Vitotronic 100 333 m1 GB

Installation and Service Instructions
for the installer/service engineer Multi-boiler system with Vitotronic100 Type GC1 Digital boiler control unit and Vitotronic333 Type MW1S Weather-compensated, digital cascade control unit for installation in the control cabinet Note on applicability: see page 2.
VITOTRONIC 100 VITOTRONIC 333
Vitotronic100 Type GC1
Vitotronic333 Type MW1S
5862 222 GB
6/2001
File in service document ring binder
Dokument: - page 1 (Black) Screen angle and frequency: 45.0000, <default>
General information
Safety instructions
Please follow these safety instructions closely to avoid the risk of injury to persons and damage to property. Safety regulations Please observe all relevant safety re quirements defined by DIN, DIN EN, DVGW, TRF and VDE (GB: British Standards codes of practice). See also the red sheet headed "Im portant safety information" in the enclosed documents or in the "Vito tec planning documentation" ring binder. In certain countries, boilers and burners must be registered or issued with a permit in accordance with national regulations. Boiler location Please refer to the technical data sheet or technical guide for details of the conditions which must be ful filled by the room in which the boiler is installed. Work on the equipment Installation, initial start-up, mainte nance and repairs must be carried out by a competent person (heating engineer/service contractor). (See EN 50 110, Part 1, and VDE 1000, Part 10. (GB): British Standards codes of practice). Before work is undertaken on the equipment/heating system, the mains voltage must be switched off (e.g. at the separate fuse or mains electrical isolator switch) and measures taken to prevent it from being switched on again. Disconnection must be carried out by means of an isolating device which simultaneously isolates all non-earthed conductors with at least 3 mm contact separation. On gas-fired systems, also close the gas shut-off valve and make secure to prevent unauthorised opening. Electrical components provided by the customer must be type-tested. When carrying out work which in volves opening up the control unit, no static discharge should be al lowed to take place through the in ternal components. Please observe the relevant safety requirements when connecting ex ternal switch contacts/components to the protective low voltage of the control unit, i.e. 8.0 mm air gap/ creeping distance or 2.0 mm insula tion thickness from active compo nents. Safe electrical isolation must be en sured in accordance with EN 60 335/IEC 65 for all components pro vided by the customer (including PC/ laptop). Note on routing of cables To prevent malfunctions in the sys tem, all low-voltage cables (e.g. sen sor cables) must be run separately from power cables and control cables which carry mains voltage both inside and outside the control cabinet. Gas installation work Gas installation work must be carried out by an approved installer (GB: registered with C.O.R.G.I.). The requirements for starting up gas-fired systems and LPG-fired sys tems, as defined in TRGI'86/96 and TRF 1996 respectively, must be com plied with. Repairs It is not permitted to carry out re pairs on parts which serve a safety function. Initial start-up The initial start-up must be carried out by the installer of the system or a commissioning engineer designated by him; all readings should be re corded in a commissioning report. Instruction of the system user The installer of the system is re quired to give the system user the operating instructions and show him how to operate the system. Safety instruction! This heading in these instructions denotes information which must be observed to safeguard persons and property. This symbol indicates a reference to other in structions which must be observed.
Product information/Note on applicability

Vitotronic 100, Type GC1 and Vitotronic 333, Type MW1S For installation in or mounting on Viessmann boilers only or for in stallation in the control cabinet. Applicable to the following control units Part No. 7143 002, from Serial No. 7143 002 000 000 000 Part No. 7143 438, from Serial No. 7143 438 000 000 000 Part No. 7143 441, from Serial No. 7143 441 000 000 000
5862 222 GB
Index
Page
General information
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product information/Note on applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 2
Heating system types
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 6
Installation Vitotronic 100
Overview of electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Routing and strain relief of cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inserting the boiler coding card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjustment of the high limit safety cut-out (if required) . . . . . . . . . . . . Adjustment of the temperature regulator (if required) . . . . . . . . . . . . . . . . Connection of the boiler temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connection of the pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connection of actuating drive with three-point output . . . . . . . . . . . . . . . Connection of external controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connections to connector aB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connection of central fault indicator to connector g . . . . . . . . . . . . . . . Connection of the LON communication module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connection of AC burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connection of three-phase burners Safety chain with zero potential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety chain without zero potential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connection to mains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting the front part of the control unit and closing the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Opening the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30 31 32 33 34 35 36 37 37 38 39 39 40 42 43 44 45 46
Installation Vitotronic 333 Electrical connections Vitotronic 333
Installing the modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting the programming unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47 48
Overview of electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connection of the outdoor temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connection of the contact temperature sensor and immersion temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connection of the cylinder temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connection of the pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connection of actuating drive with three-point output . . . . . . . . . . . . . . . Connections to connector aVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connections to connector aVH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connection of the central fault indicator to connector g . . . . . . . . . LON connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connection to mains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
49 51 52 53 53 54 54 55 55 55 55
Start-up
Procedure (overview) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
56 57
5862 222 GB
Index
Page
Scanning service information
Overview of service levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vitotronic 100 Temperatures, boiler coding cards and scanning . . . . . . . . . . . . . . . . . . . . . . . . . . . Scanning operating status information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scanning and resetting the service display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vitotronic 333 Temperatures and scanning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scanning operating status information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scanning and resetting the "Service" display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
71 72 75 76 77 81 82
Troubleshooting
Troubleshooting steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagnosis (Vitotronic 100) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagnosis (Vitotronic 333) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83 84 88
Functional description
Boiler temperature control (Vitotronic 100) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cascade control (Vitotronic 333) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heating circuit control (Vitotronic 333) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
93 94 98
Cylinder temperature control (Vitotronic 333) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Additional information
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 System components H Vitotronic 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 H Vitotronic 333 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Coding 1 Vitotronic 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Coding 2 Vitotronic 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Coding 1 Vitotronic 333 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Coding 2 Vitotronic 333 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 Wiring diagrams (Vitotronic 100)
...........................................................
153
Parts list for Vitotronic 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 Parts list for Vitotronic 333 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Appendix
Alphabetical index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
5862 222 GB
Overview
Circuit diagram 11 12 13 14 15 16 17 18 19 10 11 12 Boiler Vitoplex Vitomax, Vitoplex and Vitorond Vitomax and Vitoplex Vitomax, Vitoplex and Vitorond Vitomax, Vitoplex and Vitorond Vitomax, Vitoplex and Vitorond Vitomax, Vitoplex and Vitorond Vitocrossal 300 Vitocrossal 300 and Vitoplex 300 Vitocrossal 300 and Vitoplex 300 Vitocrossal 300 and Vitoplex 300 Vitocrossal 300 and Vitoplex 300 Key features Therm-Control Shunt pump for raising the return temperature for each boiler Common shunt pump for raising the return temperature Distributor pump and low-pressure distributor Distributor pump and injection control 3-port mixing valve for raising the return temperature Low loss header and 3-port mixing valve for raising the return temperature Several heating circuits and one modulating flow temperature heating circuit Several heating circuits and one modulating flow temperature heating circuit Several heating circuits, one modulating flow temperature heating circuit and Vitoplex 300 with shunt pump Several heating circuits, one modulating flow temperature heating circuit and Vitoplex 300 with Therm-Control and boiler circuit pump 3-port mixing valve, several heating circuits and one modulating flow temperature heating circuit Page 6 8 10 12 14 16 18 20 22 24 26 28
5862 222 GB
Circuit diagram 1
Multi-boiler system with Therm-Control in conjunction with Vitoplex 100 and Vitoplex 300
2 20 52 1 28 5 21 40
G
M2 M2 2 20 52 M3 2 20 52
C
LON LON 143 146
2 20 52 2
M3
LON
LON
LON 3 17A 40
B
52 A1 143 146 41 90 40
E
52 A1 143 146 41 90
LON
3 17A
F
A Boiler with B Vitotronic 100 with LON communication module in standard delivery and C Vitotronic 333 with built-in LON communication module D Boiler with E Vitotronic 100 with LON communication module in standard delivery F Domestic hot water cylinder G Heating circuit with mixing valve
A
Connectors ! Outdoor temperature sensor ? Flow temperature sensor, common heating flow ?M2 Flow temperature sensor, mixing valve circuit ?M3 Flow temperature sensor, mixing valve circuit Boiler temperature sensor % Cylinder temperature sensor aJA Temperature sensor, ThermControl sM2 Heating circuit pump, mixing valve circuit sM3 Heating circuit pump, mixing valve circuit
5862 222 GB
Circulation pump for heating the cylinder sK DHW circulation pump f Mains connection, 230V~ 50Hz fA Burner (1st stage) gSA1 Motorised butterfly valve gSM2 Mixing valve motor, mixing valve circuit gSM3 Mixing valve motor, mixing valve circuit l Burner (2nd stage/modulat ing) aVD Connection of external equipment aVH Connection of external equipment (see page 37 and 54)
sA
Circuit diagram 1 (continued)

Possible applications Heating systems with distributor ar ranged close to the boiler. The boiler water flow is reduced via the motor ised butterfly valve. Please note: This circuit diagram represents a rec ommendation only. It is the responsi bility of the customer and/or his agent to check that this recommen dation is complete and fully func tional. Three-phase equipment must be connected via additional power contactors. When the temperatures at the tem perature sensor of the Therm-Con trol fall below the factory-preset va lues, the motorised butterfly valves or the heating circuit control(s) are activated. In the start-up phase (e.g. when starting up or after overnight or weekend shutdown) the boiler water flow must be reduced by at least 50%. The boiler is assured optimum protection in conjunction with the Vitotronic 333 or control of the heat ing circuits via a Vitotronic 050 con nected to the boiler control unit. No further protective measures are re quired on site.
Available system accessories H Flue gas temperature sensor H Plug-in adaptor for external safety equipment Vitotronic 100 Coding of system type 01:1 02:1 03:0 07:1 Change required
H Vitoair draught stabilizer (for pressure jet burners only) H Radio clock receiver
H Vitocom 300 H Vitotrol 200/Vitotrol 300 H Vitotronic 050
Automatic change
Set coding "01:2" for multi-boiler system with Vitotronic 333 Set coding "02:2" for operation with modulating burner Set coding "03:1"for oil-fired operation (re-setting is not possible) Set coding "07:2", "07:3" or "07:4" for the corresponding boiler number on the Vitotronic of the 2nd to 4th boiler
4A:0
Connection of the temperature sensor of Therm-Control at connector aJA; Coding automatically changed to "4A:1"
77:1
Set coding "77" for LON user number of the Vitotronic of the 2nd to 4th boiler (see page 135)
Vitotronic 333 Coding of system type 00:1 Change required If no system circuit A1 is connected, set coding "00:3", "00:4", "00:7" or "00:8" (see page 139) If fewer than 4 boilers, set coding "35:3" or "35:2" Automatic change The system type is recognized automatically when the sensors are connected
35:4 5862 222 GB
Circuit diagram 2
Multi-boiler system with shunt pump for raising the return temperature for each boiler in conjunction with H Vitomax 100, Vitomax 200 and Vitomax 300 H Vitoplex 100 and Vitoplex 300 H Vitorond 200
2 20 52 1 28 5 21 40
G
M2 M2 2 20 52 M3 2 20 52
C
LON LON 143 146
2 20 52 2
M3
LON
LON
LON 3 17B 17A
LON
B
40 41 90 29 52 A1 143 146
T2
E
40 41 90 29 52 A1 143 146
3 17B 17A
T2
T1
T1
F
A
Connectors ! Outdoor temperature sensor ? Flow temperature sensor, common heating flow ?M2 Flow temperature sensor, mixing valve circuit ?M3 Flow temperature sensor, mixing valve circuit Boiler temperature sensor % Cylinder temperature sensor aJA Temperature sensor T1 aJB Temperature sensor T2 sM2 Heating circuit pump, mixing valve circuit sM3 Heating circuit pump, mixing valve circuit sA Circulation pump for heating the cylinder sK sL f
D
DHW circulation pump Shunt pump Mains connection, 230V~ 50Hz fA Burner (1st stage) gSA1 Motorised butterfly valve gSM2 Mixing valve motor, mixing valve circuit gSM3 Mixing valve motor, mixing valve circuit l Burner (2nd stage/modulat ing) aVD Connection of external equipment aVH Connection of external equipment (see page 37 and 54)
5862 222 GB

Possible applications Heating systems with distributor ar ranged close to the boiler. The boiler water flow is reduced via the motor ised butterfly valve. Please note: This circuit diagram represents a rec ommendation only. It is the responsi bility of the customer and/or his agent to check that this recommen dation is complete and fully func tional. Three-phase equipment must be connected via additional power contactors. When the return temperature falls below the required minimum value, the temperature sensor T2 switches on the shunt pump. If the minimum return temperature is not reached despite raising the return tempera ture, the flow must be reduced by at least 50% via the temperature sensor T1, through the butterfly valve or the heating circuit controls. The shunt pump must be sized so that bypassed water accounts for ap prox. 30% of the total flow rate of the boiler. The boiler is assured optimum protection in conjunction with the Vitotronic 333 or control of the heat ing circuits via a Vitotronic 050 con nected to the boiler control unit. No further protective measures are re quired on site.
H Vitoair draught stabilizer (for pres sure jet burners only) H Radio clock receiver
Automatic change
Set coding "01:2" for multi-boiler system with Vitotronic 333 Set coding "02:2" for operation with modulating burner Set coding "03:1" for oil-fired operation (re-setting is not possible) Set coding "07:2", "07:3" or "07:4" for the corresponding boiler number on the Vitotronic of the 2nd to 4th boiler
4A:0
Connection of the temperature sensor T1 at connector aJA; Coding automatically changed to "4A:1" Connection of the temperature sensor T2 at connector aJB; Coding automatically changed to "4b:1"
4b:0
77:1
35:4 5862 222 GB
Circuit diagram 3
Multi-boiler system with common shunt pump for raising the return temperature in conjunction with H Vitomax 100, Vitomax 200 and Vitomax 300 H Vitoplex 100 and Vitoplex 300
G
2 20 52 1 28 5 21 40 29 M2 M2 2 20 52 M3 2 20 52
C
LON LON 143 146 2 17B
2 20 52
M3
T2
20A1
20A1
LON
LON
B
52 A1 143 146 41 90 40
LON
3 17A
E
T1 52 A1 143 146 41 90 40
LON
3 17A
T1
F
A
Connectors ! Outdoor temperature sensor ? Flow temperature sensor, common heating flow ?M2 Flow temperature sensor, mixing valve circuit ?M3 Flow temperature sensor, mixing valve circuit Boiler temperature sensor % Cylinder temperature sensor aJA Temperature sensor T1 aJB Temperature sensor T2 sA1 Close mixing valves with ex ternal heating circuit controls sM2 Heating circuit pump, mixing valve circuit sM3 Heating circuit pump, mixing valve circuit sA Circulation pump for heating the cylinder sK sL f
D
DHW circulation pump Shunt pump Mains connection, 230V~ 50Hz fA Burner (1st stage) gSA1 Motorised butterfly valve gSM2 Mixing valve motor, mixing valve circuit gSM3 Mixing valve motor, mixing valve circuit l Burner (2nd stage/modulat ing) aVD Connection of external equipment aVH Connection of external equipment (see page 37 and 54)
10
5862 222 GB

Possible applications Heating systems with distributor ar ranged close to the boiler. The boiler water flow is required to be reduced via the heating circuits. Please note: This circuit diagram represents a rec ommendation only. It is the responsi bility of the customer and/or his agent to check that this recommen dation is complete and fully func tional. Three-phase equipment must be connected via additional power contactors. When the return temperature falls below the required minimum value, the temperature sensor T2 switches on the shunt pump. If the minimum return temperature is not reached despite raising the return tempera ture, the flow must be reduced via the temperature sensors T1 through the heating circuit controls. Available system accessories H Flue gas temperature sensor H Plug-in adaptor for external safety equipment Vitotronic 100 Coding of system type 01:1 02:1 03:0 07:1 Change required Set coding "01:2" for multi-boiler system with Vitotronic 333 Set coding "02:2" for operation with modulating burner Set coding "03:1" for oil-fired operation (re-setting is not possible) Set coding "07:2", "07:3" or "07:4" for the corresponding boiler number on the Vitotronic of the 2nd to 4th boiler Set coding "0d:1" Therm-Control is effective for the mixing valves of the heating circuits connected downstream Automatic change The shunt pump must be sized so that bypassed water accounts for ap prox. 30% of the total flow rate of the boiler. The boiler is assured optimum protection in conjunction with the Vitotronic 333 or control of the heat ing circuits via a Vitotronic 050 con nected to the boiler control unit. No further protective measures are re quired on site. Temperature sensor T1 Wiring for reducing the flow via tem perature sensor T1 in heating sys tems with heating circuit control units which are not connected via the LON BUS to the boiler control unit. Coding required: "4C:2", use connector s for closing the mixing valves of the heating circuits connected down stream. H Vitoair draught stabilizer (for pres sure jet burners only) H Radio clock receiver
L1 N PE
K1
K2
D
20 A1 20 A1
A
Closed Closed Closed
2 ... n
sA1 Close mixing valves (Vitotronic 100) A Contactor relay, Part No. 7814 681 B Heating circuit controls con nected downstream Switch contact closed: signal for "close mixing valves" C Mains connection, 230V~ 50Hz D Junction box, provided on site H Vitocom 300 H Vitotrol 200/Vitotrol 300 H Vitotronic 050
0d:2
4A:0
Connection of the temperature sensor T1 at connector aJA; Coding automatically changed to "4A:1"
77:1
Vitotronic 333 Coding of system type 00:1 Change required If no system circuit A1 is connected, set coding "00:3", "00:4", "00:7" or "00:8" (see page 139) If fewer than 4 boilers, set coding "35:3" or "35:2" Automatic change The system type is recognized automatically when the sensors are connected Connection of the temperature sensor T2 at connector aJB; Coding automatically changed to "4b:1" 11
5862 222 GB
35:4 4b:0
Circuit diagram 4
Multi-boiler system with distributor pump and low-pressure distributor in conjunction with H Vitomax 100, Vitomax 200 and Vitomax 300 H Vitoplex 100 and Vitoplex 300 H Vitorond 200
G
2 20 52 1 28 5 21 40 29 M2 M2 2 20 52 2 M3 2 20 52
C
LON LON 143 146
2 20 52
M3
20A1
20A1
LON
LON
B
52 A1 143 146 41 90 40
LON
3 17A
E
T1 52 A1 143 146 41 90 40
LON
3 17A
T1
F
A
Connectors ! Outdoor temperature sensor ? Flow temperature sensor, common heating flow ?M2 Flow temperature sensor, mixing valve circuit ?M3 Flow temperature sensor, mixing valve circuit Boiler temperature sensor % Cylinder temperature sensor aJA Temperature sensor T1 sA1 Close mixing valves with ex ternal heating circuit controls sM2 Heating circuit pump, mixing valve circuit sM3 Heating circuit pump, mixing valve circuit sA
D
Circulation pump for heating the cylinder sK DHW circulation pump sL Distributor pump f Mains connection, 230V~ 50Hz fA Burner (1st stage) gSA1 Motorised butterfly valve gSM2 Mixing valve motor, mixing valve circuit gSM3 Mixing valve motor, mixing valve circuit l Burner (2nd stage/modulating) aVD Connection of external equipment aVH Connection of external equipment (see page 37 and 54)
12
5862 222 GB

Possible applications Where the distributor is arranged in distant substations (> 20 metres). The heat transferred to the heating circuits is required to be reduced. Please note: This circuit diagram represents a rec ommendation only. It is the responsi bility of the customer and/or his agent to check that this recommen dation is complete and fully func tional. Three-phase equipment must be connected via additional power contactors. When the return temperature falls below the required minimum value, the mixing valves are partially or fully closed via the temperature sen sor T1. The distributor pump must be sized on the basis of 110% of the total flow rate of the heating system. Available system accessories H Flue gas temperature sensor H Plug-in adaptor for external safety equipment Vitotronic 100 Coding of system type 01:1 02:1 03:0 07:1 Change required Set coding "01:2" for multi-boiler system with Vitotronic 333 Set coding "02:2" for operation with modulating burner Set coding "03:1" for oil-fired operation (re-setting is not possible) Set coding "07:2", "07:3" or "07:4" for the corresponding boiler number on the Vitotronic of the 2nd to 4th boiler Set coding "0d:1" Therm control is effective for the mixing valves of the heating circuits connected downstream Automatic change The boiler is assured optimum protection in conjunction with the Vitotronic 333 or control of the heat ing circuits via a Vitotronic 050 con nected to the boiler control unit. No further protective measures are re quired on site. Temperature sensor T1 Wiring for reducing the flow via tem perature sensor T1 in heating sys tems with heating circuit control units which are not connected via the LON BUS to the boiler control unit. Coding required: "4C:2" use connector s for closing the mixing valves of the heating circuits connected down stream.
L1 N PE
K1
K2
D
20 A1 20 A1
A
2 ... n
sA1 Close mixing valves (Vitotronic 100) A Contactor relay, Part No. 7814 681 B Heating circuit controls con nected downstream Switch contact closed: signal for "close mixing valves" C Mains connection, 230V~ 50Hz D Junction box, provided on site
0d:2
4A:0
77:1
Vitotronic 333 Coding of system type 00:1 5862 222 GB Change required If no system circuit A1 is connected, set coding "00:3", "00:4", "00:7" or "00:8" (see page 139) If fewer than 4 boilers, set coding "35:3" or "35:2" Set coding "4d:0" for distributor pump Automatic change The system type is recognized automatically when the sensors are connected 13
35:4 4d:1
Circuit diagram 5
Multi-boiler system with distributor pump and injection control in conjunction with H Vitomax 100, Vitomax 200 and Vitomax 300 H Vitoplex 100 and Vitoplex 300 H Vitorond 200
G
2 20 52 1 28 5 21 40 29 M2 M2 2 20 52 M3 2 20
C
LON LON 143 146
2 20 52 2
M3
52
20A1
20A1
LON
LON
LON
B
52 A1 143 146 41 90 40
3 17A
E
T1 52 A1 143 146 41 90 40
LON
3 17A
T1
F
A
Connectors ! Outdoor temperature sensor ? Flow temperature sensor, common heating flow (ac cessory) ?M2 Flow temperature sensor, mixing valve circuit ?M3 Flow temperature sensor, mixing valve circuit Boiler temperature sensor % Cylinder temperature sensor aJA Temperature sensor T1 sA1 Close mixing valves with ex ternal heating circuit controls sM2 Heating circuit pump, mixing valve circuit sM3 Heating circuit pump, mixing valve circuit sA
D
Circulation pump for heating the cylinder sK DHW circulation pump sL Distributor pump f Mains connection, 230V~ 50Hz fA Burner (1st stage) gSA1 Motorised butterfly valve gSM2 Mixing valve motor, mixing valve circuit gSM3 Mixing valve motor, mixing valve circuit l Burner (2nd stage/modulating) aVD Connection of external equipment aVH Connection of external equipment (see page 37 and 54)
14
5862 222 GB

Possible applications Where the distributor is arranged in distant substations (> 20 metres) and the heating circuits require heat im mediately on demand, e.g. air heaters. The heat transferred to the heating cir cuits is required to be reduced. Please note: This circuit diagram represents a rec ommendation only. It is the responsi bility of the customer and/or his agent to check that this recommendation is complete and fully functional. Threephase equipment must be connected via additional power contactors. When the return temperature falls below the required minimum value, the mixing valves are proportionally or fully closed via the temperature sensor T1. The distributor pump must be sized on the basis of 110% of the total flow rate of the heating system. The injection control ensures that heat is immediately available on de mand at the consumers. The 3-port mixing valve is controlled for this purpose. Temperature sensor T1 Wiring for reducing the flow via tem perature sensor T1 in heating sys tems with heating circuit control units which are not connected via the LON BUS to the boiler control unit. Coding required: "4C:2" use connector s for closing the mixing valves of the heating circuits connected down stream.
L1 N PE
K1
K2
K
20 A1 20 A1
A
2 ... n
sA1 Close mixing valves (Vitotronic 100) F Contactor relay, Part No. 7814 681 G Heating circuit controls con nected downstream Switch contact closed: signal for "close mixing valve" H Mains connection, 230V~ 50Hz K Junction box, provided on site H Vitocom 300 H Vitotrol 200/Vitotrol 300 H Vitotronic 050
Automatic change
Set coding "01:2" for multi-boiler system with Vitotronic 333 Set coding "02:2" for operation with modulating burner Set coding "03:1" for oil-fired operation (re-setting is not possible) Set coding "07:2", "07:3" or "07:4" for the corresponding boiler number on the Vitotronic of the 2nd to 4th boiler Set coding "0d:1" Therm-Control effective for mixing valves of the heating circuits connected downstream
0d:2 4A:0
77:1
Vitotronic 333 Coding of system type 00:1 Change required If no system circuit A1 is connected, set coding "00:3", "00:4", "00:7" or "00:8" (see page 139) If fewer than 4 boilers, set coding "35:3" or "35:2" Set coding "4d:0" for distributor pump Automatic change The system type is recognized automatically when the sensors are connected
5862 222 GB
35:4 4d:1
15
Circuit diagram 6
Multi-boiler system with 3-port mixing valve for raising the return temperature in conjunction with H Vitomax 100, Vitomax 200 and Vitomax 300 H Vitoplex 100 and Vitoplex 300 H Vitorond 200
2 20 52 1 28 5 21 40
M2 M2 2 M3 20 52
G
M3 2 20 52
C
LON LON 143 146
2 20 52 2
20A1
20A1
LON
LON
LON
B
41 90 29 52 A1 143 146 40
3 17A
E
40 41 90 29 52 A1 143 146
LON
3 17A
T1
T1
F
A
Connectors ! Outdoor temperature sensor ? Flow temperature sensor, common heating flow ?M2 Flow temperature sensor, mixing valve circuit ?M3 Flow temperature sensor, mixing valve circuit Boiler temperature sensor % Cylinder temperature sensor aJA Temperature sensor T1 sM2 Heating circuit pump, mixing valve circuit sM3 Heating circuit pump, mixing valve circuit sA Circulation pump for heating the cylinder sK sL f
D
DHW circulation pump Boiler circuit pump Mains connection, 230V~ 50Hz fA Burner (1st stage) gSA1 3-port mixing valve gSM2 Mixing valve motor, mixing valve circuit gSM3 Mixing valve motor, mixing valve circuit l Burner (2nd stage/modulat ing) aVD Connection of external equipment aVH Connection of external equipment (see page 37 and 54)
16
5862 222 GB

Possible applications E.g. old systems or systems in market gardens and/or systems in which there is no facility for making modifications or adjustments to the heating circuits connected down stream. Please note: This circuit diagram represents a rec ommendation only. It is the responsi bility of the customer and/or his agent to check that this recommen dation is complete and fully func tional. Three-phase equipment must be connected via additional power contactors. Available system accessories H Flue gas temperature sensor H Plug-in adaptor for external safety equipment Vitotronic 100 Coding of system type 01:1 02:1 03:0 07:1 Change required Set coding "01:2" for multi-boiler system with Vitotronic 333 Set coding "02:2" for operation with modulating burner Set coding "03:1" for oil-fired operation (re-setting is not possible) Set coding "07:2", "07:3" or "07:4" for the corresponding boiler number on the Vitotronic of the 2nd to 4th boiler Set coding "0C:1" for continuous return temperature control Automatic change When the return temperature falls below the required minimum value, the 3-port mixing valve on the boilers is proportionally closed via the temperature sensor T1, thereby assuring protection of the boiler. The boiler and the heating circuits downstream are hydraulically de coupled. The flow temperature is controlled via the common tempera ture sensor. Please note: The boiler circuit pumps on each boiler must be sized so that their flow is at least equal to the maxi mum possible total heating circuit flow. Recommendation: 110%.
0C:4 4A:0
4d:1 77:1
Set coding "4d:2" for boiler circuit pump at connector sL Set coding "77" for LON user number of the Vitotronic of the 2nd to 4th boiler (see page 135)
35:4 5862 222 GB
17
Circuit diagram 7
Multi-boiler system with low loss header and 3-port valve for raising the return temperature in conjunction with H Vitomax 100, Vitomax 200 and Vitomax 300 H Vitoplex 100 and Vitoplex 300 H Vitorond 200
2 20 52 2 20 52 2 M2
1 28 5 21 40
C
LON LON 143 146
M3 M2 2 20 52
G
M3 2 20 52
LON
LON
LON 3 17A
B
41 90 29 52 A1 143 146 40
E
40 41 90 29 52 A1 143 146
LON
3 17A
T1
T1
F
A Boiler with B Vitotronic 100 with LON communication module in standard delivery and C Vitotronic 333 with built-in LON communication module D Boiler with E Vitotronic 100 with LON com munication module (acces sory) F Domestic hot water cylinder G Heating circuit with mixing valve H Low loss header
A
Connectors ! Outdoor temperature sensor ? Flow temperature sensor, common heating flow ?M2 Flow temperature sensor, mixing valve circuit ?M3 Flow temperature sensor, mixing valve circuit Boiler temperature sensor % Cylinder temperature sensor aJA Temperature sensor T1 sM2 Heating circuit pump, mixing valve circuit sM3 Heating circuit pump, mixing valve circuit sA
D
Circulation pump for heating the cylinder sK DHW circulation pump sL Boiler circuit pump f Mains connection, 230V~ 50Hz fA Burner (1st stage) gSA1 3-port mixing valve gSM2 Mixing valve motor, mixing valve circuit gSM3 Mixing valve motor, mixing valve circuit l Burner (2nd stage/modulating) aVD Connection of external equipment aVH Connection of external equipment (see page 37 and 54)
18
5862 222 GB

Possible applications E.g. old systems or systems in market gardens as well as systems in which there is a lack of clarity in the hydraulic installation and/or systems where there is no facility for making modifications or adjustments to the heating circuits connected down stream. Please note: This circuit diagram represents a rec ommendation only. It is the responsi bility of the customer and/or his agent to check that this recommen dation is complete and fully func tional. Three-phase equipment must be connected via additional power contactors. Available system accessories H Flue gas temperature sensor H Plug-in adaptor for external safety equipment Vitotronic 100 Coding of system type 01:1 02:1 03:0 07:1 Change required Set coding "01:2" for multi-boiler system with Vitotronic 333 Set coding "02:2" for operation with modulating burner Set coding "03:1" for oil-fired operation (re-setting is not possible) Set coding "07:2", "07:3" or "07:4" for the corresponding boiler number on the Vitotronic of the 2nd to 4th boiler Set coding "0C:1" for continuous return temperature control Automatic change When the return temperature falls below the required minimum value, the 3-port mixing valve on the boilers is proportionally closed via the temperature sensor T1, thereby assuring protection of the boiler. The flow temperature is controlled by the temperature sensor in the low loss header. Please note: The boiler circuit pumps on each boiler must be sized so that their flow is at least equal to the maxi mum possible total heating circuit flow. Recommendation: 110%.
0C:4 4A:0
4d:1 77:1
Set coding "4d:1" for boiler circuit pump at connector sL Set coding "77" for LON user number of the Vitotronic of the 2nd to 4th boiler (see page 135)
Vitotronic 333 Coding of system type 00:1 Change required If no system circuit A1 is connected, set cod ing "00:3", "00:4", "00:7" or "00:8" (see page 139) If fewer than 4 boilers, set coding "35:3" or "35:2" Automatic change The system type is recognized automatically when the sensors are connected
5862 222 GB
35:4
19
Circuit diagram 8
Multi-boiler system with several heating circuits and one modulating flow temperature heating circuit in conjunction with Vitocrossal 300
2 20 52 1 28 5 21 40
M2 M2 2 M3 20 52
G
M3 2 20 52
C
LON LON 143 146
2 20 52 2
LON
LON
LON 3 40
B
41 90 156 52 A1 143 146 40
E
41 90 156 52 A1 143 146
LON
A Boiler with B Vitotronic 100 with LON communication module in standard delivery and C Vitotronic 333 with built-in LON communication module D Boiler with E Vitotronic 100 with LON com munication module in stan dard delivery F Domestic hot water cylinder G Heating circuit with mixing valve H Neutralizing unit
20
5862 222 GB
Connectors ! Outdoor temperature sensor ? Flow temperature sensor, common heating flow ?M2 Flow temperature sensor, mixing valve circuit ?M3 Flow temperature sensor, mixing valve circuit Boiler temperature sensor % Cylinder temperature sensor sM2 Heating circuit pump, mixing valve circuit sM3 Heating circuit pump, mixing valve circuit sA Circulation pump for heating the cylinder sK DHW circulation pump
Mains connection, 230V~ 50Hz fA Burner (1st stage) gSA1 Motorised butterfly valve gSM2 Mixing valve motor, mixing valve circuit gSM3 Mixing valve motor, mixing valve circuit l Burner (2nd stage/modulat ing) aVD Connection of external equipment aVH Connection of external equipment (see page 37 and 54) aBH Mains connection of acces sories

Please note: This circuit diagram represents a rec ommendation only. It is the responsi bility of the customer and/or his agent to check that this recommen dation is complete and fully func tional. Three-phase equipment must be connected via additional power contactors. The Vitocrossal 300 is operated with modulating boiler water temperature and load-dependent sequential con trol by means of the weather-com pensated control system. Two-stage or modulating burners can be con trolled. Through the control system which is linked via the LON BUS, the boiler flow temperature which is estab lished is higher than the maximum heating circuit flow temperature by an adjustable difference. The heating system can be operated in accord ance with a separate heating curve. The Vitocrossal 300 has two return connections. The heating circuits with the higher return temperature are connected to the return connec tion at the top, those with the lower temperatures to the return connec tion at the bottom. Please note: At least 15% of the take-off from the rated output must be connected to the return connection at the bottom. Motorised butterfly valve 52 A1 N L 156 N
N
Open Closed Open Closed
gSA1 Plug-in connection on Vitotronic 100 aBH Plug-in connection on Vitotronic 100 A Contactor relay, Part No. 7814 681 B Motorised butterfly valve 1 C Motorised butterfly valve 2
Available system accessories H Flue gas temperature sensor H Plug-in adaptor for external safety equipment Vitotronic 100 Coding of system type 01:1 02:1 07:1 Change required
H Radio clock receiver H Vitocom 300
H Vitotrol 200/Vitotrol 300 H Vitotronic 050
Automatic change
Set coding "01:2" for multi-boiler system with Vitotronic 333 Set coding "02:2" for operation with modulating burner Set coding "07:2", "07:3" or "07:4" for the corresponding boiler number on the Vitotronic of the 2nd to 4th boiler Set coding "0d:0" Set coding "77" for LON user number of the Vitotronic of the 2nd to 4th boiler (see page 135)
0d:2 77:1
35:4 5862 222 GB
21
Circuit diagram 9
Multi-boiler system with several heating circuits and one modulating flow temperature heating circuit in conjunction with H Vitocrossal 300 H Vitoplex 300
2 20 52 1 28 5 21 40
M2 M2 2 M3 20 52
G
M3 2 20 52
C
LON LON 143 146
2 20 52 2
LON
LON
LON 3 143 146 40
B
41 90 40
E
52 A1 143 146 41 90
LON
3 17A
A
Connectors ! Outdoor temperature sensor ? Flow temperature sensor, common heating flow ?M2 Flow temperature sensor, mixing valve circuit ?M3 Flow temperature sensor, mixing valve circuit Boiler temperature sensor % Cylinder temperature sensor aJA Therm-Control temperature sensor sM2 Heating circuit pump, mixing valve circuit sM3 Heating circuit pump, mixing valve circuit sA
D
Circulation pump for heating the cylinder sK DHW circulation pump f Mains connection, 230V~ 50Hz fA Burner (1st stage) gSA1 Motorised butterfly valve gSM2 Mixing valve motor, mixing valve circuit gSM3 Mixing valve motor, mixing valve circuit l Burner (2nd stage/modulat ing) aVD Connection of external equipment aVH Connection of external equipment (see page 37 and 54)
22
5862 222 GB

Please note: This circuit diagram represents a rec ommendation only. It is the responsi bility of the customer and/or his agent to check that this recommen dation is complete and fully func tional. Three-phase equipment must be connected via additional power contactors. The Vitocrossal 300 (lead boiler) and the Vitoplex 300 follow-up boilers are operated with modulating boiler water temperature and load-depen dent sequential control by means of the weather-compensated control system. Two-stage or modulating burners can be controlled. Available system accessories H Flue gas temperature sensor H Plug-in adaptor for external safety equipment Vitotronic 100 Coding of system type 01:1 02:1 03:0 Change required Set coding "01:2" for multi-boiler system with Vitotronic 333 Set coding "02:2" for operation with modulating burner Only with Vitotronic 100 for the Vitoplex 300: Set coding "03:1" for oil-fired operation (re-setting is not possible) Set coding "07:2", "07:3" or "07:4" for the corresponding boiler number on the Vitotronic of the 2nd to 4th boiler Only on the Vitotronic 100 for the Vitocrossal 300: Set coding "0C:0" Only on the Vitotronic 100 for the Vitocrossal 300: Set coding "0d:0" Automatic change Through the control system which is linked via the LON BUS, the boiler flow temperature which is estab lished is higher than the maximum heating circuit flow temperature by an adjustable difference. The heating system can be operated in accord ance with a separate heating curve. The Vitocrossal 300 boilers have two return connections. The heating cir cuits with the higher return tempera ture are connected to the return con nection at the top, those with the lower temperatures to the return connection at the bottom. Please note: At least 15% of the take-off from the rated output must be con nected to the return connection at the bottom. The Therm-Control temperature sen sor of the Vitoplex 300 activates the motorised butterfly valve and must ensure that the boiler water flow of the Vitoplex 300 is reduced during the start-up phase (e.g. when start ing up or after overnight or weekend shutdown).
07:1
0C:4 0d:2 4A:
Only on the Vitotronic 100 for the Vitoplex 300: Connection of the temperature sensor of Therm-Control
77:1
Vitotronic 333 Coding of system type 00:1 Change required If no system circuit A1 is connected, set coding "00:3", "00:4", "00:7" or "00:8" (see page 139) If fewer than 4 boilers, set coding "35:3" or "35:2" Set coding "3b:3" for autonomous series connection with flow temperature sensor Set coding "3C:1" for net c.v. strategy 1 Automatic change The system type is recognized automatically when the sensors are connected
35:4 3b:1 5862 222 GB 3C:1
23
Circuit diagram 10
Multi-boiler system with several heating circuits, one modulating flow temperature heating circuit and Vitoplex 300 with shunt pump in conjunction with H Vitocrossal 300 H Vitoplex 300
2 20 52 1 28 5 21 40 M2 M2 2 M3 20 52
G
M3 2 20 52
C
LON LON 143 146
2 20 52 2
LON
LON
LON
B
41 90 143 146 40
E
40 41 90 29 52 A1 143 146
LON
3 17B 17A
T2
T1
A
Connectors ! Outdoor temperature sensor ? Flow temperature sensor, common heating flow ?M2 Flow temperature sensor, mixing valve circuit ?M3 Flow temperature sensor, mixing valve circuit Boiler temperature sensor % Cylinder temperature sensor aJA Temperature sensor T1 aJB Temperature sensor T2 sM2 Heating circuit pump, mixing valve circuit sM3 Heating circuit pump, mixing valve circuit sA Circulation pump for heating the cylinder sK sL f
D
DHW circulation pump Shunt pump Mains connection, 230V~ 50Hz fA Burner (1st stage) gSA1 Motorised butterfly valve gSM2 Mixing valve motor, mixing valve circuit gSM3 Mixing valve motor, mixing valve circuit l Burner (2nd stage/modulating) aVD Connection of external equipment aVH Connection of external equipment (see page 37 and 54)
24
5862 222 GB

Please note: This circuit diagram represents a rec ommendation only. It is the responsi bility of the customer and/or his agent to check that this recommen dation is complete and fully func tional. Three-phase equipment must be connected via additional power contactors. The Vitocrossal 300 (lead boiler) and the Vitoplex 300 follow-up boilers are operated with modulating boiler water temperature and load-depen dent sequential control by means of the weather-compensated control system. Two-stage or modulating burners can be controlled. Available system accessories H Flue gas temperature sensor H Plug-in adaptor for external safety equipment Vitotronic 100 Coding of system type 01:1 02:1 03:0 07:1 0C:4 0d:2 4A:0 4b:0 77:1 Change required Set coding "01:2" for multi-boiler system with Vitotronic 333 Set coding "02:2" for operation with modulating burner Only with Vitotronic 100 for the Vitoplex 300: Set coding "03:1" for oil-fired operation (re-setting is not possible) Set coding "07:2", "07:3" or "07:4" for the corresponding boiler number on the Vitotronic of the 2nd to 4th boiler Only on the Vitotronic 100 for the Vitocrossal 300: Set coding "0C:0" Only on the Vitotronic 100 for the Vitocrossal 300: Set coding "0d:0" Set coding "77" for LON user number of the Vitotronic of the 2nd to 4th boiler (see page 135) Through the control system which is linked via the LON BUS, the boiler flow temperature which is estab lished is higher than the maximum heating circuit flow temperature by an adjustable difference. The heating system can be operated in accord ance with a separate heating curve. The Vitocrossal 300 boilers have two return connections. The heating cir cuits with the higher return tempera ture are connected to the return con nection at the top, those with the lower temperatures to the return connection at the bottom. Please note: At least 15% of the take-off from the rated output must be con nected to the return connection at the bottom. The return temperature raising facil ity of the Vitoplex modulating boiler is available as an accessory or must be provided on site. The return temperature is raised by means of the shunt pump and by closing the butterfly valve. The temperature sensor T1 activates the butterfly valve. The temperature sensor T2 switches the shunt pump.
Automatic change Only on the Vitotronic 100 for the Vitoplex 300: Connection of the temperature sensor T1 Only on the Vitotronic 100 for the Vitoplex 300: Connection of the temperature sensor T2
Vitotronic 333 Coding of system type 00:1 35:4 3b:1 5862 222 GB 3C:2
Change required If no system circuit A1 is connected, set coding "00:3", "00:4", "00:7" or "00:8" (see page 139) If fewer than 4 boilers, set coding "35:3" or "35:2" Set coding "3b:3" for autonomous series connection with flow temperature sensor Set coding "3C:1" for net c.v. strategy 1
Automatic change The system type is recognized automatically when the sensors are connected
25
Circuit diagram 11
Multi-boiler system with several heating circuits, one modulating flow temperature heating circuit and Vitoplex 300 with Therm-Control and boiler circuit pump in conjunction with H Vitocrossal 300 H Vitoplex 300
2 20 52 1 28 5 21 40
M2 M2 2 M3 20 52
G
M3 2 20 52
C
LON LON 143 146
2 20 52 2
LON
LON
LON 3 143 146 40
B
41 90 40
E
41 90 29 143 146
LON
3 17A
A
Connectors ! Outdoor temperature sensor ? Flow temperature sensor, common heating flow ?M2 Flow temperature sensor, mixing valve circuit ?M3 Flow temperature sensor, mixing valve circuit Boiler temperature sensor % Cylinder temperature sensor aJA Therm-Control temperature sensor sM2 Heating circuit pump, mixing valve circuit sM3 Heating circuit pump, mixing valve circuit sA
D
Circulation pump for heating the cylinder sK DHW circulation pump sL Boiler circuit pump f Mains connection, 230V~ 50Hz fA Burner (1st stage) gSM2 Mixing valve motor, mixing valve circuit gSM3 Mixing valve motor, mixing valve circuit l Burner (2nd stage/modulating) aVD Connection of external equipment aVH Connection of external equipment (see page 37 and 54)
26
5862 222 GB

Possible applications For heating circuits with temperature differences y 20 K. Please note: This circuit diagram represents a rec ommendation only. It is the responsi bility of the customer and/or his agent to check that this recommen dation is complete and fully func tional. Three-phase equipment must be connected via additional power contactors. The Vitocrossal 300 (lead boiler) and the Vitoplex 300 follow-up boilers are operated with modulating boiler Available system accessories H Flue gas temperature sensor H Plug-in adaptor for external safety equipment Vitotronic 100 Coding of system type 01:1 02:1 03:0 07:1 0C:4 0d:2 4A:0 4d:1 77:1 Change required Set coding "01:2" for multi-boiler system with Vitotronic 333 Set coding "02:2" for operation with modulating burner Only with Vitotronic 100 for the Vitoplex 300: Set coding "03:1" for oil-fired operation (re-setting is not possible) Set coding "07:2", "07:3" or "07:4" for the corresponding boiler number on the Vitotronic of the 2nd to 4th boiler Set coding "0C:0" Only on the Vitotronic 100 for the Vitocrossal 300: Set coding "0d:0" Set coding "4d:3" for boiler circuit pump with butterfly valve function at connector sL Set coding "77" for LON user number of the Vitotronic of the 2nd to 4th boiler (see page 135) Change required If no system circuit A1 is connected, set coding "00:3", "00:4", "00:7" or "00:8" (see page 139) If fewer than 4 boilers, set coding "35:3" or "35:2" Set coding "3b:3" for autonomous series connection with flow temperature sensor Set coding "3C:1" for net c.v. strategy 1 water temperature and load-depen dent sequential control by means of the weather-compensated control system. Two-stage or modulating burners can be controlled. Through the control system which is linked via the LON BUS, the boiler flow temperature which is estab lished is higher than the maximum heating circuit flow temperature by an adjustable difference. The heating system can be operated in accord ance with a separate heating curve. The Vitocrossal 300 boilers have two return connections. The heating cir cuits with the higher return tempera ture are connected to the return con nection at the top, those with the lower temperatures to the return connection at the bottom. Please note: At least 15% of the take-off from the rated output must be con nected to the return connection at the bottom. The Therm-Control temperature sen sor of the Vitoplex 300 activates the boiler circuit pump and must ensure that the total boiler water flow of the Vitoplex 300 is reduced during the start-up phase (e.g. when starting up or after overnight or weekend shut down).
H Vitoair draught stabilizer (for pres sure jet burners only) H Radio clock receiver
Automatic change Only on the Vitotronic 100 for the Vitoplex 300: Connection of the Therm-Control temperature sensor
Vitotronic 333 Coding of system type 00:1 35:4 3b:1 5862 222 GB 3C:2
27
Circuit diagram 12
Multi-boiler system with 3-port mixing valve, several heating circuits and one modulating flow temperature heating circuit in conjunction with H Vitocrossal 300 H Vitoplex 300
2 20 52 1 28 5 21 40
M2 M2 2 M3 20 52
G
M3 2 20 52
C
LON LON 143 146
2 20 52 2
LON
LON
LON 3
B
41 90 29 143 146 40
E
40 41 90 29 52 A1 143 146
LON
3 17A
T1
A
Connectors ! Outdoor temperature sensor ? Flow temperature sensor, common heating flow ?M2 Flow temperature sensor, mixing valve circuit ?M3 Flow temperature sensor, mixing valve circuit Boiler temperature sensor % Cylinder temperature sensor aJA Temperature sensor T1 sM2 Heating circuit pump, mixing valve circuit sM3 Heating circuit pump, mixing valve circuit sA Circulation pump for heating the cylinder
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5862 222 GB
DHW circulation pump Boiler circuit pump Mains connection, 230V~ 50Hz fA Burner (1st stage) gSA1 3-port mixing valve gSM2 Mixing valve motor, mixing valve circuit gSM3 Mixing valve motor, mixing valve circuit l Burner (2nd stage/modulating) aVD Connection of external equipment aVH Connection of external equipment (see page 37 and 54)
sK sL f

Possible applications For heating circuits with temperature differences y 20 K between the com mon flow and return. Please note: This circuit diagram represents a rec ommendation only. It is the responsi bility of the customer and/or his agent to check that this recommen dation is complete and fully func tional. Three-phase equipment must be connected via additional power contactors. The Vitocrossal 300 (lead boiler) and the Vitoplex 300 follow-up boilers are Available system accessories H Flue gas temperature sensor H Plug-in adaptor for external safety equipment Vitotronic 100 Coding of system type 01:1 02:1 03:0 07:1 0C:4 Change required Set coding "01:2" for multi-boiler system with Vitotronic 333 Set coding "02:2" for operation with modulating burner Only on the Vitotronic 100 for the Vitoplex 300: Set coding "03:1" for oil-fired operation (re-setting is not possible) Set coding "07:2", "07:3" or "07:4" for the corresponding boiler number on the Vitotronic of the 2nd to 4th boiler Only on the Vitotronic 100 for the Vitocrossal 300: Set coding "0C:0" Only on the Vitotronic 100 for the Vitoplex 300: Set coding "0C:1" for continuous return temperature control Only on the Vitotronic 100 for the Vitocrossal 300: Set coding "0d:0" Set coding "4d:2" for boiler circuit pump at connector sL Set coding "77" for LON user number of the Vitotronic of the 2nd to 4th boiler (see page 135) operated with modulating boiler water temperature and load-depen dent sequential control by means of the weather-compensated control system. Two-stage or modulating burners can be controlled. Through the control system which is linked via the LON BUS, the boiler flow temperature which is estab lished is higher than the maximum heating circuit flow temperature by an adjustable difference. The heating system can be operated in accord ance with a separate heating curve. The Vitocrossal 300 boilers have two return connections. The heating H Vitoair draught stabilizer (for pressure jet burners only) H Radio clock receiver circuits with the higher return tem perature are connected to the return connection at the top, those with the lower temperatures to the return connection at the bottom. Please note: At least 15% of the take-off from the rated output must be con nected to the return connection at the bottom. The T1 temperature sensor meas ures the return temperature. The 3-port mixing valve is activated via the boiler control unit so as to en sure that the return temperature does not fall below the minimum va lue. H Vitocom 300 H Vitotrol 200/Vitotrol 300 H Vitotronic 050
Automatic change
0d:2 4A:0 4d:1 77:1
Only on the Vitotronic 100 for the Vitoplex 300: Connection of the temperature sensor T1
Vitotronic 333 Coding of system type 00:1 35:4 5862 222 GB 3b:1 3C:2
Change required If no system circuit A1 is connected, set coding "00:3", "00:4", "00:7" or "00:8" (see page 139) If fewer than 4 boilers, set coding "35:3" or "35:2" Set coding "3b:3"for autonomous series connection with flow temperature sensor Set coding "3C:1" for net c.v. strategy 1
29
Overview of electrical connections
145 17 17 5 3/2 15 143 146 21 52 A1/M1 20 A1/M1 29 50 40 156 156 150 B A 151 90 41
30
5862 222 GB
Low-voltage mother board Boiler temperature sensor (KTS) % Cylinder temperature sensor (STS, accessory) aG Flue gas temperature sensor (AGS, accessory) aJA Therm-Control temperature sensor or return temperature sensor T1 (RLS) (accessory) aJB Return temperature sensor T2 (RLS) (accessory) aVD Connection of external equip ment aVG KM BUS user, e.g. plug-in adaptor for external safety equipment aVH Connection of external equip ment
230 V~ mother board sA1 Control output sA Circulation pump for heating the cylinder (accessory) sL Shunt pump (provided by cus tomer) or boiler circuit pump (provided by customer) f Mains connection fA Burner (1st stage) g Central fault indicator gSA1 Butterfly valve or continuous return temperature control l Burner (2nd stage/modulating) aB Connection of external equip ment, e.g. additional safety equipment aBA Safety chain, zero potential aBH Mains connection for accesso ries
Routing and strain relief of cables

Control unit mounted on top of the boiler Run the cables from below through the front panel of the boiler and into the terminal compartment of the control unit. Apply strain relief to cables (see below). Control unit mounted on the side of the boiler Run the cables from below out of the cable duct into the control unit. Apply strain relief to cables (see below). Cables with moulded strain relief clamp Connect cable and strain relief clamp.
Cables provided on site Insert the cable into the cable leadthrough and fasten with cable ties.
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31
Inserting the boiler coding card

For matching the operation of the control unit to the boiler. Only the boiler coding card which is supplied as part of the standard delivery of the boiler may be used. Push the boiler coding card through the recess in the cover and insert it in plug-in location "X7".
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Adjustment of the high limit safety cut-out (if required)

Settings on the control unit The settings for the high limit safety cut-out and the other settings are de pendent on the safety equipment in stalled in accordance with DIN 4751-2. Modulating boilers: High limit safety cut-out Temperature regulator 120 C 100 C 110 C 187 C Vitocrossal 300: High limit safety cut-out Temperature regulator 110 C 100 C 100 C 187 C
Coding for the elec 105 C 185 C tronic max. tempe rature limiter of the Vitotronic 100 Coding "06" to Max. temperature of the control unit provided on site 100 C 180 C
Coding for the elec 195 C 185 C tronic max. tempe rature limiter of the Vitotronic 100 Coding "06" to Max. temperature of the control unit provided on site 190 C 180 C
The high limit safety cut-out is supplied with a factory setting of 120C. A Adjustment to 110 or 100C 1. Unclip the fuse box and swing up wards. Please note: Adjustment is required for the Vitocrossal 300. See service instructions for "Vitocrossal 300" 2. Turn the slotted screw on the rear of the high limit safety cut-out until the slot points to 110 or 100C (once adjusted, the high limit safety cut-out cannot be reset to 120C). 3. Re-fit the fuse box. Safety instruction! If adjusted to 100C, do not set the temperature regulator above 75C.
3.
1. 2.
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Adjustment of the temperature regulator (if required)

The temperature regulator is supplied with a factory setting of 95C. Adjustment to 100 or 110C A B C 1. Using a suitable screwdriver, lever out and remove the selector knob "R" behind the hinged cover. 2. Using a pair of pointed pliers, break off the cams identified by the shaded areas in the Fig. from the stop dial. A A, B A, B, C 75 to 195 C 75 to 100 C 75 to 110 C
3. 2.
3. Fit the selector knob "R" so that the marking is in the centre of the selected range. Please note: Note the setting of coding address "06"! Safety instruction! If the system is operated in conjunc tion with a domestic hot water cylin der, ensure that the maximum per missible domestic hot water temperature is not exceeded. If necessary, install a suitable safety device for this purpose.
1.
34
5862 222 GB
Connection of the boiler temperature sensor

The boiler temperature sensor is in stalled at the same time as the boiler insulation. Electrical connection The sensors are ready to plug in. Insert the boiler temperature sensor in socket "3".
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35
Connection of the pumps

Available pump connections sL Shunt pump, boiler circuit pump Install pumps (typetested); see manufac turer's instructions. 230 V~ pumps M 1~ Please note: The maximum power consumption of all pumps is 6A~. Rated current: max. 4 (2) A~ Recommended connection cable: H05W-F3G 0.75 mm 2 or H05RN-F3G 0.75 mm 2 (GB: 3 x 0.75 mm 2 to BS 6500, Table 9) 1. Connect the 3-wire cable from the pump to the corresponding con nector. 2. Insert the connector.
400 V~ pumps Please note: For activating the contactor: Rated current: max. 4 (2) A~ Recommended connection cable: H05W-F3G 0.75 mm 2 or H05RN-F3G 0.75 mm 2 (GB: 3 x 0.75 mm 2 to BS 6500, Table 9) Please comply with current I.E.E. re gulations and the connection condi tions of the local energy supply com pany when connecting this equipment to the three-phase mains. B 1. Select the contactor and the threephase connecting cable in accord ance with the rating of the pump that is to be connected. 2. Connect the pump, contactor and connector as shown in the Fig. 3. Insert the connector. 5862 222 GB 36
L1 L2 L3 N PE
M 3~ A Contactor B Three-phase pump
Connection of actuating drive with three-point output

M 1~ For use as: H motorised butterfly valve H mixing valve motor H 3-port mixing valve Y Open B Closed Rated voltage: 230 V~ Rated current: max. 0.2 (0.1) A~ Recommended connection cable: H05W-F4G 0.75 mm 2 or H05RN-F4G 0.75 mm 2 (GB: 4 x 0.75 mm 2 to BS 6500, Table 9) Operating time: 5 to 199 seconds, selected via coding address "40" 1. Connect the 4-wire cable to the connector gS. 2. Insert the connector gS.
Connection of external controls

Floating contacts: Block the boiler Switch in boiler as last in the boiler sequence External changeover between staged/modulating burner
143
146
Block the boiler Connect floating contact at terminals "1" and "2" of the connector aVD. Contact closed: The boiler is blocked. It is taken out of the boiler sequence, i.e. the butterfly valve/3-port mixing valve for continuous return tempera ture control are closed. The shunt pump/boiler circuit pump are switched off. The heat must be sup plied by the other boilers. Safety instruction! If all boilers are blocked or no other boilers are ready for operation, there is no frost protection of the heating system. Contact open: The boiler is put back in the current boiler sequence.
Switch in boiler as last in the boiler sequence Connect floating contact at terminals "2" and "3" of the connector aVD. Contact closed: The boiler is switched in as the last boiler in the boiler sequence. The other boilers take over the supply of heat for the heating system. If the output of the other boilers is not sufficient, the boiler is switched in. Contact open: The boiler is put back in the current boiler sequence.
External changeover between staged/modulating burner Connect floating contact to terminals "1" and "2" of the connector aVH. Contact open: Modulating operation Contact closed: Two-stage operation The burner type must be set to modulating in coding 1 (coding "02 : 2"). Please note: When the burner type is scanned, "Modulating" continues to be dis played after external changeover (the display is not changed).
5862 222 GB
37
Connections to connector aB
The following can be connected to connector aB: H External safety devices connected in series (e.g. min. pressure limiter, low water indicator etc.). H External blocking of the burner. Please note: The external connections must be floating. The connector aB must remain inserted even if no connection is made. The plug-in adaptor for external safety equipment (Part No. 7143 526), which is available as an accessory, can be used for connecting two or more safety devices. 1. Disconnect connector aB. 2. Carry out the connections: Connection of external safety equip ment H Remove jumper between "STB" and "STB". H Connect external safety equip ment in series in connector aB.
B
ON ON
A C
A Jumper "STB" "STB" B Low water indicator C Max. pressure limiter D Other safety devices External blocking H Remove jumper between "TR" and "TR". H Connect floating contact in connec tor aB. Controlled switch-off takes place when the contact is opened. Safety instruction! The terminals should be used for safety switch-off purposes only, e.g. through a limit thermostat. See page 37 for details of controlled switch-off through external control units. During switch-off, there is no frost protection of the heating system and the boiler is not kept at the minimum boiler water temperature. 5862 222 GB 3. Insert connector aB. Emergency operation Move jumper "TR"-"TR" from ter minal "ON/TR" to terminal "ON".
ON ON
A A Jumper "TR""TR" B External blocking (floating contact)
38
Connection of the central fault indicator to connector g

Rated voltage: 230 V~ 50 Hz Rated current: max. 4 (2) A~ Recommended connection cable: H05W-F3G 0.75 mm 2 or H05RN-F3G 0.75 mm 2 (GB: 3 x 0.75 mm 2 to BS 6500, Table 9) 1. Connect the central fault indicator to the connector g. 2. Insert the connector g. 50
Connection of the LON communication module

Insert the LON communication mod ule in the control unit as shown in the drawing.
5862 222 GB
39
Connection of AC burners
For boilers with oil/gas pressure jet burners The burner cables are included in the standard delivery of the boiler. Connect the burner in accordance with DIN 4791. A A To control unit B To burner Terminal codes L1 Phase via high limit safety cutout to the burner PE Protective conductor to the burner N Neutral conductor to the burner T1,T2 Control chain S3 Connection for burner fault indicator B4 Connection for hours run meter B Signal path direction: Control unit burner Y Signal path direction: Burner control unit Equipment codes STB High limit safety cut-out of the control unit TR Temperature regulator of the control unit H1 Burner fault signal BZ Hours run meter Burner without connectors 1. Have the counterplugs mounted by Viessmann or the burner manufacturer; connect the burner cable. 2. Join the connectors. Burner with connectors 1. Connect the burner to the control unit by joining connector fA and connector l. 2. Connect the 7-pin connector fA and the 3-pin connector l to the burner.
Fault H1
A To control unit B To burner Terminal codes T6, T7, T8 Control chain "2nd stage burner or modulation con troller" (via two-point con troller with 2-stage oper ation; via three-point controller with modulat ing operation) T6 From burner T7 Modulating burner closed T8 Modulating burner open/2nd stage ON B Signal path direction: Control unit burner Y Signal path direction: Burner control unit Colour codes to DIN/IEC 757 BK/WH Black/white BN Brown BU Blue
90
T6 T7 T8
BN BK/WH BU
40
5862 222 GB
Connection of AC burners (continued)

For gas boilers with atmospheric burners The burner cables are included in the standard delivery of the boiler. Connect the burner in accordance with DIN 4791. A Connect the burner to the control unit by joining connector fA and connector l. See installation instruc tions for the boiler
A To control unit B To burner control Terminal codes L1 Phase via high limit safety cutout to the burner PE Protective conductor to the burner N Neutral conductor to the burner T1,T2 Control chain S3 Connection for burner fault indicator B4 Connection for hours run meter fA L, N fAA S3, B4
A To control unit B To burner Terminal codes T6, T7, T8 Control chain "2nd stage burner or modulation con troller" (via two-point con troller with 2-stage oper ation; via three-point controller with modulat ing operation) T6 From burner T7 Modulating burner closed T8 Modulating burner open/2nd stage ON B Signal path direction: Control unit burner Y Signal path direction: Burner control unit Colour codes to DIN/IEC 757 BK/WH Black/white BN Brown BU Blue
90
T6 T7 T8
BN BK/WH BU
5862 222 GB
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Connection of three-phase burners safety chain with zero potential

Safety instruction! It may be necessary to remove an existing jumper on the burner between an outer conductor and the control voltage. Follow the burner manufacturer's instructions!
F2
TR K1
ON ON G
ED
THREE-PHASE BURNER K
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5862 222 GB
A Control unit (Legend: see wiring diagram) B Basic load/full load C Main contactor (to be installed on site) D Hours run meter, stage 1 E Burner fault indicator F Control chain, stage 1/basic load G Activation of main contactor
H Three-phase voltage supply for burner K Three-phase burner L Safety chain (STB/high limit safety cut-out) with zero poten tial f Mains power connection of control unit (230 V~ 50Hz) fA Burner, 1st stage l Burner, 2nd stage
aB Connectors for external equip ment a External safety devices (remove jumper when con necting) b External controlled switchoff (remove jumper when connecting) aBA Safety chain, with zero potential (remove jumper when connect ing)
Connection of three-phase burners safety chain without zero potential

Safety instruction! It may be necessary to remove an existing jumper on the burner between an outer conductor and the control voltage. Follow the burner manufacturer's instructions!
F2
TR K1
H G K THREE-PHASE BURNER
ON ON
ED
A Control unit (Legend: see wiring diagram) B Basic load/full load C Main contactor (to be installed on site) D Hours run meter, stage 1 E Burner fault indicator F Control chain, stage 1/basic load G Activation of main contactor 5862 222 GB
H Three-phase voltage supply for burner K Three-phase burner f Mains power connection of control unit (230 V~ 50Hz) fA Burner, 1st stage l Burner, 2nd stage
aB Connectors for external equip ment a External safety devices (re move jumper when connect ing) b External controlled switchoff (remove jumper when connecting) aBA Safety chain, with zero potential (remove jumper when connect ing)
43
Connection to mains
Regulations Mains connection and safety measures (e.g. fault current circuit) must be car ried out in accordance with IEC 364, the connection requirements of your local energy supply company and VDE regulations (GB: British Standards code of practice). The mains power cable to the control unit must be provided with fuse protection conforming to the regulations. Mains electrical isolator switch (if required) The mains electrical isolator switch must be installed outside the boiler room and must simultaneously isolate all non-earthed conductors with at least 3mm contact separation. Mains connection cable (installed on site) A three-wire cable of the following type is required: H H05VVF3G 1.5 mm 2 H H05RNF3G 1.5 mm 2 (GB: 3 x 1.5 mm 2 to BS 6500, Table 9) 1. Check whether the mains power cable to the control unit is pro vided with fuse protection con forming to the regulations. 2. Connect the mains connection cable to the terminals in the junc tion box (to be installed on site). Safety instruction! Take care not to interchange wires "L1" and "N". L1: Brown N: Blue PE: Green/yellow 3. Connect the mains connection cable in connectorf. 4. Insert the connector f of the mains connection cable in socket "40".
A Mains voltage 230 V~ 50 Hz B Fuse C Mains electrical isolator switch, if required, 2-pole (installed on site) D Junction box (installed on site) E Connector f
Colour codes to DIN/IEC 757 BN Brown BU Blue GNYE Green/yellow
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5862 222 GB
Mounting the front part of the control unit and closing the control unit
1. 6.
1. Position the front part of the case in the guideways in the case. 2. Release the stay bar, open it up and lock in position at point A. 3. Insert the connector of the Opto link into connector "X20". 4. Insert the connector of the pro gramming unit into socket "X10", and fasten the cable in the front part of the case. 5. Engage the stay bar in the front part.
7.
6. Swing down the front part. 7. Screw on the front part.
2.
5.
3.
X20 X10
5862 222 GB
4.
45
Opening the control unit

1. Unscrew the screws.
1.
2. Swing up the front part of the con trol unit. 3. Release the stay bar, open it up and lock in position at point A so that it supports the front part.
2.
3.
A
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5862 222 GB
Installing the modules

A B 1. Mount the modules on the mount ing rails in the control cabinet in the arrangement shown. 2. Connect the modules with the connecting cable provided as shown in the overview on page 49.
A Expansion module (mixing valve circuits M2/M3) B Output module C Power supply unit module D Electronics module
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Mounting the programming unit

1. Cut out an opening measuring 305 x 127 mm in the front door of the control cabinet. Please note: If two programming units are to be installed, allow for a clearance of at least 20 mm between the two units. 2. Clip on the frame for the program ming unit.
1. 2.
305
129
3. Insert the programming unit in the frame.
3.
4.
4. Insert the connecting cable in socket "X10" at the rear of the programming unit and in the elec tronics module.
X2 X1
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5862 222 GB
Platzhalter bersicht elektrische Anschlsse, Vitotronic333
49
Platzhalter bersicht elektrische Anschlsse, Vitotronic333
50
Electrical connections Vitotronic 333
Connection of the outdoor temperature sensor

The outdoor temperature sensor should be mounted 2 to 2.5 metres above ground level on the north or north-west facing wall of the building. In the case of multi-storey buildings, it should be mounted in the upper half of the second storey. Make sure that the sensor is not located over windows, doors and air vents, nor immediately beneath a balcony or guttering. The outdoor temperature sensor must not be plastered over. If mounting on an unplastered wall, make allowances for the thickness of the plaster or re move the sensor before plastering the wall. 1. Remove the cap. 2. Mount the bottom part of the case. 3. Pull the cable through the opening in the terminal compartment and through the cable lead-through provided. 4. Connect the cable to the terminals. 5. Place the cap over the outdoor temperature sensor.
1.
5. 3.
4.
2.
Electrical connection 2-wire cable, max. 35 m long with a conductor cross-section of 1.5 mm2 copper. Connect the 2-wire cable from the outdoor temperature sensor as shown in the overview on page 49 (connection ! on A2) and in the wiring diagram of the control cabi net. 1. Connect the 2-wire cable from the outdoor temperature sensor to ter minals "1" and "2" in the connec tor !. 2. Insert the connector !. Please note: If a radio clock receiver (accessory) is to be connected, the connections should be carried out now (see page 117). See installation instruc tions for the radio clock receiver 51
5862 222 GB
Connection of the contact temperature sensor and immersion temperature sensor

For use as: H flow temperature sensor (mounted on or in the heating flow pipe) or H return temperature sensor (mounted on or in the heating return pipe) Contact temperature sensor: Mount the flow temperature sensor on the heating flow pipe immediately downstream from the heating circuit pump. If an overflow valve is installed, mount the flow temperature sensor on the flow pipe directly after the over flow valve. When using plastic pipes, mount the sensor on an intermediate metal pipe. It is not necessary to use heat conductive paste. Mounting the contact temperature sensor 1. Clean the flow/return pipe until metallically bright. 2. Open the sensor case with a screwdriver. 3. Place the perforated mounting strap (supplied inside the sensor case) on the tightening screw, run it around the flow/return pipe and position it on the tightening screw again.
4. 5. 2.
4. Tighten the screw. 5. Close the sensor case. Please note: The sensor must not be insulated.
3.
Electrical connection Disconnect the cable from the con nector (with immersion temperature sensor) and connect as shown in the overview on page 49 (connection ? / aJ on A2) and in the wiring diagram of the control cabinet.
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5862 222 GB
Connection of the cylinder temperature sensor

Heating systems with domestic hot water heating 1. Install the cylinder temperature sensor. See installation instruc tions for domestic hot water cylinder Please note: When installing the sensor in cyl inders of other makes, make sure that the sensor is pressed against the sensor well of the cylinder by means of a suitable device. 2. Ensure that the maximum permis sible domestic hot water tempera ture is not exceeded. If necessary, install a suitable safety device for this purpose. Heating systems without domestic hot water heating Do not connect the cylinder tempera ture sensor. Electrical connection Disconnect the cable from the con nector and connect as shown in the overview on page 49 (connection % on A2) and in the wiring diagram of the control cabinet. Only in conjunction with cylinder loading system: Connect the second cylinder tem perature sensor to connection %B on A2.
Connection of the pumps

Available pump connections s Heating circuit pump Mixing valve circuits M2/M3 on A4 sA Circulation pump for heating up the domestic hot water cylinder on A3 sK DHW circulation pump on A3 sL Shunt pump, distributor pump on A3 Install pumps (type-tested); see manufacturer's instructions. Carry out the connections as shown in the overview on page 49 and in the wiring diagram of the control cabinet.
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53
Connection of actuating drives with three-point output

For use as: H Mixing valve motors Mixing valve circuits M2/M3 on A4 H 3-port mixing valve Cylinder loading system on A3 Rated voltage: 230V~ Rated load capacity: max. 0.2 (0.1) A~ Recommended connection cable: H05W-F4G 0.75 mm 2 or H05RN-F4G 0.75 mm 2 (GB: 4 x 0.75 mm 2 to BS 6500, Table 9) Operating time: 5 to 199 seconds, se lected via coding ad dress "40" or "C3" Carry out connection gS as shown in the overview on page 49 and in the wiring diagram of the control cabi net.
Connection of external equipment to connector aVD

B A External blocking/"Close mixing valves" Connect floating contact A to con nection aVD on A2 as shown in the drawing and in the wiring diagram of the control cabinet. Coding address "99" can be used to select the equipment for which the input aVD is to be effective. The mixing valves are closed when the floating contact is closed. The assigned boiler circuit or shunt pumps are switched off and shut-off devices are closed. Please note: During "Close mixing valves", there is no frost protection of the heating circuits. With "External blocking", no minimum boiler water temperature is maintained. Manually preselected heating program (with contact open) 9 or w or rw Space heating ON/DHW ON Space heating OFF/DHW ON Space heating OFF/DHW OFF Coding 2 d5:0 (factory setting) d5:1 <> External changeover of the heating program/"Open mixing valves" Connect floating contact B to con nection aVD on A2 as shown in the drawing and in the wiring diagram of the control cabinet. The manually preselected heating program can be changed and the mixing valves opened via the contact (see table). Via coding address "9A" the function "Open mixing valves" can be as signed to the heating circuits, and coding address "91" can be used to select the heating circuits for which the changeover of the heating pro gram is to be effective.
A External blocking/"Close mixing valves" externally (floating con tact) B External changeover of the heat ing program/"Open mixing valves" externally (floating con tact)
Heating program after changeover (with contact closed) Continuous operation with reduced room temperature/DHW OFF Continuous operation with normal room temperature/DHW according to coding 64 address "64"
<>
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5862 222 GB
Connections to connector aVH

A External request Connect floating contact A to con nection aVH on A2 as shown in the drawing and in the wiring diagram of the control cabinet. When the floating contact is closed, the burners of the boilers are switched in on a load-dependent basis via a flow temperature setpoint value (coding address "9b") selected on the Vitotronic 333. The flow temperature is limited by the preset min. and max. flow tem perature.
A External request (floating contact)
Connection of the central fault indicator to connector g

Rated voltage: 230 V~ 50 Hz Rated current: max. 4 (2) A~ Recommended connection cable: H05W-F3G 0.75 mm 2 or H05RN-F3G 0.75 mm 2 (GB: 3 x 0.75 mm 2 to BS 6500, Table 9) Carry out connection g on A3 as shown in the overview on page 49 and in the wiring diagram of the con trol cabinet.
LON connection
A LON LON LON A LON LON A LON The connecting cable for data transfer between the control units is connected to the LON connection on A2 as shown in the drawing and in the wiring diagram of the control cabinet. One terminal resistor is inserted on each of the first and last control unit.
A Control unit or Vitocom 300 B Connecting cable for data transfer between the control units C Terminal resistors (Part No. 7143 497, in standard delivery of Vitotronic 333)
Connection to mains
5862 222 GB The mains cable must be provided with fuse protection as stated in the wiring diagram and the connections made as shown in the overview on page 49.
55
Start-up
Procedure (overview)
Page 11. Controls and indicators H Vitotronic 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 H Vitotronic 333 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 12. Check assignment of heating circuits (Vitotronic 333) 13. Check the high limit safety cut-out
..............
58 59
...................................................
14. Select the language (if required) (Vitotronic 333) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 15. Integrate the control unit in the LON BUS system
.................
60
16. Carry out user check H Vitotronic 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 H Vitotronic 333 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 17. Match the control unit to the system type
.................................
64
18. Check outputs (actuators) and sensors H Vitotronic 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 H Vitotronic 333 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 19. Match the coding addresses H Vitotronic 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 H Vitotronic 333 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 10. Select the boiler sequence (Vitotronic 333) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 11. Adjust the heating curve (Vitotronic 333) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
56
5862 222 GB
Start-up
Steps
1. Controls and indicators Vitotronic 100
Emissions test switch Boiler water temperature (without function) Domestic hot water temperature (without function) Value selection buttons Information Confirmation Factory settings Display window Heating programs Temperature regulator Overtemperature reset button
F1 T6,3 A
F2 T6,3 A
Heating system on/off switch Fuses F1, F2 TEST button Operating status indicator (green) Fault indicator (red)
5862 222 GB
57
Start-up
Steps (continued)
1. Controls and indicators (continued) Vitotronic 333 Heating circuit selector buttons Display window Normal room temperature Heating programs
Boiler sequence
Party mode Energy saving mode Hinged cover of programming unit
2. Check assignment of heating circuits
Vitotronic 333 Check that the stickers for the assignment of the heating circuits are affixed in the appropriate locations on the programming unit. The corresponding key must be pressed before commencing each setting.
1-23-4
Boiler sequence
58
5862 222 GB
Start-up
Steps (continued)
3. Check the high limit safety cut-out The check is made via the "TEST button" (see page 57). When making the check, the "TEST" button must be kept continuously pressed. A minimum flow is required during the check. The minimum amount of recircu lated water should be 10% of the amount recirculated at the rated load. The amount of heat consumed should be reduced as far as possible. The temperature regulator "R" is bridged. The burner is switched on until the boiler water temperature reaches the safety temperature and the high limit safety cut-out oper ates. When the burner is switched off by the high limit safety cut-out, H release the "TEST" button, H wait until the boiler water tempera ture has fallen 15 to 20 K (Kelvin) below the selected safety tempera ture, and then reset the high limit safety cut-out by pressing the "E" button. Vitotronic 100
4. Select the language (if required) 1. Press c. 2. Select the required language with b. 3. Confirm with d.
Vitotronic 333 Scanning of operating status in formation is activated (see page 81).
Outdoor temperature
12
5862 222 GB
59
Start-up
Steps (continued)
5. Integrate the control unit in the LON BUS system The LON communication module must be inserted on the Vitotronic 100 (see page 39). Please note: Data transfer via the LON BUS can take several minutes.
Vitotronic 100 Set the system type Set coding address "01" in coding 1. Set the boiler number Set coding address "07" in coding 1. Set the LON user number Set coding address "77" in coding 1 (factory setting: "77:1"). See page 128 for coding 1.
The same number must not be as signed twice within a LON BUS system.
Vitotronic 333 Set the number of boilers Set coding address "35" in coding 1. Set the LON user number Set coding address "77" in coding 1 (factory setting: "77:5"). See page 136 for coding 1.
The same number must not be as signed twice within a LON BUS system.
60
5862 222 GB
Start-up
Steps (continued)
5. Integrate the control unit in the LON BUS system (continued) Update the LON user list This is only possible when all users are connected and the control unit is coded as the error manager (coding "79:1"; factory setting on Vitotronic 333). Vitotronic 333 1. Press L and d simultaneously for approx. 2 seconds. 2. Press e. The user check is initiated (see also page 62). The user list is updated after ap prox. 2 minutes. The user check is terminated.
Vitotronic 100
1234567
Example of multi-boiler system with two Vitotronic 100, Vitotronic 333 and Vitocom 300 Vitotronic 100 Vitotronic 100 Vitotronic 333 Vitocom 300
LON
LON
LON
User No. 1 Coding "77:1" Boiler No. 1 Coding "07:1" Control unit is not error manager*1 Coding "79:0"
User No. 2 Set coding "77:2" Boiler No. 2 Set coding "07:2" Control unit is not error manager*1 Coding "79:0"
User No. 5 Coding "77:5" Control unit is error manager*1 Coding "79:1" Transmit time via LON Coding "7b:1" Transmit outdoor temperature via LON Coding "97:2"
User No. 99 Unit is error manager
Time is received via LON
5862 222 GB
*1Only
one Vitotronic may be coded as the error manager within one heating system.
61
Start-up
Steps (continued)
6. Carry out user check Vitotronic 100 The user check is used to verify the communication of the system units con nected to the error manager. Requirements: H The control unit must be coded as the error manager (coding "79:1"). H The user number must be coded in all control units (see page 60). H The user list must be updated in the error manager (see page 61). 1. Press L and d simultaneously for approx. 2 seconds. The user check is initiated. All 7 arrows appear in the display window.
1234567
User number Consecutive list number 2. Select the required user with a or b.
1234567
3. Activate the check with d. If communication between the two units is verified, the arrows in the display window stop flashing. If communication is not verified, the display shown on the left ap pears. 4. To check further users, follow the steps described in points 2 and 3. 5. Press L and d simultaneously for approx. 1 second.
The arrows in the display flash until the check is completed. The display window and all illuminated buttons of the selected user flash for approx. 60 seconds. Check the LON connection (see page 106).
The user check is terminated.
1234567
62
5862 222 GB
Start-up
Steps (continued)
6. Carry out user check (continued) Vitotronic 333 The user check is used to verify the communication of the system units con nected to the error manager. Requirements: H The control unit must be coded as the error manager (coding "79:1") H The LON user number must be coded in all control units (see page 60) H The user list must be updated in the error manager (see page 61) 1. Press L and d simultaneously for approx. 2 seconds. The user check is initiated.
User check
User check
F01 : 1 1
User number Consecutive list number 2. Select the required user with a or b. 3. Activate the check with d. If communication between the two units is verified, "Check OK" appears in the display. If communication is not verified, "Check not OK" appears. 4. To check further users, follow the steps described in points 2 and 3.
Relay test
"Check" flashes until the check is completed. The display and all LEDs of the se lected user flash for approx. 60sec onds. Check the LON connection (see page 106) and read off the error message on the corresponding control unit. The user check is terminated.
5. Press L and d simultaneously for approx. 2 seconds.
5862 222 GB
63
Start-up
Steps (continued)
7. Match the control unit to the system type Vitotronic 100: Set the following coding addresses in coding 2: "00" System type "01" Multi-boiler system "02" Burner type "03" Oil or gas-fired operation "07" Boiler number "0C" Return temperature raising "0d" Therm-Control is effective for ... "4C" Connector s function "4d" Connector sL function "4E" Connector gS function Vitotronic 333: Set the following coding addresses in coding 2: "00" System type "35" Number of boilers in cascade "3b" Control mode "4C" Connector s function "4d" Connector sL function "4E" Connector gS function
See page 130 for coding 2.
64
5862 222 GB
Start-up
Steps (continued)
8. Check outputs (actuators) and sensors Carry out relay test 1. Press K and d simultaneously for approx. 2 seconds.
1234567
Vitotronic 100
Relay test is activated.
2. Select relay outputs with the a or b button. 3. Press d. The following relay outputs can be selected depending on the system equipment installed: Display Relay function Burner/stage 1 ON Burner stage 1 and 2 ON/modulation open Burner modulation neutral Burner modulation closed Output 20 ON Output 29 ON Output 52 open Output 52 neutral Output 52 closed Circulation pump for heating the cylinder ON Central fault indicator ON Relay test is terminated.
11 12 13 14 15 16 17 18 19 10 11
Check sensors 1. Press c.

1234567
2. Scan sensors with a or b. 3. Press c.
Scanning of operating status infor mation is activated (see page 75). Scanning is terminated.
5862 222 GB
65
Start-up
Steps (continued)
8. Check outputs (actuators) and sensors (continued) Carry out relay test
Relay test
Vitotronic 333
1. Press K and d simultaneously for approx. 2 seconds. 2. Select relay outputs with the a or b button. 3. Press d. The following relay outputs can be selected depending on the system equipment installed: H Output 20 ON H Output 29 ON H Output 52 open/neutral/closed H DHW cylinder pump ON H DHW circulation pump ON H Heating circuit pump (M2) ON H Heating circuit pump (M3) ON H Mixing valve (M2) Open H Mixing valve (M2) Closed H Mixing valve (M3) Open H Mixing valve (M3) Closed H Central fault indicator ON Check sensors
Relay test is activated.
Relay test is terminated.
LED selector button ? lit. LED selector button lit. LED selector button ? lit. LED selector button ? lit. LED selector button lit. LED selector button lit.
Relaistest
1. Press c. 2. Scan actual temperatures with a or b. 3. Press c.
Scanning of operating status infor mation is activated (see page 81).
Scanning is terminated.
66
5862 222 GB
Start-up
Steps (continued)
9. Match the coding addresses Match control unit to modulating burner Please note: The burner must be adjusted. In order to achieve a wide modulation range, the minimum output should be set as low as possible (take chimney/flue system into account). 1. Start up the burner.
1234567
Vitotronic 100
2. Press K and d simultaneously for approx. 2 seconds.
The relay test is activated.
1234567
3. With the a button, activate the "Modulating burner open" func tion (display in display window: 2) and wait until the actuating drive of the burner is at maximum out put. 4. Establish the maximum burner output through the fuel consump tion. 5. With the a button, activate the "Modulating burner closed" func tion (display in display window: 4) and measure the time it takes for the actuating drive to reach the minimum output. 6. Establish the minimum burner output (basic output) through the fuel consumption. 7. With the b button, activate the "Modulating burner open" func tion (display in display window: 2) and, after one-third of the time measured in point 5, activate the "Modulating burner neutral" func tion (display in display window: 3) with the a button. Make a note of the value.
Make a note of the value.
1234567
Make a note of the value.
1234567
1234567
8. Establish the partial output through the fuel consumption. 5862 222 GB 9. Press d.
Make a note of the value. The relay test is terminated.
67
Start-up
Steps (continued)
9. Match the coding addresses (continued) 10. Set the established values in 10. coding level 1. Address Setting of 08 units and tens digits of the maximum output established in point 4: e.g. max. output: 210 kW here set: 10 hundreds digit of the maximum output established in point 4: e.g. max. output: 210 kW here set: 2 the operating time in seconds established in point 5 the basic output (see point 6) as a percentage proportion of the max. output; e.g. basic output: 270 kW max. output: 210 kW 70kW @ 100% + 33% 210kW the partial output (see point 8) as a percentage proportion of the max. output; e.g. partial output: 170 kW max. output: 210 kW 170kW @ 100% + 81% 210kW Vitotronic 100 See page 128 for coding 1.
09 15 0A
05
Please note: You will find details of other possible settings in the sections headed "Coding 1" and "Coding 2" (see page 128 and 130).
9. Match the coding addresses (continued) Coding for the system circuit Set the following coding addresses in coding 2: "36", "37", "3C" and "40". Codings for heating circuits Set the following coding addresses in coding 1: "A2", "A5", "C5" and "C6".
Vitotronic 333
Centralized operation Via coding address "7A" one heating circuit can be coded for the centralized operation of all heating circuits connected downstream. The heating program and holiday program then apply to all heating circuits in the system. "Centralized operation" appears on the programming unit for the heating circuits when the buttons for the heating program and holiday program are operated. Any holiday programs which may have been preset on the programming units are erased. The party button and energy saving button are without function on all control units. Set coding address "7A:1" (A1), "7A:2" (M2) or "7A:3" (M3) in coding 2. Please note: You will find details of other possible settings in the sections headed "Coding 1" and "Coding 2" (see page 136 and 138). 68 5862 222 GB
Start-up
Steps (continued)
10. Select the boiler sequence 1. If necessary: Set coding addresses "39" (fixed lead boiler) and "3A" (fixed last boiler) in coding 2. 2. Press M and N simultaneously for approx. 2 seconds.
Anlagenschema Cod. 1
Vitotronic 333
Boiler sequence selection control is activated. You can exit the setting mode with out storing the change by pressing a and b simultaneously.
3. Select the required boiler se quence with a or b.
4. Press d.
The setting is accepted. The boiler sequence selection control is ter minated.
5. Set coding addresses "38", "41", "42", "43" and "44" in coding 2.
11. Adjust the heating curves
Vitotronic 333 The heating curves represent the relationship between the outdoor tem perature and the flow temperature. Put simply: The lower the outdoor tem perature, the higher the flow temperature. In turn, the room temperature is dependent on the flow temperature. All adjustments must be carried out separately for each heating circuit. Slope 3.4 3.2 3.0 2.8 2.6 2.4 The slope of the heating curve is nor mally within the range marked H A for underfloor heating systems H B for modulating heating sysB tems, H C for heating systems with boiler C water temperatures over 75C. Factory settings: H Slope "n" = 1.4 H Shift "N"= 0 The shift changes the temperature resulting from the heating curve by the value selected.
2.2 2.0 1.8 1.6 Flow temperature in C 1.4 1.2 1.0 0.8 0.6 0.4 0.2
5862 222 GB
Outdoor temperature in C
69
Start-up
Steps (continued)
11. Adjust the heating curves (continued) 1. Set the desired room temperature Normal room temperature H Set the desired day temperature with the setpoint selector. Vitotronic 333 Desired room temperatures can be set separately for each heating cir cuit. The value is automatically ac cepted after approx. 2 seconds.
Normal room temp.
20
Reduced room temp.
14
Reduced room temperature H Press E to call up the desired night temperature. H Adjust the desired night tempera ture with the a or b button. H Press d to confirm the selected setpoint value. The display changes and shows the boiler sequence. The heating curve is adjusted ac cordingly along the desired room temperature axis and changes the on/off switching behaviour of the heating circuit pumps (HCP) when the heating circuit pump logic func tion is activated (as delivered condi tion).
HCP OFF
HCP ON
HCP OFF
HCP ON
Example 1: Changing the normal room tempera ture from 20C to 26C.
Example 2: Changing the reduced room tem perature from 5C to 14C. 2. Change the slope and shift
A Flow temperature in C B Outdoor temperature in C C Desired room temperature in C
Shift
H Press I to call up the slope; press J to call up the shift. H Adjust the value with the a or b button. H Press d to confirm the selected value.
Adjustable value 0.2 to 3.5. Adjustable value 13 to +40.
The display changes and shows the boiler sequence.
110
3.5
Flow temperature in C
B A
1.4
0.2
+20 -20 Outdoor temperature in C
A Change the slope B Change the shift
70
5862 222 GB
Overview of service levels

Vitotronic 100 Function User check on error manager (in conjunction with LON) Relay test Temperatures, boiler coding cards and scans Operating status information Service display Button combination Press L and d simultaneously for approx. 2 seconds Press K and d simultaneously for approx. 2 seconds Press K and G simultaneously for approx. 2 seconds Press c To exit Press L and d simultaneously for approx. 2 seconds Press d Press d Press c Press d Page 62 65 72 75 76
Vitotronic 333 Function User check on error manager (in conjunction with LON) Relay test Select boiler sequence Temperatures and scans Operating status information Service display Adjustment of display contrast Press d and a or d and b simultaneously Button combination Press L and d simultaneously for approx. 2 seconds Press K and d simultaneously for approx. 2 seconds Press M and N simultaneously for approx. 2 seconds Press K and G simultaneously for approx. 2 seconds Press c To exit Press L and d simultaneously for approx. 1 second Press d Press d Press d Press c Press d Display darkens Display brightens Page 63 66 63 77 81 82
5862 222 GB
71
Temperatures, boiler coding cards and scans

1234567
Vitotronic 100 Access diagnosis level.
1. Press K and G simultaneously for approx. 2 seconds. 2. Select the required data for scan ning with the a or b button. 3. Press d.
Exit diagnosis level.
The following values can be scanned depending on the system equipment installed: Display Meaning Scan 0 Notes Only in conjunction with LON communication module; see below Only in conjunction with LON communication module; see page 73 Only in conjunction with LON communication module; see page 73
08888 18888 28888 3 65 C 48888 8 230 C Cc1010 b8 d8 l8888 o8888
Scan 1
Scan 2
Desired boiler water tempera ture (effective setpoint value including boiler protection) Scan 4 Maximum flue gas tempera ture Boiler coding card Scan b/d Scan L Scan o See page 73 See coding address "1F"; can be reset to the current value by pressing e See page 107 See page 74 See page 74 See page 74
Scan 0
8
0 to F
8
0 1 SNVT configuration Auto Tool
Software version Communication coprocessor
LON user number
Scan 0
72
5862 222 GB
0 to 9
0 to 9
Temperatures, boiler coding cards and scans (continued)

Scan 1
Vitotronic 100
8
0 to F
8
0 to F
8
0 to F Node address
0 to F 1 Scan 1
System number (only with self-binding)
Subnet address
Scan 2
8
0 to 9
8
0 to 9
8
0 to F
8
0 to F Software version LON communication module
Number of LON users
Scan 2
Scan 4
8
0 to F
8
0 to F Software version Control unit Software version Programming unit
5862 222 GB
1 4 Free Scan 4
System type
73
Temperatures, boiler coding cards and scans (continued)

Scan b/d
Vitotronic 100
8
0 1 2 3 4 5 6 Butterfly valve Closed Preheating Closing Regulating Opening Open Run-on
d 0 1 2 Free b Scan b
Scan d
Burner OFF 1st stage/basic load 2nd stage/full load
Scan L
8
0 to 1 Free
8
0 to 9
8
0 to 9 Output reduction (0 to 100 %; 0 = OFF)
Scan L
Scan o
8
0 to F
8
0 to F
8
5862 222 GB Free
Equipment identification code
o
74
Scan o
Scanning operating status information

1. Press c.
1234567
Vitotronic 100 Operating status scanning mode is activated.
2. Select the required operating sta tus data for scanning with the a or b button. 3. Press c.
Exit the operating status scanning mode.
The following operating status information can be scanned depending on the system equipment installed: Display Meaning LON user number Notes Only displayed if LON com munication module is con nected Only displayed if temperature sensor is connected Only displayed if flue gas tem perature sensor is connected Only displayed if temperature sensor is connected The hours run can be reset to "0" by pressing e. The hours run displayed are approximate values only. The hours run can be reset to "0" by pressing e. The hours run displayed are approximate values only. The number of burner starts can be reset to "0" by pressing e.
0 01 3 65 6 55 8 190 9 60
Y
C Boiler water temperature C Return temperature 17A (temperature sensor T1) C Flue gas temperature C Return temperature 17B (temperature sensor T2) Burner hours run 1st stage h Burner hours run 2nd stage h Burner starts
63572
YY
09572
YYY
30417
5862 222 GB
75
Scanning and resetting the service display
Vitotronic 100
Please note: If a service is carried out before "Service" is displayed, set the coding ad dress "24:1" and then coding address "24:0"; the preset service para meters for hours run and time interval start from 0 again. When the limit values selected via coding addresses "1F", "21" and "23" (see page 133) are reached, one of the following displays flashes on the programming unit:
12 34 56 7
Display
Meaning Max. flue gas tempera ture reached Number of burner hours run reached Time interval (e.g. 12 months) reached
a 245 C 35510 h 12 u
1. Scan the service messages with the a or b button. 2. Press d.

1234567
The service display is extinguished. Please note: An acknowledged service message can be displayed again by pressing d (for approx. 3 seconds).
After carrying out maintenance 1. Reset coding "24:1" (see page 133) to "24:0". Please note: If coding address "24" is not reset, the service display will re-appear on Monday morning. See "Scanning operating status in formation" on page 75.
2. If necessary: H Press c. H Reset burner hours run and number of burner starts with the e button. H Press c. 3. If necessary: H Press K and G simultaneously for approx. 4 seconds. H Reset maximum flue gas temperature (8) to the current value by pressing e. H Press d.
See "Temperatures, boiler coding cards and scans" on page 72.
76
5862 222 GB
Temperatures and scans

Outdoor temp. damped
Vitotronic 333 1. Press K and G simultaneously for approx. 2 seconds. 2. Select the required data for scan ning with the a or b button. 3. Press d. The following values can be scanned depending on the system equipment installed: H Damped outdoor temp. H Current outdoor temp. H Boiler sequence H Current output % Boiler 1 H Current output % Boiler 2 H Current output % Boiler 3 H Current output % Boiler 4 H Output reduction % H Integral The damped outdoor temperature can be reset to the current outdoor temperature by pressing e. Current output of the available boilers in percent. Output reduction in percent. With 1 to 100 switch-in integral in percent (Y arrow above word if integral increasing), with 1 to 100 switch-out integral in percent. Exit diagnosis level. Access diagnosis level.
-5
H Current boiler temp. 1 H Current boiler temp. 2 H Current boiler temp. 3 H Current boiler temp. 4 H Sensor 17A, current value H Sensor 17B, current value H Desired DHW temp. H Current DHW temp. H Current DHW temp. 1 H Current DHW temp. 2 H Desired flow temp. H Current flow temp. H Desired room temp. H Current room temp.
Only displayed if sensor con nected. Only displayed if sensor con nected. Only displayed if cylinder tempera ture sensor connected. Only displayed if flow temperature sensor connected. Only displayed if room tempera ture sensor or remote control with room temperature-dependent con trol connected. See pages 78 to 80 for scans 1 to 8.
H Scan 1 H Scan 2 H Scan 3 H Scan 4 H Scan 5 H Scan 6 H Scan 7 H Scan 8
5862 222 GB
77
Temperatures and scans (continued)

Scan 1
Vitotronic 333
Scan 1
8
Free Free
0 1 to F
KM BUS user
No user connected Number of users
Free System type System circuit A1

Yes Yes
0 0 0 0 0 0 0 0 0 1 Scan 2
1 2 3 4 5 6 7 8 9 0
Mixing valve circuit M2

Yes Yes Yes Yes Yes Yes Yes Yes
Mixing valve circuit M3
DHW cylinder
Yes Yes Yes Yes Yes
Coding
00 : 11 00 : 12 00 : 13 00 : 14 00 : 15 00 : 16 00 : 17 00 : 18 00 : 19 00 : 10
Yes Yes
Yes Yes
Yes Yes Yes Yes
Scan 2
8
0 to F
Software version Plug-in adaptor for external safety equipment, Part No. 7143 526
0 to F
Software version Mixing valve extension circuit board (for mixing valve circuits M2 and M3)
Free
0 to F
0 to F
Software version Control unit
78
5862 222 GB
Free Software version Programming unit of control unit

Scan 3
Vitotronic 333
Scan 3
8
0 to F
Software version Remote control for mixing valve circuit M3

A0 : 0 A0 : 1 A0 : 2
0 1 2 0 to F
Operating mode of mixing valve circuit M3

Without remote control With Vitotrol 200 remote control With Vitotrol 300 remote control
Coding
Software version Remote control for mixing valve circuit M2

A0 : 0 A0 : 1 A0 : 2
0 1 2 0 to F
Operating mode of mixing valve circuit M2

Coding
Software version Remote control for system circuit A1

A0 : 0 A0 : 1 A0 : 2
0 1 2
Operating mode of system circuit A1
Coding
Scan 4 Scan 4 is not assigned.
Scan 5
Only in conjunction with LON communication module
Scan 5
8
0 to 9
8
0 to 9
8
0 to F
8
0 to F
8
0 to F
8
0 to F
Node address
5862 222 GB
Subnet address/system number
User number
79

Scan 6
Vitotronic 333
Scan 6
8
0 to F
8
0 to F
8
0 to F
8
0 to F
Number of LON users
0 1
Software version Neuron chip 0 to Software version F Communication coprocessor SNVT configuration Tool Auto
Scan 7 Decimal*1 185
Scan 7
Hexadecimal
8
0 to F
8
0 to F
8
Free Free
8
Free Free

*1Adjustable
b9
via coding address "92" in coding 2 (not listed in the overview).
Scan 8
Scan 8
8
0 to 9
8
0 to 9
8
0 to 9
Maximum request temperature
Free
80
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Scanning operating status information

Outdoor temperature
Vitotronic 333 Operating status scanning mode is activated.
1. Press c. 2. Select the required operating sta tus data for scanning with the a or b button. 3. Press c.
12
Exit the operating status scanning mode.
The following operating status in formation can be scanned depending on the system equipment installed: H User number H Holiday program with date of departure and return H Holiday program active H Outdoor temperature H Boiler sequence H Mean flow temperature H Boiler temp. 1 H Boiler temp. 2 H Boiler temp. 3 H Boiler temp. 4 H Sensor 17A H Sensor 17B H DHW temperature H DHW temperature 1 H DHW temperature 2 H Flow temperature H Time H Date H Output 20 ON/OFF H Output 29 ON/OFF H Output 52 Open/Closed H DHW cylinder pump ON/OFF H DHW circulation pump ON/OFF H Heating circuit pump ON/OFF H Mixing valve Open/Closed H Different languages If holiday program has been entered.
Current value for boiler 1 Current value for boiler 2 Current value for boiler 3 Current value for boiler 4 Only displayed if sensor is con nected. Only displayed if sensor is con nected. Only displayed if cylinder tempera ture sensor is connected. Only displayed if two cylinder tem perature sensors are connected. Only displayed in conjunction with mixing valve circuits and if flow temperature sensor is connected.
Position stated in %.
Position stated in %. Press d to select the respective language as the permanent lan guage for all displays.
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81
Scanning and resetting the "Service" display
Vitotronic 333
A service display appears on the Vitotronic 333 if: H a service display appears on one of the connected Vitotronic 100 units and H when the Vitotronic 333 is coded as the error manager (coding "79:1"). Please note: The service display takes the form of a fault message, but displays the message "Service". 1. Press c.
Service
Service scan is activated.
MService
1:04
2. Scan the service messages or fault messages with the a or b but ton. 3. Press d and confirm the display "Acknowledge: Yes" by pressing d. LON user number Fault number (external faults, 1 to 10) Fault symbol The "Service" display is extin guished. The red fault indicator continues to flash. Please note: An acknowledged service message can be displayed again by pressing d (for approx. 3 seconds).
Boiler sequence
4. Press d. 5. Acknowledge the service display on the Vitotronic 100 (see page 76).
Service scan is terminated. If coding address "24" is not reset on the Vitotronic 100 after mainte nance has been carried out, the "Service" display will re-appear on both control units at 7.00 hrs on Monday.
1-23-4
82
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Troubleshooting
Troubleshooting steps
Vitotronic 100 Diagnosis 1. Establish fault message or ascertain behaviour of system 2. Look for the corresponding cause of the fault in the diagnosis table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Please note: Retrieve fault codes from the fault memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 3. Establish the action required in the table Page
Correction
4. Correct the fault
Vitotronic 333 Diagnosis 1. Establish fault message or ascertain behaviour of system
Page
2. Look for the corresponding cause of the fault in the diagnosis table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Please note: Retrieve fault codes from the fault memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 3. Establish the action required in the table
Correction
4. Correct the fault
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83
Troubleshooting Vitotronic 100
Diagnosis
Faults with fault display on the programming unit The red fault indicator 2flashes whenever there is a fault.
1234567
When a fault message is transmitted, a fault code flashes in the display 1 of the programming unit. Other fault codes which may be stored can be called up by pressing the a or b button. Fault symbol Fault code Fault number Vitotronic 100 as error manager A fault or a service display on another LON user is displayed as shown:
The meaning of the fault code is explained in the table on page 85 onwards. The fault can be acknowledged by pressing d. The fault message in the display 1 is blanked out; the red fault indicator 2 continues to flash. The central fault indicator connected to connector g is switched off. If an acknowledged fault is not rectified by the following morning, the fault message will re-appear in the display.
Fault symbol LON user number of the unit with the fault/service display "EE" = External fault/service To retrieve an acknowledged fault message Press d for approx. 2 seconds; se lect the acknowledged fault by pres sing the a or b button.
Fault is displayed.
84
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Diagnosis (continued)
Faults with fault display on the programming unit (continued) Fault code in display Cause of fault Service required "0F" is only displayed in the error history Short circuit Boiler temperature sensor Open circuit Boiler temperature sensor Short circuit Temperature sensor aJA Action Carry out maintenance Please note: After carrying out maintenance, set coding "24:0". Check boiler temperature sensor (see page 109) Check boiler temperature sensor (see page 109) Check temperature sensor (see page 119)
Behaviour of system Controlled operation
0f 30 38 60 68 70 78 aa ab
Burner is switched on and off by the temperature regulator Burner is switched on and off by the temperature regulator H Boiler with maximum tempera ture H No output reduction H Return control open H Boiler with maximum tempera ture H No output reduction H Return control open Shunt pump ON continuously Shunt pump ON continuously Controlled operation
Open circuit Temperature sensor aJA
Check temperature sensor (see page 119)
Short circuit Temperature sensor aJB Open circuit Temperature sensor aJB Therm-Control configuration error: Connector aJA of Therm-Control temperature sensor not inserted Cylinder loading system configuration error: Coding "55:3" is set, but connector aJB is not inserted and/or coding "4C:1" and "4E:1" not set Return temperature sensor configuration error: Coding "0C:1" is set, but connector aJA is not inserted and/or coding "4E:0" is not set Butterfly valve configuration error: Coding "0C:2", "0C:3" or "0C:4" is set, and coding "4E:1" is set Short circuit Flue gas temperature sensor Communication error Programming unit
Check temperature sensor (see page 119) Check temperature sensor (see page 119) Insert connector aJA On Vitocrossal: Check that coding "0d:0" is set. Insert connector aJB and check coding
Controlled operation, cylinder may be cold
aCc
Controlled operation
Insert connector aJA and check coding
aCd
If butterfly valve is installed: Set coding "4E:0" If no butterfly valve is installed: Set coding "0C:0" or "0C:1"
b0 b1
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Controlled operation Controlled operation
Check flue gas temperature sen sor (see page 110) Check connections, if necessary replace programming unit (see page 106)
85
Faults with fault display on the programming unit (continued) Fault code in display Cause of fault Internal fault Internal fault Action Check electronics board Check electronics board Check mother board Insert boiler coding card or re place if defective (see page 107) Check flue gas temperature sensor (see page 110) Replace LON communication module (see page 106) H Check connection of connector aB H Check external safety equipment (see page 38) Check water level of system, reset low water indicator Check system pressure, reset maximum pressure limiter Check system pressure, reset minimum or maximum pressure limiter Check system pressure, reset high limit safety cut-out or flue gas damper Check connections and Vitocom 300 Check plug-in adaptor for exter nal safety equipment (see page 111) Replace communication module (see page 106) Check burner (see page 40) Check high limit safety cut-out (see page 59) Check connection at inputs DE1 to DE3 (see page 111)
Behaviour of system Emissions test mode Controlled operation
b4 b5 b6 b7 b8 bf c1 c8 c9 ca cb cd cEe cf d1 d4 d6 d7 d8 e0
Operation at constant temperature Invalid hardware code Boiler controlled on basis of tem perature regulator Controlled operation Controlled operation Boiler cools down Internal fault Boiler coding card Open circuit Flue gas temperature sensor Incorrect LON communication module External safety equipment
Boiler cools down Boiler cools down Boiler cools down
Error Low water indicator Error Maximum pressure limiter Error Minimum pressure limiter or maximum pressure limiter 2 Error Additional high limit safety cut-out or limit thermostat or flue gas damper Communication error Vitocom 300 Communication error Plug-in adaptor for external safety equipment Error LON communication module Burner fault High limit safety cut-out has operated Fault at DE1 in the plug-in adaptor for external safety equipment Fault at DE2 in the plug-in adaptor for external safety equipment Fault at DE3 in the plug-in adaptor for external safety equipment
Boiler cools down
Controlled operation Controlled operation
Controlled operation Boiler cools down Boiler cools down Controlled operation
86
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Open circuit LON communication module
Check connection (see page 55)
Retrieving fault codes from the fault memory (error history) All faults which have occurred are stored and can be retrieved by scanning. The scanning sequence starts with the most recently stored fault code. 1. Press G and d simultaneously for approx. 2 seconds. 2. Access the individual fault codes by pressing the a or b button. Sequence of stored fault codes Fault code Scanning of error history is acti vated. All stored fault codes can be de leted by pressing e.
1234567
1
. . .
Last (most recent) fault code
. . .
10
Last fault code but nine
3. Press d.
1234567
Scanning of error history is termi nated.
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87
Diagnosis
Faults with fault display on the programming unit
1
Fault
Fr
57
Please note: The red fault indicator 2 on the electronics module A2 flashes when ever there is a fault.
Fault Mo 1
w
57 C
When a fault message is transmitted, -- Fault -flashes in the display 1 of the pro gramming unit. Search fault 1. Press c. 2. Other fault codes which may be stored can be called up by pres sing the a or b button.
The meaning of the fault code is explained in the table on page 89 onwards.
Outdoor sensor
DBG-
10
Fault
The fault can be acknowledged by pressing d. The fault message in the display 1 is blanked out; the red fault indicator 2 continues to flash. If an acknowledged fault is not rectified by 7.00 hrs on the fol lowing day, the fault message will re-appear in the display.
DBG-
67
Structure of fault display Fault display ("Plain language" or "Fault") Fault code (meaning: see page 89) Fault number (1 to 10) Fault symbol Faults displayed in plain language H Ext. fault H Outdoor sensor H Flow sensor H Boiler 1 H Boiler 2 H Boiler 3 H Boiler 4 H Cylinder sensor (1 or 2) H Sensor 17A H Sensor 17B H Room sensor H User number H User fault To retrieve an acknowledged fault message Press d for approx. 3 seconds; select the acknowledged fault by pressing the a or b button.
Outdoor sensor
DBG-
10
Without display of error code
Only displayed if a second cylinder temperature sensor is connected.
Only displayed if the control unit is coded as the error manager. Fault is displayed. 5862 222 GB
88
Faults with fault display on the programming unit (continued) Fault code in display Cause of fault Service required "0F" is only displayed in the error history Short circuit Outdoor temperature sensor Open circuit Outdoor temperature sensor Short circuit Flow temperature sensor of mixing valve circuit M2 Short circuit Flow temperature sensor of mixing valve circuit M3 Open circuit Flow temperature sensor of mixing valve circuit M2 Open circuit Flow temperature sensor of mix ing valve circuit M3 Short circuit Cylinder temperature sensor Action Carry out maintenance Please note: After carrying out maintenance, set coding "24:0". Check outdoor temperature sen sor (see page 116) Check outdoor temperature sen sor (see page 116) Check flow temperature sensor (see page 119) Check flow temperature sensor (see page 119) Check flow temperature sensor (see page 119) Check flow temperature sensor (see page 119) Check cylinder temperature sensor (see page 109)
Behaviour of system Controlled operation
0f 10 18 40 44 48 4c 50
Operates on basis of 0C outdoor temperature Operates on basis of 0C outdoor temperature Mixing valve is closed
Mixing valve is closed
Cylinder loading pump ON: Desired boiler temperature = de sired cylinder temperature, prior ity controls are cancelled. Or In conjunction with cylinder load ing system: Cylinder heating is switched on and off by cylinder temperature sensor 2. In conjunction with cylinder load ing system: Cylinder heating is switched on and off by cylinder temperature sensor 1 Cylinder loading pump ON: Desired boiler temperature = desired cylinder temperature, priority controls are cancelled. Or In conjunction with cylinder load ing system: Cylinder heating is switched on and off by cylinder temperature sensor 2. In conjunction with cylinder load ing system: Cylinder heating is switched on and off by cylinder temperature sensor 1
51 58
Short circuit Cylinder temperature sensor 2
Check cylinder temperature sensor (see page 109)
Open circuit Cylinder temperature sensor
59
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Open circuit Cylinder temperature sensor 2
89
Faults with fault display on the programming unit (continued) Fault code in display Cause of fault Short circuit Temperature sensor aJA Action Check temperature sensor (see page 119)
Behaviour of system H Boiler with maximum tem perature H No output reduction H Return control open H Boiler with maximum tem perature H No output reduction H Return control open Shunt pump ON continuously In conjunction with cylinder load ing system: Mixing valve of primary circuit closed. No domestic hot water heating Shunt pump ON continuously In conjunction with cylinder load ing system: Mixing valve of primary circuit closed. No domestic hot water heating Controlled operation, cylinder may be cold
60 68 70
Open circuit Temperature sensor aJA
Check temperature sensor (see page 119)
Short circuit T Temperature sensor aJB
Check temperature p sensor ( (see page 119) 9)
78
Open p circuit T Temperature sensor aJB
Check temperature p sensor ( (see page 119) 9)
ab
Cylinder loading system configuration error: Coding "55:3" is set, but connection to aJB has not been carried out and/or coding "4C:1" and "4E:1" not set Return temperature sensor configuration error: Coding "0C:1" is set, but connection to aJA has not been carried out and/or coding "4E:0" not set Communication error Programming unit Internal fault Internal fault Invalid equipment identification code
Carry out connection and check codings
ac
Carry out connection and check codings
b1 b4 b5 b6
Controlled operation Emissions test mode Controlled operation Operation at constant tempera ture
Check connections, if necessary replace programming unit Check electronics board Check electronics board Carry out scan 7; if identification code is incorrect, set coding "8A:176" and set coding ad dress "92" in accordance with the table on page 80 Replace module 5862 222 GB Check circuit board
Incorrect electronics board in electronics module A2
ba
Mixing valve continues in control mode
Communication error Circuit board for mixing valve extension
90
Faults with fault display on the programming unit (continued) Fault code in display Cause of fault Communication error Vitotrol remote control, system circuit A1 Communication error Vitotrol remote control, mixing valve circuit M2 Communication error Vitotrol remote control, mixing valve circuit M3 Communication error Vitocom 300 Error LON communication module Boiler not reporting to cascade control unit Fault at DE1 in the plug-in adaptor for external safety equipment Fault at DE2 in the plug-in adaptor for external safety equipment Fault at DE3 in the plug-in adaptor for external safety equipment Short circuit Room temperature sensor, system circuit A1 Short circuit Room temperature sensor, mixing valve circuit M2 Short circuit Room temperature sensor, mixing valve circuit M3 Open circuit Room temperature sensor, system circuit A1 Open circuit Room temperature sensor, mixing valve circuit M2 Open circuit Room temperature sensor, mixing valve circuit M3 Open circuit LON communication module Check room temperature sensor (see page 127) Check room temperature sensor (see page 127) Check room temperature sensor (see page 127) Check room temperature sensor (see page 127) Check room temperature sensor (see page 127) Check room temperature sensor (see page 127) Check connection (see page 55) Check connection at inputs DE1 to DE3 (see page 111) Action Check connections, cable and coding address "A0" (see page 124 and 125) Check connections, cable and coding address "A0" (see page 124 and 125) Check connections, cable and coding address "A0" (see page 124 and 125) Check connections and Vitocom 300 Replace communication module
Behaviour of system Controlled operation without remote control Controlled operation without remote control Controlled operation without remote control Controlled operation Controlled operation Boiler runs up against electronic maximum limit Controlled operation
bc bd be cd cf d5 d6 d7 d8 da db dc dd de df e0
Controlled operation without influence of room temperature Controlled operation without influence of room temperature Controlled operation without influence of room temperature Controlled operation without influence of room temperature Controlled operation without influence of room temperature Controlled operation without influence of room temperature Controlled operation
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91
Retrieving fault codes from the fault memory (error history) All faults which have occurred are stored and can be retrieved by scanning. The scanning sequence starts with the most recently stored fault code.
Error history
18
1. Press G and d simultaneously for approx. 2 seconds. 2. Access the individual fault codes by pressing the a or b button. Sequence of stored fault codes Fault code
Scanning of error history is acti vated. Please note: All stored fault codes can be de leted by pressing e.
Error history
1
. . .
Last (most recent) fault code
F11
. . . . .
18
. . .
10
Last fault code but nine
Error history
F10 1
d4
3. Press d.
Scanning of error history is termi nated.
92
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Functional description Vitotronic 333
Boiler temperature control

Brief description The boiler water temperature is con trolled by activating the two-stage or modulating burner. The desired boiler water temperature value is determined by the Vitotronic 333. Coding addresses which influence the boiler temperature control 02 to 06, 08 to 0b, 13 to 1C See page 131 for description.
Functions The boiler water temperature is measured via a multiple sensor well by three sensors separately: H High limit safety cut-out STB (liquid expansion) H Temperature regulator TR (liquid expansion) H Boiler temperature sensor KTS (change in resistance PT 500) Upper limits of control range H High limit safety cut-out STB 120C, can be adjusted to 100 or 110C H Temperature regulator TR 95C, can be adjusted to 100 or 110C H Electronic maximum limit Setting range: 20 to 127C The maximum limit for the boiler water temperature is defined in coding address "06". Lower limit of control range H The control unit regulates the boiler water temperature in normal operation and in the frost protec tion mode according to the boiler concerned.
Control sequence Boiler temperature falls The burner switch-on signal is set for a boiler water temperature setpoint value of 2 K, and the burner starts its own monitoring program. De pending on the range of additional control facilities and the method of firing, burner switch-on can be delayed by a few minutes. Boiler temperature rises The switch-off point of the burner is defined by the switch-off differential (coding address "13").
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93
Cascade control
Brief description The flow temperature is controlled by switching the burners or the indi vidual burner stages in and out. Depending on the control mode H the boilers are controlled on the basis of the desired boiler water temperature determined by the cascade control unit (autonomous control mode) or H the cascade control unit controls the boilers on the basis of the se lected flow temperature setpoint value and a preset output value (sequential control mode). Depending on the system type, it is possible to choose between a gross calorific value (c.v.) strategy and two net c.v. strategies. The boiler sequence (see page 97) can be defined via coding 2 and the boiler sequence selection control. Coding addresses which influence the cascade control 35 to 3F, 41 to 4A See page 139 to 141 for description.
Flow temperature setpoint value The desired flow temperature is de termined by the flow temperature setpoint values of the system circuit A1 and the heating circuits with mix ing valve M2 and M3 as well as those of other consumers (e.g. Vito tronic 050), the desired domestic hot water temperature and the flow tem perature setpoint value selected via coding address "9b". Upper limit of control range Electronic maximum flow tempera ture limit of the system Setting range: 20 to 127C The maximum flow temperature limit is defined in coding address "37". Lower limit of control range Electronic minimum flow tempera ture limit of the system Setting range: 20 to 127C The minimum flow temperature limit is defined in coding address "36".
Control sequence Autonomous control mode Parallel connection of the boilers (Coding "3b:0" without flow tem perature sensor or coding "3b:1" with flow tempera ture sensor) In the autonomous control mode with the boilers hydraulically con nected in parallel, the cascade con trol unit determines the desired boiler water temperature for all boilers which are in operation. Each Vitotronic 100 provides auto nomous control on the basis of the selected setpoint temperature. Series connection of the boilers (Coding "3b:2" without flow tem perature sensor or coding "3b:3" with flow tempera ture sensor) In the autonomous control mode with the boilers hydraulically con nected in series, the cascade control unit determines the desired boiler water temperature for all boilers which are in operation. Difference from parallel connection: If the lead boiler (condensing boiler) does not reach the required boiler water temperature, it only serves to raise the return temperature for the conventional boilers connected downstream. Only c.v. strategy 1 (see page 96) is suitable for series connection of the boilers. The conventional boiler is switched in late and switched out early, too. 94 Sequential control mode (Coding "3b:4") In the sequential control mode the cascade control unit controls the boilers on the basis of the selected flow temperature setpoint value by specifying the outputs for the indi vidual boilers. The lead boiler can be operated on a modulating basis. All other boilers are controlled on a twostage basis (including modulating burners) via a preset output value.
5862 222 GB
Cascade control (continued)

Control sequence (continued) The control sequence is dependent on the switch-in and switch-out cri teria selected with the control strat egy (coding address "3C"): H Gross c.v. strategy H Net c.v. strategy 1 H Net c.v. strategy 2. With flow temperature sensor: The control deviation is derived from the desired flow temperature and the current flow temperature to establish the switch-in and switch-out criteria. Without flow temperature sensor: The control deviation is derived from the desired boiler water temperature and the estimated mean current boiler water temperature of the boilers which are in operation to es tablish the switch-in and switch-out criteria. Only those boilers are taken into consideration whose butterfly valve is not closed.
Gross c.v. strategy The objective of the gross c.v. strat egy is to ensure that as many boilers as possible are in operation at a low output level. Advantages: H Optimum use of the benefits of condensing technology H Long burner operating times Switch-in criterion The boilers are switched in via an output balance (coding "3d:1"). A further boiler is switched in when the currently required output can also be achieved by the boilers cur rently in operation plus the next boiler in the boiler sequence (see page 97). Switch-out criterion The boilers are switched out via a switch-out integral. If the switch-out integral exceeds a limit value se lected via coding address "46", the switch-out criterion is satisfied and the boiler most recently switched in is switched out.
100% A B 50%
100% Boiler output A B 50%
Boiler output
A 0%
B Required total output 100% 100%
B Required total output
A 0%
A Lead boiler B Follow-up boilers
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95

Control sequence (continued) Net c.v. strategy 1 Conventional boilers are operated preferably at the top end of the out put range in order to reliably prevent the formation of condensate with low return temperatures. In the case of the net c.v. strategy 1, an additional boiler is not switched in unless the maximum output of the burners currently in operation is not sufficient to achieve the desired flow temperature. A boiler is switched out if the re maining boilers can achieve the re quired output on their own. Advantage: The smallest possible number of boilers is in operation at all times. Switch-in criterion The boilers are switched in via a switch-in integral. If the switch-in integral exceeds a limit value selected via coding ad dress "45", the switch-in criterion is satisfied and the next boiler in the boiler sequence (see page 97) is switched in. Switch-out criterion The boilers are switched out via an output balance (coding "3d:1"). A boiler is switched out when the currently required output can also be achieved without the boiler most recently switched in.
Switching in 100% A B 50%
Switching out 100% A B 50%
Boiler output
A 0%
Boiler output
A 0%
96
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Control sequence (continued) Net c.v. strategy 2 In the case of the net c.v. strategy 2, an additional boiler is not switched in unless the maximum output of the burners currently in operation is not sufficient to achieve the desired flow temperature. A boiler is switched out if the burners have been throttled back to the minimum output due to a large negative control deviation and the output is still too high. Advantage: Long burner operating times. Switch-in criterion The boilers are switched in via a switch-in integral. If the switch-in integral exceeds a limit value selected via coding ad dress "45", the switch-in criterion is satisfied and the next boiler in the boiler sequence (see below) is switched in. Switch-out criterion The boilers are switched out via a switch-out integral. If the switch-out integral exceeds a limit value se lected via coding address "46", the switch-out criterion is satisfied and the boiler most recently switched in is switched out.
Switching in 100% A B 50%
Switching out 100% A B 50%
Boiler output
Boiler output
A 0%
A 0%
Boiler sequence The boiler sequence is defined via the boiler sequence selection control and the following coding addresses (see also page 139): "38" Changeover of lead boiler and boiler sequence "39" Fixed lead boiler "3A" Fixed last boiler "41" ECO threshold, boiler 1 "42" ECO threshold, boiler 2 "43" ECO threshold, boiler 3 "44" ECO threshold, boiler 4 5862 222 GB Via the ECO threshold each boiler can be blocked or released as a func tion of the outdoor temperature. The ECO block is not effective if the boiler is required in order to achieve the desired flow temperature due to the non-availability of released boilers. If all boilers in a system are blocked via the ECO threshold, at least the lead boiler remains in oper ation.
97
Heating circuit control

Brief description The control unit has control loops for a system circuit and two mixing valve circuits. The flow temperature setpoint value is determined by the outdoor tem perature, the desired room tempera ture, the operating mode and the heating curve. The flow temperature of the mixing valve circuits is controlled by open ing and closing the mixing valves in steps. The mixing valve motor control varies the actuation and interval times as a function of the control dif ference (control deviation). The flow temperature of the system circuit corresponds to the common flow temperature of the system. Coding addresses which influence the heating circuit control 9F A2 to A7, A9, C3 to C6, C8 F1, F2. See page 147 to 151 for description.
Functions The system circuit is dependent on the common flow temperature and its control range limits. The only control element is the heat ing circuit pump. The flow temperature of the mixing valve circuits is measured by the flow temperature sensor (contact sensor). Time program The timer of the control unit changes the operating mode at the pro grammed times in the "Central heat ing and DHW" heating program, switching between "Central heating with normal room temperature" and "Central heating with reduced room temperature". Each operating mode has its own setpoint value. Outdoor temperature A heating curve must be adjusted to match the control unit to the building and the heating system. The heating curve determines the desired boiler water temperature value as a function of the outdoor temperature. Control takes place on the basis of the mean outdoor tem perature. This is derived from the actual and the damped outdoor tem perature. The heating curve can be changed via the setpoint or operating mode selector switches. Domestic hot water temperature H With priority control: While the cylinder is being heated, the desired flow temperature value is set to 0C. The heating circuit pump is switched off. H Without priority control: The heating circuit control con tinues to operate as normal with the setpoint value unchanged. H With modulating priority control (only in conjunction with mixing valve circuit): The heating circuit pump remains switched on. The desired flow tem perature of the heating circuit is lowered as long as the desired boiler water temperature is not reached while the cylinder is being heated. The desired flow tempera ture is dependent on the difference between the desired and the cur rent boiler water temperature, the outdoor temperature, the heating curve slope and the setting of the coding address "A2". Room temperature In conjunction with room tempera ture-dependent control: Compared with the outdoor tem perature, the room temperature has a greater influence on the desired common flow temperature. The magnitude of this influence can be changed via coding address "b2". In conjunction with mixing valve cir cuit: With control differences (i.e. devi ations from the current value) of over 2 K room temperature (e.g. after the transition from central heating with reduced room temperature to central heating with normal room temperature), this influence can be intensified (via coding address "b6", rapid heating/fast setback).
98
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Heating circuit control (continued)

Functions (continued) Summer energy saving function (heating circuit pump logic) If the outdoor temperature is higher than the preset room temperature setpoint value, the heating circuit pump is switched off and the desired flow temperature value is set to 0C. The switching threshold can be indi vidually selected via coding address "A5". Extended summer energy saving function The heating circuit pump can be switched off H if the outdoor temperature exceeds a value preselected via coding ad dress "A6" H if the desired room temperature is reduced via coding address "A9" H In conjunction with mixing valve circuit: if the mixing valve has been closed for longer than 12 minutes (mixing valve energy saving function, cod ing address "A7") Screed drying function (only in conjunction with mixing valve circuit) Please note: See DIN 4725 Part 4. The screed function is selectable on the basis of four different tempera ture curves. The curves are activated via coding address "F1" (see page 151 and 152). When the screed function is acti vated, the heating circuit pump of the mixing valve circuit is switched on and the flow temperature is con trolled according to the selected curve. When the screed drying time (30 days) has expired, the mixing valve circuit is automatically con trolled on the basis of the preset parameters. System dynamics mixing valve circuit (only in conjunction with mixing valve circuit) The control behaviour of the mixing valve can be influenced via coding address "C4". Frost protection A flow temperature of at least 10C is assured for outdoor temperatures below +1C. For possible changes, see coding ad dress "A3" (variable frost threshold). Flow temperature control Differential temperature: The differential temperature can be selected via coding address "9F", factory setting: 8 K. The differential temperature is the minimum difference by which the common flow temperature should exceed the highest currently re quired flow temperature of the mix ing valve circuit. H System with only one mixing valve circuit: The desired common flow tem perature is automatically controlled at 8 K above the desired flow tem perature of the mixing valve cir cuits. H System with system circuit and with mixing valve circuits: The desired common flow tem perature is controlled according to its own heating curve. The tem perature difference of 8 K from the desired flow temperature of the mixing valve circuits is preset in the factory.
Flow temperature in C
Outdoor temperature in C A Max. common flow temperature B Slope = 1.8 System circuit C Slope = 1.2 Mixing valve circuit D Common flow temperature (with differential temperature = 8 K) E Minimum common flow tem perature
5862 222 GB
99
Heating circuit control (continued)

Functions (continued) Upper limit of control range Electronic maximum limit Setting range: 1 to 127C Change via coding address "C6". Please note: The maximum limit does not replace the limit thermostat required for un derfloor heating systems. Limit thermostat for underfloor heat ing systems: The limit thermostat switches the heating circuit pump off when the flow temperature rises above the preset value. In this situation, the flow temperature cools down only slowly, i.e. automatic re-starting can take several hours. Lower limit of control range Electronic minimum limit Setting range: 1 to 127C Change via coding address "C5".
Control sequence Mixing valve circuit The mixing valve motor is not activated within the "neutral zone" (1 K). Flow temperature falls (Setpoint value -1 K) The mixing valve motor receives the signal "Open mixing valve". The greater the control difference, the longer the duration of the signal and the shorter the duration of the intervals. Flow temperature rises (Setpoint value +1 K): The mixing valve motor receives the signal "Close mixing valve". The greater the control difference, the longer the duration of the signal and the shorter the duration of the intervals.
100
5862 222 GB
Cylinder temperature control

Brief description The cylinder temperature control is a constant value control. It operates on the basis of switching the circulation pump for heating the cylinder on and off. The switching differential is 2.5 K. During cylinder heating, a constant maximum flow temperature is set (20 K above the desired cylinder tem perature, variable via coding address "60") and space heating is switched off (cylinder priority control op tional). Coding addresses which influence the cylinder temperature control 55, 56, 58 to 62, 64, 66, 70 to 75, 7F, A2. See page 141 to 147 for description.
Functions Time program An automatic or an individual time program can be selected for domes tic hot water heating and the DHW circulation pump. In the automatic program, domestic hot water heating precedes the heat-up phase of the heating circuit by 30 minutes. On systems with sev eral heating circuits, the time pro gram is based on the switching times of the first heating circuit to be heated. In the individual time program, up to four switching times per day can be set on the timer for domestic hot water heating and the DHW circula tion pump. Once started, heating of the cylinder is always completed regardless of the time program. The switching times for domestic hot water heating and the DHW circula tion pump are effective for all heat ing circuits. Individual switching times can be assigned to each heat ing circuit via the coding address "7F". Frost protection function If the domestic hot water tempera ture falls below 10C, the domestic hot water cylinder is heated to 20C. Additional function for domestic hot water heating This function is activated when a second DHW setpoint value is se lected via coding address "58" and the 4th activation period for domes tic hot water heating is activated. Desired domestic hot water tem perature The desired domestic hot water tem perature can be set in the range of 10 to 60C. The setpoint range can be extended to 95C via coding address "56". The desired domestic hot water tem perature can be set on the program ming unit of the control unit and on the Vitotrol 300 remote control (if in stalled). The setpoint value can be assigned via coding address "66". DHW circulation pump The DHW circulation pump supplies hot water to the take-off points at se lectable times. Up to four switching times can be set on the timer. Additional control facilities The domestic hot water supply can be blocked and released via change over of the heating program. System with cylinder loading system The functions described above also apply in conjunction with cylinder loading systems. Set the following codings: "4C:1", "4E:1", "55:3" (see page 141).
5862 222 GB
101
Cylinder temperature control (continued)

Control sequence DHW cylinder temperature falls (Setpoint value 2.5 K, selectable via coding address "59") The desired common flow tempera ture is set 20 K higher than the DHW temperature setpoint value (select able via coding address "60"). H With priority control: (Coding "A2:2"): The flow temperature setpoint value is set to 0C when the cylin der is being heated. The mixing valve closes and the heating circuit pump is switched off. H Without priority control: The heating circuit control con tinues to operate as normal with the setpoint value unchanged. H With modulating priority control (only in conjunction with mixing valve circuit): The heating circuit pump remains switched on. The desired flow tem perature of the heating circuit is lowered as long as the desired common flow temperature is not reached while the cylinder is being heated. The desired flow tempera ture is dependent on the difference between the desired and the cur rent flow temperature, the outdoor temperature, the heating curve slope and the setting of the coding address "A2". DHW cylinder temperature rises (Setpoint value +2.5 K) The common flow temperature set point value is reset to the weathercompensated value.
102
5862 222 GB
H When the cylinder has been heated up, the circulation pump for heat ing the cylinder continues to run until the temperature difference be tween the common flow and domestic hot water temperature is less than 7 K, or the desired, weather-compensa ted common flow temperature is reached, or the desired domestic hot water temperature is exceeded by 5 K. The max. run-on time is 15 minu tes (selectable via coding address "62"). H Circulation pump for heating the cyl inder without run-on time (Coding "62:00"): The circulation pump is switched off immediately. H With priority control (Coding "A2:2"): The flow temperature setpoint value is reset to the weather-com pensated value. The heating circuit pump is switched on. H With adaptive cylinder heating (Coding "55:1"): Adaptive cylinder heating takes into account the rate at which the temperature increases during do mestic hot water heating. It also takes into account whether the boiler must supply heat for space heating purposes after heat ing up the cylinder or whether the residual heat of the boilers should be transferred to the domestic hot water cylinder. The control unit determines the switch-off time of the burners and the circulation pump accordingly so that the desired domestic hot water temperature is not substan tially exceeded after cylinder heat ing is completed.
Overview
Page Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 System components Vitotronic 100 Power supply unit board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronics board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optolink/emissions test switch board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Programming unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuse box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LON communication module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boiler coding card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TEST button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High limit safety cut-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Temperature regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boiler temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flue gas temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug-in adaptor for external safety equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Burner connection cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vitoair draught stabilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System components Vitotronic 333 Electronics module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power supply unit module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Output module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Extension module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Programming unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front panel with heating circuit selector buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outdoor temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Radio clock receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact temperature sensor and immersion temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mixing valve motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Limit thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vitotrol 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vitotrol 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connection of two or more remote controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Room temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coding 1 Vitotronic 100 Call up coding level 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Codings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coding 2 Vitotronic 100 Call up coding level 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reset codings to factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of all codings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coding 1 Vitotronic 333 Call up coding level 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Codings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coding 2 Vitotronic 333 Call up coding level 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reset codings to factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of all codings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screed function diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5862 222 GB 105 105 105 106 106 106 107 107 107 108 108 109 110 111 113 113 114 114 114 114 115 115 115 116 117 118 119 120 122 123 124 125 126 127 128 128 130 130 131 136 136 138 138 139 152
Wiring diagrams Vitotronic 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 Parts lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 103
Technical data Vitotronic 100

Rated voltage: 230 V~ Rated frequency: 50 Hz Rated current: 2 x 6 A~ Power consumption: 10 W Protection class: I Degree of protection: IP 20 D to EN 60 529, to be guaranteed by mounting/integra tion Method of operation: Type 1B to EN 60 730-1 Ambient temperature Hduring operation: Relay outputs at 230 V~ for H control output s: 4 (2) A 230 V~*1 H circulation pump for heating the cylinder sA: 4 (2) A 230 V~*1 H shunt pump or boiler circuit pump sL: 4 (2) A 230 V~*1 H central fault indicator g: 4 (2) A 230 V~*1 H butterfly valve gS: 1 (0.5) A 230 V~*1 or continuous return temperature control or 3-port valve cylinder loading system gS: 0.2 (0.1) A 230 V~*1 H burner connector fA: 6 (3) A 230 V~ connector l: 2-stage: 1 (0.5) A 230 V~ modulating: 0.2 (0.1) A 230 V~
*1 Total
H during storage and transport: 20 to 65 C
0 to 40C For use in boiler rooms (normal ambient conditions)
max. 6 A 230 V~.
Technical data Vitotronic 333

Rated voltage: 230 V~ Rated frequency: 50 Hz Rated current: 6 A~ Power consumption: 10 W Protection class: I Degree of protection of the programming unit in the front panel of the control cabinet: IP 20 D to EN 60 529, to be guaranteed by mounting/integra tion Method of operation: Type 1B to EN 60 730-1 Ambient temperature H during operation: 0 to 40 C H during storage and transport: 20 to 65 C Relay outputs at 230 V~ for H heating circuit pumps or control output s: 4 (2) A 230 V~*1 H circulation pump for heating the cylinder sA: 4 (2) A 230 V~*1 H DHW circulation pump sK: 4 (2) A 230 V~*1 H pump sL: 4 (2) A 230 V~*1 H central fault indicator g: 4 (2) A 230 V~*1 H mixing valve motor return temperature raising or 3-port valve cylinder loading system or mixing valve motor gS: 0.2 (0.1) A 230 V~*1 5862 222 GB
*1 Total
max. 6 A 230 V~.
104
System components Vitotronic 100

Power supply unit board, Part No. 7820 190 The power supply unit board con tains the low-voltage supply for the entire electronics.
Electronics board, Part No. 7820 251 Circuit board Microprocessor with software When replacing the circuit board: 1. Make a note of the codings and settings on the control unit. 2. Replace the circuit board. 3. Set coding "8A:176" and set cod ing address "92" (not listed in the overview) to "92:160".
Optolink/emissions test switch board, Part No. 7820 269 The circuit board contains: H Operating status indicator H Fault indicator H Optolink laptop interface H Emissions test switch Emissions test switch for flue gas measurements with the boiler oper ated with constant boiler water tem perature for a short time. H The burner is switched on (this can be delayed if the system incorporates a fuel preheater, Vitoair combined draught stabilizer or flue gas damper) H All pumps are switched on H The mixing valve remains in its control mode H Only with Vitotronic 100: The boiler water temperature is controlled by the temperature regu lator "R".
5862 222 GB
105
System components Vitotronic 100 (continued)

Programming unit, Part No. 7820 167 The programming unit is inserted in the control unit. For setting: H heating program For displaying: H temperatures H operating status information H faults
Fuse box, Part No. 7820 195 The fuse box contains: H high limit safety cut-out H temperature regulator H fuses H on/off switch H TEST button
LON communication module, Part No. 7143 426 The LON communication module for the Vitotronic 100 is inserted in the control unit D LON D A LON LON A LON LON A LON C Interruption of communication is indicated. A Control unit or Vitocom 300 B Connecting cable for data transfer between the control units C Terminal resistors (Part No. 7143 497, part of stan dard delivery of Vitotronic 333) D Plug-in locations for B and C
106
5862 222 GB

Boiler coding card
Vitotronic 100 in conjunction with Vitocrossal 300, Type CR3 Vitocrossal 300, Type CT3 Vitogas 100 Vitomax 100 Vitomax 200 Vitomax 300 Vitoplex 100 Vitoplex 300 Vitorond 200
Boiler coding card 1041 1040 1050 1030 1060 1070 1000 1010 1020
Part No. 7148072 (7820 145) 7148069 (7820 144) 7148070 (7820 147) 7148068 (7820 143) 7151882 (7820 382) 7151883 (7820 383) 7147542 (7820 140) 7147541 (7820 141) 7148067 (7820 142)
Fuses F1: 6.3 A, 250 V for protecting the control elements, pumps and elec tronics Mounting location: see drawing Part No. 7404 365 F2: T6.3 A, 250 V for protecting the burner Mounting location: see drawing Part No. 7404 365 F1 F2
TEST button, Part No. 7819 314 For checking the high limit safety cut-out. See description on page 59.
5862 222 GB
107

High limit safety cut-out, Part No. 7820 036 H Type STW 56.10525.570, make: EGO, DIN STB (STW) 106095 or EM-80-V-TK/b7-1 60002843, make: Juchheim, DIN STB 82699 H The high limit safety cut-out has a factory setting of 120C. H Electromechanical temperature switch based on the liquid expansion prin ciple with interlock H Intrinsically safe; interlocking also takes place if the capillary tube is leaking or if ambient temperatures are below 10C H Limits the boiler water temperature to the maximum permissible value by cutting out and interlocking H Can be adjusted with the slotted screw at the rear of the unit to 110 and 100C (cannot be reset to 120C once adjusted); see page 33 H Reset unit by pressing the reset button E on the front of the programming unit (see page 57) if the temperature has fallen approx. 15 K below the cutout temperature H Central fastening M 10, capillary 3600 mm long H Tests: Electrical to VDE 0701 Functional check via TEST button
Temperature regulator, Part No. 7819 316 H Type TR 55.18029.020, make: EGO, DIN TR 110397 or EM-1-V-TK/b1 60002846, make: Juchheim, DIN TR 77798 H The temperature regulator has a factory setting of 95C. H Electromechanical temperature switch based on the liquid expansion principle H Controls the maximum boiler water temperature (e.g. in emissions test mode) H Can be adjusted to 100 and 110C by altering the setting of the stop dial or by removing the cams (see page 34) Please note: Set the lower limit at least 20 K higher than the domestic hot water temperature, the upper limit at least 15 K lower than the high limit safety cut-out H Adjusting shaft 6 mm, flat topped Adjusting knob pushed onto shaft from front H Capillary 3600 mm long Sensor 3 mm thick, 180 mm long H Tests: Electrical to VDE 0701 Functional check via emissions test mode
108
5862 222 GB

Boiler temperature sensor, Part No. 7450 632 760 740 720 700 680 660 640 620 600 580 560 Electrical connection See page 35 and 53. Check the sensor 1. Disconnect plug in the ter minal compartment. 2. Measure resistance of sensor. Boiler water temperature in C 40 50 60 Resistance in W 578 597 616
3. Compare the value measured with the current temperature (to scan: see page 75 and 81). If the value differs significantly, check installation and, if necess ary, replace sensor. Technical data Degree of protection: IP 32 Ambient temperature H during operation: 20 to + 130 C H during storage and transport: 20 to + 170 C
Resistance in
540
20
40
60
80
100
120
140
Boiler water temperature in C
5862 222 GB
109

Flue gas temperature sensor, Part No. 7450 630 Accessory The sensor measures the flue gas temperature and monitors the se lected limit value. Electrical connection The sensor is inserted in socket "15" on the control unit. Check flue gas temperature sensor 1. Disconnect plug aG in the ter minal compartment. 2. Measure resistance of sensor at terminals "1" and "2" of the plug. Flue gas temperature in C 180 160 200 1020 980 940 900 860 820 780 740 700 660 620 580 540 500 0 40 80 120 160 Flue gas temperature in C 3. Compare the value measured with the current temperature (to scan: see page 75). If the value differs significantly, check installation and, if neces sary, replace. Technical data Degree of protection: IP 60 Ambient temperature H during operation: 20 to + 600 C H during storage and transport: 20 to + 670 C Resistance in W 650 800 880
Resistance in
200
240
280
110
5862 222 GB

Plug-in adaptor for external safety equipment, Part No. 7143 526 For connecting external safety equipment to DIN 4751-2 H low water indicator H max. pressure limiter H min. pressure limiter H additional high limit safety cut-out Also, for connection purposes: H external controlled switch-off of the burner H 3 external fault messages. Accessory
Top part of plug-in adaptor Floating contact at connector a-D. The plug-in adaptor is automatically recognized as a KM BUS user by the control unit. Any central fault indicator which may be connected to connector g (230 V~) is also switched on.
1 2 3
1 2 3
1 2 3
103
C
103
103
A DE1
145
DE2 103
DE3 103
103
A Terminal compartment in top part of plug-in adaptor B External fault message C KM BUS cable to control unit
5862 222 GB
111

Plug-in adaptor for external safety equipment, Part No. 7143 526 (continued) B P C B P C B P C B Accessory
X8
150
X7 D
150
X3 D
150
X2 D
150
X1 E
ON
TR
ON
TR
ON
TR
ON
TR
ON
ON
ON
ON
TR STB N
TR STB N
TR STB N
TR STB N
STB
STB
STB
STB
1 X6
4 G
1 X4
X5 A
F A Terminal compartment of bottom part of plug-in adaptor B External safety equipment X1 additional high limit safety cut-out or limit thermostat or flue gas damper X2 min. pressure or max. pres sure limiter X3 max. pressure limiter X7 low water indicator Bottom part of plug-in adaptor H Remove the corresponding jumper when connecting the external safety equipment. C External controlled switch-off D Connector aB E Connector aB of control unit F To control cabinet or indication device G Connector aB to control unit
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H When connecting a motor-con trolled flue gas damper, connector aB of the flue gas damper is in serted in socket "X1" of the plug-in adaptor.
Please note: A connector aB must be inserted in each of the "X1", "X2", "X3" and "X7" sockets.

Burner connection cables Part No. 7819 318: For boilers with oil/gas pressure jet burners. Electrical connection: see page 40. Part No. 7819 299: For gas-fired boilers with atmospheric burners. Electrical connection: see page 41. Part No. 7144 912: Together with connector fA for connection to two-stage/ modulating burners. Electrical connection: see page 40.
Vitoair draught stabilizer, Part No. 7338 725 and 7339 703
Boiler accessory Functional check Press the selector knob C on the motor and, at the same time, turn to the centre setting. H Burner released by the control unit The selector knob must move in the "3" direction. The motor releases the regulating pulley, and the flue pipe is opened. H Burner stoppage The selector knob must move in the "5" direction. The motor opens the regulating pulley, and the flue pipe is partly closed.
CONNECTOR
A To burner B To control unit
Colour codes to DIN/IEC 757 BK Black GN/YE Green/yellow
Emergency operation Press the selector knob C on the motor and turn fully clockwise be yond the "3" setting.
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113
System components Vitotronic 333

Electronics module, Part No. 7820 787 Circuit board Microprocessor with software When replacing the circuit board: 1. Make a note of the codings and settings on the control unit. 2. Replace the circuit board. 3. Set coding "8A:176" and set cod ing address "92" (not listed in the overview) to "92:185".
Power supply unit module, Part No. 7820 359
Output module, Part No. 7820 789
Extension module (mixing valve circuits M2/M3), Part No. 7820 790
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Programming unit, Part No. 7820 171 The programming unit is inserted in the control unit. For setting: H heating program H setpoint values H switching times H heating curve (shift and slope) H date H time H energy saving and party mode For displaying: H temperatures H operating status information H faults
Control unit 7143 438 7143 441
Programming unit 7820 171 7820 170
Front panel with heating circuit selector buttons, Part No. 7818 623 For displaying and selecting the heating circuit.
Fuse, Part No. 7404 364 F1: T4 A, 250 V for protecting the pumps, control elements and elec tronics. The fuse is located under the cover on the power supply unit module A1.
F1
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115

Outdoor temperature sensor, Part No. 7144 903 Electrical connection See page 51. 600 580 560 540 520 500 480 460 440 420 400 -40 Check outdoor temperature sensor 1. Measure resistance of sensor.
Outdoor Resistance temperature in C in W 10 10 20 480 500 546
2. If the resistance value measured differs significantly from the curve, disconnect the wires on the sensor, repeat the measurement on the sensor and compare with the current temperature (to scan: see page 81). 3. Depending on the result, replace the cable or the outdoor tempera ture sensor. 4. Call up the current temperature (see page 81). Technical data Degree of protection: IP 43 Ambient temperature during operation, storage and transport: 40 to + 70 C
Resistance in
-30
-20
-10
10
20
30
Outdoor temperature in C
116
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Radio clock receiver, Part No. 7450 563 Accessory Fully automatic time settings for the control unit and remote control (if connected) are implemented via the radio clock receiver.
A B
Electrical connection 2-wire cable, max. 35 m long with a conductor cross-section of 1.5 mm2 copper. Connect the 2-wire cable from the outdoor temperature sensor as shown in the overview on page 49 (connection ! on A2) and in the wiring diagram of the control cabi net. Do not interchange the wires. To check reception The green LED in the radio clock re ceiver flashes to confirm reception. If the red LED is lit, turn the antenna until reception is confirmed by the flashing green LED.
C D
A Outdoor temperature sensor B Radio clock receiver C Green LED
D Red LED E Antenna F Connection ! on A2
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117

Cylinder temperature sensor, Part No. 7450 633 760 740 720 700 680 660 640 620 600 580 560 540 Electrical connection See page 35 and 53. Check the sensor 1. Disconnect plug in the ter minal compartment. 2. Measure resistance of sensor. Cylinder tempe rature in C 40 50 60 Resistance in W 578 597 616
3. Compare the value measured with the current temperature (to scan: see page 75 and 81). If the value differs significantly, check installation and, if neces sary, replace sensor. Technical data Degree of protection: IP 32 Ambient temperature H during operation: 20 to + 90 C H during storage and transport: 20 to + 70 C
Resistance in
20
40
60
80
100
120
140
Cylinder temperature in C
118
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Contact temperature sensor, Part 7450 036 and immersion temperature sensor, Part No. 7450 641 740 720 700 680 660 640 620 600 Resistance in 580 560 Electrical connection See page 52. Check the sensor 1. Measure resistance of sensor. Flow/return temperature C 30 40 60 Resistance in W 569 592 643 Accessory
2. Compare the value measured with the current temperature (to scan: see page 81). If the value differs significantly, check installation and, if neces sary, replace sensor. Technical data Degree of protection: IP 32 Ambient temperature H during operation: 20 to + 100 C H during storage and transport: 20 to + 170 C
540 30 40 50 60 70 80 20 Flow temperature/return temperature in C
90
100
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119

Mixing valve motor, Part No. 7450 657 Technical data Rated voltage: Rated frequency: Power consumption: Degree of protection: Torque: Time for 90: Accessory
3 2 1 B
230 V~ 50 Hz 4W IP 32 3 Nm 120 sec
To change rotational direction Unscrew the cover and re-connect the three-pin connector B after turning it through 180. Test The mixing valve is opened and closed during the relay test of the control unit. Manual adjustment of the mixing valve Raise the motor lever. Disengage the mixing valve handle and disconnect the connector B.
A Mixing valve motor B Plug connections in mixing valve motor
B B Plug connection in the mixing valve motor
120
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Mixing valve motor for flange-mounted mixing valve, Part No. 9522 487, for heating mixing valves DN 40 and 50 Accessory
Y2
Y1
Technical data Rated voltage: Rated frequency: Power consumption: Degree of protection: Torque: Time for 90:
230 V~ 50 Hz 3W IP 42 5 Nm 135 sec
To change rotational direction Change over the two wires at ter minals "Y1" and "Y2". M 1~ A B
AUTO
Test The mixing valve is opened and closed during the relay test of the control unit. Manual adjustment of the mixing valve Turn the coupler switch B to the "MAN" setting.
MAN
A Mixing valve motor Y Mixing valve open B Mixing valve closed
B Coupler switch
Mixing valve motor for flange-mounted mixing valve, Part No. 9522 488, for heating mixing valves DN 65 and 100
Accessory
12
11
Y2
Y1
100% 0%
Technical data Rated voltage: Rated frequency: Power consumption: Degree of protection: Torque: Time for 90:
230 V~ 50 Hz 4W IP 42 12 Nm 125 sec
To change rotational direction Change over the two wires at ter minals "Y1" and "Y2". Test The mixing valve is opened and closed during the relay test of the control unit. B
MAN
M 1~ A
AUTO
A Mixing valve motor Y Mixing valve open B Mixing valve closed 5862 222 GB
B Coupler switch
Manual adjustment of the mixing valve Turn the coupler switch B to the "MAN" setting.
121

Installation examples
In the as delivered condition, the electrical connections of the mixing valve motor are as required for the following installation examples; do not change.
The electrical connections of the mixing valve motor must be changed for the following installation examples (see "To change rotational direction" on pages 120 and 121).
A Marker notch
HR Heating return HV Heating flow
KR Boiler return KV Boiler flow 5862 222 GB
122

Limit thermostat, Part No. 7415 025 or 7415 026 Accessory
Limit thermostat available for use in sensor well, Part No. 7415 025, and as clip-on limit thermostat, Part No. 7415 026. D For protecting the underfloor heating system and the floor covering against excessively high tempera tures in the event of a malfunction. Electromechanical limit thermostat based on the liquid expansion prin ciple. The heating circuit pump is switched off when the preset value is ex ceeded. Technical data Setting range: Connection terminals: 30 to 100 C
C B
A M 1~
Screw terminals for 1 mm2/1.5 mm2 Rated voltage: 24 to 250 V~ Breaking capacity: 10 (2) A 250V~ Switching differential: 8K DIN Register No.: DIN TW 1119 99
A Heating circuit pump B Limit thermostat
C Junction box for plug s of the heating circuit pump D Connection s on A3 or A4
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123

Vitotrol 200, Part No. 7450 017 Accessory The remote control can be used for setting the day temperature, the heating program, the energy saving mode and the party mode for one heating circuit. The remote control has a built-in room temperature sensor for room tempera ture-dependent control in conjunction with a mixing valve circuit. Functional changes can be made via the coding addresses "A0", "b0" to "b9", "C0" to "C2", "C8", "E1" and "E2" (see overview of all codings). Technical data Protection class: III Degree of protection: IP 30 Ambient temperature H during operation: 20 to + 40 C H during storage and transport: 20 to + 65 C Setting range of desired room temperature: 10 to 30 C; can be changed to 13 to 23 C or 17 to 37 C The setting of the desired room temperature for reduced operation is made on the control unit.
S6
ON
A
1234
A Coding switches on the circuit board (rear of top part of case)
Electrical connection 2-core cable (max. total cable length 50 metres, including where several remote controls are connected). Assignment to the heating circuits: Remote control effective for Heating circuit 1 (system circuit A1, heating circuit selector button !) B Heating circuit 2 (mixing valve cir cuit M2, heating circuit selector button ?) Heating circuit 3 (mixing valve cir cuit M3, heating circuit selector button) When connecting a separate room temperature sensor, set the coding switch "S6.3" to "ON". 5862 222 GB Coding switch setting Factory setting
C B Wall mounting fixture of Vitotrol 200 remote control C Connection aVG on A2 or A4
124

Vitotrol 300, Part No. 7450 790 Accessory The remote control can be used for setting the day and night temperature, the domestic hot water temperature, the heating program, the holiday program, the switching times, the energy saving mode and the party mode for one heating circuit. The remote control has a built-in room temperature sensor for room tempera ture-dependent control in conjunction with a mixing valve circuit. Functional changes can be made via the coding addresses "A0", "b0" to "b9", "C0" to "C2", "C8", "E1" and "E2" (see overview of all coding addresses). Technical data Protection class: III Degree of protection: IP 30 Ambient temperature H during operation: 20 to + 40 C H during storage and transport: 20 to + 65 C Setting range of desired normal room temperature: 10 to 30 C; can be changed to 13 to 23 C or 17 to 37 C desired reduced room temperature: 13 to 37 C
A A Coding switches on the circuit board (rear of top part of case) B
Electrical connection 2-core cable (max. total cable length 50 metres, including where several remote controls are connected). Assignment to the heating circuits: Coding switch Remote control setting effective for Heating circuit 1 Factory setting (system circuit 1, heating circuit selector button !) C Heating circuit 2 (mixing valve cir cuit M2, heating circuit selector button ?) Heating circuit 3 (mixing valve cir cuit M3, heating circuit selector button ) When connecting a separate room temperature sensor, set the coding switch "S6.3" to "ON".
B Wall mounting fixture of Vitotrol 300 remote control C Connection aVG on A2 or A4
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125

Connection of two or more remote controls Accessory
When connecting two or more remote controls to the control unit, arrange a junction box on site. Version 1 C D E If more than two remote controls are connected, they should be connected via a junction box installed on site as shown in the diagram. The combined length of all cables of the KM BUS should not exceed 50 metres.
max. 15 m
max. 15 m
max. 15 m
A B
A Connection aVG on A2 or A4 B Junction box (on site)
C Vitotrol 1 D Vitotrol 2 E Vitotrol 3
Version 2 max. 15 m max. 15 m If several remote controls and a further BUS user are connected, they should be connected via a junc tion box installed on site as shown in the diagram. The combined length of all cables of the KM BUS should not exceed 50metres.
max. 15 m
F B
A Connection aVG on A2 or A4 B Junction box (on site) C Vitotrol 1
D Vitotrol 2 E Vitotrol 3 F Other BUS users
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Room temperature sensor, Part No. 7408 012 Accessory The room temperature sensor serves to measure the room temperature where the remote control cannot be located in a suitable position. Technical data Degree of protection: IP 30 Ambient temperature H during operation: 20 to + 40 C H during storage and transport: 20 to + 65 C Electrical connection Two-core cable, max. 35 m long, with a conductor cross-section of 1.5 mm2, copper. Set coding switch 3 on the rear of the top part of the remote control case to "ON" (see pages 124 and 125). C A Connection aVG on A2 or A4 B Remote control C Room temperature sensor Check room temperature sensor 1. Disconnect the wires at the sensor terminals. 2. Measure the resistance of the sen sor at terminals "9" and "13b".
Room tempera ture in C 10 15 25 Resistance in W 522 534 557
1 2
3 4
590 580 570 560 550 540 530 520 510 500
3. Compare the value measured with the current temperature (to scan: see page 81). If the value differs significantly, check installation and, if neces sary, replace sensor.
5862 222 GB Resistance in
0 5 10 15 Room temperature in C
20
25
30
35
40
127
Coding 1 Vitotronic 100

Call up coding level 1 1. Press K and L simultaneously for approx. 2 seconds. Access coding level 1. The first arrow appears in the dis play.
1234567
1234567
2. Call up the required coding ad dress with the a or b button; press d to confirm. 3. Change the value with the a or b button; press d to confirm.
Address flashes. Value flashes. The value is stored and does not flash for approx. 2 seconds. Then the address flashes and further ad dresses can now be selected with the a or b button. Exit coding level 1.
4. Press K and L simultaneously for approx. 1 second.
Codings
Coding as per Function factory setting Address: Value 00:1 System type System type
New coding Address: Value System circuit A1 00:0 without domestic hot water heating Single-boiler system 01:2
Possible change
Boiler control unit integrated in cas cade control; is set up automatically when "01:2" or "01:3" is set. Multi-boiler system with cascade control via LON BUS (e.g. Vitotronic 333, Type MW1) Multi-boiler system with cascade control via switch contacts (input aVD and aVH) Operation with single-stage burner Operation with modulating burner Oil-fired operation (coding cannot be reset) Burner curve linear Burner curve not linear: Partial output in kW (at g of the Operating time of the 100 % actuating drive) Max. output in kW = Partial output in % Maximum boiler water temperature limit variable between 20 and 127C
01:1
01:3
02:1 03:0 05:70
Boiler/ / burner Boiler/ burner Burner (mod.)
Operation p with two-stage g burner Gas-fired operation Burner curve
02:0 02:2 03:1 05:0 05:1 to 05:99
06:87
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Boiler/ burner
Max. limit of boiler water tempera ture set to 87C
06:20 to 06:127
Coding 1 - Vitotronic 100 (continued)

Codings (continued)
Coding as per Function factory setting Address: Value 07:1 Boiler Boiler sequence number in multiboiler system (in conjunction with coding address "01") Max. output of burner in kW
New coding Address: Value 07:2 to 07:4 08:0 to 08:99 09:0 to 09:199 0A:0 to 0A:100 15:5 to 15:199 40:5 to 40:199
Possible change
Boiler sequence number in multiboiler system (in conjunction with coding address "01") Maximum output variable from 0 to 99 kW; 1 increment 1 kW Maximum output variable from 0 to 19900 kW: 1 increment 100 kW BasicoutputinkW @ 100% + Max.outputinkW Basic output in % Operating time adjustable from 5 to 199 seconds Operating time adjustable from 5 to 199 seconds
08: *1
Burner (mod.) Burner (mod.) Burner (mod.) Burner (mod.) General
09: *1
Max. output of burner in kW
0A: *1
Basic output of burner in %
15:10*2
Operating time of actuating drive
40:125
Operating time of actuating drive, butterfly valve, 3-port mixing valve or mixing valve motor in conjunc tion with return temperature con trol 125 minutes LON user number
77:1
General
77:2 to 77:99
LON user number selectable from 1 to 99 Please note: Each number may be assigned once only.
*1The
*2This
factory setting is determined by the boiler coding card. setting is matched to the Vitocrossal.
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129

Call up coding level 2 The overview lists all possible coding addresses. However, only those coding addresses are displayed which correspond to the system type and equipment concerned and can be changed accordingly. 1. Press L and G simultaneously for approx. 2 seconds; press d to confirm. Access coding level 2. The first two arrows appear in the display.
1234567
1234567
2. Select the required coding address with the a or b button; press d to confirm. 3. Change the value with the a or b button; press d to confirm.
Coding address flashes.
The value is stored and does not flash for approx. 2 seconds. Then the address flashes and further ad dresses can now be selected with the a or b button. Exit coding level 2.
4. Press L and G simultaneously for approx. 1 second.
Reset codings to factory settings 1. Press L and G simultaneously for approx. 2 seconds. 2. Press e. Access coding level 2. The codings are reset to their fac tory settings. The display changes and shows the boiler water tem perature.
1234567
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Overview of all codings
(continued)
Coding as per Function factory setting Address: Value 00:1 01:1 System type System type
New coding Address: Value System circuit A1 without domestic 00:2 hot water heating Single-boiler system 01:2
Possible change
System circuit A1 with domestic hot water heating Multi-boiler system with cascade control via LON BUS (e.g. Vitotronic 333) Multi-boiler system with cascade control via switch contacts Operation with single-stage burner Operation with modulating burner Oil-fired operation (coding cannot be reset) Switching hysteresis 4 K (Kelvin)
Burner ON OFF Time
01:3 02:1 03:0 04: *1 Boiler/ / burner Boiler/ burner Boiler/ burner Operation p with two-stage g burner Gas-fired operation Switching hysteresis 02:0 02:2 03:1 04:0
Setpoint Low heat demand Medium heat demand High heat demand
Switching hysteresis heat de mand-controlled 04:1 ERB50 function Values between 6 and 12 K (Kelvin) are set, depending on the heat demand.
Burner ON OFF Time
+3 Setpoint 3
Low heat demand
Medium heat demand
High heat demand
04:2
ERB80 function Values between 6 and 20 K (Kelvin) are set, depending on the heat demand.
Burner ON OFF Time
+3 Setpoint 3
Low heat demand
Medium heat demand
High heat demand
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The heat demand-controlled switching hysteresis takes into account the boiler load. The switching hysteresis, i.e. the burner operating time, is varied in relation to the current heat de mand.
*1The
factory setting is determined by the boiler coding card.
131

Overview of all codings (continued)
(continued)
Coding as per Function factory setting Address: Value 05:70 Burner (mod.) Burner curve
New coding Possible change Address: Value 05:0 05:1 to 05:99 Burner curve linear Burner curve not linear Partial output in kW (at g of the Operating time of the actuating drive) 100 % Max. output in kW = Partial output in % Maximum boiler water temperature limit variable between 20 and 127 Boiler sequence number in multiboiler system (in conjunction with coding address "01") Maximum output variable from 0 to 99 kW; 1 increment 1 kW Maximum output variable from 0 to 19900 kW: 1 increment 100 kW BasicoutputinkW @ 100% + Max.outputinkW Basic output in % Without function Continuous return temperature control Butterfly valve time-controlled Butterfly valve temperature-con trolled Butterfly valve controlled on a modulating basis as a function of the desired boiler water temperature Without Therm-Control With Therm-Control, effective for mixing valve of heating circuits con nected downstream Without switch-off differential Switch-off differential variable from 2 to 20 K Minimum operating time variable from 0 to 15 minutes Operating time variable from 5 to 199 seconds
06:87
Boiler/ burner Boiler
Max. limit of boiler water tempera ture set to 87C Boiler sequence number in multiboiler system (in conjunction with coding address "01") Max. output of burner in kW
06:20 to 06:127 07:2 to 07:4 08:0 to 08:99 09:0 to 09:199 0A:0 to 0A:100 0C:0 0C:1 0C:2 0C:3 0C:4
07:1
08: *1
Burner (mod.) Burner (mod.) Burner (mod.) Boiler
09: *1
Max. output of burner in kW
0A: *1
Basic output of burner in %
0C:5
Butterfly y valve controlled on a modulating basis independently of the desired boiler water tempera ture
0d:2
Boiler
With Therm-Control, , effective for butterfly valve (function not active if "0C:1" is coded) Switch-off differential in K The burner is switched off when the boiler water temperature rises above the desired value Minimum operating time in minu tes Operating time of actuating drive 10 seconds
0d:0 0d:1
13: *1
Boiler/ / burner
13:0 13:2 to 13:20 14:0 to 14:15 15:5 to 15:199
14: *1
Burner
15:10*2
*1The
*2These
factory setting is determined by the boiler coding card. settings are matched to the Vitocrossal.
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Boiler/ burner (mod.)

(continued)
Coding as per Function factory setting Address: Value 16: *1 Burner (mod.) Mod. burner offset in K Temporary reduction of the boiler temperature setpoint value after burner start Optimized start-up in minutes
New coding Address: Value 16:0 to 16:15 1A:0 to 1A:60 1b:0 to 1b:199 1C:1 to 1C:199
Possible change
Offset during optimized start-up adjustable from 0 to 15 K
1A: *1
Burner (mod.) Burner
Duration of optimized start-up adjustable from 0 to 60 minutes Control delay adjustable from 0 to 199 seconds Start delay adjustable from 1 to 199 seconds
1b:60
Time from ignition of burner to start of control 60 seconds Start delay 120 seconds (only se lectable if no operating signal "B4" is available at connector fA of the burner) No monitoring of flue gas tem perature
1C:120
Burner
1F:01
Boiler
1F:1 to 1F:50
With flue gas temperature sensor connected: When the flue gas temperature ex ceeds the preselected limit value (selectable in the range from 10 to 500C), the service display ap pears; 1 increment 10 C The number of burner hours run before the service display appears can be set between 100 and 10000 hours; 1 increment 100 hours Time interval variable between 1 and 24 months The service display appears (ad dress is set automatically and must be reset manually after mainte nance has been carried out) Input from 0.1 to 9.9; 1 increment 0.1 litre or gallon/ hour Input from 10 to 1990; 1 increment 10 litres or gallons/ hour The burner is automatically switched on for 30 seconds after 5 hours Input from 0.1 to 9.9; 1 increment 0.1 litre or gallon/ hour
21:0
Boiler/ burner
No service display for burner
21:1 to 21:100
23:0
Boiler/ burner Boiler/ burner
No time interval for burner mainte nance No service display
23:1 to 23:24 24:1
24:0
26:0
Boiler/ burner (2-stage) Boiler/ burner (2-stage) Boiler/ burner Boiler/ burner (2-stage)
Fuel consumption of burner (1st stage); not metered if "26:0" and "27:0" are coded Fuel consumption of burner (1st stage); not metered if "26:0" and "27:0" are coded No intermittent ignition of burner Fuel consumption of burner (2nd stage); not metered if "9:0" and "2A:0" are coded
26:1 to 26:99 27:1 to 27:199 28:1 29:1 to 29:99
27:0
28:0 29:0 5862 222 GB
*1The
factory setting is determined by the boiler coding card.
133

(continued)
Coding as per Function factory setting Address: Value 2A:0 Boiler/ burner (2-stage) General Fuel consumption of burner (2nd stage); not metered if "29:0" and "2A:0" are coded Maximum preheating p g time of but terfly valve 5 minutes
New coding Address: Value 2A:1 to 2A:199 2b:0 2b:1 to 2b:60 2C:0 2C:1 to 2C:60 2d:1
Possible change
Input from 10 to 1990; 1 increment 10 litres or gallons/ hour No preheating time Preheating time selectable from 1 to 60 minutes No run-on time Run-on time adjustable from 1 to 60 minutes Shunt pump ON continuously Operating time adjustable from 5 to 199 seconds
2b:5
2C:5
General
Maximum run-on time of butterfly y valve 5 minutes
2d:0 40:125
Boiler General
Shunt pump ON only when requested
Operating time of actuating drive, 40:5 butterfly valve, 3-port mixing valve to or mixing valve motor in conjunc 40:199 tion with return temperature control 125 seconds Connector aJA not installed 4A:1
4A:0
General
Connector aJA installed (e.g. temperature sensor of ThermControl); automatically recognized Connector aJB installed (e.g. temperature sensor T2); automatically recognized Primary pump of cylinder loading system Circulation pump of flue gas/water heat exchanger Boiler circuit pump Boiler circuit pump with butterfly valve function 3-port valve of cylinder loading system No pump run-on Run-on time adjustable from 1 to 60 minutes
4b:0
General
Connector aJB not installed
4b:1
4C:2
General
Connections at connector sA1: Therm-Control switch contact
4C:1 4C:3
4d:1
General
Connections at connector sL: Shunt pump p p
4d:2 4d:3
4E:0
General
Connections at connector gS: Butterfly valve or 3-port valve for return temperature raising Shunt pump, p p, boiler circuit pump p p or distributor pump with 5 minutes run-on time
4E:1 4F:0 4F:1 to 4F:60
4F:5
General
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(continued)
Coding as per Function factory setting Address: Value 76:0 General Without LON communication module
New coding Address: Value 76:1 76:2
Possible change
With LON communication module; recognized immediately With Viessmann 2-wire BUS com munication module; recognized immediately LON user number selectable from 1 to 99 Please note: Each number may be assigned once only. LON communication blocked Control unit is error manager Without time delay Time delay adjustable between 10 and 995 seconds; 1 increment 5seconds Temperatures displayed in Fahren heit All codings displayed regardless of system type and equipment in stalled Central fault indication in emissions test mode/service dis play effective for central fault With plug-in adaptor for external safety equipment; recognized automatically System number selectable from 1 to 5
77:1
General
LON user number
77:2 to 77:99
78:1 79:0 80:1
General General General
LON communication released Control unit is not error manager With 5 seconds time delay y for fault message
78:0 79:1 80:0 80:2 to 80:199 88:1 8A:176
88:0 8A:175
General General
Temperatures displayed in Celsius Display of codings which can be set for the system type concerned Central fault indication in emissions test mode/service dis play not effective for central fault Without plug-in adaptor for exter nal safety equipment Viessmann system number (in conjunction with monitoring of several systems within one LON BUS system) Input aVH released
93:0
General
93:1
94:0
General
94:2
98:1
General
98:2 to 98:5 9b:1 to 9b:127 9C:0 9C:1 to 9C:60
9b:0
General
Desired flow temperature select able via connector aVH from 1 to 127C with external request No monitoring Time selectable from 1 to 60 minutes
9C:20
General
Monitoring of LON users: If a user does not answer back, default values set within the control unit are used for the first 20 minutes. Then an error message is transmitted.
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135

Call up coding level 1 1. Press K and L simultaneously for approx. 2 seconds. Access coding level 1.
Coding 1 Cod. 1
System type Cod. 1
2. Call up the required coding ad dress with the a or b button; press d to confirm. 3. Change the value with the a or b button; press d to confirm. 4. Press K and L simultaneously for approx. 1 second.
Address flashes. Value flashes. "Accepted" appears briefly in the display, then the address flashes again. Further addresses can now be selected with the a or b button. Exit coding level 1.
Codings Function System type Coding as per factory setting Address: Value 00:1 System circuit A1 without domestic hot water heating Possible change 00:2 00:3 00:4 00:5 00:6 00:7 00:8 00:9 00:10 Number of boilers Multi-boiler control Multi-boiler control Control mode 35:4 4 boilers connected to Vitotronic 333 36:0 Minimum flow temperature of the cascade limited to 0C 37:80 Maximum flow temperature of the cascade limited to 80C 3b:1 Autonomous p parallel connection of b il ith flow fl t t boilers with temperature sensor 35:1 to 35:3 36:1 to 36:127 37:20 to 37:127 3b:0 3b:2 3b:3 3b:4 System circuit A1 with domestic hot water heating Mixing valve circuit M2 without domestic hot water heating Mixing valve circuit M2 with domestic hot water heating System circuit A1 and mixing valve cir cuit M2 without domestic hot water heating System circuit A1 and mixing valve cir cuit M2 with domestic hot water heating Mixing valve circuits M2 and M3 without domestic hot water heating Mixing valve circuits M2 and M3 with domestic hot water heating System circuit A1 and mixing valve cir cuits M2 and M3 without domestic hot water heating System circuit A1 and mixing valve cir cuits M2 and M3 with domestic hot water heating 1 to 3 boilers connected to Vitotronic 333 Minimum flow temperature limit of the cascade variable from 0 to 127C Maximum flow temperature limit of the cascade variable from 20 to 127C Autonomous parallel connection of boilers without flow temperature sensor Autonomous series connection of boilers without flow temperature sensor Autonomous series connection of boilers with flow temperature sensor Sequential control mode with flow temperature sensor
136
5862 222 GB
Coding 1 Vitotronic 333 (continued)

Codings (continued)
Function Control strategy General
Coding as per factory setting Address: Value 3C:2 Net c.v. strategy 2 (see page 97) 40:125 Operating time of actuating drive for butterfly valve/return temperature con trol set to 125 seconds 77:5 LON user number
Possible change 3C:0 3C:1 40:5 to 40:199 77:1 to 77:99 Gross c.v. strategy (see page 95) Net c.v. strategy 1 (see page 96) Operating time of actuating drive va riable from 5 to 199 seconds
User number
LON user number selectable from 1 to 99 Please note: Each number may be assigned once only. Without cylinder priority control Without function
DHW priority p y A1
A2:2 Wi h cylinder With li d priority i i control l over heat h ing circuit pump and mixing valve
A2:0 A2:1 A2:3 to A2:15 A5:0
Summer energy saving function A1 DHW p priority y M2
A5:5 With heating circuit pump logic function (HPL function) A2:2 With cylinder priority control over heat ing circuit pump and mixing valve
Without heating circuit pump logic function Without cylinder priority control Mixing valve closed, heating circuit pump ON while the cylinder is being heated Reduced cylinder priority over mixing valve; i.e. the heating circuit is sup plied with a reduced amount of heat Without heating circuit pump logic function Electronic minimum flow temperature limit variable between 1 and 127C Electronic maximum flow tempera ture limit variable between 10 and 127C Without cylinder priority control Mixing valve closed, heating circuit pump ON while the cylinder is being heated Reduced cylinder priority over mixing valve; i.e. the heating circuit is sup plied with a reduced amount of heat Without heating circuit pump logic function Electronic minimum flow temperature limit variable between 1 and 127C Electronic maximum flow tempera ture limit variable between 10 and 127C
A2:0 A2:1
A2:3 to A2:15 Summer energy saving function M2 Min. flow temp. M2 A5:5 With heating circuit pump logic function C5:20 Electronic minimum flow temperature limit 20C C6:75 Electronic maximum flow temperature limit 75C A2:2 With cylinder priority control over heat ing circuit pump and mixing valve A5:0 C5:1 to C5:127 C6:10 to C6:127 A2:0 A2:1
Max. flow temp. M2
DHW p priority y M3
A2:3 to A2:15 Summer energy saving function M3 Min. flow temp. M3 A5:5 With heating circuit pump logic function C5:20 Electronic minimum flow temperature limit 20C C6:75 Electronic maximum flow temperature limit 75C A5:0 C5:1 to C5:127 C6:10 to C6:127
Max. flow temp. M3 5862 222 GB
137

Call up coding level 2 The overview lists all possible coding addresses. However, only those coding addresses are displayed which correspond to the system type and equipment concerned and can be changed accordingly. In the case of systems with one system circuit and two mixing valve circuits, the possible coding addresses "A0" to "F2" for system circuit A1 are run through first, then those for the mixing valve circuits M2 and M3.
Coding 2 Cod. 2
1. Press L and G simultaneously for approx. 2 seconds; Press d to confirm.
Access coding level 2.
System type Cod. 2
2. Call up the required coding ad dress with the a or b button; press d to confirm. 3. Change the value with the a or b button; press d to confirm.
Coding address flashes.
"Accepted" appears briefly in the display, then the coding address flashes again. Further addresses can now be selected with the a or b button. Exit coding level 2.
4. Press L and G simultaneously for approx. 1 second.
Reset codings to factory settings 1. Press L and G simultaneously for approx. 2 seconds. 2. Press e. Press d to confirm "Factory set ting? Yes". Access coding level 2.
Coding 2 Cod. 2
"Factory setting? Yes" or "Factory setting? No" can be selected with the a or b button.
138
5862 222 GB

Overview of all codings
Coding as per Function factory setting Address: Value 00 : 1

New coding Address: Value System circuit A1 without domestic 00:2 hot water heating g 00:3 00:4 00:5
Possible change
System type yp
System circuit A1 with domestic hot water heating Mixing valve circuit M2 without domestic hot water heating Mixing valve circuit M2 with domestic hot water heating System circuit A1 and mixing valve circuit M2 without domestic hot water heating System circuit A1 and mixing valve circuit M2 with domestic hot water heating Mixing valve circuits M2 and M3 without domestic hot water heating Mixing valve circuits M2 and M3 with domestic hot water heating System circuit A1 and mixing valve circuits M2 and M3 without domestic hot water heating System circuit A1 and mixing valve circuits M2 and M3 with domestic hot water heating Number of connected boilers select able from 1 to 4 boilers Electronic minimum flow tempera ture limit of the system variable from 1 to 127C Electronic maximum flow tempera ture limit of the system variable from 20 to 127C Changeover of the lead boiler: On 1st of every month the boiler with the fewest burner hours run becomes the lead boiler Changeover of the lead boiler: After 20 to 2000 hours run of the lead boiler, the boiler with the next number up (coding address "07" of the Vitotronic 100) becomes the lead boiler; 1 increment10hours run Boiler 1, 2, 3 or 4 is the fixed lead boiler
00:6
00:7 00:8 00:9
00:10
35:4
Multiboiler control Multiboiler control Multiboiler control Multiboiler control
Number of boilers connected to the 35:1 Vitotronic 333 (4 boilers) to 35 : 3

36:0
Electronic minimum flow tempera ture limit of the system set to 0C Electronic maximum flow tempera ture limit of the system set to 80C No changeover of lead boiler and boiler sequence
36:1 to 36 : 127

37:80
37:20 to 37 : 127

38:0
38:1
38:2 to 38 : 200

39:0
Multiboiler control
No fixed lead boiler
39:1 to 39 : 4

5862 222 GB
139

Overview of all codings (continued) Coding as per Function factory setting Address: Value 3A:0 Multiboiler control 3b:1 Multiboiler control New coding Possible change
No fixed last boiler
Address: Value 3A:1 Boiler 1, 2, 3 or 4 is the fixed last to boiler 3A : 4

Control mode: Autonomous parallel connection of boilers with flow temperature sensor
3b:0 3b:2 3b:3 3b:4
Autonomous parallel connection of boilers without flow temperature sensor Autonomous series connection of boilers without flow temperature sensor Autonomous series connection of boilers with flow temperature sensor Sequential control mode with flow temperature sensor Gross c.v. strategy Net c.v. strategy 1 No output balance Please note: Vitotronic 333 controls only on basis of net c.v. strategy 2. Distributor pump only OFF if "Exter nal blocking" (connectionaVD) is active With cylinder priority control over distributor pump Operating time variable from 5 to 199 seconds ECO threshold, boiler 1 variable from 30 to +30C ECO threshold, boiler 2 variable from 30 to +30C ECO threshold, boiler 3 variable from 30 to +30C ECO threshold, boiler 4 variable from 30 to +30C Switch-in integral threshold variable from 1 to 255 Kelvin minute Please note: A boiler or burner stage is switched on if the selected value is exceeded. Switch-out integral threshold variable from 1 to 255 Kelvin minute Please note: A boiler or a burner stage is switched out if the selected value is exceeded.
3C:2
Multiboiler control Multiboiler control Multiboiler control Multiboiler control General
Control strategy: Net c.v. strategy 2 Output balance for gross c.v. strategy and net c.v. strategy 1 Distributor pump ON/OFF accord ing to heat request Without cylinder priority control over distributor pump Operating time of butterfly valve, 3-port mixing valve or mixing valve motor in conjunction with return temperature control 125 seconds No ECO threshold, boiler 1
3d:1
3C:0 3C:1 3d:0
3E:0
3E:1
3F:0
3F:1
40:125
40:5 to 40:199 41:30 to 41 : +30

41:31
42:31
43:31
44:31
45:60
Multiboiler control Multiboiler control Multiboiler control Multiboiler control Multiboiler control Multiboiler control
No ECO threshold, boiler 2
42:30 to 42 : +30

43:30 to 43 : +30

44:30 to 44 : +30

Switch-in integral threshold set to 60 Kelvin minute
45:1 to 45 : 255

46:40
140
5862 222 GB
Switch-out integral threshold set to 40 Kelvin minute
45:1 to 45 : 255

Coding as per Function factory setting Address: Value 47:15 Multiboiler control
New coding Switch-out differential set to 15 K
Possible change
Address: Value 47:2 Switch-out differential adjustable to from 2 to 30 K 47 : 30 Please note: If the current flow temperature ex ceeds the desired flow temperature by this value, a boiler or a burner stage is switched out.

48:35
Multiboiler control Multiboiler control General General
Only with sequential control mode: Control gain of flow temperature set to 3.5%/K Only with sequential control mode: Control integral time of flow tem perature set to 400 seconds Connection aJA not installed Connection aJB not installed
48:1 to 48 : 199

Control gain adjustable from 0.1 to 19.9%/K; 1 increment0.1%/K Control integral time adjustable from 10 to 1990 seconds 1 increment10seconds Connection aJA installed; automatically recognized Connection aJB installed (e.g. temperature sensor T2); automatically recognized Primary pump of cylinder loading system Without function Circulation pump of flue gas/water heat exchanger Distributor pump 3-port valve of cylinder loading system Shunt pump/distributor pump without run-on time Run-on time adjustable from 1 to 60 minutes Adaptive cylinder heating active (takes into account the rate at which the cylinder temperature in creases during domestic hot water heating) Cylinder temperature control with 2 cylinder temperature sensors Cylinder temperature control of cylinder loading system
49:40
49:1 to 49 : 199

4A:0 4b:0
4A:1 4b:1
4C:0
General
Connection s A1: Heating circuit pump
4C:1 4C:2 4C:3
4d:1 4E:0
General General
Connection sL: Shunt pump Connection gS: 3-port mixing valve for return tem perature control Shunt pump/distributor pump with 5 minutes run-on time
4d : 0

4E:1 4F:0 4F:1 to 4F:60
4F:5
General
55:0
DHW
Cylinder heating, hysteresis $2.5 K
55:1
55:2 55:3
5862 222 GB
141

Coding as per Function factory setting Address: Value 56:0 DHW Setting range of domestic hot water temperature 10 to 60C
New coding Address: Value 56:1
Possible change
Setting range of domestic hot water temperature 10 to 95C Safety instruction! H Observe max. DHW temperature H Adjust temperature regulator "R" Input of a 2nd desired DHW tem perature value; variable between 1 and 95C (note coding address "56") Please note: The DHW cylinder is heated to the 2nd setpoint value during the 4th activation period for domestic hot water heating (see operating in structions regarding settings). Switch-on point variable between 1 and 10 K below setpoint value Flow temperature request of DHW cylinder is the maximum value of the system Differential between flow tempera ture and desired DHW temperature adjustable between 10 and 50 K
58:0
DHW
Without additional function for do mestic hot water heating
58:1 to 58:95
59:0
DHW
Cylinder heating: Switch-on point 2.5 K Switch-off point + 2.5 K Without function
59:1 to 59:10 5A:1
5A:0
DHW
60:20
DHW
When domestic hot water is being heated, the flow temperature is a maximum of 20 K higher than the desired domestic hot water tem perature Circulation pump with run-on time of 10 minutes
60:10 to 60:50
62:10
DHW
62:0 62:1 to 62:15
Circulation pump without run-on time Run-on time variable from 1 to 15 minutes
64:2
DHW
During the party mode: Continuous domestic hot water heating g released and DHW circula tion pump ON
64:0 64:1
No domestic hot water heating, DHW circulation pump OFF Domestic hot water heating and DHW circulation pump according to preset time program
142
5862 222 GB

Coding as per Function factory setting Address: Value 66:4 DHW Input of DHW temperature setpoint value: on the programming p g g unit of the control unit and all Vitotrol 300 re mote controls installed
New coding Address: Value 66:0 66:1
Possible change
on the programming unit of the control unit on the programming unit of the control unit and on the Vitotrol 300 remote control of system circuit A1 on the programming unit of the control unit and on the Vitotrol 300 remote control of mixing valve circuit M2 on the programming unit of the control unit and on the Vitotrol 300 remote control of mixing valve circuit M3 on the Vitotrol 300 remote control of system circuit A1 on the Vitotrol 300 remote control for mixing valve circuit M2 on the Vitotrol 300 remote control for mixing valve circuit M3 Factor adjustable from 0.2 to 1 per 1 increment 0.1
66:2
66:3
66:5 66:6 66:7 68:8 DHW In conjunction with 2 cylinder tem perature sensors with the cylinder loading system: Switch-off point of cylinder heating at setpoint value x 0.8 In conjunction with 2 cylinder tem perature sensors with the cylinder loading system: Switch-on point of cylinder heating at setpoint value x 0.7 DHW circulation pump ON accord ing to preset time program when DHW heating is released DHW circulation pump ON accord ing to preset time program 68:2 to 68:10
69:7
DHW
69:1 to 69:9
Factor adjustable from 0.1 to 0.9 per 1 increment 0.1
70:0
DHW
70:1
Output of DHW circulation pump dependent only on preset time program DHW circulation pump OFF during domestic hot water heating to the 1st setpoint value DHW circulation pump ON during domestic hot water heating to the 1st setpoint value DHW circulation pump OFF during domestic hot water heating to the 2nd setpoint value DHW circulation pump ON during domestic hot water heating to the 2nd setpoint value During the time program for the DHW circulation pump ON for 5 minutes once per hour to ON for 5 minutes 6 times per hour DHW circulation pump ON conti nuously
71:0
DHW
71:1
71:2
72:0
DHW
DHW circulation pump ON accord ing to preset time program
72:1
72:2
73:0
DHW
DHW circulation pump ON accord ing to preset time program
5862 222 GB
73:1 to 73:6 73:7
143

Coding as per Function factory setting Address: Value 75:0 DHW DHW circulation pump ON during energy saving mode according to preset time program Without LON communication module LON user number
New coding Address: Value 75:1
Possible change
DHW circulation pump OFF during energy saving mode With LON communication module; recognized immediately LON user number selectable from 1 to 99 Please note: Each number may be assigned once only. LON communication module blocked Control unit is not error manager With centralized operation of sys tem circuit A1 With centralized operation of mix ing valve circuit M2 With centralized operation of mix ing valve circuit M3 Do not transmit time via LON BUS Multi-occupancy house Without time delay Time delay adjustable between 10 and 995 seconds; 1 increment 5seconds Manual resetting to summer/ winter time Use of radio clock module auto matically recognized Receive time from LON January to December Week 1 to Week 4 of the selected month Monday to Sunday January to December Week 1 to Week 4 of the selected month 5862 222 GB
76:0 77:5
General General
76:1 77:1 to 77:99
78:1 79:1 7A:0
General General General
LON communication released Control unit is error manager Without centralized operation of the heating circuits
78:0 79:0 7A: 1
7A:2 7A:3 7b:1 7F:1 80:1 General General General Transmit time via LON BUS Single occupancy house With 5 seconds time delay y for fault message 7b:0 7F:0 80:0 80:2 to 80:199 81:0 81:2 81:3 82:1 to 82:12 83:1 to 83:4 84:1 to 84:7 85:1 to 85:12 86:1 to 86:4
81:1
General
Automatic resetting to summer/ winter time Pl Please note: t Coding addresses "82" to "87" are only possible if coding "81: 81:1 1" is set. Start of summer time: March
82:3
General
83:5
General
Start of summer time: last week of month Start of summer time: last day of week (Sunday) Start of winter time: October
84:7
General
85:10
General
86:5
General
Start of winter time: last week of month
144

Coding as per Function factory setting Address: Value 87:7 General Start of winter time: last day of week (Sunday) Temperatures displayed in Celsius Display of codings which can be set for the system type concerned Display and acknowledgment of faults: on the programming unit and all Vitotrol 200 and Vitotrol 300 re mote controls installed
New coding Address: Value 87:1 to 87:7 88:1 8A:176
Possible change
Monday to Sunday Temperatures displayed in Fahren heit All codings displayed regardless of system type and equipment in stalled
88:0 8A:175
General General
8E:4
General
8E:0 8E:1
on the programming unit of the control unit on the programming unit of the control unit and on the remote control for system circuit A1 on the programming unit of the control unit and on the remote control for mixing valve circuit M2 on the programming unit of the control unit and on the remote control for mixing valve circuit M3 Fast matching (lower values) or slow matching (higher values) of the flow temperature to the change in the outdoor tempera ture according to the selected value; 1 increment 10 minutes With changeover of the heating program (connection aVD); Changeover effective for: System circuit A1 Mixing valve circuit M2 System circuit A1 and mixing valve circuit M2 Mixing valve circuit M3 System circuit A1 and mixing valve circuit M3 Mixing valve circuits M2 and M3 All heating circuits (A1, M2, M3) With plug-in adaptor for external safety equipment Without mixing valve extension circuit board
8E:2
8E:3
90:128
General
Time constant for calculating the 90:0 outdoor temperature change 21.3 to hours 90:199
91:0
General
Without changeover of the heating program 91:1 91:2 91:3 91:4 91:5 91:6 91:7
94:0 96 :1
General General
Without plug-in adaptor for exter nal safety equipment With mixing valve extension circuit board
94:1 96:0
5862 222 GB
145

Coding as per Function factory setting Address: Value 97:2 General The outdoor temperature of the sensor connected to the control unit is transmitted via the LON BUS Viessmann system number (in conjunction with monitoring of several systems within one LON BUS system) External blocking/"Close mixing valve" externally y not active (connection: see page 54)
New coding Address: Value 97:0 97:1 98:1 to 98:5
Possible change
The outdoor temperature of the connected sensor is used The outdoor temperature is ac cepted from the BUS System number selectable from 1 to 5
98:1
General
99:0
General
99:1 99:2 99:3 99:4 99:5 99:6 99:7 99:8 99:9 99:10 99:11 99:12 99:13 99:14
Contact effective for: Without function "Close mixing valve", mixing valve circuit M2 Without function "Close mixing valve", mixing valve circuit M3 Without function "Close mixing valve", mixing valve circuits M2 and M3 Without function External blocking Without function External blocking and "Close mix ing valve", mixing valve circuit M2 Without function External blocking and "Close mix ing valve", mixing valve circuit M3 Without function External blocking and "Close mix ing valve", mixing valve circuits M2 and M3 Without function Contact effective for: Without function "Open mixing valve", mixing valve circuit M2 Without function "Open mixing valve", mixing valve circuit M3 Without function "Open mixing valve", mixing valve circuits M2 and M3 Without function Input is blocked 5862 222 GB Desired flow temperature selectable from 1 to 127C
99:15 9A:0 General "Open mixing valve" externally not active (connection: see page 54) 9A:1 9A:2 9A:3 9A:4 9A:5 9A:6 9A:7 9b:70 General Desired flow temperature p 70C with external request (connection aVH) 9b: 0 9b:1 to 9b: 127
146

Coding as per Function factory setting Address: Value 9C:20 General Monitoring of LON users: If a user does not answer back, back de de fault values set within the control unit are used for the first 20 min utes. Then an error message is transmitted. Only in conjunction with mixing valve circuit: Differential temperature 8 K
New coding Address: Value 9C:0 9C:1 to 9C:60
Possible change
No monitoring Time selectable from 1 to 60 minutes
9F:8
General
9F:0 to 9F : 40

Differential temperature selectable from 0 to 40 K With Vitotrol 200 remote control With Vitotrol 300 remote control Without DHW cylinder priority con trol over heating circuit pump and mixing valve The mixing valve is closed and the heating circuit pump is ON when the cylinder is being heated Reduced cylinder priority over mix ing valve; i.e. the heating circuit is supplied with a reduced amount of heat Heating circuit pump ON at OFF at 10 C 8 C 19 C 7 C 18 C 6 C 17 C 5 C 16 C 4 C 15 C 3 C 14 C 2 C 13 C 1 C 12 C 0 C 11 C 1 C 10 C 2 C 11 C 3 C -1. -1 . -1. -1 . -1. -1 . -14 C 16 C No frost protection. Setting only possible when coding "A3:9" is set. Please note: See safety instruction above.
A0:0
System circuit/ mixing valve circuit System circuit/ mixing valve circuit
Without remote control
A0:1 A0:2
A2:2
With DHW cylinder priority control over heating circuit pump and mix ing g valve
A2:0
A2:1 *1
A2:3 *1 to A2:15 A3:2 System circuit/ mixing valve circuit The heating circuit pump is switched on at outdoor temperatures below 1C. The heating circuit pump is switched off at outdoor temperatures above 3C. Safety instruction: At settings below 1C there is a risk that piping outside the insulation of the building may freeze, e.g. pipes in the roof space, to the garage, in radi ator alcoves etc. Pay particular attention to the standby mode, e.g. during holiday periods. A4:0 System circuit/ mixing valve circuit With frost protection
A3:9 A3:8 A3:7 A3:6 A3:5 A3:4 A3:3 A3:2 A3:1 A3: 0 A3: 1 A3: 2 . . . A3:15 A4:1
5862 222 GB
*1Only
selectable for mixing valve circuits.
147

Coding as per Function factory setting Address: Value A5:5 System / circuit/ mixing i i valve circuit With the heating circuit pump logic function), g function (HPL ( ), the heating circuit pump is switched off when the outdoor tempera ture (OT) rises 1 K above the de sired room temperature (RTdes) OT > RTdes + 1 K
New coding Address: Value A5:0
Possible change
Without heating circuit pump logic function (HPL function) With heating circuit pump logic function (HPL function): The heat ing circuit pump is switched off if OT > RTdes + 5 K OT > RTdes + 4 K OT > RTdes + 3 K OT > RTdes + 2 K OT > RTdes + 1 K OT = RTdes OT > RTdes 1 K . . . OT > RTdes 9 K Automatic changeover from normal heating to summer operation*1 at a variable setting value from 5 to 35C plus 1C at which the burner and heating circuit pump are switched off and the mixing valve is closed With mixing valve energy saving function (extended heating circuit pump logic). The heating circuit pump can be switched off addi tionally when the mixing valve has been closed for longer than 20 minutes. The heating circuit pump is switched on again H when the mixing valve goes to its control mode H after the cylinder has been heated (for 20 minutes) Without pump stoppage time With pump stoppage time adjust able from 1 to 15 Without output reduction Without function Weather-compensated operation in normal heating mode and with room temperature dependent control switched in for reduced operation Room temperature dependent con trol switched in for normal heating mode and weather-compensated operation for reduced operation 5862 222 GB Room temperature dependent con trol switched in for normal heating mode and for reduced operation
A5:1 A5:2 A5:3 A5:4 A5:5 A5:6 A5:7 . . . A5:15 A6:5 to A6:35
A6:36
System Automatic changeover from nor circuit/ mal heating to summer oper mixing ation not active valve circuit
A7:0
Mixing Without mixing valve energy valve circuit saving function
A7:1
A9:7
Boiler circuit
With pump stoppage time: Heating circuit pump logic func func tion with change of setpoint (through changing the operating mode or changes on the "ts" selector knob or "tm" button).
A0:0 A9:1 to A9:15 AA:0 AA:1
AA:2
Mixing With output reduction via tem valve circuit perature sensor aJA p System circuit/ mixing valve circuit In conjunction with remote control: Weather-compensated operation in normal heating mode and re duced operation
b0:0*1
b0:1
b0:2
b0:3
*1Based
on the damped outdoor temperature which is calculated from the current outdoor temperature and a time constant which takes into account the cooling characteristics of an average building.
148

Coding as per Function factory setting Address: Value b2:8*1 System circuit/ mixing valve circuit In conjunction with remote control and for the heating circuit, "b0: 1" to "b0:3" must be coded Room influence factor: 8
New coding Address: Value
Possible change
b2:0 b2:1 to b2 : 31

Without room influence Room influence factor adjustable from 1 to 31
b5:0*1
System circuit/ mixing valve circuit
In conjunction with remote con trol: No room temperature controlled heating circuit pump logic func tion
b5:1
b6:0*1
H Heating circuit pump OFF if actual room temperature (RTact) 1.5K higher than desired room temperature (RTdes) RTact>RTdes+1.5K H Heating circuit pump ON if actual room temperature (RTact) is only 0.5 K higher than desired room temperature (RTdes) RTact>RTdes+0.5K With rapid heat-up/fast setback Fast setback: Only possible with weather-com pensated operation with room temperature dependent control. The desired room temperature value must be reduced by at least 2 K by H pressing the energy saving but ton "S" H switching over from normal heating to reduced operation H optimized switch-off Fast setback is ended when the desired room temperature is reached. Rapid heat-up: Only possible with weather-com pensated operation with room temperature dependent control. The desired room temperature value must be increased by at least 2 K by H pressing the party button "g" H switching over from reduced operation to normal heating H optimized switch-on Rapid heat-up is ended when the desired room temperature is reached.
System circuit/ mixing valve circuit
In conjunction with remote con trol in RS mode: Without rapid heat-up/fast set back
b6:1
5862 222 GB
*1Change
the coding for the system circuit only on boilers without a minimum temperature limit or for the heating circuit with mixing valve if the remote control is effective for this heating circuit.
149

Overview of all codings (continued) Coding as per Function factory setting Address: Value b7:0 System In conjunction with remote control circuit/ in RS mode: mixing Without optimized switch-on time valve circuit New coding Possible change
Address: Value b7:1 With optimized switch-on time (max. time shift 2 hours 30 min utes) b7:2 With optimized switch-on time (max. time shift 15 hours 50 min utes) Heat-up gradient for optimized switch-on time variable between 11 and 255 minutes/ Kelvin With learning optimized switch-on time With optimized switch-off time (max. time shift 1 hour) With optimized switch-off time (max. time shift 2 hours) With optimized switch-off time (max. time shift from 10 to 120 minutes)
b8:10
b9:0
C0:0
System circuit/ mixing valve circuit System circuit/ mixing valve circuit System circuit/ mixing valve circuit
In conjunction with remote control: Heat-up gradient: 10 minutes/Kelvin In conjunction with remote control: Without learning optimized switch-on time In conjunction with remote control: Without optimized switch-off time
b8:11 to b8:255 b9:1
C0:1 C0:2
C1:0
System In conjunction with remote control: circuit/ Without optimized switch-off time mixing valve circuit System circuit/ mixing valve circuit Mixing valve circuit In conjunction with remote control: Without learning optimized switchoff time Operating time of mixing valve 125 seconds
C1:1 to C1:12 C2:1 C3 : 10 to C3 : 255 C4:0 to C4:3

C2:0
With learning optimized switch-off time Operating time adjustable from 10 to 255 seconds Controller operates too fast (oscil lates between "Open" and "Closed"): set a lower value. Controller operates too slowly (does not adequately maintain temperature): set a higher value. Electronic minimum limit variable between 1 and 127C Maximum flow temperature limit variable between 10 and 127C
C3 : 12 5

C4 : 1

Mixing System dynamics for control be valve circuit haviour of mixing valve
C5:20
C6:75
C8:31*1
System circuit/ mixing valve circuit System circuit/ mixing valve circuit System circuit/ mixing valve circuit
Electronic minimum limit 20C
C5:1 to C5:127 C6:10 to C6:127 C8:1 to C8:30 d5 : 1

Maximum flow temperature limit 75C In conjunction with remote control: Without limit on room influence
Limit on room influence variable from 1 to 30 K Heating program switches over to "Continuous space heating"
d5 : 0

*1Change
the coding for the system circuit only on boilers without a minimum temperature limit or for the mixing valve circuit if the remote control is effective for this heating circuit.
150
5862 222 GB
System Heating program switches over to circuit/ "Continuous operation with re mixing duced room temperature" valve circuit

Coding as per Function factory setting Address: Value E1:1 System circuit/ mixing valve circuit In conjunction with remote con trol: Day setpoint value variable from 10 to 30C
New coding Address: Value E1:0
Possible change
Day setpoint value variable from 3 to 23C Day setpoint value variable from 17 to 37C Display correction value 5 K to display correction value 0.1 K Display correction value + 0.1 K to display correction value + 4.9 K See DIN 4725-2. The commissioning/service report to be completed by the heating con tractor must contain the following data regarding heating up: H Heat-up data for the corresponding flow temperatures H Max. flow temperature reached H Operating status and outdoor tem perature on handing-over the in stallation Screed function selectable on basis of four temperature/time curves see page 152). Please note: Follow the instructions of the screed supplier. Please note: The function is resumed after a power failure or after the control unit is switched off. When the screed function has ter minated or the address is reset man ually to 0, the "rw" heating pro gram is switched on.
E1:2 E2:50 System circuit/ mixing valve circuit In conjunction with remote con trol: No correction of current room temperature value p
E2:0 to E2:49 E2:51 to E2:99
F1:0
Mixing Screed drying function not active valve circuit
F1:1 to F1:4
F2:8
System y Time limit for party p y mode 8 circuit/ hours mixing valve circuit
F2:0 F2:1 to F2:12
No time limit for party mode Time limit for party mode variable between 1 and 12 hours
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Screed function diagrams Temperature/time curve 1 (F1: 1)
Flow temperature C
Days
Temperature/time curve 2 (F1: 2)

Flow temperature C
Days

Flow temperature C
Days

Flow temperature C
Days
152
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Wiring diagrams Vitotronic 100

Overview A2 A3 A6 A7 A8 A9 A10 A11 A12 Low-voltage mother board 230 V~ mother board Programming unit Optolink/emissions test switch board Electronics board Boiler coding card LON communication module or Viessmann 2-wire BUS com munication module Power supply unit board Boiler control section
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153
Wiring diagrams Vitotronic 100 (continued)

Low-voltage mother board
A8
A1 1
A6
A9
A7
A2
A1 0
% aG
Boiler temperature sensor Without function Flue gas temperature sensor (accessory)
154
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aJA Temperature sensor of ThermControl or temperature sensor T1 aJB Temperature sensor T2 aVD Connection of external equip ment aVG KM BUS user (accessory) aVH Connection of external equip ment
34-pole
LON Connecting cable for data transfer between the control units S3 Emissions test switch "S" V1 Fault indicator (red) V2 Operating status indicator (green)

230 V~ mother board
floating
A11
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A3
ON ON
155

230 V~ mother board (continued) s Control output sA Without function sL Shunt pump or boiler circuit pump (installed on site) f Mains connection, 50 Hz fA Oil/gas burner, connection to DIN 4791 g Central fault indicator (installed on site) gS Butterfly valve or continuous return temperature control or 3-port mixing valve for cylinder loading system l Burner (2nd stage/modulating) aB External equipment a External safety equipment (remove jumper when con necting) b External controlled switchoff (remove jumper when connecting) c External burner switch-on (1st stage) aBA Safety chain (zero potential) aBH Mains connection for accesso ries F1, F2 Fuses F6 High limit safety cut-out "E" 120C (100 or 110C) F7 Temperature regulator "R" 95C (100C, 110C) K1-K10 Relay S1 Heating system on/off switch "8" S2 TEST button
156
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Platzhalter ET-Liste V333
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157
158
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159
160
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Appendix
Alphabetical index
A AC burners (electrical connection), 40 Acknowledging a fault message, 84, 88 Actuating drives, 37, 54 Adaptive cylinder heating, 102 Additional function for domestic hot water heating, 142 Additional high limit safety cut-out, 111 Additional information H Coding 1, 128, 136 H Coding 2, 130, 138 H Overview, 103 H Parts lists, 157 H System components, 114 H Technical data, 104 H Wiring diagrams, 153 All codings (overview) H Vitotronic 100, 131 H Vitotronic 333, 139 Applicability, 2 Atmospheric burners, 41 B Blanking out a fault message on the display, 84, 88 Boiler circuit pump, 36 Boiler coding card, 32, 72, 106 Boiler temperature control, 93 Boiler temperature sensor, 35, 109 Boiler water temperature, 72, 77 Burner H coding, 67 H connection, 40 to 43 H connection cables, 113 H switching hysteresis, 131 C Cascade control unit, 94 Central fault indicator, 39, 55 Centralized operation, 68 Check assignment of heating circuits, 58 Check high limit safety cut-out, 59 Check outputs (actuators), 65 Check sensors, 65, 66 Circulation pump for heating the cylinder, 53 "Close mixing valve"/"Open mixing valve" externally, 54 Coding 1 H Vitotronic 100, 128 H Vitotronic 333, 136 Coding 2 H Vitotronic 100, 130 H Vitotronic 333, 138 Coding levels, 128, 136 Connecting cable for data transfer between the control units, 106 Connection!,49,51 Connection?,49,52 Connection,30,35 Connection%,49,53 ConnectionaG,30 ConnectionaJ,30,49,52 Connections,30,49,53 ConnectionsA,30,36,53 ConnectionsK,49,53 ConnectionsL,30,36,53 Connectionf,30,44,49,55 ConnectionfA,30,46 to 49 Connectiong,30,39 ConnectiongS,30,37 Connectionl,30,40 to 43 ConnectionaVD ,30 ConnectionaVG ,30,49 ConnectionaVH ,37 ConnectionaB ,30,111 ConnectionaBA ,30,42,43 ConnectionaBH ,30,49 Contact temperature sensor, 52, 119 Control cabinet modules (installa tion), 47 Controls H Vitotronic 100, 57 H Vitotronic 333, 58 Cylinder temperature, 81 Cylinder temperature control, 101 Cylinder temperature sensor, 53, 118 D Desired temperatures (scan), 72, 77 DHW circulation pump, 53 Diagnosis H Vitotronic 100, 84 H Vitotronic 333, 88 E Electronics board, 105 Electronics module, 49, 114 Emergencies, 2 Emissions test switch, 105 Error history H Vitotronic 100, 87 H Vitotronic 333, 92 Error manager, 61, 62 Extension module, 49, 114 External blocking, 54 External blocking of the burner, 38 External changeover of the heating program, 54 External controlled switch-off of the burner, 111 External controls, 54, 55 External fault messages, 111 External request, 55 External safety equipment, 38 F Factory settings, 57 Fault codes H Vitotronic 100, 85 H Vitotronic 333, 89 Fault memory H Vitotronic 100, 87 H Vitotronic 333, 92 Flow temperature sensor, 119 Flue gas temperature, 72, 75 Flue gas temperature sensor, 110 Front panel, 115 Front part of control unit (mounting) H Vitotronic 100, 45 Fuel consumption, 133 Functional description H Vitotronic 100, 93 H Vitotronic 333, 94 Fuse box, 106 Fuses, 107 H Heating circuit control, 98 Heating circuit pump, 53 Heating curve adjustment, 69 Heating system types, 6 to 29 H Overview, 5 High limit safety cut-out, 108 H Adjustment, 33 H Check, 59 Hours run, 75, 76 I Immersion temperature sensor, 52, 119 Index, 3 Indicators H Vitotronic 100, 57 H Vitotronic 333, 58 Information, 57, 58 Integrate control unit in LON BUS system, 60 L Language selection, 59 Limit thermostat, 123 LON communication module, 39, 106 LON connecting cable, 106 LON connection, 55 LON BUS system, 55, 60 LON user list update, 61 LON user number, 60 Low water indicator, 38, 111 M Mains electrical connections H Vitotronic 100, 44 H Vitotronic 333, 55 Mains electrical isolator switch (requirements), 44, 55 Match coding addresses H Vitotronic 100, 67 H Vitotronic 333, 68 161
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Alphabetical index
Match control unit to modulating burner, 67 Match control unit to system type, 64 Maximum pressure limiter, 38, 111 Maximum request temperature (Vito tronic 333), 80 Maximum temperature limit, 128, 132, 150 Minimum pressure limiter, 38, 111 Mixing valve motor, 37, 54, 120 Modulating burner, 67 Motorised butterfly valve, 37 Mounting the programming unit, 48 O Oil/gas pressure jet burner, 40 Opening the control unit H Vitotronic 100, 46 Optimized start-up, 133 Optolink (circuit board), 105 Optolink/emissions test switch circuit board, 105 Outdoor temperature sensor, 51, 116 Output module, 49, 114 Overtemperature reset button, 57 Overview of all codings H Vitotronic 100, 131 H Vitotronic 333, 139 Overview of electrical connections H Vitotronic 100, 30 H Vitotronic 333, 49 P Parts list, 157 Plug-in adaptor for external safety equipment, 111 Power supply unit circuit board, 105 Power supply unit module, 49, 114 Product information, 2 Programming unit H Vitotronic 100, 106 H Vitotronic 333, 115 Pumps (installation), 36, 53 R Radio clock receiver, 117 Relay test H Vitotronic 100, 65 H Vitotronic 333, 66 Remote controls, 124 Reset codings to factory settings H Vitotronic 100, 130 H Vitotronic 333, 138 Room temperature sensor, 127 Routing and strain relief of cables, 31 S Safety, 2 Scanning, 71 Scanning H Vitotronic 100, 72 H Vitotronic 333, 77 Scanning current temperatures H Vitotronic 100, 75 H Vitotronic 333, 81 Scanning desired temperatures, 72, 77 Scanning operating status informa tion H Vitotronic 100, 75 H Vitotronic 333, 81 Screed function, 151, 152 Serial numbers, 2 Service display H Vitotronic 100, 76 H Vitotronic 333, 82 Service levels (overview), 71 Service scans, 71 Setting the boiler sequence, 72 Shift, 69 Shunt pump, 36, 53 Slope, 69 Smell of gas, 2 Start-up, H Procedure (overview), 56 H Steps, 57 Switching hysteresis (burner), 130 Switch-off differential, 132 System components H Vitotronic 100, 105 H Vitotronic 333, 114 System types, 6 to 29 H Overview, 5 T Technical data, 104 Temperature regulator H Adjustment, 34 H System component, 108 Temperature scans H Vitotronic 100, 72 H Vitotronic 333, 77 Terminal resistor, 55, 106 Test button, 107 Therm-Control, 132 Three-phase burners (electrical con nection), 42 Three-port mixing valve, 37, 54 Troubleshooting H Diagnosis, 84, 88 H Troubleshooting steps, 83 U User check H Vitotronic 100, 62 H Vitotronic 333, 63 V Vitoair, 113 Vitoair draught stabilizer, 113 Vitocom 300, 107 Vitotrol 200, 124 Vitotrol 300, 125 W Wiring diagrams, 153 Working on the equipment, 2 Working on the internal components of the control unit, 2
Viessmann Werke GmbH & Co D-35107 Allendorf Tel: (0 64 52) 70-0 Fax: (0 64 52) 70-27 80 Internet: www.viessmann.de Viessmann Limited Hortonwood 32 Telford, Shropshire TF1 4EU Tel. (01952) 670261 Fax (01952) 670103
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Subject to technical modifications!
Printed on environmentally friendly, chlorine-free bleached paper
Parts list for Vitotronic 100

Notes on ordering spare parts Please state Part No. and Serial No. (see nameplate) as well as the Item No. of the part (as stated in this Parts List). Commercially available parts can be ob tained from your local plumbers' merchant. 068 036 051 018 074 049
Parts 001 Hinge 002 Fibre-optic link 004 Rotary knob for temperature regulator "R" 005 Cover (stopper) for high limit safety cut004 out "E" 006 Stop dial for temperature regulator "R" 008 Stay bar 010 Front part of case 011 Fuse box with wiring 012 Mounting frame 013 Front part of case with frame (with item 001, 010 and 012) 014 Circuit board cover 015 Hinged cover 016 Rear part of case 018 Programming unit 024 Screw cap for fine-wire fuse 037 025 Fuse holder for fine-wire fuse 030 High limit safety cut-out "E" 031 Temperature regulator "R" 036 Rocker switch with cable 037 Switch, 1-pole ("TEST" button) 038 Switch, 2-pole (heating system on/off switch "8") 042 Boiler temperature sensor with connec tor 043 Cylinder temperature sensor with con 092 nector % 024 049 Low-voltage mother board 050 Electronics board 051 Optolink circuit board 052 230 V~ mother board 054 Power supply unit board 055 Viessmann 2-wire BUS communication module 056 LON communication module 065 Burner connection cable with connec torfA (for boiler with oil or gas pressure jet burner) and burner connection cable with connector l 067 Immersion temperature sensor 068 Contact temperature sensor 071 Burner connection cable with connec tors fA (for boiler with intermittent igni tion system) and burner connection cable with connector l 074 Connecting cable 092 Fuse T 6.3 A/250V~ Parts not illustrated 060 Pack of accessories (with connector !, s, sK, sL, f, fA, g, gS, l, aVD, aVG, aVH, aB, aBA and aBH) 080 Installation and service instructions 081 Operating instructions A Nameplate
008
006
055 011 056 050
016
067 031 030 014 038 005 025 014 042 043 054 052
002
001
010
A 065 071
012
001
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015
157/158
Parts list for Vitotronic 333

Notes on ordering spare parts Please state Part No. and Serial No. (see nameplate) as well as the Item No. of the part (as stated in this Parts List). Commercially available parts can be obtained from your local plumbers' merchant. Parts 001 Power supply unit module 002 Electronics module 004 Output module 005 Extension module for mixing valve circuits M2/M3 006 Frame for programming unit 007 Programming unit 010 Front panel with heating circuit selector buttons 013 Empty case 018 Outdoor temperature sensor 019 Contact temperature sensor 020 Cylinder temperature sensor 021 Western cable 022 Flat cable Parts not illustrated 011 Pack of connectors 012 Low-voltage supply cables 014 Installation and service instruc tions 016 Operating instructions 022 013 005
004
006
007
010
001
002
021
018
019
020
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Vitotronic 100 333 m1 GB

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Installation and Service Instructions

VITOTRONIC 100 VITOTRONIC 333

Vitotronic100 Type GC1

Vitotronic333 Type MW1S

File in service document ring binder

Dokument: - page 1 (Black) Screen angle and frequency: 45.0000, <default>

Product information/Note on applicability

Dokument: - page 1 (Black) Screen angle and frequency: 45.0000, <default>

Heating system types

Installation Vitotronic 100

Installation Vitotronic 333 Electrical connections Vitotronic 333

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Scanning service information

Cylinder temperature control (Vitotronic 333) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Alphabetical index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

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Heating system types

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Heating system types

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Heating system types

Circuit diagram 1 (continued)

H Vitocom 300 H Vitotrol 200/Vitotrol 300 H Vitotronic 050

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Heating system types

LON 3 17B 17A

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Heating system types

Circuit diagram 2 (continued)

H Vitocom 300 H Vitotrol 200/Vitotrol 300 H Vitotronic 050

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Heating system types

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Circuit diagram 3 (continued)

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Heating system types

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Heating system types

Circuit diagram 4 (continued)

H Vitocom 300 H Vitotrol 200/Vitotrol 300 H Vitotronic 050

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Heating system types

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Circuit diagram 5 (continued)

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Circuit diagram 6 (continued)

H Vitocom 300 H Vitotrol 200/Vitotrol 300 H Vitotronic 050

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Heating system types

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Circuit diagram 7 (continued)

H Vitocom 300 H Vitotrol 200/Vitotrol 300 H Vitotronic 050

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Heating system types