Dimer acid-based polyamides were synthesized by melt-polycondensation of dimer acid and various aromatic diamines. The physical and mechanical properties of the resultant polyamides are similar to those of the PA1212. Dimer acid is an environment-friendly chemical reagent with the characteristics of low price, non-crystallization, being biodegradable, soluble in hydrocarbons, and reproducible.
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Synthesis and Characterization of Polyamides Based on Dimer Acids
Dimer acid-based polyamides were synthesized by melt-polycondensation of dimer acid and various aromatic diamines. The physical and mechanical properties of the resultant polyamides are similar to those of the PA1212. Dimer acid is an environment-friendly chemical reagent with the characteristics of low price, non-crystallization, being biodegradable, soluble in hydrocarbons, and reproducible.
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Dimer acid-based polyamides were synthesized by melt-polycondensation of dimer acid and various aromatic diamines. The physical and mechanical properties of the resultant polyamides are similar to those of the PA1212. Dimer acid is an environment-friendly chemical reagent with the characteristics of low price, non-crystallization, being biodegradable, soluble in hydrocarbons, and reproducible.
Direitos autorais:
Attribution Non-Commercial (BY-NC)
Formatos disponíveis
Baixe no formato PDF, TXT ou leia online no Scribd
Journal of Wuhan University of Technolotgy-Mater. Sci. Ed.
June 2009 367
DOI 10.1007/s11595-009-3367-7
Synthesis and Characterization of Polyamides Based on Dimer Acid
WANG Wenzhi, ZHANG Zhifang, XU Meiyun, ZHANG Yonghua (College of Materials Science and Engineering, South China University of Technology, Guangzhou 510640, China)
Abstract: A series of dimer acid-based polyamides were synthesized by melt -polycondensation of dimer acid and various aromatic diamines, and were characterized by Fourier transform infrared spectrum (FT-IR) and nuclear magnetic resonance ( 1 H NMR). The physical properties of the polyamides, such as glass transition temperature, melting temperature, decomposition temperature and mechanical properties were also investigated. The polyamides intrinsic viscosity ranges from 1.8 dLg 1 to 2.2 dLg 1 , and the melting temperature ranges from 140 to 181 . The glass transition temperatures, observed from dynamic mechanical analysis, fall in the range of 34.8-48.2 . The physical and mechanical properties of the resultant polyamides are similar to those of the PA1212. The heat resistance and mechanical properties of poly (4, 4'-diphenylsulfone dimeramide) (PSD) and poly(4, 4'-diphenyl dimeramide) (PPDI) are comparable to those of PA1212. Key words: polyamides; dimer acid; polycondensation; aromatic diamines
1 Introduction
Dimer acids are obtained by the polymerization of the C 18 -acids such as oleic and linoleic acids, and are environment-friendly chemical reagent with the characteristics of low price, non-crystallization, being biodegradable, soluble in hydrocarbons, and reproducible. Many polyamides can be prepared by melt-polycondensation reactions using the dimer acid and different aromatic diamines as raw materials. The dimer acid-based polyamides possess many advantages such as beings soluble in many solvents, biodegradable, flexible, extensive compatibility with other resins and modifiers. As a result, these polyamides have attracted much attention in recent years [1,2] . Many formulations and synthesis techniques of dimer acid-based polyamides can be found in the previous literatures. For example, Fan and Deng et al [3,4] synthesized a series of polyamides from different soy-based dimer acids and diamines by the condensation polymerization reactions, and investigated the influences of different diamines and amino acids on the physical and thermal properties of the polyamides. Cavus [5] et al also synthesized a series of polyamides by condensation polymerization in the absence or presence of monofunctional reactants, and investigated their influences. However, these dimer acid-polyamides usually have some shortcomings such as poor mechanic al strength, inferior dimensional stability and general thermal property, which limit the applications in industrial and other special fields. It is significant and necessary to develop low-cost and high-performance novel polyamides. Compar ison with the pure aliphatic segments, the flexible matrix incorporating aromatic segments can improve mechanical strength and thermal stability [6,7] , attributing to the rigid segmental structure and related crystal morphology. Thus, the study of dimer acid-based polyamides with aromatic segments is significant not only for scientific research, but also for expanding the commercial applications of these polymers. In this work, we presented a series of dimer acid-based polyamides, synthesized using dimer acid and aromatic diamines of 4, 4'-diaminodiphenyl methane, 4, 4'-diaminodiphenyl ether, 1, 4-diaminobenzene, 4, 4'-diaminodiphenyl and 4, 4'-diaminodiphenyl sulphone. The resultant polyamides were characterized by Fourier transform infrared spectrum (FT-IR), nuclear magnetic resonance ( 1 H NMR), thermal analysis, mechanical property, and dynamic mechanical analysis (DMA).
2 Experimental
2.1 Materials Dimer acid, supplied by the Yichun Yuanda Chemical Co. Ltd (China) , is yellowish transparent liquid, with the
(Received: October 15, 2008; Accepted: March 3, 2009) WANG Wenzhi( ): Ph D; E-mail: wwzscut@gmail.com *Corresponding author: ZHANG Yonghua( ): Prof.; Ph D; E-mail: pazhyhua@scut.edu.cn
Vol.24 No.3 WANG Wenzhi et al: Synthesis and Characterization of 368 composition as following: 99%-99.5% dimer, monomer 0.2%, 0.1%-0.3% trimer. 4, 4'-diamino-diphenyl methane (MD), 4, 4'-diaminodiphenyl ether (ED), p-phenylene diamine (PD), 4, 4'-diaminodiphenyl(PDI) and 4, 4'-diaminodiphenyl sulfone (SD) were commercial grade and purchased from by Shanghai Chemical Co. Ltd (China). All of the materials mentioned were purified before use. 2.2 Synthesis Poly(1, 4-phenylene dimeramide) (PPD) was synthesized as follows (Scheme 1). First, PD (108.2 g, 1 mol) was dissolved in 100 mL water at 70 . Then the solution was added slowly into 100 mL mixture of ethanol and terephthalic acid (560.0 g, 1.0 mol) with vigorous stirring. After stirring the mixture solution for 120 min at 70-75 , the PPD salt solution yielded. The PPD salt solution was added into an autoclave with a slight excess of diamine ( 1%) in order to compensate any possible loss during the polymerization. The autoclave was filled with carbon dioxide at room temperature and then heated to 220 , meanwhile, the pressure was increased to 2.5 MPa. After 2 h, the pressure was gradually decreased to atmospheric pressure in 2 h and the reaction temperature of the autoclave was increased to 265 . After another 2 h under these conditions, the autoclave was evacuated to 40 Pa and the reaction temperature was increased to 270 , and kept for 1 h, the high molecular weight of PPD was obtained (484.4 g, 91 %). Poly(4, 4'-diphenylmethane dimeramide) (PMD), poly (4, 4'-diphenylsulfone dimeramide) (PSD), poly(4, 4'-diphenylether dimeramide) (PED) and poly(4, 4'-diphenyl dimeramide) (PPDI) were prepared by the similar procedures except for using 4, 4'-diamino-diphenyl methane, 4, 4'-diaminodiphenyl ether , 4, 4'-diaminodiphenyl and 4, 4'-diaminodiphenyl sulfone to instead of p-phenylene diamine, respectively.
Polyamide salts were prepared beforehand in order to maintain the accurately equal reaction ratio of the diacid and the diamine. At the early stages of the polycondensation, high vapor pressure was applied to reduce the diamine loss. Furthermore, a slightly excessive diamine was added to compensate any loss. In the last step of polycondensation, the molecular weight of polyamides increased with the autoclave being evacuated to 40 Pa. Finally, the polyamides with high intrinsic viscosity wereobtained. 2.3 Characterization The intrinsic viscosities in concentrated DMF of the polyamides were investigated in an Ubbelohde viscometer at 25 0.1 . The FT-IR spectra were performed on a NICOLET 460 spectrometer using the melting pressed-disc technique. 1 H NMR spectra were recorded with a Bruker DPX-400 (400 MHz), using deuterated trifluoroacetic acid as solvents and tetramethylsilane (TMS) as an internal reference. Thermal analysis (DSC-TG) was carried out in a nitrogen stream using a NETSCH 204 calorimeter with a heating rate of 10 /min. DMA was performed on a NETZSCH DMA-242 apparatus operating in tensile mode at a frequency of 2 Hz in the temperature range of 160 to 100 with a heat rate of 3 /min. Mechanical properties were investigated by a Universal testing machine (CMT5104) with a crosshead speed of 50 mm/min and a gauge length of 50 mm.
3 Results and Discussion
3.1 Infrared spectra FT-IR spectra of the polyamides are shown in Fig.1. All the characteristic absorptions of amide groups and methene segments of polyamide are listed as follows: 3 293-3 308 cm 1 (hydrogen-bonded and N H stretching vibration), 2 916-2 930 cm 1 (NH in-plane bending vibration), 1 643-1 659 cm 1 (amide I, C O stretching vibration), 1 506-1 526 cm 1 (amide II, CN stretching and CONH bending vibration), 1089-1 105 cm 1 (amide IV, CCO stretching vibration), 719-728 cm 1
(CH 2 wagging).
Scheme 1 Synthesis of the polyamides Fig.1 FT-IR spectra of the polyamides Journal of Wuhan University of Technolotgy-Mater. Sci. Ed. June 2009 369
3.2 1 H NMR analysis Fig.2 presents the 1 H NMR spectra of the polyamides in deuterated trifluoroacetic acid. The chemical shifts in the range at 7.0-8.4 ppm is attributed to the aromatic protons (position 1, 2, 3). The chemical shifts at 2.6-2.9 ppm originate from the protons at the position 4 while that at 1.8- 2.0 ppm come from the protons at the position 5. The peaks at 1.2-1.6 ppm belong to the protons of the aliphatic chains (position 6). The peaks at 2.4-2.5 ppm are attributed to the protons at the position 7. The peaks at 4.0-4.3 ppm belong to the protons at the position 8. The chemical shifts at 0.8-1.0 ppm originate from the protons at the position 9. The peaks at 11.7 ppm are attributed to trifluoroacetic acid. FT-IR and 1 H NMR results indicate that this synthetic method is very effective to synthesize the desired products.
3.3 Thermal behavior The DSC curves of the polyamides are shown in Fig.3. The melting temperatures (T m ) of PPD, PMD, PED, PSD and PPDI increase from140 to181 in turn with the increasing rigid of aromatic diamines, and are higher than those of dimer acid-based aliphatic polyamides. PPD has the lowest T m at 140 and PPDI has the highest T m at 181 . The thermo gravimetric (TG) curves of the polyamides are shown in Fig.4. All the polyamides begin decomposition at about 420 , with the framework collapses temperatures (T d ) at about 486 , which are higher than those of dimer acid-based aliphatic polyamides. The result suggests that the thermal stability of the polyamides have been improved by incorporating phenylated linkage into the polymeric backbone. The thermal property data of the polyamides in this work are listed in Table 1.
Table 1 Thermal properties of the polyamides Item PPD PED PMD PSD PPDI T m / 140 148 159 177 181 T g / 34.8 36.3 40.2 43.5 48.2 T d / 417 416 421 419 428 3.4 Solubility of the polyamides The solubility of the polyamides was tested with different organic solvents which are shown in Table 2. The resultant polyamides are soluble in dimethyl sulfoxide (DMSO), N,N'-dimethylformamide (DMF), acetone chloroform, carbon tetrachloride, benzene, toluene, tetrahydrofuran (THF), concentrated sulfuric acid and trifluoroacetic acid (TFA) at room temperature, but insoluble in m-cresol, acetone and benzene. The results show that the resultant polyamides have favorable solubility. Table 2 Solubility of the polyamides *
PPD PMD PSD PED PPDI DMF THF DMSO TFA Sulfuric acid m-Cresol Acetone Chloroform Benzene Fig.4 TG curves of the polyamides Fig.2 1 H NMR spectras of the polyamides Fig.3 DSC curves of the polyamides Vol.24 No.3 WANG Wenzhi et al: Synthesis and Characterization of 370 Chlorobenzene Toluene Methanol *The symbols of indicating soluble at room temperature and indicatinginsoluble.
3.5 Dynamic mechanical analysis DMA curves of the polyamides are shown in Fig.5. Two obvious transition behaviors can be observed, and are defined as , and relaxation, respectively. It is well known that the glass transition temperature (T g ) of polyamide can be determined by relaxation, since it is usually related to the segment movements in the noncrystalline area [8] . relaxation reflects the co-moving of amido and methenes, and reflects the resultant polyamides exhibit fine low-temperature mechanical properties. The temperatures of relaxation of PPDI, PSD, PMD, PED and PPD are 49.8 , 43.2 , 38.6 , 36.5 and 34.6 , the temperatures of ? relaxation are 108.5 , 111.8 , 117.8 , 122.4 and 126.3 . The and ? relaxation temperatures increase with the increasing rigid of aromatic diamines. Meanwhile, ? relaxations in low temperature area also indicate that the polymers have excellent low temperature toughness. 3.6 Mechanical properties and water-absorbing of the polyamides Dry and standard specimens of the polyamides by injection-moulding were prepared and their water-absorbing and mechanical properties were measured. From Table 3, it can be observed that the tensile strength (above 40 MPa) and bending modulus (above 1.2 GPa) of the polyamides are almost the same as that of PA1212 at room temperature [8] . Meanwhile, they have good toughness and low water-absorbing because that a long, flexible aliphatic linkage containing a side group itself are incorporated in the main chain of aromatic polymer, and the low water-absorbing is conducive to maintain dimensional and mechanical stability of products. Table 3 Physical and mechanical properties of the polyamides Item PPD PED PMD PSD PPDI Density /(gcm 3 ) 1.09 1.10 1.08 1.12 1.10 Intrinsic viscosity/(dLg 1 ) 2.1 1.9 2.2 1.8 1.9 Water-absorbing /% 0.13 0.15 0.14 0.16 0.15 Tensile strength /MPa 42 41 45 46 46 Bending modulus /GPa 1.2 1.3 1.1 1.0 1.2 Impact strength /(kJm 2 ) 15.2 15.8 16.3 14.9 13.8
4 Conclusions
a) A series of dimer acid-based polyamides of PPD, PMD, PED, PSD and PPDI with high intrinsic viscosity have been synthesized by salt forming and melt-polycondensation reactions using dimer acid and different aromatic diamines. b) With the rigid aromatic diamines being introduced in the polyamides skeletons, the heat resistance and mechanical properties are gradually increased. The heat resistance and mechanical property of PPDI are superior to those of other polyamides. The physical properties of the polyamides were comparable to those of PA1212, and the mechanical properties of PSD and PPDI are similar to those of PA1212. c) The resultant dimer acid-based polyamides have many advantages compared to PA1212 such as the convenient raw materials, low price, low temperature toughness, better process ability and favorable solubility.
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