Escolar Documentos
Profissional Documentos
Cultura Documentos
Latest Developments in ASME Section VIII, VIII Divisions 1 and 2, 2010 Edition
May 22, 2012
Presented by: Thomas P. Pastor
ASME Standards Workshop Latest Developments May 22, 2012 in ASME Section VIII, Divisions 1 and 2, 2010 Edition
Agenda
Whats What s New in ASME Major Revisions to Section VIII, Div. 1
2010 Edition 2010 Edition, 2011 Addenda
No Addenda in 2012 Code Cases will still be published quarterly Errata will be published on ASME website as soon as approved Special Safety Notices may be published on website Can subscribe to notifications on website
ASME Standards Workshop Latest Developments May 22, 2012 in ASME Section VIII, Divisions 1 and 2, 2010 Edition
Numerous errata in 2011 Addenda ASME posted FAQs regarding use of the new Mark.
2710 (I, IV, X, XII), 2714 (VIII) See Code Services Discussion database postings for further details
Certificate Holder would apply to ASME requesting permission to fabricate at additional location (temporary shop) ASME would request AIA to audit Temporary Shop and verify that it is suitable for intended construction activity Following receipt of the AIAs audit report, ASME may issue a Letter authorizing temporary use of a new shop location for a period of not longer than one year or to the time the Certificate Holders Certificate will expire
6
ASME Standards Workshop Latest Developments May 22, 2012 in ASME Section VIII, Divisions 1 and 2, 2010 Edition
If two temporary use letters are issued during the three year period they must be for different temporary shop locations (i.e. during the three year period a temporary shop address would be eligible for only (1) one-year temporary use letter). AIS m must st indicate in their thei report epo t how ho the Certificate Holders assigned AI/AIS will perform inspections at the temporary Code shop, when the temporary Code shop is located a distance greater than 200 miles from the Code shop
ASME Standards Workshop Latest Developments May 22, 2012 in ASME Section VIII, Divisions 1 and 2, 2010 Edition
The address, Certificate Number and expiration date of the Manufacturer to be listed on the Data Report would be that of the Certificate of Authorization, not the temporary location. This new policy does not affect work done at a temporary, intermediate site location, where the intermediate part of that statement means a ship dock, rail yard, etc. where pieces of the pressure vessel are further assembled before being shipped to the final location.
The Temporary Location Letter expiration date could (but is not required to) be listed in the Remarks.
10
ASME Standards Workshop Latest Developments May 22, 2012 in ASME Section VIII, Divisions 1 and 2, 2010 Edition
11
ASME Standards Workshop Latest Developments May 22, 2012 in ASME Section VIII, Divisions 1 and 2, 2010 Edition
13
ta
tb1, tb2
Nominal Size
EXAMPLE
1/8 in.(6 DN) NNS < 1/4 in. (8 DN) 1/4 in. (8 DN) NNS < 3/8 in. (10 DN) 3/8 in.(10 DN) NNS < 1/2 in. (15 DN) 1/2 in. (15 DN) NNS < 3/4 in. (20 DN) 3/4 in. (20 DN) NNS < 1 in. (25 DN) 1 in. (25 DN) NNS < 1 1/4 in. (32 DN)
14
ASME Standards Workshop Latest Developments May 22, 2012 in ASME Section VIII, Divisions 1 and 2, 2010 Edition
UG-19(a)(3) Example
Tubes SB-359 Mean wall design temperature = 145F, based on heat transfer calculations Therefore, Appendix 23 may be used to establish maximum allowable external working pressure
16
ASME Standards Workshop Latest Developments May 22, 2012 in ASME Section VIII, Divisions 1 and 2, 2010 Edition
17
Current rules require all joints of Category A to be fully radiographed. Code considers ERW pipe to have a Category A joint Revision makes rules consistent with Section I (PG-9.5 & Part PEB) and the use of ERW pipe material ERW pipe may be used as the shell of a unfired steam boile boiler
t < in. Diameter shall not exceed 24 inches ( DN 600) ERW weld shall be completed using high-frequency induction (HFI) welding.
18
ASME Standards Workshop Latest Developments May 22, 2012 in ASME Section VIII, Divisions 1 and 2, 2010 Edition
Bs max 2a
6t m 0.5
When bolt spacing, Bs > 2a + t, multiply Mo by the bolt spacing correction factor, BSC
BSC
BS 2a t
19
20
10
ASME Standards Workshop Latest Developments May 22, 2012 in ASME Section VIII, Divisions 1 and 2, 2010 Edition
Standard
21
11
ASME Standards Workshop Latest Developments May 22, 2012 in ASME Section VIII, Divisions 1 and 2, 2010 Edition
Net Result Unfired steam boiler with P < 50 psi and thickness at welded joint exceeding thickness limits defined in UW-11(a)(2) will require Full RT
UW-11(a)(2) changed vessels to shell and heads of vessels to be consistent with UW-11(a)(1); also relocated small nozzle and communicating chamber exemption to UW-11(a)(4) UW-11(a)(3) Added coverage for unfired steam boilers with design pressure < 50 psi (350 kPa) p full radiography g p y requirements q for nozzles and Separate communicating chambers from vessels [UW-11(a)(2)] and place the requirements in UW-11(a)(4)
23
Interpretation VIII-1-07-14
Interpretation: VIII-1-07-14 S bj t Subject: Section VIII VIII, Division 1 (2004 Edition); UW UW-11(a)(2) 11(a)(2) Date Issued: December 5, 2006 File: BC06-783 Question (1): Do Parts UCS, UNF, or UHA nozzles larger than NPS 10 with wall thickness less than 11/8 in. and no Category B or C butt weld in the nozzle require radiography in accordance with UW11(a)? Reply (1): No. Question (2): Do Parts UCS, UNF, or UHA nozzles NPS 10 or smaller with wall thickness greater than 1-1/8 in. require radiography in accordance with UW-11(a), where a Category B or C butt weld is in the nozzle? Reply (2): Yes. Question (3): Do Parts UCS, UNF, or UHA nozzles larger than NPS 10 with wall thickness less than 11/8 in. require radiography in accordance with UW-11(a), where a Category B or C butt weld is in the nozzle? Reply (3): Yes.
24
12
ASME Standards Workshop Latest Developments May 22, 2012 in ASME Section VIII, Divisions 1 and 2, 2010 Edition
Question: Is it the intent that the socket and slip-on flange attachment details given in Fig. UW-21 for ASME B16.5 flanges apply only to attachments to nozzle necks? p y No; ; These attachment details shall be used Reply: wherever an ASME B16.5 slip on flange is used on a Section VIII, Division 1 vessel.
Note: The revision to Fig. UW-21 shows that the dimensional requirement of the ID fillet weld is only for sizing the weld.
25
26
13
ASME Standards Workshop Latest Developments May 22, 2012 in ASME Section VIII, Divisions 1 and 2, 2010 Edition
UHA-51(a)(4)
Previous design temperature limit was 150F (65C) Revised to the lower of the maximum temperature listed in Table 1B of Section II-D or the material external pressure chart consistent with the temperature limits indicated in the copper NFC external pressure charts of Subpart 3 of Section II, Part D The external pressure test temperature will be at the design temperature, or factor "F" in 23-3 (b) is adjusted accordingly
28
14
ASME Standards Workshop Latest Developments May 22, 2012 in ASME Section VIII, Divisions 1 and 2, 2010 Edition
For the inspection and quality control procedure and Quality Control System, the Manufacturer shall submit to: Mfg. now responsible to submit inspection and quality control procedure to the legal jurisdiction and ASME Designee The Manufacturer shall follow the same procedure when revising the inspection and quality control procedure. Based on Part UHX for U-tubes U tubes Significant reduction in calculated thickness using Appendix 41 rules Incorporates Code Case 2621-1
the AIA of record, legal jurisdiction, ASME Designee
29
15
ASME Standards Workshop Latest Developments May 22, 2012 in ASME Section VIII, Divisions 1 and 2, 2010 Edition
Comments
48 48 60 60
VIII-2 Head is thicker 80/10 Head VIII-2 VIII 2 Head H d is thicker 80/10 Head
Div 2 thinner
32
16
ASME Standards Workshop Latest Developments May 22, 2012 in ASME Section VIII, Divisions 1 and 2, 2010 Edition
Semi Ellipsoidal (2:1) Head,SA-516 Grade 70 VIII-2 Versus VIII-1
Diameter Pressure (Internal) 500 psi (tVIII-2 tVIII-1) / tVIII-1 % 9.94%
Div 2 thinner
60
96
500 psi
9.67%
Div 2 thinner
33
P = 350 psi OD = 48 48, ,t= Nozzle N1 18 OD, t n=1.062 N1 doesnt meet UG37. A required = 7.1263 in2 A available = 3.0548 in2
34
17
ASME Standards Workshop Latest Developments May 22, 2012 in ASME Section VIII, Divisions 1 and 2, 2010 Edition
is. Moreover, N1 and N2 centerlines can be as close as 25.375 which is roughly 20% less than VIII-1 rules
35
96 96 Diameter 96 10.75
36
18
ASME Standards Workshop Latest Developments May 22, 2012 in ASME Section VIII, Divisions 1 and 2, 2010 Edition
37
38
19
ASME Standards Workshop Latest Developments May 22, 2012 in ASME Section VIII, Divisions 1 and 2, 2010 Edition
Applies to heat exchangers, jacketed vessels, etc. Shell is continuous across the belt Designed per App 9 as a Type 1 jacket Longitudinal stress in shell under the belt has to meet Code limits
39
40
20
ASME Standards Workshop Latest Developments May 22, 2012 in ASME Section VIII, Divisions 1 and 2, 2010 Edition
41
42
21
ASME Standards Workshop Latest Developments May 22, 2012 in ASME Section VIII, Divisions 1 and 2, 2010 Edition
improved i d wording di for f the h maximum i size i of f nozzles, l improved wording for maximum weld reinforcement, prohibition of stamping on the material, improved wording for the determination of the strain rate,
22
ASME Standards Workshop Latest Developments May 22, 2012 in ASME Section VIII, Divisions 1 and 2, 2010 Edition
RECENT INTERPRETATIONS
45
Interpretation: VIII-1-10-25
Subject: UCS-56(d)(2), Rate of Heating During PWHT
Date Issued: June 3, 2010 File: 06-1195
Question: In accordance with the provisions of UCS-56(d)(2), if there are components in the assembly, such as nozzle forgings, that are thicker than either the shell or head plate, does the thickness of such components need be considered in meeting the requirements for the maximum heating rate? Reply: No. UCS-56(d)(2) only makes reference to the maximum metal thickness of the shell or head plate in inches
46
23
ASME Standards Workshop Latest Developments May 22, 2012 in ASME Section VIII, Divisions 1 and 2, 2010 Edition
Interpretation VIII-1-10-28
Subject: UG-101, Review Transfer of Proof Test Reports Between Manufacturers (2010 Edition) Date Issued: September 14, 2010 File: 10-1329 Question: When using UG-101 in Section VIII, Division 1, as the design criteria, would it be acceptable to use a proof test from a Sister Company that is a stamp holder, when both companies having the same Authorized Inspection Agency and if all the design criteria remain the same and the parts conform to UG-101(d)(1) or UG-101(d)(2)? It is given that all other parameters are met and the company reviews and approves the proof test and provides for outside proof testing in the Quality Control Manual from a Sister Company. Reply: No.
47
Interpretation VIII-1-10-29
Subject: Appendix 10 10, 10-13 10 13 (2007 Edition, Edition 2009 Addenda) Date Issued: November 23, 2010 File: 09-1598 Question: Is it required by the rules of ASME Section VIII, Division 1, Appendix 10-13 that finite element analyses l conducted d t d as part t of f th the d design i analysis l i be b retained for three years as design calculations? Reply: Yes.
48
24
ASME Standards Workshop Latest Developments May 22, 2012 in ASME Section VIII, Divisions 1 and 2, 2010 Edition
Interpretation VIII-1-10-30
Subject: UW UW-50, 50, Nondestructive Examination (2007 Edition, 2009 Addenda) Date Issued: November 23, 2010 File: 10-183 Question: Is it required that the examinations, when p by y UW-50 of Section VIII, , Division 1, , be specified performed prior to the pneumatic test? Reply: Yes.
49
Interpretation VIII-1-10-33
Subject: Part UW, Table UW-12, Joint Efficiency (2007 Edition, 2009 Addenda) Date Issued: December 2, 2010 File: 09-1015 Question: Is it permitted by the rules of ASME Section VIII, Division 1, Table UW-12 for a Type 1 weld joint to be assigned a joint efficiency from Table UW-12 when visual examination of the interior surface of the weld is not performed? Reply: Yes, provided the requirements in UW-35 and UW-37(d) are met. ------------------------------------------------------------------------------------Note: The Code has never defined what technique(s) must be employed to satisfy UW-35 and UW-37(d); See other Interpretations
50
25
ASME Standards Workshop Latest Developments May 22, 2012 in ASME Section VIII, Divisions 1 and 2, 2010 Edition
Interpretation VIII-1-10-34
Subject: UG-20(d) [Division 1 (2010 Edition)] and 4.1.5.2(d)(3) [Division 2 ( (2010 Edition)] d )] Date Issued: March 9, 2011 File: 10-1800 Question: When heat transfer calculations demonstrate that the temperature of a flange and its bolting is less than the temperature of the adjacent vessel components, may the flange and bolting be considered as a zone in accordance with Section VIII, Division 1, UG-20(d), and Section VIII, Division 2, 4.1.5.2(d)(3), which would permit a lower design temperature to be used for the flange and bolting than that used for the adjacent components? Reply: Yes. Note: This interpretation also appears as VIII-2-10-05. Also see Footnote 37 to UG-116
51
Interpretation VIII-1-10-35
Subject: j UG-10 ( (2010 Edition), ), Recertified Material P-Number Date Issued: March 31, 2011 File: 11-246 Question: May a material that was originally identified with a specification not permitted by Section VIII, Division 1, but was recertified by the vessel manufacturer to a permitted specification in accordance with UG-10(a)(2), use the same P-Number designation of the permitted specification? Reply: Yes.
52
26
ASME Standards Workshop Latest Developments May 22, 2012 in ASME Section VIII, Divisions 1 and 2, 2010 Edition
Interpretation VIII-1-10-36
Subject: UW-13(f), Fig. UW 13.3(b); and Appendix 20, 20 Hub Design (2010 Edition) Date Issued: April 29, 2011 File: 11-335 Question: A hub is machined from a flat plate by machining a groove in the plate such that the end of the hub p does not project beyond the face of the original plate as shown in Fig. UW13.3(b). Do the requirements of Appendix 20 apply? Reply: Yes.
53
27