Alkon Valves Catalog

DIRECTIONAL CONTROL DIRECTIONAL CONTROL AIR VALVES
VALVES &AIR accessories & accessories

Lapped Spool V alves Valves page 1 P-Series V alves Valves page 2-8 Valve Accessories page 9 A-Series V alves Valves page 10-14 Sprite V alves Valves page 15-18 Flow Control V alves Valves page 19-22 Omni Series V alves Valves page 23-57 316 Stainless Steel V alves Valves page 58-60 Loc-Master Safety V alves Valves page 61-63 Mini Bazooka Air V alves Valves page 64-65 Big Bazooka Air V alves Valves page 66-67 Automotive Indy Series V alves Valves page 68-76 Proportional Control V alves Valves page 77-80 Detroit Line Air V alves Valves page 81-86
ISO 9001 CER TIFIED CERTIFIED
L A PPED SPO OL V A LV ES
SE R I ES P V A L VES
The heart of the Seri es P va l ve i s the pack l ess body and spoo l assemb l y constructed of a l um i num w i th a ceram i c hard a l um i num ox i de f i n i sh. Th i s un i que cartri dge and spoo l assemb l y i s comp l ete l y i so l ated from externa l forces; i s pressure ba l anced, a ll o wi ng any port to be pressuri zed or sub j ected to back pressure w i th no effect on sh i ft i ng force, and has been des i gned to meet the most stri ngent requ irements that today s customers demand. A ll Seri es P va l ves are i n li ne, and a ll can be man i fo l ded. Th i s seri es i s manufactured to the h i ghest qua li ty standards i n the i ndustry today and a ll carry a three year w arranty on a ll parts of the va l ve, i nc l ud i ng the co il . No l ubri cat i on; extreme l y fast sh i ft i ng coup l ed w i th very l o w m i n i mum p il ot pressure, a vari ety of opt i ons and a ll at a l o w cost.
W A RR A N T Y :
Seri es P va l ves are covered by a three year w arranty from date of purchase.Seri es A & Spri te are covered by a 9 0-day w arranty. A ll prov i s i ons of our standard w arranty po li cy (ava il ab l e upon request) app l y.
O P E R A T I N G PR ES S U R ES :
Int ernal Pilot (St andard): 1 0 P.S.I. to 1 5 0 P.S.I. Ext ernal Pilot: V acuum to 1 5 0 P.S.I. NOTE: Externa l P il ot Supp l y of at l east 1 0 P.S.I. requ ired for vacuum serv i ce.
M O UNTING :
A ll Seri es P V a l ves have no li m i tat i ons as far as the ori entat i on of the va l ve. C o il s can be rotated i n any d irect i on for ease of i nsta ll at i on.
C Y C L E R A TE:
Seri es P V a l ves may be cyc l ed at over 2 0 0 0 cyc l es per m i nute i n most app li cat i ons.
C O NS TRU C TIO N :
Body, End C a ps & M a n i fo l ds: A nod i z e d A l um i num C ar t ridg e & Spool : H ard C o a t e d A l um i num Coils: M o l ded N y l on O-Rings: Buna N (N i tr il e)
OPTIO NS:
Inc l ude hard w ired co il s; factory assemb l y of va l ves to man i fo l ds; a vari ety of p l ug connectors; pre-i nsta ll ed A Q push-i n f i tt i ngs, and many other popu l ar opt i ons.
L UB R I C A T I O N :
NONE REQUIRED - Ho w e v er a genera l purpose l ubri cat i ng o il may be used i f des ired. In these cases, w e recommend A S T M/IS O v i scos i ty Grade 32.
F I L T R A T I O N:
A 4 0 m i cron f il ter i s recommended.
Seri es P Spoo l A ssemb l y
SE R I ES A & S PR I TE V A L VES
A l kon Seri es A and Spri te II va l ves have been des i gned to comp l y w i th the ever more stri ngent requ irements for i ncreased product i on rates through h i gher speeds and component re li ab ili ty. The heart of these va l ves i s a pack l ess spoo l body and spoo l assemb l y constructed of a l um i num w i th a ceram i c hard a l um i num ox i de f i n i sh. Ground and matched to prec i s i on to l erances, i ts operat i on i s v irtua ll y fri ct i on l ess. Benef i ts of th i s pack l ess des i gn beg i n w i th the e li m i nat i on of dynam i c sea l s and the ir i ncumbent d i ff i cu l t i es. Fast response a ll o w s i ncreased mach i ne cyc l e rates; non-l ube operat i on reduces schedu l ed ma i ntenance requ irements. The body and spoo l assemb l y i s pressure ba l anced, a ll o w i ng any port to be pressuri zed or sub j ected to back pressure w i th no effect on spoo l sh i ft i ng force. Exhaust port muff l ers or speed contro l s may be used w i th no effect on va l ve response. The un i que body and spoo l assemb l y has been comp l ete l y i so l ated from externa l forces by use of a patented 3-po i nt suspens i on. Th i s assemb l y, coup l ed w i th a comp l ete vari ety of actuators and mount i ng a l ternat i ves, prov i des the h i ghest l eve l of performance and versat ili ty found i n the a ir va l ve i ndustry .
V A L VE FE A TU R ES
Pack l ess des i gn F ast Response O perate w i th or w i thout l ubri cat i on C an be subbase, man i fo l d or cy li nder mounted
SERIES P-F W /M W MINIA T URE 3-W A Y V A LV ES

GENE R A L I N F O R M A T I O N :
A nod i zed A l um i num Body for a corros i on res i stant, li ght w e i ght package Mount as a s i ng l e stat i on va l ve or stack i nto a man i fo l d of up to 1 5 stat i ons O pt i ons i nc l ude hard w ired co il s, non-l ock i ng manua l overri de and a vari ety of p l ug connectors C an eas il y be converted to a t w ow ay va l ve s i mp l y by p l ugg i ng the e xhaust port C o il s can be rotated i n 9 0 o i ncrements C ho i ce of t w o f l o w mode l s
PFW PMW
.085 Cv .160 Cv
S PE C I F I C A T I O N S :
O perat i ng T emperature: 0 o to 1 2 5 o O perat i ng Pressure: V acuum to 1 5 0 P.S.I. C v Rat i ng: F W C v . 0 8 5 (A pprox. 4 S C F M) M W C v . 1 6 (A pprox. 8 S C F M) W e i ght: A pprox i mate l y 4 . 3 oz Norma ll y c l osed
FE A T U R ES :
C ho i ce of 1/8 NPT or 1/4 NPT Standard Lock i ng T ype M anua l O verri de D irect A ct i ng So l eno i d Three Y ear W arranty Bottom mount i ng ho l es SERIES P-F W /M W M I N I A TU RE 3-W A Y V A L VES P A RT # P-F W 1/M W 1 P-F W 2/M W 2 A .766 1.000 B .422 .500 C Sq. 1.000 1.125 D .094 .125 E 3.250 3.593 F .562 .625 G .125 .125 H .500 .625 J 1/8 NPT 1/4 NPT K 1/8 NPT 1/4 NPT
S I M PL E H O W -T O-O R DE R I NS T R U C T I O NS
PSERIES
P
FW1 M O DEL
FW1 FW2 MW1 MW2
SS FUN C T I O N
SS
115/60 V O L T A GE
6 V DC 12 VDC 24 VDC 24/60 115/60 230/60
NL OPTIONS
NL - Non Lock i ng O verri de N 4 - Nema 4 O perator F A - Factory A ssemb l y Stack (Spec i fy # of Stat i ons)
P l ug C onnect i ons: See P-0 7 0/1 4 0 on Page 7
SERIES P-M C 3-W A Y V A LV ES

GENE R A L I N F O R M A T I O N
C ompact s i ze V ari ety of comb i nat i ons In li ne des i gn - or mount on man i fo l d Norma ll y open or norma ll y c l osed mode l s 1/8 NPT or 1/4 NPT ports C v - .5 (1/8 ) or .8 5 (1/4 ) C yc l e Rate - Up to 2 , 5 0 0 per m i nute Standard l ock i ng manua l overri de S I M PL E H O W -T O-O R DE R I NS T R U C T I O NS
P-M
SERIES
P
C
TY PE
M C (N C) M O (N O)
1
SIZE
1 (1/8 NPT) 2 (1/4 NPT)
SS
FUNCTI ON
SS-S i ng l e So l eno i d SP-S i ng l e P il ot
115/60
VO LTAGE
6 V D C 2 4/6 0 1 2 V D C 1 1 5/6 0 2 4 V D C 2 3 0/6 0
HW
O PTI ONS
H W - Hard W ire C o il Leads F A - F actory A ssemb l y of M an i fo l ds XP - Ex terna l P il ot Supp l y Port
MANIFO LDS: A va il ab l e from 2 to 1 0 stat i ons P-M C 1: Part # 2 2 0 2 9 - (# of stat i ons) P-M C 2: Part # 2 2 0 4 6 - (# of stat i ons) BL OCKING PL ATE: To b l ock off man i fo l d stat i on P-M C 1: Part # 2 2 0 6 0 P-M C 2: Part # 2 2 0 6 1 L O W W A TT A GE SO L ENO I D: C onsu l t factory S U R G E S U PPR ES S O R S : C onsu l t factory
DIMENSIO NS M O DEL # P-M C 1 P-M C 2 A .961 .961 B 4.25 4.25 C 1.188 1.375 D 1.56 1.88 E .961 .961
C O N NE C T O R S : Part # 2 1 8 7 6 : Standard C onnector Part # 2 1 8 7 8 : Standard C onnector w i th pre-w ired 3 ft. l eads Part # 2 1 9 0 5 - ( ): L i ghted C onnector (V o l tage) Part # 2 1 9 0 6 - ( ): L i ghted C onnector (V o l tage) w i th pre-w ired 3 ft. l eads Part # 2 2 0 7 6 : Standard C onnector w i th pre-w ired 6 ft. l eads USE FO LL O W I NG V O L T A GE C O DES: For li ghted connectors 6 V DC - 01 12 V DC - 02 24 V DC - 0 3 24/60 - 05 115/60 - 06 230/60 - 07 F .500 .500 G 1.75 1.875 H .750 1.00 J .218 .200 K .266 .400 L 1/8 1/4
M A NIF OLDS M O DEL # P-M C 1 P-M C 2 A .875 .968 B .812 1.063 C 2.562 3.00 D .200 .188 E .812 .812 F 2.00 2.00 G .415 .415 H 1.00 1.00 J 1/4 1/4
SERIES P-0 3 5 4-W A Y V ALV ES

1/8 NPT Ports Cv - .4 C yc l e rate - Up to 2 , 5 0 0 per m i nute Standard l ock i ng manua l overdri ve
PSERIES
P
035 M O DEL
035
SS FUN C T I O N
SS (S i ng l e So l eno i d) D S (Doub l e So l eno i d) SP (S i ng l e P il ot) DP (Doub l e P il ot) 3 S (3 PO S., DS, a ll ports b l ocked) 3P (3 POS., DP, a ll ports b l ocked)
115/60 V O L T A GE
6 VDC 12 VDC 24 VDC 24/60 115/60 230/60
HW OPTIONS
H W - Hard W ire C o il Leads F A - F actory A ssemb l y of M an i fo l ds XP - Externa l P il ot Supp l y Port
MANIFO LDS: A va il ab l e from 2 to 1 0 stat i ons Part # 2 1 9 0 4 - (# of stat i ons) BL OCKING PL ATE: To b l ock off man i fo l d stat i on Part # 21908 INTERFACE PL ATE: For mount i ng a P-0 3 5 to a P-0 7 0 man i fo l d - Part # 2 1 9 1 0 C O N NE C T O R S : Part # 2 1 8 7 6 : Standard C onnector Part # 2 1 8 7 8 : Standard C onnector w i th pre-w ired 3 ft. l eads Part # 2 1 9 0 5 - ( ): L i ghted C onnector (V o l tage Part # 2 1 9 0 6 - ( ): L i ghted C onnector (V o l tage) w i th pre-w ired 3 ft. l eads Part # 2 2 0 7 6 : Standard C onnector w i th pre-w ired 6 ft. l eads)
L O W W A TT A GE SO L ENO I D: C onsu l t factory S U R G E S U PPR ES S O R S : C onsu l t factory USE F O LL O W I N G V O L T A GE C O DES: For li ghted connectors 6 V DC - 01 12 V DC - 02 24 V DC - 03 24/60 - 05 115/60 - 06 230/60 - 07
SERIES P-0 7 0 / P-1 4 0 4-W A Y V ALVES

H i gh f l o w Mu l t i-Purpose Des i gn Use as a 3 W ay by p l ugg i ng one port In li ne des i gn - or mount on man i fo l d S i ng l e or doub l e so l eno i d or p il ot T w o or three pos i t i on mode l s ava il ab l e P-0 7 0: 1/4 Ports C v - .8 P-1 4 0: 3/8 Ports C v - 1.5 C yc l e Rate - over 2 , 0 0 0 per m i nute Standard non-l ock i ng manua l overri de W i de vari ety of popu l ar opt i ons
P -0 7 0 H a nd Le v e r V a l v e
Part # P-0 7 0-HL
The P-0 7 0 i s a v a il ab l e i n a Hand Le v er V ers i on that i s compact and versat il e. The standard i s a spri ng return mode l that may be converted to a detented mode l s i mp l y by turn i ng t w o a ll en scre w s i n the end cap.
PSERIES
P
070 M O DEL
070 140
SS FUN C T I O N
SS (S i ng l e So l eno i d) DS (Doub l e So l eno i d) SP (S i ng l e P il ot) DP (Doub l e P il ot) 3 S (3 PO S., DS, a ll ports b l ocked) 3P (3 PO S., DP a ll ports b l ocked)
115/60 V O L T A GE
6 VDC 12 VDC 24 VDC 24/60 115/60 230/60
HW OPTIONS
H W - Hard W ire C o il Leads F A - F actory A ssemb l y of M an i fo l ds XP - Ex terna l P il ot Supp l y Port LM - Lock i ng M anua l O verri de N 4 - NEM A 4 O perator
C onsu l t factory for other ava il ab l e comb i nat i ons
C O NNEC T O R S :
Part # 2 1 8 2 3 : Standard C onnector Part # 2 1 8 3 9 : Standard C onnector w i th pre-w ired 3 ft. l eads Part # 2 1 8 2 4 - ( ): L i ghted C onnector (V o l tage) Part # 2 1 8 4 0 - ( ): L i ghted C onnector (V o l tage) w i th pre-w ired 3 ft. l eads Part # 2 1 8 5 2 : 1/2 NPT C ondu i t C onnector Part # 2 1 8 4 1 - ( ): C onnector (V o l tage) w i th mo l ded 3 ft. l eads Part # 2 1 8 4 2 - ( ): L i ghted C onnector (V o l tage) w i th mo l ded 3 ft. l eads Part # 2 2 0 7 8 : Standard C onnector w i th pre-w ired 6 ft. l eads
MANIFO LDS: A va il ab l e from 2 to 1 0 stat i ons P-0 7 0: Part # 2 1 8 2 1 - (# of stat i ons) P-1 4 0: Part # 2 1 9 0 7 - (# of stat i ons) BL OCKING PL ATE: To b l ock off man i fo l d stat i on
P-070: Part # 21822 P-140: Part # 21909
S U R G E S U PPR ES S O R S :
C onsu l t factory
USE F O LL O W I N G V O L T A GE C O DES:
For li ghted connectors 6 V DC - 01 12 V DC - 02 24/60 - 05 115/60 - 06
24 V DC - 03 230/60 - 07
SERIES P - 4 W A Y V A LV ES
DIMENSIO NS M O DEL # P-035 P-070 P-140 A1 4.58 5.16 6.01 A2 6.88 7.80 8.77 B .750 1.00 1.25 C 1.50 2.00 2.50 D .594 .750 1.00 E .325 .359 .435 F1 1/8 NPT 1/4 NPT 3/8 NPT G1 2.77 3.14 3.99 G2 3.26 3.75 4.73 H1 #4 #6 #8 J1 10-32 1/8 1/8
M A NIF OLDS MODEL # P-0 3 5 P-0 7 0 P-1 4 0 P A R T# 21904 21821 21907 A 2.50 2.50 3.00 B 1.25 1.25 1.50 C .812 1.125 1.375 D .938 1.062 1.344 E .250 .250 .344 F .390 .400 .461 G H J K .781 .800 .922 L .344 .500 .594 M .656 .875 1.156 P 1/4 1/4 3/8
2.688 #6 1.000 3.250 #8 1.250 4.062 #10 1.750
SERIES P - 4 W A Y V A LV ES
M A N I F O L D A SSEMB L Y :
M an i fo l ds can be purchased separate l y or v a l v es can be assemb l ed to them at the factory. Hardened mount i ng p i ns (2) are scre w ed i nto the va l ve body (5) unt il f l ush, and then the va l ve un i t i s i nserted i nto the man i fo l d b l ock (4) after pos i t i on i ng the o-ri ngs (1). By t i ghten i ng the a ll en head scre w s (3), the va l ves are seated and connected to the man i fo l d b l ock. Th i s un i que method assures a l eak proof assemb l y. W hen man i fo l ds are purchased separate l y, each k i t conta i ns mount i ng p i ns, set scre w s and o-ri ngs for the purchased number of stat i ons.
C O N NE C T O R S :
In add i t i on to the standard connectors and co il s sho w n (see i nd i v i dua l va l ve packages for part numbers), w e a l so offer custom conf i gurat i ons such as d i fferent l ength cords, li ghted w afers, li ght adapters, green or red LED s, and a vari ety of others. C ontact your l oca l A l kon d i stri butor for more i nformat i on.
E L E C T R I C A L C H A R A C TE R I S T I C S V O L T A GE 6VDC 12VDC 24VDC 24/60 115/60 230/60 INRUSH ( A MPS) .240 .240 .108 .340 .070 .040 H OLDING ( A MPS) .240 .240 .108 .210 .044 .024 N O M IN A L P O W ER C ONSUMPTION 2.9W 2.9W 2.6W 3.8W 3.8W 3.8W RESP O N SE M O D E L T I ME T O T I ME T O T Y P E E N E R G I Z E D E-E N E R G I Z E A .C. S OL. D. C . S OL. PIL O T 7 MS 1 0 MS 6 MS 1 8 MS 1 8 MS N/ A
R E PL A C E M EN T C O I L S
P-035 - P-MC
V O L T A GE 6 V DC 12 VDC 24 VDC 24/60 115/60 230/60
STANDA RD HA RD W IRE
P-070/140 - P-FW
ST A ND A R D HA RD W IRE
P-MW
STANDA RD HA RD W IRE
21874-01 21874-02 21874-03 21874-05 21874-06 21874-07
21875-01 21875-02 21875-03 21875-05 21875-06 21875-07
21832-01 21832-02 21832-03 21832-05 21832-06 21832-07
21833-01 21833-02 21833-03 21833-05 21833-06 21833-07
22071-01 22071-02 22071-03 22071-05 22071-06 22071-07
22065-01 22065-02 22065-03 22065-05 22065-06 22065-07
SERIES PM 3-W A Y V A LV ES
Norma ll y C l osed, 1 0/3 2 Ports, Togg l e; Push Button; C am A ctuators, and a V ari ety of Port i ng O pt i ons
M A T ERI A LS B O D Y : A nod i zed A l um i num S T EM : A ceta l SPRIN G : Sta i n l ess Stee l BU T T O NS/T O G GLES: N y l on SE A LS: Buna-N O P E R A T I N G PR ES S U R E 0 T O 1 2 5 P.S.I. A ir O P E R A T I N G TE M P E R A T U R E -20F To + 160F (-28C to + 71C) FUNC TION 3-W a y, Norma ll y C l osed F L O W R A TE A pprox i mate l y 1 0 S C F M at 100 P.S.I. A C T U A T I N G F O R CE 2 l bs. to 3 . 5 l bs. PORTING INLET : Bottom Port O U TLET : Port nearest i n l et E X H A US T : Port nearest actuator
C a m A c tu a to r Part # PM-C A-1

A ceta l ro ll er on a n i cke l p l ated arm. Mounts to any push button (abov e) w i th 5/6 4 spacer - other t ypes are a v a il a b l e .
R i ght A ng l e M ount i ng B r acke t Part # PM-MB-1

Use to mount any PM Seri es V a l v e. A l so ava il ab l e i n a f l at vers i on.
V A LV E A C C ESS ORIES
The dua l exhaust and ba l anced des i gn of the A l kon va l ve a ll o w s for the use of i nexpens i ve exhaust meteri ng va l ves. W hen scre w ed i nto the exhaust ports, they i ndependent l y contro l the actuator speed i n e i ther or both d irect i ons. M eteri ng va l ves have a l um i num bod i es and stee l ad j ust i ng scre w s. Muff l ers are used to s il ence the no i se caused by exhaust i ng a ir. Both standard muff l ers and speed contro l muff l ers are made of brass and s i ntered bronze.
M O DEL No.
6661 7985 ER-5 0 40A01081 9516-1 9516-2 9516-3 9516-4 9516-6 9516-8 9564-1 9564-2 9564-3 9564-4 SCS-34 SCS-100
DIMENSIO NS D ES C RIPT I O N
1/4 NPT M eteri ng V a l ve 3/8 NPT M eteri ng V a l ve 1/2 NPT M eteri ng V a l ve # 1 0-3 2 Exhaust Breather 1/8 NPT Muff l er 1/4 NPT Muff l er 3/8 NPT Muff l er 1/2 NPT Muff l er 3/4 NPT Muff l er 1 NPT Muff l er 1/8 NPT Speed C ontro l Muff l er 1/4 NPT Speed C ontro l Muff l er 3/8 NPT Speed C ontro l Muff l er 1/2 NPT Speed C ontro l Muff l er 3/4 NPT Speed C ontro l Muff l er 1 NPT Speed C ontro l Muff l er
W t.
1/2 oz. 1 oz. 4 oz. 1/2 oz. 1 oz. 2 oz. 3 oz. 4 oz. 5 oz. 6 oz. 2 oz. 3 oz. 4 oz. 5 oz. 7 oz. 9 oz.
A
1/4 3/8 1/2 10-32 1/8 1/4 3/8 1/2 3/4 1 1/8 1/4 3/8 1/2 3/4 1
B
.562 .687 .875 .312 .437 .562 .687 .875 1.062 1.312 .562 .625 .687 .875 1.062 1.312
C
1.437 1.812 2.0 .40 1.125 1.375 1.500 1.875 2.250 2.875 1.375 1.562 1.875 2.250 2.375 2.500
D
2.000 2.187 2.813 3.312 -
Cv SE R I ES I S I F A C T O R P A R T No.
1.00 1.55 1.75 .20 .52 1.10 1.60 3.20 5.10 10.0 .59 .77 1.31 2.60 4.80 8.50 ER25 ER37 ER-5 - 0 40A01081 MF18M MF14M MF38M MF12M MF34M MF1 0 0M SCS-18 SCS-14 SCS-38 SCS-12 SCS-34 SCS-100
SERIES A V A LV ES
So l e no i d C ont r o ll e d / P il ot O p e r a t e d
Re li ab l y rap i d response i s i nherent to the Seri es A va l ves des i gn concept. The l o w fri ct i on operat i on, short spoo l trave l and l o w mass spoo l a ll represent construct i on features that make fast response poss i b l e. Equa ll y i mportant, th i s fast response i s repeatab l e. It does not f l uctuate w hen degree of l ubri cat i on, operat i ng pressure or i nterna l va l ve back pressure vary. Fast, repeatab l e response trans l ates i nto i mmed i ate benef i ts for the mach i ne des i gner. No w , mach i ne cyc l e rates can be i ncreased to match the va l ve s i nstant response to contro l s i gna l s.
Ho ri zont a l a nd V e r t i ca l So l e no i d O p e r a t i on
So l eno i d/P il ot operators are ava il ab l e i n e i ther hori zonta l or vert i ca l conf i gurat i ons to accommodate vary i ng space li m i tat i ons. The hori zonta l mode l i s usua ll y used for sub-base and cy li nder mount i ng; the vert i ca l for man i fo l d mount i ng s i nce i t prov i des access to the man i fo l ds s i de cy li nder ports. Seri es A so l eno i d operators offer a w i de vari ety of vo l tages and frequenc i es; a ll co il s are cont i nuous l y rated, and cont i nous cyc l e rates up to 3 0 0 CPM can be ma i nta i ned. O ptions Mo l ded co il s Lock i ng type manua l overri de T w o pos i t i on detent (adds 5/8 to overa ll l ength) 1/4 NPT threaded p il ot exhaust adapter Externa l p il ot supp l y
N O TE: Three pos i t i on open or c l osed center va l ves are a v a il ab l e as spec i a l assemb li es. C onsu l t factory.
Mode l 7 9 0 0 , S i ng l e Hor i zont a l So l eno i d/ P il ot O perated
H o ri z o n t a l
Mode l 7 9 8 0 , Doub l e Hor i zont a l So l eno i d/ P il ot O perated
V ertical
Mode l 8 0 6 0 , S i ng l e V ert i ca l So l eno i d/ P il ot O perated
Mode l 8 0 6 5 , Doub l e V ert i ca l So l eno i d/ P il ot O perated
10
SERIES A V A LV ES
Sp ri t e V a l v e A c tu a to r
SPRITE so l eno i d/p il ot operators are ava il ab l e for s i ng l e or doub l e actuat i on app li cat i ons i n hor i zonta l conf i gurat i ons. The SPRITE actuator offers l apped -spoo l re li ab ili ty i n both va l ve and operator, prov i d i ng a ma i ntenance-free product li fe measured i n mu l t i-m illi ons of cyc l es current l y unobta i nab l e from standard p il ot/so l eno i d operators. O ffered i n a w i de vari ety of vo l tages and frequenc i es; a ll co il s are rated for cont i nuous or ma i nta i ned s i gna l serv i ce and cont i nuous repeatab l e cyc l e rates i n excess of 3 0 0 0 CPM are poss i b l e. Mo l ded co il s are standard and so l eno i d hous i ngs meet most JIC and NEM A IV cri teri a. Non-l ock i ng manua l overri de i s st andard. O ptions T w o pos i t i on detent (adds 5/8 to overa ll l ength)
N O TE: Three pos i t i on open or c l osed center va l ves are a v a il ab l e as spec i a l assemb li es. C onsu l t factory.
Mode l A 7 9 0 2, Single Solenoid P il ot O perated
Mode l A 7 9 8 2, D oub l e So l eno i d P il ot O perated
A ir P il o t
In app li cat i ons w here e l ectri ca l contro l s are not su i tab l e, or w here they are hazardous, a ir p il ot operated va l ves can be used. These va l ves can a l so be app li ed for spec i a l purpose c ircu i try such as sequenc i ng or t i m i ng operat i ons. S i nce the l o w fri ct i on characteri st i cs of the body and spoo l assemb l y requ ires on l y . 5 0 ps i g to sh i ft, vacuum can be cons i dered as a s i gna l source. A ir p il ot operated va l ves, do ho w ever requ ire externa l va l ves to supp l y the requ ired s i gna l pressure. O ptions T w o pos i t i on detent (adds 5/8 to overa ll l ength)
N O TE: Three pos i t i on open or c l osed center va l v es are a va il ab l e as spec i a l assemb li es. C onsu l t factory.
Mode l 7 9 8 4 S i ng l e P il ot O p era t e d
Mode l 7 9 8 6 Doub l e P il ot O p era t e d
11
SERIES A V A LV ES
A ir B l ee d e r O p e r a t e d
Ble e d er O p era t e d Both a ir p il ot and b l eeder operated va l ves can be app li ed w hen e l ectri ca l contro l i s i mpract i ca l or hazardous. The b l eeder can be used i n p l ace of the a ir p il ot mode l w here li m i ted space proh i b i ts the externa l p il ot pressure supp l y requ ired by the externa l p il ot contro l va l ves. B l e e d e r O p e r a to r s # 6 0 0 0 , P l unger type b l eeder operator i s used w hen stri k i ng force i s stra i ght on. # 8 4 9 2 , Ba ll type b l eeder operator has a hardened ba ll for cam actuat i on. O ptions T w o pos i t i on detent (adds 5/8 to overa ll l ength) Mode l 7 9 1 9 A ir B l eeder O perated
I nt e g r a t e d P o w e r Packa g e
The i ntegrated po w er package i s a subbase assemb l y i n w h i ch the Seri es A va l ve i s assemb l ed d irect l y to any square head t i e rod type a ir cy li nder. S i nce on l y one a ir supp l y connect i on i s requ ired, assemb l y t i mes can be great l y reduced. A C sub-bases i nc l ude meteri ng va l ves and muff l er to keep the Integrated Po w er Package a neat, compact cy li nder and va l ve comb i nat i on. The A C va l ve i ncreases the overa ll he i ght of the cy li nder by on l y 3 i nches.
12
SERIES A V A LV ES
M a nu a l a nd M ec h a n i ca ll y O p e r a t e d
A va il ab l e w i th e i ther hand, foot or pa l m button actuators, manua ll y operated Seri es A va l ves can be used d irect l y as po w er va l ves to contro l a ir actuators or i nd irect l y to operate l arger p il ot operated hydrau li c or pneumat i c va l ves. Hand or foot operated mode l s are ava il ab l e w i th spri ng offset or w i th opt i ona l t w o pos i t i on detent. Three pos i t i on, spri ng centered or detented, open or c l osed center hand va l ves are ava il ab l e as spec i a l assemb li es. C onsu l t factory. A ctuat i ng force of pa l m button i s on l y 2 l bs. M e c h a n i c a ll y O p e r a t e d The mechan i ca ll y operated Seri es A i s a ba ll cam operated va l ve. It can be used as a po w er va l ve to contro l a ir actuators or to contro l l arger p il ot operated hydrau li c or pneumat i c v a l v es. Stroke: .2 5 0 Sh i ft i ng force: 3 . 8 5 l bs. m i n i mum A ll o w ab l e overri de: . 0 9 3 w i th 1 0 . 4 l b. max i mum force M ax i mum a ll o w ab l e cam ri se: 3 0 0 (i nc l ud i ng 1/3 2 overri de)
Mode l 7 9 8 7 Hand Lever O perated
Mode l 7 9 8 8 Foot Peda l O perated
Mode l 7 9 9 0 Pa l m Button O perated
Mode l 8 0 8 4 Ba ll C am O perated
M u l t i p l e S t a t i on M a n i f o l ds
Seri es A va l ves may be man i fo l d mounted i n a f l ex i b l e arrangement w h i ch a ll o w s the stack i ng of any number of va l ves i n any comb i nat i on of actuators. W i th mu l t i p l e man i fo l d assemb l y, on l y one i n l et connect i on i s requ ired for the ent ire man i fo l d assemb l y . The exhaust port on the man i fo l d i s a l so common to a ll va l ves i n the assemb l y. Both i n l et and exhaust ports are 1/2 NPT . C y li nder ports are ava il ab l e i n e i ther 1/4 or 3/8 NPT . A ll man i fo l d bases are prov i ded w i th s i de and bottom cy li nder ports and are sh i pped w i th the bottom cy li nder ports p l ugged un l ess other w i se spec i f i ed.
13
SERIES A V A LV ES
So l e no i d / P il ot V a l v e Sp ec i f i ca t i ons
O perat i ng Pressure (std.): 2 0 - 1 7 5 ps i g O perat i ng Pressure (w i th opt i ona l externa l p il ot supp l y: V acuum - 2 5 0 ps i g) M ax i mum a ll o w ab l e cyc l e rate: 3 0 0 CPM (to 6 0 0 CPM under spec i f i ed cond i t i ons) M ax i mum heat ri se: 8 5 o C E l e c t ri c a l C h a r a c t e ri st i c s
D e-e n erg i z a t i on Start to Un l oad to U n l o a d 20 PSI**
22 10 20 10 33 30 31 29
Re spons e C h a r ac t e ri st i c s
M odel T ype
S i ng l e Doub l e S i ng l e Doub l e So l . So l . So l . So l .
Siz e
1/4
S ub-b ase
T i me to Sh i ft i n M illi Seconds*
9 9 9 9
T i me to F ill 1 0 i n 3 C h a m b er to 8 0 PSI
22 20 21 19
V o l tage
6VDC 12VDC 24VDC 24/60 115/60 230/60
Inrush (M a)
1250 261 130
H olding (M a)
1830 790 396 835 174 87
N ominal Po w er C o nsu m p t i o n
12 12 12 12 12 12 w atts w atts w atts w atts w atts w atts
3/8
S ub-b ase
For mode l s A 7 9 0 2 and A 7 9 8 2 refer to SPRITE II
G e n e r a l S p e c i f i c a t i ons
F l o w C h a r ac t e ri st i c s A irli ne Preparat i on: The Seri es A va l ve may be used w i th dry or l ubri cated f il tered a ir. Insta ll at i on: V a l ve body to sub-base scre w s shou l d be torqued no more than 2 4 i n./ l b.
F l o w curv es sho w n are for the 1/4 sub-base mounted v a l v es. For 3/8 sub-base, 1/4 or 3/8 man i fo l d v a l v es use the noted correct i on factors, (C F). * Represents t i me i n m illi seconds from so l eno i d actuat i on to f irst recorded pressure i n chamber. A t cy li nder port i tse l f, so l eno i d p il ot v a l ves requ ired a ma x i mum of 8 m illi seconds. * * Represents t i me from f irst recorded pressure deca y i n chamber to un l oad i ng do w n to 2 0 ps i g from 1 0 0 ps i g i n i t i a l pressure.
C V V alv es
Mount i ng T ype
1/4 3/8 1/4 3/8 Sub-base Sub-base M an i fo l d M an i fo l d
CV V a l ve
1.41 1.49 1.52 1.57
How To O r d e r S e ri e s A V a l v e s
A
S e ri e s A P n e um a t i c D ir ec t i on a l V a l v e M ounting A M C Sub-base Mu l t i p l e-M an i fo l d C y li nder
7900
V a l v e M od e l (See Pages 1 0-1 3)
3/8
Size Sub-base 1/4 3/8 Mu l t i p l e 1/4 M an i fo l d 3/8 1/8 C y li nd er 1/4 Mounted 3/8 V a l ves 1/2
115/60
V oltage (If A pp li cab l e Spec i f y)
MC
Options 2 Pos i t i on Detent Externa l P il ot Exhaust A dp. Mo l ded C o il Less Sub-base Less C o il M anua l O verri de Code 2P XP EA MC LS LC MO
Notes: V a l v es as ordered above w ill be sh i pped assemb l ed to sub-base or man i fo l d ca ll ed out. If no base i s requ ired spec i f y opt i on code LS i n appropri ate area of mode l number.
If co il vo l tage i s not spec i f i ed, std. 1 1 5/6 0 w ill be furn i shed. C y li nder mount Subbase i s furn i shed w i th 1 2 transfer tube as standard.
14
SPRITE V A LV ES
3 & 4 W a y A ir V a l v e s Th a t Bring a N e w Con ce pt to A ir V a l v e D e s i gn
The Spri te II i s tru l y a un i que m i n i ature so l eno i d a ir va l ve. It bri ngs a techno l ogy to pneumat i c contro l that through the years has proven on-the-j ob re li ab ili ty i n the sma ll e l ectri ca l re l ay f i e l d. Th i s proven techno l ogy of so l eno i d actuat i on, and A l kons t i me tested l apped spoo l va l ve e l ements comb i ne as the bas i s of the exc i t i ng Spri te II va l ve. The Spri te II va l ve has been spec i f i ca ll y des i gned to bri ng a h i gher l eve l of re li ab ili ty to pneumat i c equ i pment, and at the same t i me a ne w l eve l of versat ili ty to system des i gn. Sub-base mounted. Same va l ve assemb l y may be used a l one on i ts o w n sub-base or i n compact mu l t i funct i on man i fo l ds. S i mp l e operat i on. O perates w i th or w i thout li ne l ubri cat i on. W ork i ng pressures to 1 2 5 ps i . C ont i nuous duty so l eno i ds. Integra l l ocat i ng p i n for foo l-proof va l ve a li gnment to sub-base or man i fo l d. S i mp l e sub-base mount i ng from top or bottom.
A n I n c r e d i b l e Re spons e T i m e a nd C y c l e Ra t e
A maz i ng as i t seems, the Spri te II va l ve can be cont i nuous l y cyc l ed as fast as a l ternat i ng current i tse l f - th irty-s i x hundred t i mes per m i nute. O f course, thats far beyond pract i ca l cy li nder speed, but i t does make a po i nt about the va l ves capab ili t i es. Equa ll y i mpress i ve i s the response t i me - from c l osed to fu ll open i n j ust 6 . 0 m illi seconds. That i n i tse l f i s qu i te out of the ord i nary.
S i mp l e , W ea r -f r ee O p e r a t i on
The extraord i nary performance of Spri te II va l ves i s made poss i b l e by t w o ma j or characteri st i cs: 1 . Exceed i ng l y s i mp l e operat i on that e li m i nated po i nts of w ear or fat i gue. 2 . A v irtua ll y fri ct i on l ess prec i s i on matched body and spoo l assemb l y that requ ires on l y m i n i ma l force to sh i ft. The so l eno i d operator i tse l f cons i sts of a li ght l y h i nged mechan i ca l operat i ng arm (armature) thats he l d i n pos i t i on by a l o w tens i on spri ng. W i th the armature i n i ts spri ng he l d pos i t i on, a second li ght spri ng ho l ds the spoo l i n i ts norma l pos i t i on. W hen the so l eno i d i s energ i zed, the current creates a magnet i c effect on a protrud i ng stee l core, w h i ch i n turn dra w s the armature to w ard i t. W hen the so l eno i d i s de-energ i zed, spri ng force returns the pressure ba l anced spoo l to i ts ori g i na l pos i t i on. The mass of the Spri te II armature i s neg li g i b l e compared to convent i ona l T-bar or poppet type. Th i s l o w mass p l us the sma ll , h i gh l y eff i c i ent magnet i c gap g i ve the Spri te II i ts except i ona l performance characteri st i cs.
How To O r d e r Sp ri t e II V a l v e s
2
Seri es 2
39
V A L VE FUNCTI ON Wh e n SubWh e n M a ni fold Base Mtd. Mtd.
R2
S i ng l e So l eno i d Spri ng Return R2
115/60
V O L T A GE 6VDC 12VDC 24VDC 12V/50-60 Hz 24V/50-60 Hz 115V/50-60 Hz 230V/50-60 Hz MM 4S 4B 8S 8B
45
O PTI ONS Mu l t i p l e M an i fo l d 1/4 S i de Ported Sub-Base 1/4 Bottom Ported Sub-Base 1/8 S i de Ported Sub-Base 1/8 Bottom Ported Sub-Base
Not Used 3-W ay; N. C . 30 3 9 3-W ay N. C . & N. O . 3-W ay; N. O . Mu l t i-Funct i on 40 4-W ay 4-W ay
Note:
15
Non-Lock i ng M anua l O verri des - Standard V a l ves and bases w ill be sh i pped separate l y un l ess Factory assemb l y i s spec i f i ed on the order.
SPRITE V A LV ES
I t H a s Const r u c t i on Ext r a s, Too
Spri te II i s s i mp l y an outstand i ng va l ve package des i gned and constructed w i th a l ot of attent i on to deta il , li ke the spoo l w h i ch i s prec i s i on mach i ned to form extreme l y sharp l and edges. Th i s i n turn g i ves the va l ve se l f-c l ean i ng propert i es and reduces the stroke requ ired for fu ll f l o w . You ll not i ce, too, that the spoo l and body are des i gned as a f l oat i ng sub-assemb l y w i th i n the va l ve s protect i ve hous i ng to keep exteri or forces from d i sturb i ng i ts pre c i s i on opera t i on. The so l eno i d cover i tse l f meets the l atest i ndustry standards - remove i t and the so l eno i d comes w i th i t, renderi ng the va l ve i noperat i ve. C apt i ve assemb l y bo l ts e li m i nate the poss i b ili ty of l ost parts i n d i sassemb l y. C omp l ete corros i on res i stance w i th a l um i num and p l ated stee l i nterna l parts. O ne hundred percent funct i ona l test i ng of every va l ve that l eaves the factory.
S p e c i f i c a t i o ns
Spri te II i s a d irect so l eno i d operated spoo l va l ve, w i th a short stroke, and pack l ess des i gn, for 3 or 4 w ay app li cat i ons. It may be cont i nuous l y operated w i th or w i thout li ne l ubri cat i on, and mounted i n any pos i t i on. It i s a sub-base mounted va l ve, mean i ng the same va l ve my be mounted to e i ther i nd i v i dua l sub-bases, or mounted to a mu l t i-stat i on man i fo l d, from 2 to 1 2 stat i ons, w i th any comb i nat i on of 3 or 4 w ay operat i ons. A ll so l eno i ds are rated for cont i nuous duty.
Pressure Rat i ng: *Response T i me: C V Rat i ng: F il tra t i on: Lubr i c a t i on: 1 2 5 PSI 6 . 0 M illi seconds 0.23 1 0 m i cron f il ter recommended L i ne l ubri cat i on opt i ona l , but not necessary
* A C C o il s - D C C o il s are some w hat s l o w er, but response t i me may be i mproved by the use of a C ontro ll ab l e O vervo l tage Supp l y.
S o l e no i d D a t a
A ll so l eno i d co il s are furn i shed w i th 2 4 i nch l ead w ire connect i ons. C o il s are varn i shed i n conformance w i th MIL-V-1 7 3 . A ll vo l tages sho w n at ri ght are furn i shed at no extra cost. For other vo l tages, consu l t factory. A C co il s may be used for e i ther 5 0 cyc l e or 6 0 cyc l e serv i ce.
Volt age 6 V DC 12VDC 24VDC 12V A C/50-60Hz 24V A C/50-60Hz 115V A C/50-60Hz 230V A C/50-60Hz
A mperage ( M illi - A mps ) 460 230 115 1,600 800 800 400 160 80 80 40
W a tt a g e 2.8 2.8 2.8 5.2 5.2 5.2 5.2
16
SPRITE V A LV ES
S i ng l e Sub-b a s e M ount i ng
Bet w een the va l ve and the sub-base i s a l ocat i ng p i n w h i ch assures accurate a li gnment of va l ve and sub-base. V a l ves are secured w i th t w o mount i ng scre w s. The mount i ng of th i s va l ve may be ach i eved by one of t w o methods: 1 . Sub-base may be bu l khead mounted us i ng 1/4-2 0 threaded mount i ng ho l es on the bottom of the sub-base. 2 . The same ho l es are counter-bored from the top of the sub-base to accept # 8 scre w s for surface mount i ng. V a l ves and sub-bases may be ordered separate l y; ho w ever, factory assemb l y i s ava il ab l e at a nom i na l charge.
CH A R T A P o r t I d e n t i f i c a t i on O peration
3-W ay Norma ll y O pen 3-W ay Norma ll y C l osed 3-W a y D i v erter 4-W ay C ommon Exhaust
CH A R T B Sub B a s e P o r t i ng 4
N. O . C y li nd er
1
In l e t E x haust C y li nd er In l e t
2
E x haust In l e t C y li nd er E x haust
3
C y li nd er C y li nd er In l e t N. C . C y li nd er
B a s e Mod e l # 3-W a y
231S 232S 231B 232B
4-W a y
241S 242S 241B 242B
D escription
S i de Ported, 1/8 NPT S i de Ported 1/4 NPT Bottom Ported 1/8 NPT Bottom Ported 1/4 NPT
17
SPRITE V A LV ES
M u l t i p l e M a n i f o l d M ount i ng
Spri te II i s a l so ava il ab l e for use i n compact, mu l t i-funct i on man i fo l ds that offer the adv antages of: C ompact i nsta ll at i on Fe w er connect i ons F aster i nsta ll at i on A dd i t i ona ll y, i t i s one of the fe w va l ves ava il ab l e i n the i ndustry today that perm i ts the comb i n i ng of 4-w ay, 3-w ay, norma ll y open and norma ll y c l osed funct i ons i nto a s i ng l e man i fo l d assemb l y. Each man i fo l d serv i ces up to t w e l ve va l ves w i th on l y one common i n l et and one common exhaust port. The common i n l et and exhaust ports are 3/8 i nch NPT , and cy li nder ports are 1/4 i nch NPT . W hen used for man i fo l d mount i ng, standard Spri te II va l ves are a li gned d irect l y to the man i fo l d base w i th a pos i t i ve l ocat i ng p i n, and connected w i th t w o mount i ng scre w s. M an i fo l ds and va l ves are packaged separate l y un l ess spec i f i ed. Factory assemb l y and pressure test i ng of man i fo l d assemb li es are ava il ab l e for nom i na l charge. O pen stat i ons can be shut off w i th b l ank i ng k i ts.
V ersatility - man i fo l ds any comb i nat i on of 3-w a y or 4-w a y v a l v es together Compac tness - comb i nes 2 to 1 2 d i fferent va l ves i nto a compact, mu l t i-funct i on man i fo l d N O TE: Longer and spec i a l man i fo l ds ava il ab l e - C onsu l t Factory Mounting Ease - uses on l y t w o easy-access bo l ts to mount i nd i v i dua l v a l v es to man i fo l d Conv enient Porting - man i fo l d serv i ces a ll v a l v es w i th one common i n l et and one common exhaust port - a ll cy li nder ports l ocated i n the same p l ane for easy p i p i ng, neater i nsta ll at i on
M a n i f o l d D i m e ns i ons
M anifold M od e l No.
20806-2 20806-3 20806-4 20806-5 20806-6 20806-7 20806-8 20806-9 20806-10 20806-11 20806-12
V a l v e P o r t D e s i gn a t i ons
B
2 4 4 4 4 4 4 4 4 4 4
No. O f St a tions
2 3 4 5 6 7 8 9 10 11 12
A
4.344 5.906 7.469 9.031 10.594 12.156 13.719 15.281 16.844 18.406 19.969
C
1.562 3.125 4.688 6.250 7.813 9.375 10.937 12.500 14.063 15.625
V a l v e M od e l No.
230-R2 239-R2 240-R2
D escription
3 W ay N. C . S i ng l e So l . Spri ng Ret. 3 W ay N. O . S i ng l e So l . Spri ng Ret. 4 W ay S i ng l e So l . Spri ng Ret.
P o r t D e s i gn a t i on 1 2
Not Used C y l . Port N.C. C y l . Port C y l . Port Not Used N. O . C y l . Port
18
FLO W C O N TROLS
A ng l e F l o w C ont r o l s
A ng l e F l o w C ontro l va l ves are des i gned to prov i de accurate f l o w contro l i n a compact, l abor sav i ng package. Features li ke bu il t i n push-i n f i tt i ngs, pre-app li ed thread sea l ant, conven i ent s w i ve l des i gn and un i que need l e des i gn a ll add up to a package that w ill save t i me, money and energy w hen accurate contro l i s needed on pneumat i c actuators.
DES I G N FE A T U R ES :
C ho i ce of bu il t i n Seri es A Q push-i n f i tt i ngs or NPT F connect i ons. Pre-app li ed T ef l on based thread sea l ant. Recessed scre w dri ver ad j ustment or opt i ona l knurl ed a l um i num knob. C onven i ent s w i ve l feature for ease of tub i ng a li gnment. 5 PSI crack i ng pressure.
S PE C I F I C A T I O N S :
M ax i mum O perat i ng Pressure: 1 5 0 PSI T emperature Range: -10 o F to + 160 o F Lo w 5 PSI crack i ng pressure Use w i th po l yethy l ene, ny l on, or copper tub i ng, a l so w i th po l yurethane 9 0 durometer and over.
C O NS TRU C TIO N :
Stem: Brass Body: A nod i zed A l um i num F i tt i ng: Brass Need l e: Sta i n l ess Stee l Sea l s: Buna-N
OPTIO NS:
E l ectro l ess N i cke l P l ated Stem V i ton Sea l s BSPT & M etri c O D Tube C onnect i ons Knurl ed A l um i num Knob w i th Locknut
F l o-S e t Cont r o l V a l v e s
F l o-Set f l o w contro l s are an effect i ve and accurate means of contro lli ng the speed of pneumat i c cy li nders. They can eas il y be mounted i n li ne any w here i n your system. A contro ll ed sett i ng of the exhaust port of the cy li nder a ll o w s a set back pressure to smooth l y contro l p i ston ve l oc i ty. They are recommended for a ll pneumat i c app li cat i ons to 1 5 0 PSI.
Eas il y mounted for i n li ne app li cat i ons. A nod i zed a l um i num for corros i on protect i on. Knurl ed s l eeve for non-s li p ad j ustment. Prec i s i on f i t so v i brat i on w ill not change ad j usted sett i ng. Exce ll ent contro ll ed f l o w and h i gh free flo w . For si zes 1/4, 3/8, 1/2 and 3/4 NPT.
19
FLO W C O N TROLS
I n- L i n e F l o w Cont r o l s, N ee d l e & Ch eck V a l v e s
The A l kon Seri es J F l o w C ontro l , Need l e and C heck V a l ves offer substant i a ll y h i gher f l o w than any other comparab l e va l ve i n the ir s i ze or pressure range. A l kon p i oneered the t w o taper need l e and the i n-li ne f l o w path des i gns to prov i de the h i ghest f l o w coup l ed w i th the most sens i t i ve meteri ng from fu ll open to fu ll c l osed.
A. A l um i num contro l knob perm i ts ad j ustment of f l o w w i th va l ve under pressure. B. Lock i ng set scre w on contro l knob. C. Brass reta i ner acts as a pos i t i ve stop for need l e trave l . D. Buna-N sea l standard (V i ton sea l ava il ab l e) onep i ece back-up ri ng to prevent extrus i on. E. Heat treated, ground and po li shed 4 1 6 sta i n l ess stee l need l e. F. O ne-p i ece, h i gh tens il e brass forged body. G. Four stage need l e prov i des the most sens i t i ve f l o w meteri ng from fu ll c l osed to fu ll open. H. Large unobstructed ori f i ces. I. Sta i n l ess stee l ba ll acts aga i nst a l apped seat to prov i de best sea li ng. J. The sta i n l ess stee l cage acts as a spri ng support ba ll gu i de and ba ll stop. The spri ng i s sta i n l ess stee l w ire. K. In-li ne check va l ve has an ori f i ce l arger than the nom i na l p i pe s i ze. Lo w pressure d i fferent i a l , no chatter and l o w fri ct i on l oss.
FE A TU R ES F O R DES I GN- I N Q U A L I T Y
Pos i t i v e no-l eak stem sea l Safe pos i t i ve stop for need l e trave l Prec i s i on ca li brated d i a l to determ i ne and a ll o w a return to requ ired f l o w sett i ngs M ax i mum O perat i ng Pressure: 3 , 0 0 0 PSI 2 PSI check crack i ng pressure O ne p i ece forged hous i ng
OPTIONS
N i cke l p l at i ng for serv i ce w i th corros i ve med i a Fri ct i on O-R i ng for m i crometer ad j ustment V i ton sea l s Bri t i sh standard para ll e l p i pe threads Removab l e knob
N O T E: Patents 3,421,547 and 3,441,249
20
FLO W C O N TROLS
A ng l e F l o w Cont r o l s, I n- L i n e F l o w Cont r o l s, I n- L i n e N ee d l e & Ch eck V a l v e s, F l o-S e t F l o w Cont r o l s
A N GLE FLO W C O N TROL WIT H SERIES A Q T UBE C O N NE C TIO N PART NO.
J A Q-5/32x2 J A Q-4x2 J A Q-4x4 J A Q-6x4 J A Q-6x6 J A Q-8x8
T UBE O.D.
5/32 1/4 1/4 3/8 3/8 1/2
PIPE T HRE A D
1/8 1/8 1/4 1/4 3/8 1/2 NPT NPT NPT NPT NPT NPT
A1
1.70 1.70 1.81 1.81 2.19 2.83
A2
2.48 2.48 2.61 2.61 2.83 3.72
B1
1.28 1.41 1.38 1.38 1.56 1.88
B2
1.41 1.55 1.52 1.70 2.07 2.07
C
.75 .75 1.06 1.06 1.16 1.44
D
.63 .63 .75 .75 .88 1.13
E
9/16 9/16 5/8 5/8 7/8 1
F
1/2 1/2 1/2 1/2 1/2 1/2
A N GLE FLO W C O N TROL WIT H FEM A LE PIPE T HRE A DS PART NO.

JPT-2x2 JPT-2x4 JPT-4x2 JPT-4x4 JPT-4x6 JPT-6x4 JPT-6x6 JPT-6x8 JPT-8x8
F E M A LE T HRE A D
1/8 1/8 1/4 1/4 1/4 3/8 3/8 3/8 1/2 NPT NPT NPT NPT NPT NPT NPT NPT NPT
M A LE T HRE A D
1/8 1/4 1/8 1/4 3/8 1/4 3/8 1/2 1/2 NPT NPT NPT NPT NPT NPT NPT NPT NPT
A1
1.70 1.81 1.70 1.81 2.19 1.81 2.19 2.83 2.83
A2
2.48 2.61 2.48 2.61 2.83 2.61 2.83 3.72 3.72
B1
1.28 1.18 1.41 1.38 1.50 1.39 1.56 1.75 1.88
C
.75 1.06 .75 1.06 1.16 1.06 1.16 1.44 1.44
D
.63 .75 .63 .75 .88 .75 .88 1.13 1.13
E
9/16 5/8 9/16 5/8 7/8 5/8 7/8 1 1
F
1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2
K N URLED A LU MIN U M K N O B: A dd K after f irst three l etters of part number J A Q K or JPT K FLO W C O N TROL V A LV E
M O DEL N O .
BR A S S BODY NIC K EL PL A TED PIPE SIZE NPT F
V A LV E DIMENSIO NS, IN C HES

A B C .913 1.232 1.545 2.117 2.625 2.625 D 1.803 2.000 2.531 3.218 3.906 3.906 E F
G HEX SIZ E C HE C K V ALVE O RIFIC E
C V F A C T OR
N E E D LE N E E D LE V ALVE C HE C K A PPRO X . F ULL ORIFIC E V ALVE W EIG H T OPEN
JF1 JF2 JF3 JF4 -
JF1N JF2N JF3N JF4N JF6N JF8N
1/8 1/4 3/8 1/2 3/4 1
1.468 .562 1.937 .687 2.312 .875 3.250 1.187 4.000 1.750 4.000 1.750
.250 .687 .250 .687 .300 .937 .375 1.250 .375 1.250 .375 1.250
3/32 3/32 3/32 3/32 3/32 3/32
.206 .281 .421 .515 .718 .718
.125 .187 .250 .375 .500 .500
.60 1.30 2.85 4.96 9.00 9.20
.30 .60 1.08 1.75 3.20 3.20
.19 .28 .54 1.75 2.32 2.20
IN-LINE NEEDLE V A LV E
M O DEL N O .
BR A S S BODY NIC K EL PL A TED PIPE SIZE NPT F
V A LV E DIMENSIO NS, IN C HES

A B C .913 1.232 1.545 2.117 2.625 2.625 D 1.803 2.000 2.531 3.218 3.906 3.906 E F
G HEX SIZ E ORIFIC E
C V F A C T OR
N E E D LE F ULL OPEN
JN1 JN2 JN3 JN4 -
JN1N JN2N JN3N JN4N JN6N JN8N
1/8 1/4 3/8 1/2 3/4 1
1.468 .562 1.937 .687 2.312 .875 3.250 1.187 4.000 1.750 4.000 1.750
.250 .687 .250 .687 .300 .937 .375 1.250 .375 1.250 .375 1.250
3/32 3/32 3/32 3/32 3/32 3/32
.125 .187 .250 .375 .500 .500
.30 .60 1.08 1.75 3.20 3.20
21
FLO W C O N TROLS
IN-LINE C HE C K V A LV E
M O DEL N O . BR A S S BODY
JC1 JC2 JC3 JC4 -
NIC K EL PL A TED
JC1N JC2N JC3N JC4N JC6N JC8N
PIPE SIZE NPF T

1/8 1/4 3/8 1/2 3/4 1
A
1.468 1.937 2.312 3.250 4.000 4.000
B .562 .687 .875 1.187 1.750 1.750
ORIFIC E
.206 .281 .421 .515 .718 .718
C V F A C T OR
.64 1.35 3.22 4.96 9.00 9.20
FLO-SET FLO W C O N TROL V A LV E

M O D EL N U M BER
FS14 FS38 FS12 FS34
A NPT
1/4 3/8 1/2 3/4
B IN C H ES
2 2-29/32 3-13/32 4-9/32
MM
50.8 73.8 86.5 108.7
C IN C H ES
1-1/16 1-3/8 1-11/32 2-1/8
MM
27.0 34.9 42.9 28.6
D IN C H ES
1 1-1/16 1-3/8 1-3/4
MM
25.4 27.0 34.9 44.5
M O D EL N U M BER
NPT SIZ E
C O N TROLLED FLO W 0 TO M A X. SCFM

30 39 54 71 100 130 140 194 247 242 340 432
FREE FLO W C O N TROL A D J. M A X . S C F M

43 62 79 79 114 149 147 206 259 285 395 523
Cv
S C HED ULE 4 0 PIPE S C F M

1/4 x 2 N i pp l e 81 114 174 3/8 x 4 N i pp l e 140 194 247 1/2 x 5 N i pp l e 214 302 390 3/4 x 6 N i pp l e 371 517 697
AIR PRESS. PSI

40 60 80 40 60 80 40 60 80 40 60 80
FS14
1/4
1.1
FS38
3/8
2.8
FS12
1/2
5.2
FS34
3/4
9.2
The standard cub i c feet per m i nute (S C F M) that the f l o w contro l va l v es w ill pass exhaust to atmosphere i s compared on the chart to the S C F M of a ir that w ill f l o w through a s i m il ar s i ze and l ength of standard schedu l e 4 0 p i pe.
22
O M NI SERIES V A LV ES
OMN I OMN I OMN I OMN I 150 250 375 500
Today s i ndustri a l f l u i d po w er operat i ons demand faster, more re li ab l e po w er and contro l a ir va l ve systems. A l kons O mn i Seri es va l ves meet these needs... A Broad Range of Applications makes the O mn i Seri es best su i ted for the w i dest vari ety of app li cat i ons - automat i on and mach i ne too l contro l , packag i ng mach i nery, robot i cs c l amp i ng, f i xtures, cy li nder contro l s, and most other pneumat i c dev i ces. Reaction Time i s fast and re li ab l e, and w ill speed your product i on capab ili ty. For examp l e, i t takes l ess than 1 6 m illi seconds to sh i ft the va l ve spoo l . Superior Performance i s guaranteed. O mn i Seri es va l ves are the fastest, li ghtest, most compact h i gh-f l o w i ng va l ve packages i n the i ndustry. O n the bas i s of performance, O mn i va l ves de li ver more product i on per do ll ar spent. Flexibility i s an outstand i ng feature of a ll O mn i Seri es va l ves. A ir p il ot or so l eno i d operated, base or man i fo l d mounted, hori zonta l or vert i ca l stack i ng or i n-li ne mount i ng, O mn i Seri es va l ves can be conf i gured to your spec i f i c product i on or m a i nt enanc e requ i re m ents. St acking F eature i s another O mn i Seri es advantage. O mn i seri es va l ves can be assemb l ed i nto a vari ety of stack i ng arrangements to reduce p i p i ng requ irements and i ncrease mount i ng opt i ons. These stacks offer h i gh-f l o w performance i n compact, space sav i ng packages. Stack i ng mode l s have been des i gned to reduce do w nt i me and qu i ck and easy va l ve add-ons, remova l s or other changes.
Omn i S e ri e s v a l v e s a r e sp ec i f i ca ll y e ng i n ee r e d to w i thst a nd h a r sh f ac to r y e nv ir onm e nts. O mn i v a l v e s a r e p r ec i s i on-m ac h i n e d, li ght w e i ght, c omp ac t a nd c o rr os i on r e s i st a nt. Th e y r e s i mp l e a nd ea sy to m a i nt a i n, d e s i gn e d fo r r e li a b l e p e r fo r m a n ce a nd m i n i mum do w ntime .
P A TENTED TH I N L I P SE A L & S P O O L FE A TU R ES:

T ef l on l oaded sea l s prov i de m illi ons of troub l e-free cyc l es Un i que w i p i ng act i on e li m i nates contam i nent bu il d-up i n bore Reduces spoo l hang-up due to compressor or o il varn i sh i ng
Patented T ef l on l oaded V i ton Th i n L i p Sea l M i n i mum breakout fri ct i on A nod i zed extruded a l um i num C ompact s i ze 2 and 3 pos i t i on, 3 and 4 w ay H i ghest f l o w i n i ndustry M any standard body sty l es 5 0 standard pri mary operators Proven performer i n both l ubri cated and dry systems A daptab l e for vacuum and l o w pressures O perates on standard f il trat i on V ari ety of mount i ng opt i ons S i mp l e to ma i nta i n
HOW IT WO RKS (refer to spoo l ill ustrat i on be l o w)

A . Re l axed no pressure on e i ther s i de of sea l . B . Pressure from ri ght moves sea l to l eft, expand i ng i t aga i nst bore to sea l ed pos i t i on. C . Force app li ed to l eft sh i fts spoo l ... nom i na l sea li ng fri ct i on causes li p to f l ex li ke d i aphram. F l ex i ng act i on reduces breakdo w n fri ct i on. Th i s spoo l can react qu i ck l y w i th very l o w force requ irement.
23
EN GINEERIN G D A T A F OR A LL O M NI V A LV ES A V A IL A BILI T Y
2-W ay 3-W ay 4-W ay In li n e Stack i ng C ommon W i re W ay Base M oun ting E l ect. T i m ers E x p l os. Proo f
150 250 375 500
Plu g 3-W ay Plu g 3-W ay Plu g 3-W ay Plu g 4-W ay

Plu g 4-W ay
Cv
FLOW 500
O PER A T O R S
5.0 5.0 4.5 4.5 4.0 4.0 3.5 3.5 3.0 3.0 2.52.5 2.02.0 1.5 1.5 1.0 1.0 .5 .5
150 250 375
O P E R A T O R R E PL A C E M EN T
For a ir p il oted va l ves, manua l va l ves, and mechan i ca ll y operated va l ves, furn i sh va l ve seri es and operator number on l y. For so l eno i d operators, spec i fy vo l tage as w e ll . EX A M PLE: 3 7 5-3 7 1 2 0/6 0
150 250 375 500
= = = =
.6CV = 28 SCFM 1.2CV = 56 SCFM 2.3CV = 108 SCFM 5.0CV = 235 SCFM
1 SC FM @ 8 0 PSIG = .0 7 3 dm 3 /s
24
EN GINEERIN G D A T A F OR A LL O M NI V A LV ES EN G I NEE R I N G D A T A
O MN I 1 5 0
M edia M a ximum O pera t i ng Pressure M i n. P il ot Pressure S o l e n o i d/ S o l e n o i d M i n. P il ot Pressure S o l e n o i d/ S pr i n g M i n. P il ot Pressure A i r/S pr i ng M i n. P il ot Pressure A i r/ A i r V acuum To Be l o w M i n. P il ot F l o w Rate @ 8 0 PSI (S C F M) M a x. T emperature For O ther T emps. A ir and i nert gasses 1 5 0 PSI 2 0 PSI 4 5 PSI 4 5 PSI 2 0 PSI A v a il a b l e 28 1 8 5oF C onsu l t F actory
O MN I 2 5 0
A ir and i nert gasses 1 5 0 PSI 1 5 PSI 4 0 PSI 4 0 PSI 1 5 PSI A v a il a b l e 56 185 o F C onsu l t F actory
O MN I 3 7 5
O MN I 5 0 0
Pre-l ubri cated at factory to operate on l ubri cated or non-l ubri cated systems.
S O L EN O I D S P E C I F I C A T I O N S
O MN I 1 5 0
Standard V o l tages 1 1 0/5 0 Hz 1 2 0/6 0 Hz 2 1 5/5 0 Hz 2 4 0/6 0 Hz 2 4/6 0 Hz 12VDC 2 4/ V D C 120VDC .24 .12 .24 .12
C urrent (A mps) In Rush H olding
O MN I 2 5 0
O MN I 3 7 5
O MN I 5 0 0
.09 .07
.04 .03
.13 .11 .06 .06 .6 .6 DIN = .87 .29 DIN = .43 .05
.08 .07 .04 .03 .3 .6 DIN = .87 .29 DIN = .43 .05
.13 .13 .13 .13 .13 .6 DIN = .87 .29 DIN = .43 .13
.08 .08 .08 .08 .08 .6 DIN = .87 .29 DIN = .43 .08
.13 .13 .13 .13 .13 .6 DIN = .87 .29 DIN = .43 .13
.08 .08 .08 .08 .08 .6 DIN = .87 .29 DIN = .43 .08
O ther A C and D C V o l tages A va il ab l e Upon Request Exp l os i on Proof So l eno i ds A va il ab l e on Some Mode l s A ll So l eno i ds Des i gned to M eet or Exceed U.L. & C S A Requ irements
25
EN GINEERIN G D A T A F OR A LL O M NI V A LV ES S O L EN O I D H O US I N G C L A SS I F I C A T I O N
C O N D UIT A N D GRO M MET H O USIN G S WIT H M OLDED C OILS MEET : NEM A 1 G enera l Purpose = Indoors NEM A 2 Dri pproof = Indoors NEM A 3 Dri pt i ght = Indoors NEM A 4 * W atert i ght & Dustt i ght = Indoors & O utdoors NEM A 6 * Submers i b l e, W atert i ght, Dustt i ght & S l eet-Ice Res i stant = Indoors & O utdoors
* Sp ec i fy P ott e d Co il Opt i on to m ee t NEM A 4 & 6.
E XPLO SIO N PRO O F H O USIN G S MEET : NEM A 7 C , 7 D & C S A C l ass I = Groups C & D = Exp l os i on Proof NEM A 8 C , 8 D & C S A C l ass I = Groups C & D = Exp l os i on Proof NEM A 9E, 9 F, 9 G & C S A C l ass II = Groups E, F & G = Exp l os i on Proof J.I. C . H O USIN G S MEET : * NEM A 3R Ra i nproof & S l eet = (Ice) Res i stant = O utdoors NEM A 3 S Dustt i ght, Ra i nt i ght, Sheet & Ice Proof = O utdoors NEM A 4 W atert i ght & Dustt i ght = Indoors & O utdoors NEM A 4 X W atert i ght, Dustt i ght & C orros i on Res i stant = Indoors & O utdoors NEM A 6 Submers i b l e, W atert i ght & Dustt i ght = Indoors S l eet-Ice Res i stant = Indoors & O utdoors NEM A 1 2 Industri a l Use = Dustt i ght & Dri pt i ght = Indoors NEM A 1 3 O il t i ght & Dustt i ght = Indoors
* D I N op e r a to r s m ee t I P 6 5, fo r NEM A r a t i ngs p l ea s e c onsu l t f ac to r y.
L UB R I C A T I O N
A ll A l kon packed spoo l va l ves are pre-l ubri cated and w ill operate dry (w i th no add i t i ona l l ubri cat i on), ho w ever a l ubri cated system w ill great l y extend the serv i ce li fe of any va l ve. O pt i ona l l ubri cants for spec i a l serv i ces are ava il ab l e. The fo ll o w i ng o il s are popu l ar, eas il y obta i nab l e f l u i ds that are recommended for use w i th A l kon packed spoo l va l ves: Gu l f Harmony 4 7 , Mob il D TE M ed i um, She ll T e ll us 2 9 , T exaco Rondo B, Soh i v i s 4 7 , Mo l uba l oy, and Sunn i s 9 2 1 . M any other f l u i ds are acceptab l e l ubri cants prov i d i ng they do not conta i n detergents that w ill attack Buna N or V i ton sea l s.
H O W THE S L EEVE A ND PL UNGE R S O L EN O I D A I R P I L O T A SSEMB L Y W O R KS

The d i agram at ri ght sho w s ho w th i s assemb l y w orks. P il ot a ir for the so l eno i d p il ot i s supp li ed from ma i n li ne a ir through i nterna l va l ve passage A . W i th the so l eno i d i n the de-energ i zed pos i t i on, the spri ng-l oaded p l unger sea l s aga i nst the a ir i n l et B. W hen the so l eno i d i s energ i zed, the p l unger moves back and i ts top seat sea l s aga i nst the exhaust out l et E. The top seat of the p l unger i s spri ng compensated aga i nst w ear to assure comp l ete, li fet i me sea li ng. W hen the p l unger moves off i n l et port B the p il ot a ir passes through out l et C to act on the end of the spoo l D caus i ng the spoo l to sh i ft. W hen the so l eno i d i s de-energ i zed, the p l unger returns back to i ts start i ng pos i t i on, the p il ot a ir exhausts out of the spoo l chamber through i n l et C , past the p l unger and out through out l et E to atmosphere.
26
EN GINEERIN G D A T A F OR A LL O M NI V A LV ES R E PL A C E M EN T P A R T S SPO OL REPL A C E M EN T
O MN I 1 5 0
O p e r a to r #
06 08 43 09 10 15, 19 15T, 19T 27, 30 31, 32 A LL O T HERS
O MN I 2 5 0
3 W ay 2 Pos.
N/ A
O MN I 3 7 5
4 W ay 3 Pos.
N/ A
O MN I 5 0 0
4 W ay 3 Pos
N/ A
3 W ay 2 Pos.
N/ A N/ A 90A20321 N/ A N/ A
4 W ay 2 Pos.
N/ A N/ A 90A20322 N/ A 90A20304
4 W ay 2 Pos.
N/ A
3 W ay 2 Pos.
90A20095
4 W ay 2 Pos.
90A20106
4 W ay 2 Pos.
N/ A
4 W ay 3 Pos.
N/ A
90A20349 90A20356
90A20227 90A20228
N/ A N/ A B90 A 20233 P90 A 20234 E90 A 20235 N/ A
90A20078 90A20078
90A20075 90A20075
N/ A N/ A
N/ A N/ A
N/ A N/ A
N/ A
N/ A
N/ A
90 A 20229
90 A 20112
90 A 20113
N/ A B90 A 20185 P90 A 20186 E90 A 20187 N/ A
N/ A
N/ A
N/ A
N/ A
N/ A
N/ A
N/ A
N/ A
N/ A
N/ A
N/ A
N/ A
N/ A
N/ A 90 A 20225
N/ A B90 A 20230 P90A20231 E90A20232 N/ A
90A20201
90A20127 90 A 20075
N/ A
N/ A
90A20290
90A20289
90A20325
A LU MIN U M
90A20078
A LU MIN U M
90A20226
PL A S TIC
90A20132
PL A S TIC
B90 A 20175 90 A 20301 B90 A 20297 E90A20176 D O UBLE OPER P90 A 20298 P90A20177 90A20300 E90 A 20299
SIN GLE OPER
34, 39
N/ A
N/ A
N/ A
N/ A
90A20116
90A20117
N/ A
N/ A
N/ A
C OIL/S OLEN OID REPL A C E M EN T

OMNI 150
O p e r a to r #
37 = 68 A C/D C 33 = 67 A C/D C 60 AC DC 61 AC DC 3 3-3 7-3 8 6 4-6 5 4 2-6 6 6 0-6 1 6 2-6 3 6 7-6 8 8 2-8 6
O MN I 2 5 0
C OIL SOL
O MN I 3 7 5
C OIL SOL
O MN I 5 0 0
C OIL SOL
C OIL
26A01056 110/50 26A01057 24/VDC 26A01058 12VDC 26A01056 110/50 26A01057 24VDC 26A01058 12VDC 26A01072
SPE CIF Y V OLT A GE
S OL
09A01064
09A01065
09A01065 09A01064 26A01017 09A01001 26A01017 09A01001 26A01017 09A01001
26A01072
SPE CIF Y V OLT A GE
26A01043 26A01033
09A01039 09A01023
26A01043 26A01033
09A01039 09A01023
26A01043 26A01033
09A01039 09A01023
26A01039
09A01038
26A01039
09A01038
26A01039
09A01038
27
O M NI 1 5 0 SERIES V A LV ES
ORDERIN G IN F ORM A TIO N
F l o w Rat i ng: . 6 C V (2 . 0 4 dm 3 /s)
E - 150 - 02 -
- 011 - 37 - L - 1
V O L T A GES
1. 120/60 A C* 2. 12 V DC * 3. 24/60 A C* 4. 240/60 A C* 5. 24 VDC* * Denotes standard vo l tages - others on request
O PER ATO R SUFFI X - O PTI ONA L O PER ATO R A (see listing) BODIES
F ir st D i g i t C e n t e r P os i t i on 0 = None S e c ond D i g i t Port Siz e 1 = 1/8 NPT 3 = 10-32/M5 T h ir d D i g i t Body Sty l e / T yp e 1 = In li ne, 4-W ay 2 = Stack ing, 4-W ay Ind i v i dua l Exhaust 3 = Stack ing, 4-W ay 5 = Stack ing, 3-W ay 7 = In li ne, 3-W ay
N O TE: In li ne 3-W ay bod i es are f i e l d convert i b l e to norma ll y open or norma ll y c l osed.
O PER ATO R SUFFI X - O PTI ONA L O PER ATO R B (S ee Listing) SERIES ( 150 ) Use when ordering me tric ports only O r d e ri ng P r o ce du r e f o r O MN I 1 5 0 S e ri e s
1 . C ode: E - Use w hen orderi ng metri c ports on l y 2 . Seri es: Ident i f i es v a l v e seri es 3 . O perator: B - secondary - returns spoo l O perator suff i x i f app li cab l e 4 . Body: The body st y l e se l ects t ype of mount i ng and port s i zes 5 . O perator: A - pri mary operator O perator suff i x i f app li cab l e 6 . V o l ts: Spec i f y dash number
O P E R A T O R SUFF I X - O P T I O N A L
Le tt e r Cod e E G L R R Y D e s c ri pt i on Externa l A ir Green Pa l m Button L i ghted C onnector Red, H D Spri ng Red Pa l m Button . 8 W att So l ., DIN A v a il a b ili t y For unass i gned operator # s 10, 43 33, 37, 67, 68 02, 04 10, 43 6 7 , 6 8 (D C O n l y)
O PER A T O R
01 02 03 04 10 27 33* 37* 43 60 61 67 68 B l ank End C ap (no spri ng) Spri ng Return A ir P il ot A ir P il ot - Spri ng O ffset Pa l m button pane l mount spri ng return P l unger operator So l eno i d w i th DIN connector & 1/2 condu i t port So l eno i d w i th DIN connector 1/2 condu i t connector and manua l ov erri de Pane l mount pa l m button push pu ll to operate detented (must be used w i th 0 1 operator) So l eno i d w i th l ead w ires So l eno i d w i th l ead w ires and manua l overri de So l eno i d w i th DIN connector So l eno i d w i th DIN connector and manua l ov erri de
V a l v e St ack O r d e ri ng P r o c e du r e
A ll 1 5 0 Seri es v a l v e stacks are assemb l ed w i th t i e rods at the factory at no add i t i ona l charge. To order, f irst li st the mode l and quant i ty of each v a l v e requ ired. Second, spec i f y the s i ze of end p l ate assemb l y requ ired (1/8 or 1/4 ports). C onsu l t the factory for other opt i ons. * N O TE: W hen us i ng 3 3 or 3 7 operators i n stacks, one spacer # 1 5 0-1 1 0 9 bet w een each va l ve i s requ ired.
28
4- W a y / A ir P il ot
O perator
A ir P il ot Spr i ng Re turn Doub l e A ir P il o t
Pip e
Size
Mod e l #
150-02-031-03 150-02-011-03 150-03-031-03 150-03-011-03
Schematic
M5 1/8 M5 1/8
4- W a y / So l e no i d
O perator
D oub l e So l eno i d w i th M anua l O v err i d e
Pip e
Size
Mod e l #
150-68-031-68 150-68-011-68
Schematic
M5 1/8
3- W a y / Pa l m Button
O perator
Pa l m Button S pr i n g Re t urn
Pip e
Size
Mod e l #
150-02-037-10 150-02-017-10
Schematic
M5 1/8
O pera tors
03
68
29
N e w F li p- O ut D e s i gn
The A l kon F li p-O ut des i gn i s a spec i a l O M NI va l ve feature w h i ch makes va l ve changes, add-ons or remova l s qu i ck and easy. Notched va l ve bod i es and end p l ates perm i t F li p-O ut va l ve rep l acement or stack rearrangement i n seconds. S i mp l y l oosen top t i e-rod, remove, and li ft out va l ve.
END PL A TE A SSEMB L Y F O R S T A C KIN G

150-V14 150-H14-3 150-H14 150-V18 150-H18-3 150-H18 1/4 1/4 1/4 1/8 1/8 1/8 V ert i ca l H or i z on t a l H or i z on t a l V ert i ca l H or i z on t a l H or i z on t a l
Not e : End P l ate A ss y Furn i shed w i th 2 End P l ates, 3 T i e Rods, A ll Nuts & O R i ngs Requ ired.
30
F l o w Rat i ng: 1 . 2 C V (4 . 0 9 dm 3 /s)
E - 250 - 02 -
- 011 - 37 - E - 1
V O L T A GES
1. 120/60 A C* 2. 12 V DC * 3. 24/60 A C* 4. 240/60 A C* 5. 24 V DC * * Denotes standard vo l tages - others on request.
O PER ATO R SUFFI X - O PTI ONA L O PER ATO R A (see listing) B O DIES
F ir st D i g i t C e n t e r P os i t i on 0 = None B = B l ocked E = Exhausted P = Pressuri zed S e c ond D i g i t Port Siz e 0 = 1/4 NPT 1 = 1/8 NPT 2 = 1/8 BSPP 5 = 1/4 BSPP T h ir d D i g i t Body Sty l e / T yp e 0 = Body B l ank, 4-W ay 1 = In li ne, 4-W ay 2 = Stack ing, 4-W ay Ind l e xhaust 3 = Stack ing, 4-W ay 4 = Base mounted 7 = In li ne, 3-W ay 9 = Stack ing, 4-W ay C ommon w ire w a y mount
O P E R A T O R SUFF I X - O P T I O N A L O P E R A T O R B ( S ee L i st i ng ) SE R I ES ( 2 5 0 ) O r d e ri ng P r o ce du r e f o r O MN I 2 5 0 S e ri e s
1 . C ode: E - Use w hen orderi ng metri c ports on l y 2 . Seri es: Ident i f i es v a l v e seri es 3 . O perator: B - secondary - returns spoo l O perator suff i x i f app li cab l e 4 . Body: The body sty l e se l ects type of mount i ng & port s i zes 5 . O perator: A - pri mary operator O perator suff i x i f app li cab l e 6 . V o l ts: Spec i fy dash number 7 . For stack i ng va l ves refer to page 3 6 & 3 7 Not e : A ir p il ot or so l eno i d operators may be used w i th e i ther 2 pos i t i on or 3 pos i t i on body sty l es Le tt e r Cod e E F G H L R R V Y 51 52 53 59 60 61 64 65 67 68 82 83 86
Us e w h e n o r d e ri ng m e t ri c po r ts on l y
D e s c ri pt i on Av ailability Externa l A ir For unass i gned operator # s F il tered & Potted So l eno i d for NEM A 4 So l eno i d 33, 37, 38, 64, 65 Green Pa l m Button 09, 10 C l ass H C o il , V i ton S l eeve & P l unger 3 3, 3 7, 3 8, 6 4, 6 5 L i ghted C onnector 6 7, 6 8, 8 2, 8 6 Red, H D Spri ng 02, 04 Red Pa l m Button 09, 10 H i-T emp (V i ton) S l eeve & P l unger O n l y 33, 37, 38, 64, 65 . 8 W att So l ., DIN 6 7 , 6 8 (D C O n l y)
O PER A T O R
01 02 03 04 09 10 13 15 33 37 38 42 50 B l ank End C ap Spri ng Return A ir P il ot A ir P il ot - Spri ng O ffset Pa l m button, push to operate Pa l m button pane l mount spri ng return Lever, para ll e l , push to operate Lever, para ll e l , detented, push-pu ll to operate (must be used w i th 0 1 operator) So l eno i d w i th 1/2 condu i t connect i on So l eno i d w i th 1/2 condu i t connect i on & manua l overri de So l eno i d w i th 1/2 condu i t connect i on & l ock i ng manua l overri de So l eno i d - exp l os i on proof So l eno i d M i cro t i mer - O n de l ay, li ghted, manua l overri de (see cata l og for ranges - add suff i x)
31
So l eno i d M i cro t i mer - O ff de l ay, li ghted, manua l overri de (see cata l og for ranges - add suff i x) So l eno i d M i cro t i mer - Interva l , li ghted, manua l overri de (see cata l og for ranges - add suff i x) So l eno i d M i cro t i mer - C yc l e, li ghted, manua l overri de (see cata l og for ranges - add suff i x) So l eno i d w i th l ead w ires & l ock i ng manua l overri de So l eno i d grommet co il w i th l ead w ires So l eno i d grommet co il w i th l ead w ires, manua l overri de So l eno i d w i th 1/2 condu i t connect i on & externa l p il ot supp l y So l eno i d w i th 1/2 condu i t connect i on, manua l overri de, externa l p il ot supp l y So l eno i d w i th DIN connector So l eno i d w i th DIN connector & manua l overri de So l eno i d w i th DIN connector, l ock i ng manua l overri de A ir p il ot w i th manua l overri de So l eno i d w i th DIN connector, manua l overri de, externa l p il ot supp l y
A ir P il ot O p e r a t e d
The O M NI Seri es 3-W ay and 4-W ay va l ves can be a ir p il ot operated w i th three types of assemb l y. 1 . D O UBLE AIR PILO T (N O V A LV E SPO OL SPRIN G) The va l ve spoo l i s sh i fted by a momentary a ir p il ot s i gna l to e i ther of the A or B P il ots. 2 . SIN GLE AIR PILO T , SPRIN G RET URN The va l ve spoo l i s ma i nta i ned i n the norma l rest pos i t i on i n the B end. A ma i nta i ned a ir pressure s i gna l at the A end greater than the spri ng force w ill sh i ft the va l ve spoo l . 3 . D O UBLE AIR PIO T , SPRIN G O F FSET The va l ve spoo l i s ma i nta i ned i n the norma l rest pos i t i on i n the B end. A ma i nta i ned a ir pressure s i gna l at the A end greater than the spri ng force w ill sh i ft the va l ve spoo l , prov i d i ng no a ir pressure s i gna l i s on the B end. By contro lli ng the pressure d i fferent i a l bet w een A and B a vari ety of app li cat i ons are ava il ab l e.
B a s i c V a l v e Mod e l Numb e r s
A ir P il ot spr i ng re turn Doub l e a i r p il o t Doub l e a i r p il ot spr i ng offset
Pip e S i z e 1/8 NPT F 1/4 NPT F 1/8 NPT F 1/4 NPT F 1/8 NPT F 1/4 NPT F
Number 250-02-011-03 250-02-001-03 250-03-011-03 250-03-001-03 250-04-011-03 250-04-001-03
S c h e m a tics
Double A ir P il o t
Note: For 3-W a y body see page 4 5
0 3 A ir P il ot
Note: Bases ordered separate l y
32
So l e no i d A ir P il ot O p e r a t e d
Th e O MN I 2 5 0 3-W a y a nd 4-W a y So l e no i d A ir Pil ot Op e r a t e d V a l v e s O f f e r Th e s e Sp ec i a l E l ec t ri ca l F ea tu r e s:
So l eno i d assemb l y so re li ab l e i t s guaranteed. A vari ety of standard A C or D C vo l tage opt i ons. P l ug-i n e l ectri ca l connectors. Exp l os i on proof operators. A ll co il s mo l ded epox y. Lo w w att co il s ava il ab l e. Bu il t to meet or exceed UL standards. C S A approved. Intri ns i ca ll y safe operators ava il ab l e. C l ass H, h i-temp so l eno i ds ava il ab l e.
4-W AY V A L VE
3-W A Y V A L VE BODY
4-W A Y V A L VE BA SE M OUNT
33
So l e no i d A ir P il ot O p e r a t e d
S i ng l e so l eno i d spri ng return w i th m i cro t i mer S i ng l e so l eno i d spri ng return w i th manua l overri de, exp l os i on proof. Doub l e so l eno i d momentary contact Doub l e so l eno i d momentary contact and manua l overri de
B a s i c V a l v e Mod e l Numb e r s Pip e S i z e 1/8 NPT F 1/4 NPT F 1/8 NPT F 1/4 NPT F 1/8 NPT F 1/4 NPT F 1/8 NPT F 1/4 NPT F Number 250-02-011-50 250-02-001-50 250-02-011-42 250-02-001-42 250-33-011-33 250-33-001-33 250-37-011-37 250-37-001-37 S c h e m a tics
Standard so l eno i d operators ava il ab l e vo l tages - 6 V D C, 1 2 V D C, 2 4 V D C, 1 2 0/6 0 240/60, 24/60
C ondu i t C onnect i on
3 3 So l eno i d 3 7 So l eno i d w / Non-Lock i ng M anua l O v erri de 3 8 So l eno i d W i th Lock i ng M anua l O v erri de 6 4 So l eno i d W i th Ex terna l Supp l y 6 5 So l eno i d W i th M anua l O v erri de Ex terna l Supp l y
E x p l os i on Proof
4 1 Exp l os i on Proof So l eno i d w / Lock i ng O v erri de 4 2 Exp l os i on Proof So l eno i d W i th M anua l O v erri de
Lead W ire C onnect i on

6 0 So l eno i d w i th Lead W ires 6 1 So l eno i d W i th Lead W ires A nd M anua l O v erri de
D i n C onnector
6 7 So l eno i d 6 8 So l eno i d W i th M anua l O v erri de 8 2 So l eno i d W i th Lock i ng M anua l O v erri de
C ommon W i re w a y
6 7 C So l eno i d 6 8 C So l eno i d W i th M anua l O v erri de 8 2 C So l eno i d W i th Lock i ng M anua l O verri de
5 0 M i cro t i mer-on de l ay w / manua l ori de & li ght 5 1 M i cro t i mer-off de l a y w / manua l ori de & li ght
5 2 M i cro t i mer-i nterva l w / manua l ori de & li ght 5 3 M i cro t i mer-c y c l e w / manua l ori de & li ght
4 2 Non-Lock i ng O verri de Push T ype - Sho w n W i th Exp l os i on Proof
Lock i ng O v err i de Push and T urn Sho w n W i th D i n C onne c tor
Ex terna l P il ot Supp li ed W i th Barbed F i tt i ng. Sho w n W i th C ondu i t Hous i ng
Note: 5 5 i n..-l bs. nut torque
34
M a nu a ll y O p e r a t e d
M any va l ve app li cat i ons requ ire hand actuat i on. The O M NI 2 5 0 Seri es 4-w ay offers a rugged compact versat il e ans w er. They can be mounted i n any pos i t i on or through a pane l or can be actuated w i th buttons or l evers.
1 3 O perator 15 15T
B a s i c V a l v e Mod e l Numb e r Pip e S i z e Number 250-02-011-09 250-02-001-09 250-02-011-13 250-02-001-13 0 9 O perator 1 0 O perator S c h e m a tics
Pa l m button spr i ng re turn Para ll e l l e v er spr i ng re turn
1/8 NPT F 1/4 NPT F 1/8 NPT F 1/4 NPT F
1 3 O perator 15 15T
0 9 O perator 10
35
St ack i ng a nd C ommon W ir e w a y A rr a ng e m e nts
The O M NI 2 5 0 Seri es va l ves can be assemb l ed i nto a vari ety of stack i ng arrangements w h i ch great l y reduce p i p i ng requ irements and i ncrease mount i ng opt i ons. These stacks offer h i gh f l o w performance i n compact, space sav i ng packages w h i ch i nc l ude: 4-w ay, 5 ported stacks w i th common i nput and dua l common exhaust or i nd i v i dua l exhaust. A va il ab l e tapped 1/8 or 1/4 NPT F. Hori zonta l or vert i ca l mount i ng. A va il ab l e w i th common e l ectri ca l w ire w ay. 2 and 3 pos i t i on. Dua l pressure ava il ab l e v i a b l ock i ng d i sc #32 A 01010. C ommon Externa l P il ot A va il ab l e.
O r d e ri ng I n f o r m a t i on :
A ll 2 5 0 Seri es va l ve stacks are assemb l ed w i th t i e rods at the factory at no add i t i ona l charge. To order, F irst, li st the quant i ty and mode l of each type of va l ve requ ired, (see page 3 1). Second, determ i ne the number of 3/8 w i de spacers requ ired bet w een each va l ve. W hen 0 3, 0 4, 6 0 Y, 6 1 Y, 6 2 Y, 6 3 Y, 6 7, 6 8 and 8 2 operators are used, spacers are not requ ired. W hen 0 9 , 1 3 , 1 5 , 1 5 T , 3 3 , 3 7, 3 8 and 5 0, 5 1, 5 2, 5 3, 6 0, 6 1, 6 4 and 6 5 operators are used, a ll o w one spacer bet w een each va l ve, but not bet w een a va l ve and end p l ate. For 4 2 operators, use t w o spacers bet w een each va l ve but not bet w een a va l ve and end p l ate. For common e l ectri ca l w ire w ay, spacers are not requ ired. Th ird, spec i fy the type of end p l ate assemb l y requ ired (hori zonta l or vert i ca l mount i ng and 1/8 or 1/4 NPT F ports). Fourth, for common w ire w ay stack, spec i fy mode l enc l osure. (see be l o w)
Example
(2) 2 5 0 Seri es stack each cons i st i ng of: (4) 250-02-013-37 120/60 va l ve (3) 2 5 0-1 0 5 4 spacer p l ate (1) 2 5 0-1 3 3 3 hori zonta l end p l ate assy. 1/8 NPT F
Example
(2) 2 5 0 Seri es stack each cons i st i ng of: (4) 250-02-019-68 C 120/60 va l ve (1) 2 5 0-1 3 3 4 spacer p l ate assy. (1) 2 5-1 1 3 1 s i ng l e so l eno i d enc l osure
O r d e r Numb e r s fo r Common W ir e w a y NEM A 4 En c l osu r e

D e s c ri p t i o n * 2 thru 4 s i ng l e so l eno i d enc l osure * 2 thru 4 doub l e so l eno i d enc l osure 5 thru 6 s i ng l e so l eno i d enc l osure 5 thru 6 doub l e so l eno i d enc l osure 7 thru 1 0 s i ng l e so l eno i d enc l osure 7 thru 1 0 doub l e so l eno i d enc l osure 1 1 + va l ves, consu l t factory Model 25-1131 25-1132 25-1133 25-1134 25-1135 25-1136
* W hen orderi ng a 2 v a l v e stack, one e x tra spacer must be ordered - # 4 5 A 0 1 0 5 8 If any one v a l v e i n stack i s doub l e so l eno i d, you must order doub l e so l eno i d enc l osure.
O r d e r Numb e r s fo r Common W ir e w a y a nd St a nd a r d St ack End P l a t e A ss e mb li e s

D e s c ri p t i o n V ert i ca l mount assemb l y (1/4 NPT F ports) Hori zonta l mount assemb l y (1/4 NPT F ports) Spacer P l ate Hori zonta l mount assemb l y (1/8 NPT F ports) V ert i ca l mount assemb l y (3/8 NPT F supp l y - 1/4 exhaust) Model 250-1334 250-1333 250-1054 250-1334 250-1345
36
S t a c k i ng A rr a ng e m e n ts
No. V a l v e s
2 or 3 4 5 6 7 8 9 10
A
5.00 5.00 7.00 7.00 9.80 9.80 9.80 9.80
B
3.38 4.25 5.13 6.00 6.88 7.75 8.63 9.50
V a l v e Sty l e
2 Pos. S i ng l e So l eno i d Spr i ng Re turn 2 Pos. S i ng l e So l eno i d A ir Return 2 Pos. Doub l e Solenoid
C
5.86 6.07 7.70
Note: Hori zonta l end p l ates may be attached w i th e i ther the mount i ng feet on the port s i de or the s i de oppos i te. Un l ess other w i se spec i f i ed, a ll common w ire w ay stacks hav e the mount i ng feet on the port s i de and a ll other stacks have the feet on the s i de oppos i te the ports. W hen orderi ng, i f more than one mode l number v a l v e i s to be stacked, spec i fy va l ve pos i t i on by numberi ng va l ves from l eft to ri ght w h il e fac i ng the B end operators. If a v ert i ca l mount i ng p l ate i s used, number va l v es start i ng from vert i ca l p l ate.
Example :
37
2 5 0 Stack C ons i st i ng of: (2) 2 5 0-0 2-0 0 3-0 3 a ir p il ot (1) 2 5 0-0 2-0 0 3-6 8 DIN connector (1) 2 5 0-0 2-0 1 3-6 0 Y Grommet (1) 2 5 0-0 2-0 0 3-0 3 a ir p il ot (1) 250-01-003-15 l ever (1) 2 5 0-0 2-0 1 3-3 7 condu i t (1) 2 5 0-0 2-0 0 3-4 2 ex. proof (4) 2 5 0-1 0 5 4 spacer p l ate (1) 2 5 0-1 3 3 3 end p l ate assy.
Re p l a c e m e n t Pa r ts
S poo l Re p l a c e m e n t
3 Pos i t i on B 90 A 20230
3 Pos i t i on P 90 A 20231
3 Pos i t i on E 90 A 20232
3 Pos i t i on B Lever 90A20233
3 Pos i t i on P Lever 90A20234
3 Pos i t i on E Lever 90 A 20235
2 Pos i t i on Pa l m Button 90A20227
2 Pos i t i on Pane l M T D. Pa l m Button 90 A 20228
2 Pos i t i on Lever 90 A 20229
2 Pos i t i on 9 0 A 2 0 2 2 5 - A l um i num Spoo l - M echan i ca l O perators 9 0 A 2 0 2 2 6 - P l ast i c Spoo l - So l eno i d and A ir O perators
C o il Re p l a c e m e n t D e s c ri p t i o n
C o il w i th condu i t hous i ng, 7 w att, 3 3, 3 7, 3 8, 6 4, 6 5 operators C o il or Grommet C onnect i on, 7 w att, 5 9, 6 0, 6 1 operators C o il w i th DIN connector, 8 . 5 w att, 6 7, 6 8, 8 2, 6 7 C, 8 2 C operators C o il w i th exp l os i on proof hous i ng, 7 w att, 4 2, 6 6 operators
Model
26A01017 26A01033 26A01039 26A01043
W hen orderi ng co il , g i ve part number and vo l tage. Standard vo l tages are: 1 2 0/6 0, 2 4 0/6 0, 6 V D C , 2 4 V D C . For other vo l tages, consu l t factory.
Torque Sett i ngs for C o il Ho l d Do w n Nuts are: 2 0-2 5 i n-l bs. for C anned type operators 2 0-2 5 i n-l bs. for DIN operators 5 5 i n-l bs. for operators 4 2
38
F l o w Rat i ng: 2 . 3 C V (7 . 8 8 dm 3 /s)
E - 375 - 02 -
- 011 - 67 - L - 1
V O L T A GES
F ir st D i g i t C e n t e r P os i t i on 0 = None B = B l ocked E = Exhausted P = Pressuri zed S e c ond D i g i t Port Siz e 0 = 1/4 NPT 5 = 1/4 BSPP 8 = 3/8 NPT 9 = 3/8 BSPP T h ir d D i g i t Body Sty l e / T yp e 0 = Body B l ank, 4-W ay 1 = In li ne, 4-W ay 2 = Stack ing, 4-W ay Ind l e xhaust 3 = Stack ing, 4-W ay 4 = Base mounted 7 = In li ne, 3-W ay 9 = Stack ing, 4-W ay C ommon w ire w a y mount N = Namur mount
O P E R A T O R SUFF I X - O P T I O N A L O P E R A T O R B ( S ee L i st i ng ) SE R I ES ( 3 7 5 )
Us e w h e n o r d e ri ng m e t ri c po r ts on l y
Le tt e r Cod e E F G H L R R U W Y D e s c ri pt i on Av ailability Externa l A ir For unass i gned operator # s F il tered & Potted So l eno i d for NEM A 4 So l eno i d 33, 37, 38, 64, 65 Green Pa l m Button 9 thru 1 2 , 1 3 , 4 3 C l ass H C o il , V i ton S l eeve & P l unger 3 3, 3 7, 3 8, 6 4, 6 5 L i ghted C onnector 6 7, 6 8, 8 2, 8 6 Red, H D Spri ng 02, 04 Red Pa l m Button 9 thru 1 2 , 1 4 , 4 3 Lo w P il ot Pressure A daptor (U-C up P i ston) 2 . 5 W att DIN So l eno i d 6 7, 6 8, 8 2 . 9 or . 8 W att So l ., DIN 6 7 , 6 8 , 8 2 (D C O n l y)
O r d e ri ng P r o ce du r e f o r O MN I 3 7 5 S e ri e s
1 . C ode: E - Use w hen orderi ng metri c ports on l y 2 . Seri es: Ident i f i es v a l v e seri es 3 . O perator: B - secondary - returns spoo l O perator suff i x i f app li cab l e 4 . Body: The O M NI 3 7 5 i s a 2 or 3 pos i t i on va l ve The body sty l e se l ects type of mount i ng & port s i zes (see page 4 8 for 3 pos i t i on va l ves) 5 . O perator: A - pri mary operator O perator suff i x i f app li cab l e 6 . Spec i fy vo l tages or any other spec i a l cond i t i ons 7 . For stack i ng va l ves, refer to pages 4 9 & 5 0 8 . For man i fo l d va l ves, refer to pages 5 1 & 5 2
39
OPER A T OR N U M BER
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 17 19 27 30 31 32 33 34 37 38 39 42 43 44 45 50 51
52 53
54 55 59 60 61 62 63 64 65 66 67 68 69 70 71 72 81 82 83 86
B l ank end cap Spr i ng Re turn A ir P il ot A ir P il ot - Spri ng offset 7/8 d i ameter knob push to operate 7/8 d i ameter knob detented, (must be used w i th 0 1 operator) 7/8 d i ameter knob, pane l mounted, push to operate 7/8 d i ameter knob, pane l mounted, detented, (must be used w i th 0 1 or 0 3 operator) Pa l m button, push to operate Pane l Mount Pa l m button spri ng return Pa l m button w i th guard, push to operate Pa l m button, pane l mounted, push to operate Le v er, para ll e l , push to operate Pa l m button, detented, push-pu ll to operate (must be used w i th 0 1 operator) Lever, para ll e l , detented, push-pu ll to operate (must be used w i th 0 1 operator) Lever, perpend i cu l ar, push to operate (must be used w i th 0 2 operator) Lever, perpend i cu l ar, detented, push-pu ll to operate (must be used w i th 0 1 operator) P l unger opera tor Ro ll er l ev er, actuat i on l eft (reference supp l y port-ri ght) (use w i th 0 2 operator) Ro ll er l ev er, actuat i on ri ght (reference supp l y port-ri ght) (use w i th 0 2 operator) Ro ll er l ever, 2-w ay actuat i on (use w i th 0 2 operator) So l eno i d w i th 1/2 condu i t ports Foot peda l (must use w i th 0 2R operator) So l eno i d w i th 1/2 condu i t connect i on and manua l overri de So l eno i d w i th 1/2 condu i t connect i on and l ock i ng manua l overri de Foot tread l e, detented (must be used w i th 0 1 operator) So l eno i d - exp l os i on proof, condu i t connect i on, manua l overri de Pane l mount pa l m button, push-pu ll to operate detented (must be used w i th 0 1 operator) Rotary knob se l ect, detented (must be used w i th 0 2 operator) Key se l ect, detented, (must be used w i th 0 2 operator) So l eno i d M i cro t i mer - O n de l ay, li ghted, manua l overri de (see cata l og for ranges add suff i x) So l eno i d M i cro t i mer - O ff de l ay, li ghted, manua l overri de (see cata l og for ranges add suff i x) So l eno i d M i cro t i mer - Interva l , li ghted, manua l overri de (see cata l og for ranges add suff i x) So l eno i d M i cro t i mer - C yc l e, li ghted, manua l overri de (see cata l og for ranges add suff i x) So l eno i d w i th 3 p i n brad-harri son connector So l eno i d w i th 3 p i n brad-harri son connector, manua l overri de So l eno i d w i th l ead w ires and l ock i ng manua l overri de So l eno i d grommet co il w i th l ead w ires So l eno i d grommet co il w i th l ead w ires, manua l overri de So l eno i d grommet co il w i th l ead w ires and externa l p il ot supp l y So l eno i d grommet co il w i th l ead w ires, manua l overri de, externa l p il ot supp l y So l eno i d w i th 1/2 condu i t connect i on and externa l p il ot supp l y So l eno i d w i th 1/2 condu i t connect i on, manua l overri de, externa l p il ot supp l y So l eno i d - Exp l os i on proof, 1/2 condu i t connect i on, manua l overri de, externa l p il ot supp l y So l en i od w i th DIN connector So l en i od w i th DIN connector and manua l overri de A ir p il ot w i th 3 supp l y ports A ir p il ot w i th shutt l e - aux ili ary port p l ugged A ir p il ot w i th spri ng offset - 3 p il ot supp l y ports A ir p il ot w i th shutt l e and spri ng offset - aux il ary out l et p l ugged A ir p il ot w i th spoo l pos i t i on i nd i cator, manua l overri de So l eno i d w i th DIN connector, l ock i ng manua l overri de A ir p il ot, manua l actuator So l eno i d w i th DIN connector, manua l overri de, externa l p il ot supp l y
40
3-W A Y & 4-W A Y S OLEN OID AIR PILO T OPER A TED
Th e O MN I 3 7 5 3-W a y a nd 4-W a y So l e no i d A ir Pil ot Op e r a t e d V a l v e s O f f e r Th e s e Sp ec i a l E l ec t r on i c F ea tu r e s: So l eno i d assemb l y so re li ab l e i t s guaranteed. A vari ety of of standard A C or D C vo l tage opt i ons. Dua l rated so l eno i ds for 5 0/6 0 cyc l es. P l ug i n e l ectri ca l connectors. Exp l os i on proof operators. Lo w w att co il s ava il ab l e (. 9 w att). A ll co il s mo l ded epox y - standard. J.I. C . hous i ng ava il ab l e. Bu il t to meet or exceed UL standards. C .S. A . approved. E l ectron i c M i cro-T i mer for l og i c sequenc i ng. Intri ns i ca ll y safe so l eno i d ava il ab l e. C l ass H, h i-temp so l eno i d ava il ab l e.
3-W a y
33
O perator
4-W a y
33
O perator
B a s e M ount
33
O perator
41
D ES C RIPT I O N D oub l e So l eno i d M o m e n t ary C ontact w i th M anua l O v err i de S i ng l e So l eno i d Spr i ng Re turn w i th M anua l O v err i d e P I P E S I ZE 1/4 NPT F 3/8 NPT F 1/4 NPT F 3/8 NPT F 3-W a y N U M BER 375-37-007-37 375-37-087-37 375-02-007-37 375-02-087-37 S C HE M A T I C S P I P E S I ZE 1/4 NPT F 3/8 NPT F 1/4 NPT F 3/8 NPT F 4-W a y N U M BER 375-37-001-37 375-37-081-37 375-02-001-37 375-02-081-37 SCHEMATI CS
O pt i on a l So l e no i d O p e r a to r s
Th i s Seri es of 4-w a y v a l v es i s a v a il ab l e w i th base mount i ng w h i ch perm i ts the remova l or chang i ng of a v a l v e w i thout d i sturb i ng the p i p i ng. The 3 7 5 Seri es va l v e i s mach i ned from e xtruded a l um i num and a v a il ab l e w i th 5 threaded ports i n 1/4 , 3/8 or 1/2 NPT F. The v a l v e body (0 0 4) has 5 unthreaded ports on the w i de part of the v a l ve w h i ch mate w i th the f i v e ports on the top of the base. The body i s supp li ed w i th f i v e V i ton ori ngs and i s assemb l ed to the base.
33 37 S OLEN OID AIR PILO T C O N D UIT C O N NE C TIO N S OLEN OID AIR PILO T WIT H M A N U A L O V ER RIDE A N D C O N D UIT C O N N E C TIO N S OLEN OID AIR PILO T WIT H LO C KIN G M A N U A L O V ERRID E S OLEN OID E X T ERN A L AIR PILO T WIT H C O N D UIT C O N N E C TIO N S OLEN OID E X T ERN A L AIR PILO T WIT H C O N D UIT C O N NE C TIO N A N D M A N U A L O V ERRIDE 59 S OLEN OID AIR PILO T WIT H GRO M MET C O N N. A N D LO C KIN G M A N. O V ERRID E S OLEN OID AIR PILO T WIT H GRO M MET C O N N. S OLEN OID AIR PILO T WIT H GRO M MET C O N N. A N D M A N U A L O V ERRIDE S OLEN OID E X T ERN A L AIR PILO T WIT H GRO M M E T C O N NE C TIO N S OLEN OID E X T ERN A L AIR PILO T WIT H GRO M M E T C O N NE C TIO N A N D M A N U A L O V ERRIDE 82 67 DIN C O N NE C T OR 67C 68C 68 60 61 DIN C O N NE C T OR WIT H M A N U A L O V ERRID E DIN C O N NE C T OR WIT H LO C KIN G M A N U A L O V ERRIDE DIN C O N NE C T OR WIT H M A N U A L O V ERRID E E X T ERN A L PILO T S UPPLY 82C DIN C O N NE C T OR DIN C O N NE C T OR WIT H M A N U A L O V ERRIDE DIN C O N NE C T OR WIT H LO C KIN G M A N U A L O V ERRID E DIN C O N NE C T OR WIT H M A N U A L O V ERRIDE E X TERN A L PILO T SUPPLY
38
86C
64
62
86
65
63
D ES C RIPT I O N
P I P E S I ZE
N U M BER 375-02-004-37 375-1401 375-1402 375-1405 375-1168
S i ng l e so l eno i d, spri ng return v a l v e, base mounted, v a l v e on l y S i de Ported Base 1/4 NPT F 3/8 NPT F 1/2 NPT F 1/4 NPT F
S i de & Bottom Ported Base

42 66 E X PLO SIO N PRO O F S OLEN OID E XPLO SIO N PRO O F S OLEN OID WIT H E X TERN A L AIR SUPPLY
Note: V a l ves and bases must be ordered separate l y
N ORM A LLY CLO SED/N ORM A LLY OPEN V A LV ES

Note: Un l ess other w i se spec i f i ed, a ll 3 7 5 Seri es 3-w ay so l eno i d v a l v es are supp li ed as Norma ll y C l osed and the # 3 port i s the supp l y port. If a Norma ll y O pen v a l v e i s requ ired i t must be spec i f i ed and the # 1 port must be p i ped as the supp l y port. EX A MPLE: NO 375-02-007-33 120/60 A ll so l eno i d operators ava il ab l e i n the fo ll o w i ng vo l tages: 120/60, 240/60, 24/60, 6 V DC, 12 V DC, 24 V DC, for other vo l tages, C l ass H, or l o w w att co il s, consu l t factory.
74 S OLEN OID AIR PILO T J.I. C . NEM A 1 T HRO U G H 6 & 1 2
42
3-W ay & 4-W ay A ir P il ot O perated
Th e Omn i 3 7 5 S e ri e s 3-W a y a nd 4-W a y V a l v e s ca n b e A ir Pil ot Op e r a t e d w i th th r ee typ e s of a ss e mb l y: 1 . D O UBLE AIR PILO T (N O V A LV E SPO OL SPRIN G) The va l ve spoo l i s sh i fted by a momentary a ir p il ot s i gna l to e i ther of the A or B P il ots. 2 . SIN GLE AIR PILO T , SPRIN G RET URN The va l ve spoo l i s ma i nta i ned i n the norma l rest pos i t i on by the spri ng i n the B end. A ma i nta i ned a ir pressure s i gna l at the A end greater than the spri ng force w ill sh i ft the va l ve spoo l . 3 . D O UBLE AIR PILO T , SPRIN G O F FSET The va l ve spoo l i s ma i nta i ned i n the norma l rest pos i t i on by a spri ng i n the B end. A ma i nta i ned a ir pressure s i gna l at the A end greater than the spri ng force w ill sh i ft the va l ve spoo l , prov i d i ng no a ir pressure s i gna l i s on the B end. By contro lli ng the pressure d i fferent i a l bet w een A and B, a vari ety of app li cat i ons are poss i b l e. 3-W a y S i ng l e A ir P il ot 03 A ir P il ot Doub l e A ir P il ot
S i ng l e A ir P il ot
03
A ir P il ot
Doub l e A ir P il ot
B a s e M ount
43
D ES C RIPT I O N P I P E S I ZE S i ng l e A ir P il ot Spr i ng Re turn 1/4 NPT F 3/8 NPT F 1/4 NPT F Doub l e A ir P il ot 3/8 NPT F Doub l e A ir P il ot Spr i ng B i ased 1/4 NPT F 3/8 NPT F 375-03-087-03 375-04-007-03 375-04-087-03 3/8 NPT F 1/4 NPT F 3/8 NPT F 375-03-081-03 375-04-001-03 375-04-081-03 3-W a y N U M BER 375-02-007-03 375-02-087-03 375-03-007-03 S C HEM A T I C S P I P E S I ZE 1/4 NPT F 3/8 NPT F 1/4 NPT F 4-W a y N U M BER 375-02-001-03 375-02-081-03 375-03-001-03 SCHEMATI CS
0 1 B l ank End C ap
0 2 Spri ng End C ap
Th i s Seri es of 4-w ay va l ves i s ava il ab l e w i th base mount i ng w h i ch perm i ts the remova l or chang i ng of a va l ve w i thout d i sturb i ng the p i p i ng. The 3 7 5 Seri es base i s mach i ned from extruded a l um i num and ava il ab l e w i th 5 threaded ports i n 1/4 , 3/8 or 1/2 NPT F. The va l ve body (0 0 4) has 5 unthreaded ports on the w i de part of the va l ve w h i ch mate w i th the f i ve ports on the top of the base. The body i s supp li ed w i th f i ve V i ton ori ngs and i s assemb l ed to the base.
D ES C RIPT I O N A ir p il ot, spri ng return v a l v e, base mounted, va l v e on l y S i de Ported Base 1/4 NPT F 3/8 NPT F 1/2 NPT F S i de & Bottom Ported Base 1/4 NPT F Note: V a l ve and bases must be ordered separate l y P I P E S I ZE N U M BER 375-02-004-03 375-1401 375-1402 375-1405 375-1168
0 3 A ir P il ot
04
A ir P il ot w i th Spri ng O ffset
69
A ir P il ot 3 Ported
71
A ir P il ot 3 Ported Spri ng
70
Shutt l e w i th A ux il ary O ut l et P l ugged
72
Shutt l e w i th A ux il ary O ut l et P l ugged and Spr i ng
81
A uto P il ot w i th Spoo l Pos i t i on Ind i cator/M anua l A ctuator
44
3-W ay & 4-W ay M anua ll y O perated
M any app li cat i ons requ ire hand and foot actuat i on. The O M NI 3 7 5 3-W ays and 4-W ays offer a rugged, compact, versat il e ans w er. Mount them i n any pos i t i on. A va il ab l e w i th l evers, buttons, se l ectors or foot peda l s w i th spri ng return or detent.
1 3 Lever
1 5 Lever
4-W ay
3-W ay
0 9 Pa l m Button
4-W ay
3-W ay
4 W ay
45
3 4 Peda l
3 9 Tread l e Detented
D ES C RIPT I O N P I P E S I ZE Pa l m Button Spr i ng Re turn 1/4 NPT F 3/8 NPT F Para ll e l S i de Lever w i th Spr i ng Re turn 1/4 NPT F 3/8 NPT F 1/4 NPT F 3/8 NPT F 3-W a y N U M BER 375-02-007-09 375-02-087-09 375-02-007-13 375-02-087-13 375-02-007-34 375-02-087-34 S C HEM A T I C S P I P E S I ZE 1/4 NPT F 3/8 NPT F 1/4 NPT F 3/8 NPT F 1/4 NPT F 3/8 NPT F 4-W a y N U M BER 375-02-001-09 375-02-081-09 375-02-001-13 375-02-081-13 375-02-001-34 375-02-081-34 SCHEMATI CS
Foot O perated Spr i ng Re turn
0 5 Knob 0 6 Knob, D etented, Push-Pu ll
07 08
Knob, Pane l Mount Knob, Pane l Mount, D etented, Push-Pu ll
10 43
Pane l Mounted Pa l m Button Push-Pu ll Pa l m Button D etented
Th i s Seri es of 4-w a y v a l v es* i s a v a il ab l e w i th base mount i ng w h i ch perm i ts the remova l or chang i ng of a v a l v e w i thout d i sturb i ng the p i p i ng. The 3 7 5 Seri es base i s mach i ned from e x truded a l um i num and a v a il ab l e w i th 5 threaded ports i n 1/4 , 3/8 or 1/2 NPT F. The v a l v e body (0 0 4) has f i v e unthreaded ports on the w i de part of the va l ve w h i ch mate w i th f i ve ports on the top of the base. The body i s supp li ed w i th f i ve V i ton ori ngs and i s assemb l ed to the base. D ES C RIPT I O N P I P E S I ZE N U M BER 375-02-004-17 375-1401 375-1402 375-1405 375-1168
1 1 Pa l m Button w i th G uard 1 2 Pa l m Button w i th G uard for Pane l Mount i ng
Le v er operated, spri ng return v a l v e, base mounted, v a l ve on l y S i de Ported Base 1/4 NPT F 3/8 NPT F 1/2 NPT F S i de & Bottom Ported Base 1/4 NPT F
Note: V a l ve and bases must be ordered separate l y. *Because of operator overhang, not a ll operators ava il ab l e for base mount.
1 7 Perpend i cu l ar Le v er 12 Perpend i cu l ar S i de Le v er Detented Push-Pu ll
4 5 Ke y Se l ect
4 4 Knob Se l ect
Pane l M ounted
46
3-W ay & 4-W ay M echan i ca ll y O perated
C A M OPER A TED: The compact O M NI 3 7 5 i s ava il ab l e w i th ro ll er l ever or stee l p l unger and can be mounted i n any pos i t i on... 3 7 5 s can squeeze i nto t i ght p l aces and de li ver h i gh f l o w . ROLLER LE V ER A C T U A TIO N: 3 sty l es 1 . A ctuat i on ri ght (ro ll er l ever moved to ri ght operates va l ve) 2 . A ctuat i on l eft (ro ll er l ever moved to l eft operates va l ve) 3 . 2-w ay actuat i on (w hen moved e i ther d irect i on operates va l ve) The one-w ay mode l va l ve can be actuated i n e i ther d irect i on w i thout damage, but on l y the des i gnated d irect i on w ill operate va l ve. See d i agrams be l o w for c l ari f i cat i on. 30 31 32 Ro ll er Lever
OPER A T ORS 30 31 32 A C T U A TES A C T U A TES A C T U A TES LE F T RIG H T BOTH
N O TE: 8-9 LB. A C T U A TIO N F ORC E RE Q UIRED O N ROLLER
O r d e ri ng I n f o r m a t i on
3-W ay 32 P l unger
D ES C RIPT I O N P I P E S I ZE Para ll e l Ro ll er Le v er A ctuat i ng Left Spr i ng Re turn Stee l P l unger Spr i ng Re turn 1/4 NPT F 3/8 NPT F 1/4 NPT F 3/8 NPT F 3-W a y N U M BER 375-02-007-30 375-02-087-30 375-02-007-27 375-02-087-27 S C HEM A T I C S
30
31
32
Ro ll er Lever
4-W ay 27 P l unger
D ES C RIPT I O N P I P E S I ZE Para ll e l Ro ll er Le v er A ctuat i ng Left Spr i ng Re turn Stee l P l unger Spr i ng Re turn 1/4 NPT F 3/8 NPT F 1/4 NPT F 3/8 NPT F 4-W a y N U M BER 375-02-001-30 375-02-081-30 375-02-001-27 375-02-081-27 S C HEM A T I C S
47
3 Pos i t i on V a l ves
D oub l e So l e no i d Sp ri ng C e nt e r e d
Le v e r O p e r a t e d Sp ri ng C e nt e r e d
A IR F L O W D A T A O M NI 3 7 5 , 3-pos i t i on va l ves are des i gned and eng i neered to the same standards and i dea l s of the i ndustry proven and accepted 2-pos i t i on seri es. 3-pos i t i on va l ves are s i mp l e i n des i gn, compact, rugged and h i gh f l o w i ng. These v a l v es offer the fo ll o w i ng features:
Port Siz e C v E spoo l M a x flo w SCFM @ 8 0 PSIG C v B spoo l M a x flo w SCFM @ 8 0 PSIG C v P spoo l M a x flo w SCFM @ 8 0 PSIG 1/4 N P TF 1.4 68 1.4 68 1.5 71 3/8 N P TF 1.5 71
B spoo l E spoo l
1.5 71
P spoo l
1.7 79
ORDERIN G IN F ORM A TIO N F OR 3-PO SITIO N V A LV ES

S er i es B Body/Base A V o l ts/Hertz
375
O PER A T O R S : B l ank end cap for l ever detented Spri ng centeri ng for l evers Spri ng centeri ng a ir p il ot Spri ng centeri ng para ll e l s i de or stra i ght l ever Detented para ll e l s i de or stra i ght l ever Spri ng centeri ng perpend i cu l ar s i de or stra i ght l ever D etented perpend i cu l ar s i de Spri ng centeri ng so l eno i d a ir p il ot w / condu i t connect i on Spri ng centeri ng so l eno i d a ir p il ot w / condu i t conn. & man. ori de Spri ng centeri ng so l eno i d a ir p il ot w / condu i t conn. l ock i ng man. ori de Spri ng centeri ng exp l os i on proof so l eno i d a ir p il ot w / condu i t conn. & man. ori de Spri ng centeri ng so l eno i d a ir p il ot w / grommet connect i on Spri ng centeri ng so l eno i d a ir p il ot w / grommet conn. & man. ori de Spri ng centeri ng so l eno i d externa l a ir p il ot w / grommet connect i on Spri ng centeri ng so l eno i d externa l a ir p il ot w / grommet connect i on & man. ori de Spri ng centeri ng so l eno i d externa l a ir p il ot w / condu i t connect i on Spri ng centeri ng so l eno i d externa l a ir p il ot w / condu i t connect i on & man. ori de Spri ng centeri ng so l eno i d a ir p il ot w / DIN connector Spri ng centeri ng so l eno i d a ir p il ot w / DIN connector & man. ori de DIN connector, l ock i ng man. ori de
33T
E0 1
33T
120/60
01T__ 02T__ 03T__ 13T__ 15T__ 17T__ 19T__ 33T__ 37T__ 38T__ 42T__ 60T__ 61T__ 62T__ 63T__ 64T__ 65T__ 67T__ 68T__ 82T__
B O D Y S T Y L ES 1/4 NPT F i nd i v i dua l 4-w ay b l ocked center 1/4 NPT F i nd i v i dua l 4-w ay exhausted center 1/4 NPT F i nd i v i dua l 4-w ay pressuri zed center 3/8 NPT F i nd i v i dua l 4-w ay b l ocked center 3/8 NPT F i nd i v i dua l 4-w ay exhausted center 3/8 NPT F i nd i v i dua l 4-w ay pressuri zed center 1/4 NPT F stack i ng 4-w a y b l ocked center 1/4 NPT F stack i ng 4-w a y e xhausted center 1/4 NPT F stack i ng 4-w a y pressuri zed center 3/8 NPT F stack i ng 4-w a y b l ocked center 3/8 NPT F stack i ng 4-w a y e xhausted center 3/8 NPT F stack i ng 4-w a y pressuri zed center M an i fo l d body w / b l ocked center M an i fo l d body w / pressuri zed center M an i fo l d body w / exhausted center Base mtd. body w / b l ocked center Base mtd. body w / pressuri zed center Base mtd. body w / e xhausted center Standard vo l tages: 1 2 0/6 0, 2 4 0/6 0, 2 4/6 0, 6 VDC, 12 VDC, 24/VDC.
B0 1 __ E0 1 __ P01 __ B8 1 __ E8 1 __ P81 __ B0 3 __ E0 3 __ P03 __ B8 3 __ E8 3 __ P83 __ B0 8 __ E0 8 __ P08 __ B0 4 __ E0 4 __ P04 __
D i mens i ona l Data: For spri ng centered mode l s, add . 8 6 0 to comparab l e 2-pos i t i on va l ve l ength. For detented mode l s, add . 0 6 0 to comparab l e 2-pos i t i on va l ve l ength.
48
Stack i ng & C ommon W ire w ay Arrangements
The O M NI 3 7 5 Seri es va l ves can be assemb l ed i nto a vari ety of stack i ng arrangements w h i ch great l y reduce p i p i ng requ irements and i ncreases mount i ng opt i ons. These stacks offer h i gh f l o w performance i n compact, space-sav i ng packages w h i ch i nc l ude: 2 and 3 pos i t i on. S i de or bottom port i ng - 1/4 or 3/8 NPT F 4-w ay, 5 ported stacks w i th common or dua l i nput. C ommon or i nd i v i dua l dua l exhausts. Hori zonta l or vert i ca l mount i ng. Grommet, condu i t, or DIN connector for e l ectri ca l operators. NEM A 4 common w ire w ay c l osure. E l ectron i c t i mer.
A ll O M NI 3 7 5 Seri es va l ve stacks and common w ire w ay stacks are assemb l ed w i th t i e rods at the factory at no add i t i ona l charge. The orderi ng procedure i s very s i mp l e. F irst, li st the quant i ty and mode l of each type of va l ve requ ired. Second, determ i ne the number of spacers requ ired bet w een each va l ve. W hen a ir p il ot or DIN operated va l ves are used, spacers are not requ ired. W hen manua ll y operated va l ves are used, a ll o w one spacer bet w een each va l ve, but not bet w een a va l ve and end p l ate. W hen so l eno i d operated va l ves are used (w i th or w i thout manua l overri de) a ll o w one spacer bet w een each va l ve, but not bet w een a va l ve and end p l ate. For operators 4 2 , 6 6 , or 7 4 , consu l t factory. Th ird, spec i fy the type of end p l ate assemb l y requ ired (s i de or bottom ported, 1/4 or 3/8 NPT F, hori zonta l or vert i ca l). Fourth, for common w ire w ay stacks, spec i fy mode l enc l osure. In most cases w here a 3-w ay va l ve funct i on i s requ ired i n a stack, a p i pe p l ug i s used to b l ock one of the cy li nder ports. Examp l e for orderi ng t w o, 3 7 5 Seri es stacks w i th common w ire w ay: (2) 3 7 5 Seri es common w ire w ay stack cons i st i ng of: (4) 375-02-009-68 C 120/60 w i th lights (1) 3 7 5-1 2 3 0 s i de ported 1/4 NPT F end p l ate ass y. (1) 3 7-1 1 2 2 NEM A 4 enc l osure Examp l e for orderi ng t w o, 3 7 5 Seri es stacks: (2) 3 7 5 Seri es stack cons i st i ng of: (3) 375-37-003-37 120/60 (2) 375-02-003-37 120/60 (4) 3 7 5-1 2 4 0 Spacer Pl ates (1) 3 7 5-1 2 3 1 bottom ported 3/8 NPT F end p l ate ass y. N O TE: W hen orderi ng, i f more than one mode l number va l ve i s to be stacked spec i fy va l ve pos i t i on by numberi ng va l ves from l eft to ri ght w h il e fac i ng the B end operators. If a vert i ca l mount i ng p l ate i s used, number va l ves start i ng from vert i ca l p l ate.
49
Order Numbers For C ommon W ire w ay NEM A 4 Enc l osure
D e s c ri p t i o n Model 2 va l ve, s i ng l e so l eno i d enc l osure 37-1200 2 thru 4 va l ves, doub l e so l en i od enc l osure 37-1123 5 thru 6 va l ves, s i ng l e so l eno i d enc l osure 37-1124 5 thru 6 va l ves, doub l e so l eno i d enc l osure 37-1125 7 thru 9 va l ves, s i ng l e so l eno i d enc l osure 37-1127 7 thru 9 va l ves, doub l e so l eno i d enc l osure 37-1128 1 0 + va l ves, consu l t factory If any one va l ve i n stack i s doub l e so l eno i d, you must order doub l e so l eno i d enc l osure
Order Number For C ommon W ire w ay & Standard Stack End P l ate A ssemb li es
D e s c ri p t i o n V ert i ca l mount assemb l y (w i th 3/8 NPT F ports) Hori zonta l mount assemb l y (spec i fy 1/4 or 3/8 NPT F) s i de ported p l ates Hori zonta l mount assemb l y (spec i fy 1/4 or 3/8 NPT F) bottom ported p l ates (For stacks on l y) Spacer p l ate (For stacks on l y) C ommon W ir e w a y (NEMA 4 ) Model 375-1213-3/8 375-1230 375-1231 375-1240
Body O pt i ons
0 0 2 - 1/4 NPT F 0 8 2 - 3/8 NPT F
Ind i v i dua l Exhaust End P l ate A sse m b li es
C ommon Exhaust
0 0 3 - 1/4 NPT F 0 8 3 - 3/8 NPT F
3 7 5-1 2 4 0 Spacer Pl ate
S i de Ported 3 7 5-1 2 3 0 1/4 or 3/8 NPTF
Bottom Ported 3 7 5-1 2 3 1 1/4 or 3/8 NPTF (Not a v a il ab l e w i th C ommon W ire w a y)
375-1213-3/8 V ert i ca l Mount 3/8 NPT F
Note: End P l ate A ssemb li es cons i st of the fo ll o w i ng: 2 end p l ates, 3 t i e-rods and a ll nuts and ori ngs needed.
50
M an i fo l d Mounted V a l v es
The h i gh l y re li ab l e standard O M NI 3 7 5 va l ve can a l so be man i fo l d mounted. T h i s A l kon eng i neeri ng adv ancement requ ires a m i n i mum of p i p i ng w h il e prov i d i ng mu l t i p l e mount i ng arrangements, compact rugged des i gn and extreme l y h i gh a ir f l o w . S i mp l e i n des i gn yet soph i st i cated i n performance. The man i fo l d mounted O M NI 3 7 5 offers these add i t i ona l features: C omp l ete range of so l eno i d connectors. So l eno i d, manua l or a ir operators. T apped 1/4 or 3/8 NPT F, mach i ned from rugged and extruded anod i zed a l um i num. S C F M 1 0 3 @ 8 0 PSI Cv of 2.2 A ll p i p i ng arrangements i n man i fo l d. Dua l pressure man i fo l d i ng. P i n l ocators i nsure exact pos i t i on i ng of va l ves on man i fo l d. V a l ves can be eas il y and qu i ck l y added, removed or i so l ated for chang i ng c ircu i t requ irements.
Each A l kon man i fo l d i s des i gned to accept t w o 4-w ay 5-ported O M NI va l ves. For a 3-w ay app li cat i on, one of the cy li nder ports i n the man i fo l d must be p l ugged. W here the man i fo l d i s to be mounted vert i ca ll y, a base p l ate w i th a 3/8 NPT F supp l y port i s ava il ab l e (see ill ustrat i on). M a i n a ir supp l y to man i fo l d i s p i ped d irect l y to 3/8 NPT F end p l ates. Mount i ng ho l es i n end p l ates offer added versat ili ty.
DI MENSI ON A S i ng l e So l eno i d, Spr i ng Return Doub l e So l eno i d, M omentary A ir P il ot, Spri ng Return Doub l e A ir P il ot, Momentary DI MENSI ON B T w o Stat i on Three Stat i on Four Stat i on for each t w o stat i on man i fo l d. DI MENSI ON C So l eno i d O perated w / C ondu i t C onne c t i on A ir P il ot
IN C H 7.25 9.40 6.00 6.00 3.90 6.40 6.40
MM 184.15 338.76 152.4 152.4 99.1 162.6 162.6
NOTE: For more than four stat i ons add 2 . 5 i nches
4.70 4.44
119.4 112.8
51
M an i fo l d V a l v es Orderi ng Informat i on
To order an even number of va l ves, spec i fy the requ ired number of man i fo l ds and va l ves. For odd number of va l ves order a va l ve b l ank for one of the man i fo l d stat i ons, or an extra va l ve for emergency requ irements.
O r d e r Numb e rs For M a ni fold Onl y

D e s c ri p t i o n Model T w o stat i on man i fo l d 1/4 NPT F ports, 1/8 NPT F p il ot ports (for p il ot app li cat i on) comp l ete w i th ori ngs and t i e bo l ts and t i e do w n c l amps........................................................................ 375-1164 T w o stat i on man i fo l d 3/8 NPT F ports, 1/8 NPT F p il ot ports (for p il ot app li cat i on) comp l ete w i th ori ngs and t i e bo l ts and t i e do w n c l amps........................................................................ 375-1166 R i ght end p l ate (fac i ng B end of man i fo l d) comp l ete w i th ori ngs and he x head bo l ts 3/8 NPT F............ 375-1199 Left end p l ate (fac i ng B end of man i fo l d) comp l ete w i th he x l ock nuts, no ori ngs* 3/8 NPT F................ 375-1200 Base P l ate for vert i ca l mount i ng of man i fo l d 3/8 NPT F supp l y port. C omp l ete w i th l ock nuts and ori ngs. (For other end of man i fo l d use ri ght end p l ate.)................................................... 375-1300 T ie-Down C lamp.................................................................................................................................................... 375-1035 Manifold w ith Dua l Pressure 3/8 NPTF ports...................................................................................................... 375-1203 T w o Stat i on Man i fo l d, 3/8 NPT F ports, comp l ete, for use w i th 4-2 operators................................................. 375-1591
O rdering S equence For M anifold And V alv es

D e s c ri p t i o n 3 7 5 Seri es M an i fo l d assemb l y cons i st i ng of: (4) 3 7 5-1 1 6 4 man i fo l d 1/4 NPT F (7) 375-02M-008-68M va l ves 120/60 (1) 3 7 5-0 0 0 V a l ve B l ank (1) 3 7 5-1 1 9 9 R i ght end p l ate (1) 3 7 5-1 2 0 0 Left end p l ate N O TE: If spec i f i c v a l v e l ocat i ons are requ ired, p l ease spec i f y. B l ock i ng d i scs a v a il ab l e to fac ili tate dua l pressure, # 3 2 A 0 1 0 3 2 Q ty. 1
O r d e ri ng I nfo r m a t i on Fo r M a n i fo l d Mount e d V a l v e s On l y
S er i es B Body/Base A V o l ts/Hertz
375
O PER A T O R S : B l ank End C ap Spr i ng Re turn A ir P il ot A ir P il ot Spri ng offset Le v er, para ll e l Le v er, para ll e l , detented So l eno i d a ir p il ot w i th condu i t connect i on So l eno i d a ir p il ot w i th condu i t connect i on and manua l overri de So l eno i d a ir p il ot w i th condu i t connect i on and l ock i ng manua l overri de So l eno i d w i th e xp l os i on-proof hous i ng M i cro t i mer-on de l ay w / manua l overri de & li ght M i cro t i mer-off de l a y w / manua l overri de & li ght M i cro t i mer-i nterva l w / manua l overri de & li ght M i cro t i mer-c y c l e w / manua l overri de & li ght
02M
008
33M
120/60
01 02 03M 04M 13 15 33 37 38 42 50 51 52 53
BODY 5 ported 4-w ay 008__ V a l v e B l ank 000__ (order as 3 7 5-0 0 0 for odd number va l ves) O PER A T O R S : So l eno i d a ir p il ot w i th grommet conn. So l eno i d a ir p il ot w i th grommet conn. and manua l overri de So l eno i d externa l a ir p il ot w i th grommet conn. (for l o w pressure or vacuum app li cat i on) So l eno i d externa l a ir p il ot w i th grommet conn. & man. ori de (for l o w pressure or vacuum app li cat i on) So l eno i d externa l a ir p il ot w i th condu i t conn. So l eno i d externa l a ir p il ot w i th condu i t conn. and manua l overri de So l eno i d a ir p il ot w / DIN So l eno i d a ir p il ot w / DIN connector and manua l overri de A ir p il ot w /spoo l pos i t i on i nd i cator/man. actuator Spec i fy V o l tage and Hertz of So l eno i ds 60 61 62M 63M 64M 65M 67 68 81M
52
A d j ustab l e E l ectron i c M i cro T i mer - . 1 to 1 0 0 seconds
T i mer sty l es ava il ab l e: O n - de l ay O ff - de l ay Interv a l C yc l e - t i mer FEATU RES: G e n era l D escr i p t i on W i de range of operat i ng vo l tages, 6-2 4 V D C , 12, 24 & 120 V A C T i m i ng c ircu i t has typ i ca l temperature stab ili ty of .0 0 5 % per deg. C at 2 5 deg. C . W i de range of ad j ustab ili ty, . 1 to 1 0 0 seconds i n vari ous vers i ons. For l onger t i m i ng funct i ons consu l t factory. Ind i cator li ghts ava il ab l e on a ll un i ts. So li d state t i mer guarantees 5 0 0 K Hz t i m i ng operat i on, no mov i ng parts to w ear out g i v i ng m illi ons of troub l e-free cyc l es. O perat i ng temperature range, -2 0 o to + 5 0 o C Trans i ent protect i on. H i gh i mpact f i ber-re i nforced po l y-am i de ny l on enc l osure. Immers i on res i stant ad j ust i ng scre w s i nd i cate ad j ustment extremes w i th a t i ck and can not be over ad j usted. The recessed ad j ust i ng scre w s m i n i m i ze tamperi ng and can be epox i ed over after f i na l ad j ustment i s made. 1 5 turn ad j ustab ili ty for t i me se l ect i on. A ll t i mers are ava il ab l e w i th e l ectri ca l overri de. T i me Range: A = .1 - 5 seconds B = . 5 - 2 0 seconds C = . 5 - 4 0 seconds ON DE L A Y: 50 O perator Upon app li cat i on of po w er to the i nput term i na l s, the t i me de l ay beg i ns. A t the end of the preset t i me de l ay the co il becomes energ i zed. Reset occurs w hen po w er i s removed from the i nput term i na l s. OFF DE L A Y: 51 O perator Po w er i s app li ed to the t i mer at a ll t i mes. Upon c l osure of the norma ll y open tri gger s w i tch, co il becomes energ i zed and t i m i ng beg i ns. A t the end of the preset t i me de l ay, po w er i s removed from the co il . Reset occurs w hen tri gger s w i tch i s c l osed. I N TE R V A L : 52 O perator Upon app li cat i on of po w er, the co il i s i mmed i ate l y energ i zed and t i m i ng beg i ns. A t the end of the se l ected t i me, po w er i s removed from the co il . Reset occurs w hen po w er i s removed from the i nput term i na l s. C Y C L E T I ME R : 53 O perator Upon app li cat i on of po w er to the i nput term i na l s, O F F cyc l e i s i n i t i ated. A t the end of the preset off t i me, co il i s energ i zed and O N cyc l e beg i ns. A t the end of the preset on t i me, po w er i s removed and a ne w cyc l e beg i ns. C yc li ng cont i nues unt il po w er i s remov ed from i nput term i na l s.
ON P O W ER OFF ON C OIL OFF
ON P O W ER OFF ON S WIT C H OFF ON C OIL OFF ON P O W ER OFF ON C OIL OFF
ON P O W ER OFF ON C OIL OFF
53
Re p l a c e m e n t Pa r ts
O perator No. Spool Replacement*
* M ateri a l : A l um i num i s standard. D erli n a v a il ab l e on some operators. C onsu l t factory.
C o il Re p l a c e m e n t
D e s c ri p t i o n
C o il w i th condu i t hous i ng 3 3, 3 7, 3 8, 6 4, 6 5 operators, 7 w att C o il w i th grommet hous i ng 5 9, 6 0, 6 1, 6 2, 6 3 operators, 7 w att C o il on l y for J.I. C . hous i ng 7 4 operator C o il for exp l os i on proof hous i ng 4 2, 6 6 operators, 7 w att C o il for DIN connector, 8 . 5 w att
M olded
26A01017 26A01033 26A01000 26A01043 26A01039
Torque Sett i ngs for C o il Ho l d Do w n Nuts Are: 2 0-2 5 i n-l bs. for C anned type operators 2 0-2 5 i n-l bs. for DIN operators 5 5 i n-l bs. for operators 4 2
W hen orderi ng co il , g i ve part no. and vo l tage. Standard vo l tages are; 1 2 0/6 0, 2 4 0/6 0, 2 4/6 0, 6 V D C, 1 2 V D C, 2 4 V D C. For other vo l tages consu l t factory.
54
F l o w Rat i ng: 5.0 C V (1 7.1 5 dm 3 /s)
E - 500 - 02 -
- 041 - 37 - L - 1
V O L T A GES
F ir st D i g i t C e n t e r P os i t i on 0 = None B = B l ocked E = Exhausted P = Pressuri zed S e c ond D i g i t Port Siz e 4 = 1/2 NPT 6 = 3/4 NPT T h ir d D i g i t Body Sty l e / T yp e 0 = Body B l ank, 4-W ay 1 = In li ne, 4-W ay 3 = Stack ing, 4-W ay 9 = Stack ing, 4-W ay C ommon w ire w a y mount
O P E R A T O R SUFF I X - O P T I O N A L O P E R A T O R B ( S ee L i st i ng ) SE R I ES ( 5 0 0 ) Us e w h e n o r d e ri ng m e t ri c po r ts on l y O r d e ri ng P r o ce du r e f o r O MN I 5 0 0 S e ri e s
1 . C ode: E - Use w hen orderi ng metri c ports on l y 2 . Seri es: Ident i f i es v a l v e seri es 3 . B O perator: Secondary operator - returns spoo l O perator suff i x i f app li cab l e 4 . Body Sty l e: O M NI 5 0 0 i s a 2 or 3 pos i t i on va l ve. The body sty l e se l ects type of mount i ng & port s i zes 5 . A O perator: Pri mary operator mov es spoo l a w ay from start pos i t i on. O perator suff i x i f app li cab l e 6 . Spec i fy vo l tage from chart Le tt e r Cod e E F H L R
D e s c ri pt i on Av ailability Externa l A ir For unass i gned operator # s F il tered & Potted So l eno i d for NEM A 4 So l eno i d 33, 37, 38, 64, 65 C l ass H C o il , V i ton S l eeve & P l unger 3 3, 3 7, 3 8, 6 4, 6 5 L i ghted C onnector 3 3, 3 7, 6 7, 6 8, 8 2, 8 6 Red, H D Spri ng 02, 04
O PER A T O R
02 03 33 37 38 42 50 51 52 53 Spri ng Return A ir P il ot So l eno i d w i th 1/2 condu i t connect i on So l eno i d w i th 1/2 condu i t connect i on & manua l overri de So l eno i d w i th 1/2 condu i t connect i on & l ock i ng manua l overri de So l eno i d - exp l os i on proof, condu i t connect i on, manua l overri de So l eno i d M i cro t i mer - O n de l ay, li ghted, manua l overri de (see cata l og for ranges - add suff i x) So l eno i d M i cro t i mer - O ff de l ay, li ghted, manua l overri de (see cata l og for ranges - add suff i x) So l eno i d M i cro t i mer - Interva l , li ghted, manua l overri de (see cata l og for ranges - add suff i x) So l eno i d M i cro t i mer - C yc l e, li ghted, manua l overri de (see cata l og for ranges - add suff i x) 60 61 62 63 64 65 66 67 68 82 86 So l eno i d grommet co il w i th l ead w ires So l eno i d grommet co il w i th l ead w ires, manua l overri de So l eno i d grommet co il w i th l ead w ires and externa l p il ot supp l y So l eno i d grommet co il w i th l ead w ires, manua l overri de, externa l p il ot supp l y So l eno i d w i th 1/2 condu i t connect i on & externa l p il ot supp l y So l eno i d w i th 1/2 condu i t connect i on, manua l overri de, externa l p il ot supp l y So l eno i d - Exp l os i on proof, 1/2 condu i t connect i on, manua l overri de, externa l p il ot supp l y So l eno i d w i th DIN connector So l eno i d w i th DIN connector & manua l overri de So l eno i d w i th DIN connector, l ock i ng manua l overri de So l eno i d w i th DIN connector, manua l overri de, externa l p il ot supp l y
55
The O M NI 5 0 0 O ffers These Spec i a l Features:
Up to 5.0 C v f l o w . A ll co il s mo l ded epox y - standard. Dua l rated so l eno i ds for 5 0/6 0 cyc l es. A vari ety of standard A C or D C vo l tage opt i ons. P l ug-i n e l ectri ca l connectors. Exp l os i on proof operators. E l ectron i c M i cro T i mers. Bu il t to equa l or exceed US & C S A standards. For l ubed or non-l ubed app li cat i ons. C l ass H H i-T emp so l eno i d ava il ab l e.
S C HE M A T I C
S i ng l e So l eno i d / Spri ng Return
End C aps (In-L i ne)
End C aps (Stack i ng)
O pera tors So l eno i d

for stack i ng of i n-li ne v a l v e end caps
33 37 64
S OLEN OID AIR PILO T C O N D UIT C O N NE C TIO N S OLEN OID AIR PILO T WIT H M A N U A L O V ERRIDE S OLEN OID E X T ERN A L AIR PILO T WIT H C O N D UIT C O N N E C TIO N
60
S OLEN OID AIR PILO T WIT H GRO M MET C O N N E C TIO N S OLEN OID AIR PILO T WIT H GRO M MET C O N NE C TIO N A N D M A N U A L O V ERRIDE S OLEN OID E X T ERN A L AIR PILO T WIT H C O N D UIT C O N N E C TIO N S OLEN OID E X T ERN A L AIR PILO T WIT H GRO M M E T C O N NE C TIO N A N D M A N U A L O V ERRIDE
67 68
DIN C O N NE C T OR DIN C O N NE C T OR WIT H M A N U A L O V ERRID E DIN WIT H LO C KIN G M A N U A L O V ERRIDE DIN C O N NE C T OR WIT H M A N U A L O V ERRIDE. E X T ERN A L PILO T S UPPLY
67C 68C
DIN C O N NE C T OR DIN C O N NE C T OR WIT H M A N U A L O V ERRID E DIN WIT H LO C KIN G M A N U A L O V ERRIDE DIN C O N NE C T OR WIT H M A N U A L O V ERRIDE. E X T ERN A L PILO T S UPPLY
42 66
E X PLO SIO N PRO O F S O LE N OID E X PLO SIO N PRO O F S OLEN OID WIT H E X T ERN A L AIR SUPPLY
61
82 86
82C 86C
62 65 S OLEN OID E X T ERN A L AIR PILO T WIT H C O N D UIT C O N NE C TIO N A N D M A N U A L O V ERRIDE S OLEN OID AIR PILO T M A N U A L O V ERRIDE
63
38
56
1/2 V alv e Bodies (In-L i ne) 3 . 8 C v 3/4 V alv e Bodies (In-L i ne) 5 . 0 C v 1/2 V alv e Bodies (Stack i ng) 5 . 0 C v
S T A C KIN G B O D Y IN-LINE B O D Y
S t a c k i ng O r d e r Information
A ll O M NI seri es v a l v e stacks and common w ire w ay stacks are assemb l ed w i th t i e rods at the factory at no add i t i ona l charge. The orderi ng procedure i s v ery s i mp l e. F ir s t Second T hird L i st the quant i t y and mode l of each type of va l ve requ ired. W hen us i ng a 4 2 operator, on l y one spacer i s requ ired per va l ve. For common w ire w a y stacks, spec i f y mode l enc l osure. In most cases w here a 3-w ay v a l v e funct i on i s requ ired i n a stack, a p i pe p l ug i s used to b l ock one of the cy li nder ports. C a ll out stack i ng base p l ate assemb l y (vert i ca l on l y) # 5 0 0-1 2 2 3.*
S T A C KIN G T OP PL A TE
Fourth
Note:
2 V a l v e Stacks w i th common w ire w ay must ha ve 1 pc #45 A 01095 spacer.
O r d e r Numb e r s fo r C ommon W ir e w a y En c l osu r e s

D e s c ri p t i o n 2 va l ves, s i ng l e so l eno i d enc l osure 2 va l ves, doub l e so l eno i d enc l osure 3 and 4 va l ves, s i ng l e so l eno i d enc l osure 3 and 4 va l ves, doub l e so l eno i d enc l osure 5 va l ves, s i ng l e so l eno i d enc l osure 5 va l ves, doub l e so l eno i d enc l osure 6 through 8 va l ves, s i ng l e so l eno i d enc l osure 6 through 8 va l ves, doub l e so l eno i d enc l osure Model 50-1192 50-1193 50-1194 50-1195 50-1196 50-1197 50-1198 50-1199
S T A C KIN G B A SE PL A TE
57
*Not e : V ert i ca l base assemb l y cons i sts of base p l ate, top p l ate, bo l ts and ori ngs.
S T A C KIN G SP A C ER
S T AINLESS S TEEL 3 1 6 SERIES

PO W ER & C O N TROL AIR V A LV ES B O D Y D I M EN S I O N S
1/8 NPT F 4 W A Y 3/8 or 1/4 NPT F 3 W A Y 1/4 NPT F 4 W A Y 1/4 SH U T TLE
O P E R A T O R D I M EN S I O N S
01, 02, 03
09
1 0, 4 3
1 3, 1 5
28
38
41
82
3 1 6 SHUTT LE V A L VE
S V-2 5-SS 1/4 NPT F shutt l e va l ve (p i ston type)
EN D PL A TES
Number 316-1230 D e s c ri pt i on S i de ported end p l ate assemb l y cons i st i ng of t w o end p l ates, ori ngs, t i e rods, nuts.
SP A C ERS
Number 316-1240 D e s c ri pt i on De lri n spacer for va l ves w i th 3 8 , 4 1 , and other operators w hose w i dth i s greater than the va l ve body w i dth. Inc l udes ori ngs.
58

S e ri e s 3 1 6 B O per 0 2 0 Body 1 3 A O per 3 7 V o l ts/ H e r tz 1
O r d e ri ng P r o c e du r e fo r St a i n l e ss S e ri e s 3 1 6 1 . Seri es Des i gnat i on

316 i dent i f i es 3 1 6 seri es sta i n l ess. 2. B O perator Th i s i s the secondary operator. The secondary operator returns the spoo l . 3 . Body St y l e 1/8 body ava il ab l e i n 4-w ay on l y, but can be p l ugged to make 3-w a y or 2- w a y. 4. A O perator Th i s i s the pri mary operator. The pri mary operator moves the spoo l a w ay from the start pos i t i on. 5 . Spec i fy vo l tages or any other spec i a l cond i t i ons.
V O L T A GES 01 02 03 09 10 13 15 28 38 41 B l ank End C ap Spri ng End C ap A ir P il ot Pa l m Button Push Pa l m Button Pane l M ounted Push Le v er Para ll e l Lever Detented Para ll e l Push-Pu ll Lo w P il ot O perator C ondu i t C onnect i on Lock i ng M an. O ri de E x p l os i on-Proof C ondu i t C onn., Lock i ng M an. O ri de, Sta i n l ess Stee l Pa l m Button Detented Pane l M ount D i n C onnector & Lock i ng M an. O ri de
1. 120/60 A C* 2. 12 V DC * 3. 24/60 A C* 4. 240/60 A C* 5. 24 V DC * * Denotes standard vo l tages
013 011 001 007 003 087
43 OPTIO NS: a. C l ass H. co il s. 82 b. D i n connector w i th li ght ava il ab l e. c. Intri ns i ca ll y Safe So l eno i ds ava il ab l e.
1/8 NPT F ported stack i ng 4-w ay 1/8 NPT F ported (2 5 0 s i ze) i nd i v i dua l 4- w a y 1/4 NPT F ported (3 7 5 s i ze) i nd i v i dua l 4- w a y 1/4 NPT F ported i nd i v i dua l 3- w a y 1/4 NPT F stack i ng 4-w ay 3/8 NPT F ported i nd i v i dua l 3- w a y
59

EN GINEERIN G & TE C H NIC A L D A T A
M A T ERI A L 3 1 6 Seri es - M eta l components are 3 1 6 sta i n l ess stee l exc l ud i ng standard so l eno i d operator. B O D Y S T Y LE 1/8 NPT F ported - 2-w ay and 3-w ay bod i es are 4-w ay bod i es w i th p l ugged ports. 1/4 NPT F ported - 3-w ay bod i es and 4-w ay bod i es. 3/8 NPT F ported - 3-w ay bod i es on l y. C O NFIGUR A TIO NS So l eno i d, a ir, and manua l actuators, In-li ne, and stack i ng bod i es. L UB R I C A T I O N A ll va l ves are pre-l ubri cated and w ill operate dry (w i th no add i t i ona l l ubri cat i on). Ho w ever, a l ubri cated system w ill great l y extend the serv i ce li fe of any va l ve. T H I N- L I P SE A L & S P O O L PT FE l oaded V i ton sea l s prov i de m illi ons of troub l efree cyc l es. M i n i ma l breakout fri ct i on. Un i que w i p i ng act i on e li m i nates contam i nate bu il dup i n bore. Reduces spoo l hang-up due to compressor or o il varn i sh i ng. O perates effect i ve l y i n l ubri cated or non-l ubri cated systems.
S O L EN O I D D A T A
Standard V olt ages
120/60AC 110/50AC 240/60AC 215/50AC 24/60 A C 12VDC 24VDC
Cu rr e nt ( Amps ) Inrush
.11 .13 .06 .06 .6 .48 .29
Holding
.07 .08 .03 .04 .3 .48 .29
O ther A C and D C vo l tages ava il ab l e upon request.
Not e : 1 2 0/6 0 Hz can be connected to 1 1 0/5 0 Hz. 2 4 0/6 0 Hz can be connected to 2 1 5/5 0 Hz. Mo l ded epox y co il s standard. E x p l os i on-proof so l eno i ds a v a il ab l e.
S O L EN O I D H O US I N G C L A SS I F I C A T I O NS
Condu i t a nd G r omm e t Hous i ngs w i th Mo l d e d Co il s M ee t: NEM A 1 G enera l Purpose - Indoors NEM A 2 Dri pproof - Indoors NEM A 3 Dri pt i ght - Indoors NEM A 4 * W atert i ght & Dustt i ght - Indoors & O utdoors NEM A 6 * Submers i b l e, W atert i ght, Dustt i ght & S l eet-Ice Res i stant - Indoors & O utdoors
* Spec i f y Potted C o il O pt i on to meet NEM A 4 & 6
V A L VE O P E R A T I NG S P EC I F I C A T I O NS
M edia : A ir & G as P r e ssu r e Ra ng e : M a i n Supp l y: 4 0 - 1 5 0 ps i g (standard) V acuum to 4 0 ps i g i s ava il ab l e So l . P il ot A ir: M i n i num 4 0 ps i g to 1 5 0 ps i g and not l ess than the ma i n a ir supp l y. For l o w er p il ot pressure consu l t factory. T emperature Range : 0 o C to 8 5 o C 3 2 o F to 1 8 0 o F For other temperatures consu l t factory. FLO W D A T A Port
1/8 NPT 3/8 & 1/4 NPT
Exp l os i on P r oof Hous i ngs M ee t : NEM A 7 C , 7 D & C S A C l ass I - Groups C & D- Exp l os i on Proof NEM A 8 C , 8 D & C S A C l ass I - Groups C & D- Exp l os i on Proof NEM A 9E, 9 F, 9 G & C S A C l ass II - Groups E, F & G- Exp l os i on Proof J. I . C . NEM A NEM A NEM A NEM A Hous i ngs & D I N Op e r a to r s M ee t: 3R Ra i nproof & S l eet-(Ice) Res i stant - O utdoors 3 S Dustt i ght, Ra i nt i ght, S l eet & Ice Proof - O utdoors 4* W atert i ght & Dustt i ght - Indoors & O utdoors 4 X* W atert i ght & Dust i ght & C orros i on Res i stant Indoors & O utdoors NEM A 6 Submers i b l e, W atert i ght & Dustt i ght - Indoors; S l eet & Ice Res i stant - Indoors & O utdoors NEM A 1 2 Industri a l Use - Dustt i ght & Dri pt i ght - Indoors NEM A 1 3 O il t i ght & Dustt i ght - Indoors
CV
1.1 2.2
SCFM a t 80 psi
52 104
* DIN operators meet IP 6 5 , for NEM A rat i ngs p l ease spec i f y NEM A 4 opt i on.
REPL A C EMEN T P A RT S
S P O O L R E PL A C E M EN T A ir & So l e no i d
1/8 NPT F 1/4 NPT F 1/4 NPT F 3-w ay 1/4 NPT F 3-w ay 1/4 NPT F 3-w ay 1/4 NPT F 3-w ay 1/4 NPT F 3-w ay S i ng l e & doub l e p il ot S i ng l e & doub l e p il ot S i ng l e & doub l e p il ot Push pa l m button Push pa l m button pane l mtd. Detented pa l m button pane l mtd. Lever pa l m button pane l mtd.
C O I L R E PL A C E M EN T D e s c ri p t i o n S.S.
90A20295 90A20237 90A20247 90A20248 90A20249 90A20250 90A20251 C o il w i th condu i t hous i ng 3 8 operators C o il w i th DIN connector 68, 82 C o il for e xp l os i on-proof hous i ng 4 1 operators
Model
26A01017 26A01039 26A01043
W hen orderi ng co il g i ve part no. and vo l tage. Standard vo l tages are; 1 2 0/6 0, 2 4 0/6 0, 6 V D C, 1 2 V D C, 2 4 V D C. For other vo l tages, consu l t factory.
O P E R A T O R R E PL A C E M EN T
For a ll va l ves, furn i sh operator number on l y. Ex ample : 3 1 6-3 8 operator 1 2 0/6 0
60
L O C-M A S T ER
S A FET Y LO C K O U T & E X H A US T AIR V A LV ES M A N U A L & ELE C TRIC
SIZES A V AILA BLE: 3/8, 1/2, 3/4, 1, 1 1/4, 2 & 2-1/2 NPTF
Op e r a t i on- L o c -M a st e r ( L M )
Push hand l e i n and one quarter turn to detent - i n l et open to out l et, exhaust b l ocked. O ne quarter turn of operat i ng stem from detent pos i t i on a ll o w s va l ve to spri ng return, shutt i ng off supp l y and s i mu l taneous l y exhausts do w nstream a ir not trapped by some other system component
Op e r a t i on- Q u i ck L o c -M a st e r ( Q L M )
Q u i ck Loc-M aster w i th ba ll hand l e operates same as above (LM) except actuat i on and de-actuat i on take p l ace i n 4 5 o i ncrements to a ll o w for even qu i cker shut off.
Op e r a t i on- S l o w L o c -M a st e r ( S L M )
S l o w Loc-M aster i s des i gned to a ll o w operator to contro l rate of a ir f l o w w hen charg i ng or exhaust i ng a pneumat i c system. Three fu ll turns of knob are requ ired to open va l ve fu ll y and three fu ll turns i n oppos i te d irect i on to c l ose va l ve and exhaust do w nstream a ir. A fter system i s charged, va l ve shou l d a l w ays be p l aced i n fu ll open pos i t i on for best operat i on. Loc-M aster has l ong been i ndustry s f irst cho i ce i n safety b l eed va l ves; ava il ab l e i n 3/8 , 1/2, 3/4, 1 & 1-1/4 NPTF si zes. A ll v a l v es ha v e te l escop i ng hand l e and prov i s i on for l ock i ng i n off pos i t i on on l y. I NST A LL A T I ON D A T A ( i n i n c h e s ) M O D E L N U M BE R
LM37 LM50 L M75 L M100 L M125 Q LM 37 Q LM 50 Q L M 75 SL M 75 Q L M 100 S L M 100 Q L M 125 S L M 125
0 - 1 5 0 ps i g 4 0 M i cron F il trat i on V i ton Sea l s NPT 3/8 4 0 o to 1 8 0 o F
1/2 3/4 1 1-1/4
F l ow D a t a
S.C.F.M. A T M O SPHERE C v @ 80 P.S.I.G. W E I G H T
4.2 5.3 11 14 14 191 242 495 647 647 1 l b. 8 oz. 1 l b. 8 oz. 2 l b. 2 l b. 2 l b.
P1 NPTF I N- O U T
3/8 1/2 3/4 1 1-1/4
P2 NPTF
1/4 1/4 1/2 1/2 1/2
A
2.08 2.08 2.72 2.72 2.72
B
4.16 4.16 5.43 5.43 5.43
C
1.37 1.37 2.12 2.12 2.12
D
1.60 1.60 2.39 2.39 2.39
E
5.75 5.75 6.90 6.90 6.90
F
6.00 6.00 6.90 6.90 6.90
G
2.125 2.125 2.719 2.719 2.719
H
2.625 2.625 2.686 2.686 2.686
I
1.312 1.312 1.343 1.343 1.343
J
.15 .15 .18 .18 .18
61
MINI B A Z O O K A LO C-M A S TER

M i n i Bazooka and B i g Bazooka Loc-M aster va l ves are ported 1 , 1-1/4 , 1-1/2 , 2 and 2-1/2 NPT F to be used as system supp l y va l ves and i n app li cat i ons requ iri ng h i gh a ir f l o w capac i ty. The va l ves are 3-w ay norma ll y c l osed and operated by i ntegra l manua l p il ot va l ves. The p il ot va l ves can be l ocked i n the off pos i t i on on l y.
O peration
Push hand l e i n and one quarter turn to detent port 1 open to port 2 , port 3 i s b l ocked. O ne quarter turn of hand l e from detent a ll o w s va l ve to spri ng return sh i ft i ng off port 1 and open i ng port 2 to port 3 exhaust do w nstream a ir (not trapped by some other system component).
BIG B A Z O O K A LO C-M A S TER
3 0 - 1 5 0 psi g 4 0 M i cron F il trat i on V i ton Sea l s 4 0 o to 1 8 0 o F
M od e l No.
MB045-31-10 MB045-31-12 MB045-31-15 BB045-31-15 BB045-31-20 BB045-31-25
Por t Siz e NP T F 1 2 3
1 1-1/4 1-1/2 1-1/2 2 2-1/2 1 1-1/4 1-1/2 1-1/2 2 2-1/2 1-1/2 1-1/2 1-1/2 1-1/2 2 2-1/2
Cv
24.2 34.2 34.2 44.0 51.0 51.0
M a x. SCFM @ 80 P.S.I.G.
1137 1612 1612 2071 2397 2397
62
ELE C TR O-L O C L O C-M A S T ER

The ne w est l ockout va l ves from A l kon prov i des a manua l l ock out feature on 3-w ay so l eno i d va l ves. Both manua l and so l eno i d p il ot actuator must be operated for va l ve to open. Shutt i ng off e i ther manua l or so l eno i d operator causes va l ve to sh i ft to off pos i t i on b l ock i ng i n l et and exhaust i ng do w nstream a ir. M anua l actuator may be l ocked off to prevent v a l v e operat i on. A va il ab l e i n port s i zes 1/2, 3/4, 1, 1-1/4, 1-1/2, 2 and 2-1/2 NPT F.
3097-50 3097-75
3097-112 3097-200 3097-250
3097-100 3097-125 3097-150
M od e l No.
3097-50 3097-75 3097-100 3097-125 3097-150 3097-112 3097-200 3097-250
Por t Siz e NP T F 1 2 3
1/2 3/4 1 1-1/4 1-1/2 1-1/2 2 2-1/2 1/2 3/4 1 1-1/4 1-1/2 1-1/2 2 2-1/2 1/2 3/4 1-1/2 1-1/2 1-1/2 2-1/2 2 2-1/2
Cv
5.2 5.7 24.2 34.2 34.2 44.0 51.0 51.0
M a x. SCFM @ 80 P.S.I.G.
244 268 1137 1612 1612 2071 2397 2397
3 0 - 1 5 0 psi g 4 0 M i cron F il trat i on V i ton Sea l s 4 0 o to 1 8 0 o F
63
MINI B A Z O O K A
MINI B A Z O O K A i s a 3-W ay, 2-Pos i t i on H i gh F l o w A ir V a l ve - des i gned and bu il t for tough i ndustri a l app li cat i ons. W e ca ll i t M i n i because i t s a sma ll er vers i on of of the popu l ar i ndustry veteran, the BIG B A Z O O K A .
HIGH FL OW R ATE: over 3 4 C v L OW BREAKOUT FRI CT I ON: A l kon T h i n L i p S e a l s v i rtua ll y e li m i na t e

breakout fri ct i on i nsuri ng rap i d response... even at l o w pressure. VERSATILITY: C an be p i ped to prov i de s i x d i fferent funct i ons. Use MINI B A Z O O K A for 2-W ay, 3-W ay, se l ector and d i vertor app li cat i ons. It can be externa ll y p il oted for vacuum or l o w pressure serv i ce. Port i ng opt i ons, operator opt i ons, and mount i ng opt i ons make MINI B A Z O O K A the most versat il e va l ve of i t s type.
D I M EN S I O N A L D A T A
IN RUSH H O LDIN G 120/60 Hz . 2 5 amps . 1 1 amps 24VDC . 5 amps . 5 amps
A IR F L O W D A T A
P O R T SIZE 1 & 2 N O R M A LL Y C L O SED Cv M A X FLO W SCFM @ 8 0 PSIG 1 N P TF IN T O OUT 24.2 1139 OUT TO EX H A UST 24.2 1139 1-1/4 N P TF IN T O OUT 34.3 1610 OUT TO EX H A UST 33.0 1549 1-1/2 N P TF IN T O OUT TO OUT E X H A US T 34.3 33.0 1610 1549
REP A IR P A R T S
S O L EN O I D P I L O T C omp l ete So l eno i d P il ot A ssy. - Non Lock i ng So l eno i d A ssy. C o il V A L VE BO DY N.C. N. O . Spoo l A ssy. w i th Sea l s 90A20158 90A20159 08A01064 O R i ngs 08A01074 S pr i n g 07A01077
91A20085 09A01033 26A01000
64
MINI B A Z O O K A ORDERIN G IN F ORM A TIO N

E X A M PLE
MB 331
PIL OT VA L VE O PER ATO RS
SIN GLE S OLEN OID w i th non-l ock i ng manua l overri de spring return............................ 3 3 1 D O UBLE S OLEN OID (Momentary Contact).............. 3 3 2 AIR PILO T spri ng return (Momentary Contact).............. 0 3 1 D O UBLE AIR PILO T (Momentary Contact).............. 0 3 2 LO C-M A S TER safety Bl eed Va l ve ............................ 045 * Non Lock i ng M anua l O verri de Standard on So l eno i d V a l v es
31
12
PO RT SIZE DES I G N A T I O N
1 NPTF.................................. 10 1-1/4 NPTF............................ 12 1-1/2 NPTF............................ 15
OPTIO N A L
Lock i ng M anua l O verri de................. L
M A I N V A L VE O PT I ONS
2-W A Y - Norma ll y C l osed (3 Port Plugged)............................................. 2-W A Y - Norma ll y O pen (3 Port Plugged)............................................. 3-W A Y - Norma ll y C losed............................. 3-W A Y - Norma ll y Open................................ See P i p i ng Instruct i ons - Sho w n Be l o w 21 22 31 32
Vo l tages & C yc l es........................ spec i fy
S t a nd ard V o l tages
1 = 120/60 2 = 12VDC 3 = 24/60
4 = 240/60 5 = 24VDC 6 = 120VDC
M AIN V ALV E BO D Y D A T A
A NSI S Y MBOLS P I P I N G A RR A N G E M EN T S
A PPL I C A T I O N PORT # 1 Supp l y Supp l y Supp l y Supp l y PORT # 2 O ut l et O ut l et O ut l et O ut l et PORT # 3 Exhaust Exhaust P l ugged P l ugged
3 W ay N. C .
3 W ay N. O .
3-W ay 3-W ay 2-W ay 2-W ay
V a l ve may be mounted i n any pos i t i on D ynam i c Sea l s..... V i ton M ax i mum O perat i ng Pressure..... 1 2 5 ps i g M i n i mum O perat i ng Pressure...... 3 0 ps i g M ed i a..... A ir on l y Externa l P il ot A va il ab l e for Lo w Pressure/ V acuum A pp li cat i ons (spec i fy) Sh i pp i ng W e i ght A pprox. 1 2 l bs.
N orm a ll y C l ose d N orm a ll y Open N orm a ll y C l ose d N orm a ll y Open
65
L O C-M A S T ER 3-W a y Norma ll y C l osed - O n l y
Supp l y
O ut l et
Exhaust
BIG B A Z O O K A
BIG B A Z O O K A w i th a C v of 4 5 offers a l arge enough f l o w rat i ng to safe l y contro l a comp l ete i ndustri a l a ir system. For examp l e: In so l eno i d operat i on, i t cou l d be he l d i n an energ i zed pos i t i on, feed i ng a ir to a comp l ete automat i on system. Shou l d the systems ma i n d i sconnect be moved to the off pos i t i on, BIG B A Z O O K A shuts off and b l eeds the comp l ete system. BIG B A Z O O K A i s a l so ava il ab l e manua ll y operated w i th safety l ock or a ir p il ot operated.
M AIN V A LV E 2 or 3 W ay Funct i on
C omp a r e T h e s e A l k on F ea tu r e s. . .
Fu ll ported and rated. Bas i c m i n i mum ori f i ce; 2 . 0 6 i nches. V ersat il e - can be p i ped for 6 d i fferent app li cat i ons. C l osed crossover des i gn pre v ents crossb l eed i ng and a ll o w s comp l ete versat ili t y i n piping.
C A U TIO N!!
A ir e xhaust of th i s capac i t y can be dangerous. Insta ll at i on of an A l kon s il encer w ill protect personne l and keep the e xhaust sound l e v e l w i th i n O SH A standards.
P il ot va l ve des i gn a ll o w s comp l ete des i gn & app li cat i on fre e do m . Un i que or i f i ce arrangement prov i des e x treme l y compact des i gn w i th max i mum f l o w .
S o l e no i d O p e r a t e d
The so l eno i d p il ot va l ve operator prov i des remote e l ectri ca l operat i on of the ma i n va l ve assemb l y.
A NSI S Y MB OLS
SIN GLE
M AIN T AINED C O N T A C T Th i n L i p spoo l sea l des i gn pro v i des neg li g i b l e bre a kout fri ct i on and fast response. So l eno i d mode l s: So l eno i d p il ot assemb l y. C an be li ne or foot mounted i n any pos i t i on. Externa l p il ot can be supp li ed for l o w pressure and vacuum app li c a t i ons.
D O UBLE
M O MEN T A RY C O N T A C T
P il o t O p e r a t e d
The a ir operated p il ot va l ve prov i des remote operat i on of the ma i n va l ve assemb l y w i thout any e l ectri ca l i nterface, from any manua l , mechan i ca l or remote va l ve p il ot s i gna l .
SIN GLE
M AIN T AINED C O N T A C T
D O UBLE
M O MEN T A RY C O N T A C T
66
BIG B A Z O O K A ORDERIN G IN F ORM A TIO N

E X A M PLE
BB 331 PIL OT VA L VE O PER ATO RS

SIN GLE S OLEN OID spri ng return ma i nta i ned contact.................. 3 3 1 D O UBLE S OLEN OID (Momentary Contact).............. 3 3 2 AIR PILO T spri ng return (Ma i nta i ned Contact)............... 0 3 1 D O UBLE AIR PILO T (Momentary Contact).............. 0 3 2 LO C-M A S TER Safety Bl eed Va l ve ............................. 045 SIN GLE S OLEN OID Exp l os i on Proof (Ma i nta i ned Contact)............... 4 2 1 D O UBLE S OLEN OID Exp l os i on Proof (Momentary Contact).............. 4 2 2
301
20
- 120V / 60Hz
P O R T S I ZE DESIGN A TIO N
1-1/2 NPTF...................... 15 2 NPTF............................ 20 2-1/2 NPTF...................... 25
A C C ES SI O RIES & OPTIO NS

M A N U A L O V ERRIDENon Lock i ngSo l eno i d Mode l s On l y..................... 1 M anua l O v err i deLocking Type.................................... 2 Externa l P il ot (for V acuum & Lo w Pressure app li cat i ons)............. spec i fy Vo l tage & C yc l es..................... spec i fy S t a nd ard V o l tages 1 = 120/60 2 = 12VDC 3 = 24/60 4 = 240/60 5 = 24VDC 6 = 120VDC
M A I N V A L VE O PT I ONS
2-W A Y - Norma ll y C l osed (3 Port Plugged)............................................. 20 2-W A Y - Norma ll y O pen (3 Port Plugged)............................................. 21 3-W A Y - Norma ll y C losed............................. 31 3-W A Y - Norma ll y Open................................ 32 3-W A Y - Selector Val ve.................................. 33 3-W A Y - D irect iona l Va l ve............................. 34
See P i p i ng Instruct i ons
O ther vo l tages & e xp l os i on proof mode l s a v a il ab l e.
M A I N V A L VE
M i n i mum Ori f i ce.... 2 . 0 6 i nches V a l ve may be mounted i n any pos i t i on M ax i mum O perat i ng Pressure..... 1 2 5 ps i g M i n i mum O perat i ng Pressure...... 3 0 ps i g M ed i a..... A ir on l y Externa l P il ot A va il ab l e for Lo w Pressure/ V acuum A pp li cat i ons (spec i fy)
P I P I N G A RR A N G E M EN T S
A PPL I C A T I O N 3-W ay N orm a ll y C l ose d 3-W ay 2-W ay N orm a ll y Open N orm a ll y C l ose d PORT # 1 Supp l y Supp l y Supp l y Supp l y C l osed O ut l e t Supp l y Supp l y PORT # 2 O ut l et O ut l et O ut l et O ut l et Supp l y O ut l et O ut l et PORT # 3 Exhaust Exhaust P l ugged P l ugged O pen O ut l e t Supp l y Exhaust
P il ot O perated co il s w i th se l f compensat i ng p l ungers. So l eno i d A ssemb l y guaranteed for li fe of va l ve. P.S.I.G Cv = 45 70 - 2150 S.C.F.M. Inrush C urrent Ho l d i ng C urrent 120/60 . 1 1 amps .0 6 8 amps
2-W ay N orm a ll y Open D irect i ona l V a l v e

(requ i res e x terna l p il ot)
Se l ector V a l v e Loc-M ast er
(requ i res e x terna l p il ot)
67
O ther vo l tages and e xp l os i on proof mode l s a v a il ab l e
A U T O M O TIV E IN D Y SERIES V A LV ES
THE U L T I M A TE i n H I GH P E R FO R M A NCE
W i th a so li d state c ircu i t board, a ir-ass i sted return, sturdy sea l s, and an i nnovat i ve tri-po w er system, A l kons Indy Seri es de li vers cons i stent, re li ab l e performance - even i n the most host il e env ironments. Indy s non-l ock i ng manua l overri de a ll o w s for too li ng setup and except i ona l cyc l ab ili ty. So li d state techno l ogy has rep l aced a ll i nterna l w iri ng w i th a pri nted c ircu i t board des i gn. It i ncorporates a bu il t-i n surge suppressor, a p l ug-i n so l eno i d, so li d state LED, and i s PLC compat i b l e. A l kons a ir re l ay techno l ogy max i m i zes va l ve speed w h il e s i mu l taneous l y reduc i ng po w er consumpt i on. O ur patented th i n li p sea l s are fabri cated from PT FE-l oaded V i ton. Th i s comb i ned w i th Indy s i nnovated end sea l s prov i de a d irt-to l erant, pos i t i ve a ir t i ght sea l assuri ng the user m illi ons of cyc l es of h i gh l y re li ab l e opera t i on.
FE A T U R ES Tri-Po w ered: The Indy i ncorporates a l o w w att so l eno i d p il ot va l ve, A l kons a ir re l ay techno l ogy and an a ir ass i sted spri ng return to v irtua ll y guarantee va l ve funct i on - every t i me. M a x i mum F l o w : The Indy seri es of a ir va l ves have the h i ghest f l o w rat i ngs i n the i ndustry. Speedy P i ts and C hangeovers: Spoo l rep l acement i s easyj ust remove the end cap and s li de i n a ne w pre-l ubed spoo l .
F ast Response: A ir-ass i sted return, a ir re l ay techno l ogy, and the tri-po w er system guarantee fast va l ve response on every cyc l e. Lo w M a i ntenance: The so li d state c ircu i t board and easy-torep l ace spoo l substant i a ll y reduce the need for ma i ntenance on the Indy seri es. Lo w Po w er C onsumpt i on: The Indy s a ir p il ot so l eno i d, l o w
w att co il , and bu il t-i n a ir re l ay techno l ogy prov i de max i mum performance w i th a m i n i mum of po w er.
Mu l t i p l e V o l tage O pt i ons: You w ill a l w ays have the ri ght va l ve on your team w i th th i s Indy feature. O ne va l ve, one connector for 24 V DC to 120 V DC and 48 V A C to 120 V A C. W iri ng O pt i ons: O ther p i n comb i nat i ons are ava il ab l e i n add i t i on
to automot i ve vers i ons.
Reduced-W ear C omponents: A w ear-res i stant th i n li p p i ston

a l ong w i th the Indy s rugged end sea l s he l p to ensure that the Indy i s a dependab l e, l ong l ast i ng a ir va l ve system.
W arrant y: 5-years for defects i n materi a l (i nc l ud i ng so l eno i ds) and w orkmansh i p; soft sea l s w arranteed for 1 8 months as norma l w ear parts.
68
A U T O M O TIV E IN D Y SERIES V A LV ES
A l k on h a s s e t th e p ace w i th th e I ndy A U S e ri e s - a n i nnov a t i on
i n a ir v a l v e t ec hno l ogy. Th e I ndy S e ri e s r uns f a st e r w i th h i gh e r f l o w vo l um e s, r e qu ir e s f e w e r m a i nt e n a n ce stops, a nd p e r fo r ms i n a l most a ny e nv ir onm e nt w i th e ndu r a n ce of m illi ons of c y c l e s.
69
IN D Y A U-1
S o l e no i d O p e r a t e d FE A T U R ES :
Port S i zes: 1/8, 1/4, 3/8, 1/2 Exceeds A utomot i ve Response Standards by 3 0 0 % A C or D C Standard vo l tage opt i ons Dua l rated for 5 0/6 0 cyc l es Epox y mo l ded co il s equa l or exceed UL and C S A standards Ind i cator li ghts standard M anua l overri de For l ubed or non-l ubed serv i ce A utomot i v e i nterface A ir-p il ot operated mode l s ava il ab l e Mu l t i p l e vo l tage opt i on
Port S i ze
1/8 1/4 3/8 1/2 NPT NPT NPT NPT
A vg. C v.
1.4 2.1 2.4 3.1
S C F M @ 8 0 ps i
66 99 113 147
W e i ght (pounds)
S i ng l e so l eno i d D oub l e so l eno i d Base M a nif old End P l ate A ssemb l y 1.6 1.7 .614 1.16 1.14
End P l ate A ssemb l y

A U1-25 A U1-37 A U1-50 1/4 NPT End P l ate A ssemb l y 3/8 NPT End P l ate A ssemb l y 1/2 NPT End P l ate A ssemb l y
B A SE M O U N TIN G
H URRIC A NE M A NIF OLD
Note: Trans i t i on P l ate bet w een man i fo l ds to comb i ne A U 1 and A U 2 man i fo l ds: see order i ng i nformat i on. Note: For 1/2 ported base and man i fo l d d i m ens i ona l i nform a t i on: consu l t factory.
70
IN D Y A U-2
So l e no i d O p e r a t e d FE A T U R ES :
Port S i zes: 1/8, 1/4, 3/8, 1/2 Exceeds A utomot i ve Response Standards by 3 0 0 % A C or D C Standard vo l tage opt i ons Dua l rated for 5 0/6 0 cyc l es Epox y mo l ded co il s equa l or exceed UL and C S A standards Ind i cator li ghts standard M anua l overri de For l ubed or non-l ubed serv i ce A utomot i v e i nterface A ir-p il ot operated mode l s ava il ab l e Mu l t i p l e vo l tage opt i on
Port S i ze
1/4 3/8 1/2 3/4 NPT NPT NPT NPT
A vg. C v.
2.8 4.9 6.1 6.6
S C F M @ 8 0 ps i
132 231 287 310
W e i ght (pounds)
S i ng l e so l eno i d D oub l e so l eno i d Base M a nif old 4.02 4.21 1.78 2.12
Note: Trans i t i on P l ate bet w een man i fo l ds to comb i ne A U 1 and A U 2 man i fo l ds or A U 2 and A U 5 man i fo l ds: see order i ng i nformat i on.
71
IN D Y A U-5
S o l e no i d O p e r a t e d FE A T U R ES :
Port S i zes: 1/2 , 3/4 , 1 A C or D C Standard vo l tage opt i ons Dua l rated for 5 0/6 0 cyc l es Epox y mo l ded co il s equa l or exceed UL and C S A standards Ind i cator li ghts standard M anua l overri de For l ubed or non-l ubed serv i ce A utomot i v e i nterface A ir-p il ot operated mode l s ava il ab l e Mu l t i p l e vo l tage opt i on
Port S i ze
1/2 NPT 3/4 NPT 1 NPT
A vg. C v.
8.6 11.1 12.5
S C F M @ 8 0 ps i
404 522 588
W e i ght (pounds)
S i ng l e so l eno i d D oub l e so l eno i d Base M a nif old 5.18 5.47 3.03 2.34
Note: Trans i t i on P l ate bet w een man i fo l ds to comb i ne A U 2 and A U 5 man i fo l ds: see order i ng i nformat i on.
72
S. O .S. C YLIN DER C O N TROL

The S O S bypass va l ve i s an i nterface bet w een an automot i ve 2 5 0 s i ze va l ve (A U-2) and base. The S O S va l ve w orks i n con j unct i on w i th the 4-w ay 3-pos i t i on (B spoo l) po w er va l ve to prov i de 3-pos i t i on va l ve funct i on p l us the ab ili ty to render the va l ve and cy li nder comb i nat i on safe for ma i ntenance. The 3-pos i t i on po w er va l ve enab l es the operator to stop cy li nder movement by deenerg i z i ng both so l eno i ds on the po w er va l ve, caus i ng the spoo l to center, thus b l ock i ng a ll va l ve ports. Th i s funct i on i s usefu l duri ng emergency stop procedures. By b l eed i ng the trapped a ir bet w een the va l ve and the cy li nder p i ston (both s i des), the S O S bypass va l ve renders the charged a ir cy li nder safe. Th i s funct i on i s i n i t i ated by exhaust i ng supp l y pressure to the po w er va l ve. The bypass va l ve a l so a ll o w s both s i des of the cy li nder to precharge s i mu l taneous l y w hen supp l y pressure i s reapp li ed to the po w er va l ve. A fter the cy li nder i s f ill ed w i th equa l pressure on both p i ston s i des, the bypass va l ve d i sab l es, and the po w er va l ve takes command. Th i s cy li nder precharg i ng method a ll o w s the f l o w contro l s to properl y operate on the f irst cyc l e to prevent cy li nder s l amm i ng.
FE A T U R ES :
C ompact modu l ar construct i on Safe l y neutra li zes pneumat i c cy li nder movement i f emergency stop i s i n i t i ated Exhausts cy li nder a ir w hen supp l y pressure i s exhausted Pre-charges system w hen a ir i s app li ed to prevent cy li nder s l amm i ng Bypassed to norma l 4-w ay va l ve operat i on w hen system i s not be i ng exhausted or pressuri zed S i ng l e or dua l i nterposed regu l at i on ava il ab l e A utomot i v e i nterface
H ORIZ O N T A L C YLIN DER OPER A TIO N
A LK O N Lo c-M a s t er (op t i on a l )
V ERTIC A L C YLIN DER OPER A TIO N
A IR F L O W D A T A :
M odel
A U-2 A U-2
Port S i ze
1/2 NPT 3/4 NPT
A v erage C v
4.0 4.4
O R DE R I N G I N F O R M A T I O N :
Hor i zonta l C y li nder A pp li cat i ons To order an S. O .S. C ontro l V a l ve; se l ect the fo ll o w i ng: 1 . Mode l Number 2 . P i pe S i ze 3 . O perator Sty l e E X A M PL E : 4. V o l tage/Hertz
A LK O N Lo c-M a s t er (op t i on a l )
A U2 - 10007 - 37F - 120 V

V o l tage: Spec i fy 1 2 0 V A C or 2 4 V D C O pera tor: 3 7 F - So l eno i d w / 5 P i n M i n i C onnector (Ford W ired) 3 7 C - So l eno i d w / 5 P i n M i n i C onnector (C hrys l er W ired) 5 7 F - So l eno i d w / 5 P i n M i cro C onnector (Ford W ired) 5 7 C - So l eno i d w / 5 P i n M i cro C onnector (C hrys l er W ired) 0 3 - A ir P il ot O perated Mode l /P i pe S i ze: 10007 = 1/2 NPT 10008 = 3/4 NPT 1 0 0 0 9 = V a l ve A ssemb l y Less Base
N O TE: V ert i ca l C y li nder A pp li cat i ons, A dd A U 2-A MR-O Regu l ator and 9 0 A 5 0 1 2 5 K i t.
73
S er i e s
IN TERPO SED REG UL A T ORS for A U-1 & A U-2

Patented* A U Seri es Fu ll F l o w Regu l ators prov i de qu i ck response and prec i se contro l . By regu l at i ng the pressure through the va l ve, A l kons regu l ators g i ve you max i mum eff i c i ency w i thout a decrease i n a ir f l o w . The sand w i ch type regu l ator i s ava il ab l e for the A U-1 & 2 mode l s, w i th s i ng l e or dua l pressure regu l at i on. A U Seri es Fu ll F l o w Regu l ators are for use w i th l ubed or non-l ubed, standard 4 0 m i cron f il tered a ir.
* U.S. Patent #5,327,926
FE A T U R ES :
Fu ll F l o w : V a l ve system sho w s no drop i n f l o w w hen th i s regu l ator i s added S i ng l e or dua l regu l at i on Modu l ar construct i on a ll o w s easy ma i ntenance A utomot i v e i nterface
TEC HN I C A L D A T A :
A U-1: 1 0 0 S C F M @ 8 0 ps i A U-2: 2 2 3 S C F M @ 8 0 ps i S i ng l e or dua l regu l at i on C ontro l Range: 0 - 1 0 0 ps i M ax i mum Supp l y Pressure: 1 5 0 ps i Supp l y Pressure: 1 0 ps i g greater than out l et pressure T emperature Range: 0 o to 1 8 0 o F M ateri a l s: A l um i num w i th sta i n l ess components C ontro l Knob: N y l on Bonded Sea l s: Buna-N Sea l s: T ef l on-coated V i ton
HO W TO O R DE R E X A M PL E :
A U 2 - S MR - 0
O pt i ons: 0 None 1 T amperproof Regu l ator T ype: S MR S i ng l e/M anua l D MR Dua l /M anua l A MR S i ng l e/M anua l A Port Regu l ated BMR S i ng l e/M anua l B Port Regu l ated S er i e s A utomat i on 1 2 5 A U 1 A utomat i on 2 5 0 A U 2
W e i ght (pounds)
AU1 AU1 AU1 AU2 AU2 AU2 SMR A MR, BMR D MR SMR A MR, BMR D MR 2.71 3.44 4.12 3.57 4.23 5.16
74
IN D Y TE C H NIC A L IN F ORM A TIO N

I ND Y A U SE R I ES O P E R A T I NG S P EC I F I C A T I O NS
M ed i a: A ir and i nert gasses F il trat i on: 4 0 m i crons Pressure Range: P il ot A ir - M ax i mum 3 0 ps i g to 1 5 0 ps i g and not l ess than ma i n a ir supp l y. V acuum to 3 0 ps i g ava il ab l e. M a i n Supp l y - 3 0 to 1 5 0 ps i g (standard) T emperature: 0 o to 1 8 0 o F F l o w C apac i ty: 1.4 to 1 2.5 C v Lubri cat i on: A ll va l ves are pre l ubri cated and w ill operate w i th dry a ir (no add i t i ona l l ubri cat i on requ ired) Ho w ever, a l ubri cated system w ill great l y extend the serv i ce li fe of any va l ve
ELE C T RI C A L :
A U-1 & A U-2 E l ectri ca l C haracteri st i cs
Standard V o l tage 120 V A C 50/60 Hz 24 VDC Inrush C urrent 6 0m A 60m A Ho l d i ng C urrent 5 0m A 60m A Po w er 6 w atts 1.44 w atts
A U-1 & A U-2 Mu l t i p l e V o l tage E l ectri ca l C haracteri st i cs

Standard V o l tage 24 - 120 V DC 48 - 120 V A C 50/60 Hz Inrush C urrent 55m A + 10 % 125m A +25 % Ho l d i ng C urrent 50m A + 10 % 50m A + 10 % Po w er A ctua l V o l tage x .0 5 5 A ctua l V o l tage x .0 5 5
A U-5 E l ectri ca l C haracteri st i cs

Standard V o l tage 110 V A C 50/60 Hz 120 V A C 50/60 Hz 240 V A C 50/60 Hz 24 VDC Inrush C urrent 130mA 110mA 60m A 290m A Ho l d i ng C urrent 80m A 70m A 30m A 290m A Po w er 8.8 w atts 8.4 w atts 7.2 w atts 6.9 w atts
C v C onvers i on to S. C .F. M . 1 2 0/6 0 Hz can be connected to 1 1 0/5 0 Hz. Encapsu l ated co il s are standard. A ll so l eno i ds are des i gned to meet or exceed UL and C S A standards. C o il s are rated for cont i nuous duty.
Cv 1 1 1 1 1 1 1 P.S.I.G. 40 50 60 70 80 90 100 S.C.F.M. 27 32 37 42 47 52 57
75
IN D Y ORDERIN G IN F ORM A TIO N
76
PROPORTIO N A L C O N TROL V A LV ES
PV 1 PROPORTIO N A L V A LV E
Des i gned for i ndustri a l app li cat i ons, the PV 1 de li vers prec i se proport i ona l contro l of pneumat i c output by read i ng ana l og or d i g i ta l i nput command s i gna l s generated by a programab l e contro ll er or other remote po w er dev i ce. Response i s i nstantaneous, prec i se and repeatab l e, re l at i ve to i nput command vo l tage. PV 1 i s act i vated by connect i on to a 1 5-2 4 V D C po w er supp l y. You can the use e i ther ana l og or d i g i ta l i nput s i gna l s to d irect the PV 1 to produce a proport i ona l pneumat i c output. Th i s versat ili ty i n the modu l e a ll o w s the use of a vari ety of contro ll ers and other po w er dev i ces for i nput s i gna l s. PV 1 conta i ns t w o externa l feedback features. The f irst i s a 0-1 0 V D C li near output from a se l f-conta i ned pressure sensor that mon i tors pressure at the output port. The second, a T TL (trans i stor-to-trans i stor l og i c) output, i nforms you that the PV 1 has ach i eved the des ired command pressure. A l so prov i ded i s an i nd i cator li ght on the un i t v i sua ll y s i gna li ng that command pressure has been ach i eved.
GENE R A L EN G I NEE R I N G D A T A
M edia : A ir or neutra l gases. Rec omm e nd e d F il t r a t i on: 4 0 M i cro n . Lubrica tion: C an be used i n non-l ubed systems or w i th standard l ubri cated li nes. V ersa tility: C an be mounted to any standard a ir p il ot-operated regu l ator or the spec i f i ca ll ydes i gned A l kon p il ot operated operated regu l ator. 1/4 NPT ma l e thread standard. Modul a r Const r u c t i on: F a c t ory a d j ust a b l e a nd repa irab l e.
E L E C T R I C A L C O N NE C T I O N
A l kon # 3 9 A 0 1 1 3 3 (A na l og) A l kon # 3 9 A 0 1 1 3 4 (D i g i ta l) or equ i va l ents See page 8 0 for C onnector P i nout Informat i on.
PER F O R M A N C E S PE C I F I C A T I O N S
Pneumatic Min. Typ. Max.
100 125 60 .5 .4 .4 .4 .016 15 1.2 1.2 1.2 1.2 25 30
Units
psi psi o C +% _ Ra n g e +% _ Ra n g e psi psi CV
ms (10 %-90 % of supp l y ports ms (90 %-10 % of supp l y ports
E l e c t ri c a l
Min.
Typ.
18
Max.
24 300 10 10
Units
V o l ts D C mA Vo l ts Vo l ts
Regu l ated O utput Pressure 0 Input Pressure 8 T e mpera ture 0 C omb i ned L i ne ar i t y & H ysteres i s Re pe a t a b ili t y S ens i t i v i t y Reso l u t i on * F l o w .0 3 0 Ori f i ce Response T i me 0 to 1 0 0 ps i V o l ume s i ze = 1 i n 3 Response T i me 0 to 1 0 0 ps i V o l ume s i ze = 1 i n 3
77
* Note: Response t i mes are dependant on vo l ume s i ze and supp l y pressure
Supp l y V o l tage 15 C urrent Dra w A na l og F eedback .05 Input: A na l og Mode l 0 Input: D i g i ta l Mode l 8-B i t Para ll e l Log i c Lo w 0 Log i c H i gh 3.5 Status Ind i cators Red, Po w er on LED Green, pressure ach i e v ed LED H ysteres i s T TL open co ll ector pressure-a ch i e v ed output H ysteres i s S i nk C urrent V o l tage
1.0 15
Vo l ts Vo l ts
_ +3 _ +3
20 20
psi
psi mA V o l ts D C
M A S TER FLO W PROPORTIO N A L IN-LINE REG UL A T OR
The proport i ona l contro l va l ve i s mounted to A l kons o w n prec i s i on p il ot operated regu l ator assemb l y. A va il ab l e i n 1/2 and 3/4 NPT , i t offers tremendous l y h i gh a ir f l o w capab ili t i es (3 9 0 S C F M). W i th a prec i s i onregu l ated range of 5-1 0 0 ps i (standard), i t experi ences m i n i ma l hysteres i s w h il e ma i nta i n i ng e x cept i ona l repeatab ili ty, sens i t i v i ty, and reso l ut i on. It i s a rugged compact des i gn, eas il y mounted i n-li ne for a mu l t i tude of app li cat i ons.
PER F O R M A N C E S PE C I F I C A T I O N S
E l e c t ri c a l Min.
0 8 0 2.5 2.5 2.5 2.5
Typ.
Max.
100 125 60 3.5 3.5 3.5 3.5
Units
psi psi o C _ +% Ra n g e _ +% Ra n g e _ +% Ra n g e _ +% Ra n g e
FE A T U R ES
C omb i nes PV 1 w i th M aster F l o w regu l ator C ompact s i ze M i n i ma l droop P i ston operated for l ong li fe Se l f re li ev i ng In-li ne mount i ng Modu l ar des i gn for ease of ma i ntenance C ompact s i ze to f l o w rat i o Rugged anod i zed a l um i num construct i on O pt i ona l pressure ranges ava il ab l e for spec i f i c app li cat i on (1 0 0 ps i max.)
Regu l ated O utput Pressure Input Pressure T e mpera ture C omb i ned L i ne ar i t y & H ysteres i s Re pe a t a b ili t y S ens i t i v i t y Reso l u t i on
F l o w C h a r ac t e ri st i c s 1 / 2 NPT 3 / 4 NPT
A U 1 and A U 2 IN TERPO SED PROPORTIO N A L RE G UL A T OR & V A LV E C O MBIN A TIO N

FE A T U R ES Up to 3 0 0 S C F M S i ng l e and dua l regu l at i on C ontro l range - 0 to 1 0 0 ps i A utomot i ve i nterface des i gn Base or man i fo l d mount i ng The i ndustri es f irst proport i ona l regu l at i on system des i gned spec i f i ca ll y for a d irect i ona l va l ve. The A U 1 and A U 2 5-ported va l ve package covers 1/8 thru 3/4 port s i zes w i th f l o w s of 1 . 4 to 6 . 6 C v . Th i s un i que A l kon des i gn offers no f l o w reduct i on w i th i nterposed regu l at i on as do a ll other current l y ava ilab l e va l ve packages on the market today.
Int erposed ( d ir ec t i on a l v a l v e ) U.S. Patent No. 5,3 2 7,9 2 6
78
T YPIC A L A PPLIC A TIO NS
Prec i se mu l t i-pressure w e l d se l ect i on A ir motor speed contro l T ens i on contro l Pa i nt spray pressure contro l S i ng l e act i ng cy li nder contro l A ir motor torque contro l A ir adhes i ve d i spens i ng contro l Gri pper contro l C ounter ba l ance cy li nder contro l

P r opo r t i on a l V a l v e M odel D escr i p t i on
PV 1-3 PV 1-4 PV 1-5 A na l og i nput Proport i ona l v a l v e 4-2 0 ma. i nput Proport i ona l va l ve D i g i ta l i nput Proport i ona l v a l v e
In-Line Regula tor : 1/2 and 3/4 NPT F ema l e i n l et/out l et

ported i n-li ne regu l ator, proport i ona l contro ll ed. A na l og feedback w i th li ghts and T . T .L. output.
M odel
MFPV 1-50-3 MFPV 1-50-4 MFPV 1-50-5 MFPV 1-75-3 MFPV 1-75-4 MFPV 1-75-5
D escr i p t i on
1/2 1/2 1/2 3/4 3/4 3/4 NPT i n l et/out l et w i th ana l og i nput NPT i n l et/out l et w i th 4-2 0 ma. i nput NPT i n l et/out l et w i th d i g i ta l i nput NPT i n l et/out l et w i th ana l og i nput NPT i n l et/out l et w i th 4-2 0 ma. i nput NPT i n l et/out l et w i th d i g i ta l i nput
I nt e r pos e d Re gu l a to r ( fo r sub-b a s e d d ir ec t i on a l v a l v e s ) * *
S i ng l e proport i ona l regu l ators for theIndy seri es A U 1 & A U 2 va l ves or equ i va l ent. A na l og feedback w i th li ghts* and T . T .L. output. Dua l proport i ona l regu l at i on ava il ab l e upon request.
M odel
A U 1-SPR-3 A U 1-SPR-4 A U 1-SPR-5 A U 2-SPR-3 A U 2-SPR-4 A U 2-SPR-5
D escr i p t i on
A na l og i nput for A U 1 seri es, s i ng l e regu l at i on 4-2 0 ma. i nput for A U 1 seri es, s i ng l e regu l at i on D i g i ta l i nput for A U 1 seri es, s i ng l e regu l at i on A na l og i nput for A U 2 seri es, s i ng l e regu l at i on 4-2 0 ma. i nput for A U 2 seri es, s i ng l e regu l at i on D i g i ta l i nput for A U 2 seri es, s i ng l e regu l at i on
*Red po w er li ght, green pressure-ach i eved li ght. * * To se l ect d irect i ona l va l ve to comp l ete th i s un i t, see Indy Seri es sect i on i n th i s cata l og.
79
C O N NE C T OR PIN O U T IN F ORM A TIO N
Mod e l P V 1-3 ( A n a l og I nput ) Pin D escr i p t i on A GRO UND B + SUPPLY V OLT A GE C A N A LO G C O N TROL V OLT A GE D A N A LO G FEEDB A C K O U TPU T V OLT A GE E T TL OPEN C OLLE C T OR O U TPU T Mod e l P V 1-5 ( D i g i t a l I nput ) Pin D escr i p t i on A + SUPPLY V OLT A GE B A N A LO G FEEDB A C K O U TPU T V OLT A GE C D 0 DIGIT A L INPU T D D 1 DIGIT A L INPU T E D 2 DIGIT A L INPU T F D 3 DIGIT A L INPU T G D 4 DIGIT A L INPU T H D 5 DIGIT A L INPU T J D 6 DIGIT A L INPU T K D 7 DIGIT A L INPU T L GRO UND M T TL OPEN C OLLE C T OR O U TPU T
C A BLE/C O N NE C T OR A SSEMBLY
A l kon offers a seri es of sh i e l ded cab l e/connector assemb li es to enhance the performance of the proport i ona l contro l va l ve. For operat i ons that requ ire extens i ve cab l e f l ex i ng (mov i ng un i ts, robots, etc.) w e recommend the bra i ded cab l e. For operat i ons that i nvo l ve excess i ve mo i sture w e recommend the sp l ash-proof cab l e. In a ll cases, customer shou l d spec i fy 3 , 6 , or 1 2 ft. l ength. For spec i a l l engths consu l t factory.
O r d e ri ng I nfo r m a t i on fo r C a b l e / C onn ec to r A ss e mb l y M odel

90A50052* 90A50053* 90A50054* 90A50055* 90A50056* 90A50057* 90A50058* 90A50059*
D escr i p t i on
Sh i e l ded Sh i e l ded Sh i e l ded Sh i e l ded Sh i e l ded Sh i e l ded Sh i e l ded Sh i e l ded cab l e assemb l y, ana l og cab l e w / sp l ash-proof connector, ana l og & bra i ded cab l e assemb l y, ana l og & bra i ded cab l e w / sp l ash-proof connector, ana l og cab l e assemb l y, d i g i ta l cab l e assemb l y w / sp l ash-proof connector, d i g i ta l & bra i ded cab l e assemb l y, d i g i ta l & bra i ded cab l e w / sp l ash-proof connector, d i g i ta l
* C onnector i nc l uded, spec i fy 3 , 6 , or 1 2 ft. l ength
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GL A SS V A LV ES
S o l e no i d D a t a
V P Solenoid
So l eno i d-M anua l O v err i de Standard Inrush C urrent @ 1 2 0 V = .2 6 amps Ho l d i ng C urrent . 1 6 amps C o il s are mo l ded epox y and rated for cont i nuous duty.
A ir Flow @ 80 PSI G (SCFM )

1/2 2-W ay 3-W ay 4-W ay 230 244 197 3/4 259 268 197 1 1-1/4
D ir e c t S o l e no i d
Standard (A C) vo l tage 1 1 5 v/6 0 Hz E l ectri ca l Data Inrush 1/2- 3/4 NPTF Vo l tage 1 1 5/6 0 4 . 2 amps So l eno i ds are rated for cont i nuous duty. H olding . 6 amps
C v F ac to r Port Size
NP T F 2-W ay 3-W ay 4-W ay 1/2 4.9 5.2 4.2 3/4 5.5 5.7 4.2 1 1-1/4
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Eng i n ee ri ng D a t a fo r a ll D e t r o i t L i n e V a l v e s
L u b ri c a t i o n A ll A l kon va l ves are pre-l ubri cated w i th PT FE-based grease and w ill operate dry (w i th no add i t i ona l l ubri cat i on) ho w ever, a l ubri cated system w ill great l y extend the serv i ce li fe of any va l ve. The fo ll o w i ng o il s are popu l ar, eas il y obta i ned f l u i ds that are recommended for use w i th A l kon va l ves; Gu l f Harmony 4 7 , Mob l e D TE M ed i um, She ll T e ll us 2 9 , T exaco Rondo B. Sch i v i s 4 7 and Sunn i s 9 2 1 . M any other f l u i ds are acceptab l e l ubri cants prov i d i ng they do not conta i n detergents that w ill attack Buna N or V i ton sea l s.
Spoo l Re p l ace m e nt fo r D e t r o i t L i n e V a l v e s
V a l v e M od e l NC VP21-S-50/75 NO VP21-S-50/75 VP22-S-50/75 NC21-S-50/75 NO 21-S-50/75 22-S-50/75 NC21-M-50/75 NO 21-M-50/75 22-M-50/75 Pa r t No. 90A20002 90A20009 90A20002 90A20026 90A20032 90A20034 90A20002 90A20009 90A20002 V a l v e M od e l 131-M-50/75 132-M-50/75 131-S-50/75 132-S-50/75 NC VP131-S-50/75 NO VP131-S-50/75 VP132-S-50/75 3072-C Pa r t No. 90A20004 90A20004 90A20222 90A20036 90A20004 90A20004 90A20004 90A20236 V a l v e M od e l 41-S-50/75 42-S-50/75 41-M-50/75 42-M-50/75 VP41-S-50/75 VP42-S-50/75 ASK-5945 ASK-5946 A SK-594 Pa r t No. 90A20223 90A20224 90A20006 90A20015 90A20006 90A20006 90A20052 90A20052 90A20098
D e t r o i t L i n e Sp ec i f i ca t i ons
O perat i ng Pressure Range - 2 8 M ercury V acuum to 1 2 5 PSIG , VP P il ot and A ir P il ot Requ ire M i n i mum of 3 0 PSIG to Sh i ft Spoo l . T emperature Range - 4 0 o to 1 8 0 o F. For H i gher T emperatures C onsu l t Factory. V i ton Sea l s Standard on A ll Mode l s. Exp l os i on Proof Hous i ngs M eet - C l ass I Groups C & D, C l ass II Groups E, F, & G .
G l a ss I ndust r y Sp ec i f i ca t i ons
Cv = 6.1 M i n i mum P il ot Supp l y: 2 0 ps i g M ax i mum W ork i ng Pressure: 1 2 5 ps i g T emperature Range: 4 0 o to 3 5 0 o F PT FE-i mpregnated V i ton Sea l s Exc l us i ve Th i n L i p Sea l Des i gn Spoo l Pos i t i on Ind i cator Standard M i n i ma l Parts for Ease of M a i ntenance Supp li ed W orl d w i de Through A l kon D i stri butors Lube Port O pt i on A va il ab l e So l eno i d V ers i ons w i th Spoo l Pos i t i on Ind i cators A va il ab l e S i ng l e and Dua l P il ot Iso l at i on A va il ab l e C v = 6.1 Tested on A SK Base
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A ir P il ot Op e r a t e d V a l v e s
A ir P il ot operated va l ves are recommended w here i t i s des irab l e to subst i tute p il ot a ir c ircu i try to rep l ace so l eno i d operated va l ves. T yp i ca l app li cat i ons w ou l d be w here e l ectri ca ll y operated va l v i ng w ou l d present a f ire or exp l os i on hazard. W i th contro ll ed p il ot s i gna l s a ir p il ot systems have comparab l e response to e l ectri ca ll y operated v a l v es and i n many cases system response i s enhanced by the ir use. S p e c i f i c a t i ons : O perat i ng Pressure: (M a i n V a l v e) v acuum - 1 5 0 ps i g P il ot Pressure Requ ired: 3 0 ps i g For Norma ll y O pen 3-W a y, Supp l y Port 3
V P S e ri e s So l e no i d P il ot O p e r a t e d
F eatures: M eets A ll J.I. C . & Industri a l Standards Mo l ded C o il s are Standard F ast Response and Lo w Inrush C urrent Rugged C ast A l um i num Des i gn H i gh A ir F l o w C apab ili ty De li v ers M illi ons of Troub l e Free C y c l es A v a il a b l e I n: 2 , 3 or 4-W ay Mode l s S i ng l e or Doub l e So l eno i d Standard V o l tages: 120/60Hz. 240/60Hz. 24/60Hz. 12 VDC, 24 VDC, 120 VDC A l so A v a il ab l e w i th 3-Prong M S E l ectri ca l C onnector (C onsu l t F actory) Externa l P il ot Prov i s i on i s f i e l d convert i b l e - consu l t factory
D ir ec t So l e no i d O p e r a t e d
A l kon d irect operated so l eno i d va l v es are ex ce ll ent for v acuum or l o w pressure serv i ce or w here app li cat i on demands e xtreme l y fast response i ndependent of operat i ng pressure. C omp l ete p i p i ng v ersat ili ty for 3-W ay mode l s i s a l so featured. A v a il a b l e W i th: S i ng l e or Doub l e So l eno i d D C So l eno i ds (C onsu l t F actory) Base Mount i ng Mode l s on 4-W a ys M anua l O v erri de i s Standard on a ll Mode l s Exp l os i on Proof Mode l s - (A C O n l y) A dd Suff i x X to end of mode l number F eatures: F ast Response... M i n i mum Breakdo w n Fri ct i on M i n i mum Mov i ng Parts V a l v es M a y Be Mounted i n A ny Pos i t i on In l et and O ut l et Ports M ay Be Restri cted, P l ugged or Used for A l ternat i ve Pressure Arrangements W i thout A ffect i ng O perat i on of V a l ve A ll Mode l s C onform to J.I. C . and Industri a l Standards Standard V o l tage 1 1 5/6 0 Hz For Norma ll y O pen 3-W a y, Supp l y Port 3
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O pera tors
Body St y l e s
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DETROIT LINE F OR GL A SS IN D US TRY

A I R P I L O T O P E R A TED V A L VES
A ir p il ot operated va l ves are recommended for app li cat i ons w here the subs i t i tut i on of p il ot a ir c ircu i try for so l eno i d operated v a l ves i s more su i tab l e. C ontro ll ed p il ot s i gna l s us i ng p il ot a ir systems sho w comparab l e response to e l ectri ca ll y operated va l ves, and i n many cases, response i s enhanced by the ir use. 3-w ay va l ves may be used norma ll y open, norma ll y c l osed, or as a se l ector or d irect i ona l va l ve w i thout mod i f i cat i on. They are operated w i th a a ir p il ot s i gna l . 2-W a y L i n e M ount e d
3-W a y L i n e M ount e d
A SK5 9 4 V a l v e
The A SK 5 9 4 V a l ve w as f irst deve l oped i n 1 9 6 3 for the g l ass mak i ng mach i ne i ndustry. It i s bas i ca ll y a 4-W ay, a ir p il ot, spri ng return va l ve w i th a v i sua l i nd i cator. The base may be mounted d irect l y on top of a cy li nder w i th port i ng conform i ng to the SK base i nterface. The base, exhaust restri ctors, and i so l at i on va l ve are opt i ona l . The A SK i s the ne w est vers i on of the same va l ve.
Mod e l #
A SK-594 V ASK-5645 V ASK-5946 V
D e s c ri p t i o n
V a l ve on base, no i nd i cator w i th e xhaust restri ctors V a l ve on base, w i th i nd i cator w i th e xhaust restri ctors V a l ve on base, w i th i nd i cator w i thout exhaust restri ctors
Not e : Sp ec i fy l e ss b a s e , i f b a s e i s not n ee d e d.
3 0 7 2-C I so l a t i on V a l v e
Th i s funct i ona l un i t eas il y adapts to the A SK 5 9 4 va l ve to prov i de a qu i ck manua l system shutdo w n. A l though the A SK 5 9 4 norma ll y operates as a 4-W ay a ir p il oted va l ve, by i nsert i ng the 3 0 7 2-C bet w een the a ir p il ot end cap and the va l ve body, the a ir p il ot s i gna l i s b l ocked to the ma i n va l ve and the A SK spoo l returns to a de-energ i zed pos i t i on.
S P -3 2 0 7 Du a l I so l a t i on V a l v e
Just li ke the 3 0 7 2-C , th i s va l ve adapts eas il y to the A SK 5 9 4 va l ve to prov i de a qu i ck manua l system shutdo w n w h il e, at the same t i me, b l ock i ng the s i gna l to another remote va l ve i n the system. Th i s prov i des a s i mu l taneous i so l at i on of the dua l p il ots.
86
ALKON CORPORA TION CORPORATION

728 Graham Drive Fremont, Ohio 43420 419-333-7000 FAX 419-355-9211 E-mail: sales@alkoncorp.com web site: www.alkoncorp.com
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Alkon Valves Catalog

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DIRECTIONAL CONTROL DIRECTIONAL CONTROL AIR VALVES

VALVES &AIR accessories & accessories

ISO 9001 CER TIFIED CERTIFIED

SERIES P-F W /M W MINIA T URE 3-W A Y V A LV ES

P l ug C onnect i ons: See P-0 7 0/1 4 0 on Page 7

SERIES P-M C 3-W A Y V A LV ES

SERIES P-0 3 5 4-W A Y V ALV ES

SERIES P-0 7 0 / P-1 4 0 4-W A Y V ALVES

C onsu l t factory for other ava il ab l e comb i nat i ons

For li ghted connectors 6 V DC - 01 12 V DC - 02 24/60 - 05 115/60 - 06

2.688 #6 1.000 3.250 #8 1.250 4.062 #10 1.750

21874-01 21874-02 21874-03 21874-05 21874-06 21874-07

21875-01 21875-02 21875-03 21875-05 21875-06 21875-07

21832-01 21832-02 21832-03 21832-05 21832-06 21832-07

21833-01 21833-02 21833-03 21833-05 21833-06 21833-07

22071-01 22071-02 22071-03 22071-05 22071-06 22071-07

22065-01 22065-02 22065-03 22065-05 22065-06 22065-07

C a m A c tu a to r Part # PM-C A-1

R i ght A ng l e M ount i ng B r acke t Part # PM-MB-1

Mode l 7 9 0 0 , S i ng l e Hor i zont a l So l eno i d/ P il ot O perated

Mode l 7 9 8 0 , Doub l e Hor i zont a l So l eno i d/ P il ot O perated

Mode l 8 0 6 0 , S i ng l e V ert i ca l So l eno i d/ P il ot O perated

Mode l 8 0 6 5 , Doub l e V ert i ca l So l eno i d/ P il ot O perated

Mode l A 7 9 0 2, Single Solenoid P il ot O perated

Mode l A 7 9 8 2, D oub l e So l eno i d P il ot O perated

Mode l 7 9 8 6 Doub l e P il ot O p era t e d

Mode l 7 9 8 7 Hand Lever O perated

Mode l 7 9 8 8 Foot Peda l O perated

Mode l 7 9 9 0 Pa l m Button O perated

For mode l s A 7 9 0 2 and A 7 9 8 2 refer to SPRITE II

W a tt a g e 2.8 2.8 2.8 5.2 5.2 5.2 5.2

N O T E: Patents 3,421,547 and 3,441,249

A N GLE FLO W C O N TROL WIT H FEM A LE PIPE T HRE A DS PART NO.

V A LV E DIMENSIO NS, IN C HES

JF1 JF2 JF3 JF4 -

JF1N JF2N JF3N JF4N JF6N JF8N

1/8 1/4 3/8 1/2 3/4 1

3/32 3/32 3/32 3/32 3/32 3/32

.206 .281 .421 .515 .718 .718

.125 .187 .250 .375 .500 .500

.60 1.30 2.85 4.96 9.00 9.20

.30 .60 1.08 1.75 3.20 3.20

.19 .28 .54 1.75 2.32 2.20

V A LV E DIMENSIO NS, IN C HES

JN1 JN2 JN3 JN4 -

JN1N JN2N JN3N JN4N JN6N JN8N

1/8 1/4 3/8 1/2 3/4 1

3/32 3/32 3/32 3/32 3/32 3/32

.125 .187 .250 .375 .500 .500

.30 .60 1.08 1.75 3.20 3.20

PIPE SIZE NPF T

B .562 .687 .875 1.187 1.750 1.750

FLO-SET FLO W C O N TROL V A LV E

C O N TROLLED FLO W 0 TO M A X. SCFM

FREE FLO W C O N TROL A D J. M A X . S C F M

S C HED ULE 4 0 PIPE S C F M

AIR PRESS. PSI

P A TENTED TH I N L I P SE A L & S P O O L FE A TU R ES:

HOW IT WO RKS (refer to spoo l ill ustrat i on be l o w)

150 250 375 500

Plu g 3-W ay Plu g 3-W ay Plu g 3-W ay Plu g 4-W ay

150 250 375 500

H O W THE S L EEVE A ND PL UNGE R S O L EN O I D A I R P I L O T A SSEMB L Y W O R KS

N/ A N/ A B90 A 20233 P90 A 20234 E90 A 20235 N/ A

B0 1 E0 1 P01 B8 1 E8 1 P81 B0 3 E0 3 P03 B8 3 E8 3 P83 B0 8 E0 8 P08 B0 4 E0 4 P04