Tower Crane Training

Crane Care training Course catalog 2013
La Clayette, Lyon, Marseille, Paris France
Contacts of Manitowoc Crane group Training Center

Training Center Manager
Guylaine JOURNAY
Les Jacquets 71800 BAUDEMONT guylaine.journay@manitowoc.com Tl : 03 85 28 90 16 Fax : 03 85 28 04 30
Training Center Export Trainer

Laurent PETIT
Les Jacquets 71800 BAUDEMONT guylaine.journay@manitowoc.com Tl : 03 85 28 90 16 Fax : 03 85 28 04 30
Sales Assistant
Karine CARRE
Les Jacquets 71800 BAUDEMONT karine.carre@manitowoc.com Tl : 03 85 28 25 89 Fax : 03 85 28 04 30
Administrative Assistant
Amandine DAUVERGNE
Les Jacquets 71800 BAUDEMONT amandine.dauvergne@manitowoc.com Tl : 03 85 28 90 15 Fax : 03 85 28 04 30
Training Center Manitowoc
EMEA Training courses in 2013

Quality Training to better your business, to share our know-how, to promote a better knowledge in technology and safety
Following this guideline, our training achieve a better appreciation of operating systems, functions, components, maintenance, and repair of all products within the Manitowoc Crane group brands ; Potain, Grove, Manitowoc ; from beginner to master level.
On-site or online, Manitowoc Crane Care is the innovative leader in advance crane industry training.
This brochure is a guideline of EMEA training in POTAIN cranes, Grove Rough Terrain cranes (RT) and GMK cranes.
On the following list please find an overview about our training programs.
We offer modules in several level and from 2 days to 1 week: - in crane operating, - in crane safety, - in crane erection and rigging, - in crane technology, -or in any other specific courses according your needs.
If you can not find the training courses or program you need, please do not hesitate to contact us, we are always looking to meet any special requirements that you may have.
Training center objectives

Our equipment
an investment of 3 million euros:
14 cranes representing the present range permanently exhibited: Igo 26, Igo50, IgoT 70, IgoT 130 GTMR 336, GTMR 386, MD208, MDT 178, MD 345, 7 training rooms, 1 room for practical teaching where more than 30 operating mechanisms are exhibited.
Our location
La Clayette (France) a strategic location covering 60000 m of land nearby POTAIN R&D offices.
Ours certifications
Training courses recognized by Ministry of Labor and Social Affairs, a chartered Training Center, the
Our international profile

More than 2 000 trainees and visitors each year from all over the world, multilingual instructors (French, English, German, Spanish, ).
development of the operating training courses to conform with the reference ISO.
Our tools tools of Our ofdifferentiation differentiation

7 14 cranes cranes and and 30 30 mechanisms, mechanisms, multimedia multimedia tests. tests.
Find us on our web site
.
Our Global Offer
www.potain.fr
Contact us
27 modules from 2 days to 1 week covering: crane operation, crane technology, crane erection, crane maintenance, crane safety, or any other specific course according to your needs. laurent.petit@manitowoc.com
Training arrangements
ABBREVIATION
The letters: E stand for session given in English, T: technical, maintenance and repairs, M: crane erection.
COST
Training price: 1321 before tax. (training 32h) Hotel room and meals (reservations made by us): 333 per person (training 32h and hotel Manitowoc only). As to avoid any misunderstandings, please inform all trainees that extra expenses, i.e. telephone, bar, weekend trips, etc., are not included and must be paid by the trainee.
TRAINEES JOURNEY
Please inform the Training Center of the trainees travel arrangements. If they are flying to Lyon or traveling by train, we will have them picked up. You will find enclosed a map of La Clayette and its surroundings.
REGISTRATION
You will find enclosed registration purchase order" forms which must be filled in and returned to the Training Center for confirmation. Trainees must be over 18 years old and must be declared fit to work at great heights. MANITOWOC denies responsibility for accidents and/or illnesses that might occur during the training courses. We therefore request, that you cover your trainees against any kind of risks and provide them with the necessary insurance certificates and forms.
CLOTHING
All our training programs involve numerous practical exercises outside. Please let the trainees know that they should therefore bring suitable shoes and warm clothing. We will lend rainwear, gloves, safety belts and helmets to the trainees. For the practical parts of the training: working clothes, gloves and steel-toe shoes are needed.
CANCELLATION
In case of cancellation, please inform the training Center immediately in order to avoid extra charges.
Summary
Crane operation
Crane technology
12
Crane erection
30
Crane maintenance
37
Crane Safety
39
Registration
42
Course categories
CRANE OPERATION
Tower cranes
ECO
EVD
CRANE TECHNOLOGY
Tower cranes Level 1 ETL1
Commissioning Adjustment safety devices
Level 2
ETL2
Correct Trouble-shooting Mechanisms VF
Level 3
ETLCC
Mechanisms LCC-RVF Optima -DVF
ETRCS
Mechanisms RCS-RCV D3V-RT
ETVF GME
Frequency converter Tower MD-MDT
ET.VF MCT
Frequency converter Tower MCT
ET.VF GMA Igo

Frequency converter Tower Igo
ET.VF GMA Igo T

Frequency converter Tower Igo T
Data and diagnostic All tower cranes
ECraneSTAR Diag & Fleet
ET-RADIO
Adjustment Trouble-shooting remote control
ET-INTERF
Installation Ajustment Interference system
ET-270LVF
Adjustment Trouble-shooting 150/250 LVF winches
ET Igo
Frequency Converter Erection Tower Igo T
Mobile cranes
ERT Grove
Technology and putting into service Grove RT cranes
EGMK Level 1
Trouble-shooting GMK mobile cranes
CRANE ERECTION
EM1
Erection Commissioning GTMR 331 - 336
EM2
Erection Commissioning Igo cranes
EM4
Erection Commissioning GTMR 366 -386
EM5
Erection Commissioning GME cranes
EM6
Erection Commissioning Grues Igo T
EM7
Erection Commissioning Grues Igo T 130
CRANE MAINTENANCE
ETMPA
Preventive and advanced maintenance
CRANE SAFETY
ESTABILITY
Crane stability
EPRIMO
Security on tower cranes
Crane operation
TITLES
ECO Tower cranes operations All cranes
DURATION
32
PAGES
10
EVD
Knowledge of tower cranes products All cranes
32
11
Tower crane operations

TRAINING DURATION
1 Week From Monday 1.00pm to Friday 12.00pm (training notification)
ECO
Aim of training course

To know how to operate a tower crane, from the cabin, the ground, by remote control or radio control To respect the safety rules and user instructions of tower cranes To communicate any malfunctioning of a crane
TRAINING CAPACITY
6 people
Prerequisites
The trainees must be over 18 years old The trainees must be declared fit to work at great heights
TRAINERS/CONTACT
L. PETIT Technical trainer R. CIMADEVILLA Technical trainer G. JOURNAY Training Center Manager
Training methods
Intensive training in the operation of a tower crane in real life situations, on different models of cranes Use of specific documents Lectures with audiovisual support
DATES
On demand
Materials and classrooms used

Training room Specific documents An area equipped with 7 cranes: MD345, MD208, MDT178, IgoT70, Igo50, GTMR346-386 Crane mechanism showroom
COST
Training cost: 1321 HT Accomodation cost: 333 HT
Validation of the knowledge

End of training course multimedia test Delivery of certificate
PROGRAM
Operation exercises with increasing difficulty (3/4 of the time is spent on practical exercises Study of crane in accordance with the surrounding environment Role and responsibility of the crane operator
10
Knowledge of tower cranes products

TRAINING DURATION
EVD

Global knowledge of tower cranes (how they are manufactured and used) Presentation of new products
Prerequisites TRAINING CAPACITY

6 people None
Training methods
Training room Specific documents An area equipped with 7 cranes: MD345, MD208, MDT178, IgoT70, Igo50, GTMR 346-386 Crane mechanism showroom
TRAINERS/CONTACT
L. PETIT Technical trainer B. DARDON Technical trainer R. CIMADEVILLA Technical trainer G. JOURNAY Training Center Manager
Materials and classrooms used DATES

21/01 25/01 09/09 13/09 Training room Specific documents An area equipped with 7 cranes: MD345, MD208, MDT178, IgoT70, Igo50, GTMR346-386 Crane mechanism showroom
COST

PROGRAM
Introduction to the company Introduction to the tower cranes Cranes slewing from the bottom: The range (quotations)
Tour to CHARLIEU plant Cranes slewing from the top: the range (quotations) electrical equipment
11
TITLES
BASES
ETL1 Commissioning of tower cranes Level 1 All cranes ETL2 Trouble-shooting for electrical components of tower cranes Level 2 All cranes
DURATION PAGES
32
14
32
15
CLASSIC MECHANISMS
ETLCC ETRCS Trouble-shooting for MD cranes equipped with LCC hoist winch Adjustment and trouble-shooting of mechanisms RCS-RCV-D3V 32 32 16 17
NEW MECHANISMS
ET.VF GME* ET.VF MCT ET.VF GMA Igo Adjustment and trouble-shooting for frequency Converter mechanisms Level 3 MD/MDT cranes Adjustment and trouble-shooting for frequency Converter mechanisms Level 3 MCT cranes Adjustment and trouble-shooting for frequency Converter mechanisms Level 3 Igo cranes 32 32 32 32 32 18 19 20 21 22
ET.VF GMA Igo T* Adjustment and trouble-shooting for frequency Converter mechanisms Level 3 Igo T cranes ET Igo Adjustment and trouble-shooting for frequency mechanisms, erection and commissioning of Igo cranes ET.VF MR Adjustment and trouble-shooting for frequency Converter mechanisms Level 3 MR cranes
32
23
SYSTEMS
ET-RADIO ET-INTERF Adjustment and trouble-shooting of remote control Anti collision system : intallation, adjustment and trouble-shooting of Top Tracing interference system ECraneSTAR* Diag & Fleet CraneSTAR system Data and diagnostic 8 26 16 24 24 25
NEWS WINCHES
ET270 LVF Adjustment and trouble-shooting of hoisting winch 270LVF 24 27
MOBILE CRANES
ERT Grove EGMK Level 1* Technology and operations of putting into service of Grove RT cranes Trouble-shooting for GMK mobiles cranes Level 1 16 30 32 16 28 29
* News training courses 2013
12
Crane technology
13
Commissioning of tower cranes Level 1

TRAINING DURATION
ETL1

Commissioning and setting of Potains cranes
Prerequisites
The trainees must be over 18 years old Basic knowledge in electricity The trainees must be declared fit to work at great heights
TRAINING CAPACITY
6 people
TRAINERS / CONTACT
Training methods
Lectures and practical exercises (measurements, adjustments, and inspections) Trouble-shooting practical exercises
DATES
15/04 19/04

COST

PROGRAM
Presentation of Potains tower cranes rang Load curve of tower crane Study of the definition and functions of the electrical component Supply of the crane Adjustments of the safety devices Description and location Working principle Adjustment procedure: specific safety devices Limit switch, moment cutout, MSWL,
Study and adjustment of brake and weathervanning system Adjustment of system Dialog Visu 1 and 2
14
Trouble-shooting for electrical components of tower cranes Level 2

TRAINING DURATION
ETL2

Introduction to electrical repairs on tower cranes
Prerequisites
The trainees must be over 18 years old Basic knowledge in electricity LEVEL 1
TRAINING CAPACITY
6 people
TRAINERS / CONTACT
Training methods
DATES
22/04 26/04

COST

PROGRAM
Technology, operation and symbolization of the electric components Methods of measurement of the electric quantities Study of the electrical diagram of a 3 speeds winch and realization of the sequential diagram of operation Realization practices wiring of the studied equipment Methods of diagnosis of problems Exercise of trouble shooting Introduction to frequency converter Introduction to remote control system Introduction to bus can system adapted to Potains crane Putting into service and adjustment of frequency converter
15
Trouble-shooting for MD cranes equipped with LCC hoist winch

TRAINING DURATION
ETLCC

To carry out trouble-shooting and adjustment on mechanisms LCC RVF OPTIMA 6 DVF 4/1
TRAINING CAPACITY
6 people
Prerequisites
People who attended a level 2 course Well-trained servicemen with experience in tower crane mechanisms
TRAINERS / CONTACT
Training methods
DATES
25/02 01/03

Training room Specific documents
COST
Crane MD Crane mechanism showroom

PROGRAM
Hoist winch 150 LCC, mechanisms controlled by variable speed, controllers for DC motor Slewing mechanism RVF OPTIMA, mechanism controlled by a frequency converter functioning with closed loop Trolleying mechanism 6 DVF 4, mechanism controlled by a frequency converter
16
Adjustment and trouble-shooting of mechanisms RCS-RCV-D3V

TRAINING DURATION
ETRCS

To carry out trouble-shooting and adjustment of tower crane drives controlled by frequency converters Improvement of the electro technical knowledge Trouble analysis
TRAINING CAPACITY
6 people
Improvement of trouble shooting methods
Prerequisites
People who attended a Level 2 course Well trained servicemen with experience in tower crane mechanisms
TRAINERS / CONTACT
Training methods
DATES
28/01 01/02

Training room Specific documents Crane Crane mechanism showroom
COST

PROGRAM
The crane Load curve Safety devices Electrical diagrams and symbols Hoist winch RCS Slewing mechanisms, cable winder Using the technical documentation
17
Adjustment and trouble-shooting for frequency converter mechanisms of MD and MDT cranes
TRAINING DURATION
ET.VF GME

To carry out trouble-shooting and adjustment of tower crane drives controlled by frequency converters Concern MD range and MDT range with 248/268/308/368 cranes inclusives
TRAINING CAPACITY
6 people
Prerequisites
People having attended an ET2 course Technicians with experience in tower crane mechanisms
TRAINERS / CONTACT
B. DARDON Technical trainer L. PETIT Technical trainer R. CIMADEVILLA Technical trainer G. JOURNAY Training Center Manager
Training methods
Lectures and practical exercises (measurements, adjustments, and inspections) Trouble-shooting: practical exercises
DATES
14/01 18/01 08/04 12/04 09/09 13/09

Training room Specific documents Crane MD/MDT Crane mechanism in showroom
COST

PROGRAM
Mechanisms controlled by frequency converters of MD and MDT cranes: trolley drive DVF (KEB) hoisting LVF OPTIMA (KEB) slewing RVF OPTIMA+ (ACS 800) trolley drive DVF (KEB) 75/100 LVF (KEB) processing unit
Improvement of trouble-shooting methods
18
Adjustment and trouble-shooting for frequency converter mechanisms of MCT cranes

TRAINING DURATION
ET.VF MCT

To carry out trouble-shooting and adjustment of tower crane drives controlled by frequency converters

6 people People having attended an ET2 course Technicians with experience in tower crane mechanisms
TRAINERS / CONTACT
Training methods
DATES
14/01 18/01

Training room Specific documents Crane mechanism showroom
COST

PROGRAM
Specificities of erection of MCT cranes Analysis of erection sequences of MCT cranes Putting into service of the crane operation display Working principle: Commissioning procedure Practical exercise
Mechanisms controlled by frequency converters of MCT crane: hoisting LVF OPTIMA (KEB) slewing RVF (KEB) trolley drive DVF (KEB)
Improvement of trouble-shooting methods Study of the remote control equipment
19
Adjustment and trouble-shooting for frequency ET.VF GMA Igo converter mechanisms of Igo cranes
TRAINING DURATION


6 people The personnel in charge of the maintenance All persons who need detailed knowledge of these products
TRAINERS / CONTACT
Training methods

10/06 14/06 Training room Specific documents Crane Igo Crane mechanism showroom
COST

PROGRAM
Mechanisms controlled by frequency hoisting LVF slewing RVF2 trolley drive DVF converters of Igo cranes:
Igo drives (LVF Optima, RVF, DVF) Study of remote control equipment Improvement of trouble-shooting methods
20
Adjustment and trouble-shooting for frequency ET.VF GMA Igo T converter mechanisms of Igo T cranes
TRAINING DURATION


6 people People having attended a Level 2 course Technicians with experience in tower crane mechanisms
TRAINERS / CONTACT
Training methods
DATES
18/02 22/02

Training room Specific documents Cranes Igo T Crane mechanism showroom
COST

PROGRAM
Specificities of erection of Igo T cranes Analysis of erection sequences of Igo T cranes Commissioning of the crane operation display Working principle: commissioning procedure practical exercise
Mechanisms controlled by frequency converters of Igo T crane: hoisting LVF OPTIMA (ATV31) slewing RVF+51 (ATV71) trolley drive DVF (ATV31)
Improvement of trouble-shooting methods Study of remote control equipment
21
Adjustment and trouble-shooting for frequency converter mechanisms, erection and commissioning of Igo cranes
TRAINING DURATION
ET Igo

To carry out trouble-shooting and adjustment of tower crane drives controlled by frequency converters To provide a basic knowledge in erection and commissioning of cranes Igo
TRAINING CAPACITY
6 people
Prerequisites
The personnel in charge of the maintenance All persons who need detailed knowledge of these products The trainees must be over 18 years old The trainees must be declared fit to work at great heights
TRAINERS / CONTACT
Training methods
DATES
01/07 05/07
Erection, dismantling, adjustments on IGO 50 Use of specific documents
Materials and classrooms used COST

Training cost: 1321 HT Accomodation cost: 333 HT Training room Specific documents Crane Igo 50 Crane mechanism showroom

PROGRAM
Mechanisms controlled by frequency hoisting LVF slewing RVF2 trolley drive DVF Igo drives (LVF Optima, RVF, DVF) converters of Igo cranes:
Study of remote control equipment Improvement of trouble-shooting methods Erection: load curve erection/dismantling transport axles
Adjustments of safety devices using the technical documentation vice
22
Adjustment and trouble-shooting for frequency converter mechanisms of MR cranes

TRAINING DURATION
ET.VF MR


6 people People having attended a Level 2 course Technicians with experience in tower crane mechanisms
TRAINERS / CONTACT
Training methods
DATES
04/02 08/02

COST

PROGRAM
Specificities of erection of MR cranes Putting into service of the crane operation display VISU II Safety devices Mechanisms controlled by frequency converters of MR crane: 75/100 LVF (KEB) RVF 162 (ABB) 100/75 V V F (KEB)
Improvement of trouble-shooting methods Installation of anti collision system Top Tracing II (on demand)
23
Adjustment and trouble-shooting of remote control

TRAINING DURATION
2 days From Monday 1.00pm to Wednesday 12.00pm (training notification)
ET-RADIO

To carry out trouble-shooting and adjustment of remote-controlled tower crane Improvement of the electro technical knowledge Trouble analysis
TRAINING CAPACITY
6 people
Improvement of trouble shooting methods
Prerequisites
People having attended a Level 2 course Well-trained servicemen with experience in tower crane mechanisms
TRAINERS / CONTACT
L. PETIT Technical trainer G. JOURNAY Training Center Manager
Training methods
DATES
25/02 27/02

Training cost: 660 HT Accomodation cost: 174 HT Training room Specific documents Cranes Crane mechanism showroom

PROGRAM
Radio remote control: PRC2 PRC8 Radio monocard Radio Multicard: P8RCAN Radio Igo crane Radio PRC300 (New remote control)
24
Anti collision system : installation, adjustment and trouble-shooting of Top Tracing interference system
TRAINING DURATION
3 days From Monday 1.00pm to Thursday 12.00 pm (training notification)
ET-INTERF

To carry out the installation, the adjustments and the trouble-shooting of the interference system equipment

6 people Technicians with experience in tower crane
Training methods TRAINERS / CONTACT

L. PETIT Technical trainer G. JOURNAY Training Center Manager Lectures and practical exercises (measurements, adjustments, and inspections) Trouble-shooting practical exercises
DATES
25/03 28/03 09/09 12/09

Training room Specific documents Cranes Crane mechanism showroom
COST

PROGRAM
Legislation concerning the operational zones overlap set-up of the tower cranes whose
Study of treatment units of information The terminology used The installation Speed and position encoders Setting procedures Checking of working Practical exercises of trouble-shooting
25
CraneSTAR system Data and diagnostic
EcraneSTAR Diag & fleet
TRAINING DURATION
1 day

To carry out diagnotics CraneSTAR Diag system and trouble-shooting methodology from
To be able to use CraneSTAR internet site
TRAINING CAPACITY
8 people
Prerequisites
Having experimented electrical knowledges Having followed ETVF GME course
TRAINERS / CONTACT
Training methods DATES

07/03 Lectures and practical exercises Use of specific documents
COST

Training room Specific documents CraneSTAR cranes equipped specific bench in showroom

End of training course multimedia test Delivery of attendance certificate
PROGRAM
Smartcom design Principle of functioning Account profiles Modem Crane connexion Navigation Events, defaults, history, preventive maintenance Just in time diagnistic Exercises on cranes and benches equipped with CraneSTAR Internet site access Data analysis GPS data
26
Adjustment and trouble-shooting of hoisting winch 270 LVF

TRAINING DURATION
3 days From Tuesday 1.00pm to Friday 12.00pm (training notification)
ET270 LVF

To carry out trouble-shooting and adjustment of 150 LVF and 250 LVF Trouble analysis Improvement of trouble shooting methods
TRAINING CAPACITY
6 people
Prerequisites
People who attended a Level 2 course Well trained servicemen with experience in tower crane mechanisms
TRAINERS / CONTACT
Training methods
DATES
15/07 18/07

Training cost: 990 HT Accomodation cost: 253 HT Training room Specific documents Cranes Crane mechanism showroom

PROGRAM
Presentation of winch Forced ventilation The brake The encoder Overspeed detection Frequency drive KEB Electrical drawing
27
Technology and operations of Grove RT cranes

TRAINING DURATION
ERT Grove

Commissioning and setting of Grove RT Cranes To understand and to analyze electric and hydraulic drawing To Measure and to adjust the security connected to the system PAT / LMI To use the technical documentation of the crane
TRAINING CAPACITY
6 people
Prerequisites TRAINERS / CONTACT

L. PETIT Technical trainer G. JOURNAY Training Center Manager The trainees must be over 18 years old RT 540 availability
Training methods DATES

09/12 13/12 Lectures and practical exercises (measurements, adjustments, and inspections) Trouble-shooting practical exercises
COST

Training room Specific documents Crane RT540

PROGRAM
Terminology crane RT Introduction to the load diagram, Load diagram Maintenance System PAT/LMI: putting into service and adjustment Adjustment of forbidden area Fault message table Study of the technical notes Study of the hydraulic plan Measure and regulation of the hydraulic pressures Study of the system adjustment of securities PAT: installation putting into service,
Communication with crane (laptop needed)/ HED SOFTWARE
28
Trouble-shooting for GMK mobile cranes Level 1

TRAINING DURATION
EGMK Level 1

Acquire Level 1 knowledge about mobile cranes trouble-shooting

6 people Field technician in charge of mobile cranes maintenance

L. PETIT Technical trainer G. JOURNAY Training Center Manager Face to face training course Lectures and practical exercises (measurements, adjustments and inspection)
DATES
On demand

Training room Specific documents Specific GMK bench on showroom
COST

PROGRAM
Components vocabulary Mecanic : global knowledges Installation and regulations of the mobile crane Non autorised zones definition Error messages table Technical document analysis Study of hydraulic plans Measure of hydraulic pressures Computer data base available from the mobile crane
29
Crane erection
TITLES
EM1 Erection, commissioning and maintenance GTMR 336 cranes EM2 Erection, commissioning and maintenance Igo cranes EM4 Erection, commissioning and maintenance GTMR 386 cranes EM5 Erection, commissioning and maintenance Tower cranes EM6 Erection, commissioning and maintenance Igo T 70 cranes EM7 Erection, commissioning and maintenance Igo T 130 cranes 32 36 32 35 32 34 32 33 24 32
DURATION PAGES
32 31
30
Erection, commissioning and maintenance of GTMR 336 cranes

TRAINING DURATION
EM1
Aim of courses training

To provide a basic knowledge in erection and commissioning of cranes GTMR 331-336-346

6 people The trainees must be over 18 years old The trainees must be declared fit to work at great heights
TRAINERS / CONTACT
Training methods
Lectures and practical exercises(erection, dismantling, adjustments) Use of specific documents Erection, dismantling, adjustments on GTMR 336
DATES
27/05 31/05

Training room Specific documents Cranes GTMR 336 Crane mechanism showroom
COST

PROGRAM
Erection commissioning of the cranes GTMR 331-336-346: safety devices brakes transport axles raising the jib extension mast using the technical documentation
31
Erection, commissioning and maintenance of Igo cranes

TRAINING DURATION
3 days From Monday 1.00pm to Thursday 12.00pm (training notification)
EM2

To provide a basic knowledge in erection and commissioning of cranes Igo

TRAINERS / CONTACT
Training methods
Lectures and practical exercises Erection, dismantling, adjustments on IGO 50 Use of specific documents
DATES
21/05 24/05

Training room Specific documents Cranes Igo 50 Crane mechanism showroom
COST

PROGRAM
Erection: load curve erection/dismantling transport axles adjustments of safety devices using the technical documentation vice
32
Erection, commissioning and maintenance of GTMR 386 cranes

TRAINING DURATION
EM4

To provide a basic knowledge of erection and commissioning of GTMR 386

TRAINERS / CONTACT
Training methods
Lectures and practical exercises Erection, dismantling, adjustments on IGO 50 Use of specific documents
DATES
13/05 17/05

Training room Specific documents Crane GTMR 386 Crane mechanism showroom
COST

PROGRAM
Erection and putting into service of the GTMR 386: safety devices Brakes transport axles jib raised 30 extension mast using the technical documentation vice
33
Erection, commissioning and maintenance of Tower cranes

TRAINING DURATION
EM5

To provide a basic knowledge of erection and first commissioning of tower cranes slewing from the top
Prerequisites
The trainees must be over 18 years old
TRAINING CAPACITY
6 people
The trainees must be declared fit to work at great heights

R. CIMADEVILLA Technical trainer G. JOURNAY Training Center Manager Lectures and practical exercises Erection, dismantling, adjustments on IGO 50 Use of specific documents
DATES
24/06 28/06

COST

PROGRAM
Tower crane range, identification, technology specifications, use: efforts operating the crane Reactions to the supports the safety devices : limit switch , effort limiters principle of operation, adjustment, radio remote control
Drives technology: brakes frequency drives crane operation display (dialog Visu, dialog easy, Top tracing)
Top slewing cranes (GME): range specification of city cranes Topkit MD load curves Rigging mast composition Wind periodical checks
Principle of telescopic cage topkit MD: fitting the cage Raising hands on telescopic cage on MD 208
34
Erection, commissioning and maintenance of Igo T 70 cranes

TRAINING DURATION
EM6

To provide a basic knowledge of Igo T 70 cranes erection and commissioning

TRAINERS / CONTACT
Training methods
Lectures and practical exercises Erection, dismantling, adjustments on Igo T 70 Use of specific documents
DATES
22/07 26/07

COST

PROGRAM
Provide a basic knowledge of Igo T cranes erection and putting into service Load curve Erection / dismantling: installation on job site raising of mast hydraulic ballasting raising of the jib in all positions telescoping with a 6 meter mast safety device adjustments installation on transport axles
Using the remote control Using the technical documentation Preventive maintenance of the crane
35
Erection, commissioning and maintenance of Igo T 130 cranes

TRAINING DURATION
EM7

To provide a basic knowledge of Igo T 130 cranes erection and commissioning

TRAINERS / CONTACT
Training methods
Lectures and practical exercises Erection, dismantling, adjustments on Igo T 130 Use of specific documents
DATES
02/09 06/09

COST

PROGRAM
Provide a basic knowledge of Igo T cranes erection and putting into service Load curve Erection / dismantling: installation on job site raising of mast ballasting raising of the jib in all positions telescoping with a 6 meter mast reduction of the jib in 47 m or 42m safety device adjustments installation on transport axles top zone
Using the remote control Using the technical documentation Study of the electrical drawing Preventive maintenance of the crane
36
Crane maintenance
TITLES DURATION PAGES
ETMPA*
Preventive and advanced maintenance of tower cranes
24
38
* New training course 2013
37
Preventive and Advanced maintenance of tower cranes

TRAINING DURATION
3 days From Monday 1.00pm to Tuesday 12.00 pm (training notification)
ETMPA

Realize the preventive maintenance of tower cranes according to the recommendations manufacturer

6 participants maximum Technicians with experience in Tower Crane mechanisms The trainees must be over 18 years old The trainees must be declared fit to work at great heights
TRAINERS / CONTACT
Training methods
Lectures and practical exercises Realization of a schedule of maintenance on crane
DATES
On demand

COST

PROGRAM
Preventive Maintenance on: Crane structure: fitting on the ground Ballast assembling elements
Slewing parts Mechanisms: mechanisms with frequency converter Reducer mechanisms LCC and LBR
Control systems Safety devices Cable Manufacturer instructions and warnings Exploitation of a maintenance book
38
Crane safety
TITLES
ESTABILITY Crane stability
DURATION PAGES
16 40
EPRIMO
Prevention of risks due to the operating mode for safety interventions on tower cranes
16
41
39
Crane stability
TRAINING DURATION
2 days From Monday 1.00pm to Friday 12.00pm (training notification)
ESTABILITY
To have knowledge concerning the stability of a crane
Prerequisites
Technicians with experience in Tower Crane product
TRAINING CAPACITY
6 people
Training methods
Lectures and practical exercises Use of specific documents
TRAINERS / CONTACT

28/10 30/10 Training room Specific documents Crane mechanism showroom
COST

PROGRAM
Load curve Stability of slewing parts Strain on the crane Strain on the mast Reaction of chassis Stability Stability coefficient Wind speed Fixing angles: reaction on ground Anchorage frames Telescoping on slabs
40
Prevention of risks due to the operating mode for safety interventions on tower cranes
TRAINING DURATION
EPRIMO

To work risk free on cranes
Prerequisites
The trainees must be over 18 years old The trainees must be declared fit to work at great heights
TRAINING CAPACITY
6 people
Training methods
Trainingroom Specific documents Cranes Room of mechanisms
TRAINERS / CONTACT
R. CIMADEVILLA Technical trainer G. JOURNAY Training Center Manager

18/03 20/03 Training room Specific documents Crane mechanism showroom
COST

PROGRAM
Technology: range GMA/GME designation and cranes vocabulary erection principles
Load curve: principle, reeving, diagram, curve Stability: moment, reactions during use and when not it use Safety devices: location, working principle (limit switch,moment cut out MSWL) Regulation : wind, crane checking, training Crane operating: master controller (different types) indicators, interference display, anemometer environment, restrictions of use of tower cranes procedures for putting in and out service slinging: rules and slinging techniques signals: commandment gestures and sound signals
Working in safety: analyse risks of accident use of individual protection equipment practical exercises in great height: use of safety harness
Use of technical documentation
41
REGISTRATION PURCHASE ORDER to return to :

MANITOWOC CRANE GROUP France SAS TRAINING CENTER LES JACQUETS 71800 BAUDEMONT
E-mail: cdf@manitowoc.com / fax: +33 (0)3 8528 0430
COMPANY
Name: ............................................. ......................................................................... Address :.................................................................................................................... Phone: ................................Fax:.............................Email.:..................................... Billing adress: ........................ Payment mode: TRANFER Bank ID: n0002030606050 Socit Gnrale LYON Entreprise (02280) IBAN: FR76 30003 02280 00020306050 71 CODE SWIFT: SOGEFRPP (Reminder the payment must be received at least two weeks before the beginning of the training. This advanced payment is necessary for us to register your technicians and organize the accommodations details).
TRAINING
Title of training course: ..................................................................................................... Location: ........................................................Date: ........................................ Fee:.....................................................................................................................................................
PARTICIPANT
Name:. ....................................................First Name:.................................................... Email:. ..................................................................................................... Function:. ................................................. Phone:. ..................................................... Date that you completed the prerequisites: ......................................................................... Remarks : For the pratical parts of the training : working clothes, gloves and steel-toed shoes are needed.
TRAVEL INFORMATIONS
Hotel reservation needed: Yes No Flight details : Arrival / flight no: ..................................................................................... Departure / flight no: ....................................................................................................... Transfer Airport needed: Yes No Transfer Training Center needed: Yes No
REMARKS
................................................................................................................................. .................................................................................................................................... ................................................................................................................................. ....................................................................................................................................
PREVIOUS KNOWLEDGE / COMPLETED TRAINING ................................................................................................................................. .................................................................................................................................... ................................................................................................................................. ....................................................................................................................................
DATE, SIGNATURE AND STAMP Signed and agreed
42
Address - Map
MANITOWOC CRANE GROUP FRANCE SAS TRAINING CENTER LES JACQUETS 71800 BAUDEMONT FRANCE Phone : +33 (0) 3 85 28 25 89 Fax : +33 (0) 3 85 28 04 30 E-Mail : cdf@manitowoc.com
GPS ( 4617'24.90"N ; 417'51.31"E )
TRAINING CENTER
Manitowoc Crane Group France SAS
43
Notes
44
Regional headquarters
Americas Manitowoc, Wisconsin, USA Tel: +1920 684 6621 Fax: +1920 683 6277 Shady Grove, Pennsylvania, USA Tel: +1717 597 8121 Fax: +1717 597 4062 Europe, Middle East & Africa Ecully, France Tel: +33 (0)4 72 18 20 20 Fax: +33 (0)4 72 18 20 00 China Shanghai, China Tel: +86 21 6457 0066 Fax: +86 21 6457 4955 Greater Asia Pacic Singapore Tel: +65 6264 1188 Fax: +65 6862 4040
Regional ofces
Americas Brazil Alphaville Mexico Monterrey Chile Santiago China Beijing Chengdu Guangzhou Xian Greater Asia Pacic Australia Brisbane Melbourne Sydney India Chennai Delhi Hyderabad Pune Korea Seoul Philippines Makati City Singapore
Factories
Brazil Alphaville China TaiAn Zhangjiagang France Charlieu Moulins Germany Wilhelmshaven India Pune Italy Niella Tanaro Portugal Baltar Fnzeres Slovakia Saris USA Manitowoc Port Washington Shady Grove
This document is non-contractual. Constant improvement and engineering progress make it necessary that we reserve the right to make specication, equipment, and price changes without notice. Illustrations shown may include optional equipment and accessories and may not include all standard equipment.
Europe, Middle East Africa Czech Republic Netvorice France Baudemont Cergy Decines Germany Langenfeld Hungary Budapest Italy Lainate Netherlands Breda Poland Warsaw Portugal Baltar Russia Moscow South Africa Johannesburg U.A.E. Dubai U.K. Buckingham
2012 Manitowoc Printed in France
www.manitowoc.com

Tower Crane Training

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