DB- 30

DB- 60
innovative patented products by:
OPERATING & PARTS MANUAL
Rev. 12/07
i
IMPORTANT
DUST CONTROL TECHNOLOGY, INC., HEREBY DISCLAIMS ANY LIABILITY FOR: DAMAGE DUE TO CONTAMINATION
OF THE MATERIAL; USERS FAILURE TO INSPECT, MAINTAIN AND TAKE REASONABLE CARE OF THE EQUIPMENT;
INJURIES OR DAMAGE RESULTING FROM USE OR APPLICATION OF THIS PRODUCT CONTRARY TO INSTRUCTIONS
AND SPECIFICATIONS CONTAINED HEREIN. DUST CONTROL TECHNOLOGYS

LIABILITY SHALL BE LIMITED TO

REPAIR OR REPLACEMENT OF EQUIPMENT SHOWN TO BE DEFECTIVE.
Observe all safety rules given herein along with owner and Government standards and regulations. Know and understand
lockout/tagout procedures as defined by American National Standards Institute (ANSI) z244.1-1982, American National
Standard for Personnel Protection - Lockout/Tagout of Energy Sources - Minimum Safety Requirements and
Occupational Safety and Health Administration (OSHA) Federal Register, Part IV, 29 CFR Part 1910, Control of
Hazardous Energy Source (Lockout/Tagout); Final Rule.
THE FOLLOWING SYMBOLS MAY BE USED IN THIS MANUAL:
DANGER: Immediate hazards that will result in severe personal injury or death.
WARNING: Hazards or unsafe practices that could result in personal injury.
CAUTION: Hazards or unsafe practices that could result in product or property damages.
IMPORTANT: Instructions that must be followed to ensure proper installation/operation of equipment.
NOTE: General statements to assist the reader.
THE FOLLOWING DOCUMENTS ARE REFERENCED IN THIS MANUAL:
> American National Standards Institute (ANSI) z244.1-1982, American National Standard for Personnel Protection - Lockout/Tagout of Energy
Sources - Minimum Safety Requirements, American National Standards Institute, Inc., 1430 Broadway, New York, NY 10018.
> Federal Register, Volume 54, Number 169, Part IV, 29 CFR Part 1910, Control of Hazardous Energy Source (Lockout/Tagout);
Final Rule, Department of Labor, Occupational Safety and Health Administration (OSHA), 32nd Floor, Room 3244,
230 South Dearborn Street, Chicago, IL 60604.
> The National Electrical Code (NEC) Handbook, National Fire Protection Association, 1 Batterymarch Park, P.O. Box 9101,
Quincy MA 02269-9101.
> ICS 1-1988, General Standards for Industrial Control and Systems, and 250-1985, Enclosures for Electrical Equipment
(1000 Volts Maximum), National Electrical Manufacturers Association (NEMA), 2101 L Street N.W., Washington, D.C. 20037.
ii
TABLE OF CONTENTS
SECTION PAGE
IMPORTANT ..................................................................................................................................................................................................i
INTRODUCTION
> General ..........................................................................................................................................................................................................1
> Description....................................................................................................................................................................................................1
> DB-30 Operating Requirements & Technical Specifications ......................................................................................................23
> DB-30 Operating Requirements & Technical Specifications ......................................................................................................35
TRAINING & SAFETY
> Safety..............................................................................................................................................................................................................6
> Materials Required......................................................................................................................................................................................6
> Training ..........................................................................................................................................................................................................6
> Precautions ................................................................................................................................................................................................67
BEFORE INSTALLATION
> Before Using Your DustBoss

................................................................................................................................................................8
OPERATING THE UNIT
> Safety..............................................................................................................................................................................................................8
> Control Panel ................................................................................................................................................................................................8
> Unit Startup ..................................................................................................................................................................................................8
> Unit Shutdown ............................................................................................................................................................................................9
> Aiming the DustBoss

..............................................................................................................................................................................9
HANDLING YOUR UNIT
> Transport & Positioning............................................................................................................................................................................10
> DB-30 Machine Pivoting & Head Adjustment ..............................................................................................................................1011
> DB-60 Machine Pivoting & Head Adjustment ..............................................................................................................................1112
STORAGE & MAINTENANCE
> Machine Storage & Placement Options ............................................................................................................................................13
> Winterizing Rules ......................................................................................................................................................................................13
> Daily Checklist ............................................................................................................................................................................................13
> Quarterly Maintenance Checklist..........................................................................................................................................................14
REMINDERS
> Dos, Donts & Remembers....................................................................................................................................................................15
ADDITIONAL RESOURCES
> Appendix of Figures ..................................................................................................................................................................................17
> Optional Booster Pump Information ................................................................................................................................................1823
> DustBoss

Parts List..............................................................................................................................................................................2428
WARRANTY..................................................................................................................................................................................................29
1
INTRODUCTION
Your DustBoss

Dust Controller has been designed for maximum throw while breaking
water into fine droplets to allow maximum dust control.
The DustBoss

units were designed for hostile industrial environments. Simplicity of

design, ease of operation and maintenance are their key features. As you become more
familiar with your machine and its great versatility, you will appreciate the difference your
DustBoss

can make to create a cleaner, safer environment.

The DB-30 uses fan and nozzle technology to mist 5,500 sq.ft. (511 sq. meters) of area
automatically. The DB-60 uses the same technology to cover 21,000 sq. ft. (1,950 sq. meters)
with a fine mist. Considerable effort has gone into the research; testing and actual use
have provided insight into the design and improvements to the DustBoss

units.
Dust Control Technology

is dedicated to providing our customers with superior quality

products for optimum trouble-free operation.
It is important that you have a full understanding of the contents of this manual. It contains
information which will help you operate your DustBoss

in a safe manner and obtain

optimum performance from the system.
The DustBoss

units utilize a ducted fan with an efficient water spray manifold and
nozzle system.
The most effective dust control is attained by using higher water pressures (up to 150 PSI;
or 10.34 BAR) and the proper location of the unit to use the wind to your advantage.
The spray manifold consists of a main water manifold with 30 nozzles. A simple quick
disconnect system allows the feed hose to be easily connected.
A 3-wheel carriage system is utilized for both units. A control panel and 100 foot (30.48 meter)
cord are used to safely power the DB-30. The DB-60 is safely powered with a stainless steel
control panel and 150 foot (45.72 meter) cord.
Intensive effort and research have gone into creating a safe and efficient dust controller.
If you have any questions on the operation of the equipment after reviewing this manual,
please contact your local representative or call Dust Control Technology

directly at
800-707-2204 or 309-693-8600. In case of emergency, please call anytime, 24/7.
GENERAL
DESCRIPTION
DB-60 (left)
DB-30 (right)
2
OPERATING
REQUIREMENTS
DB-30
TECHNICAL
SPECIFICATIONS
DB-30
SPECIFICATIONS
Standard Electrical Service
> U.S.: 480 Volt / 60 Hertz / 3 Phase / 60 Amp Breaker
(Metric: 400 Volt / 50 Hertz / 3 Phase / 60 Amp Breaker)
> The motors have been designed with a 1.1 service factor capable of operating
at 10% of design voltage.
> Options available: 220 Volt - Single Phase
> Other motor options available upon request.
Water
> 1.42.8 GPM (5.310.6 LPM) / 15 PSI (1.034 BAR) minimum
to 100 PSI (6.89 BAR) maximum.
General Specifications
> 9,200 CFM (260.5 CMM) generated by 7.5 HP fan.
U.S.: 480 Volt, 60 Hertz, 3 Phase (Metric: 400 Volt, 50 Hertz, 3 Phase).
> 8,000 CFM (226.5 CMM) air for optional single phase motor.
> 5,500 square feet (511 square meters) coverage.
> Oscillator gives 070 degrees of movement.
> Adjustable angle of throw 050 degrees of height adjustment.
Electrical Specifications
> Motors are designed with a 1.1 service factor capable of operating at +/- 10% of design voltage.
> U.S.: 3 Phase / 7.5 HP / 480 Volt, 60 Hertz (Metric: 3 Phase / 5.5 Kw / 400 Volt, 50 Hertz)
Full load current is 11 amps. Recommended minimum gen set is 30 Kw.
> OPTIONAL U.S.: Single Phase / 5 HP / 220 Volt. Full load current is 28 amps.
> 1/8 HP (0.1 Kw) oscillator.
> 100 foot (30.48 meters) electrical cord.
> UL-Listed cabinet with control panel.
> All international electrical motors available.
Water Specifications
> 15 PSI (1.034 BAR) minimum constant pressure needs to be delivered to DB-30.
> Do not operate above 150 PSI (10.34 BAR) water pressure or the unit may be damaged.
> Standard 5/8" (15.8 mm)
garden hose connection.
> 30 brass nozzles (also available
in stainless and nylon).
> Droplet size of 50200 microns.
> Throw 100 feet (30 m).
3
Ambient Environmental Specifications
Temperature Range: 32122 F (050 C)
Altitude Range: 09,842 feet (03,000 meters)
Relative Humidity: 0 to 100%
Vibration: If you experience unusual noise or vibration, shut the machine
down immediately and contact your local representative
or Dust Control Technology

directly at 800-707-2204 or
309-693-8600. In case of emergency, please call anytime, 24/7.
Dimensions
> 5.2 feet (61 inches; or 1.6 meters) wide.
> 8.5 feet (102 inches; or 2.6 meters) long.
> 5.3 feet (62 inches; or 1.6 meters) tall.
> 800 lbs (363 Kilograms).
Maintenance
> Fan motor greased every 10,000 hours.
> Oscillator greased for life.
Optional
> Dosing Pump can be added to the unit for odor control.
> Surfactant can be used to improve binding of dust particles.
> Odor control chemicals can be used to assist in the elimination of odor.
> Unit can be equipped with an explosion-proof motor and/or filter system.
Standard Electrical Service
> U.S.: 480 Volt / 60 Hertz / 3 Phase / 60 Amp Breaker
(Metric: 400 Volt / 50 Hertz / 3 Phase / 60 Amp Breaker).
> The motors have been designed with a 1.3 service factor capable of operating at
10% of design voltage.
> Options available:
380 Volt / 3 Phase / 50 Hertz (Europe, Middle East, Northern Japan, Latin America)
400 Volt / 3 Phase / 50 Hertz (Japan, Korea, New Zealand and Australia)
415 Volt 51 Amps / 400 V 51 Amps / 380 V 54 Amps
575 Volt / 3 Phase / 60 Hertz (Eastern Canada)
> Other motor options available upon request.
Water
> 15 GPM (56.8 LPM) / 10 PSI minimum (0.689 BAR) to 150 PSI (10.34 BAR) maximum.
TECHNICAL
SPECIFICATIONS
DB-30
(continued)
OPERATING
REQUIREMENTS
DB-60
4
General Specifications
> 30,000 CFM (849.5 CMM) generated by fan.
> 21,000 square feet (1,950 square meters) coverage.
> Oscillator gives 040 degrees of movement.
> Adjustable angle of throw 050 degrees of height adjustment.
Electrical Specifications
> Motors are designed with a 1.3 service factor capable of operating at
+/- 10% of design voltage.
> U.S.: 3 Phase / 7.5 HP / 480 Volt, 60 Hertz (Metric: 3 Phase / 5.5 Kw / 400 Volt, 50 Hertz).
Full load current is 46 amps. 60 Kw gen set is recommended.
> 25 HP fan (19 Kw).
> 10 HP (7.5 Kw) high pressure booster pump with no lift.
> 1/8 HP (0.1 Kw) oscillator.
> 150 foot (46 meters) electrical cord.
> UL-Listed stainless steel cabinet.
> All international electrical motors available.
Water Specifications
> 10 PSI (0.689 BAR) minimum constant pressure needs to be delivered
to booster pump.
> Water boosted by 150 PSI (10.34 BAR) after going through booster pump.
> Source plus 150 PSI (10.34 BAR) equal total and should not exceed 300 PSI (20.68 BAR).
> Filter included and should be used for potable and nonpotable water.
(Filter system in-line 30 mesh 595 micron).
> 10 GPM (37.9 LPM) / 10 PSI (0.689 BAR) minimum to 150 PSI (10.34 BAR) maximum.
> 1-1/2" (38.1 mm) cam-and-groove quick disconnect female coupling for
fire hose provided on machine.
> 30 brass nozzles (also available in stainless and nylon).
> Droplet size 50200 microns.
> Throw 200 feet (60 m).
TECHNICAL
SPECIFICATIONS
DB-60
5
Ambient Environmental Specifications
Temperature Range: 32122 F (050 C)
Altitude Range: 09,842 feet (03000 meters)
Relative Humidity: 0 to 100%
Vibration: If you experience unusual noise or vibration, shut the machine
down immediately and contact your local representative
or Dust Control Technology

directly at 800-707-2204 or
309-693-8600. In case of emergency, please call anytime, 24/7.
Dimensions
> 6.75 feet (81 inches; or 2.06 meters) wide.
> 9 feet (108 inches; or 2.97 meters) long.
> 6 feet (72 inches; or1.8 meters) tall.
> 1800 lbs. (816.5 Kilograms).
Maintenance
> If using potable water, nozzles need to be inspected once a year.
> Fan motor and high pressure pump greased every 10,000 hours.
> Oscillator greased for life.
Optional
> Dosing Pump can be added to the unit for odor control.
> Surfactant can be used to improve binding of dust particles.
> Odor control chemicals can be used to assist in the elimination of odor.
> Unit can be equipped with an explosion-proof motor and/or filter system.
TECHNICAL
SPECIFICATIONS
DB-60
(continued)
6
TRAINING & SAFETY
All safety rules defined in the above documents, and all owner/employer safety rules,
must be strictly followed when installing and servicing this equipment.
Materials other than standard hand tools that are required to complete tasks are listed
where applicable. The DustBoss

should be operated only by personnel who have knowledge

of the equipment and safety and operating procedures. This will prevent mishaps or injury
and will make dust control more efficient.
Operators should have a thorough understanding of the SAFETY procedures as well as
how to operate and handle problems that might occur.
They must know where the manual is located, how to use it for reference, and how to
use the checklist prior to starting the DustBoss

.
Your company is advised to develop custom training programs for your situations, and all
personnel associated with operating this equipment should receive instruction.
FOLLOW electrical guidelines at all times to avoid injury or death.
BE CERTAIN the feed power service and all power switches on the machine are OFF
before connecting or disconnecting the electrical plug. ELECTRICAL SHOCK CAN BE FATAL.
BE CERTAIN that the connection to the generator is made by a certified electrician and the
generator in grounded with a grounding rod. ELECTRICAL SHOCK CAN BE FATAL.
DO NOT open or work inside an electrical panel with the power source ON or CONNECTED.
ELECTRICAL SHOCK CAN BE FATAL.
LOOSE CLOTHING SHOULD NOT BE WORN when operating the DustBoss

to prevent
entangling in rotating equipment.
ALWAYS STAND OUT OF THE AIRSTREAM when starting, making adjustments, or while the
machine is running. This procedure is to prevent injury from possible flying foreign material.
STAND BEHIND water feeding valve/hydrant to open or close the water valve so that in
case of hose or connector failure, injury may be prevented.
ALWAYS open or close water valves VERY SLOWLY to gradually equalize the line and system
pressure to prevent hose, connector or pressurized system failure. Rapid opening and
closing of water valves releases a tremendous amount of energy and could cause a failure
in any part of the total pressurized system or serious personal injury.
NEVER straddle a hose as serious injury could result.
DO NOT attempt to remove ice from fan or screen and DO NOT perform mechanical or
electrical service while the machine is in operation. NEVER run the machine without the
screen and guard in place.
DO NOT shut the water valve off while the booster pump is running (DB-60 only).
TRAINING
PRECAUTIONS
SAFETY
MATERIALS
REQUIRED
7
DO NOT run over the fire hose that supplies water to the DustBoss

. This can cause the

high pressure pump to trip out and shut the unit off. Protect the water supply with boards
on both sides of the hose.
NEVER move the DustBoss

until the power service is OFF, and the power cord and
hoses are DISCONNECTED.
DO NOT leave hoses and cords laying around. They can possibly cause injury if run over.
DO NOT use clogged or damaged nozzles. Clogged nozzles cause erratic spray patterns
that decrease efficiency.
MONITOR THE MACHINE frequently to determine if problems are developing that could
cause personal injury, machine damage or unnecessary downtime.
FOR WINTER OPERATION, be cautious of ice, snow, wet, slippery conditions and other
hazards in the area.
NEVER place limbs or other body parts into the fan housing.
RULES FOR SAFE OPERATION
The manual should be read by all personnel associated
with misting.
> All personnel should be familiar with the machine and
be versed in their area's safety procedures.
> Moving the machine while operating is not recommended.
> Operators should exercise caution while operating the
DustBoss

. Care should be taken with clothing (i.e., scarves,

hats, hair, loose jackets, etc.) when working with any
rotating equipment.
> Always open and close hydrants/valves slowly. Rapid opening
and closing could damage the equipment, pipes and pumps,
or cause serious injury.
> Determine if appropriate signing or fencing of machine is
needed and in place.
The DustBoss

is only intended for use as a dust and odor control device. Any other use of
the equipment is considered inappropriate.
PRECAUTIONS
(continued)
INAPPROPRIATE
USES

Fan Housing
8
BEFORE INSTALLATION
The delivery service is responsible for damage occurring in transit. Dust Control Technology
CANNOT enter claims for damages. Contact your transportation agent for more information.
1. Inspect shipping containers for damage. Report damage to delivery service immediately
and fill out delivery services claim form. Keep any damaged goods subject to examination.
2. Remove the DustBoss

unit from the shipping container and assemble by placing the

wheels on the carriage assembly (see fig.110 in the Appendix of Figures, p.18).
Turn off and lock out/tag out energy source to the DustBoss according to ANSI standards
prior to opening control panel or working on any electrical or mechanical components.
3. Move the DustBoss

to a level, stable surface. Connect the DustBoss

to both the
power supply and the water supply (see Technical Specifications section for the
electrical and water requirements of your unit).
Your personnel will need to determine the actual machine location, taking into consideration
factors such as wind direction, distance from water hydrant, whether or not the location
is open or closed, etc. Your company should develop procedures for machine positioning
and signage to designate the operating area of the unit.
> Remove the power cord a turn at a time, laying it coil upon coil on the ground in
an offset fashion until the appropriate length of cord required has been removed.
The cord should uncoil without tangling as the end is pulled toward the power station.
> After checking to verify that the power station is switched off, connect the plug.
NOTE: If the plug will not go into the receptacle properly, clear away any ice, snow
or other debris. Keep the plug end out of water at all times. Again, be certain the
POWER IS SWITCHED OFF BEFORE CONNECTING THE PLUG.
> Hoses and power cords should be routed away from the spray plume and out of the
way from any vehicles. Advise vehicle operators of cord and hose locations. Signage
and/or fencing off of the operating area may be appropriate.
> Flush the water hose and make sure the prefilter is attached to the quick disconnect
valve on the DustBoss

before attaching the hose to the unit. Open the water
hydrant/valve slowly, then turn off the water and reconnect the hose to the water
inlet on the machine.
> Rotate the head to direct the stream. Take advantage of wind to maximize coverage
and direction. Position the unit at an angle to the working area.
> Adjust the head to the appropriate angle for the wind and the area to be covered.
Cranking the vertical adjustment jack handle will change the head position.
4. Read the section entitled,Operating the Unit, thoroughly before starting and/or
attempting to use the DustBoss

.
BEFORE USING YOUR
DUSTBOSS

Positioning of DustBoss

Prescreen filter (DB-60 only)

9
OPERATING THE UNIT
Turn off and lock out/tag out energy source to DustBoss according to ANSI standards
prior to opening control panel or working on any electrical or mechanical components
or removing safety guards or any items from cone.
Before starting the fan:
> Verify the master power switch is off.
> Verify the absence of any foreign object in the DustBoss

fan housing.
The Master Electric Control Switch is positioned on the electrical panel. If turned off,
current is immediately suspended and the unit stops. Unit function commands on control
panel include: Fan, on/off; Oscillator Motor, on/off; and High Pressure Pump, on/off.
(NOTE: High Pressure Pump is optional equipment on the DB-30, but comes standard on the DB-60.)
Hearing Protection is recommended if you are within 15 feet of the unit while in operation.
Wear proper personal protective equipment. When DustBoss is in operation keep away
from the fan and other moving parts. Never remove protective devices.
CHECKLIST:
> Make sure the machine is securely anchored. Lower the jacks to stabilize the
unit. (Stabilization jacks are present on the DB-60 model only.)
> Check fan to see if frozen or blocked by debris (with power off at machine).
> Loop the hose and power cord with extra slack to allow for the rotations of the
enclosure and fan barrel when the oscillator is engaged.
> Make sure water hose is securely connected. Verify the hose camlock rings on
the hose coupling are in locked position.
> Check that the DustBoss

head is at an appropriate angle and aimed correctly.

> Verify the power is ON at the electrical station.
Before full start-up, check to be sure that the electrical system is operational by turning
the power on at the control panel. Push the fan start and stop button to ensure there is
not a serious fan imbalance or other operational problem within the system before full
speed rotation is allowed. At this time, check fan rotation. Before full start-up, be sure
no loose clothing, gloves, hats, etc. may be drawn into the fan.
Turn off and lock out/tag out energy source to DustBoss according to ANSI standards
prior to opening control panel or working on any electrical or mechanical components
or removing safety guards or any items from cone.
SAFETY
CONTROL
PANEL
UNIT
STARTUP
Control Panel
Stabilization Jack

10
In case of danger, turn off Master Switch.
EMERGENCY SHUTDOWN PROCEDURE:
> Turn off Master Electric Control Switch.
> Shut off the booster pump and the water supply.
> Drain the water supply hose.
STANDARD SHUTDOWN PROCEDURE:
> Trouble-free start-up of your DustBoss

relies upon the observance of the proper

shutdown procedure.
> Turn off water at hydrant/valve.
> After water is absent, disconnect hose and let drain downhill or off to the side.
> Turn off fan.
> Position head of machine to allow all water to drain. Tip it up as far as it can go.
> Turn machine disconnect switch to OFF position.
> Coil cord and place machine and hoses out of the way. Before moving the machine,
be sure the wheels and front tow bar are free to rotate.
If you experience unusual noise or vibration, shut the machine down immediately and
contact your local representative or Dust Control Technology directly at 800-707-2204
or 309-693-8600. In case of emergency, please call anytime, 24/7.
The DustBoss

units can be raised and rotated to treat the operating area.
RAISING AND LOWERING:
> Elevation is manually controlled by the vertical adjustment jack.
> The angle of the DustBoss

head is set by operator depending on weather

and environmental conditions and placement site.
> The ideal angle of elevation for maximum range is 35, for most applications.
MANUAL ROTATION:
> The unit can rotate on the turntable a complete 360.
AUTOMATIC ROTATION:
> Be sure to unlock the turntable by removing the locking pin before beginning oscillation.
> The DustBoss

will rotate back and forth automatically when the oscillator motor is
engaged (DB-30: 070 oscillating movement; DB-60: 040 of oscillating movement).
> Switching on the oscillating motor will begin the rotation of the unit head.
UNIT
SHUTDOWN
AIMING THE
DUSTBOSS

Vertical Adjustment Jack

HANDLING YOUR UNIT
11
Towing
The DustBoss

units can be towed on a jobsite, however, they can not be towed on the
highway. The tires are for off-road use only. First lock the turn table head into position
using the locking pin.
To tow, simply attach the tow bar to the hitch on the transport equipment. A safety chain
is also recommended. Before moving a machine it is recommended that:
> The wheels are not frozen into the ground and free to rotate.
> The tow bar is locked into the up position on models having this feature.
> FOR THE DB-60: The leveling jacks are not frozen into the ground, are cleared from
deep snow or mud and are raised to prevent damage to them during transport.
Before towing a machine downhill, lock the tow bar pivot with the hitch pin provided to
prevent the machine from jack knifing during transport.
Anchoring
DB-30: To prevent the machine from moving during operation always block the wheels.
DB-60: Be certain the jacks are firmly anchored to prevent machine movement. The machine
must be level for the oscillator to function properly. Remove the machine from the
transport equipment once you are sure it is secured into position.
Frame & Leveling Jacks (DB-60 only)
The DB-60 may be equipped with three leveling jacks that are quick and easy to adjust.
The jack has three points of adjustment:
> It is not critical that the DB-60 be perfectly level. The jack is designed with a drop leg
that has five hole positions that are adjusted by pulling the pin and lowering or raising
the leg to the desired height.
> The jack also has five tabs welded to the outside of the housing that enables height
adjustment in four positions simply by pulling the attached pin and lowering or raising
the jack to the desired position.
> Lastly, the jack has a telescoping feature that is adjusted up or down by turning the
handle located on the top of the jack.
Rear Axles (DB-60 only)
The rear axles are adjustable in and out. Extend to full out position for greater stability on
terrain when operating.
Rotational Pivot Adjustment
The direction the DustBoss

fan throws misted water is adjusted at the pivot assembly
between the yoke and the base frame. To rotate and change the position of the fan,
turn the lock pin 90 clockwise and pull out until it hits the stop provided. Then, rotate
the fan to the desired position and apply inward pressure to the lock pin until it engages
one of the eight holes in the pivot assembly. Be sure the lock pin is fully inserted and
rotated counter clockwise into the locked position.
TRANSPORT AND
POSITIONING
MACHINE PIVOTING &
HEAD ADJUSTMENT
DB-30

Stabilization Jack
12
Vertical Pivot Adjustment
The DB-30 is equipped with an easy-to-use head vertical adjustment jack. Crank the handle
to raise and lower the head angle. Varying the head angle can change the hang time of
the plume and provide better dust control.
Oscillator
The DB-30 is equipped with an oscillator. The oscillator is used to rotate the fan head
back and forth approximately 70 to allow for increased dust control. The oscillator is
engaged/disengaged by pushing the on/off button located on the control panel.
> Be certain to check that the machines can swing without interference to the unit.
> During set-up, the hose and cord should be looped with extra slack to allow for the
rotation of the enclosure and fan barrel when the oscillator is engaged.
GALVANIZED CARRIAGE
Carriage Rotational Pivot and Friction Clutch Adjustment
The DB-60 enclosure is attached to the frame with a large diameter turntable bearing.
The DB-60 is equipped with a friction clutch that enables the user to adjust the location
of the fan and where the mist falls while the oscillator gear motor is running. However,
for the friction clutch to function correctly it needs to be adjusted properly and the machine
must be level.
The friction clutch functions by compressing two discs constructed of a fibrous brake
material (friction discs) that apply a compressive force on a metallic drive member.
The drive member is coupled to the oscillator gear motor by a tie rod and two rod ends.
The rotation of the oscillator gear motor exerts a force on the tie rod assembly and drive
member that is held stationary by the friction clutch, causing the enclosure and fan to
rotate back and forth.
The friction clutch used on the DB-60 is shown below:
MACHINE PIVOTING &
HEAD ADJUSTMENT
DB-30
(continued)
MACHINE PIVOTING &
HEAD ADJUSTMENT
DB-60

Oscillator Motor
13
The torque is adjusted by bending down the ears on the locking washer and tightening
the adjustment nut to 1/2 turn past fingers tight. Depending on the wear to the friction
discs and your specific conditions it may be necessary to tighten the adjustment nut
beyond 1/2 turn beyond fingers tight. However, by overtightening adjustment nut, the
friction clutch will not function properly and maybe damaged. Please contact Dust Control
Technology

for further assistance with friction clutch adjustment, if necessary.

All DB-60 carriage models are equipped with a transport lock to prevent the rotation or
movement of the enclosure and fan during transport. The transport lock should always be
used to move the machine to prevent a sudden weight shift from a rapid rotation of the
enclosure and fan and to prevent damage to the friction clutch.
Vertical Pivot Adjustment
The DB-60 is equipped with an easy-to-use head vertical adjustment jack. Crank the handle
to raise and lower the head angle. Varying the head angle can change the hang time of
the plume and provide better dust control, based on the conditions.
Oscillator
The DB-60 is equipped with an oscillator. The oscillator is used to rotate the fan head back
and forth approximately 40 to allow for increased dust control. The oscillator is engaged
or disengaged by simply disengaging the locking pin and pushing the on/off button located
on the control panel.
> Be certain to check that the machines can swing without interference to the unit.
> The carriage must be level and the friction clutch adjusted properly for the oscillator
to function as intended.
> During set-up, the hose and cord should be looped with extra slack to allow for the
rotation of the enclosure and fan barrel when the oscillator is engaged.
> The ducted fan can be rotated during operation to a different direction by simply turning
the enclosure. Dust Control Technology's

unique friction clutch allows this to occur

while the oscillator gear motor is engaged.
MACHINE PIVOTING &
HEAD ADJUSTMENT
DB-60
(continued)

Oscillator Motor

Transport Lock
STORAGE & MAINTENANCE
14
MACHINE STORAGE &
PLACEMENT OPTIONS
DAILY CHECKLIST
Your company should determine the best location to store and operate the equipment
when the unit is in operation and when it is sitting idle. Proper marking and/or signage
to designate the location of the unit, and/or the use of fencing to cordon off the area
may be appropriate. Each company should have a policy that is clearly understood before
transporting, setting up, operating or parking the DustBoss

.
Consider covering the water inlet to avoid entry of foreign objects. Be sure to follow the
winterizing checklist below if there is the possibility of freezing temperatures.
WINTERIZING RULES
The DustBoss can be operated below freezing temperatures,
however, when not in use, the following steps need to be
performed to avoid damage to your unit.
> Disconnect the black hose from misting ring and drain
using the quickcam disconnect).
> Release the drain valve under the high pressure pump.
Lever should be turned to the vertical position to drain.
> Protect your own hose from freezing as well.
> No foreign material in electric plug.
> Cord and plug intact.
> Fan free of obstructions and possible ice.
> Carriage not broken or cracked.
> Tow bar secure and not damaged.
> Hoses not damaged.
> Nozzles clear and undamaged.
> Jack operating properly.
> No loose nuts or bolts.
> Wheel lug nuts secure.
> Tires properly inflated.
> Screen in place.
> Overall look is normal.
> Nozzles Inspect for any clogging.(If clogged, take nozzle off at manifold while the
DustBoss

is turned off. Use weld tip cleaning rod to unplug.)

High Pressure Pump

Drain Valve

Quickcam Disconnect

Correct Nozzle Spray

15
QUARTERLY
MAINTENANCE
CHECKLIST
The machine should be checked completely for unusual wear and/or damage
three times per year.
SPECIFICS TO CHECK:
> Wheels, tires, lug nuts and bearings.
> Carriage for weld cracks or bends.
> Tow bar for wear, cracks or bends.
> Head mounting yoke for wear, cracks or bends.
> Manifold should be flushed clean.
> Nozzles checked for damage and wear.
> Fan housing and mounts inspected for cracks or wear.
> Fan visually inspected for structural cracks or nicks in blades.
> High pressure pump checked for damage and wear.
> Electrical cord inspected for nicks and abrasions or breakage.
> Plug checked for possible problems or breakage.
> All nuts, bolts and other fasteners checked for tightness.
> Protect the cord from sunlight (ultraviolet rays) to ensure its long life.
> Grease fan motor once every five years.
Recommended Spare Parts
> Nozzles.
> Extra Electrical Plug End and Boot.
> Extra Water Hose Gaskets for couplers.

Unclogged Nozzle
Nozzles

High Pressure Pump

16
REMINDERS
DOs
DONTs
REMEMBERs
DO have a training seminar before you or your crew ever start to use the DustBoss

.
Familiarity with the unit and its procedures could prevent a mishap or injury, and should
make dust control more efficient.
DO let vehicle operators know where and how the machines are placed so they can avoid
running over the cords, hoses and DustBoss

plume area.
DO exercise caution and care when moving the DustBoss

. THE LOCKING PIN ON THE

OSCILLATOR SHOULD BE ENGAGED WHEN MOVING THE UNIT AND DISENGAGED
WHEN IN USE.
DO check the machine frequently to determine if problems are developing that could
cause an emergency.
DO be sure to drain the machine at time of shutdown.
DO move the unit when the power source is off and the cord and hoses are disconnected.
DO keep good records of your activities. It can help you in the future. Examples include:
temperature, relative humidity, water flow rate, machine location, number of machines, etc.
DO plan the misting activities. Having a map of the area with a preset plan of action is a
good idea. Allow for changes according to various atmospheric changes and plan ahead,
setting up a timetable/schedule of where and when. Also consider how many people will
be available to monitor machine operation.
DO follow the instructions in this booklet, especially the daily checks and safety reminders.
DONT trailer the DustBoss

on the highway. The units wheels are intended for

off-road use only.
DONT connect or disconnect the electrical plug while the power supply is on.
DONT leave hoses or cords unprotected. They could be run over by vehicles and be
damaged or personnel could be injured.
DONT straddle hoses.
DONT stand in front of hydrants/valves or misting equipment while opening hydrants or valves.
DONT turn off the valve with the booster pump running.
REMEMBER not to get in direct line of the DustBoss

s air stream. Debris could be thrown

by the fan and cause injury.
REMEMBER to raise the jacks on your machine when moving (DB-60 only).
ADDITIONAL RESOURCES
17
APPENDIX OF FIGURES ........................................................................................................................................................................................17
OPTIONAL BOOSTER PUMP INFORMATION ............................................................................................................................................1823
> Installation, Operation, and Maintenance Instructions ........................................................................................................1819
> Pump Specifications ..............................................................................................................................................................................2021
> Repair Parts ......................................................................................................................................................................................................22
> Parts Specifications ......................................................................................................................................................................................23
DUSTBOSS

PARTS LIST ................................................................................................................................................................................2428

> Fan Assembly ..................................................................................................................................................................................................24
> Spray Manifold ................................................................................................................................................................................................24
> DB-60 Galvanized Carriage Assembly ................................................................................................................................................24
> Wheel Assembly ............................................................................................................................................................................................25
> Enclosure Assembly ....................................................................................................................................................................................25
> Carriage Oscillator Assembly ..................................................................................................................................................................26
> DB-30 Carriage Assembly..........................................................................................................................................................................26
> Universal Mount Assembly ......................................................................................................................................................................27
> Power Cord........................................................................................................................................................................................................27
> Selector Switch ..............................................................................................................................................................................................27
> Pilot Light Assembly ....................................................................................................................................................................................27
> Start/Stop Button Assembly ....................................................................................................................................................................28
> LED Lighted Selector Switch ..................................................................................................................................................................28
18
APPENDIX OF FIGURES
18
FIG.1
Unpacking of DB-30
FIGS.210
Unpacking & Assembly of DB-60
19
Installation,
Operation and
Maintenance
Instructions
Model
45HB-70HB
Multi-Stage Centrifugal Booster Pump
IM023R02
General Information
Models 45HB and 70HB are multi-stage, high-pressure,
general-purpose centrifugal booster pumps, using enclosed
impellers. Applicable for clear, non-hazardous liquids in
general industrial services up to 180F (82C). Particularly
suited for high-pressure booster services.
All models are close-coupled to electric motors containing
prelubricated bearings designed for continuous service.
Threaded shaft extension is protected by a stainless steel sleeve/
coupling combination.
All models are equipped with single, unbalanced mechanical
shaft seals.
Units are shipped completely assembled and ready for
installation.
Important
1. Inspect unit for shipping damage.
2. Read all instructions carefully.
3. ALWAYS disconnect all electrical power when handling
pump, motor, or controls.
4. Do not run unit dry or against a closed discharge. This
will result in damage to mechanical seal and pump.
5. Never pump hazardous liquids or solvents.
6. Maximum liquid temperature: 180F (82C).
7. Maximum inlet pressure: 100 PSI.
Installation
Location: Locate pump as near the liquid source as practical.
Allow adequate room for servicing and ventilation. Protect the
unit from cold weather freezing and water damage due to rain
or flooding. Pump may be mounted horizontal; or vertical
with motor on top provided a drip-shield is used for motor
protection.
Foundation: Foundation surface must be flat so there is no
distortion and/or strain developed when tightening the
foundation bolts. CAUTION: Bolting and/or piping must not
put strain on liquid end. The pumps are quiet and smooth
running, but rubber mounting is recommended on foundations
susceptible to sound effect.
Alignment: No filed alignment is necessary as pumps are
close-coupled.
Piping: Suction pipe must be at least equal in size to suction
connection of pump and provide positive suction head (intake
pressure) to the pump. Avoid using the pump for applications
requiring suction lift. Never use a gate valve in the suction line
to throttle the pump. CAUTION: Piping must not put strain
on the liquid end.
Wiring: Electrical power supply must be a separate
branch circuit equipped with proper starters, fuses or circuit
breakers, wire size, etc., conforming to National Electrical
Code plus local codes. Power supply voltage, phase and
controls must match motor nameplate requirements. Low
voltage and phase-loss (3 phase) protection is recommended.
Motors: Single-phase 3 HP motors are dual voltage 115/230
volts, 60 Hz, A.C. Single-phase 5 HP motors are 230 volts, 60
Hz, A.C. All other motors are three-phase, dual voltage 230/
460 volts, 60 Hz, A.C. The higher voltages are recommended
where available.
Rotation: Three-phase rotation must be checked at installation
my momentarily energizing the completely filled pump and
observing the rotation. Rotation is clockwise looking into the
motor shaft, end-bell side (remove protective cap to observe
shaft). Rotation must correspond to rotation arrow. Rotation
of three-phase units can be reversed by interchanging any two
(2) electrical power leads. CAUTION: Do Not run in reverse
rotation or damage will result.
20 20
Operation
Fill suction line and pump with liquid to be pumped to insure
mechanical seal will not run dry. With pump and suction line
completely filled, and motor properly wired, the unit may be
started. Be sure pump is not started against a closed valve in the
discharge line.
Maintenance
1. Lubrication
Pumps should require no maintenance other than the
motor bearings: In hot or severe service, lubricate every
3 months. Follow motor manufacturers instructions to
determine lubrication schedule. Lubricate with power off
and motor warm. Remove upper and lower plugs at both
bearing. Free lower relief hole of hard grease. Install clean
grease-fitting on upper hole and add grease with a low-
pressure grease gun. Run motor 30 minutes. Stop motor
and remove drained grease. Replace all plugs.
CAUTION: Do Not over-grease.
Disassembly
1. Turn off all electrical power.
2. Drain system.
3. Disconnect piping.
4. Remove bolts holding motor to foundation.
5. Remove shaft snap ring (1) within discharge head (2).
6. Use a torch on both ends of casing to break-down
thread sealant at casing threads.
7. Use wrenches on suction housing (21) and discharge
head (2) to unscrew (counter-clockwise) discharge head
and casing. Casing is threaded inside each end and sealed
with thread sealant. The casing may come off with the
discharge head or stay on the suction housing. If the casing
remains on the suction housing it may be removed with a
strap wrench. CAUTION: Do Not use a pipe wrench on the
casing or damage will result. The unbroken thread sealant
may be removed by applying heat with a torch.
8. Remove shaft sleeve (4) from shaft.
9. Stages, each consisting of a bowl, impeller, and diffuser,
can now be removed.
10. Remove motor end-plug to expose slot in end of
motor shaft.
11. Heat shaft sleeve/coupling with a torch by directing a
flame through hole in suction housing (21). This will break
down Loctite

thread locking compound to

allow removal of the sleeve/coupling. Note: Thread is
right-hand. Turn counter-clockwise to loosen.
12. Remove shaft assembly, including rotating portion of
mechanical seal, by holding motor shaft with a screw-
driver in motor shaft slot while turning pump shaft assem-
bly counter-clockwise with a
1
2" wrench. Note: Due to the
applied heat, the mechanical seal must be discarded and
replaced with a new mechanical seal.
13. Remove bolts holding adapter to motor.
14. Remove suction housing/adapter combination
from motor.
15. Place suction housing/adapter on a flat surface and
push out stationary portion of mechanical seal.
Reassembly
1. Clean all parts, especially pump and motor register fits, seal
seat counter bore in suction housing, and shaft (in particular
where shaft sleeve/coupling fits against shaft shoulder).
2. Clean shaft sleeve/coupling threads and motor shaft threads.
Clean old Loctite from threads with a wire brush. Apply
Locquic Primer T

, (Loctite

Product No. 74756 available

in Automotive Parts and Hardware stores) and allow to dry.
3. Lubricate counterbore of suction housing (21) and rubber
bushing of new stationary seal seat with light oil or soapy
water and press into counterbore squarely and evenly.
CAUTION: Do Not mar or contaminate the lapped face of
the new mechanical seal seat.
4. With motor in vertical position, remount suction housing/
adapter on motor. Make certain the motor shaft does not
dislocate the new mechanical seal stationary seat.
5. Apply a thin coat of light oil or soapy water to outer surface
of sleeve/coupling and inside diameter of rubber portion of
the new rotating seal member.
6. Slide spring retainer, spring and rotating member of the
new mechanical seal over the sleeve/coupling, making
certain the seal face stays in the holding collar, and spring
retainer is squarely seated against shoulder of sleeve/
coupling. CAUTION: Take care to prevent damage or dirt
on lapped faces of the new mechanical seal.
7. Coat motor shaft threads with Loctite

271.
8. Thread the shaft sleeve/coupling, with rotating portion
of mechanical seal in place, onto the threaded motor
shaft until the sleeve/coupling bottoms on the motor
shaft shoulder. Use screwdriver in motor shaft slot to
hold while tightening the shaft assembly with a
1
2" wrench.
9. Use a straight edge across face of suction housing to check
location of outboard end of shaft sleeve/coupling. Due to
variations in motor shaft lengths and pump parts, it will be
from 0.080" short (below the straight edge) to flush.
10. If sleeve/coupling is below the straight edge, add 0.010"
shims until top face of shims are one (1) shim higher
than straight edge (interferes with straight edge).
11. Reassemble stages on shaft, checking impeller hub height
after each stage. Hub must be flush with straight edge or
higher. Add 0.010" shims as necessary.
11a. On 10 HP models install bearing spider at half way point
in the stack, use shaft sleeve (13) and shim accordingly.
12. Install shaft sleeve (4) on shaft.
13. Apply thread sealant (Loctite

HVV Pipe Sealant) to

suction housing (21) threads plus discharge head (2)
threads and reassemble casing to pump. (Tighten to
50 foot pounds torque.) CAUTION: Do Not apply
sealant to casing threads.
14. Turn pump by hand with a
1
2" socket over the end of
the pump shaft inside the discharge head (2). Turn
counter-clockwise. Unit should turn with resistance of
only the mechanical shaft seal.
14a. Replace snap ring (1) on shaft.
15. Replace motor end plug.
16. Do not start unit until suction line and pump are
completely filled with water. Refer to
OPERATION Section.
21
High Pressure
Centrifugal
Booster Pump
45HB, 70HB
MODEL
APPLICATIONS
Wide variety of industrial,
commercial and agricultural
uses, especially:
High rise buildings
Multiple dwelling buildings
Reverse osmosis systems
High pressure cleaning
Spraying systems
Booster service
SPECIFICATIONS
Pump
Capacities: to 100 GPM
Heads: to 760 feet.
Pipe connections:
Suction 2" NPT
Discharge 2" NPT.
Temperature: 160F (71C)
maximum.
Inlet pressure: 100 PSI
maximum.
Rotation: right hand, i.e.,
clockwise when viewed
from motor end.
Motor
Open drip-proof or TEFC
enclosure
60 Hz, 3500 RPM.
Threaded shaft extension.
Single phase:
3 HP 115/208230 V
5 HP 208230 V
7
1
2 HP 208230 V.
Three phase:
310 HP 208230/460 V.
FEATURES
Multi-Stage Design: This
configuration provides a
steady, quiet and vibration-
free operation for years of
trouble-free service.
Impellers and Diffusers:
Glass filled thermoplastic.
Precision molded for high
efficiencies.
Bowls:Constructed with
300 series stainless steel.
Rabbet lock for positive
alignment no gaskets
required.
Mechanical Seal: Carbon/
ceramic faces. BUNA elas-
tomers 300 series stainless
steel metal parts.
Motor: Close-coupled
design. Ball bearings carry all
radial/axial thrust loads.
Designed for continuous
operation. All ratings are
within working limits of the
motor.
2004 Goulds Pumps
Effective June, 2004 www.goulds.com
B45-70HB
Goulds Pumps is ISO 9001 Registered.
WARNING: This is a booster
pump. It has no lift capabil-
ity. DONOT RUN DRY. DO NOT
DEADHEAD.
Goulds Pumps and the ITT Engineered Blocks Symbol are
registered trademarks and tradenames of ITT Industries.
22
PRINTED IN U.S.A. SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
SUCTION

11 8 5 7 6 3
DISCHARGE

2 1 4 10 9 8
COMPONENTS MODELS
Order No. HP
No. of
Phase Enclosure Frame W.E.L.
Wt.
Stages (lbs.)
45HB13012 3 3 1 ODP 182 11
1
2 88
45HB23012 3 2 1 TEFC 184 10
3
8 101
45HB13035 3 3 3 ODP 145 11
1
2 59
45HB23035 3 2 3 TEFC 182 10
3
8 83
45HB15013 5 5 1 ODP 184 13
7
8 100
45HB25013 5 4 1 TEFC 213 12
3
4 147
45HB15035 5 5 3 ODP 182 13
7
8 80
45HB25035 5 4 3 TEFC 184 12
3
4 99
45HB17513 7
1
2 7 1 ODP 213 16
1
4 169
45HB17535 7
1
2 7 3 ODP 184 16
1
4 103
45HB27535 7
1
2 6 3 TEFC 213 15
1
8 150
45HB11135 10 10 3 ODP 213 21
1
2 155
45HB21135 10 8 3 TEFC 215 17
1
2 190
70HB13012 3 2 1 ODP 182 10
3
8 86
70HB23012 3 2 1 TEFC 184 10
3
8 99
70HB13035 3 2 3 ODP 145 10
3
8 57
70HB23035 3 2 3 TEFC 182 10
3
8 81
70HB15013 5 4 1 ODP 184 12
3
4 98
70HB25013 5 3 1 TEFC 213 11
1
2 145
70HB15035 5 4 3 ODP 182 12
3
4 78
70HB25035 5 3 3 TEFC 184 11
1
2 97
70HB17513 7
1
2 6 1 ODP 213 15
1
8 170
70HB17535 7
1
2 6 3 ODP 184 15
1
8 101
70HB27535 7
1
2 5 3 TEFC 213 13
7
8 148
70HB11135 10 9 3 ODP 213 20
1
4 153
70HB21135 10 7 3 TEFC 215 17
1
2 188
Item No. Description Material
1 Hex shaft and coupling 300 series stainless steel
2 Suction housing Brass (ASTM B584)
3 Discharge head Brass (ASTM B584)
4 Shaft sleeve 300 series stainless steel
5 Bowl 300 series stainless steel
6 Diffuser Glass-filled thermoplastic
7 Impeller Glass-filled thermoplastic
8 Marine bearing BUNA
9 Casing 300 series stainless steel
10 Intermediate bearing spider Brass (ASTM B584)
Carbon/ceramic faces, BUNA
11 Mechanical seal elastomers, 300 series stainless steel
metal parts.
OPTIONAL SUPPORT LEG dimensions (in inches)
Model Frame A B C
AM200 182/184 4
1
8 5
3
8 4
1
2
AM201 213/215 4
1
8 5
3
8 5
1
4
NOTE:Support leg is not required for 145 frame motors.
DIMENSIONS determined by motor (in inches)
145 6
1
2 5
1
4 5
15
16 4
7
8 6 3
1
2 2
3
4 2
5
32
11
32 6
5
8
182
184 8
1
2 6 6
1
2 5
3
4 9
9
16 4
1
2 3
3
4 2
1
4
5
32
13
32 8
1
2
213
215 9
1
2 7
3
8 8 7
1
4 9
7
16 5
1
4 4
1
4 2
3
4
7
32
13
32 10
3
16
Frame A AB B BG C D E F G H O
(All dimensions are in inches. Do not use for construction purposes.)
Optional Support Leg
B
C
A
5
3
8" Dia.
2
5
8"
BG C Max.
O Max.
4-H Dia. Holes
B
F F
W.E.L.
2" NPT Suction
D
G
E E
A
AB
Approx.
2" NPT
Disch.
3
1
8"
High Pressure
Centrifugal
Booster Pump
45HB, 70HB
MODEL
23
0 10 20 30 40 U.S. GPM
0
100
200
300
400
FEET
T
O
T
A
L

D
Y
N
A
M
I
C

H
E
A
D
0
50
150
200
METERS
CAPACITY
MODEL 45HB
SIZE 310 HP ODP
RPM 3500
IMP. B10761
SERVICE FACTOR 1.15
50 60 70
800
0 15 5 10 m
3
/h
500
600
700
100
45HB10 10 STG
45HB75 7 STG
45HB50 5 STG
45HB30 3 STG
0
50
70
60
40
30
20
10
E
F
F
.

%
BASED ON ZERO INLET PRESSURE
MODEL 45HB
SIZE 310 HP TEFC
RPM 3500
IMP. B10761
SERVICE FACTOR 1.0
0 10 20 30 40 U.S. GPM
0
100
200
300
400
FEET
T
O
T
A
L

D
Y
N
A
M
I
C

H
E
A
D
0
50
150
200
METERS
CAPACITY
50 60 70
800
0 15 5 10 m
3
/h
500
600
700
100
BASED ON ZERO INLET PRESSURE
0
50
70
60
40
30
20
10
E
F
F
.

%
45HB10 8 STG
45HB75 6 STG
45HB50 4 STG
45HB30 2 STG
1999 Goulds Pumps
Effective March, 1999
C45-70 HB
Goulds Pumps is ISO 9001 Registered.
Close-Coupled
Multi-Stage Pumps
45-70HB
MODEL
24
Goulds Pumps
l11 lhdusIries
E!!ecIive AugusI, 2004 2004 l11 WaIer 1echhology, lhc.
PRlN1ED lN U.S.A. 5PFCIFICA1ION5 ARF 5UJFC1 1O CHANGF WI1HOU1 NO1ICF.
R45-70H8 www.goulds.com
Item No. Part Name Part No. Pattern No.
1 Snap Ring 7K310
2 0isch. head ^sserbly 2 hPJ 7K709 57209
3 Varine Bearing 0ischarge head 7K474
4 Sleeve 0ischarge head 7K708
5
0iffuser 45hB only 7K631
0iffuser 70hB only 7K717
6
lrpeller 45hB only 7K630
lrpeller 70hB only 7K716
7 Bowl 7K629
8 Shir 7K435
Casing 2 Stage 7K826
Casing 3 Stage 7K624
Casing 4 Stage 7K827
Casing 5 Stage 7K625
9 Casing 6 Stage 7K828
Casing 7 Stage 7K626
Casing 8 Stage 7K639
Casing 9 Stage 7K829
Casing 10 Stage 7K627
Shaft ^sserbly 2 Stage 7K973
Shaft ^sserbly 3 Stage 7K974
Shaft ^sserbly 4 Stage 7K975
Shaft ^sserbly 5 Stage 7K976
10 Shaft ^sserbly 6 Stage 7K977
Shaft ^sserbly 7 Stage 7K978
Shaft ^sserbly 8 Stage 7K979
Shaft ^sserbly 9 Stage 7K980
Shaft ^sserbly 10 Stage 7K981
11 lnterrediate Stage ^sserbly 7K623 57203
12 Varine Bearing lnterrediate Stage 7K411
13 Sleeve lnterrediate Stage 7K302
14 Coupling 4K364
15 washer 13K238
16 Screw 13K237
Item No. Part Name Part No. Pattern No.
17 Retaining Ring 4K361
18 Shaft Sleeve 4K66
19 Spring Retainer 4K317
20 Vechanical Seal ^sserbly 10K13
21 Suction housing 2 hPJ 1K194 59098
22 Votor ^dapter (210 Frare) 1K195 59153
Votor ^dapter (140-180 Frare) 1K196 59099
hex Cap Screw ^dapter to Votor
23 140 and 180 Frare 13K69
210 Frare 13K102
24 hex Cap Screw^dapter to Suction hsg. 13K169
Notes: Shaft asserbly includes 13K237 screw and 13K238 washer. when
replacing older style shaft/coupling asserblies additional parts ray be required
(4K364, 4K361, 4K66).
7K623 interrediate stage asserbly includes rarine bearing 7K411. Jhe asser-
bly is only required on 45hB11135 and 70hB11135.
1
,i>*>
45hB
70hB
Centrifugal Booster Purps
M0LL
8 10 11 14 15 16 17 19 20 21 22 6
5
2
3 4 7 9 12 13 18 23 24
Model hP Stages
Motor Motor Codes
Lncl. 10 30
45hB130 3 3 00P C09721Jh C09741Jh
45hB230 3 2 JEFC C09722Jh C09742Jh
45hB150 5 5 00P C10721Jh C10741Jh
45hB250 5 4 JEFC C10722Jh C10742Jh
45hB175 7
1
2 7 00P C11721Jh C11741Jh
45hB275 7
1
2 6 JEFC C11742Jh
45hB111 10 10 00P C12741Jh
45hB211 10 8 JEFC C12742Jh
70hB130 3 2 00P C09721Jh C09741Jh
70hB230 3 2 JEFC C09722Jh C09742Jh
70hB150 5 4 00P C10721Jh C10741Jh
70hB250 5 3 JEFC C10722Jh C10742Jh
70hB175 7
1
2 6 00P C11721Jh C11741Jh
70hB275 7
1
2 5 JEFC C11742Jh
70hB111 10 9 00P C12741Jh
70hB211 10 7 JEFC C12742Jh
M010kS
Coulus Pumps is a bianu o ITT Warei Teclnol-
ogy, Inc. - a subsiuiaiy o ITT Inuusriies, Inc.
Coulus Pumps anu rle ITT Lngineeieu Blocks Symbol aie
iegisreieu riauemaiks anu riauenames o ITT Inuusriies.
25
DUSTBOSS

PARTS LIST
FAN ASSEMBLY
No. Qty DCT Part # Description
1 1 38-33W7D42460AP 33" Fan Assemble 460v/60Hz
38-33W7D53400AP 33" 50Hz Fan Assembly 400v/50Hz
2 1 920151-1 44.5" Screen
3 1 38-991163 Taperlock Bushing Q1 1-5/8"
4 1 38-33W042 42" Prop for 33" Fan
1 38-33W053 53" Prop for 33" Fan
5 1 Bundt Pan
6 1 28-200015 25HP World Motor 50/60Hz
7 1 05-000025 Serial Number Plate
8 3 05-000012A DustBoss

Logo Decal
05-000012 DustBoss

Tower Logo Decal

9 1 44-005080 Spacer Tube
10 1 39-840003 Carriage Vertical Adjust Jack
SPRAY MANIFOLD
No. Qty DCT Part # Description
1 1 845001-EVAP Dust Controller Spray Manifold
2 1 60-202151 1-1/2" Type-D Cam Lock Coupling
3 30 Call for Nozzle Sizes and Availability
DB-60 GALVANIZED CARRIAGE ASSEMBLY
No. Qty DCT Part # Description
1 1 845300-2 Frame
2 1 845210-1 Turntable Bearing
3 1 845311-RH Right Rear Axle Extension
4 1 845311-LH Left Rear Axle Extension
5 2 39-840305 Wheel Spindle
6 1 32-309773 Friction Clutch
7 3 39-840001 7000# Topwind Square Tube Jack
8 3 10-000018 Hitch Pin
9 1 945301-1 Front Wheel Mount
26
WHEEL ASSEMBLY
No. Qty DCT Part # Description
1 1 720115-1 Tow Bar
2 1 720116-1 Single Wheel Frame
720116-1A Single Wheel Frame with Axle & Hub
3 1 10-000013 Hitch Pin with Lynch Pin
4 3 39-000013 22 x 12-8 Tire and Wheel
5 2 320533-1 4" Bronze Bushing
6 3 39-000011 5-Bolt Hub Cast Iron
7 1 39-840305 Wheel Spindle
8 1 33-000007 Tow Bar Chain Assembly
1 FW-3 Front Wheel Assembly without Tow Bar
(includes items 2, 4, 5, 6, 7 & 8)
ENCLOSURE ASSEMBLY
No. Qty/Length DCT Part # Description
1 1 845200-1 Galvanized Enclosure
2 2 845201-1 Galvanized Lifting Bracket
3 1 845214-1 24ck & 45ck Compressor Bracket
4 1 845202-3A Anodized Travel Lock
845202-2 Travel Lock Pin
5 1 840208-1 240v Light Bracket
6 1 840203-2 Panel Bracket & Cord Rack
7 1 840203-1 Panel Bracket
8 3 845204-1 Galvanized Lifting Extension
9 2 10-000017 3/4" x 4-3/4" Hitch Pin with Lynch
10 1 840207-2 12" Strobe Light Nipple
11 1 21-840010 Strobe Light 120v
21-840011 Strobe Light 240v
12 1 21-000001 Metal Halide Fixture 240v
12A 1 21-000002 Replacement Bulb
13 1 39-000088 Rubber Light Housing without Lamp
14 1 21-000008 Floodlight 120v/150w
15 1 845220-2 Compressor Cover
16 6.25" 40-016012 1" dia. x .120 w x 3 c" Long Pivot Tube
17 1 06-002010 Level Gauge
18 1 21-840100 Halogen Flood Light 50w/12v
(on 2002 & newer)
19 1 840207-3 Spot Light Bracket
27
CARRIAGE OSCILLATOR ASSEMBLY
No. Qty DCT Part # Description
1 1 32-309773 Friction Clutch
1A 1 32-100814 Lock for Tension Nut
1B 2 32-325145 Friction Plates (comes as a set)
1C 1 32-308104 Guide Bushing
2 1 840211-2Z Oscillator Cam Hub Zinc Plated
3 1 32-000100 Speed Reducer
4 1 400163-2 Oscillator Connecting Tube
5 2 39-000084 Rod End Oscillator Link
6 1 840235-3Z Clutch Plate Zinc Plated
DB-30 CARRIAGE ASSEMBLY
No. Qty/Length DCT Part # Description
1 1 720101-1 PoleCat Chassis Weldment
2 1 720116-1 Single Wheel Frame Assembly
3 3 320533-1 4" Bronze Bushing
4 2 39-000046M Plastic Cap
5 3 39-000011 5-Bolt Hub Cast Iron
3 Cotter Pin
3 Bearing Washer
3 Hub Cap
6 Bearings
15 1/2" 20 Wheel Nuts
3 Bearing Seals
3 Spindle Nuts
6 3 39-000013 Wheel & Tire 22" x 12" x 8"
7 1 720101-1-BRKT Compressor Support Bracket
8 3 39-840305 Wheel Spindle 2-Bolt
9 1 400123-1 Yoke Carriage Mount
10 1 720106-1 Universal Mount Assembly
11 1 720115-1 Tow Bar Assembly
12 1 10-000013 5/8" x 6-1/2" Hitch Pin with Lynch Pin
13 1 39-000029 Pintle Hook
14 2 39-000044 Jack Assembly
15 1 320103-5 Clamp Nut Assembly
16 1 39-840003 Carriage Vertical Adjust Jack
17 3.5" 44-005008 1/2" Sch 80 SS Pipe
18 6.25" 40-016012 1" dia. x .120 w x 3 c" Long Pivot Tube
28
UNIVERSAL MOUNT ASSEMBLY
No. Qty DCT Part # Description
1 1 720106-1 Universal Mount Painted
2 1 320533-1 4" Bronze Bushing
3 1 320103-5 Clamp Nut Assembly
POWER CORD
No. Qty DCT Part # Description
1 1 25-0100009 8/4 Cord
(150' Carriage & 40' Tower is standard)
2 1 24-000022 Male 5w 60 Amp Pin & Sleeve Plug
1 24-000026 Male 7w 60 Amp Pin & Sleeve Plug 480v
1 Other 60 Amp Plug Options are Available
3 1 Cord Grip
4 1 1" Conduit Locknut
5 1 8/4 Cord Strain Relief
SELECTOR SWITCH
No. Qty DCT Part # Description
1 1 20-101048 Square D Selector Switch
2 1 Legend Plate (Specify Engraving)
3 1 Locknut (Included with #1)
4 1 20-101001 Mounting Collar
5 1 20-101000 N/O Contact Block
20-101004 N/O Contact Block with Mounting Collar
PILOT LIGHT ASSEMBLY
No. Qty DCT Part # Description
1 1 Pilot Lens Only
(Specify Year for Current Lens)
2 1 **
3 1 **
4 1 **
5 1 20-101001 Mounting Collar
6 1 20-101035 White LED 120v Light Modules
** Available Only as Complete Pilot Light Part# 20-101030 White or 20-101031 Red.
29
START/STOP BUTTON ASSEMBLY
No. Qty DCT Part # Description
1 1 20-101096 Silicone Boot
2 1 20-101097 Combination Start/Stop Push Button
3 1 (Included with #2)
4, 5, 6 1 20-101005 Contact Block with Collar N/O & N/C
LED LIGHTED SELECTOR SWITCH
No. Qty DCT Part # Description
1 1 20-101049 Red Illuminated Selector Switch
2 1 Legend Plate (Specify Engraving)
3 1 Locknut (Included with #1)
4 1 20-101001 Mounting Collar
5 1 20-101035 White LED 120v Light
6 1 20-101000 N/O Contact Block
30
WARRANTY
A.THE WARRANTY PERIOD SHALL BE TWELVE MONTHS FROM THE DATE OF
PURCHASE FOR ALL MODELS.
B.DURING THE PERIOD OF WARRANTY, DUST CONTROL TECHNOLOGY

GUARANTEES
TO THE ORIGINAL PURCHASER OF EACH DUST CONTROL MACHINE:
Any part adjudged by the manufacturer defective by reason of faulty workmanship
or material shall be replaced free of charge upon return of broken part.
C.THE WARRANTY SHALL BE EFFECTIVE IF PURCHASER:
Gives notice to an authorized distributor of any and all apparent defects within
ten (10) days after discovery and immediately makes machine available for inspection
to the distributor or his authorized representative.
D.WARRANTY SHALL NOT EXTEND TO:
1. Machines used for renting or leasing beyond the original owner.
2. Machines subjected to abnormal strain, neglect, abuse, improperly stored,
or altered from factory standard.
3. Machines whose trademark, name, or identification number has been changed
or removed.
4. Failures of, or failures caused by parts or accessories not manufactured by
Dust Control Technology

.
E. WHERE PERMITTED BY LAW:
1. COMPANY'S LIABILITY SHALL BE LIMITED TO THAT SET FORTH IN THIS
WARRANTY, AND COMPANY SHALL NOT BE LIABLE FOR INCIDENTAL OR
CONSEQUENTIAL DAMAGES, INCLUDING INJURY TO PERSON OR PROPERTY.
2. COMPANY MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR
IMPLIED; AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATION STATED IN THIS
WARRANTY ARE HEREBY DISCLAIMED BY COMPANY AND EXCLUDED FROM
THIS WARRANTY.
As set forth herein, the term machine shall refer to misting machines as manufactured by Dust Control
Technology

and sold by authorized distributors. Claims for warranty shall be submitted by the authorized
distributor who performs or authorizes the repairs.