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PERISTALTICMETERINGPUMPSSINCE1957
TABLE OF CONTENTS
CMQ0811a
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LIMITEDWARRANTY StennerPumpCompanywillforaperiodofone(1)yearfromthedateofpurchase(proof ofpurchaserequired)repairorreplaceatouroptionalldefectiveparts.Stennerisnot responsibleforanyremovalorinstallationcosts.Pumptubeassembliesandrubber componentsareconsideredperishableandarenotcoveredinthiswarranty.Pumptube willbereplacedeachtimeapumpisinforservice,unlessotherwisespecified.Thecostof thepumptubereplacementwillbetheresponsibilityofthecustomer.Stennerwillincur shippingcostsforwarrantyproductsshippedfromourfactoryinJacksonville,Florida.Any tamperingwithmajorcomponents,chemicaldamage,faultywiring,weatherconditions, waterdamage,powersurges,orproductsnotusedwithreasonablecareandmaintainedin accordancewiththeinstructionswillvoidthewarranty.Stennerlimitsitsliabilitysolelyto thecostoftheoriginalproduct.Wemakenootherwarrantyexpressedorimplied. RETURNS Stenneroffersa30dayreturnpolicyonfactorydirectpurchases.Exceptasotherwise provided,nomerchandisewillbeacceptedforreturnafter30daysfrompurchase.To returnmerchandiseatanytime,callStennerat800.683.2378foraReturnMerchandise Authorization(RMA)number.A15%restockingfeewillbeapplied.Includeacopyofyour invoiceorpackingslipwithyourreturn. DAMAGEDORLOSTSHIPMENTS Alltruckshipments:Checkyourorderimmediatelyuponarrival.Alldamagemustbenoted onthedeliveryreceipt.CallStennerCustomerServiceat800.683.2378forallshortages anddamageswithinseven(7)daysofreceipt. SERVICE&REPAIRS Beforereturningapumpforwarrantyorrepair,removechemicalfrompumptubeby runningwaterthroughthetube,andthenrunthepumpdry.Followingexpirationofthe warrantyperiod,StennerPumpCompanywillcleanandoverhaulanyStennermetering pumpforaminimumlaborchargeplusnecessaryreplacementpartsandshipping.All meteringpumpsreceivedforoverhaulwillberestoredtotheiroriginalcondition.The customerwillbechargedformissingpartsunlessspecificinstructionsaregiven.Toreturn merchandiseforrepair,callStennerat800.683.2378or904.641.1666foraReturn MerchandiseAuthorization(RMA)number. DISCLAIMER Theinformationcontainedinthismanualisnotintendedforspecificapplicationpurposes. StennerPumpCompanyreservestherighttomakechangestoprices,products,and specificationsatanytimewithoutpriornotice.
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SAFETY INFORMATION
USAandCanada800.683.2378,International904.641.1666
PUMP IDENTIFICATION
BOX LABEL
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WARNING LABEL
NOTE:Agencylistingsvarybymodel.
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OUTPUTS 45 SERIES
MAXIMUM
PRESSURE 100psi(6.9bar) 25psi(1.7bar)
PUMPTUBE
NUMBER #1 L 0.2 1 0.3 2
8 2.4
9 2.7
10 3.0
0.6 0.9
45MHP10* 100psi(6.9bar) 45M2 25psi(1.7bar) 45MHP22* 100psi(6.9bar) 45M3 25psi(1.7bar) 45M4 45M5 25psi(1.7bar) 25psi(1.7bar)
#2 #7 #3 #4 #5
4.0
5.0
6.0
7.0
8.0
9.0 10.0
5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0
MAXIMUM
PRESSURE 100psi(6.9bar) 25psi(1.7bar)
PUMPTUBE
NUMBER #1 L 0.6 1 0.9 2
8 7.3
9 8.2
10 9.1
1.8 2.7
45MHP10* 100psi(6.9bar) 45M2 25psi(1.7bar) 45MHP22* 100psi(6.9bar) 45M3 25psi(1.7bar) 45M4 45M5 25psi(1.7bar) 25psi(1.7bar)
#2 #7 #3 #4 #5
1.5 3.3
3.0
6.6 13.3 20.0 26.6 33.3 40.0 46.6 53.3 60.0 66.6
5.1 10.6 21.2 31.8 42.4 53.0 63.6 74.2 84.8 95.4 106.0 7.6 15.1 30.3 45.4 60.6 75.7 90.8 106.0 121.1 136.3 151.4
FIXED OUTPUT
MODEL MAXIMUM
PRESSURE
PUMPTUBE
NUMBER #1
GPD60Hz
3.0
LPD50Hz
9.1
45MPHP2* 100psi(6.9bar) 45MP1 25psi(1.7bar) 45MPHP10* 100psi(6.9bar) 45MP2 25psi(1.7bar) 45MPHP22* 100psi(6.9bar) 45MP3 25psi(1.7bar) 45MP4 45MP5
*
#2 #7 #3 #4 #5
10.0
30.3
25psi(1.7bar) 25psi(1.7bar)
Injectioncheckvalveisincludedwithpumprated26100psi(1.86.9bar).
NOTICE: Theinformationwithinthischartissolelyintendedforuseasaguide.Theoutputdataisanapproximationbasedon pumpingwaterunderacontrolledtestingenvironment.Manyvariablescanaffecttheoutputofthepump.StennerPump Companyrecommendsthatallmeteringpumpsundergofieldcalibrationbymeansofanalyticaltestingtoconfirmtheiroutputs.
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OUTPUTS 85 SERIES
PUMPTUBE
NUMBER #1 L 0.3 1 0.5 2
8 4.0
9 4.5
10 5.0
85MHP5* 100psi(6.9bar)
85M1 25psi(1.7bar) 85MHP17* 100psi(6.9bar) 85M2 25psi(1.7bar) 85MHP40* 100psi(6.9bar) 85M3 25psi(1.7bar) 85M4 85M5 25psi(1.7bar) 25psi(1.7bar)
1.0 1.5
#2 #7 #3 #4 #5
0.8
1.7
3.4 5.1
6.8
4.0
6.0 12.0 18.0 24.0 30.0 36.0 42.0 48.0 54.0 60.0 8.5 17.0 25.5 34.0 42.5 51.0 59.5 68.0 76.5 85.0
PUMPTUBE
NUMBER #1 L 0.9 1 1.5 2
10
85MHP5* 100psi(6.9bar)
85M1 25psi(1.7bar) 85MHP17* 100psi(6.9bar) 85M2 25psi(1.7bar) 85MHP40* 100psi(6.9bar) 85M3 25psi(1.7bar) 85M4 85M5 25psi(1.7bar) 25psi(1.7bar)
3.0 4.5
#2 #7 #3 #4 #5
2.4
5.1 10.3 15.4 20.6 25.7 30.9 36.0 41.2 46.3 51.5
6.1 12.1 24.2 36.3 48.5 60.6 76.7 84.8 96.9 109.0 121.1 9.1 18.2 36.3 54.5 76.7 90.8 109.0 127.2 145.3 163.5 181.7 13.0 25.7 51.5 77.2 103.0 128.7 154.4 180.0 205.9 231.6 257.4
FIXED OUTPUT
MODEL MAXIMUM
PRESSURE
PUMPTUBE
NUMBER #1
GPD60Hz
5.0
LPD50Hz
15.1
85MPHP5* 100psi(6.9bar)
85MP1 25psi(1.7bar) 85MPHP17* 100psi(6.9bar) 85MP2 25psi(1.7bar) 85MPHP40* 100psi(6.9bar) 85MP3 25psi(1.7bar) 85MP4 85MP5
*
#2 #7 #3 #4 #5
17.0
51.5
25psi(1.7bar) 25psi(1.7bar)
Injectioncheckvalveisincludedwithpumprated26100psi(1.86.9bar).
NOTICE: Theinformationwithinthischartissolelyintendedforuseasaguide.Theoutputdataisanapproximationbasedon pumpingwaterunderacontrolledtestingenvironment.Manyvariablescanaffecttheoutputofthepump.StennerPump Companyrecommendsthatallmeteringpumpsundergofieldcalibrationbymeansofanalyticaltestingtoconfirmtheiroutputs.
USAandCanada800.683.2378,International904.641.1666
PUMPTUBE
NUMBER #1 L 0.3 1 0.6 2
8 4.8
9 5.4
10 6.0
100DMHP5* 100psi(6.9bar)
100DM1 25psi(1.7bar) 100DMHP20* 100psi(6.9bar) 100DM2 25psi(1.7bar) 100DM3 100DM4 100DM5 100psi(6.9bar) 25psi(1.7bar) 25psi(1.7bar)
1.2 1.8
#2 #3 #4 #5
2.0 4.4
4.0 6.0
7.0 14.0 21.0 28.0 35.0 42.0 49.0 56.0 63.0 70.0
5.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0 100.0
PUMPTUBE
NUMBER #1 L 0.9 1 1.8 2
FEEDRATECONTROLSETTING 3 4 5 6 7 7.3
10
100DMHP5* 100psi(6.9bar)
100DM1 25psi(1.7bar) 100DMHP20* 100psi(6.9bar) 100DM2 25psi(1.7bar) 100DM3 100DM4 100DM5 100psi(6.9bar) 25psi(1.7bar) 25psi(1.7bar)
3.6 5.5
#2 #3 #4 #5
3.0
6.1 12.1 18.2 24.2 30.3 36.4 42.4 48.5 54.5 60.6
6.7 13.3 26.7 40.0 53.3 66.6 79.9 93.3 106.6 119.9 133.2 10.6 21.2 42.4 63.6 84.8 106.0 127.2 148.4 169.6 190.8 212.0 15.1 30.3 60.6 90.8 121.1 151.4 181.7 212.0 242.2 272.5 302.8
FIXED OUTPUT
MODEL MAXIMUM
PRESSURE
PUMPTUBE
NUMBER #1
GPD60Hz
6.0
LPD50Hz
18.2
100DMPHP5* 100psi(6.9bar)
100DMP1 25psi(1.7bar) 100DMPHP20*100psi(6.9bar) 100DMP2 25psi(1.7bar) 100DMP3 100DMP4 100DMP5 25psi(1.7bar) 25psi(1.7bar) 25psi(1.7bar)
#2 #3 #4 #5
Injectioncheckvalveisincludedwithpumprated26100psi(1.86.9bar).
NOTICE: Theinformationwithinthischartissolelyintendedforuseasaguide.Theoutputdataisanapproximationbasedon pumpingwaterunderacontrolledtestingenvironment.Manyvariablescanaffecttheoutputofthepump.StennerPump Companyrecommendsthatallmeteringpumpsundergofieldcalibrationbymeansofanalyticaltestingtoconfirmtheiroutputs.
10
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PUMPTUBE
NUMBER #1 L 0.5 1 1.0 2
8 8.0
10
170DMHP9* 100psi(6.9bar)
170DM1 25psi(1.7bar) 170DMHP34* 100psi(6.9bar) 170DM2 25psi(1.7bar) 170DM3 170DM4 170DM5 25psi(1.7bar) 25psi(1.7bar) 25psi(1.7bar)
2.0 3.0
9.0 10.0
#2 #3 #4 #5
3.4
8.0 16.0 24.0 32.0 40.0 48.0 56.0 64.0 72.0 80.0 12.0 24.0 36.0 48.0 60.0 72.0 84.0 96.0 108.0 120.0 17.0 34.0 51.0 68.0 85.0 102.0 119.0 136.0 153.0 170.0
PUMPTUBE
NUMBER #1 L 1.5 1 3.0 2
FEEDRATECONTROLSETTING 3 4 5 6 7
10
170DMHP9* 100psi(6.9bar)
170DM1 25psi(1.7bar) 170DMHP34* 100psi(6.9bar) 170DM2 25psi(1.7bar) 170DM3 170DM4 170DM5 25psi(1.7bar) 25psi(1.7bar) 25psi(1.7bar)
#2 #3 #4 #5
5.1 10.3 18.2 28.8 39.1 51.5 61.8 72.1 82.4 92.7 102.6 12.1 24.2 48.5 72.7 96.9 121.1 145.4 169.6 193.8 218.0 242.2 18.2 36.3 72.7 109.0 145.3 181.7 218.0 254.4 290.7 327.0 363.4 25.7 51.5 86.0 154.4 205.9 257.4 308.9 360.4 411.8 463.3 514.8
FIXED OUTPUT
MODEL MAXIMUM
PRESSURE
PUMPTUBE
NUMBER #1
GPD60Hz
10.0
LPD50Hz
30.3
170DMPHP9* 100psi(6.9bar)
170DMP1 25psi(1.7bar) 170DMPHP34* 100psi(6.9bar) 170DMP2 25psi(1.7bar) 170DMP3 170DMP4 170DMP5 25psi(1.7bar) 25psi(1.7bar) 25psi(1.7bar)
#2 #3 #4 #5
Injectioncheckvalveisincludedwithpumprated26100psi(1.86.9bar).
NOTICE: Theinformationwithinthischartissolelyintendedforuseasaguide.Theoutputdataisanapproximationbasedon pumpingwaterunderacontrolledtestingenvironment.Manyvariablescanaffecttheoutputofthepump.StennerPump Companyrecommendsthatallmeteringpumpsundergofieldcalibrationbymeansofanalyticaltestingtoconfirmtheiroutputs.
USAandCanada800.683.2378,International904.641.1666
11
DETERMINING OUTPUT FOR DUAL HEAD DUAL CONTROL MODEL ThedialringislabeledL10;L=5%,110indicatesapproximately10%ofmaximumoutput. Setting#10onbothfeedratecontrolswilldeliverthepumpsmaximumoutput. Theinnermostheadistheprimaryoutput.Theoutermostheadoperatesatapercentage oftheinnermosthead. ExampleUsing100MCD5 Selecttheoutputfromthechartfortheinnermosthead,andthencalculatetheoutermost headoutput. InnermostHeadOutputxSetting%ofOutermostHead=OutermostHeadOutput Example:Theoutputoftheinnermostheadatsetting#4=20gpd.Theoutputofthe outermostheadatsetting#3is30%;andwouldbecalculated20gpdx30%=6gpd. APPROXIMATE GPD @ 60Hz INNERMOST HEAD OUTPUT
MODEL MAXIMUM
PRESSURE
PUMPTUBE
NUMBER #1 L 0.2 1 0.3 2
8 2.4
9 2.7
10 3.0
100MDCHP5* 100psi(6.9bar)
100MDC1 25psi(1.7bar) 100MDCHP20* 100psi(6.9bar) 100MDC2 25psi(1.7bar) 100MDC3 100MDC4 100MDC5 25psi(1.7bar) 25psi(1.7bar) 25psi(1.7bar)
0.6 0.9
#2 #3 #4 #5
4.0
5.0
6.0
7.0
8.0
9.0 10.0
5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0
PUMPTUBE
NUMBER #1 L 0.6 1 0.9 2
8 7.3
9 8.2
10 9.1
100MDCHP5* 100psi(6.9bar)
100MDC1 25psi(1.7bar) 100MDCHP20* 100psi(6.9bar) 100MDC2 25psi(1.7bar) 100MDC3 100MDC4 100MDC5
*
1.8 2.7
#2 #3 #4 #5
1.5 3.3
3.0
6.6 13.3 20.0 26.6 33.3 40.0 46.6 53.3 60.0 66.6
5.1 10.6 21.2 31.8 42.4 53.0 63.6 74.2 84.8 95.4 106.0 7.6 15.1 30.3 45.4 60.6 75.7 90.8 106.0 121.1 136.3 151.4
Injectioncheckvalveincludedwithpumpsrated26100psi(1.86.9bar).
NOTICE: Theinformationwithinthischartissolelyintendedforuseasaguide.Theoutputdataisanapproximationbasedon pumpingwaterunderacontrolledtestingenvironment.Manyvariablescanaffecttheoutputofthepump.StennerPump Companyrecommendsthatallmeteringpumpsundergofieldcalibrationbymeansofanalyticaltestingtoconfirmtheiroutputs.
12
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DETERMINING OUTPUT FOR DUAL HEAD DUAL CONTROL MODEL ThedialringislabeledL10;L=5%,110indicatesapproximately10%ofmaximumoutput. Setting#10onbothfeedratecontrolswilldeliverthepumpsmaximumoutput. Theinnermostheadistheprimaryoutput.Theoutermostheadoperatesatapercentage oftheinnermosthead. ExampleUsing170MDCHP34 Selecttheoutputfromthechartfortheinnermosthead,andthencalculatethe
outermostheadoutput.
InnermostHeadOutputxSetting%ofOutermostHead=OutermostHeadOutput Example:Theoutputoftheinnermostheadatsetting#8=13.6gpd.Theoutputofthe outermostheadatsetting#6is60%;andwouldbecalculated13.6gpdx60%=8.2gpd. APPROXIMATE GPD @ 60Hz INNERMOST HEAD OUTPUT
MODEL MAXIMUM
PRESSURE
PUMPTUBE
NUMBER #1 L 0.3 1 0.5 2
8 4.0
9 4.5
10 5.0
170MDCHP9* 100psi(6.9bar) 170MDC1 25psi(1.7bar) 170MDCHP34* 100psi(6.9bar) 170MDC2 25psi(1.7bar) 170MDC3 170MDC4 170MDC5 25psi(1.7bar) 25psi(1.7bar) 25psi(1.7bar)
1.0 1.5
#2 #3 #4 #5
3.4 5.1
6.8
6.0 12.0 18.0 24.0 30.0 36.0 42.0 48.0 54.0 60.0 8.5 17.0 25.5 34.0 42.5 51.0 59.5 68.0 76.5 85.0
PUMPTUBE
NUMBER #1 L 0.9 1 1.5 2
10
170MDCHP9* 100psi(6.9bar) 170MDC1 25psi(1.7bar) 170MDCHP34* 100psi(6.9bar) 170MDC2 25psi(1.7bar) 170MDC3 170MDC4 170MDC5
*
3.0 4.5
#2 #3 #4 #5
2.4
5.1 10.3 15.4 20.6 25.7 30.9 36.0 41.2 46.3 51.5
6.1 12.1 24.2 36.3 48.5 60.6 76.7 84.8 96.9 109.0 121.1 9.1 18.2 36.3 54.5 76.7 90.8 109 127.2 145.3 163.5 181.7
13.0 25.7 51.5 77.2 103.0 128.7 154.4 180.0 205.9 231.6 257.4
Injectioncheckvalveincludedwithpumpsrated26100psi(1.86.9bar).
NOTICE: Theinformationwithinthischartissolelyintendedforuseasaguide.Theoutputdataisanapproximationbasedon pumpingwaterunderacontrolledtestingenvironment.Manyvariablescanaffecttheoutputofthepump.StennerPump Companyrecommendsthatallmeteringpumpsundergofieldcalibrationbymeansofanalyticaltestingtoconfirmtheiroutputs.
USAandCanada800.683.2378,International904.641.1666
13
MATERIALS OF CONSTRUCTION
AllHousings Polycarbonate PeristalticTube* &CheckValveDuckbill Santoprene,FDAapproved PeristalticTube** Tygothane,FDAapproved CheckValveDuckbill Pellathane Suction/DischargeTubing&Ferrules(1/4"&6mm) Polyethylene,FDAapproved WeightedSuctionLineStrainer PolypropyleneorType1RigidPVCbodywithType1RigidPVCcap,NSFlisted;ceramicweight AllFasteners StainlessSteel TubeFittings Gray:Type1RigidPVC,NSFlisted Black:Polypropylene,NSFlisted CheckValveFittings Type1RigidPVC,NSFlisted ConnectingNuts Type1RigidPVCorPolypropylene 3/8"Adapter Type1RigidPVC,NSFlisted PumpHeadLatches Polypropylene
* **
14
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ACCESSORY CHECKLIST
PREINSTALLATION 25psiAccessoryKitContents* 3ConnectingNuts1/4"or3/8" 3Ferrules1/4"&6mmEurope OR2Ferrules3/8" 1InjectionFitting 1WeightedSuctionLineStrainer1/4",3/8",6mmEurope 120'RollofSuction/DischargeTubing 1/4"or3/8"WhiteorUVBlackOR6mmWhiteEurope 1AdditionalPumpTube 2AdditionalLatches 1MountingBracket 1InstallationManual 100psiAccessoryKitContents* 3ConnectingNuts1/4"or3/8" 3Ferrules1/4"&6mmEurope OR2Ferrules3/8" 1InjectionCheckValve 1WeightedSuctionLineStrainer1/4"or3/8",6mmEurope 120'RollofSuction/DischargeTubing 1/4"or3/8"WhiteorUVBlackOR6mmWhiteEurope 1AdditionalPumpTube 2AdditionalLatches 1MountingBracket 1InstallationManual
Doubleheadpumpsincludeanadditionalsetoftheaccessorieslistedabove.
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15
INSTALLATION
16
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INSTALLATION continued
MOUNT PUMP Selectadrylocation(toavoidwaterintrusionandpumpdamage)abovethe solutiontank.Bestrecommendedlocationisabovethesolutiontankinavertical positionwiththepumpheadpointeddownwardandthespillrecovery(seepage 20) inplacetoreducetheriskandseverityofdamage. Topreventpumpdamageintheeventofapumptubeleak,nevermountthepump verticallywiththepumpheadup. Toavoidchemicaldamagefromfumes,DONOTmountpumpdirectlyoveranopen solutiontank.Keeptankcovered. Avoidfloodedsuctionorpumpmountedlowerthanthesolutioncontainer.Draw solutionfromthetopofthetank.Pumpcanrundrywithoutdamage.Ifpumpis installedwithafloodedsuction,ashutoffvalveorotherdevicemustbeprovided tostopflowtopumpduringservice. 1. Usethemountingbracketasatemplate todrillpilotholesinmountinglocation. 2. Securebracketwithfastenersorwall anchors.Slidepumpintobracket. Provide8"clearancetoallowpump orientationtobereversedduringtube
replacement.DONOTallowwater
intrusionintothemotororcorrosion
anddamagewilloccur.
Topreventmotordamage,verify
withavoltmeterthatthereceptacle
voltagecorrespondswiththe
pumpvoltage.
3. Plugcordintoreceptacleandturnthe motorpowerswitchon.Ifthepumpis adjustable,turnthedialringto10. 4. Activatethepumpbythepumpcontrol(flowswitch,pressureswitch,etc.)andverify rotationoftherollerassemblywithintheclearpumphead.Turnpumpswitchoff.
RainRoof (optional) slipsinto wallbracket.
WallBracket
PumpHead
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17
INSTALLATION continued
ADDITIONAL INSTRUCTIONS FOR CE PUMPS
ADDITIONAL INSTALLATION INSTRUCTIONS 1. AllClassIIPumpslocatedinZone1ofswimmingpoolareasrequirelocatingwherefloodingcannotoccur. 2. Thispumpisintendedtobeinstalledasfixedasopposedtoportable. 3. TheRainRoofmustbeinstalledandverticalorientationmountingofentireunitobserved. 4. Afterinstallation,thepowersupplyplugmustbeaccessibleduringuse. 5. Thisunitmustbescrappedifthesupplycordisdamaged. 6. ObserveandcomplywithallNationalWiringStandards. ZUSTAZLICHE INSTALLIERUNGSANWEISUNGUN 1. PumpendiesichinZone1vomSchwimmbeckenbefindensollensindsoeinzurichtenda Ueberschwemmungennichtvorkommenwerden. 2. DiesePumpeistalsfestmontierteAusrustungbedachtundsollnichtumstellbargebrauchtwerden. 3. DerRegendachmussinstalliertwerden.EinevertikaleAsrichtungderMontagemuerzieltwerden. 4. DieStromversorgungmussnachderInstallierungnochzuganglichsein. 5. BeibeschadigterVerkabelungistdiesesGeratnichtmehrzugebrauchen. 6. StaatlicheVernetzungsvorchriftenmusseneingehaltenwerden. INSTRUCTIONS SUPPLMENTAIRES DINSTALLTION 1. TouteslespompesinstallesdanslaZone1duprimtredelapiscinedoiventtresituesdemanire nepaspouvoirtreinondes. 2. Cettepompeestprvuepourinstallationfixeetnonpasportative. 3. Labriantipluiedoittreinstalletlorientationverticaledoittoujourstreobserve. 4. Aprslinstallation,lapriselectriquedoitresteraccessiblependantlutilisation. 5. Cetteunitdoittremiseaurebutsilecordonlectriqueestendommag. 6. ObservezetadhreztouteslesNormesNationalespourInstallationsElectriques. INSTUCCIONESADICIONALES PARA INSTALACIN 1. TodaslasbombasClaseIIsituadasenlaZona1delasreasdelapiscinarequierencolocarsedondeno puedanserinundadas. 2. Estabombaesparaserinstaladafijaenvezdeporttil. 3. Esnecesarioinstalareltechodelluvia,ymontarlaunidadenterasiguiendounaorientacinvertical. 4. Depusdelainstalacinelenchufesuministradordeenergadebeestaraccesibleduranteeluso. 5. Sedeberdeshecharlaunidadsielcordndeabastecimientosedeteriora. 6. ObserveycumplacontodaslasReglasNacionalesparaInstalacionesElctricas. ISTRUZIONI SUPPLEMENTARI PER L INSTALLAZIONE 1. TuttelepompeClasseIIlocalizzatenellaZona1dellasuperficiecircostantelapiscinadevonoessere collocatedovegliallagamentinopossonoaccadere.. 2. Questapompa,inteso,deveessereinstallatacomefissaenoncomeportatile. 3. Latettoiadeveessereinstallataeilmontaggioorientazioneverticaledellinteraunitdeveessereosservato. 4. Dopolinstallazione,laspinadeveessereaccessibileduranteluso. 5. Questaunitdeveesseregettataviaseilfiloelettricodanneggiato. 6. OsservareeaderireatutteleNormeNazionaliSugliImpiantiElettrici. 18
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INSTALLATION DIAGRAM
VerticalWallMountingBracket (requires2screws)
DisassembledView
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19
INSTALLATION continued
SPILL RECOVERY Mountthepumpverticallyandusethespillrecoverytodrainchemicalbacktothetankin theeventoftubefailure.Thiswillhelppreventchemicalfromcollectinginthetubehousing andreducesspillageonthefloor. Thepumpmotorisventilatedandwaterintrusioncancausemotordamage.Arainroofis recommendedforoutdoorandwetenvironments.
Tubedrainssolution backtotank.
StrainerwithWeight
3"
20
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INSTALLATION continued
INSTALLSUCTIONLINETOPUMPHEAD 1. Uncoilthesuction/dischargetubing.Useoutsideofsolutiontankasaguidetocut properlengthofsuctionlineensuringitwillbe23"abovethebottomofsolutiontank. Allowsufficientslacktoavoidkinksandstresscracks.Alwaysmakeaclean squarecuttoassurethatthesuctionlineisburrfree.Normalmaintenance requirestrimming. Suctionlinesthatextendtothebottomofthetankcanresultindebrispickup leadingtocloggedinjectorsandpossibletubefailure. 2. Makeconnectionsbyslidingtheline(s)throughconnectingnut* andferruleand fingertightentothecorrespondingtubefittings. 3. Fingertightennuttothethreadedtubefittingwhileholdingthetubefitting. Overtighteningtheferruleandnutwithawrenchmayresultindamagedfittings, crushedferrules,andairpickup. DONOTusethreadsealtapeonpumptubeconnectionsortoolsto tightenconnections. Moreonnextpage
DONOTusethread sealtapeonpump tubethreads.
ConnectingNut
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21
INSTALLATION continued
INSTALL SUCTIONWEIGHTTO SUCTION LINE 1. Drillaholeintothebungcaporsolutiontanklid.Slidethetubingthroughandsecure theweightedstrainertotheline. 2. Toattachthestrainer,pushapproximately3.5"ofsuctionlinethroughthecaponthe strainerbody.Pulltubingtomakesureitissecure. 3. Suspendslightlyabovetankbottomtoreducethechanceofsedimentpickup. DONOTmixchemicalsinthesolutioncontainer.Followrecommendedmixing proceduresaccordingtothemanufacturer. DONOToperatepumpunlesschemicaliscompletelyinsolution.Turnpumpoff whenreplenishingsolution.
SuctionLine
22
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INSTALLATION continued
INSTALL DISCHARGE LINETO PUMP HEADAND INJECTION POINT 1. Makeasecurefingertightconnectiononthedischargefittingofthepumpheadas instructedinInstallSuctionLineinstructions. DONOTusethreadsealtapeonpumptubeconnectionsortoolsto
tightenconnections.
HAZARDOUSPRESSURE:Shutoffwaterorcirculationsystem andbleedoffanysystempressure. Locateapointofinjectionbeyondallpumpsandfiltersorasdeterminedby theapplication. 2. A1/4"or1/2"FemaleNPT(FNPT)connectionisrequiredforinstallingtheinjection fitting.IfthereisnoFNPTfittingavailable,provideonebyeithertappingthepipeor installingFNPTpipeteefitting. 3. WraptheMaleNPT(MNPT)endofinjectionfittingwith2or3turnsofthreadseal tape.Ifnecessary,trimtheinjectionfittingquillasrequiredtoinjectproductdirectly intoflowofwater.
DONOTusethread sealtapeonpump tubethreads.
Moreonnextpage
DONOTusepliers.
Injection CheckValve
ShutOffValve
TypicalPointofInjection
TrimInjectionFitting
USAandCanada800.683.2378,International904.641.1666
23
INSTALLATION continued
4. HandtightentheinjectionfittingintotheFNPTfitting. 025psiModel(includesinjectionfitting) a. Installconnectingnut* andferruletothepumpdischargeline.Insertdischarge lineintoinjectionfittinguntilitreachesbaseoffitting. b. Fingertightenconnectingnut* tofitting. 26100psiModel(includesinjectioncheckvalve) a. Priortoconnection,testinjectioncheckvalveandNPTthreadsforleaksby pressurizingsystem.Ifnecessary,tightenanadditional1/4turn. b. Installconnectingnut* andferruletothepumpdischargeline.Insertdischarge lineintocheckvalvebodyuntilitreachesbaseofbody. c. Fingertightenconnectingnut* tofitting. 5. Turnpumponandrepressurizesystem.Observechemicalflowasactuatedby systemandcheckallconnectionsforleaks. 6. Aftersuitableamountofdosingtime,performtestsfordesiredchemicalreadings (e.g.,pHorppm).Ifnecessary,finetunedosinglevelsbyrotatingdialring (adjustablepumpsonly)orbyadjustingsolutionstrength. Theinjectionpointandfittingrequireperiodicmaintenancetocleanany depositsorbuildup.Toallowquickaccesstothepointofinjection,Stenner recommendstheinstallationofshutoffvalves.
For3/8"connections,insertdischargelineuntilifreachesbaseofinjectionfitting(25psi)orcheckvalvebody (100psi).Ifleakoccurs,graduallytightenthe3/8connectingnutasrequired.
24
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TROUBLESHOOTING MOTOR
HAZARDOUSVOLTAGE:
DISCONNECTpowercordbeforeremovingmotorcoverforservice. Electricalservice
shouldbeperformedbytrainedpersonnelonly.
PROBLEM Loudorexcessivenoise POSSIBLE CAUSE Wornballbearings Insufficientlubrication Worngearsorgearposts Motordoesnotwork; fandoesnotturn Faultyelectricalsupply Rotorboundtocoil Damagedmotorcoil Wornordamagedrotorbearings Damagedpowercord Rotorrustedtocoil Faultywireconnections Obstructedfan Motorruns;fanturns, outputshaftdoesnot Motoroverheatsand shutsoffandon Wornordamagedgears SOLUTION Replacerotorassembly ApplyAquaShieldtogearsandgearposts Inspectand/orreplacegearsandgearposts Checksupplyvoltagecircuit Replacebearingbracketsifcracked Replacemotorcoil Replacerotorassembly Inspectand/orreplacepowercord Cleanoffcoilandrotororreplace Inspectand/orrepairelectricalconnections Removeobstruction Replacegearsasneeded
Checkvoltageandfrequencymatches datalabel Pumpsareratedat125Fmaximum Replacemotorcoil Userainroof&replacephenolicgear Replacebearingbracket&phenolicgear Replacegearposts&phenolicgear Buffoffrotororreplacerotor, replacephenolicgear Replacegearcase LubricatewithAquaShield
Phenolicgearisstripping
USAandCanada800.683.2378,International904.641.1666
25
PROBLEM Adjustmentringwillnotturn POSSIBLE CAUSE Seizedvariablecam Seizedadjustmentring Adjustmentringturns, outputdoesntchange Pumpheaddoesnotrotate Variablecamdisengagedfromring Brokenvariablecam Wornindexplate Motorproblem Indexpinholderloose Indexpinbroken Pumpheadrotatescontinuously Variablecam Erraticindexing Indexplateworn Variablecamworn Lifterworn SOLUTION ApplyAquashield tovariablecam& camslot CleanthenlubricateringwithAquaShield Reinsert90endintoring Replacevariablecam Turnoverorreplaceindexplate RefertoMotorsection Tightenholderintospiderassembly Replaceindexpinandlifterassembly Replaceorreinsertvariablecam Turnoverorreplaceindexplate Replacevariablecam Replaceindexpin&lifterassembly
Pumpheadrollerassemblystripped Replacerollerassembly
26
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PROBLEM Componentscracking Pumpheadleaking Nopumpoutput, pumpheadrotates POSSIBLE CAUSE Chemicalattack Pumptuberupture Depletedsolutiontank Pumpsuctionlineweightis abovesolution Leakinthesuctionline Ferrulesinstalledincorrectly, missingordamaged Injectionpointisclogged Cloggedsuctionand/ordischarge lineand/orinjectioncheckvalve Lifeofpumptubeexhausted Suctionlineisflushwith thenoseoftheweightedstrainer SOLUTION Checkchemicalcompatibility Replacepumptube,ferrules;centertube Replenishsolution Positionsuctionline3" abovebottom oftank Inspectorreplacesuctionline Replaceferrules Inspectandcleaninjectionpoint Cleanand/orreplaceasneeded Replacepumptube,ferrules;centertube Pullsuctionlineapproximately1"from bottomofstrainer,cutbottomofsuction tubingatanangle Replacepumptube,ferrules;centertube Replacerollerassembly Inspectandcleaninjectionpoint Replacetubewithcorrectsize Verifysystempressureagainsttubepsi, replacetubeifneeded Replacerollerassembly Refertofeedratecontrolsection Refertomotorsection Replacetubewithcorrectsizeor adjustsettings. Replacerollerassembly Refertofeedratecontrolsection Replacewithmotorthatmatchespumpmodel
Lowpumpoutput, pumpheadrotates
Nopumpoutput, pumpheaddoesntrotate
Pumpoutputhigh
USAandCanada800.683.2378,International904.641.1666
27
TROUBLESHOOTING PUMPTUBE
NOTICE:Aleakingpumptubedamagesthemeteringpump.Inspectpumpfrequently forleakageandwear.RefertoTubeReplacementsectionforadditionalsafety precautionsandinstructions.
PROBLEM Tubeleaking POSSIBLE CAUSE Pumptuberuptured Calciumormineraldeposits Excessivebackpressure Tubeistwisted Tubenotcentered Tubelifeisshortened Chemicalattack Mineraldepositsatinjectionpoint Sedimentblockageatcheckvalve SOLUTION Replacepumptube,ferrules;centertube Cleaninjectionfitting,replacepumptube, ferrules;centertube Verifysystempressureagainsttubepsi, replacetubeifneeded Replacepumptube,ferrules;centertube Replacepumptube,ferrules;centertube Checkchemicalcompatibility Removedeposits,replacepumptube, ferrules;centertube Cleaninjectionfitting,ensuresuction lineis3"abovetankbottom.Use suctionlinestrainer. Replaceduckbillateverytubechange Reverseduckbillorientation Cleanrollerassemblyorreplace Donotstoretubesinhightemperatures orindirectsunlight Replaceferrule Replaceferrule Reverseorientationofferrule Secureadapterandtighten3/8"nut asneeded Replacewithnewadapterfittingor insertnewferruleintoadapter
28
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RISKOFCHEMICALEXPOSURE Toreduceriskofexposure,checkthepumptuberegularlyforleakage.Atthefirst
signofleakage,replacethepumptube.
Toreduceriskofexposure,theuseofproperpersonalprotectiveequipmentis
mandatorywhenworkingonornearchemicalmeteringpumps.
Toreduceriskofexposure,andalsopriortoservice,shipping,orstorage,pump
generousamountsofwateroracompatiblebuffersolutiontoremovechemical
frompump.
ConsultchemicalmanufacturerandMSDSsheetforadditionalinformationand
precautionsforthechemicalinuse.
Personnelshouldbeskilledandtrainedinthepropersafetyandhandlingofthe
chemicalsinuse.
Inspecttubefrequentlyforleakage,deterioration,orwear.Schedulearegularpump
tubemaintenancechangetopreventchemicaldamagetopumpand/orspillage.
PINCHPOINTHAZARD Useextremecautionwhenreplacingpumptube.Becarefulofyourfingersanddo notplacefingersnearrollers. HAZARDOUSPRESSURE/CHEMICALEXPOSURE Usecautionandbleedoffallresidentsystempressurepriortoattemptingservice
orinstallation.
Usecautionwhendisconnectingdischargelinefrompump.Dischargemaybeunder
pressure.Dischargelinecontainchemical.
NOTICE:Indicatesspecialinstructionsorgeneralmandatoryaction. NOTICE:DONOTapplygrease,oil,orlubricantstothepumptubeorhousing. NOTICE:Priortopumptubereplacement,inspecttheentirepumpheadforcracks ordamagedcomponents.Ensurerollersturnfreely. NOTICE:Rinseoffchemicalresidueandcleanallchemicalanddebrisfrompump headcomponentspriortotubereplacement.ApplyAquashield tomainshaft andtubehousingcoverbushingduringtubereplacement.
NOTICE:DONOTpullexcessivelyonpumptube.Avoidkinksordamageduring
tubeinstallation.
NOTICE:Inspectthesuctionanddischargelines,injectionpoint(intopipe),and
injectioncheckvalveduckbillforblockagesafteranytuberupture.Clearorreplace
asrequired.
USAandCanada800.683.2378,International904.641.1666 29
AdjustableModel
Adjustablemodelmustbeonsetting10 C
Openlatches D
Removecover E
3Lugs
Invertcover F
Cover
TubeFittings CenterofRollerAssembly
CoverFeet
Aligncoverfeetneartubefittings G
Collapserollerassembly H
Removetube
30
Checkrollers
www.stenner.com
CenterofRollerAssembly
CoverFeet
Placenewtube K
Aligncoverfeetnearthebottom L
Cover
Expandrollerassembly M
CoverBushing
Confirmrollerassemblyisexpanded N
CoverFeet
ApplyAquashield tocoverbushing O
Installcoverfeetfirst P
1/8Turn
Preparetocentertube
Centertube
31
USAandCanada800.683.2378,International904.641.1666
32
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USAandCanada800.683.2378,International904.641.1666
33
34
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USAandCanada800.683.2378,International904.641.1666
35
InjectionCheckValve
InjectionFitting
Check ValveBody
Duckbill
Areasthatclog
36
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ReplaceDuckbill
USAandCanada800.683.2378,International904.641.1666
37
Cutoffthecalcifiedorblockedsection.
38
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MOTOR EXPLODEDVIEW
PowerCord
ThrustWasher
MotorShaft withGear
PhenolicGearSpacer SwitchBoot ToggleSwitch MotorBase MountingBracket PressureSpring(adjustablemodelsonly) MotorBase ScrewD GearCase GearCaseCover
Contactfactoryforpartnumbers.
USAandCanada800.683.2378,International904.641.1666
39
MOTOR
Motor
PressureSpring (AdjustableModelsOnly)
MotorBase
MOTOR60Hz
PARTNUMBER UM
MOTOR50HzInternational
PARTNUMBER UM
ForAdjustableOutput45&100Series 120V PM6041D EA 220V PM6042D EA ForAdjustableOutput85&170 Series 120V PM6081D EA 220V PM6082D EA ForFixedOutput45 Series 120V ME6041D 220V ME6042D ForFixedOutput85 Series 120V ME6081D 220V ME6082D ForFixedOutput100 Series 120V DM6041D 220V DM6042D ForFixedOutput170 Series 120V DM6081D 220V DM6082D EA EA EA EA EA EA EA EA
ForAdjustableOutput45&100Series 230V PM64230 EA 250V PM6426D EA ForAdjustableOutput85&170 Series 230V PM68230 EA 250V PM6826D EA ForFixedOutput45 Series 230V ME64230 250V ME6426D ForFixedOutput85 Series 230V ME68230 250V ME6826D ForFixedOutput100 Series 230V DM64230 250V DM64250 ForFixedOutput170 Series 230V DM68230 250V DM68250 EA EA EA EA EA EA EA EA
40
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WireNuts CoilGroundScrewE Coil CoilScrewG withLock Washer AquaShield PhenolicGear withSpacer Motor Shaft with Gear
RotorAssembly&Fan
CoverScrewB
MOTORSERVICEKITS
PARTNUMBER UM
GEARCASESERVICEKITS
PARTNUMBER UM
MSK120 MSK220
KIT KIT
ForAdjustableOutput45&100Series GSK45A KIT ForAdjustableOutput85&170Series GSK85A KIT ForFixedOutput45Series GSK45F ForFixedOutput85Series GSK85F KIT KIT
USAandCanada800.683.2378,International904.641.1666
41
IndexPinHolder
IndexPlate RollerClutch
ORingSeal
Contactfactoryforpartnumbers.
42
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AquaShield IndexPlate
FEEDRATECONTROLWITHSHAFT
PARTNUMBER UM
FEEDRATECONTROLSERVICEKIT
PARTNUMBER UM
FSK100
KIT
USAandCanada800.683.2378,International904.641.1666
43
TubeHousing
RollerAssembly
PumpTube
TubeHousingCover
Contactfactoryforpartnumbers.
44
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PUMP HEAD
PumpTubePressureRating
PUMPTUBE NUMBER 025psi(01.7bar) 26100psi(1.86.9bar) Checkvalverequired
#1 #2 #3 #4 #5 #7* * ClassicSingleHeadONLY
PARTNUMBER
UM
IncludesSantoprene pumptube,ferrules1/4"
selecttube#from1,2,3,4,5for__
EA 2PK EA EA EA
IncludesSantoprene pumptube&duckbill,ferrules1/4"
selecttube#from1,2,7for__
IncludesTygothane pumptube,ferrules1/4"
selecttube#from2,5for__
**
EA 2PK EA EA EA
IncludesSantoprene pumptube&duckbill,ferrules6mm
selecttube#from1,2,7for__
IncludesTygothane pumptube,ferrules6mm
selecttube#from2,5for__
**
**
USAandCanada800.683.2378,International904.641.1666
45
PumpTubePressureRating
PUMPTUBE NUMBER 025psi(01.7bar) 26100psi(1.86.9bar) Checkvalverequired
#1 #2 #3 #4 #5 #7* * ClassicSingleHeadONLY
FOR025psi(01.7bar) PUMPS
PARTNUMBER
FOR26100psi(1.86.9bar) PUMPS
UM
PARTNUMBER
UM
QP10__K
**
KIT
QP25T__K
KIT
EUROPE
Santoprene KitincludesSantoprene pumptube,ferrules6mm
selecttube#from1,2,3,4,5for__
QP69T__K
**
KIT
46
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PUMPTUBES
PumpTubePressureRating
PUMPTUBE NUMBER 025psi(01.7bar) 26100psi(1.86.9bar) Checkvalverequired
Tubenumberlocatedonfitting
UM
Santoprene pumptube,ferrules1/4"
selecttube#from1,2,3,4,5,7for__
Santoprene pumptube&duckbills,ferrules1/4"
selecttube#from1,2,7for__
Tygothane pumptube,ferrules1/4"
selecttube#from2,5for__
**
EUROPE
Santoprene pumptube,ferrules6mm
selecttube#from1,2,3,4,5,7for__
Santoprene pumptube&duckbills,ferrules6mm
selecttube#from1,2,7for__
Tygothane** pumptube,ferrules6mm
selecttube#from2,5for__
**
USAandCanada800.683.2378,International904.641.1666
47
CHECKVALVES
InjectionCheckValve1/4"
InjectionCheckValve3/8"
InjectionCheckValve6mm
FOR26100psi(1.86.9bar)PUMPS
PARTNUMBER UM
EUROPE
IncludesSantoprene duckbill,ferrule6mm IncludesPellathane* duckbill,ferrule6mm
EA 5PK EA 5PK
48
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FORYOUR RECORDS
Model
SerialNumber
DateofInstallation
USAandCanada800.683.2378,International904.641.1666
49
STENNER PUMP COMPANY 3174DeSalvoRoad Jacksonville,Florida32246 USA Phone:904.641.1666 USTollFree:800.683.2378 Fax:904.642.1012 sales@stenner.com www.stenner.com HoursofOperation(EST): Mon.Thu. 7:30am5:30pm Fri.7:00am5:30pm StennerproductsareproudlymadeintheUSA
StennerPumpCompany AllRightsReserved
CMQ0811a
SERIE CLASICA
MANUAL DE INSTALACION Y MANTENIMIENTO DOSIFICADORES PERISTALTICOS DESDE 1957
TABLA DE CONTENIDO
GARANTIAYNORMASDESERVICIO.............................................. 3
INFORMACIONDESEGURIDAD ............... 45,1618,2125,29,32,36
IDENTIFICACIONDELDOSIFICADOR .......................................... 67
CAUDALES........................................................................ 813
MATERIALESDECONSTRUCCION .............................................. 14
LISTADECHEQUEODEACCESORIOS ......................................... 15
INSTALACION................................................................... 1624
GUIADEREPARACIONDEAVERIAS ........................................ 2528
CAMBIODETUBOS............................................................ 3035
LIMPIEZADELPUNTODEINYECCION...................................... 3638
MOTORDIAGRAMADETALLADOYPARTES .............................. 3941
CABEZALDIAGRAMADETALLADOYPARTES ........................... 4243
CONTROLADORDECAUDALDIAGRAMADETALLADOYPARTES .... 4446
TUBOSDEBOMBEO ............................................................... 47
VALVULASDEINYECCION ........................................................ 48
PARASUSRECORDS .............................................................. 49
CMQ0811a
www.stenner.com
GARANTIA LIMITADA StennerPumpCompanycambiaroreparar(nuestraopcin)todoproductodefectuoso porunaodesdeelmomentodecompra(serequierecomprobante/recibodecompra). Stennernoesresponsableporloscostosdecambioyreemplazodepartes.Tubosde bombeoyotraspartesdegomasonpartesdedesgasteynoestncubiertosbajola garanta.Eltubodebombeoserreemplazadocadavezquelabombaseenveporuna reparacinbajogaranta,sinoestespecificadodeotramanera.Elcostodelnuevotubo debombeoserresponsabilidaddelcliente.Stennerseharcargodelcostodeenvode losproductosbajogarantadesdenuestrafbricaenJacksonville,Florida,USA.Cualquier manipulacindeloscomponentes,daoqumico,conexionesmalhechas,daoporrazones climticas,variacionesdevoltaje,maltratooelnoseguimientodelasinstruccionesdeusoy mantenimientoindicadasenestemanual,anularnlagarantadelproducto.Stennerlimita suresponsabilidadsolamenteporelcostodelproductooriginal.Nootorgamosningunaotra garantaexpresadaoimplicada. DEVOLUCIONES Stennertieneunapolticadedevolucionesde30dasencomprasdirectasdefbrica.Con excepcindeprovisionespreacordadas,Stennernorecibirdevolucionesdespusde30das desucompra.Pordevoluciones,llameal9046411666ypidaunnmerodeautorizacinde devoluciones(RMA#).Un15%decargoadministrativoseraplicado.Enveunacopiadesu facturaoriginalconsudevolucin. ENVIOS DAADOS O PERDIDOS Todoslosenvosdebensercontroladosychequeadosinmediatamenteenelmomentoen quesonrecibidos.Todoslosdaosdebenseranotadosenelcomprobantedeentrega. Llmenosal9046411666porquejasdeenvosdaadoseincompletosenmenosde7 dasderecibodelmismo. SERVICIOSY REPARACIONES Previoaladevolucindeundosificadoralafbrica,asegresedelimpiarcualquierresiduo qumicodeltubodebombeo,circulandoaguaporelmismoyluegodejandoquebombeeen seco.Luegodelvencimientodelperododegaranta,StennerPumpCompanylimpiary arreglarcualquierdosificadorStenner,porunmnimocargoporlamanodeobra,elcostode laspartesquedebanserreemplazadasyelcostodeenvo.Todoslosdosificadoresenviados anuestrafbricaparaserreacondicionadosserndevueltosasucondicinoriginal.Elcliente serfacturadoportodaslaspartesfaltantesamenosqueinstruccionesespecficassean determinadas.PararegresarmercaderaaStenner,llameal9046411666yobtengaun nmerodeautorizacindedevolucin(RMA#). CLAUSULA DE EXENCION DE RESPONSABILIDAD Lainformacincontenidaenestemanualnoestdirigidaaaplicacionesespecficas. StennerPumpCompanysereservaelderechodecambiarprecios,productosy especificacionesencualquiermomentoysinprevioaviso.
USAyCanad800.683.2378,Internacional904.641.1666 3
INSTRUCCIONES DE SEGURIDAD
INSTRUCCIONES DE SEGURIDAD
Estesmbololeadviertedepotencialpeligroquepuede causarlemenoresdaosasupersonaopropiedadsiloignora. PLOMERIA: Lainstalacindeldosificadordebeseguirloscdigosyrequerimientosdeplomera locales.Asegresedenoprovocarunaconexincruzada.Verifiquesuscdigosde instalacinlocalespormsinformacin. NOTICE:Estesmboloindicainstruccionesespecialesomandatoriasaseguir. NOTICE: Estedosificadoresportableyestdesignadoparapoderserremovidodel sistemadetuberassincausardaoalasconexiones. NOTICE: Estedosificadorysuspartessehansometidoapruebasparasuusocon lossiguientesqumicos:HipocloritodeSodio(1015%),AcidoMuritico(2022 Baume,31.5%Hcl),yCalitre.
NOTE: Cetteapompededosageetsescomposantsontttestspourutilisation
aveclesproduitschimiquessuivants;HypochloritedeSodium(solutionde1015%);
AcideMuriatique(2022Baume,31.5%Hcl);CendredeSoude.
Esteeselsmbolodeadvertencia.Cuandoveaestesmboloennuestra literaturaoequipo,porfavorlealasinstruccionesqueloacompaen alertndolodeposibledaoasupersonaopropiedad. DOSIFICADORPUEDEUSARSEALAIRELIBRE cuandoseinstalaconuntechode proteccindelluviaStenner,nmerodeparte:MP90000.
Lainstalacinelctricadebeseguirloscdigosdeseguridadnacionalesylocales.
Consulteunprofesionalporasistenciaconlainstalacinelctricaapropiada.
Aldesconectarlaelectricidaddelabombaderecirculacindelapiscinaospa,
tambindesconectalaelectricidaddeldosificador.
Elusodeunmecanismoauxiliar(noincludo),comoserunsensordecaudal,es
recomendado,paraprevenirelfuncionamientodeldosificador,encasodequela
bombarecirculanteseaverey/onohubiesecaudal.
Elpuntodeinyeccindelqumicodebeserdespusdeotrasbombas,filtros
ycalentadores.
Dosificadordiseadoparausointerioryexterior.
Convenientpourusageintrieuretextrieur.
USAyCanad800.683.2378,Internacional904.641.1666
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ETIQUETA DE DATOS
ETIQUETA DE PRECAUCIONES
NOTA:Lossellosdecertificacindeagenciasvaranpormodelo.
USAyCanad800.683.2378,Internacional904.641.1666
CAUDALES DE LA SERIE 45
Presin
Mxima 100psi(6.9bar) 25psi(1.7bar)
No.de
Tubo #1 L 0.2 1 0.3
Posicindelcontroladordecaudal
2 3 4 1.2 5 1.5 6 1.8 7 2.1 8 2.4 9 2.7 10 3.0
0.6 0.9
45MHP10* 100psi(6.9bar) 45M2 25psi(1.7bar) 45MHP22* 100psi(6.9bar) 45M3 25psi(1.7bar) 45M4 45M5 25psi(1.7bar) 25psi(1.7bar)
#2 #7 #3 #4 #5
4.0
5.0
6.0
7.0
8.0
9.0 10.0
5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0
Presin
Mxima 100psi(6.9bar) 25psi(1.7bar)
No.de
Tubo #1 L 0.6 1 0.9
Posicindelcontroladordecaudal
2 3 4 3.6 5 4.5 6 5.5 7 6.4 8 7.3 9 8.2 10 9.1
1.8 2.7
45MHP10* 100psi(6.9bar) 45M2 25psi(1.7bar) 45MHP22* 100psi(6.9bar) 45M3 25psi(1.7bar) 45M4 45M5 25psi(1.7bar) 25psi(1.7bar)
#2 #7 #3 #4 #5
1.5 3.3
3.0
6.6 13.3 20.0 26.6 33.3 40.0 46.6 53.3 60.0 66.6
5.1 10.6 21.2 31.8 42.4 53.0 63.6 74.2 84.8 95.4 106.0 7.6 15.1 30.3 45.4 60.6 75.7 90.8 106.0 121.1 136.3 151.4
CAUDAL FIJO
Modelo Presin
Mxima
No.de
Tubo #1
GPD60Hz
3.0
LPD50Hz
9.1
45MPHP2* 100psi(6.9bar) 45MP1 25psi(1.7bar) 45MPHP10* 100psi(6.9bar) 45MP2 25psi(1.7bar) 45MPHP22* 100psi(6.9bar) 45MP3 25psi(1.7bar) 45MP4 45MP5
*
#2 #7 #3 #4 #5
10.0
30.3
25psi(1.7bar) 25psi(1.7bar)
Vlvuladeinyeccinincludacondosificadoresclasificadosde1.8a6.9bar.
NOTICE: Lainformacineneldiagramaesparaserusadacomogua.Loscaudalessonaproximacionesbasadasenla dosificacindeaguaenambientecontrolado.Existenvariablesqueafectanelcaudaldeldosificador.StennerPumpCompany recomiendaquetodoslosdosificadoresseancalibradosenlaaplicacinmediantetestsanalticosparaconfirmarloscaudales.
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CAUDALES DE LA SERIE 85
Presin
Mxima 100psi(6.9bar) 25psi(1.7bar)
No.de
Tubo #1 L 0.3 1 0.5
Posicindelcontroladordecaudal
2 3 4 2.0 5 2.5 6 3.0 7 3.5 8 4.0 9 4.5 10 5.0
1.0 1.5
85MHP17* 100psi(6.9bar) 85M2 25psi(1.7bar) 85MHP40* 100psi(6.9bar) 85M3 25psi(1.7bar) 85M4 85M5 25psi(1.7bar) 25psi(1.7bar)
#2 #7 #3 #4 #5
0.8
1.7
3.4 5.1
6.8
4.0
6.0 12.0 18.0 24.0 30.0 36.0 42.0 48.0 54.0 60.0 8.5 17.0 25.5 34.0 42.5 51.0 59.5 68.0 76.5 85.0
Presin
Mxima 100psi(6.9bar) 25psi(1.7bar)
No.de
Tubo #1 L 0.9 1 1.5
Posicindelcontroladordecaudal
2 3 4 6.1 5 7.6 6 7 8 9 10
3.0 4.5
85MHP17* 100psi(6.9bar) 85M2 25psi(1.7bar) 85MHP40* 100psi(6.9bar) 85M3 25psi(1.7bar) 85M4 85M5 25psi(1.7bar) 25psi(1.7bar)
#2 #7 #3 #4 #5
2.4
5.1 10.3 15.4 20.6 25.7 30.9 36.0 41.2 46.3 51.5
6.1 12.1 24.2 36.3 48.5 60.6 76.7 84.8 96.9 109.0 121.1 9.1 18.2 36.3 54.5 76.7 90.8 109.0 127.2 145.3 163.5 181.7 13.0 25.7 51.5 77.2 103.0 128.7 154.4 180.0 205.9 231.6 257.4
CAUDAL FIJO
Modelo Presin
Mxima
No.de
Tubo #1
GPD60Hz
5.0
LPD50Hz
15.1
85MPHP5* 100psi(6.9bar)
85MP1 25psi(1.7bar) 85MPHP17* 100psi(6.9bar) 85MP2 25psi(1.7bar) 85MPHP40* 100psi(6.9bar) 85MP3 25psi(1.7bar) 85MP4 85MP5
*
#2 #7 #3 #4 #5
17.0
51.5
25psi(1.7bar) 25psi(1.7bar)
Vlvuladeinyeccinincludacondosificadoresclasificadosde1.8a6.9bar.
NOTICE: Lainformacineneldiagramaesparaserusadacomogua.Loscaudalessonaproximacionesbasadasenla dosificacindeaguaenambientecontrolado.Existenvariablesqueafectanelcaudaldeldosificador.StennerPumpCompany recomiendaquetodoslosdosificadoresseancalibradosenlaaplicacinmediantetestsanalticosparaconfirmarloscaudales.
USAyCanad800.683.2378,Internacional904.641.1666
No.de
Tubo #1 L 0.3 1 0.6
Posicindelcontroladordecaudal
2 3 4 2.4 5 3.0 6 3.6 7 4.2 8 4.8 9 5.4 10 6.0
100DMHP5* 100psi(6.9bar)
100DM1 25psi(1.7bar) 100DMHP20* 100psi(6.9bar) 100DM2 25psi(1.7bar) 100DM3 100DM4 100DM5 100psi(6.9bar) 25psi(1.7bar) 25psi(1.7bar)
1.2 1.8
#2 #3 #4 #5
2.0 4.4
4.0 6.0
7.0 14.0 21.0 28.0 35.0 42.0 49.0 56.0 63.0 70.0
5.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0 100.0
Presin
Mxima
No.de
Tubo #1 L 0.9 1 1.8
Posicindelcontroladordecaudal
2 3 4 7.3 5 6 7 8 9 10
100DMHP5 100psi(6.9bar)
100DM1 25psi(1.7bar) 100DMHP20* 100psi(6.9bar) 100DM2 25psi(1.7bar) 100DM3 100DM4 100DM5 100psi(6.9bar) 25psi(1.7bar) 25psi(1.7bar)
3.6 5.5
#2 #3 #4 #5
3.0
6.1 12.1 18.2 24.2 30.3 36.4 42.4 48.5 54.5 60.6
6.7 13.3 26.7 40.0 53.3 66.6 79.9 93.3 106.6 119.9 133.2 10.6 21.2 42.4 63.6 84.8 106.0 127.2 148.4 169.6 190.8 212.0 15.1 30.3 60.6 90.8 121.1 151.4 181.7 212.0 242.2 272.5 302.8
CAUDAL FIJO
Modelo Presin
Mxima
No.de
Tubo #1
GPD60Hz
6.0
LPD50Hz
18.2
100DMPHP5* 100psi(6.9bar)
100DMP1 25psi(1.7bar) 100DMPHP20* 100psi(6.9bar) 100DMP2 25psi(1.7bar) 100DMP3 100DMP4 100DMP5 25psi(1.7bar) 25psi(1.7bar) 25psi(1.7bar)
#2 #3 #4 #5
Vlvuladeinyeccinincludacondosificadoresclasificadosde1.8a6.9bar.
NOTICE: Lainformacineneldiagramaesparaserusadacomogua.Loscaudalessonaproximacionesbasadasenla dosificacindeaguaenambientecontrolado.Existenvariablesqueafectanelcaudaldeldosificador.StennerPumpCompany recomiendaquetodoslosdosificadoresseancalibradosenlaaplicacinmediantetestsanalticosparaconfirmarloscaudales.
10
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No.de
Tubo #1 L 0.5 1 1.0
Posicindelcontroladordecaudal
2 3 4 4.0 5 5.0 6 6.0 7 7.0 8 8.0 9 10
170DMHP9* 100psi(6.9bar)
170DM1 25psi(1.7bar) 170DMHP34* 100psi(6.9bar) 170DM2 25psi(1.7bar) 170DM3 170DM4 170DM5 25psi(1.7bar) 25psi(1.7bar) 25psi(1.7bar)
2.0 3.0
9.0 10.0
#2 #3 #4 #5
3.4
8.0 16.0 24.0 32.0 40.0 48.0 56.0 64.0 72.0 80.0 12.0 24.0 36.0 48.0 60.0 72.0 84.0 96.0 108.0 120.0 17.0 34.0 51.0 68.0 85.0 102.0 119.0 136.0 153.0 170.0
Presin
Mxima
No.de
Tubo #1 L 1.5 1 3.0
Posicindelcontroladordecaudal
2 3 4 5 6 7 8 9 10
170DMHP9 100psi(6.9bar)
170DM1 25psi(1.7bar) 170DMHP34* 100psi(6.9bar) 170DM2 25psi(1.7bar) 170DM3 170DM4 170DM5 25psi(1.7bar) 25psi(1.7bar) 25psi(1.7bar)
#2 #3 #4 #5
5.1 10.3 18.2 28.8 39.1 51.5 61.8 72.1 82.4 92.7 102.6 12.1 24.2 48.5 72.7 96.9 121.1 145.4 169.6 193.8 218.0 242.2 18.2 36.3 72.7 109.0 145.3 181.7 218.0 254.4 290.7 327.0 363.4 25.7 51.5 86.0 154.4 205.9 257.4 308.9 360.4 411.8 463.3 514.8
CAUDAL FIJO
Modelo Presin
Mxima
No.de
Tubo #1
GPD60Hz
10.0
LPD50Hz
30.3
170DMPHP9* 100psi(6.9bar)
170DMP1 25psi(1.7bar) 170DMPHP34* 100psi(6.9bar) 170DMP2 25psi(1.7bar) 170DMP3 170DMP4 170DMP5 25psi(1.7bar) 25psi(1.7bar) 25psi(1.7bar)
#2 #3 #4 #5
Vlvuladeinyeccinincludacondosificadoresclasificadosde1.8a6.9bar.
NOTICE: Lainformacineneldiagramaesparaserusadacomogua.Loscaudalessonaproximacionesbasadasenla dosificacindeaguaenambientecontrolado.Existenvariablesqueafectanelcaudaldeldosificador.StennerPumpCompany recomiendaquetodoslosdosificadoresseancalibradosenlaaplicacinmediantetestsanalticosparaconfirmarloscaudales.
USAyCanad800.683.2378,Internacional904.641.1666
11
No.de
Tubo #1 L 0.2 1 0.3
Posicindelcontroladordecaudal
2 3 4 1.2 5 1.5 6 1.8 7 2.1 8 2.4 9 2.7 10 3.0
100MDCHP5* 100psi(6.9bar)
100MDC1 25psi(1.7bar) 100MDCHP20* 100psi(6.9bar) 100MDC2 25psi(1.7bar) 100MDC3 100MDC4 100MDC5 25psi(1.7bar) 25psi(1.7bar) 25psi(1.7bar)
0.6 0.9
#2 #3 #4 #5
4.0
5.0
6.0
7.0
8.0
9.0 10.0
5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0
Presin
Mxima
No.de
Tubo #1 L 0.6 1 0.9
Posicindelcontroladordecaudal
2 3 4 3.6 5 4.5 6 5.5 7 6.4 8 7.3 9 8.2 10 9.1
100MDCHP5 100psi(6.9bar)
100MDC1 25psi(1.7bar) 100MDCHP20* 100psi(6.9bar) 100MDC2 25psi(1.7bar) 100MDC3 100MDC4 100MDC5
*
1.8 2.7
#2 #3 #4 #5
1.5 3.3
3.0
6.6 13.3 20.0 26.6 33.3 40.0 46.6 53.3 60.0 66.6
5.1 10.6 21.2 31.8 42.4 53.0 63.6 74.2 84.8 95.4 106.0 7.6 15.1 30.3 45.4 60.6 75.7 90.8 106.0 121.1 136.3 151.4
Vlvuladeinyeccinincludacondosificadoresclasificadosde1.8a6.9bar.
NOTICE: Lainformacineneldiagramaesparaserusadacomogua.Loscaudalessonaproximacionesbasadasenla dosificacindeaguaenambientecontrolado.Existenvariablesqueafectanelcaudaldeldosificador.StennerPumpCompany recomiendaquetodoslosdosificadoresseancalibradosenlaaplicacinmediantetestsanalticosparaconfirmarloscaudales.
12
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No.de
Tubo #1 L 0.3 1 0.5
Posicindelcontroladordecaudal
2 3 4 2.0 5 2.5 6 3.0 7 3.5 8 4.0 9 4.5 10 5.0
170MDCHP9* 100psi(6.9bar) 170MDC1 25psi(1.7bar) 170MDCHP34* 100psi(6.9bar) 170MDC2 25psi(1.7bar) 170MDC3 170MDC4 170MDC5 25psi(1.7bar) 25psi(1.7bar) 25psi(1.7bar)
1.0 1.5
#2 #3 #4 #5
3.4 5.1
6.8
6.0 12.0 18.0 24.0 30.0 36.0 42.0 48.0 54.0 60.0 8.5 17.0 25.5 34.0 42.5 51.0 59.5 68.0 76.5 85.0
Presin
Mxima
No.de
Tubo #1 L 0.9 1 1.5
Posicindelcontroladordecaudal
2 3 4 6.1 5 7.6 6 7 8 9 10
170MDCHP9 100psi(6.9bar) 170MDC1 25psi(1.7bar) 170MDCHP34* 100psi(6.9bar) 170MDC2 25psi(1.7bar) 170MDC3 170MDC4 170MDC5
*
3.0 4.5
#2 #3 #4 #5
2.4
5.1 10.3 15.4 20.6 25.7 30.9 36.0 41.2 46.3 51.5
6.1 12.1 24.2 36.3 48.5 60.6 76.7 84.8 96.9 109.0 121.1 9.1 18.2 36.3 54.5 76.7 90.8 109 127.2 145.3 163.5 181.7
13.0 25.7 51.5 77.2 103.0 128.7 154.4 180.0 205.9 231.6 257.4
Vlvuladeinyeccinincludacondosificadoresclasificadosde1.8a6.9bar.
NOTICE: Lainformacineneldiagramaesparaserusadacomogua.Loscaudalessonaproximacionesbasadasenla dosificacindeaguaenambientecontrolado.Existenvariablesqueafectanelcaudaldeldosificador.StennerPumpCompany recomiendaquetodoslosdosificadoresseancalibradosenlaaplicacinmediantetestsanalticosparaconfirmarloscaudales.
USAyCanad800.683.2378,Internacional904.641.1666
13
MATERIALES DE CONSTRUCCION
Todaslascarcasas Policarbonato Tuboperistltico&gomadevlvuladeinyeccin Santoprene*,aprobadoporFDA Tuboperistltico Tygothane**,aprobadoporFDA Gomadevlvuladeinyeccin Pellathane Tubodesuccinydescargaycasquillos(1/4"&6mm) Polietileno,aprobadoporFDA Filtrodesuccinconpesa Polipropileno;contapadePVCRgidodeTipo1,enlistadeNSF;pesadecermica Todoslostornillos AceroInoxidable Conexionesdetubos Grises:PVCRgidoTipo1,enlistadeNSF Negras:Polipropileno,enlistadeNSF Conexionesdevlvuladeinyeccin PVCRgidoTipo1,enlistadeNSF Tuercasdeconexin PVCRgidoTipo1oPolipropileno Adaptadorde3/8 PVCRgidoTipo1,enlistadeNSF Sujetadoresdelcabezal Polipropileno
* **
14
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CHEQUEE PREVIOA LA INSTALACION Elkitdeaccesoriosde25psi(1.7bar)contienelosiguiente* 3TuercasdeConexinde1/4"o3/8" 3Casquilloscon1/4"o6mmEuropa o2Casquilloscon3/8" 1ConexindeInyeccin 1FiltroconPesadeSuccin1/4",3/8"o6mmEuropa 1Rollode20'PiesdeTubodeSuccinyDescarga de1/4"o3/8"BlancooNegroode6mmBlancoEuropa 1TubodeBombeoAdicional 2AjustadoresAdicionales 1SoportedeMontajedePared 1ManualdeInstalacin Elkitdeaccesoriosde100psi(6.9bar)contienelosiguiente* 3TuercasdeConexinde1/4"o3/8" 3Casquilloscon1/4"o6mmEuropa o2Casquilloscon3/8" 1VlvuladeInyeccin 1FiltroconPesadeSuccin1/4",3/8"o6mmEuropa 1Rollode20'PiesdeTubodeSuccinyDescarga de1/4"o3/8"BlancooNegroode6mmBlancoEuropa 1TubodeBombeoAdicional 2AjustadoresAdicionales 1SoportedeMontajedePared 1ManualdeInstalacin
Dosificadoresdedoblecabezalincluyenunsetdeaccesoriosadicional.
USAyCanad800.683.2378,Internacional904.641.1666
15
INSTALACION
INSTRUCCIONES DE SEGURIDADADICIONALES
NOTICE:Estesmboloindicainstruccionesespecialesomandatoriasaseguir. Leatodaslasinstruccionesyadvertenciasdeseguridadantesdeinstalaroreparar sudosificador.Estedosificadorhasidodiseadoparaserinstaladopor profesionalesentrenados. Asegresedeutilizarelequipamientoprotectivonecesariocuandoseencuentre trabajandoenocercadeundosificadordequmicos. Instaleeldosificadordeformaquecumplacontodaslasreglamentacionesy cdigosdeplomerayelectricidadlocales. Utiliceelproductoapropiadoparaeltratamientodesistemasdeaguapotable. Solouseproductosqumicosaprobadosparasuuso. Instaleeldosificadordemaneraquetrabajeconjuntamenteconlabombadepozo, piscinaospa,oconelsistemacontrolador. Inspeccioneeltuboconfrecuenciaparadetectarprdidasodesgaste.Programe unmantenimientoycambiodetuboregularparaevitardaosporprdidas. Instaleeldosificadorverticalmente,conelcabezalhaciaabajoyutilicelaopcinde recuperacindeprdidaspararedirigirelqumicoaltanqueencasoquehubiera unaprdida. Noserecomiendalainstalacindeldosificadorenreasdondeprdidaspuedan causardaosalapersonaolapropiedad.
16
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INSTALACION
MONTAJE DEL DOSIFICADOR Seleccioneunalocalidadseca(paraevitarlaintrusindeaguaydaoal dosificador)porarribadeltanquedequmico.Lamejorubicacinesporencima deltanquedequmicoenposicinverticalconelcabezalhaciaabajoyeltubo derecuperacinopcionaldevertidosconectado,parareducirriesgoyseveridad dedaossiocurreunaprdida(verpgina20pordetalles). Paraprevenirdaareldosificadorsiocurrieraunaprdida,nuncamonteel mismoverticalmenteconelcabezalhaciaarriba. Paraevitardaosproducidosporgasesemitidosporqumicos,NOmonteel dosificadordirectamentesobreuntanqueabierto.Mantengaeltanquecerrado contapa. Evitelainundacindelalneadesuccin;noinstaleeldosificadorpordebajo deltanquedequmico.Succionelasolucinporarribadeltanque.Sila instalacinespordebajodeltanque,necesitarunavlvuladecierreu otromecanismoparadetenerelqumicomientrasreparaeldosificador.El dosificadorpuederotarensecosinocasionarleningndao. 1. Useelsoportedemontajedeparedcomoplantillayperforelosorificiosenla ubicacindeseada. 2. Asegureelsoporteconsujetadoresdeparedydesliceeldosificadorenelmismo. Preveaunadistanciade20cmdeespacioporarribadelainstalacinpara poderinvertireldosificadoryfacilitarelcambiodetubodebombeo.NOpermita laintrusindeaguaenelmotorosedaarelmismo. Paraevitardaarelmotor,verifiqueque
elvoltajedelenchufeyelrequeridopor
eldosificadorseaelmismo.
3. Enchufeelcableenelreceptculoy enciendaeldosificador.Sieldosificador esajustable,gireelanilloalmximo,al nmero10. 4. Activeeldosificadorconsucontrolador (switchdepresinodeflujosiesquelo tiene),yverifiquequeelconjuntode rodillosdentrodelcabezalrote.Apague eldosificador.
Eltechode lluvia(opcional) sedesliza enelsoporte depared.
SoportedePared
CabezaldelDosificador
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17
INSTALACION
INSTRUCCIONESADICIONALESPARADOSIFICADORESCONSELLODECE(EUROPA)
ADDITIONAL INSTALLATION INSTRUCTIONS 1. AllClassIIPumpslocatedinZone1ofswimmingpoolareasrequirelocatingwherefloodingcannotoccur. 2. Thispumpisintendedtobeinstalledasfixedasopposedtoportable. 3. TheRainRoofmustbeinstalledandverticalorientationmountingofentireunitobserved. 4. Afterinstallation,thepowersupplyplugmustbeaccessibleduringuse. 5. Thisunitmustbescrappedifthesupplycordisdamaged. 6. ObserveandcomplywithallNationalWiringStandards. ZUSTAZLICHE INSTALLIERUNGSANWEISUNGUN 1. PumpendiesichinZone1vomSchwimmbeckenbefindensollensindsoeinzurichtenda Ueberschwemmungennichtvorkommenwerden. 2. DiesePumpeistalsfestmontierteAusrustungbedachtundsollnichtumstellbargebrauchtwerden. 3. DerRegendachmussinstalliertwerden.EinevertikaleAsrichtungderMontagemuerzieltwerden. 4. DieStromversorgungmussnachderInstallierungnochzuganglichsein. 5. BeibeschadigterVerkabelungistdiesesGeratnichtmehrzugebrauchen. 6. StaatlicheVernetzungsvorchriftenmusseneingehaltenwerden. INSTRUCTIONS SUPPLMENTAIRES DINSTALLTION 1. TouteslespompesinstallesdanslaZone1duprimtredelapiscinedoiventtresituesdemanire nepaspouvoirtreinondes. 2. Cettepompeestprvuepourinstallationfixeetnonpasportative. 3. Labriantipluiedoittreinstalletlorientationverticaledoittoujourstreobserve. 4. Aprslinstallation,lapriselectriquedoitresteraccessiblependantlutilisation. 5. Cetteunitdoittremiseaurebutsilecordonlectriqueestendommag. 6. ObservezetadhreztouteslesNormesNationalespourInstallationsElectriques. INSTUCCIONESADICIONALES PARA INSTALACIN 1. TodaslasbombasClaseIIsituadasenlaZona1delasreasdelapiscinarequierencolocarsedondeno puedanserinundadas. 2. Estabombaesparaserinstaladafijaenvezdeporttil. 3. Esnecesarioinstalareltechodelluvia,ymontarlaunidadenterasiguiendounaorientacinvertical. 4. Depusdelainstalacinelenchufesuministradordeenergadebeestaraccesibleduranteeluso. 5. Sedeberdeshecharlaunidadsielcordndeabastecimientosedeteriora. 6. ObserveycumplacontodaslasReglasNacionalesparaInstalacionesElctricas. ISTRUZIONI SUPPLEMENTARI PER L INSTALLAZIONE 1. TuttelepompeClasseIIlocalizzatenellaZona1dellasuperficiecircostantelapiscinadevonoessere collocatedovegliallagamentinopossonoaccadere. 2. Questapompa,inteso,deveessereinstallatacomefissaenoncomeportatile. 3. Latettoiadeveessereinstallataeilmontaggioorientazioneverticaledellinteraunitdeveessereosservato. 4. Dopolinstallazione,laspinadeveessereaccessibileduranteluso. 5. Questaunitdeveesseregettataviaseilfiloelettricodanneggiato. 6. OsservareeaderireatutteleNormeNazionaliSugliImpiantiElettrici. 18
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DIAGRAMA DE INSTALACION
Tubodesuccin
Tanquedequmico
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19
INSTALACION
Filtrodetubode
succinconpesa
3"
20
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INSTALACION
INSTALE EL TUBO DE SUCCION AL CABEZAL DEL DOSIFICADOR 1. Desenrolleeltubodesuccinydescarga.Cortelaseccindetuboquenecesite teniendoencuentaqueeltubodebequedara78cmdelfondodeltanque.Midael largoporfueradeltanqueparaasegurarsequeelcorteseaapropiado. Permitaqueeltuboquedealgoflojoparaevitarquesedobleybloqueeel qumico.Realiceelcortedeformaquenoquedenrebabas.Mantenimiento normalrequerirrecortesadicionales. Tubosdesuccinquetocanelfondodeltanque,puedensuccionarslidosy depsitos.Estopuedeocasionarunbloqueodelpuntodeinyeccinyunaruptura prematuradeltubodebombeo. 2. Realicelasconexionesdeslizandocasquillosytuercas* eneltubodesucciny descargayacortados.Enrosquelastuercasalosextremoscorrespondientesdel tubodebombeo. 3. Enrosquefirmementeamanomientrassostieneelextremodeltubodebombeopara evitarqueelmismogire. Elajustardemslatuercaconunaherramienta,puededaarlasconexionesy romperelsello,produciendosuccindeaire. NOutilicecintaaisladoraosellante,oherramientasenlasconexionesdeltubo debombeo.
Tuercasdeconexin
*
INSTALACION
INSTALACION DEL FILTRO CON PESAALTUBO DE SUCCION 1. Perforeunagujeroenlatapaocubiertadeltanquedequmico.Desliceeltubode succinenelmismoyconecteelfiltroconpesaenelextremo. 2. Pararealizarlaconexindelmismo,desliceeltuboenelcollardelfiltrounos9cmy ajusteambaspiezasasegurndosequequedenfirmementetrancadasyeltubono sepuededeslizar. 3. Dejequeelfiltroconpesacuelguea8cmdelfondodeltanqueparaevitarque succionesedimentos. NOmezclequmicosdentrodeltanque.Sigalasindicacionesdelfabricante delqumico. NOopereeldosificadorhastaasegurarsequeelqumicoestdentrodeltanque. Apagueelmismomientrasquerealizalosreabastecimientos. NOinserteeltubodesuccinhastaelfondodelfiltroconpesa.Estopodra bloquearloyevitarqueeldosificadorsuccioneelqumico.
Tubode succin/descarga
22
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INSTALACION
INSTALE ELTUBO DE DESCARGA,CONECTEAL CABEZAL DEL DOSIFICADORY AL PUNTO DE INYECCION 1. Realicelaconexinamanodeltubodedescargaalextremodeltubodebombeo correspondiente,comoseindicpreviamenteenlainstalacindetubodesuccin ydescarga. NOutilicecintaaisladora/osellanteoherramientas,enlasconexionesdeltubo debombeo. PELIGRO:ALTAPRESION:Corteelaguaocierreelsistema, permitiendolaemisindelapresinexistenteenelmismo. Localiceunpuntodeinyeccinadecuado.Silaaplicacinlopermite,instale luegodefiltrosyotrasbombas. 2. Unaconexinhembrade1/4"o1/2"depulgada(FNPT)esnecesariaenlatubera dondeselocalizarelpuntodeinyeccin.Sinotienedichaconexin,proveauna perforandolatuberaoinstalandounaenformadeT. 3. Envuelvalapuntaconroscadelconectordevlvuladeinyeccinencintadetubera. Siesnecesario,cortelaextremidaddelconectorqueseintroduceenlacaerapara quelainyeccindelqumicosehagadirectamenteenlacorrientedeagua.
NOutilicecintaaisladorao
sellanteenlasconexiones
deltubo. Conexin Hembrade 1/4"o1/2" Pulgada Vlvulade Inyeccin VlvuladeCierre
NOutilicepinzas. PuntodeInyeccinTpico
Cortedeextremidaddelavlvuladeinyeccin. USAyCanad800.683.2378,Internacional904.641.1666 23
INSTALACION
4. Enrosqueamanoelconectordelavlvulaalaconexinhembrade1/4o
1/2pulgada.
Modelosde0a1.7bardepresin(incluyenconectordeinyeccin) a. Deslicetuerca* ycasquilloeneltubodedescarga.Inserteeltuboenel conectordeinyeccinhastallegaraltope. b. Enrosqueamanolatuerca* deconexin. Modelosde1.8a6.9bar(incluyenvlvuladeinyeccin) a. Antesderealizarlainstalacin,chequeequenohayaprdidasenlasconexiones realizadasenlatubera.Siesnecesario,aprietelamisma1/4degiroms. b. Deslicetuerca* ycasquilloeneltubodedescarga.Inserteeltuboenel conectordelavlvulahastallegaraltope. c. Enrosqueamanolatuerca* deconexin. 5. Enciendaeldosificadoryobservesufuncionamientoytodaslasconexiones,
asegurndosequenohayanprdidas.
6. Luegodeuntiempodedosificacinadecuado,realicetestsparacomprobarque
estobteniendolosnivelesdequmicosdeseados(porej:pHoppm).Sies
necesario,realiceajustesgirandoelanillodecontroldedosificacin(siel
dosificadoresdecaudalajustable)ovariandolaconcentracindelqumico.
Elpuntodeinyeccinyconexionesrequierenlimpiezaregularparaevitarla acumulacindedepsitos.Parafacilitardichomantenimiento,Stenner recomiendalainstalacindellavesdepaso.
Siusaconexionesde3/8,inserteeltubodedescargaenelconectordeinyeccin(1.7bar)odelavlvulade inyeccin(6.9bar).Ajustetuercade3/8gradualmentehastaquequedeselladaynoseproduzcanprdidas.
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PROBLEMA Elmotores excesivamenteruidoso POSIBLE CAUSA Cojinetedebolasdesgastado Insuficientelubricacin Engranajesopostesgastados Motornoprende, elventiladornogira Elsuministrodeenergaestfallado Rotortrancadoenlabobina Labobinadelmotorestdaada Cojinetesdeboladesgastados Elcableelctricoestdaado Rotoroxidado Conexionesdelcabledaadas Ventiladorestobstrudo Motorprende, ventiladorgiraperoelejeno Motorserecalientay seprendeyapaga Engranajesdaados SOLUCION Cambieelmontajedecojinetedelmotor Lubriquelosengranajesypostesdeengranajes Inspeccioneycambieengranajesy/opostes Chequeeelcircuitodesuministrodeenerga Chequeelossoportesycmbielossiesnecesario Cambielabobina Cambieelmontajederotorycojinetes Inspeccione/cambieelcableelctrico Limpieocambiesiesnecesario Inspeccione/cambieconexionesocable Inspeccioneyremuevalaobstruccin Inspeccioneycambieelengranajedaado
Engranjefenlicosebarre
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Levavariableinstaladaincorrectamente
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Vidatildeltubodebombeoagotada Cambietuboycasquillos;centreeltubo Jaleeltubodesuccin2cm;corteelextremo deltubodesuccinenngulo Cambieeltubodebombeo Instalenuevosrodillosounnuevoconjunto derodillos Inspeccioneylimpieelpuntodeinyeccin Cambieeltuboporelcorrecto Confirmelapresindelsistemayladeltubo; cambieeltubosiesnecesario Cambieelconjuntoderodillos. Refirasealaseccindelcontroladordecaudal Refirasealaseccindelmotor Cambieeltuboporelcorrecto,reajuste elcontrolador Cambieelconjuntoderodillos Refirasealaseccindecontrolador decaudal Cambieporelmotorcorrecto
Conjuntoderodillosnorotan ynohaydescarga
Niveldedescargamuyalto
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Conexionesdeltubo conprdidas
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RIESGODECONTACTOQUIMICO Parareducirelriesgodeexposicinaqumicos,chequeeeltubodebombeo
regularmenteporprdidas.Alaprimerasealdeprdida,cambieeltubodebombeo.
Parareducirelriesgodeexposicinaqumicos,esmandatorioelusodeunequipo
protectivoapropiadocuandoesttrabajandoconeldosificador.
Parareducirelriesgodeexposicinaqumicos,bombeeunacantidadgenerosade
aguaosolucinneutralpararemoverqumicos,antesdereparareldosificador.
ConsultealfabricantedequmicoolapginadeMSDSdelqumicoporinformacin
adicionalyprecaucionesadicionalesreferentesalqumicoenuso.
Elpersonaldebeserexpertoyestarentrenadoenelmtodoapropiadodeseguridad
conrespectoalosqumicosenuso.
Inspeccioneeltuboconfrecuenciaparadetectarprdidasodesgaste.Programeun
mantenimientoycambiodetuboregularparaevitardaosporprdidas.
RIESGODEPELLIZCO Usecautelacuandocambieeltubodebombeo.Tengacuidadoquesusdedosno seanpellizcadosporlosrodillos,mantngalosalejadosdelosmismoscuandoel cabezalestgirando. NIVELDEPRESIONPELIGROSA,PELIGRODECONTACTO CONQUIMICOS Usecautelaypurguetodalapresinquehayaenelsistemaantesdecomenzar
reparaciones.
Usecautelaaldesconectareltubodedescargadelabomba.Puedetenerpresiny
contenerqumicos.
NOTICE:Estesmboloindicainstruccionesespecialesomandatoriasaseguir. NOTICE:NOapliqueaceiteolubricantesaltubodebombeoocarcasa. NOTICE:Antesdecambiareltubo,inspeccioneporcompletoelcabezaldeldosificador porcualquierrupturaorajadura.Asegresequelosrodillosgiranlibremente. NOTICE:Enjuaguetodoresiduodequmicodelcabezalantesdeinstalareltubonuevo. ApliquegrasaAquashield alejeprincipalyalbujedelacubiertadelacarcasade tubosolamente.
NOTICE:DODEBEtirardeltubodebombeodeformaexcesiva.Eviteretorcerodaar
eltubodurantelainstalacin.
NOTICE:Inspeccioneeltubodesuccinydescarga,elpuntodeinyeccin(enla
tubera) ylagomadevlvuladeretencincadavezquecambielostubos.Limpieo
cambiesiesnecesario.
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Modelosdecaudalajustabledebentener elanillodelcaudalen10 C
Abralossujetadores D
Remuevalatapa E
3Remaches
Devueltalatapa F
Tapa
Conexionesdeltubo Centrodelconjuntoderodillos
Piesde latapa
Alineelasaberturasdelostubosdela tapacercadelasconexionesdelostubos G
Contraigaelconjuntoderodillos H
Remuevaeltubo
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Inspeccionelosrodillos
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Instaleeltubonuevo K
Alineelatapadelcabezalcomosemuestra L
Tapa
Expandaelconjuntoderodillos M
Cojinetede latapa
Confirmeelconjuntoderodillos estexpandido N
Piesdelatapa
Apliquegrasaalcojinetedelatapa O
Instalelatapaempezandoporlas aberturasdelostubos P
Girode1/8
Prepareelcentradodeltubo
Centreeltubo
31
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ValvuladeInyeccin
Conectorde Inyeccin
Areasdeacumulacindedepsito
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1. Apagueeldosificadorydesenchufeelcableelctrico.Inhabilitelabombadeaguau otroequipoauxiliar. 2. Purguelapresindelsistemaydeltubodedescarga. 3. Quitelatuercaycasquillodelavlvulaoconexindeinyeccinparadesconectarel tubodedescarga. Modelosde1.8a6.9bar(incluyenvlvuladeinyeccin) Destornilleelcuerpodelavlvuladeinyeccinyseprelo.Elconectordebe permaneceratornilladoalatubera. Remuevalagomaderetencinyreemplcelasiestdeterioradaohinchada (reemplacelamismacadavezquecambieeltubodebombeo).Silamisma esttapada,limpieoreemplcela(serecomiendareemplazarlaanualmente). Examineelanillodegomaenelconectordeinyeccinyreemplcelosiest deterioradooroto. 4. InserteundestornilladorPhillipsNo.2dentrodelconectordeinyeccinenroscado enlatubera,pararompercualquiertipodebloqueoosedimentoquepuedahaber enelmismo.Sinopuedeinsertardestornillador,utiliceuntaladroconcuidadode noromperlatubera.
CambielaGomadeRetencin
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5. Reemplaceeltubodedescargasielmismoestrotoodesgastado.Silapuntaest tapada,cortelamisma. Modelosde0a1.7bar(incluyenconectordeinyeccin) Reemplaceelcasquilloyreinstaleeltubodedescargaalconectorintroduciendoel mismohastaencontrareltope(3/4a1pulgada). Modelosde1.8a6.9bar(incluyenvlvuladeinyeccin) Ensamblelavlvuladeinyeccinenordenopuesto. Reemplaceelcasquilloyreinstaleeltubodedescargaalavlvulaintroduciendo elmismohastaencontrareltope(3/4depulgada). 6. Ajustelatuercaconsusdedos. 7. Habilitelabombadeaguaypresuriceelsistema. 8. Prendaeldosificadorychequeeporposiblesprdidasentodaslasconexiones.
Cortelaseccindeltubobloqueadaocalcificada.
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CableElctrico
Arandela
Separadordeengranaje Basede Interruptor Interruptor BasedeMotor Tornillode Basede MotorD CarcasadeEngranajes CubiertadeEngranajes ResortedePresin (paramodelosdecaudal ajustablesolamente)
SoportedeMontajedePared
Contactelafbricapornmerosdepartes.
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MOTOR
Motor
ResortedePresin
(EnModelosdeCaudalAjustableSolamente)
BasedeMotor
MOTOR 60Hz
NO.DEPARTE UM
MOTOR 50HzInternacional
NO.DEPARTE UM
ParaDosificadoresdeCaudalAjustable Series45y100 120V PM6041D CU 220V PM6042D CU ParaDosificadoresdeCaudalAjustable, Series85y170 120V PM6081D CU 220V PM6082D CU ParaDosificadoresdeCaudal Fijo, Serie45 120V ME6041D CU 220V ME6042D CU ParaDosificadoresdeCaudal Fijo, Serie85 120V ME6081D CU 220V ME6082D CU ParaDosificadoresdeCaudal Fijo, Serie100 120V DM6041D CU 220V DM6042D CU ParaDosificadoresdeCaudal Fijo, Serie170 120V DM6081D CU 220V DM6082D CU
ParaDosificadoresdeCaudalAjustable Series45y100 230V PM64230 CU 250V PM6426D CU ParaDosificadoresdeCaudalAjustable, Series85y170 230V PM68230 CU 250V PM6826D CU ParaDosificadoresdeCaudal Fijo, Serie45 230V ME64230 CU 250V ME6426D CU ParaDosificadoresdeCaudal Fijo, Serie85 230V ME68230 CU 250V ME6826D CU ParaDosificadoresdeCaudal Fijo, Serie100 230V DM64230 CU 250V DM64250 CU ParaDosificadoresdeCaudal Fijo, Serie170 230V DM68230 CU 250V DM68250 CU
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ConectordeCables
TornillodeBobinaE
Bobina TornillodeBobina GConArandela GrasaAquaShield EngranajeFenlico conSeparador Engranaje deMotor conEje
ConjuntodeRotoryVentilador
Engranaje Reductor
Postesde Engranaje
TornilloB
KITSDESERVICIODELMOTOR
NO.DEPARTE UM
KITDESERVICIODEENGRANAJES
NO.DEPARTE UM
MSK120 MSK220
KIT KIT
KitdeSeries45y100de CaudalAjustable GSK45A KitdeSeries85y170de CaudalAjustable GSK85A KitdeSerie45deCaudalFijo GSK45F KitdeSerie85deCaudalFijo GSK85F
KIT
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Clavijade Indicacin Cubiertade Montaje SujetadordeClavija deIndicacin PlatoIndicador AnilloSellador EjePrincipal unCabezaly CaudalAjustable
Anillo/Cuadrante
Contactelafbricapornmerosdepartes.
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CONTROLADORDECAUDALYKITDE SERVICIO
CONTROLADORESDECAUDALCONEJE
NO.DEPARTE UM
KITDESERVICIODELCONTROLADOR DECAUDAL
NO.DEPARTE UM
FSK100
KIT
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CarcasadelCabezal
ConjuntodeRodillos
TubodeBombeo
CubiertadelCabezal
Contactelafbricapornmerosdepartes.
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IndicedePresindeTubo
NUMERO DETUBO 01.7bar 1.86.9bar Requierevlvuladeinyeccin
IncluyetubodeSantoprene ycasquillosde1/4"
seleccioneno.detubo1,2,3,4,5,o7ycompleteelno.departe
QP25__1 QP25__2
CU PKde2
EUROPA
IncluyetubodeSantoprene ycasquillosde6mm
seleccioneno.detubo 1,2,3,4,5,7 ycompleteelno.departe
QP17__1 QP17__2
CU PKde2
IncluyetubodeSantoprene, casquillosde 6mm ygomadevlvula deinyeccin seleccioneno.detubo1,2,o7ycompleteelno.departe QP69__1 CU IncluyetubodeTygothane** ycasquillosde 6mm
seleccioneno.detubo 2o5ycompleteelno.departe
QP17T__1 QP69T21
CU CU
**
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IndicedePresindeTubo
NUMERO DETUBO 01.7bar 1.86.9bar Requierevlvuladeinyeccin
#1 #2 #3 #4 #5 #7* * SOLAMENTEparadosificadoresdeserieclsicadeuncabezal
Sujetadores ConjuntodeRodillos
Casquillos1/4"o 6mmparaEuropa
Sujetadores
Casquillos1/4"o 6mmparaEuropa
TuercasdeConexin TubodeBombeo
PARADOSIFICADORESDEALTA
PRESION26100psi(1.86.9bar)
UM
NO.DEPARTE
UM
completeelno.departe
KIT
QP10__K KIT KitdeTygothane** incluyetubode Tygothane #2ygomadevlvulade inyeccindePellathane QP10T2K KIT EUROPA KitdeSantoprene incluyetubode Santoprene,gomadevlvuladeinyeccin ycasquillosde6mm seleccioneno.detubo
1,2,7ycompleteelno.departe
QP69T__K
**
KIT
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TUBOS DE BOMBEO
IndicedePresindeTubo
NUMERO DETUBO 01.7bar 1.86.9bar Requierevlvuladeinyeccin
NmerodeTubolocalizado enlaconexin
#1 #2 #3 #4 #5 #7* * SOLAMENTEparadosificadoresdeserieclsicadeuncabezal
NO.DEPARTE
UM
TubodebombeoSantoprene concasquillosde1/4" UCCP20__ PKde2 MCCP20__ PKde5 TubodebombeoSantoprene congomadevlvuladeinyeccinycasquillosde1/4" seleccioneno.detubo1,2,7ycompleteelno.departe UCCP__FD PKde2 TubodebombeodeTygothane** concasquillosde 1/4" seleccioneno.detubo2,5ycompleteelno.departe UCTYG0__ PKde2 MCTYG0__ PKde5 ** TubodebombeodeTygothane #2congomadevlvuladeinyeccindePellathane ycasquillosde1/4" UCTY2FD PKde2
seleccioneno.detubo1,2,3,4,5,7ycompleteelno.departe
EUROPA
TubodebombeoSantoprene concasquillosde6mm UCCP2__CE PKde2 MCCP2__CE PKde5 TubodebombeoSantoprene congomadevlvuladeinyeccinycasquillosde 6mm seleccioneno.detubo1,2,7ycompleteelno.departe UC__FDCE PKde2 TubodebombeodeTygothane** concasquillosde 6mm seleccioneno.detubo2,5ycompleteelno.departe UCTY__CE PKde2 MCTY__CE PKde5 ** TubodebombeodeTygothane #2congomadevlvuladeinyeccindePellathane ycasquillosde 6mm UCTY2DCE PKde2
seleccioneno.detubo1,2,3,4,5,7ycompleteelno.departe
**
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VALVULAS DE INYECCION
VlvuladeInyeccinde1/4dePulgada
VlvuladeInyeccinde3/8dePulgada
VlvuladeInyeccinde6mm
PARADOSIFICADORESDEALTAPRESION 26100psi(1.86.9bar)
NO.DEPARTE UM
IncluyegomadevlvuladeinyeccindeSantoprene ycasquillosde1/4" UCDBINJ MCDBINJ IncluyegomadevlvuladeinyeccindeSantoprene ycasquillosde3/8" UCINJ38 MCINJ38 IncluyegomadevlvuladeinyeccindePellathane* ycasquillosde1/4" UCTYINJ MCTYINJ IncluyegomadevlvuladeinyeccindePellathane* ycasquillosde3/8" UCTYIJ38 MCTYIJ38 EUROPA
IncluyegomadevlvuladeinyeccindeSantoprene ycasquillosde6mm UCINJCE MCINJCE * IncluyegomadevlvuladeinyeccindePellathane ycasquillosde6mm UCTINJCE MCTINJCE
CU PKde5 CU PKde5
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Modelo
NmerodeSerial
FechadeInstalacin
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STENNER PUMP COMPANY 3174DeSalvoRoad Jacksonville,Florida32246 USA Tel:904.641.1666 Lneagratuita(USAyCanad):800.683.2378 Fax:904.642.1012 sales@stenner.com www.stenner.com HorasdeFuncionamiento (GMT05:00/CostaEsteUSAyCanad): LunesaJuevesde7:30a17:00 Viernesde7:00a12:00medioda LosproductosStennersonfabricadosenlosEstadosUnidosdeAmrica
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