SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Installation & Inspection of Trays & Packing in Vessels (Special Construction Process Procedure)
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2009
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) LAYOUT DRAWING NUMBER SCHEDULED INSPECTION DATE & TIME SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO INSPECTION LEVEL

EQUIPMENT DESCRIPTION REV. NO. PURCHASE ORDER NUMBER

EQPT CODE

SYSTEM ID.

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP. MH's SPENT TRAVEL TIME

ACTUAL INSPECTION DATE & TIME SAUDI ARAMCO ACTIVITY NUMBER CONTRACTOR INSPECTION LEVEL

SAUDI ARAMCO USE ONLY

WORK PERMIT REQUIRED?

ITEM No. A

ACCEPTANCE CRITERIA

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

General Requirements (See Section E related to Procedure Requirements) The minimum tray spacing for bubble cap trays shall be as follows: Vessel Diameter Minimum Tray Spacing 1.8 m and smaller 610 mm 2.0 to 3.0 m 690 mm 3.2 to 5.0 m 760 mm 5.2 m and larger 910 mm The minimum tray spacing for valve and sieve trays shall be as follows: Vessel Diameter Minimum Under Tray Spacing 1.8 m and smaller 450 mm 1.9 m and larger 610 mm Trays are bolted constructed in sections that are removable through vessel manways. Draining shall be provided on trays when specified on the data sheets (except blind trays). Draining shall be accomplished by means of drilled holes in the deck plate next to the outflow weir. Draining from a blind tray shall be accomplished through a draw-off nozzle and not through weep holes. Chimney trays that are used as total draw-off trays in critical vacuum services, such as in Lubes Vacuum Pipestills where leakage can not be tolerated, shall be seal welded. Bubble cap trays that are used, as draw-off trays (partial or total drawoff) in services other than critical vacuum shall be seal welded. Seal welding is required at all panel to panel, panel to supporting ring, panel to beam and chimney (riser) to panel connections, except at tray man-ways.

A1

SAES-C-001, Para. 6.2

A2

SAES-C-001, Para. 6.3

A3

32-SAMSS-020, Para. 7.1.2 32-SAMSS-020, Para. 7.1.3 32-SAMSS-020, Para. 7.1.4

A4

A5

A6

32-SAMSS-020, Para. 7.1.10

A7

32-SAMSS-020, Para. 7.1.10

A8

32-SAMSS-020, Para. 7.1.10

Bubble Cap Trays (The following may be used in the Receiving Inspection of Trays) Caps shall be arranged in an equilateral triangular pitch with rows normal 32-SAMSS-020, to the liquid flow. Para. 7.2.1 The distance between the centerline of the outer rows of caps and downcomer inlets or overflow weirs shall be equal to at least the cap diameter plus 25 mm. The minimum distance between the centers of two adjacent caps shall be equal to 1.25 times the cap diameter.

B1

B2

32-SAMSS-020, Para. 7.2.2

B3

32-SAMSS-020, Para. 7.2.3

Page 1 of 6

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Installation & Inspection of Trays & Packing in Vessels (Special Construction Process Procedure)
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2009
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No. B4 C C1 C2

ACCEPTANCE CRITERIA The end caps in each row shall lie in a circle with a radius of one cap diameter less than the vessel radius. Sieve Trays Holes shall have a uniform pitch on triangular spacing. Holes covered by support beams, tray rings, or other internals shall not exceed 10% of the area of the perforated tray sections. Holes shall be at least 100 mm from inlet weirs, unless recessed inlet weirs are used with tops flush with the tray deck. In such cases, holes are permitted within 50 mm of the inlet weir. The last row of holes shall be located at least 100 mm from the outlet weir. No holes shall be located closer than 75 mm from shell of the vessel Valve trays Active valves shall be supplied with guides and stops, wherein the valve guides and stops are integral with the valve body. Active valves shall be supplied with tabs or other projections to provide a clearance of 1.5 mm to 3 mm between the valve and the tray when the valve is in the closed position. Trays shall contain the maximum practical number of valves. It may be necessary to seal some of the valves by bending the legs and thus prevent valves' movement in order to meet the dry tray pressure drop requirements. The alternative of providing fewer valves is not acceptable. Sealed valves need not have tabs to provide clearance between the valve and tray deck, as is required for active valves. Valve legs and vertical travel stops shall be arranged so that valves cannot work through the tray holes during normal operation. Anti-rotation devices shall be provided to prevent valve spinning, except caged type, axi-symmetrical valve designs.

REFERENCE 32-SAMSS-020, Para. 7.2.4

PASS

FAIL

N/A

RE-INSP DATE

32-SAMSS-020, Para. 7.3.1 32-SAMSS-020, Para. 7.3.2 32-SAMSS-020, Para. 7.3.4 32-SAMSS-020, Para. 7.3.5

C3

C4 D D1

32-SAMSS-020, Para. 7.4.1 32-SAMSS-020, Para. 7.4.2

D2

D3

32-SAMSS-020, Para. 7.4.3

D4 D5 D6 E

32-SAMSS-020, Para. 7.4.4 32-SAMSS-020, Para. 7.4.5 32-SAMSS-020, Para. 7.4.6

Tray Installation (Procedure Requirements Per Schedule Q, Attachment VI) Vessel Internal Component Installation is a Special Process per Sch Q. Procedure has been APPROVED* by Saudi Aramco. *Applies to Projects with cut-off date Dec. 2005 & later. Procedure shall detail these construction elements as a minimum: A) Receiving Inspection of Vessel Internal Components B) Storage and Preservation of Vessel Internal Components C) Staging, Organization & Cleaning of Vessel Internal Components D) Positive Material ID of Vessel Internal Components & Hardware E) Installation (Organized Sequence, Marking for Exact Placement) F) Inspection Responsibilities for Installation G) Welding Details (WPS, Types, Sequence, Inspection, NDT) H) Extent of Inspection Tests (Water Tests, etc) I) Final Inspection & Detailed Cleaning Requirements All tray parts & tray assemblies are within the specified tolerances as shown in Attachment 1 (SASD-C/D- AD-036981). Tray manways shall be aligned vertically and shall be located to provide access to all sections of the vessel. Unless otherwise specified on the data sheets the clearance under tray support beams shall be a minimum of 450 mm. Sch Q, Att. VI Tables

E1

E2

Sch Q, Att. VI Tables

E3 E4 E5

32-SAMSS-020, Para. 9.1.4 32-SAMSS-020, Para. 9.1.7 32-SAMSS-020, Para. 9.1.8

Page 2 of 6

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Installation & Inspection of Trays & Packing in Vessels (Special Construction Process Procedure)
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2009
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No.

ACCEPTANCE CRITERIA The dimensions of tray support rings, including corrosion allowance, shall not be less than the dimensions specified below: (Per 32-SAMSS-020, Table 1) Vessel Basic Material Vessel Diameter (Carbon Steel) (Alloy Steel) 1.5 m and smaller 10 x 40 mm 8 x 35 mm Over 1.5 to 2.3 m 10 x 50 mm 8 x 50 mm Over 2.3 to 3.5 m 10 x 65 mm 8 x 65 mm Over 3.5 to 4.6 m 10 x 75 mm 8 x 75 mm Over 4.6 m 10 x 90 mm 8 x 90 mm (1) Note: (1) Gussets shall be used under concentrated loads. All internal piping systems, such as feed & reflux distributors, shall be supported from the vessel shell or head, not from trays. Bolts smaller than 10 mm shall not be used. Note: Lengths of miscellaneous assembly bolts shall be grouped by 10mm increments. Example: Where 20, 25, 30, & 40 mm long bolts could be used, only 25 mm & 40 mm long bolts shall be provided. Caps and risers shall be designed so that they are removable from above the tray. Blind trays shall be seal welded after installation. For vessels up to 3 m in diameter, maximum deflection of carbon & alloy steel assembled trays shall not exceed 3 mm. For vessels greater than 3 m in diameter, maximum deflection of carbon & alloy steel assembled trays shall not exceed 0.1% of vessel diameter.

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

E6

32-SAMSS-020, Para. 9.1.10

E7

32-SAMSS-020, Para. 9.1.11 32-SAMSS-020, Para. 9.1.12 32-SAMSS-020, Para. 9.1.13 32-SAMSS-020, Para. 9.1.14 32-SAMSS-020, Para. 9.2.4

E8

E9 E10

E11

E12

All tray support rings and other attachments required for supporting trays 32-SAMSS-020, shall be welded to vessel shell. Welding of tray sub-assembly and tray Para. 12.1.1 decks to tray supports is prohibited. Vessel circumferential seams shall not be covered by the tray or tray support installations. Tray bolts shall be tightened, using a calibrated torque* wrench, to the Tray Manufacturer's instructions and engaged to the full depth of the nuts. *INSPECTION WITNESS POINT All attachments to vessel shells shall be fully welded on all sides. Skip welding is not permitted. 32-SAMSS-020, Para. 12.1.2 32-SAMSS-020, Para. 12.1.6 32-SAMSS-020, Para. 12.2.1 (2)

E13

E14

E15 F

After Tray Installation Tolerances (Utilize Attachment 1 for field Checks) After installation, all trays shall be visually inspected for installation conformance to Tray Mfg DETAILED drawings (incl. hardware). Installation tolerance is per Attachment 1 (SASD-AD-036981) Items H, J, M, N, P, Q, R, S, & T shall be checked at all points. Bubble cap & valve trays are inspected with strong lighting. A) Any open seams, holes or gaps, which exceed 6 mm, shall be closed by non-asbestos gaskets and bolt tightening. B) Openings less than 6 mm are repaired (bolt tightening, gasket). Baseline thickness shall be measured on installed trays. Trays shall meet the minimum requirements of Table 2 & Section 9.3. Utilize Attachment 2. Record "as measured" thicknesses. Packing Medium Installation The material of packing (random, structured, or grids) shall be a minimum of type 410 stainless steel for all new and revamped columns, unless a higher grade material is specified by Design Engineer & approved by SA Engineer.

F1

32-SAMSS-020, Para. 13.2.1

F2

32-SAMSS-020, Para. 13.2.2

F3

32-SAMSS-020, Para. 9.3

G1

32-SAMSS-020, Para. 10.12

Page 3 of 6

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Installation & Inspection of Trays & Packing in Vessels (Special Construction Process Procedure)
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2009
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No. G2

ACCEPTANCE CRITERIA Material identification of all non-carbon steel materials shall be in accordance with SAES-A-206. PMI a random sampling of the packing medium BEFORE Installation Installation sequence (orientation of packing beds, etc) & elevations of packing medium installation SHALL BE CAREFULLY VERIFIED. INSPECTION SHALL HAVE ENGINEERING SUPERVISION DURING SUCH ACTIVITIES & SHALL INSTALL PACKING MEDIUM PER IFCs. FOLLOWING THE MFG'S DETAILED INSTALLATION INSTRUCTION

REFERENCE 32-SAMSS-020, Para. 10.13

PASS

FAIL

N/A

RE-INSP DATE

G3

32-SAMSS-020, Section 15

REMARKS: REFERENCE DOCUMENTS: 1. SAES-C-001, Process Design of Trays and Packing, (31 July, 2002) 2. 32-SAMSS-020, Manufacture of Trays and Packing, (30 March 2005) 3. SASD-AD-036981, Rev. 6 --Tolerances for Pressure Vessels ATTACHMENTS: Attachment 1 - Saudi Aramco Standard Drawing-C/D- AD-036981, Tolerances for Pressure Vessels Attachment 2 - Minimum Thickness of Tray Components (32-SAMSS-020, Table 2)

Contractor / Third-Party
Construction Representative*
Work is Complete and Ready for Inspection: Name, Initials and Date: Name, Initials and Date:

Saudi Aramco
PMT Representative
T&I Witnessed QC Record Reviewed Work Verified

QC Inspector
Performed Inspection Name, Initials and Date: Work / Rework May Proceed

PID Representative
T&I Witnessed Name, Initials and Date: QC Record Reviewed Work Verified

QC Supervisor
Quality Record Approved: Name, Sign and Date: *Person Responsible for Completion of Quality Work / Test

Proponent and Others

Name, Organization, Initials and Date: T&I Witnessed QC Record Reviewed Work Verified

Y = YES

N = NO F = FAILED

Page 4 of 6

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Installation & Inspection of Trays & Packing in Vessels (Special Construction Process Procedure)
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2009
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

Attachment 1 - Saudi Aramco Standard Drawing-C/D- AD-036981, Tolerances for Pressure Vessels

Page 5 of 6

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Installation & Inspection of Trays & Packing in Vessels (Special Construction Process Procedure)
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2009
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

Attachment 2 - Minimum Thickness of Tray Components (32-SAMSS-020, Table 2)

Page 6 of 6