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First Words
Welding and welding inspection engineers often need to verify the welder qualification for a welding job he is going to do. Welder can belong to their company or provided by the fabricator, constructor need to carry out a welding job. The first thing to do is to obtain the WPQ for the welder. WPQ itself contains all the approval ranges and verification can be done straight away whether he is qualified or requires requalification. However in some case, WPQ is condensed in a card form which welders w keep with them while doing the job and welding engineers and inspectors need to verify whether they are doing the same job for which they are qualified. That condensed information should enlist all the essential variables which upon any change call for a requalification. Still, understanding of the essential variables is required to verify welder qualification. On to this, correct information of F-numbers which is critical for welding performance qualifications is required. This document will help you yo in verifying the welders qualification according to the requirements of ASME Sec. IX.
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SMAW
Change in weld deposit thickness Change in F-number
Change in P-number
See for shielded metal arc welding, th there ere are seven essential variables which must be verified to see if the welder is qualified to do your job. Not a single one should be ignored or missed out while verification. There are cases when peop people miss an essential variable or they confuse them Fig. 1 Representation of properties linked with Ferrite Number with the essential variable of procedure qualification. L Like ike removal of backing material is an essential variable means if the qualification was done with backing then the welder cannot weld without backing material. However this variable doesnt affect proced procedure ure qualification. Similarly, change in pipe diameter is an essential variable for welder qualification and not for procedure qualification. Change in F F-numbers numbers is an essential variable for welding procedure and well as for welder qualification. Every sin single gle essential variable is being discussed on the next pages.
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Change in F-number
Except few exceptions a change in F F-number requires re-qualification. qualification. The exceptions associated are for different F-numbers numbers with /without backing. Like a welder qualified with F-number F 4 without backing is qualified to work with F F-number 1, 2 and 3 with backing and with F-number F 4 with or without backing. WeldPulse software helps you in looking for the approval range of FF number as shown below:
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Removal of backing Change in material current or polarity Deletion of backing gas Change up or down for vertical welds
GTAW
Change in product form Addition or deletion of inserts
Change in F-number
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Final Words
While managing welders for welding job, it is pertinent to know about the essential variables for the welding processes they are qualified to weld with. This knowledge helps in understanding the changing scenarios while managing them and using on several o other ther welding jobs. WeldPulse software provides you a competitive edge in verifying a welders qualification in lesser time.