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Huatraco

Contents
1

Introduction Huatraco Formwork System Huatraco C60 Tableform


(Crab 60 Tableform)

11

23

Huatraco C60 Shoring System


(Crab 60 Shoring System)

43

Huatraco C25 Modular System


(Crab 25 Modular System)

61

NATFORM Screen System


(Self-Climbing Screen System)

67

Huatraco Steel Frame Scaffolding & Steel Props Huatraco Tubular Scaffolding Cuplock System & All-Round System

73

76

All Copyrights Reserved by: HUATRACO SCAFFOLD SDN. BHD. HUATRACO CONTRACTS SDN. BHD.
Specification provided in this catalogue reproduced from publications made available to us. The company shall not be responsible for any liability whatsoever resulting from the use of this catalogue. 2012

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering

Introduction

HTVB
HUATRACO

crab Huatraco Scaffold Sdn Bhd, a member of public-listed company Hiap Teck Venture Bhd,
was incorporated in 1992 as a manufacturer of a wide range of quality steel products in Malaysia. Its main products, scaffolding and formwork, are distributed under the trade mark of Huatraco.

Over the years, the company has expanded its product range by investing in the production of heavy shoring and modular systems from France. Recently, it has signed a licence agreement with an Australian company for the manufacturing and marketing of another new product, the Perimeter Safety Screens. This product is highly technical and shall be used as access platform for the construction of new buildings.

Besides supplying numerous types of scaffolding and formwork products on hire or sale, the company renders services in design drawings, technical advice and support, onsite assistance, stock delivery planning and contracting. Together with its subsidiaries, namely Huatraco Contracts Sdn Bhd and Huatraco Singapore Pte Ltd, the company provides customers throughout Southeast Asia with cost effective specialist solutions in scaffolding & formwork engineering.

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Manufacturing Process

Pipe Mill

G. I. Pipe

Robotic Welding Machine

Scaffolding Frame

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco
Formwork System

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco Formwork System

Jumpform

Huatraco Jumpform system is versatile safe & fast to form tall structure and drastically reduces construction time. Structure wall is concreated two floors or more ahead of the floor slab. This allows the floor slab to progress smoothly.

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco Formwork System

Jumpform

Liftcore Jumpform Section

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco Formwork System

Column Form

Huatraco Square or Rectangular Column Form System can be easily formed with panels of the Huatraco modular formwork.

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco Formwork System

Column Form

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco Formwork System

Wallform

Huatraco modular formwork consists of extremely high quality surface material, well protected by steel frame. Quality controlled manufacturing standards guarantee soundly construction components with a long life span.

Huatraco modular formwork panels are ideally sized to permit use in an infinite variety of height and length.

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco Formwork System

Wallform

Wallform Layout Plan

Wallform Section

Isometric View of Crane Handle Wallform System

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco Formwork System

Wallform

Huatraco Formwork System Optimized Design Ease of Assembly Efficient Operation Quality and Reliability

10

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Tableform


(Crab 60 Tableform)

Huatraco C60 Tableform is a multipurpose formwork System for building construction, provides cost-effectiveness and efficient solutions for large area slab projects. Efficiencies : Easy and practical to handle Versatile and safe Reduce labour costs Durable

Specialist Solutions in Scaffolding & Formwork Engineering

11

Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)

Projects - Building Construction

Office building, Cyberjaya, Malaysia

12

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)

Projects - Building Construction

Hotel Building, Kuala Lumpur, Malaysia

Condominium Building, Melaka, Malaysia

Specialist Solutions in Scaffolding & Formwork Engineering

13

Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)

Projects - Building Construction

Condominium building, Singapore

14

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)

Projects - Building Construction

Shopping Mall, Kuala Lumpur, Malaysia

Airport Construction, Selangor, Malaysia

Specialist Solutions in Scaffolding & Formwork Engineering

15

Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)

Method of Lifting (1) - Flying Method

16

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)

Method of Lifting (1) - Flying Method

Specialist Solutions in Scaffolding & Formwork Engineering

17

Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)

Method of Lifting (2) - Vertical Lifting Method

18

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)

Method of Lifting (3) - Lifting Truss Method

Specialist Solutions in Scaffolding & Formwork Engineering

19

Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)

Components

Telescopic Standard C60 It enables the tableform to be adjusted up to 1m.

Crab S-Pin C60 It is S-shaped and secures the tower for lifting.

Adjustable C60 Standard It enables fine adjustment tableform.

Crab Jack Base C60 / 1450 It enables the tableform to be adjusted up to 1m.

Crab Standard C60 0.3m, 0.5m, 0.75m, 1m and 2m They are used in conjunction with triangle to erect narrow rows. They can be coupled to a tower in case of load concentrations. Also, they are used for height adjustment.

Crab U-Head C60 / 600 It is designed to accomodate primary, secondary, etc...

Crab Basic Standard C60 It facilitates the erection, the tower levelling and the general lay out.

Crab U-Head C60 / TF It is designed to accomodate primary, secondary, etc...

H2xL0.7m l=2.09m H2xL1.0m l=2.19m H2xL1.5m l=2.45m 0.35m

Crab Brace It consists in a tube 38 provided at the both ends with a wedgelocking bolt. It ensures the structure vertical bracing. Its size is determined by the braced bay height (H) and length (L)

H2xL1.8m l=2.63m H2xL2.0m l=2.76m H2xL2.5m l=3.13m H2xL3.0m l=3.53m H1xL0.7m l=1.17m H1xL1.0m l=1.35m H1xL1.5m l=1.73m H1xL1.8m l=1.98m H1xL2.0m l=2.15m H1xL2.5m l=2.61m H1xL3.0m l=3.08m

Crab Ledger It is made of tube 48 and is provided at both ends with a wedge-clamp.

0.50m 0.70m 1.00m 1.50m 1.80m 2.00m 2.50m 3.00m

20

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)

Components

Tableform Trolley It enables the tableform to be adjusted up / down to 1m high and to be moved freely.

Base Hook It secure the Jack Bases / U-Heads for lifting.

Displacement Frame C/W Castor Wheel It enables the tableform or shoring structre to be adjusted up / down and to be moved freely.

T-Clamp It secure the primary to the U-Heads.

Lifting Truss It enables the tableform to lift and fly.

Universal Clamp It secure the secondary to primary.

Primary & Secondary HT Beam.

Primary & Secondary HT waler, HT Bearer & HT Runner.

0.30 x 0.70m 0.30 x 1.00m 0.30 x 1.50m 0.30 x 1.80m 0.30 x 2.00m 0.30 x 2.50m

Crab Stair

Crab Walking Board

0.30 x 3.00m 0.20 x 0.70m

It is metal platform made of galvanized steel perforated sheet. Fixation by 4 U-shaped hooks with locking and anti-upheaval device.

0.20 x 1.00m 0.20 x 1.50m 0.20 x 1.80m 0.20 x 2.00m 0.20 x 2.50m 0.20 x 3.00m

Specialist Solutions in Scaffolding & Formwork Engineering

21

Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)

Erection Procedures
1 2

Position the jack bases at the intervals determined by the ledgers. Fix the basic standards into the jack bases.

Clamp the 1st level of ledgers.

Insert the standards into the basic standards. Clamp the 2nd level of the ledgers. Check the structure is level.

Fix the diagonal braces.

Position temporary platforms.

Insert the standards for upper lift. Insert S-pins / bolts in between the standards.

Clamp the 3rd level of ledgers, fix the diagonal braces and insert the U-heads.

Placed the primary & secondary of soffit formwork and secured plywood / panels on the secondary.

22

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Shoring System


(Crab 60 Shoring System)

Huatraco C60 Shoring System is a multi-directional & multi-level heavy duty shoring equipment to support all types of heavy structures, and is manufactured to comply with British Standard BS 5975 and BS EN 12812. Efficiencies : Quick installation and dismantling Multilevelled and Multi-directional Interchangeable and Flexible Mistake Free Durable

Specialist Solutions in Scaffolding & Formwork Engineering

23

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects - Building Construction

Condominium Buiding, Kuala Lumpur, Malaysia

Condominium Building, Kuala Lumpur, Malaysia

Office Building, Putrajaya, Malaysia

24

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects - Building Construction

Hotel Buiding, Kuala Lumpur, Malaysia

Office Building, Kuala Lumpur, Malaysia

Condominium Buiding, Kuala Lumpur, Malaysia

Specialist Solutions in Scaffolding & Formwork Engineering

25

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects - Building Construction

Power Plant, Port Dickson, Malaysia

Demolition of Building, Selangor, Malaysia

Condominium Buiding, Singapore

26

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects - Building Construction

Convention Centre, Putrajaya, Malaysia

Office Building, Kuala Lumpur, Malaysia

Specialist Solutions in Scaffolding & Formwork Engineering

27

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects - Building Construction

Airport, Sepang, Malaysia

Airport, Sarawak, Malaysia

28

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects - Building Construction

Office Building, Singapore

Commercial Building, Singapore

School Building, Singapore

Condominium Building, Singapore

Specialist Solutions in Scaffolding & Formwork Engineering

29

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects LRT & MRT Construction

LRT, Kuala Lumpur, Malaysia

LRT Terminal, Putrajaya, Malaysia

Komuter & LRT Terminal, Kuala Lumpur, Malaysia

30

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects LRT & MRT Construction


MRT, Singapore

LRT, Singapore

Specialist Solutions in Scaffolding & Formwork Engineering

31

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects - LRT & MRT Construction

MRT, Dubai UAE

LRT, Manila, Philippines

32

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects - Bridge Construction

Sungai Johor Bridge, Senai-Pasir Gudang-Desaru Highway, Malaysia

Specialist Solutions in Scaffolding & Formwork Engineering

33

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects - Bridge Construction


Cable Stayed Bridge, Putrajaya, Malaysia

34

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects - Bridge Construction

New Pantai Highway, Kuala Lumpur, Malaysia

Specialist Solutions in Scaffolding & Formwork Engineering

35

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects - Bridge Construction

Kuala Lumpur, Putrajaya Highway, Malaysia

36

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects - Bridge Construction

Besraya Eastern Extension, Kuala Lumpur, Malaysia

EDL Expressway, Johor Bahru, Johor, Malaysia

Sunway Directional Ramp Lebuhraya Damansara Puchong Package 2, Malaysia

Bridge Over Railway Track

Specialist Solutions in Scaffolding & Formwork Engineering

37

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects - Tank & Roof Construction

Elevated Water Tank, Kuala Lumpur, Malaysia

Treatment Plant, Kuala Lumpur, Malaysia

Roof Construction, Penang, Malaysia

38

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Components

Crab Triangle 0.7m and 1.5m Four adjacent triangle enable to form a 1.00m high lift of a tower. The vertical member is equipped with 3 crab stirrups, One end of the horizontal tube is provided with a wedge-clamp. Crab S-Pin C60 It is S-shaped and secures the tower for lifting.

Crab Plan Brace It is used ensure the squareness of tower.

Crab Jack Base C60 / 600 It enables to compensate the ground unevennesses.

Crab Standard C60 0.3m, 0.5m, 0.75m, 1m and 2m They are used in conjunction with triangle to erect narrow rows. They can be coupled to a tower in case of load concentrations. Also, they are used for height adjustment.

Crab U-Head C60 / 600 It is designed to accomodate primary, secondary, etc...

Crab Basic Standard C60 It facilitates the erection, the tower levelling and the general layout.

Specialist Solutions in Scaffolding & Formwork Engineering

39

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Components

0.30 x 0.70m 0.30 x 1.00m 0.30 x 1.50m 0.30 x 1.80m 0.30 x 2.00m

Crab Ledger

0.35m 0.50m

Crab Walking Board

0.30 x 2.50m 0.30 x 3.00m

It is made of tube 48 and is provided at both ends with a wedge-clamp.

0.70m 1.00m 1.50m 1.80m 2.00m 2.50m 3.00m

It is metal platform made of galvanized steel perforated sheet. Fixation by 4 U-shaped hooks with locking and antiupheaval device.

0.20 x 0.70m 0.20 x 1.00m 0.20 x 1.50m 0.20 x 1.80m 0.20 x 2.00m 0.20 x 2.50m 0.20 x 3.00m

H2xL0.7m l=2.09m H2xL1.0m l=2.19m

Crab Brace It consists in a tube 38 provided at the both ends with a wedge-locking bolt. It ensures the structure vertical bracing. Its size is determined by the braced bay height (H) and length (L)

H2xL1.5m l=2.45m H2xL1.8m l=2.63m H2xL2.0m l=2.76m H2xL2.5m l=3.13m H2xL3.0m l=3.53m H1xL0.7m l=1.17m H1xL1.0m l=1.35m H1xL1.5m l=1.73m H1xL1.8m l=1.98m H1xL2.0m l=2.15m H1xL2.5m l=2.61m H1xL3.0m l=3.08m

Crab Stair

Crab Displacement Frame C/W Castor Wheel It enable the tableform or shoring structure to be adjusted up / down and to be moved freely.

40

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

2 1 2

Erection Procedures

Position the jack bases at the intervals determined by the ledgers. Fit the basis standards into the jack bases. Fit the first plan braces, rings downwards.

Clamp the 1st level of ledgers. Insert and lock the first lift of triangle. Check the structure is level.

Fit the second lift of the triangle, reverse the direction of triangle.

Position temporary platforms, check the contact of vertical posts/standards using the sighting device provided on each triangle sleeve. The upper and lower tubes should be in contact at each leg.

Erection must be carried out from inside the towers. Fit the triangle at lift 3, observing the safety regulations, protected by the triangle of the lower lift. The temporary platforms from lift 1 are moved to lift 2.

Fit triangle at lift 4, still working safety from second platform. Reverse the direction of the triangle.

Link up the standard with the ledgers. Insert the U-heads into the vertical posts/standards.

Complete the service platform for fitting girders, joists, wall pieces and formwork panels. This platform should remain in position to allow for inspection, levelling and removing of formwork.

Specialist Solutions in Scaffolding & Formwork Engineering

41

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Erection Procedures
1 2

Position the jack bases at the intervals determined by the ledgers. Fix the basic standards into the jack bases.

Clamp the 1st level of ledgers.

Insert the upper standards into the basic standards. Clamp the 2nd level of the ledgers. Check the structure is level.

Fix the diagonal braces.

Position temporary platforms.

Insert the standards for upper lift. Insert S-pins / bolts in between the standards.

Clamp the 3rd level of ledgers, fix the diagonal braces and insert the U-heads.

Placed the primary & secondary of soffit formwork and secured plywood / panels on the secondary.

42

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C25 Modular System


(Crab 25 Modular System)

Huatraco C25 Modular System is manufactured and complied with British Standard BS1139 : Part 5 and BS EN 12810 -1&2. This system is approved by the Department of Occupational Safety and Health, Malaysia. Efficiencies : Quick installation and dismantling Multilevelled and Multi-directional Interchangeble and Flexible Mistake Free Durable

Specialist Solutions in Scaffolding & Formwork Engineering

43

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Introduction

Crab Multi-Directional System


Connection at 20 Directions and more.....

Crab Multi- Levelled System


Joint at every 500mm vertically

44

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Certifications

Specialist Solutions in Scaffolding & Formwork Engineering

45

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Projects - Construction

Cable Stayed Bridge, Putrajaya, Malaysia.

46

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Projects - Construction

Shopping Mall, Putrajaya, Malaysia.

Specialist Solutions in Scaffolding & Formwork Engineering

47

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Projects - Construction

Shopping Mall, Putrajaya, Malaysia.

48

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Projects - Construction
KL Sentral, Malaysia. (Scaffold over LRT track)

Monorail Kuala Lumpur, Malaysia

Tunnel Construction

Specialist Solutions in Scaffolding & Formwork Engineering

49

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Projects - Construction

Office Building, Putrajaya, Malaysia

Elevated Water Tank

Mosque, Putrajaya, Malaysia

Power Plant, Sri Manjung, Malaysia

50

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Projects - Construction

Mobil Tower

Stair Access Tower

Shopping Complex

Specialist Solutions in Scaffolding & Formwork Engineering

51

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Projects - Maintenance

Pylon Acess Tower, Penang Bridge, Malaysia

52

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Projects - Industrial Works

Oil & Gas Offshore Platform

Specialist Solutions in Scaffolding & Formwork Engineering

53

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Projects - Industrial Works

Oil & Gas Industries

54

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Projects - Industrial Works

Ammonia Tank

Oil & Gas Industries

Petro-chemical

Specialist Solutions in Scaffolding & Formwork Engineering

55

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Projects - Industrial Works

Air Craft

Shipyard

56

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Projects - Events

Self-standing Tower

30 Meter Span Structure at F1 Sepang Internation Circuit, Malaysia Wall Climbing

The Mines Resort, Malaysia

Specialist Solutions in Scaffolding & Formwork Engineering

57

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Components

Crab Standard C25 It consist a tube 48 with four stirrups welded at 90 at 0.50m intervals. One end forms a spigot to centre the standards and avoid any disconnection. They can be pinned together.

Crab Jack Base C25 / 500 It enables to compensate the ground unevennesses.

Standard 3.00m Standard 2.00m Standard 1.00m Basic Standard

Crab U-Head C25 / 500 It is designed to accomodate primary, secondary, etc

0.35m

Crab Socket base C25 When used with a castor wheel, it enables to erect mobile structures.

Crab Ledger It is made of tube 48 and is provided at both ends with a wedgeclamp.

0.50m 0.70m 1.00m 1.50m 1.80m 2.00m 2.50m 3.00m

Crab Caster Wheel

Crab Brace It consists in a tube 38 provided at the both ends with a wedge-locking bolt. It ensures the structure vertical bracing; when doubled, it enables to get large working areas on brackets. Its size is determined by the braced bay height(H) and length(L)
H2.00xL0.70 H2.00xL1.00 H2.00xL1.50 H2.00xL1.80 H2.00xL2.00 H2.00xL2.50 H2.00xL3.00 l=2.09 l=2.19 l=2.45 l=2.63 l=2.76 l=3.13 l=3.53 0.70m

Crab Reinforced Ledger It enables to increase the platform working load.


2.50m 3.00m

Crab Board Bearer It cuts the span of the boards which constitute the working or access areas.

1.00m 1.50m 1.80m 2.00m 2.50m 3.00m

(l) = locking bolt distance between axis

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Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Components

0.70m

Crab Reinforced Board Bearer It cuts the too important spans of the boards. It cannot be disconnected by the wind effects under the platform.

Crab Toe - Board It is 150mm high in compliance with the regulations. It is secured by mere housing into the stirrups of the standards.

1.00m 1.50m 1.80m 2.00m 2.50m 3.00m

Crab Small Post Crab Ladder Beam 4m or 5m They are used bridge passages. In the middle of the upper boom, they comprise a spigot for positioning a standard. Equipped with a wedge-coupler, it is used at the end of the bracket, as a guard-rail post, or onto the horizontal members, in order to cut the span of storage or circulation areas.

Crab Walking Board It is metal platform made of galvanized steel perforated sheet. Fixation by 4 U-shaped hooks with locking and anti-upheaval device.
0.30 x 0.70m 0.30 x 1.00m 0.30 x 1.50m 0.30 x 1.80m 0.30 x 2.00m 0.30 x 2.50m 0.30 x 3.00m 0.20 x 0.70m 0.20 x 1.00m 0.20 x 1.50m 0.20 x 1.80m 0.20 x 2.00m 0.20 x 2.50m 0.20 x 3.00m

Crab Stair

Crab S-Pin C25 It is S-shaped and firmly secures the standards together.

Specialist Solutions in Scaffolding & Formwork Engineering

59

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Erection Procedures
1 2

Position the jack base, spaced according to the lengths of the lingitudinal and transverse horizontal members.

Fit the basic standards or standard into the jack base. Fit the horizontal members. Check the structure is level.

Fit the first working platform to ease the erection. Erect the complete working platform in the access bay.

Build the first lift. Fit the horizontal members.

Fit the access trapoor platform in the access bay. Lower the ladder. Check continuosly that the structure is level.

Fit the platform in each cell of the first stage. Stablilise the structure longitudinally by fitting diagonal braces at the side away from the working area (inset).

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Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Natform Screen System


(Self-Climbing Screen System)

Natform Screen System is a self-climbing safety protection panel system for building construction industry. It offers the industry savings in time and labour without compromising site safety. Efficiencies : Fast installation, removal and easy to handle Self-climbing Working platform positions are flexible Less manpower Increase the construction speed and program time

Specialist Solutions in Scaffolding & Formwork Engineering

61

Huatraco

Natform Screen System (Self-Climbing Screen System)

62

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Natform Screen System (Self-Climbing Screen System)

Specialist Solutions in Scaffolding & Formwork Engineering

63

Huatraco

Natform Screen System (Self-Climbing Screen System)

64

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Natform Screen System (Self-Climbing Screen System)

Specialist Solutions in Scaffolding & Formwork Engineering

65

Huatraco

Natform Screen System (Self-Climbing Screen System)

Self-Climbing By Hydralic Jack Device

Typical Section of Natform Screen System

66

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco

Steel Frame Scaffolding & Steel Props

Specialist Solutions in Scaffolding & Formwork Engineering

67

Huatraco

Steel Frame Scaffolding


Projects

Condominium

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Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Steel Frame Scaffolding


Basics Of Assembling External Scaffolding

1. Lay wooden planks in horizontal position and install jack bases. 2. Insert vertical frames into jack base as per drawing. 3. Insert arm locks to ensure stability and safety. 4. Fix the cross braces to the frames. 5. Fix the lock into walking frame. It is recommended that walking frame be installed in alternate 3 -5 stories. 6. Insert joint pins into each ends of the frame and repeat the above process for greater heights.

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.

HT 202 Walking Frame HT 102 Vertical Frame HT 301 Cross Brace HT 801 Arm Lock HT 701 Joint Pin HT 205 Walking Board HT 601 Jack Base HT 514 Stair HT 201 Walking Frame HT 901 Hand Rail Pole HT 902 Hand Rail

The above shows components required and erecting method for external scaffolding.

Whenever special features persist causing problems in erection of external scaffolding, the above methods are preferred.

Specialist Solutions in Scaffolding & Formwork Engineering

69

Huatraco

Steel Frame Scaffolding


Scaffolding Components List

CODE HT 104 HT104A HT 104B HT 104C HT 104D HT 104E

A 762 762 762 762 762 762

B 1700 1524 1219 914 490 2000

C 1219 1219 914 610 280 1219

D 329 153 153 152 58 629

HT 107 Ladder Type Frame

HT 108 Ladder Type Frame

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Huatraco

Steel Frame Scaffolding


Scaffolding Components List
HT 205 Walking Board HT 514 Stair
450

HT 486GI Pipe

CODE HT 486 A GI HT 486 B GI HT 486 C GI CODE HT 514B HT 514D A 1829 1829 B 1725 1955

Size 48.6mm 48.6mm 48.3mm

Thickness 2.0mm 2.4mm 4.0mm

Length 6m 6m (STK 500) 6m (BS 1139)

1829

HT 601 Jack Base

HT 602 U - Head

HT 701 Joint Pin

HT 801 Arm Lock

HT 603 Caster

HT 604 Base Plate

HT 901 Hand Rail Pole

HT 902 Hand Rail

HT 902 A Hand Rail

HT 486 S/F Clamp

Note : Special size can be make upon customer request. Specialist Solutions in Scaffolding & Formwork Engineering

Unit : mm

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Huatraco

Steel Props

TOP PLATE UPPER TUBE48 mm ADJUSTABLE HOLE

COLLAR

G PIN HANDLE

Set the pin into the hole of inner tube.

Adjust the height by sliding the screw position.

LOWER TUBE 60 mm

Steel Props are made of pipes of high quality material attached with accessories. They replace timber props in contruction as they are easy to assemble, economical to use and time saving. 1. Easy to assemble a) Extend tube to required height. b) Set pin through hole of inner tube. c) Obtain exact height by sliding the screw position for minor adjustment. 2. Economical to use Steel props take more weight than timber props. They can be placed up to 2 metres apart depending on circumstances and less numbers are used making it economical. 3. Time Saving Fewer props means less labour involved and ease of assembling also saves time.

BASE PLATE

Description Max. length (mm) Min. length (mm)

HT - 50 2,030 1,220

HT - 65 3,200 1,740

HT - 75 3,500 1,900

HT - 90 3,900 2,200

Available in other sizes

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Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco

Tubular Scaffolding

Specialist Solutions in Scaffolding & Formwork Engineering

73

Huatraco

Tubular Scaffolding
Components (BS 1139, BS EN 39 & BS EN 74)

BS1139 BS SCAFFOLD PIPE 48.3 X 4.0mm OR 3.2mm (HOT-DIPPED GALV.)

Beam Clamp / GIRDER COUPLER

Single Coupler

Double Coupler

Putlog

SWIVEL COUPLER

Sleeve Coupler

JOINT PIN

74

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco Metal Deck

Sizes available in milimeter Width (W) Length (L) 210, 240, 250

1,500, 2,000, 3,000 4,000

Specialist Solutions in Scaffolding & Formwork Engineering

75

Huatraco

Cuplock System & All-Round System

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Huatraco

Cuplock System

Ledger Length = 0.6m, 0.9m, 1.0m, 1.2m, 1.3m,1.6m, 1.8m, 2.5m

Standard Length = 1.0m, 1.3m, 1.5m, 1.8m, 2.0m, 2.3m, 2.5m, 3m Length = 0.6m, 0.9m, 1.0m, 1.2m, 1.3m,1.6m, 1.8m, 2.5m Intermediate Transom

Forkhead

Universal Jack Length = 760, 860mm

Socket Base

Spigot & Bolt

Specialist Solutions in Scaffolding & Formwork Engineering

77

Huatraco

All-Round System

Ledger

Standard Length = 0.5m, 1.0m, 1.5m, 2.0m, 2.5m, 3.0m

Length = 0.5m, 0.7m, 1.0m, 1.5m, 1.8m, 2.0m, 2.5m, 3.0m, 1.219m, 1.829m, 2.438m, 3.048m

Brace Intermediate Transom Length = H2.0m x L0.7m, 1.0m, 1.5m, 1.8m, 2.0m, 2.5m, 3.0m, 1.219m, 1.829m, 2.438m, 3.048m Length = 0.5m, 0.7m, 1.0m, 1.5m, 1.8m, 2.0m, 2.5m, 3.0m, 1.219m, 1.829m, 2.438m, 3.048m

U-Head 500 Length = 500mm

Jack Base 500 Length = 500mm

Socket Base

Base Post

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Specialist Solutions in Scaffolding & Formwork Engineering

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