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RTU32 RTU/PLC
RTU32 Universal Controller
RTU32 RTU/PLC
Bridging the gap between PLC, IPC & RTU
Compatible with many devices and networks
Brodersen RTUs communicate using a wide range of protocols that provide connection to local devices such as PLCs, flow computers and other instrumentation. Connection to communication networks is also provided, including support of: - EN/IEC60870-5-101/103/104 Master/Slave/ Client/Server - IEC61850 Client & Server incl. GOOSE - DNP3 Serial/Ethernet - Full Modbus Suite - SNMP - ProfiBus DP Master - ProfiNet Client - PowerLink .. and the supported number of supported drivers are growing all the time. In addition serial drivers support Modem Dial Function and remote configuration.
The Brodersen RTU32 RTU and PowerPLC offers the functionality and performance of a traditional RTU, PLC, IPC and Data Concentrator in one. It supports IEC61131-3 programming on WinCE 5.0 platform and offers real time process communication with leading edge telemetry functionality.
SNMP Protocol opens the way into IT Network administration and reduces downtime
SNMP (Simple Network Management Protocol) is the common language of network monitoring and used for telecommunications, facility and asset monitoring applications. The protocol allows IT Network Administration staff to easily monitor the RTUs in big networks. An even more powerful feature of the protocol is to use the RTU to monitor the network by sending/receiving SNMP network alarms. This is a feature often used by network facility managers.
Technical Data
CPU RAM/Flash size 500MHz x86CPU 128MB RAM (up to 512MB RAM) 128MB Flash CompactFlash Type I/II socket supports up to 1GB WinCE 5.0 1 x RS232 + 1 x RS232/RS485 5 x RS232 + 1 x RS232/RS485 2 x RJ45 10/100Mbit Ethernet interfaces 2 x USB ports Single interface for keyboard and PS/2 mouse 1280 x 1024@8bbp (60Hz) 115-230VAC - optional with 12V UPS battery/charger 24-48VDC with 12VDC external supply -10 to +60C 35mm DIN-rail in black aluminium housing 16DI, 4RO, 4AI, 2AO Opto isolated input 10-30VDC, LED for each DI, can function as 100Hz counter intputs 4 potential free SPST-N/O contacts, LED for each output 4 multiplexed, isolated, bipolar analogue channels 0-10V, 0-5V, -5 to +5V, -10 to +10V, 0-20mA, 4-20mA individually configurable in software 14bit, 0-16383 resolution 2 sourced analogue channels 0-10V, 0-5V, -5 to +5V, -10 to +10V, 0-20mA, 4-20mA individually configurable in software 14bit, 0-16383 resolution RJ45 LocalBus interface for Brodersen I/O Expansion modules. Supports up to 32 I/O expansion modules and over 1000 physical I/Os
UCN -2 6IOA / 2 2 1 B 01 30 .D
B 26IOA
2 3
Branding Brodersen COMsOptions COM1, 2:RS232 COM1, 2,3,4,5,6:RS232 COM1, 3,4,5,6:RS232, COM2: RS485 COM1: RS232, COM2: RS4850 COM1, 2:RS232,ProfibusDPMaster0 COM1: RS232, COM2: RS485 &ProfibusDPMaster
Data Logging
In the PLC application you can freely and according to your own requirements design your data logger. All data are stored in open text files. File handling can be done with PLC functions or remotely via FTP.
01 02 03 4 5 06
PowerSupply 115-230VAC/DC, ext.12VDC Supply 115-230VAC/DC, incl.UPS,ext.12VDC Supply 24-48VDC, ext.12VDC Supply I/O options NoIOType AnalogueInput&OutputRange Configurable
10 20 30
Analogue Outputs
0 D
I/O Expansion
RTU32R
Technical Specifications
CPU: AMD Geode 500 MHz RAM: standard 128Mb - expandable up to 1 GB Flash: Standard 128Mb CompactFlash industrial graded - expandable up to 2 GB LAN: 2 x 10/100 Mbit Ethernet COM: 2 x RS232 COM port speed up to 115.200baud PS2: Mouse/keyboard interface for Mouse & Keyboard USB: 2 x USB v2.0 VGA: For monitor Power supply: 24-60 VDC nominal (20-72V) or 115-230 VAC/DC nominal (90-265V) I/O LocalBus: support up to 32 I/O devices / > 1000 I/Os Driver & protocols; SNMP Agent IEC60870 Suite IEC61850 Suite IEC61400-25 DNP3 Suite DLMS (Electricity Meters) Full Modbus Suite COMLI Master
RTU32R
Environmental specifications
Ambient temperature Operation: -20 - 60C Storage: -40 - 75C Climatic: Dry heat: IEC 68-2-2 Cold: IEC 68-2-1 Damp heat: IEC 68-2-3 EMC/LVD: EN55022:1998 Class A EN61000-3 EN55024:1998 EN61000-4 EN 61000-6-2 EN 61010-1
All software including the actual configuration is placed on a replaceable Flash disc.
Software
The general WinCE Operating System provides in addition the general Microsoft SNMP Agent that will provide SNMP info regarding the general network interfaces, Ethernet statistics etc. All standard WinCE protocols like HTML, SNMP, SMTP, SNTP, FTP, PPP, Telnet etc. are supported. In addition RTU32R support some extended functions used on the standard protocols ensuring secure facilities for remote configuration and programming. Even complete remote upgrade/update of the OS is possible.
Enclosure
Both the RTU32R and the IOR I/O Expansion units are designed in 19 Racks format, 1U heights and dept of up to 300mm.
CONCEPT
Brodersen range of RTU870 Compact Utility Outstations allows you to transfer data from remote/isolated sites to a central control room via the utility protocol EN/IEC60870-5-101. The RTU870 can be used in medium and small utility applications where monitoring and control of up to 500 I/ Os are required. I/Os can be expanded by using a wide range of available I/O expansion modules. The unit also has a serial IEC870-5-102 and IEC1107 mode C compliant meter interface, fitted as standard. Beside supporting the EN/IEC60870-5-101 Slave protocol the RTU870 can also perform simple local control tasks. The outstations offers flexibility in hardware and software configurations, and are designed to meet your utility application requirements. The range and combinations of outstations listed in this selection guide are just a few of the hundreds of possible combinations that our RTU870 Utility Outstation offers. We are sure we can meet your requirements, too. S0 compliant counter inputs and support for serial utility meter protocols makes it a true Utility Outstation and with the small, compact and ruggish design the RTU870 is the perfect choice for cost effective applications. Configuration and setup is done with the Brodersen RTU870 software tool. It provides you with online monitoring and the programming facilities necessary to configure the EN/IEC60870-5-101 options in your RTU870. Furthermore the RTU870 can be programmed to handle your local control requirements. Alternatively you can specify your requirements and let us configure the RTU870 - in this case it becomes a simple plugn play RTU.
the RTU on request. Series 4300 RTU870 Utility PLC/RTU Brodersens selection of RTU870 Compact Utility Outstations allows transfer of data from remote sites to a central control room via the EN/ IEC60870-5-101 utility protocol.
RTU870
UCR-28IO/_ B0410.D6
UCR 1 6DIO 32DI 24IOA 28IO
PRINCIPLE
The communication to the RTU870 uses on the utility protocol EN/IEN608705-101 which is based on a master/slave principle where a main station (master) can communicate with a large number of RTU870s (slaves). A typical installation consists of an RTU870 Compact Outstation connected to meters (flow, electricity, etc.), sensors, electricity switching devices or other utility devices. The RTU870 communicates with a larger outstation or main station via serial interface or modem (Leased line V23, dial-up connection via PSTN or GSM). The communication protocol settings in each case is pre-defined at the design of the application, partly defined in the protocol interoperability settings. At the central main station, all the data (I/O status, alarms, counter values, meter data, etc.) are used to provide the user with the nessesary information. The real time stamping on the data given by the RTU870 ensures useful and consistent data are logged. Locally the RTU870 handles simple tasking such as monitoring temperature levels, safe shut down functions etc. which can work independently of the main station or other sub-stations.
Driver Options (* UCR-24IOAonly) / NoDriver Selection (Leave Blank) Blank Modbus 1Master onRS232 * Siemens RK51 2Driver onRS232 2* Mirrored 4 IEC870onRS232 * Branding Brodersen COMsOptions V.23LLModem RS232 B
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Power Supply 115-230VAC/DC,ext. 12VDCSupply 10 115-230VAC/DC,incl.UPS,ext. 12VDC Supply 20 24-48VDC,ext.12VDCSupply 30 24-60VDC,ext.24VDCSupply 50 115-230VAC/DC,incl.UPS,ext. 24VDC Supply 60 Analogue Input Range (28IO&24IOAonly) 0-10V D1 0-5V D3 0-20mA/4-20mA D6 0-2VDC D7 0-10mADC D8 Digital Input Range 10-30VDCUni-polar 30-60VDCUni-polar(optional) 30-60VDCBi -polar(optional) 40-72VDCUni-polar(optional) 40-72VDCBi -polar(optional) 10-30VDCBi -polar(optional) D1 D2 D3 D4 D5 D6
Water Supply/Treatment.
RTUCOM
In this application, the RTU-COM is monitoring an unmanned pumping station which pumps ground water from boreholes to the treatment plant. Data, such as the amount of water pumped, running time of pumps, condition of filters etc., can all be monitored and logged. All data can be transferred to the control centre and, in the event of a failure, the RTU-COM will contact the PC and report the problem. In addition it can send the local service engineer an alarm SMS message, and damage control is quickly established. Plant Monitoring and Fault Diagnosis - Remote Service Engineer. A piece of plant can be fitted with an RTU-COM to monitor and log its performance. In the event of a fault, a diagnosis can often be made by connection to the RTU-COM, without the need of a service engineer to attend the site. Such applications using the RTU-COM include filtration plants, stand-by generators and waste water treatment. Series 4200 RTUCOM with Built-in Modem The RTUCOM is a very compact RTU with built-in PSTN or GSM Modem. This is an ideal RTU for simple, remote monitoring of assets and facilities. RTUCOM Versions/Ordering Codes
UCR-10IO/ RC110.D2
UCR
POWER MANAGEMENT
A wide range of AC/DC power options are possible with the RTU-COM including the Power Save option. When mains power is not available, a solar panel fitted with battery and charger can be used instead. This makes the RTU-COM an ideal choice for environmental monitoring, pipeline monitoring and metering applications.
Type UCR Input/Output 4DI/4DO/2AI 4DI/4DO/1AI/1Pt100 8DI/4DO/4RO RC RTUCOM COMsOptions GSM PSTN V.32 RS232
PRINCIPLE
The communication to the RTU870 uses on the utility protocol EN/ IEN60870-5-101 which is based on a master/slave principle where a main station (master) can communicate with a large number of RTU870s (slaves). A typical installation consists of an RTU870 Compact Outstation connected to meters (flow, electricity, etc.), sensors, electricity switching devices or other utility devices. The RTU870 communicates with a larger outstation or main station via serial interface or modem (Leased line V23, dial-up connection via PSTN or GSM). The communication protocol settings in each case is pre-defined at the design of the application, partly defined in the protocol interoperability settings. At the central main station, all the data (I/O status, alarms, counter values, meter data, etc.) are used to provide the user with the nessesary information. The real time stamping on the data given by the RTU870 ensures useful and consistent data are logged. Locally the RTU870 handles simple tasking such as monitoring temperature levels, safe shut down functions etc. which can work independently of the main station or other sub-stations.t.
RC
1 2 3
Power Supply 12VDC(not isolated) 00 115-230VAC/DC,ext.12VD CSupply 10 24-48VDC,ext.12VDCSupply l 30 Solar Panel Control,12VD CBattery 40 24-60VDC,ext.24VDCSupply 50 Analogue Input Range(10IOtype) 0-10V/0-20mA D1 4-20mA D2 0-5V D3 0-20mA D6 Analogue Input Range(10IOAtype) 0-10V/Pt100-50-100C D11 4-20mA/Pt100-50-100C D21 0-20mA/Pt100-50-100C D61
RTU-COM INSTALLATIONS
Independant site alarm application. Many sites with critical or high cost related operations must be monitored by an independant alarm and monitoring system. In these applications the RTU-COM offer the function as a stand-alone module for alarm monitoring in case of main controller failure. And added with a UPS supply like UCS-58 and two redundant Master PC stations, the RTU-COM alarm system will meet most requirements.
Standard RTUCOM includes PSTN, built-in power supply 115230VAC/DC, external 12V supply and software runtime license.
UCR-10IO/RC UCR-10IOA/RC UCR-8DIO/RC RTUCOMwith4DI,4DO,2AI RTUCOMwith4DI,4DO,1AI,1Pt100 RTUCOMwith8DI,4DO,4RO COM Options Additional Costfor the Following GSM PSTN V.32 RS232 Power Supply Additional Cost for the Following Options 12VDC(not isolated) 115-230VAC/DC,ext. 12VDCSupply 24-48VDC,ext.12VDCSupply SolarPanel Control,12VDCBattery 24-60VDC,ext.24VDCSupply
1 2 3
00 10 30 40 50
Energy Management The deregulation of the utilities industry has created many opportunities for remote metering and demand management. Sophisticated systems are being implemented to monitor and control electicity consumption. This has resulted in the RTU8 being employed in many metering applications. Traffic and Signal Management As traffic grows in major cities all around the world, it is increasingly important to be able to detect traffic light failures remotely and efficiently to avoid gridlock situations. The RTU-8 is being used in conjunction with the traffic light controllers to ensure faulty traffic lights are reported within seconds to the control rooms. Similar applications are also found in railway signalling equipment. This ranges from point heating to light failure and level crossings. Supply Chain Management Although it has always been possible to operate Vendor Managed Inventory (VMI) schemes in bulk raw materials supply (eg fuel, sugar, liquid yeast, cement, and plastic granules), it was only recently that these schemes have begun to prosper. This is partly due to: - purchasers seeking to establish a closer relationship with their suppliers - the need for real-time demand data to ensure a steady and timely supply of goods - the dramatic fall in the pay back period for telemetry schemes in the last few years. With the Brodersen telemetry system, the re-ordering level (or the level of safety inventory) can be set by the customer and used by the supplier to trigger an automatic just in time replenishment of stock. Suppliers benefit from having the real time consumption data that their Enterprise Resource Planning (ERP) system can use to plan their production. RTU8 Versions/Ordering Codes
Type UCR Input/Output 16DI/16DO 32DO 32DI 16DI/8DO/4AI 24DI/12RO
RTU8
The RTU for small utility applications featuring Modbus
PRINCIPLE
(master) can communicate with a large number of RTU8s (slaves). At the central monitoring station, the PC is equipped with communication software (IOTOOL32 Pro/Scada), which handles the communication to the RTU8 modules.v
/RTU RTU8withModbusRTUInterface /RTU 2ndSerial with Protocol Support NoSecondSerial Port Blank 2ndPort, ModbusMaster Driver 1 2ndPort, ModbusSlave,Mirrored 2 2ndPort, ModbusSlave Driver 3 Programmable Serial Interface Port 4 Power Supply (* UCR-28IOonly) 115-230VAC/DC,ext. 12VDCSupply 10 115-230VAC/DC,LoopSupply24VDC 11* 115-230VAC/DC,LoopSupply12VDC 12* 115-230VAC/DC,incl.UPS,ext.12VD CSupply 20 115-230VAC/DC,incl.UPS,LoopSupply 12VDC 21* 115-230VAC/DC,incl.UPS,LoopSupply 24VDC 22* 24-48VDC,ext.12VDCSupply 30 Solar Panel Control,12VDCBattery 40 24-60VDC,ext.24VDCSupply 50 115-230VAC/DC,incl.UPS,ext.24VD CSupply 60 Analogue Input Range (28IOonly) 0-10V D1 4-20mADC D2 0-5V D3 0-20mADC D6 0-2VDC D7 0-10mADC D8 Digital Input Range 10-30VDCUni-polar 30-60VDCUni-polar(optional) 30-60VDCBi -polar(optional) 40-72VDCUni-polar(optional) 40-72VDCBi -polar(optional) 10-30VDCBi -polar(optional)
APPLLICATIONS
Asset and Facilities Management Telemetry is being used increasingly in Asset & Facilities Management for the following reasons: - Current focus on the speed to respond to customers needs will be changed to the speed to predict customers needs. - Outsourcing of maintenance service to: - reduce capital expenditure - provide more flexibility - enable rapid installation and implementation - focus on core business - reduce risk - minimise downtime through innovative smart asset management service. The RTU8 is extensively used in monitoring and control of assets such as pumping stations, flow meters, pressure sensors, waste and water treatment works, electrical switch gear, transformers, motors and gas pipelines. In Facilities Management, the RTU8 is being used to monitor fire alarms, HVAC, access control, compressors and standby generators.
D1 D2 D3 D4 D5 D6
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What is SNMP?
SNMP (Simple Network Management Protocol) is the most common protocol used by network management systems to communicate with network elements. For this to work, the network element must be equipped with an SNMP agent. Successful network management is achieved by monitoring network events and reading and writing predefined values to the network elements (for instance BC6000 SNMP Alarm Unit, routers, switches etc.)
RTU32/BC6000
The analogue inputs send traps for 2 thresholds. The SNMP Manager can retrieve live actual readings from analogue inputs by issuing Get and GetNext commands. Set commands issued to the RTU32/BC6000 will activate the control output relays, for turning on-site equipment on and off, locking and unlocking doors etc. The RTU32/BC6000 SNMP can report up to 4 SNMP managers at different IP addresses simultaneously, which makes it easy for filtering alarms to different departments. As the unit is using OS WinCE, the basic Microsoft WinCE agent provides you with additional device network information and statistics.
Flexible I/O
The RTU32/BC6000 offers flexible I/O but as standard comes with 16 alarm inputs, 4 analogue inputs, 2 Analogue outputs and 4 control output relays enough to provide solid alarm coverage for telecommunication equipment, power supplies, environmental conditions (temperature, humidity) and door/window alarms etc. Expansion modules can be added if the site is bigger or you need to monitor more. Up to 5 expansion units can be daisy chained off a base RTU32/BC6000 giving numerous I/O options to suit your requirements.
What is a MIB?
The MIB (Management Information Base), is a collection of variables which is shared between the NMS and the network element. The MIB is extensible, which means that manufacturers can add new variables to the MIB. These new MIB definitions must be added both to the network element and to the network management system. A MIB is a file, written in a specific language that lists variables. It assigns each variable a name, a number and a set of permissions. It may also provide a description of what the variable is supposed to represent.
B 26IOA
What is an agent?
An SNMP agent is a program which is linked to a port and awaits requests from SNMP management software. Upon receiving a request, it processes the request, collects the requested information and/or performs the requested operations and returns the information to the sender.
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What is a manager?
For SNMP to be useful, an NMS (Network Management System) must be present. The NMS collects data from the remote devices (agents) and may provide certain actions based on the information received. There are many NMSs available such as HP Open View.
Branding Brodersen COMs COM1, 2: RS232 COM1, 2, 3, 4, 5, 6: RS232 COM1, 3, 4, 5, 6: RS232, COM2: RS485 COM1: RS232, COM2: RS485 COM1, 2: RS232, DP Master DP Master COM1: RS232, COM2: RS485 &
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Power Supply 115-230VAC/DC, ext. 12VDC Supply 115-230VAC/DC, incl. UPS, ext. 12VDC Supply 24-48VDC, ext. 12VDC Supply I/O No IO Type Analogue Input & Output Range
10 20 30
0 D
12
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INDUSTRIAL MODEMS
UCM-81/82 - Industrial PSTN Dial Modems
The Brodersen UCM-81/82 PSTN modem series is industrial telephone modems (PSTN) to be used for data communication through Public Switched Telephone Networks. The Brodersen UCM Dial Modems operate at line rates up to 56 Kbps and are controlled via AT commands. The isolated power supply (12-48V) and telephone line interface ensure trouble-free operation, even in the toughest industrial environment. All Brodersen modems are guaranteed full compliance with Brodersen RTUs. The 3010 Brodersen Series consists of industrial telephone modems (PSTN) for data communication through Public Switched Telephone Networks. The isolated power supply (12-48V) and telephone line interface ensure troublefree operation. PSTN Modems
PSTN UCM-8 1.924 UCM-8 1.924E UCM-8 2.924 P STN V32Bis Modem14.4kbaud-DIN-rail g Mountin P STN V32BisModem14.4kbaud-Extended Options for StoringSerial Datas P ar am e t e r P STN V90Modem56kbaud-DIN-rail g Mountin
Series 3020 - GSM/GPRS Modems The Brodersen Series 3020 is Plug n Play industrial GSM/GPRS modems enabling transfer of data and SMS messages from remote sites via GSM networks. Our GSM/GPRS modems provide world-wide access and are dual or tri-band units.
GSM/GPRS Modems
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GC-10
The GC-10 is an easy-to-use remote SMS alarm unit with built-in GSM dual band modem and extended SMS features. It is programmed by using a simple Windows-based configuration tool and can perform simple remote as well as local control functions, local data logging and communication via SMS messages using the integrated modem. It is supplied with 4DI, 4DO and 2AI or Pt100. Input status and control outputs are managed from a mobile phone. The unit is designed in a very compact 162 mm wide module for DIN-rail mounting and can be delivered with a range of different power supply versions.
UCBUCRUCN8 -p ole
UCL-
UCL-
UCL-
8 -p ole
GC-10 Features:
- Alarm signalling using SMS - Status signalling using SMS - Up to 20 dynamic SMS messages - Up to 30 telephone numbers - 3 SMS profiles - Remote output control by SMS - Local output control - Data logger - Online monitoring using a PC - Standard Modbus communication - Easy to use configuration tool - Remote configuration using a modem - Local configuration using Com port - 4 digital inputs (10-30VDC) - Analogue inputs (0-10V or 4-20 mA) - Analogue input PT100 (50 -100C) 4 digital outputs (Transistor) - 1 Internal on/off delay timer - 12 VDC PS for external use - DIN rail mountable
Typical Applications:
- Building surveillance and control - Light control - Energy management - Simple alarm systems - Tank monitoring - Water / waste water treatment - Asset management - Supply chain management
GC -10/230 . A
Type GC-10 Input/Output 4DI/4DO/2AI 4DI/4DO/1AI/1Pt100 Power Supply 115-230VAC/DC, ext. 12VDC Supply 24-60VDC, ext. 24VDC Supply 12VDC Analogue Input Range (10 type) 4-20mA 0-10V Analogue Input Range (10P type) 4-20mA/Pt100 -50 - 100C 0-10V/Pt100 -50 - 100C Ordering Code GC-10 GC
10 10P
230 24 12
UCL-08AI.P x UCL-08AI.P X1 UCL-08AI.NX1 UCL-08AI.J, K, R, S ,T UCL-20IO.Dx UCL-28IO.Dx UCL-28IO/ 01.Dx UCL-28IO/ 02.Dx UCL-04AO.Dx
UCBUCRUCN8-pole
UCL-
UCL-
UCS-
UCL-
UCL6-pole
UCL-16CIS.P 1 UCL-16CIS.P 5
Features Include
- Sending of SMS messages prompted by: - Change of digital input - Reaching predefined setpoint on an analogue value such as temperature - Cyclic - Remotely setting of On/Off by controlling outputs via SMS messages from mobile phone - Reporting in and output status on SMS request - Real time alarm scheduling with sets of profiles - Simple control functions, including a timer - Data logging of cyclic and event data
Additional Power Supplies Power supplies used when the current consumption of all UCL expansion modules exceed the max. load of the UCB/UCR/UCN module. UCS-53 Power Supply Type: UCS-53.924 (input 10,5-58V DC) Output A: 12V DC, max 1,3A. Output B: 12VDC max. 0,2A for auxillery use.
UCS-54 Power Supply Type: UCS-54.115 (input 90-132V AC) UCS-54.230 (input 180-265V AC) Output A: 12V DC, max 2,0A for UCL modules. Output B: 12VDC max. 0,2A for auxillery use.
UCS-59 UPS Power Supply Type: UCS-59.110 (90-132V AC) UCS-59.230 (180-265V AC) Output: 12V DC, max 1,8A for UCL modules. Battery: Type 12V load battery. Type like Varta CF12 series. Fail Indicators: Relay output for mains fail and low battery.
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I/O Accessories
Converters
UCN-USB-1 USB to Ethernet 10/100 Mbit for RTU
RAM/CompactFlash Cards
UUCN-128 UUCN-256 UUCN-512 CompactFlash 128Mb CompactFlash 256Mb CompactFlash 512Mb
X-Timers
The Brodersen timer program includes electronic timers with both multi-function and multi-supply voltage. The selection guide below may help to select a timer to fit the actual application. Brodersen multi-function timers combine a range of timing functions that are easily selected on the front of the timer. The time range is also selectable on the front and the timer will work at any voltage from 10.5-265V AC or DC. The compact design, the ease of adjustment and the consistent quality of the entire range of Brodersen timers are the hallmarks of a truly unique product.
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