Codo No: 09A50302

R09

Set No.

Mi B.Tbcfa ! Semester ExamiRatiosss-May/Juiie 2012

METROLOGY AND SURFACE ENGINEERING

Mechaniral EuKineeriiiR
Time: 3 hours
...

Max Marks: 75

Answer any FIVE Questions All Questions carry equal marks

tk * * *

Dtrscribe

principal fi-alurcs t)f lirilish standanl system of limits ami fits for

screwed \vorkr:
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tt5] [7+J
r;: [8+7]

(a) Wliat are the iulvantages of pneumatic comparator?

(b) With the help >f a liue diagram explain the workiiiR of L\'0 T.
.

3-

*
.

(u) Explaii!..lHw a precision Jevel can he., used to dcterniiiie the llatncss' Wkl

sf raiglitiK mator?
4
. .

: of nmehiu -brds?

ijJ r :

(l>) Discuss the meth<Kl of testing the straightness by spirit level and auto colli-

(a) With the help of a neat diagram explain the components of a surface texture?

i: {b) Discuss .wHat you undehifanti by the folkawng terms in'-oomicction with siirface
finish niciLsuriinienl:
i
.

Wavincss

ii. Lay

iii. Envelope method

iv. Ci Uitne incthod!.:-! fc:

5
.

b-lfe ]

(a) What are the main etemonts of screw threads on which errors, if any, will
render the threads unacceptable?

(b) Name the comnum instruments and methods used for screw thread mcasure-

f
6
.

ment?

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i") "8)
[15]

What is a wear? CJive the classificHtion of wear medianisui. Explain the principle

of each mechanism.
1

Code No: ()9Ar(U02

R09

Set No.

(a) State ill*- Initures wfajcfc coonilnitfl to tbo cxcelleni ncUmion of spolterod
CiKitin s
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,

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..

(b) Whal an* \

8
.

attractive teaturcw fif diiimond thin lihns?

18+7)

(a) WKte H liricf notes ou luanuflhCtim* of slip gauges.

. .

h) The HUp &3agp. set M ; .epnsists of llu* foUowinj': Raugc ( nun)

i jm
1 01 - !.(*)
.

SU;pii( mm)
0 01
-

Pieces
i

i i - i.'j
.

0 1
. -

0
in

AM - 9.0
'"

vLO
'

rob

iImu)

mo

Chrs<' llie suitable slips to Rive ihr lollowing <liniensions

i
,

29.87.jiiiin

ii. 15.09mm

iii. 101.00'muu.

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* . * . *

. .

...

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...

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Code No: <)!)A50302

R09

Set No. 2

III B.Tcm-Ii I Seinestor Ex.uniiial ions.May/Jitiw 2012

MICTROLOGY AND SURFACE ENGINKKRING

\JerliauicaI Enginocring
Time: 3 hours Max Marks: 75

Answer any FIVE Questiona

All Questions carry equal marks

1 -.. : :
I

1 -J l ": *****;

What t ws of ooramios are Used as coatings? Explain the process of ceramic

coating. [! )]
'

:
-

r2i - (a) WlvM are sone of therCOimnon abrasive imilia iLscd in abrasive cleaning o|>cralions?"

(h) Wlmt is corrosion? Explain the principle.

3
.

[8+7] |15|

Explain the principle of measurement by light wave interference metluxl.

"

i4i:: !()

A holc alHl sliafl pair hiiiiia basic of size of 2()inm and are'to have a cleilrajice
fit with maximnm clearance of 0.02mm ami a minimumCTcjirancc of O'Dliiim. The hole tolerance is to be 1.8 times the shaft tolerance. Detemime limits for
both hole ;in<I shaft i
.

using a hole basis system

i";
_

r ;ii. usiiigia shaft basis system.

;]i

(b) What are the advantages of iuterchangeablc assembly?

5
.

|8-t-7]

(a) What is prolilometcr? Skctcli and cacplain the us*: of prolilometer?

(b) Explain the symbols ased to represent surface roughness?

;
.

(8+7)
:

6::!I(a) Explain differeut pitcJv.eirors obsrrved.in -thrcads?

(b) Wlial is the effect of pitch error on effective diameter?

7
.

[7+8|

Design the general type GO and NOGO gauge for a component having 25H7/I8
fit. Fundamental deviation of T shaft = -S-DD041 25mm falls in the diameter step
'

l7i :i>f 18 and aaV flSke wear aUpW iice its 8% of Cht augc; tolerai c mid deterfiilUb.
(a) type of fit

(b) allowance.
8
T
"

[15|
:|-. :|-. : ..: r-z \ -.:

(a) Exi>Iain the construction and working of water column and differential comparatO(-J |-.

\ -J f":

(b) Explain the principle of back pressure pneumatic comparator.

[8+7]

- :

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Code No: 09A50302

R09

Set No. 3

111 H.Torh I SeiiK'stcr Kxammntioiis-May/Jmu; 2012

MKTR.OLOGY AND SIJHKACE ENGINEERING

Mechanical Kngincering
Time: 3 hours Max Marks: 75

Answer any F1VJB Questions All Questions carry equal marks

.

;-.

'

I ;-.

; . ; -,

* * * * j.l

'.;!-..

;-.

Whal typfla of surfaic COatamliUmta canuol ho remove*! hy solvent clcvuiiiis'? Bx-

plain the reasons for lliis.

:

|ir>]

'2
-

..

(a) Give tllC.clrtssificalion <if uUkIc niciisuril g iusinnncnts:'

(h) What are two stJindard systems of linear measuremout? Explain.

Suggest mul explain melho<ls for Biensnring the major diameler of an external

tliread.
:

|15|
.
-

4i::-l(a) What are the features fele< tr<siaiic fepnayins?

(b) iCxplaiii the process of hot dip coatiuj' used for metal coaliii]>.
5
.

1 +7]

(a) Describe the method of liinliiig t he efTorl in a ship gmise inUirfcrouieier?

(Ij) l-'xplain hdw flatness errors of lapp* ! surfaces arc mcemrod with an Optical
6

Write a concise (explanation as to how much interdiangeabUity may be achieved

through the adoption of a system of limits and fits. Explain in what way selective

asseinhly can increase the iiumher of ncxreptablc components.

.

[15]

Discuss difforqiftial and \-ariablG-tyi>e of mcasyrenicnts uscxltn pneumatic cpnjpara.

li6t
8
.

:-il5l

(a) Describe with the help ol* sketches the types of surface bnperfectkw found in
turned, cylindrical nulled, face milled, ground and honed surfaces.

(b) A scries of waves takes the form of equilateral trianghs; of lengt h of side -lOuun.
h
~ .

Taking fiMe-waves as rdpfesenling a sampting length, determine the 'Ital value

when the wrti<tal iiiagniHcation is 5000.

[7+8]

r
:
...

Code No: 09A50302

R09|
Mocbanioal Engineering

[Set No. 4

III B-Tech ! Soniostor Exainiiiations-May/.Tiiuc 2012

METROLOGY AND SURFACE ENGINEERING Time: 3 honrs Max Marks: 75

Answer any FIVE Questions AH Questions carry equal marks

Give the complete cia-ssilieation of clearance fit. Exi)lain them wilh the help of
suitable examples.

'IL

{) Diffeienriate between coating and cliidding.

(b) What is a ciitlhij; liuid? L&t <iit its cliaraeteristicrs.

.

Justify the statement.: Comparators have been able to eliminate some eoinmon
errors of measnrcinent.

{h) What are .the compaiaLors-V l"or what :purposes they iirc used.
4
.

:-;[8+7]

fa) Name aud descarlbe various tuctbods of measuring the minor diameter of an
external thread.

(b) With the help of smlable sketches describe the pitch measuring machine for a
thread gauge.
.5' ""(a) ExpIaih tFre differencc Vctwwu case liiirdenrng and hard Taeing.
' m

['.

(b) What properties can be improved with ceramic eoatiug?

G
.

(S+ j
;
-

(a) Sketch and explain an optical projector. How do you change the magnifieation
of the iiyage?
:
'

... ..
:

..
.

{h) Doscribe-r iio working 6f NPL flatness hiiorferometer?

(a) Explain how slip gauges are manufactured?

"

fB-f-7]

(b) What is Wringing? What precautions must take while wringing slip gauges?
17+81
:
.

s
"

(a) Explaii Uie importanci' bf sampling length in surface rouglmess mcasureiirtnit?

(b) A rcctiluiear pen recording of a diamond turned surface is shown in figure 1. The sampling length used was 0-8mm and the V / H magnification ratio was
5000 / 100?

Q =-".

Q f.
Calculate the Ra.

W fp
fih
'

c jE|g & F

p
'

U5 96 92" *l69 70 mm2

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Q f:
[7+8]

Code No: 09A50:502

R09

[Set No. 4

LA
Figure I

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