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Contents
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Huatraco Steel Frame Scaffolding & Steel Props Huatraco Tubular Scaffolding Cuplock System & All-Round System
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All Copyrights Reserved by: HUATRACO SCAFFOLD SDN. BHD. HUATRACO CONTRACTS SDN. BHD.
Specification provided in this catalogue reproduced from publications made available to us. The company shall not be responsible for any liability whatsoever resulting from the use of this catalogue. 2012
Huatraco
Introduction
HTVB
HUATRACO
crab Huatraco Scaffold Sdn Bhd, a member of public-listed company Hiap Teck Venture Bhd,
was incorporated in 1992 as a manufacturer of a wide range of quality steel products in Malaysia. Its main products, scaffolding and formwork, are distributed under the trade mark of Huatraco.
Over the years, the company has expanded its product range by investing in the production of heavy shoring and modular systems from France. Recently, it has signed a licence agreement with an Australian company for the manufacturing and marketing of another new product, the Perimeter Safety Screens. This product is highly technical and shall be used as access platform for the construction of new buildings.
Besides supplying numerous types of scaffolding and formwork products on hire or sale, the company renders services in design drawings, technical advice and support, onsite assistance, stock delivery planning and contracting. Together with its subsidiaries, namely Huatraco Contracts Sdn Bhd and Huatraco Singapore Pte Ltd, the company provides customers throughout Southeast Asia with cost effective specialist solutions in scaffolding & formwork engineering.
Huatraco
Manufacturing Process
Pipe Mill
G. I. Pipe
Scaffolding Frame
Huatraco
Huatraco
Formwork System
Huatraco
Jumpform
Huatraco Jumpform system is versatile safe & fast to form tall structure and drastically reduces construction time. Structure wall is concreated two floors or more ahead of the floor slab. This allows the floor slab to progress smoothly.
Huatraco
Jumpform
Huatraco
Column Form
Huatraco Square or Rectangular Column Form System can be easily formed with panels of the Huatraco modular formwork.
Huatraco
Column Form
Huatraco
Wallform
Huatraco modular formwork consists of extremely high quality surface material, well protected by steel frame. Quality controlled manufacturing standards guarantee soundly construction components with a long life span.
Huatraco modular formwork panels are ideally sized to permit use in an infinite variety of height and length.
Huatraco
Wallform
Wallform Section
Huatraco
Wallform
Huatraco Formwork System Optimized Design Ease of Assembly Efficient Operation Quality and Reliability
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Huatraco
Huatraco C60 Tableform is a multipurpose formwork System for building construction, provides cost-effectiveness and efficient solutions for large area slab projects. Efficiencies : Easy and practical to handle Versatile and safe Reduce labour costs Durable
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Huatraco
Components
Crab S-Pin C60 It is S-shaped and secures the tower for lifting.
Crab Jack Base C60 / 1450 It enables the tableform to be adjusted up to 1m.
Crab Standard C60 0.3m, 0.5m, 0.75m, 1m and 2m They are used in conjunction with triangle to erect narrow rows. They can be coupled to a tower in case of load concentrations. Also, they are used for height adjustment.
Crab Basic Standard C60 It facilitates the erection, the tower levelling and the general lay out.
Crab Brace It consists in a tube 38 provided at the both ends with a wedgelocking bolt. It ensures the structure vertical bracing. Its size is determined by the braced bay height (H) and length (L)
H2xL1.8m l=2.63m H2xL2.0m l=2.76m H2xL2.5m l=3.13m H2xL3.0m l=3.53m H1xL0.7m l=1.17m H1xL1.0m l=1.35m H1xL1.5m l=1.73m H1xL1.8m l=1.98m H1xL2.0m l=2.15m H1xL2.5m l=2.61m H1xL3.0m l=3.08m
Crab Ledger It is made of tube 48 and is provided at both ends with a wedge-clamp.
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Huatraco
Components
Tableform Trolley It enables the tableform to be adjusted up / down to 1m high and to be moved freely.
Displacement Frame C/W Castor Wheel It enables the tableform or shoring structre to be adjusted up / down and to be moved freely.
0.30 x 0.70m 0.30 x 1.00m 0.30 x 1.50m 0.30 x 1.80m 0.30 x 2.00m 0.30 x 2.50m
Crab Stair
It is metal platform made of galvanized steel perforated sheet. Fixation by 4 U-shaped hooks with locking and anti-upheaval device.
0.20 x 1.00m 0.20 x 1.50m 0.20 x 1.80m 0.20 x 2.00m 0.20 x 2.50m 0.20 x 3.00m
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Huatraco
Erection Procedures
1 2
Position the jack bases at the intervals determined by the ledgers. Fix the basic standards into the jack bases.
Insert the standards into the basic standards. Clamp the 2nd level of the ledgers. Check the structure is level.
Insert the standards for upper lift. Insert S-pins / bolts in between the standards.
Clamp the 3rd level of ledgers, fix the diagonal braces and insert the U-heads.
Placed the primary & secondary of soffit formwork and secured plywood / panels on the secondary.
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Huatraco
Huatraco C60 Shoring System is a multi-directional & multi-level heavy duty shoring equipment to support all types of heavy structures, and is manufactured to comply with British Standard BS 5975 and BS EN 12812. Efficiencies : Quick installation and dismantling Multilevelled and Multi-directional Interchangeable and Flexible Mistake Free Durable
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LRT, Singapore
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Components
Crab Triangle 0.7m and 1.5m Four adjacent triangle enable to form a 1.00m high lift of a tower. The vertical member is equipped with 3 crab stirrups, One end of the horizontal tube is provided with a wedge-clamp. Crab S-Pin C60 It is S-shaped and secures the tower for lifting.
Crab Jack Base C60 / 600 It enables to compensate the ground unevennesses.
Crab Standard C60 0.3m, 0.5m, 0.75m, 1m and 2m They are used in conjunction with triangle to erect narrow rows. They can be coupled to a tower in case of load concentrations. Also, they are used for height adjustment.
Crab Basic Standard C60 It facilitates the erection, the tower levelling and the general layout.
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Components
0.30 x 0.70m 0.30 x 1.00m 0.30 x 1.50m 0.30 x 1.80m 0.30 x 2.00m
Crab Ledger
0.35m 0.50m
It is metal platform made of galvanized steel perforated sheet. Fixation by 4 U-shaped hooks with locking and antiupheaval device.
0.20 x 0.70m 0.20 x 1.00m 0.20 x 1.50m 0.20 x 1.80m 0.20 x 2.00m 0.20 x 2.50m 0.20 x 3.00m
Crab Brace It consists in a tube 38 provided at the both ends with a wedge-locking bolt. It ensures the structure vertical bracing. Its size is determined by the braced bay height (H) and length (L)
H2xL1.5m l=2.45m H2xL1.8m l=2.63m H2xL2.0m l=2.76m H2xL2.5m l=3.13m H2xL3.0m l=3.53m H1xL0.7m l=1.17m H1xL1.0m l=1.35m H1xL1.5m l=1.73m H1xL1.8m l=1.98m H1xL2.0m l=2.15m H1xL2.5m l=2.61m H1xL3.0m l=3.08m
Crab Stair
Crab Displacement Frame C/W Castor Wheel It enable the tableform or shoring structure to be adjusted up / down and to be moved freely.
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Huatraco
2 1 2
Erection Procedures
Position the jack bases at the intervals determined by the ledgers. Fit the basis standards into the jack bases. Fit the first plan braces, rings downwards.
Clamp the 1st level of ledgers. Insert and lock the first lift of triangle. Check the structure is level.
Fit the second lift of the triangle, reverse the direction of triangle.
Position temporary platforms, check the contact of vertical posts/standards using the sighting device provided on each triangle sleeve. The upper and lower tubes should be in contact at each leg.
Erection must be carried out from inside the towers. Fit the triangle at lift 3, observing the safety regulations, protected by the triangle of the lower lift. The temporary platforms from lift 1 are moved to lift 2.
Fit triangle at lift 4, still working safety from second platform. Reverse the direction of the triangle.
Link up the standard with the ledgers. Insert the U-heads into the vertical posts/standards.
Complete the service platform for fitting girders, joists, wall pieces and formwork panels. This platform should remain in position to allow for inspection, levelling and removing of formwork.
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Huatraco
Erection Procedures
1 2
Position the jack bases at the intervals determined by the ledgers. Fix the basic standards into the jack bases.
Insert the upper standards into the basic standards. Clamp the 2nd level of the ledgers. Check the structure is level.
Insert the standards for upper lift. Insert S-pins / bolts in between the standards.
Clamp the 3rd level of ledgers, fix the diagonal braces and insert the U-heads.
Placed the primary & secondary of soffit formwork and secured plywood / panels on the secondary.
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Huatraco C25 Modular System is manufactured and complied with British Standard BS1139 : Part 5 and BS EN 12810 -1&2. This system is approved by the Department of Occupational Safety and Health, Malaysia. Efficiencies : Quick installation and dismantling Multilevelled and Multi-directional Interchangeble and Flexible Mistake Free Durable
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Introduction
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Huatraco
Certifications
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Projects - Construction
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Projects - Construction
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Huatraco
Projects - Construction
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Huatraco
Projects - Construction
KL Sentral, Malaysia. (Scaffold over LRT track)
Tunnel Construction
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Projects - Construction
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Projects - Construction
Mobil Tower
Shopping Complex
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Projects - Maintenance
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Ammonia Tank
Petro-chemical
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Air Craft
Shipyard
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Huatraco
Projects - Events
Self-standing Tower
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Huatraco
Components
Crab Standard C25 It consist a tube 48 with four stirrups welded at 90 at 0.50m intervals. One end forms a spigot to centre the standards and avoid any disconnection. They can be pinned together.
Crab Jack Base C25 / 500 It enables to compensate the ground unevennesses.
0.35m
Crab Socket base C25 When used with a castor wheel, it enables to erect mobile structures.
Crab Ledger It is made of tube 48 and is provided at both ends with a wedgeclamp.
Crab Brace It consists in a tube 38 provided at the both ends with a wedge-locking bolt. It ensures the structure vertical bracing; when doubled, it enables to get large working areas on brackets. Its size is determined by the braced bay height(H) and length(L)
H2.00xL0.70 H2.00xL1.00 H2.00xL1.50 H2.00xL1.80 H2.00xL2.00 H2.00xL2.50 H2.00xL3.00 l=2.09 l=2.19 l=2.45 l=2.63 l=2.76 l=3.13 l=3.53 0.70m
Crab Board Bearer It cuts the span of the boards which constitute the working or access areas.
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Huatraco
Components
0.70m
Crab Reinforced Board Bearer It cuts the too important spans of the boards. It cannot be disconnected by the wind effects under the platform.
Crab Toe - Board It is 150mm high in compliance with the regulations. It is secured by mere housing into the stirrups of the standards.
Crab Small Post Crab Ladder Beam 4m or 5m They are used bridge passages. In the middle of the upper boom, they comprise a spigot for positioning a standard. Equipped with a wedge-coupler, it is used at the end of the bracket, as a guard-rail post, or onto the horizontal members, in order to cut the span of storage or circulation areas.
Crab Walking Board It is metal platform made of galvanized steel perforated sheet. Fixation by 4 U-shaped hooks with locking and anti-upheaval device.
0.30 x 0.70m 0.30 x 1.00m 0.30 x 1.50m 0.30 x 1.80m 0.30 x 2.00m 0.30 x 2.50m 0.30 x 3.00m 0.20 x 0.70m 0.20 x 1.00m 0.20 x 1.50m 0.20 x 1.80m 0.20 x 2.00m 0.20 x 2.50m 0.20 x 3.00m
Crab Stair
Crab S-Pin C25 It is S-shaped and firmly secures the standards together.
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Erection Procedures
1 2
Position the jack base, spaced according to the lengths of the lingitudinal and transverse horizontal members.
Fit the basic standards or standard into the jack base. Fit the horizontal members. Check the structure is level.
Fit the first working platform to ease the erection. Erect the complete working platform in the access bay.
Fit the access trapoor platform in the access bay. Lower the ladder. Check continuosly that the structure is level.
Fit the platform in each cell of the first stage. Stablilise the structure longitudinally by fitting diagonal braces at the side away from the working area (inset).
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Natform Screen System is a self-climbing safety protection panel system for building construction industry. It offers the industry savings in time and labour without compromising site safety. Efficiencies : Fast installation, removal and easy to handle Self-climbing Working platform positions are flexible Less manpower Increase the construction speed and program time
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Condominium
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1. Lay wooden planks in horizontal position and install jack bases. 2. Insert vertical frames into jack base as per drawing. 3. Insert arm locks to ensure stability and safety. 4. Fix the cross braces to the frames. 5. Fix the lock into walking frame. It is recommended that walking frame be installed in alternate 3 -5 stories. 6. Insert joint pins into each ends of the frame and repeat the above process for greater heights.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
HT 202 Walking Frame HT 102 Vertical Frame HT 301 Cross Brace HT 801 Arm Lock HT 701 Joint Pin HT 205 Walking Board HT 601 Jack Base HT 514 Stair HT 201 Walking Frame HT 901 Hand Rail Pole HT 902 Hand Rail
The above shows components required and erecting method for external scaffolding.
Whenever special features persist causing problems in erection of external scaffolding, the above methods are preferred.
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HT 486GI Pipe
CODE HT 486 A GI HT 486 B GI HT 486 C GI CODE HT 514B HT 514D A 1829 1829 B 1725 1955
1829
HT 602 U - Head
HT 603 Caster
Note : Special size can be make upon customer request. Specialist Solutions in Scaffolding & Formwork Engineering
Unit : mm
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Huatraco
Steel Props
COLLAR
G PIN HANDLE
LOWER TUBE 60 mm
Steel Props are made of pipes of high quality material attached with accessories. They replace timber props in contruction as they are easy to assemble, economical to use and time saving. 1. Easy to assemble a) Extend tube to required height. b) Set pin through hole of inner tube. c) Obtain exact height by sliding the screw position for minor adjustment. 2. Economical to use Steel props take more weight than timber props. They can be placed up to 2 metres apart depending on circumstances and less numbers are used making it economical. 3. Time Saving Fewer props means less labour involved and ease of assembling also saves time.
BASE PLATE
HT - 50 2,030 1,220
HT - 65 3,200 1,740
HT - 75 3,500 1,900
HT - 90 3,900 2,200
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Huatraco
Tubular Scaffolding
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Tubular Scaffolding
Components (BS 1139, BS EN 39 & BS EN 74)
Single Coupler
Double Coupler
Putlog
SWIVEL COUPLER
Sleeve Coupler
JOINT PIN
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Sizes available in milimeter Width (W) Length (L) 210, 240, 250
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Cuplock System
Standard Length = 1.0m, 1.3m, 1.5m, 1.8m, 2.0m, 2.3m, 2.5m, 3m Length = 0.6m, 0.9m, 1.0m, 1.2m, 1.3m,1.6m, 1.8m, 2.5m Intermediate Transom
Forkhead
Socket Base
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Huatraco
All-Round System
Ledger
Length = 0.5m, 0.7m, 1.0m, 1.5m, 1.8m, 2.0m, 2.5m, 3.0m, 1.219m, 1.829m, 2.438m, 3.048m
Brace Intermediate Transom Length = H2.0m x L0.7m, 1.0m, 1.5m, 1.8m, 2.0m, 2.5m, 3.0m, 1.219m, 1.829m, 2.438m, 3.048m Length = 0.5m, 0.7m, 1.0m, 1.5m, 1.8m, 2.0m, 2.5m, 3.0m, 1.219m, 1.829m, 2.438m, 3.048m
Socket Base
Base Post
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