SERIES 60 SERVICE MANUAL

Exceptions to Standard Fastener Torque Specifications

Listed in Table 1-47 are exceptions to standard fastener torque specifications supporting the
Series 60 Engine.
Section

Fastener

Size

N m

(lbft)

Refer to section 1.6.3.1

Breather Housing to Rocker

Cover Cap

2.5

1.833

Refer to section 1.2.5

Cylinder Head Bolt (torque twice)

M16 X 2.0

250 - 285

(185 - 210)

Refer to section 2.3.5

Bolt, Inj. Harness Mounting Flange

M8 X 1.25

10-15

(7-11)

Refer to section 1.6.8

and
refer to section 1.6.9

Bolt, Rocker Cover-to Cylinder

Head

3/8-16

20-25

(15-18)

Refer to section 1.9.3

Bolt, Main Bearing Cap

M20 X 2.5

470-530

(347-391)

Refer to section 1.10.3

Plug, Gear Case Adj. Idler Oil Hole

5/16-24

15-20

(11-15)

Refer to section 1.13.3

Bolt, Front Pulley

9/16-18

182-210

(134-155)

Refer to section 1.16.3

Bolt, Flywheel Hsg. Mounting

M12 X 1.75

112-126

(83-93)

Refer to section 1.14.3

Bolt, Flywheel

9/16-18

68(+120 )

(50)(+120 )

Refer to section 1.20.4

Nut, Connecting Rod

M14 X 1.5

160-185

(118-137)

Refer to section 1.24.6

Bolt, Camshaft Bearing Cap

M12 X 1.75

126-146

(93-108)

Refer to section 1.3.3

Bolt, Rocker Arm Shaft

M12 X 1.75

126-146

(93-108)

Refer to section 1.24.6

Nut, Nos. 1&7 Camshaft Cap

M12 X 1.75

126-146

(93-108)

Refer to section 1.24.6

Stud, Nos. 1&7 Camshaft Cap

M12 X 1.75

126-146

(93-108)

Refer to section 1.25.4

Bolt (Solid), Camshaft Drive Gear

M18 X 1.5

75

(55 + 120 )

Refer to section 1.26.3

Nut, Adjustable Idler Assy.

M12 X 1.75

57-67

(42-49)

Refer to section 1.27.3

Bolt, Bull Gear Assy-to-Block

M12 X 1.75

101-116

(75-86)

Refer to section 1.27.3

Nut, Bull Gear Assy (LH thread)

2-1/2-18

940-1000

(693-738)

Refer to section 1.29.4

Nut, Accessory Drive Pulley

M24 X 1.0

220-250

(162-185)

Table 1-47

Exceptions to Standard Fastener Torque Specifications

All information subject to change without notice.

(Rev. 2004)

6 SE4 83 04 01 Copyright 2004 DET ROIT DIES EL CORP ORATION

From Bulletin 18-60-04

1-709

Model

WU

WU

SK

WK

EK

LK

*GU

*GU

GK

GK

Engine

11.1 L

11.1 L

11.1 L

11.1 L

11.1 L

Year

1988-89

1990-93

1996-97

1994-95

1998

11.1 L

1999

12.7 L

1988 /
89

12.7 L

1990 /
93

12.7 L

1994 /
97

12.7 L

1998

ExJake Jake
Cam
haust
Brake Brake Timing
Valve
Model Lash
Range
Lash

Camshaft /
Asm P/N

Injector
Height

Intake
Valve
Lash

8929484 / 485

78.2
mm
(3.079
in.)

.203 mm
(.008 in.)

.508
mm
(.020
in.)

II

8929484 / 485

78.2
mm
(3.079
in.)

.203 mm
(.008 in.)

.660
mm
(.026
in.)

III

23518717 / 718
23524899 / 900

78.8
mm
(3.102
in.)

.203 mm
(.008 in.)

.660
mm
(.026
in.)

III

23513563 / 562
23524897 / 898

78.8
mm
(3.102
in.)

.203 mm
(.008 in.)

.660
mm
(.026
in.)

IV

23522199/ 200
23524903/ 904

81.0
mm
(3.189
in.)

.203 mm
(.008 in.)

.660
mm
(.026
in.)

IV

23524654 / 655
23524913 / 914

81.0
mm
(3.189
in.)

.203 mm
(.008 in.)

.660
mm
(.026
in.)

8929472 / 473

78.2
mm
(3.079
in.)

.203 mm
(.008 in.)

.508
mm
(.020
in.)

II

23505194 / 195

78.2
mm
(3.079
in.)

.203 mm
(.008 in.)

.660
mm
(.026
in.)

III

23513565 / 564
23524905 / 906

78.8
mm
(3.102
in.)

.203 mm
(.008 in.)

.660
mm
(.026
in.)

III

23521680 / 681
23524907 / 908

80.3
mm
(3.161
in.)

.203 mm
(.008 in.)

.660
mm
(.026
in.)

DDEC

II

II

760A

.660
mm
(.026
in.)

4.39-5.46
mm
(.173-.215
in.)

760A

.660
mm
(.026
in.)

4.39-5.46
mm
(.173-.215
in.)

760A

.660
mm
(.026
in.)

4.95-6.53
mm
(.195-.257
in.)

760A

.660
mm
(.026
in.)

4.95-6.53
mm
(.195-.257
in.)

760B

.584
mm
(.023
in.)

5.46-6.71
mm
(.215-.264
in.)

760B

.584
mm
(.023
in.)

5.21-6.27
mm
(.205-.247
in.)

765

.660
mm
(.026
in.)

4.39-5.46
mm
(.173-.215
in.)

765

.660
mm
(.026
in.)

4.39-5.46
mm
(.173-.215
in.)

765

.660
mm
(.026
in.)

4.95-6.53
mm
(.195-.257
in.)

765

.660
mm
(.026
in.)

5.36-6.76
mm
(.211-.266
in.)

*GU40 is equipped with a Model 760A Jake Brake. Use 760A lash specifications when servicing.

Table 1-48

Series 60 Diesel Valve Lash, Jake Brake Lash and Camshaft Timing
Specifications (1 of 3)

1-710

From Bulletin 18-60-04

(Rev. 2004)

All information subject to change without notice.

6 SE4 83 04 01 Copyright 2004 DET ROIT DIES EL CORP ORATION

SERIES 60 SERVICE MANUAL

Model

PK,TK

MK,BK

**MK
,BK

MK,BK

MK

MK_E

MV_E

DAEWOO
TK6K

Engine

12.7 L

12.7 L

12.7 L

12.7 L

12.7 L

12.7 L

12.7 L

12.7 L

Year

DDEC

Camshaft Asm
/ P/N

Injector
Height

Intake
Valve
Lash

Exhaust
Valve
Lash

IV

23521680 / 681
23524907 / 908

80.3
mm
(3.161
in.)

.203
mm
(.008
in.)

.660
mm
(.026
in.)

IV

23524291 / 292
23524911 / 912

81.0
mm
(3.189
in.)

.203
mm
(.008
in.)

.660
mm
(.026
in.)

IV

23524291 / 292
23524911 / 912

81.0
mm
(3.189
in.)

.203
mm
(.008
in.)

.660
mm
(.026
in.)

23528308 / 309

82.1
mm
(3.232
in.)

.203
mm
(.008
in.)

.660
mm
(.026
in.)

23528605 / 606

82.1
mm
(3.232
in.)

.203
mm
(.008
in.)

.660
mm
(.026
in.)

23531130

82.1
mm
(3.232
in.)

.203
mm
(.008
in.)

.508
mm
(.020
in.)

23532935

See
Serv.
Manual

.203
mm
(.008
in.)

.508
mm
(.020
in.)

23524918

80.3
mm
(3.161
in.)

.203
mm
(.008
in.)

.660
mm
(.026
in.)

1998

1999

2000

2000-02

2002

2002-03

2004

2000-04

IV

IV

IV

IV

Jake
Brake
Model

Jake
Brake
Lash

Cam
Timing
Range

765A

.584
mm
(.023
in.)

5.366.76 mm
(.211-.266
in.)

770

.584
mm
(.023
in.)

5.036.10 mm
(.198-.240
in.)

790

.660
mm
(.026
in.)

5.036.10 mm
(.198-.240
in.)

795

.813
mm
(.032
in.)

6.5277.594 mm
(.257-.299
in.)

797

.508
mm
(.020
in.)

5.8936.960 mm
(.232-.274
in.)

797

.508
mm
(.020
in.)

6.4527.214 mm
(.254-.284
in.)

797

.508
mm
(.020
in.)

6.6557.214 mm
(.262-.284
in.)

797A

.508
mm
(.020
in.)

5.116.17 mm
(.201-.243
in.)

**MK and BK models with 0712 Valve Mechanism are equipped with a model 770 Jake Brake. Use 770 lash specifications when
servicing.

Table 1-49

Series 60 Diesel Valve Lash, Jake Brake Lash and Camshaft Timing
Specifications ( 2 of 3)

All information subject to change without notice.

(Rev. 2004)

6SE483 0401 Copyright 2004 DETROIT DIESEL CORPORATION

From Bulletin 18-60-04

1-711

Model

Marine
TK

HK

HK

HK

HK_E

HV_E

Marine
HK

Engine

12.7 L

14.0 L

14.0 L

14.0 L

14.0 L

14.0 L

14.0 L

Year

Vary

1999

2000

2000-02

2000-03

2004

Vary

Camshaft Asm
/ P/N

Injector
Height

Intake
Valve
Lash

Exhaust
Valve
Lash

IV

23525525 / 526

81.0
mm
(3.189
in.)

.203
mm
(.008
in.)

.660
mm
(.026
in.)

IV

23524291 / 292
23524911 / 912

81.0
mm
(3.189
in.)

.203
mm
(.008
in.)

.660
mm
(.026
in.)

IV

23524291 / 292
23524911 / 912

81.0
mm
(3.189
in.)

.203
mm
(.008
in.)

.660
mm
(.026
in.)

23528308 / 309

82.1
mm
(3.232
in.)

.203
mm
(.008
in.)

.660
mm
(.026
in.)

23531130

82.1
mm
(3.232
in.)

.203
mm
(.008
in.)

.508
mm
(.020
in.)

23532935

See
Serv.
Manual

.203
mm
(.008
in.)

.508
mm
(.020
in.)

23529008

81.0
mm
(3.189
in.)

.203
mm
(.008
in.)

.660
mm
(.026
in.)

DDEC

IV

IV

IV

Jake
Brake
Model

Jake
Brake
Lash

Cam
Timing
Range

N/A

N/A

6.176.78 mm
(.243-.267
in.)

770

.584
mm
(.023
in.)

5.036.10 mm
(.198-.240
in.)

790A

.660
mm
(.026
in.)

5.036.10 mm
(.198-.240
in.)

797

.508
mm
(.020
in.)

6.5277.594 mm
(.257-.299
in.)

797

.508
mm
(.020
in.)

6.4527.214 mm
(.254-.284
in.)

797

.508
mm
(.020
in.)

6.6557.214 mm
(.262-.284
in.)

N/A

6.127.19 mm
(.241-.283
in.)

N/A

Table 1-50

Series 60 Diesel Valve Lash, Jake Brake Lash and Camshaft Timing
Specifications (3 of 3)

1-712

From Bulletin 18-60-04

(Rev. 2004)

All information subject to change without notice.

6 SE4 83 04 01 Copyright 2004 DET ROIT DIES EL CORP ORATION

SERIES 60 SERVICE MANUAL

Model

Engine

Year

DDEC

Camshaft/Asm
P/N

Intake
Valve
Lash

Exhuast
Valve
Lash

Service
Cam
Timing
Range

TKG

12.7

1995-98

III

23520286 / 627
23524909 / 910

.279 mm
(.011 in.)

.914 mm
(.036 in.)

2.18-2.87
mm
(.086-.113
in.)

TKG

12.7

1998-04

IV

23520286 / 627
23524909 / 910

.279 mm
(.011 in)

.914 mm
(.036 in.)

2.18-2.87
mm
(.086-.113
in.)

Table 1-51

Series 60 Gas Valve Lash and Camshaft Timing Specifications

All information subject to change without notice.

(Rev. 2004)

6 SE4 83 04 01 Copyright 2004 DET ROIT DIES EL CORP ORATION

From Bulletin 18-60-04

1-713

This page intentionally left blank.

(Rev. 2004)

1-714

From Bulletin 18-60-04

All information subject to change without notice.

6 SE4 83 04 01 Copyright 2004 DET ROIT DIES EL CORP ORATION