Máquina FLOW PACK - CT-100 320 420 User Manual

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CT-100/ 320/420
CONTENTS
Chapter 1 Company Introduction 1 Chapter 2 Preface 2 Chapter 3 Safety precautions ... 3 Chapter 4 Machine instructions 4.1 Machine construction and installation 5 4.2 Applications and Features ..6 4.3 Product specification technical parameter ..7 Chapter 5 Machine instructions 5.1 PC Control Panel ...8 5.2 Application Method of Operation Panel ..9 5.3 The usage of the temperature controller..16 5.4 The use explanation of start inchingstop buttonE.C.T button ....17 Chapter 6 Part adjustment 6.1 Step of paper loading.17 6.2 Adjustment of packing film tensile force..18 6.3 Adjustment of vertical parts and cautions19 6.4 Usage of the photoelectric eye tracing system ..20 6.5 Adjustment of the speed of horizontal sealing21 6.6 Adjustment of the horizontal sealing speed and the cutter frame.22 6.7 Adjustment of horizontal sealing cutter holder .23 Chapter 7 Adjustment the position of packing object 24 Chapter 8 Cause and solution of faults .25 Chapter 9 Maintenance...27 Chapter 10 Circuit diagram and programming controller explanation.28 Chapter 11 List of spare and reference materials31
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Chapter 1
Company Introduction
Foshan San Run Packing Machine Co., Ltd is a high-tech company which specialize in manufacture, sales and services of packing machines (including horizontal packing machines & vertical packing machines). With engineering and project management that really understands the challenges of todays packaging industry the San Run Packing Machine Co., Ltd is synonymous with providing packaging solutions to a client base that demands a partner to go "above and beyond" to help them excel in todays competitive markets. Our packing machines are widely applied to medical, pharmacy, daily chemical, food, plastic, metal and other industries. Our machines are famous for its outstanding features-designed reasonably, operated easily, high stability. We have established strong businesses and gained the trusts and authorization from our customers all over the world. Our company has always followed a policy of "credibility foundation, service innovation , and keep a attitude of second best is not good enough. We pursuit excellence, and invest heavily to provide kinds of suitable packing machines for customers. We welcome customers to visit and test the machines at any time.
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Chapter 2 Preface
Thank you for choosing our product CT-100/320/420 High-speed Pillow Automatic Packing Machine, please refer to the manual before using it. Before installing and using the packing machine, please be familiar with the items in manual, which will help you to know about the basic functions, structure, operation, and the maintenance of the machine. We reserve the right to change the appearance of the machine and relative technical parameters without notice. Reference data and pictures may be different with the real products in the manual, please refer to the actual products.
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Chapter 3 Safety Precaution

1 Before starting, please check the worktop, transmission belt and cutter-block. Make sure that there is no tool or any other useless staffs, and check if everything is good condition. 2 Before starting, the protection device should be in the function position. 3 During its running, approaching or touching the running parts is prohibited. 4 During its running, putting hands or tools into the cutter-block is danger and forbidden. 5 When the machine is working, switching the operation button and changing the parameters setting randomly and frequently is prohibited. 6 7 Over-long period high speed running is prohibited. Two or more persons operating the switching buttons at the same time is prohibited; make sure the power is off during maintaining. When several persons are setting the machine, please guarantee enough communication and coordination to avoid accidents. 8 When checking or fixing the electrical control circuit, working with power on is forbidden. Please make sure the power has been cut off by qualified electrical workers.
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Under the influence of alcohol or fatigue, manipulators are not allowed to operate the machine. People without training or unqualified persons are not allowed to regulate or fix the machines.
10 Without consent from us, any modification of the machine is forbidden. Dont use the machine out of the specific conditions. 11 The insulation resistance and the grounding resistance of the machine comply with the national security standard when leaving factory. When use the machine for the first time or after a long period, please start the heater for 20mins in low temperature to rid the heating
WARNING For your own safety and others, and to the benefit of the machine, please follow the above items when operating!
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Chapter 4 Machine Instructions

4.1 Machine construction and installation
Machine construction (Picture 1) Film Film holder Printer PC control board Total power
Film feeder
Bag maker Tail frame
Operation board Middle-sealing mechanism Machine frame Knife seat
Installation 1) Fix the rear part and the main frame with two M10*25 bolts and M10
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nuts. 2) When install the chain of the rear part, make sure that the chain passes through the chain wheel and are locked firmly at both ends.
4.2 Applications and Features

A).Range of Packing: Applicable for packing various solid regular objects. Food instant noodles, biscuits, chocolates, candies, ice-cream and etc; Chemistryadhesive tapes, soaps, medicines, cartons, trays and etc; Hotel commodityfacial tissues, knives and folks, shoe brushes, disposable toothpastes and toothbrushes. B).Functional Features: 1. The key parts of machine are adopted of stainless steel, in accordance with food QS and medicine GMP health requirements. 2. Dual variable frequency control, packing goods faster, convenient with superior quality. 3. High sensitive electronic eye tracing system, after setting, the machine is no need to adjust by hand, the cutting position is accuracy, the seal is firm and beauty. 4. Temperature is controlled by PID intelligence independently and steadily which is more suitable to various packaging material. 5. Color touch-screen display, machine can be turned off by position, fault is self-diagnosed, fault is display clearly. 6. Counting automatically, packaging productions counting is accuracy. 7. Machines design and the convey system is simple; the work is more reliable which is more convenience to maintain.
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4.3 Product specification technical parameter

ITEM REMARK OPP/CPPCPP/PE etc.; must used in rollouter diameter300mm, inner diameter is 75mm, the surface of the film must be unknit, no wave on the edge of the film, the color mark must evidently different to the color of the film. 100 L(60-165)x W(30-100) X H(3-50)MM 25-200 bag/min 0.03-0.07MM 320 L(80-300)x W(50-150) X H(3-50)MM 25-180 bag/min 0.04-0.07MM
PACKAGING FILM
TYPE BAG SIZE SPEED FILM THICKNESS
MAX FILM WIDTH MAX OUTER DIAMETER POWER SUPPLY POWER TOTAL POWER MACHIN E SIZE CRATE SIZE SIZE WEIGHT MAIN MACHINE TAIL FRAME
220MM
320MM
300MM 220V50HZ 5.5KW L3900W850H1500mm 550KG L1590W1000H1740mm L2560W380H350mm
300MM 220V50HZ 5.5KW L3900W940H1500mm 600KG L1590W1100H1740mm L2560W1100H350mm
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Chapter 5 Instruction of the Electrical Control Panel

5.1 PC Control Panel (Picture 2)
PC controller
Vertical Temperature
Horizontal Temperature
HT SWITCH V.T SWTTCH
POWER INDICATOR LAMP
APJUSTMENT KNOB
COLORLABEL INDICATOR LAMP

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5.2 Application Method of Operation Panel

1. The display of touch screen (Picture 3)
The setting of main parameters is completed on the man-machine interface. After the power is on, the homepage of man-machine interface will be displayed (shown in picture 3)
Users can control the control panel and change the data, according to the packing speed (packs/min), bag length of products and etc. Choose the
language
which you would like to use. Press
, it
will
show Chinese. Press
, it will show English (shown in picture
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3) and Picture 4 will show up. Homepage Control (Picture 4)
Press
, Picture
5will show up
User parameter 1P (Picture 5)
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Bag length (Length of pouch): It is setting the values is set according the length of the packed product (the distance between the color marks). Bag length (Length of pouch) setting: display frame (see the picture below) Press the length of pouch
Input the value then press OK. For example if the bag length is 100mm, then input 100, and press OK.
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Speed setting: Set it directly on the interface or press the ADJUSTMENT button (see picture 2) on the running frame. To speed up turn it clockwise, to slow down, turn it anticlockwise. (It must be turned to the minimum as duty off to avoid the speed is too fast to be controlled when start the machine next time.) Speed is actual value, do not need to modify. Total pouches clear: clear total pouches picture 5, be convenient to view the packed pouches of next time. Track warp: warp compensate automatically according to color mark error, the value can not be revised. Compensation: this compensation value is the distance between color mark & cut position in the bag, input a value, then the machine will compensate the cut-off position according the value. Cutting compensation revise: press the track warp display frame, input the cutting compensation value, the machine will compensate the cut-off position according the value. Tracing color mark or notclick DOWN & Total pouches
, it will show User parameter 2P (Picture 6) .
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(Attention: When there is color mark on the film, you could choose tracing color mark or not. Press choose , it will show
Yes means track color mark. If you do not want to track color mark,
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press choose again, it will show
No means not to track color mark. (Attention: When tracing the color mark, you must choose YES on the display panel, or the tracing will be deviated; When not tracing the color mark, you must choose NO, or else the code will not be detected and makes the e- eye alarms.) Press Back, then press Operate (see picture 4), it will show picture 7 Operation parameters (Picture 7)
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Cutter momentary: only the cutting knife move, has nothing to do with other parts. Press Forward rotation, the cutting knife move. Paper move: only the film frame move, press the Forward to forward, press the Backward to backward. Press Back, then press System parameter, it will show (Picture 8)
This interface no need to revise, press Black directly to return the first page. (If only setting single interface value, after inputting the value press Sure directly to return the first page.)
5.3 The usage of the temperature controller

1). TCP is short for the temperature control panel, its used to control the temperature value. 2). It can be continuously modulated in the range of 0-399,
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according to the packing speed, film thickness and the normal temperature. The best value should be value when the seals are not leaking, scorched and crumpled. 3). Horizontal sealing and vertical sealing is controlled separately. The switches are shown on the panel. 4). Operation method: turn on the TCP, and press the keythen press the temperature increase key or the decrease key until it meets the requested value. 5.4 The use explanation of start inchingstopE.C.T stop button
1 Presses the start button and then the machine will run. 2 Keep pressing the Inching button, the machine will run at a fixed speed until you loose the button. 3 The start and inching buttons should be used according to the speed ADJUSTMENT. 4 Stop buttonPress it and loose it immediately, the machine will do the positioned stop process, when the cutter holder is level, the machine will stop. 5 E.C.T stop button: use it under emergency.
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Chapter 6 Part adjustment

6.1 Step of paper loading
a. Put the films on the roller, orienting left side. b. Adjust the film lock in the mid of the roller. c. Roll the film according to the figure, get it passes the bag maker until you press it onto the film-pressing wheel.
Picture 9 6.2 Adjustment of packing film tensile force

If the tension of films is asymmetrical when pass through the bag maker, it will cause the feeding unsmooth. Thus the tension should be adjusted before starting the machine.
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Either edges loose or the middle loose is considered as irregular. In this case, please swing the swing arms of the feeding frame or move the angle wheel up and down and fix the angle and height with the bag maker to achieve even tension. Start the machine after adjusting the tension. If the films pile up in section A (shown in picture 9), then revolve the fine-modulation hand wheel of the vertical sealing part to speed it up. If the film in section A is too tight, please slow it down. If the seals of the products are not trim enough (shown in picture 10), then you can rotate the adjusting roller(r). Clockwise direction is IN while anticlockwise one is OUT. Keep rotating until the seals are trim (it doesnt react immediately). Pay attention not to adjust too much each time.
Picture10
6.3 Adjustment of vertical parts and cautions
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1) When the vertical sealing feeding is not smooth during the running, you can adjust the vertical sealing fine-modulation hand wheel until the film-pulling wheel and the pressing wheel are synchronously smooth. 2) The effect of the sealing should be airtight and the thread be clear. Otherwise, you can swing the angle of pressing wheel to fix it. 3) Film-feeding wheel, pressing wheel and vertical ironing board should be level, and also their midpoint should be in one level.
6.4 Usage of the photoelectric eye tracing system

1.The photoelectrical eye tracing system includes the programmable controller, the film-feeding programmer, color mark, e-eye cutter programmer, cutter approaching switch and etc. Its function is to supervise the bag length (which cannot be supervised without color mark). The color mark should be dark, especially black. The specification of color mark is as follows: horizontal direction 8-10mm; vertical direction 3-5mm. Shown in the figure below.
3-5
8- 10 (e)
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2. Methods and steps of modulation 1Measure the distance between two color marks accurately with a ruler, and set the value as the bag length; 2After filling the films, aim the photoelectrical eye at the color mark, and start the machine, let the eye blink when it pass through each color mark. If the blink is irregular or it does not work, then you must modulate the sensitivity of the eye by rotating the knob or clean the roller of driving axle. 3Before starting the machine, make sure to set the color mark trace cutting on the display screen; 4After starting the machine, the color mark photoelectrical eye traces the color marks. If it cut like the figure below, then input the measured value X as the cutting compensation value (shown in figure f). And input the measured value Y as the cutting compensation value (shown in figure g), and then press the confirm key.
(f)
(g)
3 Attention:
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The red light on the photoelectric eye shall flash as the machine working, or the yellow lights on the control panel shall flash one by one.
6.5 Adjustment of the speed of horizontal sealing

Adjustme nt of the speed for horizontal sealing shall be taken no matter how long the packing bag will be. Otherwise the sealing will be poor. The adjustme nt shall be based on the knife cutting speed and the speed of packing film. It means that it shall not make to paper jam or make to paper too tense. If paper jam, the cutting speed is too slow. Adjust the manual wheel (m), turn tit anti clockwise .If paper is too tense, the cutting speed is too fast, Adjust the manual wheel (m), turn it clockwise till it becomes perfect. 6.6 Adjustment of the horizontal sealing speed and the cutter frame 1. Methods of adjusting the horizontal sealing speed 1)The speed should be adjusted according to different packing length, or else the sealing is not good. 2)The horizontal sealing speed adjustment is on the condition that the cutters linear speed equals to the pressing wheel. It would be fine when the films are not piled up or pulled. 3)If the films piled up, it means the cutter speed is too slow, you can adjust the cutting speed hand wheel in clockwise direction(shown in picture 9); If the films are pulled, it means the cutter speed is too fast, then you can adjust the cutting speed hand wheel in anticlockwise
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direction until they are synchronous.
2. Methods of cutter frame adjustment 1) To achieve best output, the mid level of objects to be packed should be level to the middle of the upper and lower cutters. 2) In case that the difference between the objects is large, the height of cutter frame should be reset. The correct position is as follows:
MethodLoose the 4 side bolts, and use the wrench to rotate the big screw on the cutter frame. Fix the 4 side bolts after adjustment is done. 6.7Adjustment of horizontal sealing cutter holder 1The adjustment of the cutter holder is the key to the quality of the sealing. The cutter holder has been adjusted carefully and tested strictly before leaving the factory. Under the normal running situation, it wont deviate, so dont adjust the cutter holder under normal circumstances. The method to check the cutter holder ist: Put a carbon paper between
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two white papers, start the machine to test. If the trace is clear and symmetrical, adjustment is unnecessary. Otherwise adjustment is necessary. (Shown in the figure below)
Correct 2) Methods of adjustment In case of
Incorrect
incorrect position of both cutters, loose the bolt of the
upper blades axle to take out the gear, and then rotate the holder until the angle is perfect. And then fix the bolt.
3) Cutter adjustment A. When the cutter cannot cut off the films, it needs adjustment. Usually put a thin piece of copper to pad the cutter. The film should be cut off without a big noise. B. If the problem still exists, you need to change a new blade. When adjusting the blade, the temperature will be at 135 during the process.
Chapter 7 Adjustment the position of packing object

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Steps of adjustment 1. Firstly put a packing object on the transmission belt, and start the machine until the object is sent into the packing film and stop the machine to check before the cutter cuts. Positioni is correct, while positionh needs adjustment.
2. When the (h) situation comes up, the way to adjust is that click (figure 7) the rear part transmission button to adjust the position of the material. 3. If the adjustment is dissatisfactory, then try again until the object centers well
Chapter 8 Cause and solution of faults Faults 1. Film skipping Cause 1. The film is not centered 2. The tension is not well-modulated
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Solution 1. Modulate fine-modulation hand wheel till it centers well
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3. The bag maker is too anterior that the block hit the film.
2. The e-eye deviates or bag lengths are not the same
1. The length is inaccurate 2. The feeding roller is too dirty 3. E-eye does not work 4.The feeding programmer is broken or the axis is loose 5. The cutter programmer is broken or the axis is loose
3. Cut the material
1. The pushing block and the cutter is not synchronous 2. The cutter holder is too high or too low.
4.Longitudi nal Sealing leaking
1.The temperature is not enough or too high 2. The quality of films is bad 3. The gap between the
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2. Refer to the solution in chapter 6.2 3.Loose the bolt to move the bag maker a little backward 1. Reset the film length 2. Clean the roller 3. Check the color code modulate the sensitivity of the e-eye and the distance between the e-eye and the films (When the e-eye aims at the color code ,it will extinguish and when it does not aim at the color code ) 4.Change the feeding programmer or reset the axis 5.Change the cutter programmer or reset the distance between the programmer and the gears 1. Set the distance between the material and the edges 2. Adjust the height of the cutter holder to make the cutter in the middle of the materials height 1. Set the temperature at a appropriate value 2. Change the packing films 3. Adjust the gap between
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5. Cross sealing leaking or broken
6. The panel display alerting
pressing gears is too tight or too loose 1.The temperature is not enough or too high 2. The cutter holder is dirty 3. The quality of films is bad 4. The holders are not in correct position 1. Approaching switch is not detected 2. The E-eye is not detected 3. Cutter programmer film-length E-eye ; 4. Film-feeding programmer; 5.Frequency converter of the cutter 6. Film-feeding Frequency converter.
the pressing gears. 1.Set the temperature at a appropriate value 2. Clean the cutter holder 3. Change the packing films 4. Reset the holders
7. TCP cannot display
1. The heating tube and the thermocouple are broken

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1. Aim at the tracing point or change the approaching switch 2. Modulate the sensitivity of the e-eye or change it 3.Adjust the distance between the film-length e-eye and the code discor change the film-length e-eye 4. Change the film-feeding programmer or the axle 5. Change the frequency converter of the cutter or press the little red key on the converter 6. Change the film-feeding frequency converter or press the little red key on the converter 1. Change the heating tube or the thermocouple
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the temperatu re or the temperatu re is out of control 8. The display of TCP is blinking
2. SSR is broken 3. TCP is broken due to the over high or unstable voltage; 4. The electrical breaker trips. 1. Conductive copper ring is dirty 2. The copper ring is not contacting well with the electrical brush. 3. thermocouple shorts
2. Change the SSR 3. Change the TCP 4. Check out whether there is electrical leakage 1. Clean the copper ring 2. Adjust the distance or change them 3. Change the thermocouple
Chapter 9 Maintenance 9.1. Cleaning & Maintenance per Shift 1) For the sake of security, please make sure the power is off before cleaning the machine; 2Use a clean wet rag to clean the platform and the surface 3 Use compressed air to clean the crumbles in the feeding machine and the sealing place; 4 Use the wire brush with oil to remove the left films on the end-sealing cutter. 9.2. Checking & Maintenance per Month 1Use oil to lubricate the meshing gears of the transmission system.. For the synchronous belt and the transmission belt, lubrication is forbidden.
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2Lubricate the end-sealing axle. 3Check the tension of chains and belt of the transmission system. Tighter them when necessary. 4 Check the tightness of the screws. Screw them up when it is necessary. 9.3. Maintenance in half a Year 1Check the driving belt and the transmission belt, if it wear out, change a new one. 2Check the vulnerable parts, and change them in time. 3Check whether the driving parts wear, necessary. 4 Check and fasten the electrical connection, and use the pressed air to clean the ashes away from the electrical parts. change a new one when
Chapter 10 Circuit diagram and programming controller explanation

Please reference to the hand book shipped with the machine Symbol
meaning: Input
Serial number 1 2 3 4 Denotation X0 X1 X2 X3 Meaning photoelectric eye switch on the knife seat Cutter encoder Symbol of Cutter encoder alarm
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5 6 7 8 9 10 Serial number 1 2 3 4 5 6
Symbol of Film inverter alarm start bottom stop bottom spot start bottom Film encoder EMERGENCT STOP BOTTOM Output Denotation Meaning Y0 Positive run symbol of cutting knife seat inverter Y1 Vertical sealing electromagnetism valve Y2 Positive run symbol of cutting knife inverter Y3 speed adjustment symbol of film inverter Y4 Positive run symbol of film inverter Y5 Reverse run symbol of film inverter
X4 X5 X6 X7 X13 X17
Chapter 11 List of spare and reference materials

1. List of spare Parts Heat tub 2 Tools Inner spanner turret 1
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Solid relay Cutting knife Push block
1 1
monkey wrench Screwdriver
1 1
Stainless steel 2 pieces (nylon 5 pieces)
2.List of reference materials 1). Machine manual 2).Inverter manual 3). Temperature controller manual 4). Photoelectric eye manual
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Generated by Foxit PDF Creator Foxit Software http://www.foxitsoftware.com For evaluation only.

Chapter 3 Safety Precaution

Chapter 4 Machine Instructions

Bag maker Tail frame

Operation board Middle-sealing mechanism Machine frame Knife seat

4.2 Applications and Features

4.3 Product specification technical parameter

TYPE BAG SIZE SPEED FILM THICKNESS

300MM 220V50HZ 5.5KW L3900W850H1500mm 550KG L1590W1000H1740mm L2560W380H350mm

300MM 220V50HZ 5.5KW L3900W940H1500mm 600KG L1590W1100H1740mm L2560W1100H350mm

Chapter 5 Instruction of the Electrical Control Panel

HT SWITCH V.T SWTTCH

POWER INDICATOR LAMP

COLORLABEL INDICATOR LAMP

5.2 Application Method of Operation Panel

which you would like to use. Press

show Chinese. Press

, it will show English (shown in picture

3) and Picture 4 will show up. Homepage Control (Picture 4)

User parameter 1P (Picture 5)

, it will show User parameter 2P (Picture 6) .

press choose again, it will show

5.3 The usage of the temperature controller

Chapter 6 Part adjustment

Picture 9 6.2 Adjustment of packing film tensile force

6.3 Adjustment of vertical parts and cautions

6.4 Usage of the photoelectric eye tracing system

6.5 Adjustment of the speed of horizontal sealing

direction until they are synchronous.

Correct 2) Methods of adjustment In case of

incorrect position of both cutters, loose the bolt of the

Chapter 7 Adjustment the position of packing object

Solution 1. Modulate fine-modulation hand wheel till it centers well

2. The e-eye deviates or bag lengths are not the same

3. Cut the material

4.Longitudi nal Sealing leaking

5. Cross sealing leaking or broken

6. The panel display alerting

7. TCP cannot display

1. The heating tube and the thermocouple are broken

Chapter 10 Circuit diagram and programming controller explanation

Chapter 11 List of spare and reference materials

Solid relay Cutting knife Push block

monkey wrench Screwdriver

Stainless steel 2 pieces (nylon 5 pieces)

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