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########
18-Jan-99
3-Apr-99
2-Dec-99
13-Dec-99
9/24/2013
174911189.xls.ms_office
De
S
h
NV =
9/24/2013
ELEVATION
Neutral vane
Extension of inner
side if inlet to centerline
of cyclone
PLAN
174911189.xls.ms_office
Cyclone size
NOTES
Dia
Inlet ht
Inlet width
Outlet length
Outlet dia
Cylinder ht
Overall ht
Dust outlet dia
# vel hds
Press drop, no NV
Press drop, with NV
D
a
b
S
De
h
H
B
Nh
m
m
m
m
m
m
m
m
cm water
cm water
Stairmand
HE
Swift
HE
2.24
1.12
0.45
1.12
1.12
3.35
8.95
0.84
5.14
4.11
1.92
2.33
1.02
0.49
1.16
0.93
3.26
9.07
0.93
4.87
3.89
1.83
Type of cyclone
Lapple
Swift
LE
LE
2.00
1.00
0.50
1.25
1.00
4.00
8.00
0.50
4.49
3.59
1.68
2.00
1.00
0.50
1.20
1.00
3.50
7.50
0.80
4.69
3.75
1.76
Peterson/Whitby
LE
2.03
1.18
0.42
1.18
1.02
2.71
6.44
1.02
4.77
3.81
1.79
Cyclone data from "New design approach boosts cyclone efficiency", W.H.Koch and W.Licht, Chem Eng Nov 7 1977, 80
Pressure drop vel head correlation from "A better way to calculate cyclone pressure drop" J.Casal and J.M. Martinez-Benet, Ch
Page 3
Cyclone size
r efficiency (alternates)
ts of results of sheets 2/3
Page 4
Efficiency 1
Q
rg
u
T
fT
fp
m^3/h
kg/m^3
cP
C
dp
sd
m
m
2000
0.0740
0.010
60
1.00
1.00
Working
8.47
609.92
243.97
4.23
609.92
12.70
33.88
457.44
48.04
37532.13
0.00
0.00
Limits/warnings
INLET HT GREATER THAN OUTLET LEN
INLET WIDTH TOO GREAT - CONTRAC
Overall efficiency
Value used
12 11.905565
3 3.1077764
y
0.8
References
Efficiency from "New design approach boosts cyclone efficiency",
W.H.Koch and W.Licht, Chem Eng Nov 7 1977, 80
Pressure drop vel head correlation from "A better way to calculate cyclone pressure
drop" J.Casal and J.M. Martinez-Benet, Chem Eng, Jan 24, 1983, 99
Page 5
Efficiency 1
Page 6
Efficiency 1
Calculated data
OUTSIDE CYCLONE
Log SD
Inlet velocity
Ratio inlet/salt vel
Corrected L
Core dia
Eff vol
Inlet vol
Cycl const
G
Vortex exp
1.133907
0.018979
-0.01011
29.64123
38.11984
26594.11
41777.45
90.67049
3.494537
1.754356
fps
ft
ft
cf
cf
Kc
n+1
17.8 %
Efficiency calcs
Dia, um
Min
m, spec'd temp
0
0.4
0.6
1.2
1.8
2.4
3
3.6
4.2
4.8
7
10
13
16
22
28
34
40
49
64
79
Distribution data
Size, um
Min
0
2
3
Page 7
Max
0.4
0.6
1.2
1.8
2.4
3
3.6
4.2
4.8
7
10
13
16
22
28
34
40
49
64
79
94
Cum %
Max
2
3
5
6
11
22
Efficiency 1
5
10
20
30
40
50
Page 8
10
20
30
40
50
100
44
67
80
85
90
97
Efficiency 1
% in
range
Int calcs
Distribution
fl
fh
0
0.009991
0.018218
0.037832
0.048784
0.054068
0.056018
0.05603
0.054921
0.053178
0.04504
0.034769
0.026983
0.021255
0.013811
0.009455
0.006743
0.004969
0.003297
0.00183
0.001106
ln dia max
6 0.693147 2.372092 1.555097
5 1.098612 2.101083 1.226669
11 1.609438 1.740188 0.77197
0.009991
0.018218
0.037832
0.048784
0.054068
0.056018
0.05603
0.054921
0.053178
0.04504
0.034769
0.026983
0.021255
0.013811
0.009455
0.006743
0.004969
0.003297
0.00183
0.001106
0.000711
Relax time
tl
th
0
7.11E-07
1.6E-06
6.4E-06
1.44E-05
2.56E-05
4E-05
5.76E-05
7.84E-05
0.000102
0.000218
0.000444
0.000751
0.001137
0.00215
0.003483
0.005136
0.007108
0.010667
0.018197
0.027727
7.11E-07
1.6E-06
6.4E-06
1.44E-05
2.56E-05
4E-05
5.76E-05
7.84E-05
0.000102
0.000218
0.000444
0.000751
0.001137
0.00215
0.003483
0.005136
0.007108
0.010667
0.018197
0.027727
0.039256
SUMMARY OUTPUT
-1.5551
-1.22667
-0.77197
Page 9
Regression Statistics
Multiple R 0.999874
R Square 0.999749
Penetration
pl
1
0.977949
0.972296
0.959149
0.948804
0.93996
0.932099
0.924949
0.918345
0.912179
0.892282
0.869646
0.850272
0.833119
0.803387
0.777883
0.75535
0.735057
0.707827
0.668731
0.635282
Efficiency 1
22
23
13
5
5
7
2.302585
2.995732
3.401197
3.688879
3.912023
4.60517
1.28139
1.489069
1.794123
1.947881
2.145966
2.648229
0.150652
0.43948
0.841457
1.036431
1.281729
1.881213
-0.15065
0.43948
0.841457
1.036431
1.281729
1.881213
Adjusted R Square
0.999713
Standard Error
0.022894
Observations
9
ANOVA
df
Regression
Residual
Total
SS
1 14.59118
7 0.003669
8 14.59485
Coefficients
Standard Error
Intercept
2.477006 0.007748
X Variable 1 1.133907 0.006796
Page 10
Efficiency 1
Penetration
ph
0.977949
0.972296
0.959149
0.948804
0.93996
0.932099
0.924949
0.918345
0.912179
0.892282
0.869646
0.850272
0.833119
0.803387
0.777883
0.75535
0.735057
0.707827
0.668731
0.635282
0.605957
Page 11
Efficiency 1
MS
F
Significance F
14.59118 27837.76 7.33E-14
0.000524
t Stat
319.6806
166.8465
Page 12
Efficiency 2
Q
rg
u
T
fT
fp
Particle data
Log mean dia
dp
Log SD
sd
Use distribution? (Y/N)
Specific gravity
Re-entrainment coeff alpha
m^3/h
kg/m^3
cP
C
2000
0.0740
0.010
60
1.00
1.00
Limits/warnings
INLET HT GREATER THAN OUTLET LENGT
INLET WIDTH TOO GREAT - CONTRACTIO
Overall efficiency
Value used
24 11.905565
3 3.1077764
um
um
y
References
Efficiency from "A new collection theory of cyclone separators",
L.Enliang & W Yingmin, AIChEJ Vol 35, #4 April 1989, 666
Pressure drop vel head correlation from "A better way to calculate cyclone pressure
drop" J.Casal and J.M. Martinez-Benet, Chem Eng, Jan 24, 1983, 99
Page 13
Efficiency 2
Page 14
Efficiency 2
Calculated data
Log SD
GREATER THAN OUTLET LENGTH - CAUSES SHORT-CIRCUITING
Inlet velocity
fps
DTH TOO GREAT - CONTRACTION AT INLET
Ratio inlet/salt vel
Vortex exp
1-n
theta
OUTSIDE CYCLONE
rw
rn
uw
Dr
1.133907
0.011387
-0.00455
0.065925
6.462466
5.466667
32.80833
-0.07186
0.005108
2.6 %
m, spec'd temp
Efficiency calcs
Dia, um
Min
0
0.4
0.6
1.2
1.8
2.4
3
3.6
4.2
4.8
7
10
13
16
22
28
34
40
49
64
79
Distribution data
Size, um
Min
0
2
3
Page 15
Max
0.4
0.6
1.2
1.8
2.4
3
3.6
4.2
4.8
7
10
13
16
22
28
34
40
49
64
79
94
Cum %
Max
2
3
5
6
11
22
% in
range
ln dia max
6 0.693147
5 1.098612
11 1.609438
Efficiency 2
5
10
20
30
40
50
Page 16
10
20
30
40
50
100
44
67
80
85
90
97
22
23
13
5
5
7
2.302585
2.995732
3.401197
3.688879
3.912023
4.60517
Efficiency 2
Outlet mass
fraction
0.0021
0.0029
0.0173
0.0267
0.0317
0.0339
0.0345
0.0342
0.0333
0.1110
0.1229
0.0951
0.0743
0.1080
0.0717
0.0499
0.0361
0.0382
0.0395
0.0227
0.0141
1.0000
%
Int calcs
Distribution
fl
fh
0
0.009991
0.018218
0.037832
0.048784
0.054068
0.056018
0.05603
0.054921
0.053178
0.04504
0.034769
0.026983
0.021255
0.013811
0.009455
0.006743
0.004969
0.003297
0.00183
0.001106
0.009991
0.018218
0.037832
0.048784
0.054068
0.056018
0.05603
0.054921
0.053178
0.04504
0.034769
0.026983
0.021255
0.013811
0.009455
0.006743
0.004969
0.003297
0.00183
0.001106
0.000711
kh
wh
-1.6E-06 4.19E-09
-3.5E-06 9.43E-09
-1.4E-05 3.77E-08
-3.2E-05 8.48E-08
-5.6E-05 1.51E-07
-8.8E-05 2.36E-07
-0.00013 3.39E-07
-0.00017 4.62E-07
-0.00022 6.03E-07
-0.00048 1.28E-06
-0.00097 2.62E-06
-0.00165 4.43E-06
-0.00249
6.7E-06
-0.00471 1.27E-05
-0.00763 2.05E-05
-0.01126 3.03E-05
-0.01558 4.19E-05
-0.02338 6.29E-05
-0.03989 0.000107
-0.06077 0.000163
-0.08604 0.000231
SUMMARY OUTPUT
2.372092 1.555097
2.101083 1.226669
1.740188 0.77197
-1.5551
-1.22667
-0.77197
Regression Statistics
Multiple R 0.999874
R Square 0.999749
Page 17
lh
-2.6E-13
-1.3E-12
-2.1E-11
-1.1E-10
-3.4E-10
-8.3E-10
-1.7E-09
-3.2E-09
-5.4E-09
-2.5E-08
-1E-07
-2.9E-07
-6.7E-07
-2.4E-06
-6.3E-06
-1.4E-05
-2.6E-05
-5.9E-05
-0.00017
-0.0004
-0.0008
Penetration
pl
ph
1
1
1
1
1
1
1
1
1
1
1
1.000001
1.000002
1.000004
1.000015
1.000041
1.000088
1.000169
1.000381
1.001108
1.002574
1
1
1
1
1
1
1
1
1
1
1.000001
1.000002
1.000004
1.000015
1.000041
1.000088
1.000169
1.000381
1.001108
1.002574
1.005167
Efficiency 2
1.28139
1.489069
1.794123
1.947881
2.145966
2.648229
0.150652
0.43948
0.841457
1.036431
1.281729
1.881213
-0.15065
0.43948
0.841457
1.036431
1.281729
1.881213
Adjusted R Square
0.999713
Standard Error
0.022894
Observations
9
ANOVA
df
Regression
Residual
Total
SS
MS
F
1 14.59118 14.59118 27837.76
7 0.003669 0.000524
8 14.59485
Coefficients
Standard Error t Stat
P-value
Intercept
2.477006 0.007748 319.6806 7.74E-16
X Variable 1 1.133907 0.006796 166.8465 7.33E-14
Page 18
Efficiency 2
Page 19
Efficiency 2
Significance F
7.33E-14
Page 20
charts
EFFICIENCY
Koch and Licht
Enliang
1.2000
1.0000
Penetration
0.8000
0.6000
0.4000
0.2000
0.0000
0
10
15
Particle dia um
Page 21
20
25
charts
25
30
Page 22