STRINGING

PMC PROJECTS PVT. LTD. STRINGING ACTIVITY CHECK FORMAT

Name of Line : NAME OF CONTRACTOR: SECTION Mtrs.

765 KV S/C KORAADI - AKOLA TRANMISSION LINE M/S JYOTI STRUCTURES LTD. LOC.NO. to LOC. No

ITEM CHECKED

RESULT

OBSERVATION, IF ANY

A) 1)

Pre-stringing checks: Backfilling of soil and revetment/Benching wherever required is done. Yes/No.

2)

Towers are tightened properly and all the members, Nut/Bolts are provided.

Yes/No

3)

Trees in the corridor removed to facilitate smooth stringing.

Yes/No

4)

All line materials, tested T&P, safety equipments and relevant drawings available for stringing.

Yes/No.

5)

Shutdown of Power line /Railway block if required, is arranged.

Yes/No

6)

Necessary Protection/scaffolding/warning signals provided for Railway/Power line/P&T line/Road Crossing.

Yes/No.

7)

Towers vulnerable for one side load is guyed properly.

Yes/No

8)

Tower footing resistance is within permissible limit of 10 ohms.

Yes/No

B) 1) 2) 3) 4)

Paying Out of Earthwire Work is being carried out with full safety measures as per guide line. Traveling rounds are provided. Paying out is carried out as per approved Drum schedule. All pulleys fixed on towers for paying out are moving freely. Yes/No. Yes/No Yes/No Yes/No.

5)

Effective communication exists through walkie-talkie and through persons on towers.

Yes/No

6)

Earthwire is being constantly checked as it is Unwound. Damaged portion, if any, is removed.

Yes/No.

7)

Necessary arrangement have been provided to avoid rubbing of earthwire against hard ground.

Yes/No

8)

Necessary details of earthwire, M.S. Joints Recorded .

Yes/No

C) 1)

Paying out of Conductor Work is being carried out with full safety Measures as per guideline. Yes/No

2)

Tensioner/puller are properly placed, firmly Anchored and earthed.

Yes /No

3)

Conductor drums are placed properly to Avoid bird caging.

Yes/No.

4)

Sequence of paying out is such that to avoid Unbalancing of load on tower.

Yes/No

5) 6)

Details of insulators and fitting are recorded. Paying out is carried out as per approved Drum schedule.

Yes/No Yes/No.

7)

Travellers fixed on towers are moving Freely.

Yes/No

8)

Effective communication exists through

Yes/No.

Walkie-talkie and through persons standing On towers for smooth and safe paying out. 9) Conductor is checked continuously as it Is unwound from drum. Damaged portion, If any, is removed/repaired. 10) Proper arrangements made to avoid rubbing of conductor on ground/hard surfaces. 11) Details of conductor and M.S.J./repair sleeve Is recorded. D) 1) Final Sagging & Tensioning of Earthwire & Conductor Sag board is fixed correctly after taking into account length of suspension clamp/fittings. 2) No. of sag boards fixed in a section is as per technical specification. 3) Sag is measured correctly at prevailing Temperature. Details recorded 4) Sag mismatch is within permissible limits of 40mm as checked with theodolite. 5) After measuring sag, marking/cutting of earthwire/conductor is done correctly to fix tension clamp/fittings). 6) Details of tension clamp/fitting are recorded Yes/No Yes/No. Yes/No Yes/No Yes/No. Yes/ No Yes/No Yes/No Yes/No

E) 1)

Clipping of Earth wire and Conductor For clipping, the marking is done correctly so that suspension clamp/fitting hangs exactly vertical. Yes/No

2)

Before clipping of conductor, proper earthing is provided.

Yes/No

3)

Following line material provided as per specification. Details recorded as shown below.

Yes/No

a) b)

Suspension clamp of earth wire and conductor a Vibration Dampers for earth wire and conductor

Yes/No Yes No Yes/No

Details of c) spacer/spacer damper/jumper spacer Reco d) e) 4) Jumper for earthwire/conductor. Pilot fitting, wherever necessary. Sag/tension again measured after clipping and found Ok.

Yes/No. Yes/No Yes/No

5)

Transposition done as per specification. Details of line material recorded properly.

Yes/No.

6)

All line materials provided as per specification and approved drawings. All necessary details recorded for traceablility.

Yes/No

7)

Jumpers tightened properly. Live metal clearance are as per specification.

Yes/No.

8)

Minimum Ground clearance, clearance over Power line/railway line/river crossing are as per specification.

Yes/No

Certificate : Stringing is completed in all respects. FOR JYOTI STRUCTURES LTD. Signature Name Designation Date FOR PMC Projects (India) Pvt.Ltd Signature.. Name Designation : .. Date

DETAILS OF EARTHWIRE/CONDUCTOR
1. 2. 3. MAKE. Batch No. Location Remarks SR.NO. DRUM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 LENGTH INITIAL LENGTH PAID LOC. TO LOC. PHASE BAL.

EARTHWIRE 1 2

There is no damage to earthwire/conductor before or during stringing. Strands are in perfect position.

FOR JYOTI STRUCTURES LTD.

Signature

FOR PMC Projects (India) Pvt.Ltd

Signature..

Name..

Name

Designation

Designation:..

Date

Date..

DETAILS OF M.S. JOINT FOR EARTHWIRE/CONDUCTOR AND REPAIR SLEEVE FOR CONDUCTOR
1. Make. 2. Batch No. 3. Location. Sl. No. 1 2 3 4 5 6 7 8 Between Loc No. Phase REMARKS

4) M.S. Joint has been provided at least 30 meters away from tower. 5) There is no M.S. Joint over railway/River/Main road crossing. 6) Not more than one M.S. joint provided in one span for each earthwire/conductor..

FOR JYOTI STRUCTURES LTD.

Signature Name Designation Date

FOR PMC Projects (India) Pvt.Ltd

Signature.. Name Designation : Date..

DETAILS OF REPAIR SLEEVE FOR CONDUCTOR

1. Make. 2. Batch No. 3. Location.

QTY.

Between Loc No.

Phase

REMARKS

FOR JYOTI STRUCTURES LTD.

Signature Name Designation Date

FOR PMC Projects (India) Pvt.Ltd

Signature.. Name Designation : Date..

DETAILS OF M.S.J. FOR EARTHWIRE

1. Make. 2. Batch No. 3. Location.

QTY.

Between Loc No.

Phase

REMARKS

FOR JYOTI STRUCTURES LTD.

Signature Name Designation Date

FOR PMC Projects (India) Pvt.Ltd

Signature.. Name Designation : Date..

RECORDS OF INSULATORS
1. Type2. Make. 3. Batch No. 4. Electro Mechanical Strength. 5. Quantity and Location.

Quantity Sl. No. Loc. NO. Qty.as per RRRRRRR specification 125KN Remarks RIGHT 120KN TOP 210KN LEFT 120KN

4) Insulators are completely cleaned with soft cloth. Glazing is proper. There is no crack, scratch or white spot on its surface. 5) While hoisting, no damage caused to insulators. FOR JYOTI STRUCTURES LTD.
Signature Name Designation Date

FOR PMC Projects (India) Pvt.Ltd

Signature.. Name Designation : .. Date..

RECORDS OF INSULATORS FOR JUMPER

1 Type2 Make. 3 Batch No. 3 Electro Mechanical Strength. 4 Quantity and Location.

Sl. No.

Loc. NO.

Qty.as per specification RIGHT

Quantity TOP LEFT

120 KN Insulator for Jumper

Remarks

6) Insulators are completely cleaned with soft cloth. Glazing is proper. There is no crack, scratch or white spot on its surface.
7) While hoisting, no damage caused to insulators.

FOR JYOTI STRUCTURES LTD.

Signature Name Designation Date

FOR PMC Projects (India) Pvt.Ltd

Signature.. Name Designation : Date..

DETAILS OF HARDWARE FITTING

1. Make. 2. Batch No. 3. Type of fitting-I/V, Single/Double, Suspension/Tension. 4. Quantity and Location. Sl. No. LOC NO. Phases RIGHT MIDDLE LEFT No. of Fittings PILOT STRING I PILOT STRING V Remarks

5) All nuts/bolts properly tightened. 6) All components of fittings have been provided as per approved drawings. Dimensions and galvanizing are Ok. Fitting is cleaned and there is no damage to any component. 7) All split pins properly provided. FOR JYOTI STRUCTURES LTD.
Signature Name Designation Date

FOR PMC Projects (India) Pvt.Ltd

Signature.. Name Designation : Date..

SAG MEASUREMENT FOR CONDUCTOR

1) 2) 3)

Sag board fixed between Temperature Measurement of Sag/Tension.

Loc No. C
o

and .

AS PER ITEM PHASE/WIRE NO. SAG/TENSION CHART ACTUAL REMARKS

Sag

MIDDLE

Sag

LEFT & RIGHT

4)

During paying out/rough sagging, tension in conductor/Earth wire was as per technical specifications.

5)

For final Sagging, initial stringing chart for conductor and final stringing chart for earth wire are used.

FOR JYOTI STRUCTURES LTD. Signature Name Designation Date

FOR PMC Projects (India) Pvt.Ltd Signature.. Name Designation: ... Date..

SAG MEASUREMENT FOR EARTHWIRE

1) 2) 3)

Sag board fixed between Temperature Measurement of Sag/Tension.

Loc No. C
o

and

AS PER ITEM PHASE/WIRE NO. SAG/TENSION CHART ACTUAL REMARKS

Sag

LEFT

4) During paying out/rough sagging, tension in conductor/Earth wire was as per technical specifications. 5) For final Sagging, initial stringing chart for conductor and final stringing chart for earth wire are used.

FOR JYOTI STRUCTURES LTD. Signature Name Designation Date

FOR PMC Projects (India) Pvt.Ltd Signature.. Name Designation: ... Date..

SUSPENSION/TENSION CLAMPS FOR EARTHWIRE

1) 2) 3)

Make Batch No. Quantity & location No.

Sl.No. 1 2 3

Loc No.

Quantity

Remarks

All Components of clamps have been provided as per approved drawings. Dimensions and galvanizing are Ok clamp is cleaned and there is no damage to any component. 4) 5) 6) All Nuts & bolts have been properly tightened. Spilt pins have been properly fixed. In case of tension clamp, dimensions before and after compression recorded

FOR JYOTI STRUCTURES LTD. Signature Name Designation Date

FOR PMC Projects (India) Pvt.Ltd Signature.. Name Designation: Date..

RECORDS OF V.D. FOR EARTHWIRE/CONDUCTOR

1) 2) 3)

Make Batch No. Quantity & location No.

Sl.No. 1 2

Fixed on Loc. No.

Fixed towards Loc. No.

Phase/wire No.

No. of V.D.

4)

All components of V.D. have been provided as per approved drawings. Dimensions and galvanizing are O.K. V.D. is cleaned and there is no damage to any component.

5) 6)

Nuts & bolts tightened properly. V.D. fixed as per approved placement chart.

FOR JYOTI STRUCTURES LTD. Signature Name Designation Date

FOR PMC Projects (India) Pvt.Ltd Signature.. Name Designation : Date..

RECORDS OF LINE SPACER/SPACER DAMPER/ JUMPER SPACER

1) 2) 3)

Make. Batch No. Quantity & location.

Sl.No.

From Loc No.

To Loc No.

Span

Nos. of spacer

Jumper Spacer

4)

All Components of spacer have been provided as per approved drawings. Dimensions and galvanizing are Ok. Spacer is cleaned and there is no damage to any component.

5) 6)

Nuts & bolts tightened properly. Spacer/spacer damper fixed as per approved placement chart.

FOR JYOTI STRUCTURES LTD. Signature Name Designation Date

FOR PMC Projects (India) Pvt.Ltd Signature.. Name Designation: . Date..

Dimensions of Joints for earthwire and conductor

i) Type of joint : ACSR (Mid span Jt./DEAD END JT./jumper cone) E/W (Mid span Jt./dead end Jt.) jumper cone) / ACSR Repair sleeve/T-Clamp. Span : Loc. Nos. to

ii) iii) iv)

Apprd. Drg. No. ADE/E-030C. Details of dimensions

Bef. Comp. Length Outer dia

Steel Portion As per drg. Aft. Comp. Length C-C F-F

Actual Aft. Comp. Length C-C F-F

Bef. Comp. Length Outer dia

Aluminium Portion As per drg. Actual Aft. Comp. Aft. Comp Length C-C F-F Lengt C-C F-F h

C-C : Corner to corner distance

F-F : Face to face distance

Dimensions of Joints for earthwire and conductor

i) Type of joint : ACSR (Mid span Jt./DEAD END JT./jumper cone) E/W (Mid span Jt./dead end Jt.) jumper cone) / ACSR Repair sleeve/T-Clamp. Span : Loc. Nos. to

v) vi) vii)

Apprd. Drg. No. ADE/E-030C Details of dimensions

Bef. Comp. Length Outer dia

Steel Portion As per drg. Aft. Comp. Length C-C F-F

Actual Aft. Comp. Length C-C F-F

Bef. Comp. Length Outer dia

Aluminium Portion As per drg. Actual Aft. Comp. Aft. Comp Length C-C F-F Lengt C-C F-F h

C-C : Corner to corner distance

F-F : Face to face distance

Dimensions of Joints for earthwire and conductor

i) Type of joint: ACSR (Mid span Jt./DEAD END JT./jumper cone) E/W (Mid span Jt./dead end Jt.) Jumper cone) / ACSR Repair sleeve/T-Clamp. Span: Loc. No. to

ii) iii) iv) v)

Apprd. Drg. No. ACJ- 001 Details of dimensions Aluminum Portion Steel Portion As per drg. Aft. Comp. Length C-C F-F Actual Aft. Comp. Length C-C F-F As per drg. Aft. Comp. Length C-C F-F Actual Aft. Comp Length C-C F-F

Bef. Comp. Length Outer dia

Bef. Comp. Length Outer dia

C-C : Corner to corner distance

F-F : Face to face distance

Dimensions of Joints for earthwire and conductor

i) ii) iii) iv) v) Type of joint : ACSR (MID SPAN JT./dead end jt./jumper cone) E/W (Mid span Jt./dead end Jt.) jumper cone) / ACSR Repair sleeve/T-Clamp. Locn. No. to Loc. Nos. to Apprd. Drg. No. ACJ- 001 Details of dimensions Steel Portion As per drg. Aft. Comp. Length C-C F-F Aluminium Portion As per drg. Bef. Comp. Aft. Comp. Length Outer Length C-C F-F dia

Bef. Comp. Length Outer dia

Actual Aft. Comp. Length C-C F-F

Actual Aft. Comp Length C-C F-F

C-C : Corner to corner distance

F-F : Face to face distance

Dimensions of Joints for earthwire and conductor

i) Type of joint : ACSR (mid span jt./dead end jt./jumper cone) E/W (MID SPAN JT./DEAD END JT.) jumper cone) / ACSR Repair sleeve/T-Clamp. Locn. No. to

ii) ii) iii)

Span 3499mtr, Loc. No to Apprd. Drg. No. AGTC -001 & AGCJ -001

iv)

Details of dimensions Aluminium Portion Steel Portion As per drg. Aft. Comp. Length C-C F-F Actual Aft. Comp. Length C-C F-F As per drg. Bef. Comp. Aft. Comp. Length Outer Length C-C F-F dia Actual Aft. Comp Length C-C F-F

Bef. Comp. Length Outer dia

E/W (MID SPAN JT

C-C: Corner to corner distance

F-F : Face to face distance

Dimensions of Joints for earthwire and conductor

i) ii) iii) iv) v) Type of joint : ACSR (MID SPAN JT./dead end jt./jumper cone) E/W (Mid span Jt./dead end Jt.) jumper cone) / ACSR Repair sleeve/T-Clamp. Locn. No. to Loc. Nos. to Apprd. Drg. No. ACJ- 001 Details of dimensions Steel Portion As per drg. Aft. Comp. Length C-C F-F Aluminium Portion As per drg. Bef. Comp. Aft. Comp. Length Outer Length C-C F-F dia

Bef. Comp. Length Outer dia

Actual Aft. Comp. Length C-C F-F

Actual Aft. Comp Length C-C F-F

C-C: Corner to corner distance

F-F : Face to face distance

i)

The following may be checked as per approved drawing. a) Marking and cutting. b) Correct sizes of dies. c) Centering & fixing of sleeves. d) Fixing of all the components ie. Aluminium end pipes, hole plugs etc. e) Compression of sleeves at specified pressure. f) Application of filler paste (Zinc chromate)

ii) iii)

All the sharp edges have been filled after compression. There is no crack, bend or any damage to joint after compression.

FOR JYOTI STRUCTURES LTD.

FOR PMC Projects (India) Pvt.Ltd

Signature Name Designation Date

Signature.. Name Designation:.. Date..