SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Receiving Inspection of Pressure Vessels- External
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2002
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) LAYOUT DRAWING NUMBER SCHEDULED INSPECTION DATE & TIME SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO INSPECTION LEVEL

EQUIPMENT DESCRIPTION REV. NO. PURCHASE ORDER NUMBER

EQPT CODE

SYSTEM ID.

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP. MH's SPENT TRAVEL TIME

ACTUAL INSPECTION DATE & TIME SAUDI ARAMCO ACTIVITY NUMBER CONTRACTOR INSPECTION LEVEL

SAUDI ARAMCO USE ONLY

WORK PERMIT REQUIRED?

ITEM No. A1 A2 A3

ACCEPTANCE CRITERIA Vessel Safety Instruction Sheet (SIS), Form-2694-ENG, is available and has been approved. Non-material Requirements for Pressure Vessels (NMR-7919-1) was on site and verified per SAIC-D-2022. Type of head used is ASME 2:1-Ellipsoidal or ASME Hemispherical. One piece construction is used for heads of vessels with wall thickness greater than 50 mm, and for heads of vessels in cyclic, hydrogen or lethal services. Conical transition sections in thick wall vessels (t >50 mm) were provided by increased plate thickness.(Reinforcing rings prohibited) The quantities, sizes and ratings, facings, elevations and orientation of nozzles and manways conform with the Vessel Data Sheet

REFERENCE SAES-A-005, Par. 5.1 32-SAMSS-020, Par. 15.1 32-SAMSS-004, Par. 7.10.2 32-SAMSS-004, Par. 7.10.4 32-SAMSS-004, Par. 7.10.8 32-SAMSS-004, Par. 8.1.1

PASS

FAIL

N/A

RE-INSP DATE

A4

A5 A6

A7

Flange bolt holes stradle the normal horizontal and vertical centerlines of the vessels. The minimum projections for nozzles and manway necks, as measured from the outside surface of the shell or head to the face of a flange, shall meet the following reqmts: a) 6 inches for NPS 6 nozzles and smaller. 32-SAMSS-004, b) 8 inches for NPS 8 nozzles and larger and manways necks. Par. 8.1.2 c) For insulated vessels, projection shall be sufficient to allow bolting without interference with the insulation. d) For vessel drain connections and other connections, where a process stream is likely to be stagnant, the projection shall not exceed three times the connection nominal diameter. Flanges, nozzles & manways shall be as follows (all services): a) Forged steel long welding neck. b) Forged steel welding neck flange with seamless pipe, or rolled plate with 100% radiography. The bores of nozzle flanges shall match the nozzle neck bore. c) Studded nozzles and proprietary designs may be offered as alternatives provided their design is in accordance with the Codes and approved by the Saudi Aramco Engineer. d) Slip-on type flanges with seamless pipe nozzle necks or rolled plate with 100% radiography are permissible for vessels, other than those exempted in paragraph 1.5 of 32-SAMSS-004 spec, for only air and water services up to and including 121C (250F) design temperature and 1.7 MPA (245 psi) design pressure. Nozzles shall not be less than 2-inch NPS. Nozzles less than 2-inch NPS may only be used in utility services.

A8

32-SAMSS-004, Par. 8.1.3

A9

32-SAMSS-004, Par. 8.1.4

A10

Threaded or socket-welded connections are made with 3000# rating 32-SAMSS-004, welding outlet conforming to ASME B16.11 for 1 inch NPS and Par. 8.1.5 smaller vents, drains and instrument connections, except in in hydrogen, Par. 8.1.6 lethal, wet sour and caustic services. Par. 8.1.7 Threaded connections shall conform to ASME B1.20.1. Vessels in services other than Utility services shall be provided with a minimum 2-inch NPS flanged steam-out connection. 32-SAMSS-004, Par. 8.1.8

A11

Page 1 of 5

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Receiving Inspection of Pressure Vessels- External
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2002
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No.

ACCEPTANCE CRITERIA The Vessel Manufacturer shall design nozzles that are required for the supporting of mechanical mixers and shall include the additional loads and dimensional tolerances as specified on the data sheet. As a minimum, four gusset plates for reinforcement of nozzles supporting mixers shall be provided. All nozzles and manways in thick wall vessels (T>50mm) are weld neck, long weld neck or contour forged with inside corner radius of 13 mm minimum. Flanged connections with stud bolts of diameter 1 inch and above have clearance dimensions that permits use of a stud and bolt tensioner device. Integrally reinforced openings (with no reinforcing pads) are provided for vessels under the following services and design conditions: 1) Cyclic services 2) Carbon steel with thickness 50 mm and greater 3) Low chrome steels with thickness 25 mm and greater 4) Openings which are 900 mm and larger with design temperatures 400C and greater. 5) Vessels with design temperatures above 425C 6) Hydrogen services Pressure ratings for standard flanges are per the following: 1) ASME B16.5 for flanges NPS 24 and smaller. 2) ASME B16.47, Series A for flanges larger than NPS 24.

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

A12

32-SAMSS-004, Par. 8.1.10 & Par 8.1.11

A13

32-SAMSS-004, Par. 8.1.12

A14

32-SAMSS-004, Par. 8.1.14

A15

32-SAMSS-004, Par.8.2.3

A16

32-SAMSS-004, Par. 8.3.2

A17

Gasket seating surfaces shall comply with the following: a) Spiral wound gasket = 125 to 250 AARH (except for hydrogen service. 32-SAMSS-004, Special care shall be taken to prevent damage. Par. 8.3.3 b) For spiral wound gaskets in hydrogen service, 125 to 150 AARH. c) The side-walls of rings joint flanges in all services, 63 AARH. d) For Nonmetallic gaskets, 250 to 500 AARH. All manways shall be circular. The manway covers shall be hinged or provided with handling davits as specified on the data sheet, according to PIP VEFV1100. Utilize sketches of three types allowed by PIPVEFV1116, PIPVEFV1117, & PIPVEFV1118 Weld Attachment Details meet the specific code requirements as listed for the various types utilized. API 510 Inspector may verify suspected substandard attachments against code reqmts. All supports and structural attachments (clips) are continuously welded to the vessel. Vessels supported on legs shall have a minimum of 4 legs and anchor bolts spaced equally. Skirts of vertical vessels have a minimum thickness of 6 mm. Vessel skirts are provided with access openings as follows: a. Minimum of 500 mm diameter opening for vessels with diameters equal to and larger than 1200 mm. b. Minimum of one half of the vessel diameter for vessels with less than 1200 mm. 32-SAMSS-004, Par. 8.4.2

A18

A19

32-SAMSS-004, Par. 8.5 32-SAMSS-004, 10.1.3. & 11.1.2 32-SAMSS-004, Par. 10.4.5 32-SAMSS-004, Par. 10.2.3

A20

A21 A22

A23

32-SAMSS-004, Par. 10.2.6

A24

The bottom head-to-shell weld in thick wall (t>50mm) vessels and 32-SAMSS-004, vessels in cyclic, hydrogen or lethal services are not covered by the skirt. Par. 10.2.9

Page 2 of 5

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Receiving Inspection of Pressure Vessels- External
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2002
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No. A25

ACCEPTANCE CRITERIA Horizontal vessel are supported by two saddles. The vessel is fixed at one saddle support and free to slide at the other saddle. Wear pads supplied at the junction of the saddle of horizontal vessels conforms with all of the following: a) A minimum thickness of 10 mm. b) Continuously welded to the shell. c) All corners are rounded to a 50 mm minimum radius, and d) One inch NPT vent hole at the lowest elevation. The anchor bolt holes on the sliding-end saddle are slotted. Critical to allow for Thermal expansion. Anchor bolts straddle vessel centerlines on the north-south, east- west axes. Anchor bolts shall not be less than 19 mm minimum nominal diameter.

REFERENCE 32-SAMSS-004, Par. 10.3.1

PASS

FAIL

N/A

RE-INSP DATE

A26

32-SAMSS-004, Par. 10.3.4

A27 A28

32-SAMSS-004, Par. 10.3.5 32-SAMSS-004, Par. 10.4.2 32-SAMSS-004, Par. 10.4.3

A29

A30

Vessels supported on skirts, lugs or legs shall be provided with an even 32-SAMSS-004, number of anchor bolts with a minimum of four anchor bolts. Par. 10.4.5 Vessels supported on saddles have an even number of anchor bolts with & Par. 10.4.6 a minimum of two anchor bolts per saddle. Vertical vessels, which are externally insulated, are provided with insulation supports in accordance with SAES-N-001. The bottom heads of vertical vessels that are externally insulated are provided with 12 mm blank nuts. Blank nuts are welded on edge and located on 300 mm square centers. Vertical vessels, which are not externally insulated, shall be provided with a 5 mm thick steel weather cap on the skirt to provide a flashing for fire-proofing. Pressure vessels have grounding lug connection welded to the vessel support in accordance with PIP VEFV1100. A davit for the lifting of equipment shall be supplied when specified on the data sheet & shall be in accordance with PIP VEFV1100. Spiral wound gaskets are flexible graphite filled and made of the following materials: 1) For vessels with design metal temperatures from -100C to 0C: Type 304 or 316 Stainless Steel (SS) windings with solid Type 304 or 316 Stainless Steel outer centering rings. 2) For vessels with design metal temperatures from 1C to 425C: Type 304 or 316 SS windings with solid carbon steel outer centering rings. 3) For vessels with design metal temperatures above 425C: Type 321 or 347 SS windings with solid Type 304 or 316 for inner and outer centering rings. 4) For vessels in vacuum or catalyst services, inner ring shall be either Type 304 or 316 Stainless Steel (SS). External welded attachment pads have their corners rounded to a minimum radius of 50 mm radius and are fully seal-welded. Arc strikes, gouges, and other indications of careless workmanship (such as surface porosity, uneven weld profiles, and undercut) were removed by grinding. 32-SAMSS-004, Par. 11.2.2 32-SAMSS-004, Par. 11.2.3

A31

A32

A33

32-SAMSS-004, Par. 11.2.4 32-SAMSS-004, Par. 11.4 32-SAMSS-004, Par. 11.5

A34

A35

A36

32-SAMSS-004, Par. 12.3.1

A37

32-SAMSS-004, 13.2.11 SAES-W-010, Par. 11.6

A38

Page 3 of 5

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Receiving Inspection of Pressure Vessels- External
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2002
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No. A39

ACCEPTANCE CRITERIA All temporary welded attachments or temporary tack welds were ground off. External attachment pads are vented through a " NPT telltale hole. Vent holes shall be plugged with grease, wooden plugs or other nonpressure retaining material to prevent moisture from entering.

REFERENCE SAES-W-010, Par. 11.7 32-SAMSS-004, Par. 13.2.12

PASS

FAIL

N/A

RE-INSP DATE

A40

A41

The nameplate is stamped or engraved with the following information as minimum per ASME Sec VIII, Par. UG-116: a) Applicable ASME Stamp Symbol b) Name of Manufacturer c) Max. Allowable Working Pressure (MAWP) d) Minimum Design Metal Temperature (MDMT) 32-SAMSS-004, e) Manufacturer's Serial Number Par. 17.1& 17.3, f) Year Built 17.6 g) Type of Construction Used h) Category of Radiography i) Indication for Post Weld Heat treated Vessel (HT or PHT) j) Additional markings for internally coated vessels per 34-SAMSS-04, Par. 17.6 are, the Saudi Aramco Painting System Numbers, type of coating, brand name, and date of application. Nameplate of vessels are installed as follows: a) Nameplates and nameplate mounting brackets are not covered by insulation and are easily readable from grade or a platform. b) Brackets extend from the outside of vessel to clear insulation, and with sufficient access for surface preparation, and painting. c) Nameplates are 3-mm minimum thickness and manufactured from type 304 stainless steel or Monel and continuously welded to the mounting bracket according to PIP VEFV1100. d) The mounting bracket material shall conform to Table 1 of 34-SAMSS-004. The brackets are continuously seal welded and positioned such as not to allow for collection of moisture or rain. External Shell and attachments showed no dents or physical damages. External coating has no physical damage (gouge, cracks, runs, sags, drips, dry spray, porous, foreign matter) or pre-mature breakdown/rusting and meet the DFT requirements as follows: a) APCS-1A&B -----275-375 microns b) APCS-1C ---------250-375 microns c) APCS-1D&F -----190-315 microns d) APCS-1E ---------175-315 microns e) APCS-2A/B/C ---275-375 microns f) APCS-1D ---------200-250 microns g) APCS-4 ----------115-180 microns h) APCS-22 ---------300-400 microns i) Others ------------- as specified by the Purchase Order

A42

32-SAMSS-004, Par. 17.3, 17.4,17.5

A43

SAES-H-100

A44

SAES-H-100

Page 4 of 5

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Receiving Inspection of Pressure Vessels- External
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2002
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No.

ACCEPTANCE CRITERIA For Vessels that were insulated, insulations are not damaged and meets the following: a) Stainless steel, galvanized steel, or aluminized steel jackets for insulation systems that require fireproofing b) Aluminum metal jackets for non-fire hazardous areas within process plant battery limits. c) Elastomeric coatings used for weatherproofing on plastic foam and cellular glass when there is no requirement for metal jackets. d) Corrugated jacketing shall not be used to cover cold insulation. Removable insulated covers shall be provided for manways and designed so that their removal shall not disturb the surrounding permanently fixed insulation. Removable insulation plugs are provided to permit on-stream ultrasonic inspection when required by the operating proponent. Plugs shall be vapor tight, ultra violet resistant and be such that they can be opened & reclosed without disturbing adjacent insulation. All metallic protrusions through insulation systems are caulked with a sealant.

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

A45

SAES-N-001, Par. 7.7.2

A46

SAES-N-001, Par. 8.2.1

A47

SAES-N-001, Par. 8.2.2 SAES-N-001, Par. 7.4.4

A48

REMARKS:

NOTES: 1. Utilize any referenced PIPs & 32-SAMSS-004 with this checklist during checks. REFERENCE DOCUMENTS: 1. SAES-A-005, Safety Instruction Sheet (28 February 2005) 2- 32-SAMSS-004 -- Manufacture of Pressure Vessels, 30 March 2005 3- SAES-W-010 -- Welding Requirements for Pressure Vessels, 30 June 2002 4- SAES-N-001 -- Basic Criteria, Industrial Insulation, 30 July 2003 5- SAES-H-101 -- Approved Protective Coating Systems, 28 September 2005 6- ASME -- Section VIII, 2005

Contractor / Third-Party
Construction Representative*
Work is Complete and Ready for Inspection: Name, Initials and Date: Name, Initials and Date:

Saudi Aramco
PMT Representative
T&I Witnessed QC Record Reviewed Work Verified

QC Inspector
Performed Inspection Name, Initials and Date: Work / Rework May Proceed

PID Representative
T&I Witnessed Name, Initials and Date: QC Record Reviewed Work Verified

QC Supervisor
Quality Record Approved: Name, Sign and Date: *Person Responsible for Completion of Quality Work / Test

Proponent and Others

Name, Organization, Initials and Date: T&I Witnessed QC Record Reviewed Work Verified

Y = YES

N = NO F = FAILED

Page 5 of 5