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COMPANY INFORMATION
Name Address : Jasmino Polymertech Pvt Ltd. : L-61, MIDC, Taloja, Dist: Raigad. Maharashtra Pin : 410208 : 022 - 27402533, 27412795.
Telephone
Fax
E-mail
: 022 27402436
: info@jasmino.co.in : jaspol2000@hotmail.com
Website
: www.jasmino.co.in
KEY PERSONS
B.Sc. (Hons), LPRI (Lond) Over 30 years experience as iindustrialist running medium scale industry specialising in manufacture of chemical process equipment and anticorrosion linings.
Chartered Accountant Over 23 years experience and well versed in all aspects of Finance, Law and Commerce.
K. ARUNACHALAM Director
Mechanical Engineer (Lond) Over 30 years experience in senior management level in a leading multi-national.
Mechanical Engineer Over 40 years experience in Business Development and Quality Management in Engineering Industry.
Mechanical & Electrical Engineer Over 35 years Experience in Fabrication of Heavy Engineering Equipment, both at works & at project sites.
M.Tech Over 15 years experience in Senior Management Level in Business Administration & Project Management.
Rubber Technologist Over 40 years experience in Rubber Lining, Mfgr. Rubber Sheets & Rubber Hoses.
Mechanical Engineer Over 32 years experience in Design, Marketing, Project and Production Management in Engineering Industry.
ORGANISATION CHART :
BOARD OF DIRECTORS
TECHNICAL DIRECTOR
VICE -PRSIDENT
QC
MANAGER (FABRICATION))
MATERIALS MANAGER
COMMERCIAL MANAGER
QC ENGINEERS
QC ENGINEERS
PURCHASE
OFFICER
ACCOUNTS OFFICERS
SALES EXECUTIVE
SKILLED WORKERS
SKILLED WORKERS
STORE KEEPER
Regional Provident Fund Commissioner Employees State Insurance Corp. (ESIC) Central Excise Department Service Tax Department
SERVICES OFFERED
A) DESIGN, MANUFACTURE & SUPPLY OF CHEMICAL PROCESS EQUIPMENT B) SPECIALIZED ANTI-CORROSIVE LININGS C) MANUFACTURE & SUPPLY OF INDUSTRIAL RUBBER PRODUCTS
B) SPECIALIZED ANTI-CORROSIVE LININGS Specialists in various types of rubber lining such as Natural, Ebonite, Duplex, Triflex & various synthetic rubber lining. Rubber Lining with pre-vulcanized sheets for special purposes. (Cold Bonding) Various other anti-corrosive linings in PVC/PP/FRP/PVDF/PTFE Specialized Rubber Gaskets of various sizes & dimensions.
Calendar Rubber Items - Vulcanized Rubber Sheets in Natural & Synthetic Rubbers/Rubber Coated Fabrics Specialized Moulded & Extruded items in all Synthetic as well as Natural Rubbers. Rubber Rollers - Various types of Synthetic, Natural & Ebonite Rubber Rollers
AREA
Total Built-up Area: 70,000 Sq.Ft. Open Area for Storage: 20,000 Sq.Ft.
5.
Motorised Pulley
2 Nos.
WATER
H.T. power supply from MSEB Connected Load 450 KW Alternate Power Diesel Generator Set 100 KVA
Source of Water MIDC supply & In house Bore well with D.M. Water Treatment Plant
4 Mtr. Dia., 16 mm thick Hydraulic Press Machine of 200 MT Cap. Plate Bending M/c. 2.5 M wide x 30 mm thk. Plate Bending M/c 2 M wide x 12 mm thk
1 No.
Lathe Machine 9 HOC & 7 Ft. Bed length Kirloskar Make 1 No. Air Compressors 200 CFM 40 HP Motor Power Hack-saw cutting machine 200 dia. Oven 0 to 4000 C For Electrode Baking 1 No. 2 Nos. 3 Nos.
Welding Equipments
2 Nos.
5 Nos.
5 Nos. 2 No.
1 No.
1 No. 1 No.
Welding Transformers
2 Nos.
All other tools, fixtures and tackles for machining & fabrication.
Radiography viewing equipment with analysis of welding defects. Densitometer Hydro testing with various pressure gauges. Pneumatic Test of Equipment D.P. Test
OUTSOURCED ACTIVITIES
The following activities are outsourced to reputed & pre-qualified vendors/laboratories, which are situated in the proximity of Taloja Industrial Estate: DESIGN: In collaboration with our associate consultants M/s. Ankita Engineer Consultants. Software used Autocad 2006, Pvelite 2007 PRODUCTION: 1) Dish End of over 16mm thickness and 4 mtr dia. 2) Heat Treatment / Stress Relieving 3) Heavy machining / Radial drilling TESTING 1) 2) 3) 4) Radiography of weld joints Ultrasonic Test Various testing of raw material Specialized Testing of Rubber Compound
1. Rubber Kneader Machine 35 liters capacity. 2. 16'' x 42" Rubber Mixing Mill 3. 14 x 36 Rubber Mixing Mill 4. 17x 50 Calendaring M/c for doubling & continuous sheeting 5. Laboratory Mixing Mill 6 Hydraulic Press 7. ELGI make screw type Air compressors 7 kg pressure 8. Shot blasting units 9. Boiler 600 kg Pressure (Thermax Make) 10. Boiler 400 kg Pressure (MAE make ) 11 . Vulcanizers : a) 4 mtr. dia x 8 mtr. Long b) 2.2 mtr. dia x 9 mtr. Long c) 0.720 mtr. dia x 4.2 mtr. Long
1 1 1 1 1 1 2 5 1 1 1 1 1
No. No. No. No. No. No. Nos. Sets No. No. No. No. No.
All other accessories used in the process of mixing, compounding and rubber lining.
Tensile Tester for tensile elongation High Voltage Spark testers Rubber Hardness testers Shore A & Shore D Muffle furnace tester for filler content Ovens for aging test Thickness testers for rubber / FRP lining Thickness Tester for Rubber Sheet - Vernier Caliper Thickness testers for painting DFT - Magnetic meter & Electronic meter Equipment for Bonding / Peel off test for lining / painting Equipment / Chemicals for bleed resistance Blasting Comparator for surface checking as per Swedish Code
SL. NO.
CLIENT NAME AQUATECH SYSTEMS (ASIA) PVT. LTD. PUNE BARC BHEL BPCL
CLIENT NAME
1 2 3 4
5
6 7 8 9
32
33 34 35 36 37
IGPL
IOCL KIRLOSKAR BROTHERS LTD. LONA INDUSTRIES LTD. L & T LTD. LLOYDS STEEL LTD.
11 DOSHION LTD.
12 EXCEL SIOR DES. & PROJ. P. LTD. 13 EXON LABORATORIES LTD. 14 EXIDE INDUSTRIES LTD. 15 FLOAT GLASS (INDIA) LTD. 16 FINOLEX INDUSTRIES LTD. 17 FLAT PRODUCTS & EQPT. LTD. 18 GALAXY CHEMICALS LTD.
38
39 40 41 42 43 44 45
46
47 48 49 50 51 52 53 54
..etc
SL. No.
01
02 03 04 05 06 07 08 09 10 11 12 13 14
TPIA NTPC BHEL UHDE INDIA LTD. PDIL EIL / CEIL JH & G SGS INDIA LTD. TCE TATA CONSULTANCY ENGG. TPL TATA PROJECTS LTD. LLOYDS BVIS - BUREAU VERITAS INDUSTRIAL SERVICE (I) PVT. LTD. MOTT MACDONALDS PVT. LTD. BAX COUNSEL INSP. BUREAU LRIS
SL. NO. 15 16 17 18 19 20 21 22 23 24 25 26 27 28
TPIA KPGIL KVNOR POWER GAS INDIA LTD. QUEST INTERNATIONAL MN DASTUR & CO. LTD. HINDUSTAN DORRO-LIVER HYUNDAI HEAVY IND. LTD. TUV INDIA LTD. IDEA ICB LTD. NPCIL - NUCLEAR POWER CORPORATION OF INDIA LTD. BARC IQS TOYO ENGG. LELE ASSOCIATES RJ & ASSOCIATES
IFFCO : Phulpur
Gujarat Alkalies & Chemicals Indo-Nippon Ltd.: Vizag Steel Plant Asea Brown Broweries Ltd. (ABB) Cochin Refineries Indian Petro Chemical Ltd Jindal Steel & Power Ltd BHVP : VIZAG Gujarat Heavy Chemical Ltd Indian Rayon & Industries Ltd Heavy Water Board - Baroda NICCO Projects Ltd.
APPLEXION / NOVASEP FRANCE ALSTOM GERMANY / ITALY DANCHUNG HUNDAI HEAVY INDUSTRIES KOREA KAWASAKI - JAPAN KREBS U. K. MITSUBISHI HEAVY INDUSTRIES -JAPAN P.T. INDORAMA TECKNIP FRANCE TCI SANMAR CHEMICALS LTD. - EGYPT SUMITOMO CORPORATION - JAPAN THAI ACRYLIC.
Financial Support
We have excellent relations with our Bankers - Bank of Baroda and City Union Bank Ltd - with whom we share a very good rapport built over a period of two decades. Our reputation & high solvency status enable us to enjoy adequate support from our Bankers.
Quality Policy
Jasmino Polymertech is committed to supply . quality products & services by aiming to exceed the requirements of our customers & to build a quality system based on employee involvement, providing them training, Communicating to them the companys quality mission & objectivities, assigning individual responsibilities & establish an environment that supports the production & delivery of high quality products & services
Process
Contract Review / Acceptance.
Responsibility
Tech. Director / Comm. Manager / QA Manager QA Manager / Project Manager
Authority
Director
Review
Tech. Director
Director
Production Engineer
Project Manager
Cont
Responsibility
Production Engineer
Authority
Project Manager
Vendor Evaluation
Material Procurement
Purchase Officer
Receipt of Material
Store Keeper
Material Mgr
Welder Qualification
Pre-Manufacturing Process
Cont
Process
Manufacturing Process
Responsibility
Production Engineer
Authority
Project Manager
Final Inspection
Production Engineer
Project Manager
Project Manager
----
Drawings
Blank Preparation
Dish End Insepction: Dia,Depth,Circumf., S/F,Shape,Ovality, Measurement D.P. Check/ Radiography / U.T
IR / Log Book
` ASME Section.V
IR / Log Book
Shell
IR / Log Book
Back Chip
Drawing / QAP
Log Book
D.P.
Drawing / QAP
Log Book
Weld
Drawing / QAP
Log Book
Cont
Activity
Ref. Document
Format
D.P. / Radiography
Nozzle Set ups
Drawing / QAP
Drawing / QAP
Manufacturer Name/ Logo / Stamp 3. These marks are to be co-related with Manufacturers Certificate 4. In the absence of either mill mark / certificate or in doubt about the authenticity of the material, complete mechanical & chemical properties are to be carried out as follows:
Cont
Mark the sample as per the specification requirement. (ASTM or BIS) Stamp the markings for identification Send the sample to any NABL approved Lab. Witness the tests (Mechanical) Receive the completed Test Reports If the results are meeting the specification requirement, accept the material with Approval Stamp Issue Acceptance Report
PROCESS QUALITY RUBBER LINING PROCESS Rubber Sheet Compound Check QUALITY CHECK Bleeding, Tensile Elongation, Hardness
FORMAT OF RECORDS
Inspection Report/ Log Book
Surface - clean without oil & rust /scale. Surface to be of SA -2.5 fining Visual Inspection
Log Book
Clean by Solvent
Visual Inspection
Log Book
Check manufacture certificate of bonding agent for batch & manufacturing date
Log Book
Cont
PROCESS
QUALITY CHECK
Check timing
Log Book
Log Book
Visual Check
Cont
PROCESS
QUALITY CHECK
Curing / Vulcanizing
Finishing
I.R.
Painting
Inspect the painting as per client specification for type of paint, colour, thickness etc.
I.R.
APPRECIATIONS
PHOTO GALLARY
Admin Office
Testing Lab
Calendering Process