Wibe Cable Support Systems

Surface treatment

Wibe

is becoming

Make the right choice

Surface treatment =
C1
Indoor environments. Schools, shops, hotels, offices, sports halls.

C1 - Electro-galvanized
- Very low environmental corrosion. - Heated areas. - Arid atmosphere. - Insignicant quantities of pollutant. - Schools, shops, hotels, ofces, dock yards etc. - DIN 50961/ISO 2081

C2
Partly outdoor environments. Industries, sports halls, warehouses, shops, rural outdoor areas.

C2 - Pre-galvanized
- Low environmental corrosion. - Non-heated areas with uctuating levels of temperature and humidity. - Few instances of condensation and low levels of airborne pollution. - Industries, sports halls, shops, warehouses, rural outdoor areas etc. - SS-EN 10327:2004

C3
In- and outdoor environments. Urban and light industrial areas, breweries, dairies, laundries.

C3 - Hot dip galvanized

- Average environmental corrosion. - Areas with average levels of humidity and some airborne pollution caused by production processes. - Atmospheres containing some salt or average levels of airborne pollution - Urban and light industrial areas, breweries, laundries etc. - EN-ISO1461:2009

Making the right choice!

C4
In- and outdoor environments. Chemical plants, industrial and coastal areas, swimming pools.

C4 - Hot dip galvanized

- High environmental corrosion. - Areas with high levels of humidity and considerable airborne pollution. - Atmospheres with average salt content or discernible levels of airborne pollution. - Chemical plants, industrial and coastal areas, swimming pools, dockyards etc. - EN-ISO1461:2009

C5-I

In- and outdoor environments. Chemical and heavy industries, tunnels, dock yards.

C5-I Zinkpox (Hot dip galv. + powder coated) Stainless steel AISI 304, Thermo plastic coating
- Very high (industrial) environmental corrosion. - Areas with almost permanent condensation, large quantities of airborne pollution, high levels of humidity and aggressive atmospheres. - Chemical and heavy industries, tunnels, dock yards, swimming pools etc. - SS2333 RF/AISI 304

C5-M

In- and outdoor environments. Heavy industries, coastal and off shore areas, purifying plants.

C5-M Stainless steel AISI 316L, Thermo plastic coating

- Very high (marine) environmental corrosion. - Areas with almost permanent condensation

and large quantities of airborne pollution. Atmospheres with high salt content. - Coastal and off shore areas, heavy industries, purifying plants etc. - SS2348 SF/AISI 316L

Corrosion classes
The life expectancy of a cable support system is dependent on the environment in which it is placed. Therefore, it is important to establish the corrosive properties of an environment to ensure that the right treatment and the right material are chosen. To achieve this, several corrosion classes have been drawn up in accordance with BSK99. The table below shows various corrosion classes. As a guide, we have included the surface treatment recommended by Wibe for the different classes. On the next page, we briefly outline the various surface treatments and materials.

As regards environmental corrosion, a steel design component can usually be assigned to one of the corrosion classes (C1-C5-M) as shown in table 1:23a. Reference values for the average level of corrosion in steel and zinc are given in table 1:23c. The corrosion classes comply with those stipulated in SS-EN ISO 12944-2. Table 1:23a Corrosion classes as stipulated by SS-EN ISO 12944-2 with atmospheric corrosion levels and examples of the environment in which they are most suitable for use.

Surface treatments
Electro-galvanized Products are manufactured in accordance with DIN 50961/ISO 2081. Such products are intended for use only in warm, dry areas with negligible pollutant levels. Pre-galvanized Products are manufactured from Z 275 pre-galvanized sheet steel in accordance with SS-EN 10327:2004. Surface sections created during cutting and drilling will, under normal conditions, repair themselves, providing the plant with superb anti-corrosion protection. Hot dip galvanized Wibe has one of the most modern hot dip galvanization plants in the Nordic countries. The hot dip process is continuous, guaranteeing a high and even quality. Once manufactured products are hot dip galvanized in accordance with EN-ISO 1461:2009 whilst nuts and bolts are hot dip galvanized in accordance with SS-EN ISO 10684:2004. This form of galvanization affords very good value-for-money anti-corrosion protection in atmospheres with a pH value of between 6 and 13. However, in acidic environments where pH levels fall below 6 and in alkaline environments where the pH value exceeds 13, the protective zinc layer breaks down relatively quickly. Zinkpox The Zinkpox method involves applying a homogenous polyester coating to the zinc layer. Besides resisting light-initiated degeneration and weathering, this powder coating has excellent mechanical properties as regards impact resistance and adhesion. It is also resistant to most chemicals. Compared to hot dip galvanizing, applying a polyester coating to the zinc layer more than doubles the service life of treated components. The zinc layer prevents the development of filiform corrosion. This might otherwise degrade the coating. Consequently, the polyester coating is subject only to atmospheric attack and thus protects the zinc layer. The certified coating plant that treats our components uses a modern and environment-friendly process. Before powder coating, the galvanized components undergo meticulous pre-treatment. This ensures superb adhesion. In addition to extremely good corrosion protection, the Zinkpox method also offers a choice of colours. Powder coating is a very environment-friendly way of achieving a coloured surface. Because the coating contains no solvents, it has largely replaced solventbased liquid coatings. Where installations are visible, cable ladders, cable trays and fittings can be finished in a coating that matches the surrounding dcor. Thermoplastic coating An option for corrosive environments. Thermoplastic coating is a thermal process in which a plastic powder is melted to give the component (most usually metal) a special coat. Thermoplastics are predominantly employed in aggressive environments up to and including corrosion class C5-M (ISO 12944-6) where they provide hardwearing, long-lasting and environmentfriendly protection against, amongst other things, corrosion. Because the coating process is thermal with no solvents, it has minimal impact on the environment. Thermoplastic coatings meet the requirements of the most aggressive environments, e.g. wet, humid environments and those with large temperature variations and concentrations of chemicals. Besides durability, the coatings also have high impact resistance. As the coating provides complete cover, is pore-free and strong, it is also hygienic and dirt repellent. Stainless steel Products manufactured in accordance with SS 2333/AISI 304 or SS 2348/AISI 316L are designed for use in highly aggressive environments, either indoors or outdoors, on industrial sites where there are high levels of potent airborne pollution such as in certain chemical industries, cellulose-related industries, refineries or artificial fertiliser factories, high humidity tunnels, etc. Stainless steel products are also ideal for use in environments where special hygiene requirements are in force, such as dairies, abattoirs, other food industries and pharmaceutical factories. Stainless steel AISI 304 or AISI 316L? The deciding factor in choosing between stainless steel AISI 304 or AISI 316L is the aggressiveness of the environment in which it is to be used, and for this atmospheric chlorine content plays a significant role. Environments with a high chlorine content - coastal areas being a prime example - are aggressive and usually require the use of AISI 316L materials. When assessing the needs of factories, consideration should be given to the materials previously used to suspend equipment such as pipe tubing, and from this determine whether stainless steel AISI 304 or AISI 316L material is required. Factors to consider when installing Stainless Steel Cable Ladder Systems 1. Transport/handling Make sure that no iron objects come into contact with the stainless steel products. 2. Storing Never store stainless steel products near where iron products are machined, for example, close to cutting and grinding operations. 3. Welding Welding during installation should be avoided where possible. If welding must be performed, make sure that only methods suitable for stainless steel are used. 4. Tools When cutting or grinding, always use cutting wheels and grinding tools which are free from iron. Do not use tools that have been previously used for cutting or grinding products containing iron. When drilling, use an HSS-drill. To maximize the useful life of the drill, employ a cooling fluid during drilling. When installing, conventional assembly tools can be used. However, when using a nut tightener, ensure that the thread is first lubricated to prevent jamming. Never mix untreated or galvanized products with stainless steel! 5. Measures If a blue annealing appears when cutting, grinding or drilling, remove it with pickling paste, making sure that the paste is then carefully washed away with water. If selective corrosion appears it can be removed by: a) Washing away with water (high pressure if possible). b) Polishing with a cleaning cloth or a fine emery paper (wet or dry) and washing with water. c) Grinding with a fine-grained wheel and washing with water. d) Pickling with pickling paste, making sure that the pickling paste is then carefully washed away with water. 6. When using pickling paste or similar products Always study the safety code for the product prior to use.

Installation regulations
Installation of cables on Ladder The installation of cables on ladders comes within the IEE Regulations for Electrical Installations. Because Wibe ladder has rungs which occupy less than 10% of the plan area under the cables, the installation is defined as cables in "free air" (Method 12 of Table 9A of the IEE Regulations). Cable spaces in accordance with Method 12 do not require any derating factor for installation. Cables touching must be de-rated in accordance with table 9B. Extract from table 9B Extract from table 9B
Method of installation 2 Single layer multicare touching on ladder supports Correction Factor Cg Number of circuits of multicare cables 3 4 5 6 7 8 9

Current load of cables

Installation instructions Installation The ladders and trays shall be installed in such a way that, as often as possible the cables can be laid directly in place rather than being pulled through. Ladders and trays for current carrying cables along the ceiling shall be installed in such a way that the distance from the top of the ladder or tray to the ceiling shall not be less than 300 mm. The free vertical distance between parallel ladders and trays shall be at least 200 mm. Ladders and trays near walls shall be installed with a minimum free distance of 50 mm to the wall, so that cables can pass between the ladders and the wall. Ladders and trays along partition walls shall be installed with minimum free distance of 100 mm to the wall. Sharp edges and screw ends on ladders or trays should be removed before the cables can be installed. Expansion bolts for the installation of brackets/fixings shall be installed with such a distance between them, that the designated load for ladders and trays will not be exceeded. When selecting the distance between cantilever arms or brackets/fixings, the bearing strength and designated load of the ladders and trays must be taken into consideration. Reinforced heavy duty cable ladders Ladders shall be designed for a uniform load of at least 600 N per 1000 mm ladder length with a distance of 6000 mm between brackets/fixings. They shall also be able to carry an occasional point load as to the heavy duty ladders. Heavy duty cable ladders, cable trays Ladders and trays shall be designed for a uniform load of at least 200 N per 1000 mm ladder length and 100 mm width with a distance of 2000 mm between brackets/fixings. They shall also be able to carry an occasional point load of 1000 N with a double safety factor measured between supporting points 3 and 4 when using an installation with six supporting points. Light duty cable ladders, cable trays Ladders and trays shall be designed for a uniform load of at least 100 N per 1000 mm ladder length and 100 mm width with a distance of 2000 mm between brackets/fixings.

0.86

0.82

0.80

0.79

0.78

0.78

0.78

0.77

Installation of Cable Ladder The installation of cable ladder is a structural steel support design question which does not have any regulations. Full design data is given in the Wibe data sheets in this catalogue showing all maximum and recommended loadings. Any support system which is supported at intervals and loaded will deflect between the support intervals. Graphs are given in this catalogue to show the deflection against loading for various support distances. Extract from table 9A Sheathed single-core cables in free air (any supporting metalwork under the cables occupying less than 10% of the plan area): 1. Two or three cables vertically one above the other, distance between cables equal to the overall cable diameter (De): Distance from the wall not less than 0.5 De. 2. Two or three cables horizontally, with spacings as above. 3. Three cables in trefail, distance between wall and surface of nearest cable 0.5 De or nearest cables 0.75 De.
1.
0.5 De min Vertical surface of wall

2.
0.5 De min De min De min
De

De min De min

3.
0.75 De min 0.5 De min

Potential balancing
Resistance testing of Wibe Cable Ladders and Cable Trays has been performed and approved according to norm IEC 61537.

Cable ladders

Coupling 22 Coupling 22

Joint 21 Take-off hook 47

Installation of powder coated cable ladders

Take-off hook 47 is mounted with selfdrilling screw 4.8x13.

For installation of joints, couplings, junctions and bends self-drilling screw 4.8x13 and ground wire, cable area 10 mm, must be used.

Self-drilling screw 4.8x13 and ground wire, cable area 10 mm, are used for installation of Coupling 22.

Joint 21 is mounted with self-drilling screw 4.8x13 in the grounding holes. When joining KHZ ladders Joint 21 must be moved approx. 20 mm from centre.

Joint 9 is not approved for potential balancing.

Potential balancing
Cable trays
Installed with Screw set W38P Tightening torque 2 Nm

90-bend W10 T-junction W12 X-junction W13 Vertical riser W11 Adjustable bend W10 Mounted with Screw set W38P

Support bracket/joint W7 Mounted with Screw set W38P

T-joints W9 and W29 Mounted with Screw set W38P and self-drilling screw 4.2x13

Potential balancing
Wibe Wire Trays are tested and approved according to norm IEC 61537: Low impedance over joining fittings (< 50 m/joining fitting) Low impedance per metre Wire Tray (< 5m/m). Excluded are the Wire Trays and applications described below and the Mini Mesh Wire Trays (not tested).

Zinc plated and Hot dip galvanized The applications below are approved only in combination with copper cable. Width 53, 75x4, 75x5, 120 Width 53, 75x4

Stainless acid-proof Cable Trays in the dimensions 53, 75x4, 75x5 and 120 shall always be equipped with copper cable. The applications below are approved only in combination with copper cable. Width 220 Width 220

Width 220, 320 B3 B27 Width 220, 320, 422, 522, 622 To meet the demands for conductivity in these cases, a copper cable dimensioned according to local regulations has to be installed as shown at the adjoining drawing. End terminals at the cable are recommended in environments where there is a risk of corrosion. Article/Material Art no

B3

Marking clip B44, Equipotential bonding Flame resistant plastics 11 494 29

Article/Material
Earth Connection Clamp B18 Brass/Nickel anodized

Art no
11 491 80

Max cable area mm

25

EMC

ElectroMagnetic Compatibility EMC

AB Wibe has performed measurements at EMC Services in Gothenburg regarding EMC requirements, report RE-10273-17181. The results show that the shielding performance of both incoming and emitted fields is good concerning Wibe cable ladders, cable trays and wire trays. When correctly installed Wibe products work as a protective earth structure. This means that Wibe products can be used to achieve good engineering practice in accordance with the EMC directive 2004/108/EG.

Recommended installation examples Metal against metal connection: The ultimate installation

Not recommended connections Long double connections: In best case EMC neutral

Short double connections: Realistic installation

Single connection: Poor installation

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Environment/quality
Environmental policy and certification Environmental product declarations are available for all Wibe products. These can be ordered direct from Wibe. Declarations may also be downloaded from the Wibe website at www.wibe.se Our product sheets and brochures are marked successively with the name of the environmental document (WEF-0001-). Environmental policy AB Wibe shall actively strive to minimise any negative impact its operations may have on the environment. Besides working in a way that prevents pollution, we shall also ensure that, given Wibes production and quality requirements, the most environment-friendly solutions are always chosen. All of this shall be within a framework of continual improvement. Our environmental initiatives shall go beyond what is required by legislation. In its work for the environment, Wibe shall maintain suitable dialogues and collaborations with all interested parties. The environmental policy shall always be available to the public. The companys environmental reviews shall be the base on which our environmental goals and programmes are founded. We shall achieve the above by: Ensuring that, throughout manufacture and design, full attention is paid to ecological considerations, quality requirements, health factors and environmental sustainability Setting up environment-focused collaborations with suppliers and customers Giving training on our environmental initiatives and promoting staff involvement Maximising efficiency in the use of energy and raw materials Minimising the production of waste that cannot be recycled within our operations Ensuring that chemicals and dangerous waste are handled in the best possible manner Continuously evaluating the success of our initiatives Management system - Quality and Environment Wibe has a third-party certified management system for quality and environment in accordance with ISO 9001:2008 and ISO 14001:2004. CE-marking of products is placed on the product or on the packing according to "Declaration of Conformity" (D o C), applicable to Wibe Cable ladders, Cable trays and Lighting trunkings. EMC directive 89/336 EEC Above mentioned products are neutral according to the EMC directive 89/336 EEC. Low voltage directive 73/23 EEC According to the low voltage directive we refer to: SFS 1993:1068 Regulations concerning electrical material. SFS 1993:1068 General obligations regarding electrical material. Wibe fulfils the demands according to the harmonized standard SS-EN 6153 Edition 1:2002. Product certificates

Certificate of Registration
Translation from a Swedish Original The following organizations Quality Management System has been assessed and registered by Intertek Semko Certification AB as conforming to the requirements of:

Certificate of Registration
Duplicate Translation from a Swedish Original The following organizations Environmental Management System has been assessed and registered by Intertek Semko Certification AB as conforming to the requirements of:

SS-EN ISO 9001:2008

The conditions and extent of this certificate are stated in the decision report

SS-EN ISO 14001:2004

The conditions and extent of this certificate are stated in the decision report

Certificate Number 35069 Initial Certification Date 22 February 2007 Certificate Issue Date 24 February 2010 Certificate Expiry Date 21 February 2013

Certificate Number 1423419

Wibe AB
Mora (Sweden)

Initial Certification Date 22 Februari 2007 Certificate Issue Date 22 February 2010 Certificate Expiry Date 21 February 2013

Wibe AB
Mora (Sweden)

The Environmental Management System is applicable to the management of the environmental aspects related to:
The Quality Management System is applicable to: Manufacturing, hot-dip galvanizing and distribution of cable support systems

Manufacturing, hot-dip galvanizing and distribution of cable support systems.

Intertek Semko Certification AB P.O Box 1103, S-164 22 Kista, Sweden

GF106-SE -QMS Issue Date 01/01/2007

Intertek Semko Certification AB P.O Box 1103, S-164 22 Kista, Sweden

GF106-SE-EMS Issue Date 01/01/2007

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Product certificates

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Product certificates

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