to
physical and chemical damage than conventional ceramic grades.
Silicon Nitride Ceramic NS30
The ceramic grade NS30 is manufactured with a unique process
which increases toughness while preserving its wear resistance,
creating longer tool life.

Phone: (800) 950-5202

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93

Milling Inserts

Milling Inserts

Uncoated Carbide
Grade
C-5A
C3

C2

Grade

Hardness

T.R.S. (psi)

S30E
A30N (A30)
H1
G10E
H10E
EH20
EH520

91.3
90.6
92.4
91.0
92.3
91.0
91.8

348,000
354,000
352,000
280,000
284,467
474,000
436,000

Applications
Milling of steels and stainless steels
Rough turning and milling of steel and stainless steel
Finishing to semi-finishing of aluminum
Milling of cast iron and aluminum
Wiper inserts for cast iron and aluminum
Milling of exotic materials
Longer tool life for exotic material milling

Technical
Information

Sumitomo Electric Carbide, Incs research and development of tungsten carbide grades began in 1927.
Since then, we have greatly improved and refined our grades to meet the needs of our customers today.
Our latest uncoated carbide milling grade is the EH520. This extremely tough grade outperforms the
competition in applications involving exotic materials.

94

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

CBN

CBN Milling Grades

Milling Grades

Cubic Boron Nitride (CBN) Grades


Grades Hardness T.R.S.
(Hv)
(kg/mm2)

Features

BN500

3300
|
3500

100
|
110

CBN sintered with ceramic binder material


Good thermal and wear resistance

BN600

3900
|
4200

95
|
110

High CBN content


Superior thermal conductivity and
adhesion resistance
Milling geometries available

Applications
Medium speed (,2000 sfm) milling of gray cast iron

High speed milling of gray cast iron

Sumitomo Electric Carbide, Inc. is a world leader in the development of CBN cutting tool materials and their
applications. For you, this means increased productivity, better surface finish, and an ability to hold closer
tolerances with longer tool life. Sumitomo offers products, sizes and grades available nowhere else.
BN500, BN600, and BN700 are three grades produced by Sumitomo and dedicated to machining cast irons. Their
wear resistance and high speed capability increases tool life and productivity.
PCBN is generally classified into two groups according to
the material microstructure. The CBN particles of the first
type are bonded together directly without an additional binder
material (BN600/BN700). This type of CBN contains a large
percentage of CBN and is thus extremely hard.
SUMIBORON, representative of the second type of PCBN
materials, consists of CBN particles bonded together by a
ceramic binder (BN500). The bonding strength is very high
and thus is very wear-resistant and tough.

Microstructure

Features

Grades

CBN particles
are bonded to
each other

BN600
BN700

CBN particles
are bonded by
a ceramic
binder

BN500

FMU Milling Cutter

Phone: (800) 950-5202

Technical
Information

Milling Cutters by Request

BN Finish Mill

w w w. s u m i c a r b i d e . c o m

95

PCD

Milling Grades

PCD Milling Grades

Polycrystalline Diamond (PCD) Grades


Grade

DA2200

DA150

DA200

Average Diamond
crystal size (microns)

0.5

0.5

Hardness (Hv)

9,000-10,000

10,000-12,000

8,000-10,000

T.R.S. (kg/mm2)

250

200

220

Product
Description

Technical
Information

Applications:

High density sintered


material made of ultramicro diamond particles
Superior hardness and
wear resistance with
sharp edge

Fine grain diamond


High abrasion resistance

High Silicon Aluminum


Copper
Fiberglass
Hard Rubber
Graphite Epoxy
Wood
Aluminum Alloys
(finish, rough and
interrupted)

Since the introduction of SUMIDIA DA polycrystalline diamond (PCD) blanks in 1978, Sumitomo has
continually developed and expanded the product line
to offer finished inserts in a wide range of grades,
shapes and sizes. SUMIDIA inserts consist of a layer
of fine grain synthetic diamond crystals bonded to a
tungsten carbide substrate which is securely brazed
into the pocket of a standard size insert. A high
degree of diamond to diamond bonding is achieved
by an ultra high pressure-temperature process. This
crystal to crystal bonding provides exceptional
hardness and abrasion resistance.

High Silicon Aluminum


Copper
Fiberglass
Hard Rubber
Graphite Epoxy
Wood
Carbon

Ultra-fine grain structure


Superior tool edge
sharpness and toughness

Plastics
Wood
Aluminum applications
where low microfinish
is needed

Our closely controlled manufacturing process


produces unequaled consistency resulting in
superior tool edge quality.
SUMIDIA DA inserts and wipers are replacing
tungsten carbide and natural diamond cutting tools
on a worldwide basis. Use of SUMIDIA DA grades
will provide dramatically increased tool life, the ability
to hold closer part tolerance, and improved surface
finish.
New technological advances have given the
industry a new style of PCD insert. The optimum size
of PCD used in NF-DA2200 offers a less expensive
alternative when machining non-ferrous materials.

Milling Cutters by Request

RF Milling Cutter

96

FAM Milling Cutter

Phone: (800) 950-5202

SAM Milling Cutter

w w w. s u m i c a r b i d e . c o m

Indexable

Indexable Milling Cutters

Milling Cutters

Illustration of Technical Terms


External Diameter of Cutter Body
External Diameter of Boss
Hole Diameter
Width of Key Way
Cutter Body

Lead Angle

Depth of
Key Way
Axial Rake Angle

Overall
Height

Back
Locating
Face

Setting Ring

Bolt

Front Relief
Angle

True
Rake
Angle

Cutting
Edge
Inclination
Angle

Section
A

Insert

Chip Pocket

Diameter of Cutter

Radial
Relief
Locator

Clamp

Section A

Setting Ring
Major Cutting Edge

Face
Angle
Radial
Rake
Angle

Wiper Flat

Chamfered Corner

Technical
Information

Phone: (800) 950-5202

w w w. s u m i c a r b i d e . c o m

97

Indexable

Milling Cutters

Horsepower Consumption

Horsepower Consumption
This section contains the horsepower consumption formula and the explanation of the associated
variables. A list of commonly encountered materials has been added to assist you when determining the
required horsepower for a machining operation.
Machine efficiency, drive type, and amount of time that the machine has been running can effect the
horsepower and torque availability at the spindle. Without an extensive list of specifications, it is nearly
impossible to predict the capabilities of a machine tool. Sumitomo suggests that unless the capabilities
of a machine tool are well known, it is wise to limit the attempted operations to those that require no more
than 65% of the machines rated horsepower.
Please take the time to understand the power requirements of an operation before attempting it, unless
you are very familiar with the tool, material, and especially the machine being used.
*Note: If the material that you are machining is not found in this list, contact the material manufacturer for
further information. Most material suppliers, or mills, have excellent technical resources available.
However, if the material in question exhibits machining properties that are similar to a given material, use
the corresponding K factor.

Horsepower Consumption Formula


Horsepower = W x D x F
K

Technical
Information

W = width of cut (inches)


D = depth of cut (inches)
F = feed rate (inches/minute)
K = 'K' factor for material

'K' factors for some common materials are:


Material

'K'

Material

Magnesium
Aluminum
Copper
Brass
Bronze
Malleable iron

4.0
4.0
2.0
2.5
2.0
1.0

Stainless steel
Free machining
Others

Cast iron
Ferrite
Pearlitic
Chilled

1.5
1.0
.6

Steel
up to 150
up to 300
up to 400
up to 500

98

Phone: (800) 950-5202

BHN
BHN
BHN
BHN

1.0
.8
.5
.4

'K'

1.0
.6

Titanium
under 100,000 psi
100,000-135,000 psi
135,000 psi and over

.8
.6
.4

High-tensile alloys
180,000-220,000 psi
220,000-260,000 psi
260,000-300,000 psi

.5
.4
.3

High-temperature alloys
Nickel base alloys
.4
Cobalt base alloys
.4
Austenitic alloys
.4

w w w. s u m i c a r b i d e . c o m

Indexable

General Milling Practices

Milling Cutters

COMMENTARY ON GENERAL MACHINING PRACTICES


Despite the influx of computers, Computer Aided Design and Computer Aided Machining in the modern
manufacturing environment, general machining practices are almost unchanged from those used
decades ago.
Correct set up of the work piece, tooling and machine are mandatory for high productivity, and more
importantly, success. Sumitomo assumes that an endusers shop practices are proper. Technology
cannot replace sound machining practices.
In almost all situations where a CNC machine, or a conventional machine with backlash eliminators is
used, modern carbide tooling should be applied with tool paths that climb mill. Conventional milling
reduces tool life, promotes vibration and chatter, and prevents maximum performance in most situations.

INCORRECT
Standard right hand
cutter rotation

Conventional milling
or
Up-milling

Work piece feed


direction

CORRECT!
Climb-milling
or
Down-milling

Technical
Information

Standard right hand


cutter rotation

Work piece feed


direction

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99

Indexable

Milling Cutters

Lead Angle Effect

Lead Angle Effect


The lead angle effect is a commonly known phenomenon in tool design. As the lead angle of a tool (the
angle at which the insert is rotated away from its axial center line) increases, the actual thickness of the
produced chip decreases from the programmed amount. This allows us to take advantage of increased
feed rates over standard zero degree (90 degree shoulder) lead tools.
By comparing the following lead angle figures, it is possible to increase the actual feed rate up to 30%
over the suggested numbers (depending on the type of tool), thus increasing productivity.

Tool Lead Angle


15
20
30
45

Percentage of chip thickness from


programmed feed rate
96%
94%
86%
71%

degrees
degrees
degrees
degrees

To simplify this calculation we have included a chart that allows easy determination of programmed feed
per tooth by choosing desired feed per tooth and then following the column down to the row that matches
the lead angle of the tool that is being used.
Example: Find the programmed feed per tooth for a UFO cutter (45 degree lead angle), when the
desired feed per tooth is 0.006 IPT.
Answer: Programmed feed per tooth = 0.0085 IPT

Technical
Information

Programmed Feed Per Tooth vs. Desired Feed Per Tooth

100

Desired Feed Per Tooth (IPT)

Tool Lead
Angle

0.004

0.005

0.006

0.007

0.008

0.009

0.010

0.011

0.012

Programmed Feed Per Tooth (IPT)


15

0.0042

0.0052

0.0063

0.0073

0.0083

0.0094

0.0104

0.0115

0.0125

20

0.0043

0.0053

0.0064

0.0074

0.0085

0.0096

0.0106

0.0117

0.0128

30

0.0047

0.0061

0.0070

0.0081

0.0093

0.0105

0.0116

0.0128

0.0140

45

0.0057

0.0075

0.0085

0.0099

0.0113

0.0127

0.0141

0.0156

0.0170

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Indexable

Radial Chip Thinning

Milling Cutters

Radial Chip Thinning


Just as the axial rake of a cutting tool can alter the actual chip thickness, so can radial chip thinning.
This occurs whenever the radial width of cut is less than 1/2 the cutter diameter. This is commonly
found when making periphery cuts while end milling.
Since both tool life and productivity rely on maintaining full chip thickness, it is important to compensate
for this scenario. Rather than using the mathematical process to arrive at a programmed feed rate, we
have included the following chart.
To use this chart it is necessary to have the following information:
1) Desired feed per tooth (as taken from the end mill speed and feed section)
2) Cutter diameter
3) Radial width of cut
The first step is to divide the radial width of cut by the cutter diameter and find the closest value in the
first column on the left. Next find the desired feed per tooth at the top of the chart and follow that column
down to the row that was found in the first step. This will be the programmed feed per tooth.
Example: 1.00 diameter end mill
Answer: Dividing 0.020 by 1.00=0.020
0.020 radial width of cut
0.004 desired feed per tooth
Finding 0.020 in the first column on the left, and then the 0.004 desired feed per tooth at the top, we
find where the two meet and obtain 0.014 programmed feed per tooth.
This results in a large increase in the feed rate. If we use these factors for a four flute tool at 2292 RPM,
we have a feed rate of 128 IPM (2292 RPM x 0.014 IPT x 4 Flutes) versus 37 IPM (2292 RPM x 0.004
IPT x 4 Flutes) that might have otherwise been programmed.
As you can see from the illustration below, as radial depth increases, so does chip thickness until we
reach 50% of the cutting diameter. At this point we have full, programmed chip load.
Radial chip
thickness

Technical
Information

Radial Chip Thinning Compensation


Desired Feed Per Tooth (IPT)

WOC/Dia.
0.005
0.010
0.015
0.020
0.025
0.030
0.035
0.040
0.060
0.080
0.120
0.200
0.300

0.004

0.005

0.0280
0.0200
0.0164
0.0140
0.0128
0.0116
0.0108
0.0100
0.0084
0.0072
0.0060
0.0052
0.0044

0.0350
0.0250
0.0205
0.0175
0.0160
0.0145
0.0135
0.0125
0.0105
0.0090
0.0075
0.0065
0.0055

0.006
0.007
0.008
0.009
Programmed Feed Per Tooth (IPT)
0.0420
0.0490
0.0560
0.0630
0.0300
0.0350
0.0400
0.0450
0.0246
0.0287
0.0328
0.0369
0.0210
0.0245
0.0280
0.0315
0.0192
0.0224
0.0256
0.0288
0.0174
0.0203
0.0232
0.0261
0.0162
0.0189
0.0216
0.0243
0.0150
0.0175
0.0200
0.0225
0.0126
0.0147
0.0168
0.0189
0.0108
0.0126
0.0144
0.0162
0.0090
0.0105
0.0120
0.0135
0.0078
0.0091
0.0104
0.0117
0.0066
0.0077
0.0088
0.0099

Phone: (800) 950-5202

0.010

0.011

0.012

0.0700
0.0500
0.0410
0.0350
0.0320
0.0290
0.0270
0.0250
0.0210
0.0180
0.0150
0.0130
0.0110

0.0770
0.0550
0.0451
0.0385
0.0352
0.0319
0.0297
0.0275
0.0231
0.0198
0.0165
0.0143
0.0121

0.0840
0.0600
0.0492
0.0420
0.0384
0.0348
0.0324
0.0300
0.0252
0.0216
0.0180
0.0156
0.0132

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101

Indexable Milling Cutters

Speeds & Feeds

Speeds and Feeds

Indexable Milling Cutters


The following chart contains a list of commonly encountered
materials, suggested surface speeds, and chip loads (ipt). It is
important to note that this is not a complete listing of all
materials used in industry. It should be considered a guide to
be used when initially setting up a new application, and as a
resource for better understanding Sumitomos cutting tool
grades.
As there are tremendous variations in the capabilities and
performance of machine tools, and variations in work piece
materials as well, individual results can vary considerably.
This is where the trained eye of an advanced machinist, or
Applications Engineer can markedly improve tool life and productivity. Sumitomo has Sales and Applications personnel for
just this purpose. When in doubt of the correct selection of a
tool type or grade your sales person can assist in achieving
winning results.
When applying carbide grades it is important to understand
the characteristics of the different types that Sumitomo offers.
A few minutes spent looking at the grade comparison chart on
page 83 will shed some light on the differences between
them. Coated grades in most situations will provide an
increase in tool life, and are the preferred choice in the
majority of industry today. Whether coated or not, the harder

Material

Hardness

Low and medium


carbon steels
,250 Bhn

Technical
Information

1008,1010,1018
1020,1025 etc.

Carbide
ACP200
ACP100
ACZ330
ACZ310
AC230
ACP300
ACZ350
AC325
A30N
ACP200
ACP100
AC230
ACZ330

Free machining
steels and alloys
,250 Bhn
Freemax 15
ACZ310
Freemax 45
AC325
12L14, etc.
ACP300
ACZ350
A30N
ACP200
Medium-high
ACZ330
carbon steels
ACP100
1040,1045
ACP300
1055,1080
ACZ350
,250 Bhn
AC325
50100,51100
52100,M-50

ACZ310
AC230
A30N

grades will tend to be more wear resistant, but at the cost of


toughness. They generally will be the best choice for easier to
machine materials, but will sacrifice tool life in situations that
lack machine and/or part rigidity.
When programming an operation with a new grade, or an
unfamiliar material, it is wise to start at the low end of the
speed and feed range and then work towards the upper
ranges. Make any changes one at a time so that the results
can be examined accurately.
It is worth noting that modern cutting tool materials will often
encounter as many problems when run too slowly, or when
programmed at insufficient feed rates as they can when run
too fast. Since most of our inserts have been manufactured
with edge preparations, feeds below .002, or .003 IPT may
diminish tool life. Also, they must have enough speed to
operate correctly. Cutting tools require an elevated
temperature to perform without chip weld. Proper cutting
parameters will insure the heat that is generated will be
deposited into, and removed with the chip. Most situations
involving steels and alloys the best results are obtained with
an air blast versus coolant. In applications cutting exotic
alloys, aluminum, brass, grey iron, etc., commonly employ
coolant.

Insert Grade
Speed (SFM) based upon Depth of Cut Inch
Diamond Ceramic .002-.050 .050-.125 .125 and over
721-1213
675-1180
600-1125
775-1310
725-1275
675-1225
650-1050
620-1020
575-900
675-1075
650-1025
550-950
685-1125
650-1050
525-950
T250A
700-1310
675-1200
575-1000
675-1075
650-1025
525-925
650-1050
600-1000
500-925
625-900
585-850
500-800
600-850
575-825
475-750
725-1300
700-1250
675-1200
750-1325
725-1275
675-1225
725-1200
700-1150
675-1100
675-1125
650-1050
650-1000
T250A
825-1450
825-1375
775-1300
675-1125
650-1100
650-1075
650-950
625-925
625-900
675-1075
650-1050
650-1025
675-1075
650-1050
650-1025
650-950
625-900
600-875
575-950
550-925
500-875
525-900
500-850
475-800
600-975
575-950
550-900
575-950
550-925
500-875
450-900
425-850
525-925
475-725
425-750
475-775
T250A
450-950
425-850
400-825
500-925
475-900
450-875
550-1000
500-900
500-925
400-775
375-575
450-925

Feed (IPT)

Cermet

.006-.0135
.006-.0125
.005-.0125
.004-.0085
.004-.008
.0035-.0075
.006-.014
.005-.0125
.004-.011
.005-.011
.006-.0135
.006-.0135
.004-.008
.005-.0125
.0035-.0085
.004-.0085
.004-.011
.006-.014
.005-.0125
.005-.011
.006-.012
.005-.0105
.006-.011
.006-.012
.005-.0115
.004-.010
.0035-.0075
.004-.0075
.004-.008
.005-.011

*NOTE: THESE SPEEDS ARE BASED ON 2/3 THE DIAMETER OF THE CUTTER ENGAGED.

102

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Indexable Milling Cutters

Speeds and Feeds

Material

Hardness

Carbide
ACP200
ACZ330
ACP100
Medium carbon
ACP300
alloy steels
ACZ350
,250 Bhn
AC325
4140, 4340
5130, 8620
ACZ310

,250 Bhn

Tool steels
D2, H13, S7, etc.

Bhn
220-350

.33 Hrc

Austenitic and
Precipitation
hardening
stainless steels
303, 304, 316,
321, etc.
Titanium alloy

Exotic alloys
Inconel, Hastalloy
Waspalloy, etc.

,250 Bhn

Insert Grade
Speed (SFM) based upon Depth of Cut Inch
Diamond Ceramic .002-.050 .050-.125 .125 and over
550-900
525-900
500-875
550-875
525-850
500-825
600-875
575-950
550-900
525-875
500-825
475-800
525-850
500-825
500-800
500-800
500-800
475-775
T250A
450-950
425-850
400-825
550-875
525-850
500-800
575-900
550-875
525-850
475-750
450-725
425-700
450-820
435-790
425-750
450-790
425-750
400-725
450-820
425-790
400-725
475-820
450-790
425-750
450-725
435-710
425-700
375-700
360-685
350-675
450-650
425-600
250-550
425-750
400-725
375-690
400-750
400-725
400-690
420-700
420-695
375-685
400-775
400-735
400-700
400-700
420-695
410-685
350-675
345-670
335-660
325-625
320-620
310-610
325-650
300-625
300-590
325-650
300-625
300-590
400-750
400-725
400-690
325-650
300-625
300-590
325-650
300-625
300-590
525-840
515-820
250-800
535-850
520-830
275-820
525-840
515-820
250-800
535-850
520-830
275-820
550-875
540-850
275-835
550-950
500-900
425-740
275-825
250-800
325-875
300-850
275-825
425-740
415-720
175-675
435-750
420-720
175-700
400-750
400-725
375-700
300-850
275-825
250-800
325-875
300-850
275-825
300-850
275-825
250-800
325-875
300-850
275-825
300-750
300-725
275-775
650-950
600-900
100-300
100-275
100-265
100-300
100-275
100-265
100-300
100-275
100-265
80-180
75-165
70-155
100-160
70-150
60-135
100-160
70-150
60-135
80-160
70-150
60-135
70-125
60-110
50-100

Feed (IPT)

Cermet

.006-.0115
.0045-.0105
.006-.0095
.006-.0115
.0045-.011
.0045-.009
.0035-.0075
.004-.008
.004-.008
.005-.009
.0047-.011
.0045-.0095
.0047-.012
.0047-.010
.005-.010
.004-.009
.0039-.0079
.0045-.010
.0045-.0095
.0047-.012
.004-.009
.005-.009
.004-.008
.005-.0085
.0045-.0095
.003-.007
.0045-.0095
.003-.007
.003-.007
.004-.012
.004-.011
.005-.010
.0045-.009
.0035-.0075
.0035-.0075
.004-.012
.004-.011
.0035-.009
.0035-.008
.0035-.007
.004-.012
.004-.011
.0035-.009
.0035-.009
.0035-.0075
.0035-.0075
.003-.008
.003-.008
.003-.007
.003-.0075
.003-.0075
.004-.0075
.0025-.0065
.003-.007

Technical
Information

Martensitic and ,250 Bhn


Ferritic stainless
steels
414, 416,
430, 440
.250 Bhn

AC230
A30N
ACP200
ACZ330
ACP300
ACP100
ACZ350
AC325
T250A
ACP200
ACZ330
ACP300
ACP100
ACZ350
AC325
A30N
ACP200
ACP100
ACZ330
ACZ310
EH20Z
ACP300
ACP200
ACZ350
ACZ330
ACZ310
T250A
ACP300
ACP200
ACZ350
ACZ330
EH20Z
ACP300
ACP200
ACZ350
ACZ330
EH20Z
T250A
EH520
EH20Z
ACZ310
EH20Z
ACK200
ACK300
ACZ310
G10E

Speeds & Feeds

*NOTE: THESE SPEEDS ARE BASED ON 2/3 THE DIAMETER OF THE CUTTER ENGAGED.

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103

Indexable Milling Cutters

Speeds & Feeds


Material

Hardness
Carbide
ACK100
ACK200
ACK300
K245R2
,250 Bhn ACZ310
AC211
G10E

Grey Cast Iron

ACK100
ACK200
ACK300
K245R2
.250 Bhn ACZ310
AC211
G10E

ACK200
ACK100
ACK300
,320 Bhn K235R2
ACZ310
AC211

Ductile Iron

Aluminum, Brass,
Copper

DL1000
H1
G10E

High Silicone
Aluminum

DL1000
H1
G10E

Cermet

Speeds and Feeds

Insert Grade
Speed (SFM) based upon Depth of Cut Inch
Diamond Ceramic .002-.050 .050-.125 .125 and over
700-1250
625-1125
590-925
700-1050
625-925
590-900
600-950
575-875
550-850
700-1050
625-925
590-900
650-975
625-925
590-900
600-900
550-875
525-850
500-800
475-750
425-725
NS260 1900-3500 1800-3300
1650-3200
NS30 1800-3500 1800-3300
1650-3200
600-1000
625-925
590-850
600-950
525-825
490-800
500-850
475-775
450-750
600-950
525-825
490-800
550-875
525-825
490-800
500-800
450-775
425-750
400-700
375-650
325-625
NS260 1700-3300 1600-3100
1450-3000
NS30 1600-3200 1500-3000
1350-2900
600-925
550-875
490-800
600-1000
625-925
590-850
550-825
550-825
450-750
650-925
600-875
490-800
650-925
600-875
490-800
500-800
475-750
450-675
NS260 1700-3300 1600-3100
1450-3000
DA150
3500-10000 3200-8000
2800-6000
1500-4500 1475-4200
1275-4100
1500-3800 1300-3700
1200-3600
1250-3500 1150-3100
1050-2900
DA150
1800-6500 1700-5500
1600-5000
1075-3100
950-2950
850-2500
1000-3000
900-2500
800-2000
900-2900
800-2400
700-1900

Feed (IPT)
.004-.014
.004-.014
.004-.014
.004-.014
.004-.0095
.004-.0085
.004-.010
.0025-.007
.0025-.0065
.004-.014
.004-.014
.004-.014
.004-.014
.004-.0085
.0035-.008
.004-.009
.0025-.006
.0025-.0055
.004-.012
.004-.012
.004-.012
.004-.012
.004-.0085
.0035-.0075
.0025-.006
.003-.006
.004-.014
.004-.014
.004-.015
.0035-.0085
.0035-.0085
.0035-.009

Technical
Information

*NOTE: THESE SPEEDS ARE BASED ON 2/3 THE DIAMETER OF THE CUTTER ENGAGED.

104

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Index
NUMERICAL

30-SCFX . . . . . . . . . . . . . . . . . . . . . . . . . .87
40-SCFX . . . . . . . . . . . . . . . . . . . . . . . . . .87
50-SCFX . . . . . . . . . . . . . . . . . . . . . . . . . .87

HSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
HSI-C . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
HSK63-EMH . . . . . . . . . . . . . . . . . . . . . . .77
HSK63-SLP . . . . . . . . . . . . . . . . . . . . . . .64
HSK63-SMH . . . . . . . . . . . . . . . . . . . . . . .82
HSK100-EMH . . . . . . . . . . . . . . . . . . . . . .77
HSK100-SLP . . . . . . . . . . . . . . . . . . . . . .64
HSK100-SMH . . . . . . . . . . . . . . . . . . . . . .82

A
APET . . . . . . . . . . . . . . . . . . . . .25-26,28-30
APMT . . . . . . . . . . . . . . . . . . . .25-26,28-30
APG . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
APW . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
AXMT . . . . . . . . . . . . . . . . . . . . . . . . . .20-23
B
B-TOOL SET . . . . . . . . . . . . . . . . . . . . . .87
BT30-ER . . . . . . . . . . . . . . . . . . . . . . . . . .71
BT30-SLP . . . . . . . . . . . . . . . . . . . . . . . . .64
BT30-TG . . . . . . . . . . . . . . . . . . . . . . . . . .68
BT40-EMH . . . . . . . . . . . . . . . . . . . . . . . .76
BT40-ER . . . . . . . . . . . . . . . . . . . . . . . . . .71
BT40-SLP . . . . . . . . . . . . . . . . . . . . . . . . .64
BT40-SMH . . . . . . . . . . . . . . . . . . . . . . . .81
BT40-TG . . . . . . . . . . . . . . . . . . . . . . . . . .68
BT50-EMH . . . . . . . . . . . . . . . . . . . . . . . .76
BT50-ER . . . . . . . . . . . . . . . . . . . . . . . . . .71
BT50-FMH . . . . . . . . . . . . . . . . . . . . . . . .81
BT50-SLP . . . . . . . . . . . . . . . . . . . . . . . . .64
BT50-SMH . . . . . . . . . . . . . . . . . . . . . . . .81
C
C-TOOL SET . . . . . . . . . . . . . . . . . . . . . .87
CHE . . . . . . . . . . . . . . . . . . . . . . . . . . .50-51
CHG . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
CPG . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
CSNH . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
CT40-EMH . . . . . . . . . . . . . . . . . . . . . . . .75
CT40-ER . . . . . . . . . . . . . . . . . . . . . . . . . .71
CT40-SLP . . . . . . . . . . . . . . . . . . . . . . . . .64
CT40-SMH . . . . . . . . . . . . . . . . . . . . . . . .80
CT40-TG . . . . . . . . . . . . . . . . . . . . . . . . . .68
CT45-SMH . . . . . . . . . . . . . . . . . . . . . . . .80
CT50-AEMH . . . . . . . . . . . . . . . . . . . . . . .76
CT50-EMH . . . . . . . . . . . . . . . . . . . . . . . .75
CT50-ER . . . . . . . . . . . . . . . . . . . . . . . . . .71
CT50-FMH . . . . . . . . . . . . . . . . . . . . . . . .80
CT50-SLP . . . . . . . . . . . . . . . . . . . . . . . . .64
CT50-SMH . . . . . . . . . . . . . . . . . . . . . . . .80
CT50-TG . . . . . . . . . . . . . . . . . . . . . . . . . .68

K
KT20-EMH . . . . . . . . . . . . . . . . . . . . . . . .77
KT20-SMH . . . . . . . . . . . . . . . . . . . . . . . .82
M
MS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
MZBI . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
MZBI-C . . . . . . . . . . . . . . . . . . . . . . . . . . .16
MZI . . . . . . . . . . . . . . . . . . . . . . . . . . .14-15
MZI-C . . . . . . . . . . . . . . . . . . . . . . . . . .14-15
MZM . . . . . . . . . . . . . . . . . . . . . . . . . .14-15
MZM-C . . . . . . . . . . . . . . . . . . . . . . . . .14-15
N
NF-SDC . . . . . . . . . . . . . . . . . . . . . . . . . .52
NF-SECW . . . . . . . . . . . . . . . . . . . . . .37-39
NF-TEEN . . . . . . . . . . . . . . . . . . . .50-51,54
NMTB30-EMH . . . . . . . . . . . . . . . . . . . . .78
NMTB30-SMH . . . . . . . . . . . . . . . . . . . . .83
NMTB40-EMH . . . . . . . . . . . . . . . . . . . . .78
NMTB40-ER . . . . . . . . . . . . . . . . . . . . . . .71
NMTB40-SLP . . . . . . . . . . . . . . . . . . . . . .64
NMTB40-SMH . . . . . . . . . . . . . . . . . . . . .83
NMTB50-FMH . . . . . . . . . . . . . . . . . . . . . .83
NMTB50-SLP . . . . . . . . . . . . . . . . . . . . . .64
NMTB50-SMH . . . . . . . . . . . . . . . . . . . . .83
NW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

EHG . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
ER-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
ER-3-SCREW . . . . . . . . . . . . . . . . . . . . . .74
ER11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
ER11-C . . . . . . . . . . . . . . . . . . . . . . . . . . .72
ER16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
ER16-C . . . . . . . . . . . . . . . . . . . . . . . . . . .72
ER20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
ER20-C . . . . . . . . . . . . . . . . . . . . . . . . . . .72
ER25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
ER25-C . . . . . . . . . . . . . . . . . . . . . . . . . . .73
ER32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
ER32-C . . . . . . . . . . . . . . . . . . . . . . . . . . .73
ER40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
ER40-C . . . . . . . . . . . . . . . . . . . . . . . . . . .74
ER-HEX . . . . . . . . . . . . . . . . . . . . . . . . . .74
ER-NUT . . . . . . . . . . . . . . . . . . . . . . . . . .74
ER-RACK . . . . . . . . . . . . . . . . . . . . . . . . .74
ER-SPAN . . . . . . . . . . . . . . . . . . . . . . . . .74
F
FPG . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

TECN . . . . . . . . . . . . . . . . . . . . . . .50-51,54
TEEN . . . . . . . . . . . . . . . . . . . . . . .50-51,54
TEKN . . . . . . . . . . . . . . . . . . . . . . .50-51,54
TG-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
TG-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
TG-NUT . . . . . . . . . . . . . . . . . . . . . . . . . .70
TG-SPAN . . . . . . . . . . . . . . . . . . . . . . . . .70
TG050 . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
TG075 . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
TG100 . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
TG100-C . . . . . . . . . . . . . . . . . . . . . . . . . .69
TPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
TPCH . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
TPG . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
TPMN . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
U

QPMT . . . . . . . . . . . . . . . . . . . . . . . . .41-42
R
R8-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
R8-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
RGMN . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
RSS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
S

D
DNF . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
DPG . . . . . . . . . . . . . . . . . . . . . . . . . . .56-57
DPW . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

SLP1250 . . . . . . . . . . . . . . . . . . . . . . . . . .66
SLP1250-C . . . . . . . . . . . . . . . . . . . . . . . .66
SLP1250MC-SPAN . . . . . . . . . . . . . . . . . .67
SLP1250N-C . . . . . . . . . . . . . . . . . . . . . . .66
SLP1250N-S . . . . . . . . . . . . . . . . . . . . . . .66
SLP1250N-N . . . . . . . . . . . . . . . . . . . . . . .66
SLP2000 . . . . . . . . . . . . . . . . . . . . . . . . . .67
SLP2000-C . . . . . . . . . . . . . . . . . . . . . . . .67
SLP2000MC-SPAN . . . . . . . . . . . . . . . . . .67
SLP2000N-C . . . . . . . . . . . . . . . . . . . . . . .67
SLP2000N-S . . . . . . . . . . . . . . . . . . . . . . .67
SLP2000N-N . . . . . . . . . . . . . . . . . . . . . . .67
SMHK . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
SNEX . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
SNG . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
SNMN . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
SPCH . . . . . . . . . . . . . . . . . . . . . . . . . .56-57
SPG . . . . . . . . . . . . . . . . . . . . . . . . . . .56-57
SPMN . . . . . . . . . . . . . . . . . . . . . . . . .56-57
SSUP-Z . . . . . . . . . . . . . . . . . . . . . . . . . . .12
SSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
SSI-C . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

S10-EMHE . . . . . . . . . . . . . . . . . . . . . . . .79
S75-EMHE . . . . . . . . . . . . . . . . . . . . . . . .79
SDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
SDEW . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
SDKN . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
SDMR . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
SDMW . . . . . . . . . . . . . . . . . . . . . . . . . . .45
SDP . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
SEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
SEET . . . . . . . . . . . . . . . . . . . . . . . . . .37-39
SEKN . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
SEMR . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
SEMT . . . . . . . . . . . . . . . . . . . . . . . . . .37-39
SFEN . . . . . . . . . . . . . . . . . . . . . . . . . .46-48
SFKN . . . . . . . . . . . . . . . . . . . . . . . . . .46-48
SFKR . . . . . . . . . . . . . . . . . . . . . . . . . .46-48
SLP750 . . . . . . . . . . . . . . . . . . . . . . . . . . .65
SLP750-C . . . . . . . . . . . . . . . . . . . . . . . . .65
SLP750MC-SPAN . . . . . . . . . . . . . . . . . . .67
SLP750N-C . . . . . . . . . . . . . . . . . . . . . . . .65
SLP750N-S . . . . . . . . . . . . . . . . . . . . . . . .65
SLP750N-N . . . . . . . . . . . . . . . . . . . . . . . .65
SLP1000 . . . . . . . . . . . . . . . . . . . . . . . . . .66
SLP1000-C . . . . . . . . . . . . . . . . . . . . . . . .66
SLP1000MC-SPAN . . . . . . . . . . . . . . . . . .67
SLP1000N-C . . . . . . . . . . . . . . . . . . . . . . .66
SLP1000N-S . . . . . . . . . . . . . . . . . . . . . . .66
SLP1000N-N . . . . . . . . . . . . . . . . . . . . . . .66

UFO-R8 . . . . . . . . . . . . . . . . . . . . . . . . . .46
UFO . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
UFOF . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
UFOR . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
UW . . . . . . . . . . . . . . . . . . . . . . . . . . . .46-48
W
WBMF . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
WBMR . . . . . . . . . . . . . . . . . . . . . . . . .32-33
WEM . . . . . . . . . . . . . . . . . . . . . . . . . .25-26
WEM-EX . . . . . . . . . . . . . . . . . . . . . . .25-26
WEX-E . . . . . . . . . . . . . . . . . . . . . . . . .20-22
WEX-F . . . . . . . . . . . . . . . . . . . . . . . . .21,23
WEX-R . . . . . . . . . . . . . . . . . . . . . . . . .21,23
WEXC-R . . . . . . . . . . . . . . . . . . . . . . . . . .23
WFMC . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
WFMF . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
WGC-EW . . . . . . . . . . . . . . . . . . . . . . . . .38
WGC-R . . . . . . . . . . . . . . . . . . . . . . . . . . .39
WGC-RS . . . . . . . . . . . . . . . . . . . . . . . . . .38
WGC-SR . . . . . . . . . . . . . . . . . . . . . . . . . .37
WGC-WR . . . . . . . . . . . . . . . . . . . . . . . . .37
WGCF-R . . . . . . . . . . . . . . . . . . . . . . . . ..39
WGCF-RS . . . . . . . . . . . . . . . . . . . . . . . . .38
WGCF-SR . . . . . . . . . . . . . . . . . . . . . . . . .37
WMM . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
WRCS . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
WRCW . . . . . . . . . . . . . . . . . . . . . . . . . . .41
WRM . . . . . . . . . . . . . . . . . . . . . . . . . .29-30
WRM-H . . . . . . . . . . . . . . . . . . . . . . . . . . .30
X
XDMT . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Z
ZNMT . . . . . . . . . . . . . . . . . . . . . . . . . .32-33
ZPGU . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Headquarters

Milling
Inserts
Solid
Carbide,
Endmills
Indexable
Milling
Cutters

1001 Business Center Drive


Mount Prospect, IL 60056-2181
P.O. Box 545, Mt. Prospect, IL 60056-0545
Phone: (800) 950-5202
Phone: (847) 635-0044
Fax: (847) 635-7866
http://www.sumicarbide.com

Detroit Branch
14496 Sheldon Road #230
Plymouth, MI 48170
Phone: (800) 239-5177
Phone: (734) 451-0200
Fax: (734) 451-5338

Cincinnati Branch
Milling
Adapters
& Holders
Tightening
Fixtures &
Retention Knobs

4450 Carver Woods Drive


Cincinnati, OH 45242-5545
Phone: (800) 879-1887
Phone: (513) 891-4000
Fax: (513) 794-2911

Technical
Information

CAT.MILLING.1/07

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