RECOMMENDATION OF CURRICULUM The management of Asian College of Technology, Bahawalpur with the help of Advisory Committee and other

teaching staff, vetted the curriculum of B.Tech Honours Mechanical Technology Programme fourth year class (Annual). The Advisory Committee founded the curriculum suitable and recommended to teach in the academic session 2011-12 starting from September-2011. CURRICULUM FOR MECHANICAL TECHNOLOGY B-TECH (HONS) 4 th YEAR Class Sr No. Code Page No. 1. 01 2. 02 3. 03 4. 04 5. 05 6. 06 7. 07 8. 09 9. 10 10. 11 11. 12 MT 408 Production Planning & Control Instrumentation & Control Project MT 407 Power Plants & Energy Resources MT 406 Computer Integrated manufacturing MT 405 Machine Design MT 404 Material Forming MT 403 Tool Design-II MT 402 Thermodynamics & Air Conditioning Math 401 Mathematics-II IS Subject Islamiat & Pakistan Studies

MT 409 MT 410

CURRICULUM FOR MECHANICAL TECHNOLOGY B-TECH (HONS) 4 th YEAR Sr. No Marks Code Subject T P C Theor y 50 100 100 100 100 100 100 100 100 100 0 Practic al 0 0 50 50 50 50 50 50 0 50 100 Tot al 50 100 150 150 150 150 150 150 100 150 100 125 0

1 2 3 4 5 6 7 8 9

IS

Islamiat & Pakistan Studies

1 2 & 2 2 2 2 2 2 2 2 0

0 0 3 3 3 3 3 3 0 3 6

1 2 3 3 3 3 3 3 2 3 2

Math 401 MT 402 MT 403 MT 404 MT 405 MT 406 MT 407 MT 408

Mathematics-II Thermodynamics Air Conditioning Tool Design-II Material Forming Machine Design Computer Integrated Manufacturing Power Plants & Energy Resources Production Planning & Control Instrumentation & Control Project

10 MT 409 11 MT 410

Total

17

24

25

850

400

Math 401 C Note:

Mathematics-II 2 0

T 2

Common for Civil & Mechanical Technology

1. Differential Equations: Solution of Linear Differential Equations of First and Second order. The S-Operators, complementary functions and particular integrals. Special types of Second and Fourth order Differential Equations Applications to relevant engineering problems. Analytical Geometry of three Dimensions. Equations of line, planes and sphere. 2. POLAR COORDINATES: Polar Coordinates 3. LAPLACE TRANSFORMS: Laplace and inverse Laplace Transforms of Elementary functions and their applications solution of ordinary differential equations. 4. VECTOR ANALYSIS: Vector Differentiation and integration. Gradient, Divergence and Curl 5. Complex Numbers: Algebra of Complex Number, Complex plane, Exponential and Polar form, D' Moiver's Theorem, and Inverse Hyperbolic Functions, Inverse Trigonometric Functions, Complex Functions, Limit and Continuity, Complex Differentiation, Cauchy Theorem and Chauchy's Integral formula. 6. Integral Calculus: Integration as Reverse process of Differentiation, different techniques of Integration, Definite Integrals. 7. Application of Integration: Area between curves, volume of solids, (prism, cylinder, pyramid, cone and sphere), Momentum, Curvature and radius of curvature. 8. Differential Equations: Classification of Differential Equation, formation of Differential Equation, Initial Value and Boundary Value conditions, Homogeneous Equations, Exact Equations, non homogeneous Linear Equations, application to the physical and engineering problems. 9. Numerical Analysis: (a) importance of Numerical Analysis, solution of Algebraic Equations in one variable, (Bisection Method, Interpolation, Newton's Raphson Method, Secant Method, One point Integration Method, Modified Newton's Method). (b) Finite Differences: Forward difference, Difference of Polynomial, Back ward Differences, Central differences, Interpolation, and Inverse Interpolation. (c) Numerical Integration: Rectangular and Mid Point Rule, Trapezoidal Rule, 1/3 Simpson's Rule, 3/8 Simpson's Rule. Books: Calculus and Analytical geometry by Thomas, G. B. and Finney R. L. (Latest Edition). Advance Engineering Mathematics, by Er. Win Kresyzig. Advance Engineering Mathematics, by C. R. Wylie

Text 1. 2. 3.

4. Practical Mathematics Vol II, by Troft and Mcey. Reference Books: 1. 2. 3. 4. Peter Kuffiting, Technical Mathematics with Calculus. Engineering Mathematics by K. A. Stroud. Mathematical Methods by Dr. S. M. Yousaf and Dr. Abdul Majeed. Calculus and-Analytical geometry by Dr. M.N.M. Talpur. 5. An Introduction to Numerical Analysis by Dr. Muhammad Iqbal.

MT 402 P Part-1 1.

THERMODYNAMICS C

& AIR CONDITIONING 2 3

T 3

2. 3. 4. 5. 6. 7.

THERMODYNAMICS Introduction and revision of basic topics: Thermodynamic systems, Thermodynamic properties, Energy and work, Properties of vapor and steam. Properties of ideal and real fluid and their relationships Applications of thermodynamic principles to these fluids. First Law of Thermodynamics and applications ,Closed System and, Open systems. Steady flow energy equation applications to Nozzles, Diffusers, Compressors and, Turbines. Second Law of Thermodynamics ,Irreversibility, Application to heat engines performance. Entropy : Use in heat engines calculations, entropy and irreversible processes. Heat and work exchange, Different closed and, Open systems used in Vehicular engines design.

Part-2 AIR CONDITIONING

1. Air-conditioning and Ventilation: Use of the psychometric charts, Calculation of heat to be removed by an air-conditioning plant, Air-conditioning requirements for comfort and industrial processes. 2. Air distributing systems, Design and sizing of ducts, water cooler, Dehumidifiers, Humidifiers, Automatic temperature and humidity control systems, Pneumatic, electric, and hydraulic systems, Complete calculations for a simple air conditioning system, prevention of noise and vibration. PRACTICALS 1. Study of Four Stroke & Two Stroke Engines

2. Study of Heat Exchanger 3. Duct Designing 4. Air conditioning system Text Book: 1. Thermodynamics and engineering approach. 3rd Ed. {1998) Y Cengel and M Boles 2. Applied Thermodynamics for Engineering Technologist by TD Eastop, A McCONKEY. Reference Book: 1. Engineering thermodynamics work and heat transfer- G.G.C. Rogers and Y.R. Mayhew,

MT 403

TOOL DESIGN-II 2 3

P 3

COURSE CONTENTS:
1. Types of Press working Operations Cutting Operations, Bending Operations, Drawing Operations, Forming Operations, Rubber and Hydraulic Pressing, 2. Power Presses Basic Terminology, Classification, Press Accessories, Press Standards, Press Capacities, 3. Design of Metalworking Dies Basic Terminology, Cutting Dies, Draw Dies, Compression Dies, Progressive Dies, Bulging Dies, Die-Casting Dies 4. Design of Plastic Processing Dies Plastic Moulding Machines, Injection Moulding Dies, Blow Moulding Dies, Compression Moulding Dies, Extrusion Dies 5. Die Manufacturing Die Materials, Manufacturing Processes List of Practicals: 1. To design a blanking and piercing die for the given component 2. To design a trimming and shaving die for the given component 3. To make a three-dimensional solid model of a compound die, 4. To make a three dimensional solid model of a progressive die, 5. To make a three dimensional solid model of a bending die, 6. To make a three dimensional solid model of a single acting and double acting drawing die for the given component. 7. To design a permanent metal mould for the casting of a given component. 8. To design a centrifugal metal mould for the casting of a given

component. 9. To design a semi-centrifugal metal mould for the casting of a given component. 10. To make a three dimensional solid model of the die designed for die-casting of a given component. 11. To make a three dimensional solid model of the injection mould designed for the production of a given plastic component and to demonstrate its functioning. 12. To make a three dimensional solid model of the compression mould designed for the production of a given plastic component and to demonstrate its functioning. 13. To make a three dimensional solid model of the blow mould designed for the production of a given plastic component and to demonstrate its functioning Text Books: 1. Donaldson, Tool Design 2. ASTME TOOL ENGINEER'S Handbook Reference Book: 1. Pollack H W. Tool Design. Prentice Hall, USA.

MT 404 C

MATERIAL FORMING TECHNOLOGY 2

T 3

P 3

COURSE CONTENTS: 1.

Forging:

2. 3. 4. 5.

6.

Introduction, Open Die and Closed Die Forging, Forging Machines, Die Material and Lubrication, Forgability, Forging Defects, Applications, Rolling: Flat Rolling, Shape Rolling, Rolling Mills, Continuous Casting and Rolling, Rolling Defects, Applications Drawing: The Drawing Process, Drawing Equipment, Properties of Drawn Products, Drawing Defects, Applications Extrusion: The Extrusion Process, Hot and Cold Extrusion, Types of Extrusion, Extrusion Presses, Extrusion Defects, Application, Sheet Metal Forming: Sheet Metal Characteristics, Formability Tests, Bending and Shearing, Deep Drawing, Equipment for Sheet Metal Forming, Nonconventional Forming Techniques Powder Metallurgy: Introduction, Production of Powder, Compacting, Sintering and Finishing, Equipment, Design Conside5ration, Advantages and Applications

7. 8. 9.

Forming of Plastics: Injection Moulding, Compression Moulding, Blow Moulding, Extrusion, Reaction Moulding, Forming of Ceramics. Forming of Fiberglass.

List of Practicals. 1. Familiarization with the tools and equipment used in open die forging. 2. To perform open Die Forging Operations (Upsetting, Drawing Down, Setting Down, Bending) 3. The practice to prepare appropriate forged components using Drop Forging Process. 4. The practice to prepare appropriate forged components using press Forging Process. 5. The practice to prepare appropriate forged components using Upset Forging Process. 6. To practice blanking, piercing and bending operations using the power press. 7. To perform formability tests on different grades of sheet metal. 8. Familiarization with the extruding equipment. Text Books: 1. Milenik E M. Metalworking Science and Engineering. McGraw Hill, UK. 2. Lindbeek J.R. Williams M W and Wygant R M Manufacturing Technology. Prentice Hall, UK. Reference Books: 1. Bruce RG. Mileta MT .Neely J E and Kibbe R R. Modern Materials and Manufacturing Processes Prentice Hall, USA.

MT 405 Part I 1. 2. 3. 4. 5. 6. 7. 8.

MACHINE DESIGN 2

T 3

C 3

Kinematics, force analysis Design of belts, ropes and chains drives. Design of mechanical springs. Design of gears. Design of rolling bearing. Design of Journal Bearings. Stress Concentration in members. Contact stresses in balls and rollers

Practicals

1. Study of belts & chain drives 2. Study of spur gear 3. Study of Journal bearing Recommended Books 1. Mechanical Engineering Design, by J. E. Shigley and Mischke, McGraw Hill. 2. Advance Mechanics of materials by S & Smith 3. Mechanics of Solids & Strength of Materials by P.V. Warnock & P.P. Benham 4. Machine Design by Paul H Black, O. Eugene Adam

MT 406 C

COMPUTER INTEGRATED MANUFACTURING 2

T 3

P 3

COURSE CONTENTS: Part I: COMPUTER APPLICATIONS 1. BASIC COMPUTER ORGANIZATION: Major building blocks; their functions & inter connections. Number Systems, Number conversion, Data Representation & Data structure. Memory & I/O of a computer, Introduction to Languages, High level & Low Level Languages, Compilers interpreters, operating systems, computer programming. 2. APPLICATION PACKAGES: Practice in using Micro Soft Word Practice in using MS Excel Part II 1. 2. COMPUTER INTEGRATED MANUFACTURING

3. 4. 5.

6.

Introduction: History, Goals & Objectives, Cost Justifications, Scope, Computers in Manufacturing: Computer Aided Engineering, Computer Aided Manufacturing, Computer aided Process Planning, Computer simulation of Manufacturing Processes and Systems. Manufacturing Systems. Flexible Manufacturing, Group Technology, Just-in-time Production, CAD/CAM. Production Automation: Strategies, Economics of Automation, Flow Lines, Mathematical Models, Storage Buffers, Balancing, Manufacturing System Design: Process Planning, Facility Design, Production Planning and Scheduling, Manufacturing Communication Networks, System Integration, Evaluation, Artificial Intelligence & CIM:

Practicals 1. To study the construction and operation of an automated guided vehicle. 2. Programming an automated guided vehicle to transport the material within a CIM system. 3. To study the construction and operation of an automated storage and retrieval system. 4. Programming an automated storage and retrieval system within a CIM system. 5. To study the construction and operation of a CMM. 6. Use of CMM for the measurement of flat and angular surfaces. 7. Use of CMM for the measurement of circular surfaces and holes. 8. Use of CMM for the measurement of irregular contoured parts. 9. Use of visual part recognition system for quality assurance 10. Preparing a part program for CNC milling center. 11. Programming a robot within a CIM system. 12. Programming a conveyer within a CIM system. 13. Preparing and programming the sequence of operations within a CIM system.

14. Simulation and analysis of the sequence of operations. 15. Running and debugging the CIM system for required sequence of operations Text Books: 1. Foston A L, Au A and Smith C. Fundamentals of Computer Integrated Manufacturing. Prentice Hall, UK. 2. Mitchell F H. CIM SYSTEMS: Introduction to Computer Integrated Manufacturing. Prentice Hall, UK. 3. Hunter R. Automated Process Control System: Concepts and Hardware. Prentice Hall, UK. Reference Books: 1. Edney R.C. Computer-Aided Engineering for Mechanical Engineers. Prentice Hall, UK. 2. Besant C B. and Lui C W K. Computer Aided Design and Manufacture. Prentice Hall, UK.

MT 407 T

POWER PLANTS AND ENERGY RESOURCES P C 2 3 3

1. Energy Resources: Fossil fuel resources, coal, oil and gas resources of energy, supply and demand. 2. Alternative energy resources: Tidal and geo thermal. Nuclear, Solar, Wind, Ocean,

3. Steam power plants: Modern steam plants, reheat and regenerative Turbines, flow through steam nozzles, Impulse and reaction turbines; pressure compounding, Velocity compounding, extraction and back pressure turbines. Boiler makeup and treatment. 4. Gas Turbine Power Plants: Practical Gas turbine cycle. Isentropic efficiency of compressor and turbines, inter-cooling and reheating. 5. Combine Cycle Power Plants: General-combined cycle with heat recovery boilers. 6. Jet Propulsion Plant: Aircraft Jet engine, efficiency and performance of turbojet plant, ram jet-comparison of plants for subsonic and supersonic flights. 7. Nuclear Power Plant: Introduction, power from nuclear energy, nuclear fusion and fission, Radioactivity, Decay rates and half-life, converting mass into energy by fission. Thermal-Fission Reactors and Power Plants, Pressurized water reactor (PWR), the boiling water reactor (BWR) Practicals:
1. Visits to Thermal Power Plants. 2. Design & Fabrication of workable models of: a) Wind Mill b) Solar

MT 408 C

PRODUCTION PLANNING AND CONTROL 2 0

T 2

COURSE CONTENTS: 1. Forecasting: Introduction, Forecasting Approaches, Time Series Forecasting Techniques, Casual Forecasting Techniques, Role of Computer in Forecasting 2. Inventory Management: Inventory Systems, Economic Lot Size, Quantity Discounts, Safety Stock Level 3. Just-in-Time Systems: JIT Production, Kanban, 4. Supply-Chain Management: Significance, Purchasing Strategies, Purchasing Management, Materials management, 5. MRP and MRP-II: Master Production Schedule, Bill of Materials, Resource Requirements, MRP Management, 6. Short Term Scheduling Tactics: Job Shop Scheduling, Shop Loading, Sequencing, Line Balancing 7. Queuing Theory: Introduction, Queue Characteristics, Queuing Models, Introduction to Simulation Text Books: 1. Render B and Heizer J PRINCIPLES OF OPERATIONS MANAGEMENT. Prentice-Hall, Inc. USA. 2. Littlechild S. OPERATIONS RESEARCH IN MANANGEMENT. Prentice Hall, UK. Reference Books: 1 Tersine RJ. Principles of Inventory and Materials Management. Prentice Hall, UK. 2 Adam E E and Eber R J. Prodctution and Operations Management. Prentice Hall, UK.

MT 409 C

INSTRUMENTATION & CONTROL 2 3

T 3

Course Contents: 1. Basic concepts, characteristics, 2. Function of instruments special for indicating and recording: a) temperature, b) pressure, c) flow, level, d) measuring errors & calibration. 3. Boiler control system, 4. Air compressor controls. 5. Introduction to the principles of automatic system open-loop and closed loop systems. 6. Feed back mode of operation of hydraulic pneumatic and electrical components. 7. Amplifier, servomotors, process controller, regulating value positions. 8. Laboratory experiments on instruments and control components. 9. Measurements of actual system, Design of simple control system. Practicals: 1. Study of pyrometer 2. Calibration of Pressure gauges 3. Stroboscope 4. Study of tachometer Book Recommended: 1. Hand Book of Instrument and Control by Howard P. Kalien 2. Industrial Process Measuring Instruments by Sarroll. 3. Process Instruments and Control (Hand Book by Sarroll)

MT 410

PROJECT

T 0

P 6

C 2

Objectives: 1. To review the knowledge and practice the skills acquired. 2. To apply the acquired knowledge and skill to solve practical problems. 3. To work independently in an object oriented situation 4. To fabricate a project, Description: Students will be assigned different tasks and will be required to work out independently on the details such as: 1. design calculations of project 2. working drawings of project & 3. material specifications, 5. process planning, 6. cost estimation and 7. manufacturing