ENGINEERING DESIGN BASIS PIPING DESIGN REQUIREMENTS

DOCUMENT No. 6987-00-16-43-DB-02 Rev.0

Page 1 of 6

ENGINEERING DESIGN BASIS DESIGN REQUIREMENTS 6.1A PIPING

_______________ EIL

_______________ OPaL

0 A Rev. No

26/06/09 04/02/09 Date

ISSUED FOR ENGINEERING ISSUED FOR CLIENTS COMMENTS Purpose

KKM HC Prepared by

HC ATD Checked by

ATD/SC SC Approved by

Format No. EIL-1641-1924 Rev.1

Copyright EIL All rights reserved

ENGINEERING DESIGN BASIS PIPING DESIGN REQUIREMENTS

DOCUMENT No. 6987-00-16-43-DB-02 Rev.0

Page 2 of 6

S.No 1.01 1.02 1.03

Item Equipment spacing (ISBL) Minimum pipe rack width (Main Pipe Rack) Spare capacity on Rack / Sleeper (a) Cooling water lines

Project Design Requirements Generally OISD norms / Licensor requirements As per requirement of equipment layout 25 % and 10% (Refer clause no. 2.1.3 of Piping Design Basis) - On rack upto 30" - Underground above 30" In RCC trenches with sand filled without sleepers as per General Civil Engineering Design Basis

1.04

(b) FW lines (in units)

1.05 1.06 1.07

Minimum height of sleeper Air-fin fan cooler location Location of pumps: In Units

300mm (with pavement/ gravel below pipe-way) or 500mm without pavement On Pipe rack / Tech structure top - Pump discharge minimum 1m outside rack with motor towards rack. May be increased, if unavoidable, to improve maintenance and operation access around pumps. - Pumps with auto ignition fluids outside pipe rack. Open area (no shed)

In Off sites 1.08 Requirements of monorail on pumps: Under pipe rack / shed

For Motor rating 75KW and above for all pumps or as per Electrical Design Basis None

Open area 1.09 Means for Exchanger bundle removal: In Open area at grade On Tech Structures top floor open to sky On Tech Structures except top floor open to sky

None None

Hydro-extractor or Monorail.

Format No. EIL-1641-1924 Rev.1

Copyright EIL All rights reserved

ENGINEERING DESIGN BASIS PIPING DESIGN REQUIREMENTS

DOCUMENT No. 6987-00-16-43-DB-02 Rev.0

Page 3 of 6

S.No 1.10

Item Battery limit valves operation: OSBL Piping on sleepers. OSBL/ISBL Piping on Pipe Rack

Project Design Requirements

- Operable from ground - Operable from platform

1.11 1.12 1.13 1.14 1.15 1.16 1.17

Pipe way road crossing Electrical cable routing underground / above ground Instrument cable routing underground / above ground Any requirement of statutory approval. Safety shower / eye wash Requirement of elevators Connectivity of all platforms at higher elevations for tall columns & technological structures Compressor house for ISBL & OSBL: Location Maintenance requirement

Culvert / Overhead pipe bridges, as applicable As per Electrical Design Basis As per Instrument Design Basis IBR regulations for projects in India. As per P & ID, Equipment Layout As per specific requirement Wherever feasible

1.18

Under shed E.O.T(ISBL, OSBL) None

1.19 1.20

Instrument Air Drier Shed Insulation material: Hot Cold Safety Electrical heat tracing Type of environment for selection of painting system: Normal Corrosive Corrosive Highly Corrosive Method of surface preparation: Mechanical tools Power tool cleaning Blast cleaning

As per Process Design Basis

1.21

Corrosive

1.22

Blast cleaning (Grit blasting) No sand blasting is permitted.

Format No. EIL-1641-1924 Rev.1

Copyright EIL All rights reserved

ENGINEERING DESIGN BASIS PIPING DESIGN REQUIREMENTS

DOCUMENT No. 6987-00-16-43-DB-02 Rev.0

Page 4 of 6

S.No 1.23

Item Corrosion protection below insulation: CS Pipe (upto 125C operating temperature) SS Pipe a) Cold Insulated b) Hot insulated

Project Design Requirements

As per EIL Painting spec

As per EIL Painting spec As per EIL Painting spec As per EIL Painting Spec Limited to Cat-D services as per ASME B31.3 & Fire water service. Equivalent international specification acceptable. Not permitted Non asbestos gasket as per cl. 2.8.4 of design basis.

1.24 1.25

Specific colour coding requirements Usage of IS grade material

1.26

Usage of asbestos sheet gasket Provision for high settlement in tank farm: Usage of dresser coupling in tank farms Flexibility of piping Steam tracing Conventional NB CS pipe tracing with balanced pressure thermostatic steam traps. Standard modules for Steam distribution & Condensate collection manifolds equipped with integral glandless piston valves. Standard modules with integral glandless piston valves for Steam distribution & Condensate collection assembly equipped integral glandless piston valves and trap valve station for condensate collection.

1.27

Flexibility of piping.

1.28

Standard modules for Steam distribution & Condensate collection manifolds equipped with integral glandless piston valves.

Standard modules with integral glandless piston valves for Steam distribution & Condensate collection assembly equipped integral glandless piston valves and trap valve station for condensate collection.

1.29 1.30

Bulk Material Supplier Engineering Drawing mode

As per EIL approved vendor list Electronic - ISBL/OSBL

Format No. EIL-1641-1924 Rev.1

Copyright EIL All rights reserved

ENGINEERING DESIGN BASIS PIPING DESIGN REQUIREMENTS

DOCUMENT No. 6987-00-16-43-DB-02 Rev.0

Page 5 of 6

S.No 1.31

Item Specific software package for engineering drawings: PDS / PDMS with Isogen AutoPlant Designer / Autocad

Project Design Requirements

For Units For green field Offsites

1.32 1.33 1.34 1.35

Material Control System Item Coding system Stress analysis package Access to nozzles of columns

EPC Contractor software package EPC Contractors practice CAESAR-II Platform for manholes, nozzles with valves, spectacle blinds and instruments (However, ladder access may be provided for Instrument connections) - Ladder - Staircase as per Equipment Layout requirement Wherever required

1.36 1.37

Staircase / Ladders for tall columns Provision of breakup flanges for removal of tube bundles of heat exchangers Height of pipe support pedestals Mandatory Bulk Material Escalation Cathodic Protection of Tankage and U/G Vessels Cast iron valves Strainers: Y Type

1.38 1.39 1.40 1.41 1.42

150 mm As per EPC Contractors practice As per SED (static equipment department) Design basis In drinking water service for 2NB and above - Upto 1 irrespective of service - 2 & above in steam service 2" & above in services other than steam Pump discharge to be routed away from motor side As per P&ID/ Process Design Basis. - Through U/G header to storm water sewer or - As per Process Design Basis Nil Nil
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T type 1.43 1.44 1.45 Pump discharge piping layout Piping isolation valve for instruments/ Stand Pipes Disposal of non recoverable condensate in units & offsites: Davit for safety valves other than vertical vessel Sequence of burner piping near peep-doors

1.46 1.47

Format No. EIL-1641-1924 Rev.1

ENGINEERING DESIGN BASIS PIPING DESIGN REQUIREMENTS

DOCUMENT No. 6987-00-16-43-DB-02 Rev.0

Page 6 of 6

S.No 1.48 1.49 1.50

Item Electrical tracing Spiral Weld pipes Walk way to access Instrument and Electrical cables located on pipe rack. Corrosion Pad on bare pipe Clear access beneath pipe rack for the movement of small crane for maintenance of pumps.

Project Design Requirements As per P&ID Acceptable only for Category D services As per Electrical Design Basis.

1.51 1.52

For 14 NB and above on pipe rack/sleeper 4.0M vertical and 4.0M horizontal clear space for the movement of small crane.

Format No. EIL-1641-1924 Rev.1

Copyright EIL All rights reserved