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Contents
CHAPTER 1 INSTALLATION, START AND EXIT...........................................................4 1.1 installations............................................................................................................................4 1.2 starting...................................................................................................................................4 1.3 exits ......................................................................................................................................5 CHAPTER 2 MAIN FUNCTION INTERFACE..................................................................5 2.1 shortcut keys .........................................................................................................................5 2.2:system menus........................................................................................................................6 2.2.1 system.........................................................................................................................6 2.2.2 test .............................................................................................................................7 2.2.3 control.........................................................................................................................7 2.2.4 Data............................................................................................................................7 2.3 Torque area............................................................................................................................8 2.4 Torsional Angle area..............................................................................................................8 2.5 Rotation Angle area...............................................................................................................8 2.6 Time area...............................................................................................................................8 2.7 the test operation...................................................................................................................9 2.7.1 the test control............................................................................................................9 2.7.2 the control choose page..............................................................................................9 2.8 the diagram area..................................................................................................................10 2.9 The state Bar at bottom.......................................................................................................10 CHAPTER 3 TEST PROGRAM........................................................................................11 3.1 the test program guide------step1........................................................................................12 3.2 the test program guide------step2........................................................................................13 3.3 the test program guide------step3........................................................................................15 3.4 the test program guide------step4........................................................................................16 3.5 the test program guide------step5 .....................................................................................18 CHAPTER 4 AUTO PROGRAM CONTROL...................................................................19 4.1 introductions........................................................................................................................19 4.2 setting in the automation type.............................................................................................19 4.3 note......................................................................................................................................21 CHAPTER 5 SPECIMEN INFORMATION.......................................................................22 CHAPTER 6 ANALYSIS.................................................................................................23 6.1 shortcuts .............................................................................................................................23
6.2 diagram page.......................................................................................................................25 6.2.1 data query small panels............................................................................................25 6.2.2 the diagram...............................................................................................................25 6.2.3 the diagrams shortcuts.............................................................................................25 6.3 the test result page...............................................................................................................26 6.4 preview page.......................................................................................................................26 CHAPTER 8 MACHINE CALIBRATION...........................................................................27 8.1 the initial files......................................................................................................................27 8.2 the calibration steps.............................................................................................................27 CHAPTER 9 CONTROLLER DRIVERS INSTALLATION .............................................30
1.2 starting
In Windows interface, double click the POPWARE_PI_E_NM shortcut key, and the main window of the application will show in fig 1.
1.3 exits
You can quit the program by clicking the button of Exit.
Fig2
[Specimen]: Input the specimen information before testing. [Diagram]: Set the curve coordinates, the coordinates type and the coordinates increment. [Reset]: Make the electromotor back to the initial place (that means the Rotation Angle is zero). [Twist Counter]:
To take down the Torsion Measure manually, we can take down the Twist Counter after clicking it. [Save]: Save the test result. [Analysis]: Enter the Analysis interface, you can analysis the test result and print the report. [Exit]: Exit the program. The panel on the right side of Analysis button: Display whether you take down extensometer or not during the test. It Can also display whether the system is in overload state or not.
2.2:system menus
2.2.1 system [Machine parameters]: Show the Torque, Twist Counter Gauge length' s parameters as in Fig3.
Fig3
[Sensor selected]: It is only available at the calibration state and only useful for the multisensor user. You can choose the Torque sensor and the Torsional Angle sensor and all of them are in the sensor setup interface.
The sensor in the machine setting should match with the sensor setting in the software. It will be default after you have chosen the senor in the sensor setup interface. [Controller parameters]: It is only available in the calibration state. You can setup the closed loop controller through setting the velocity controller' s parameters and the position controller' s parameters. Velocity controller (Torque, Rotation Angle, Torsional Angle) keeps the velocity steadiness, and position controller (Torque, Rotation Angle, Torsional Angle) makes the place stabilization. Generally speaking they are fixed at the factory, the user cannot adjust it at will. [Hardware parameters]: It is available only at the calibration state. It is used for reading and they are fixed in the factory, the user cannot change it. [Calibration]: It is only available at the calibration state. You can see the details in chapter 8 calibrations. 2.2.2 test [Test start]: The same as test start below Test (T). [Test stop]: The same as test stop below Test (T). 2.2.3 control [Load]: It can be available only at Manual state after the test start. It controls the electromotors observe rotation. [Unload]: It can be available only at Manual state after the test start. It controls the electromotors reverse rotation. [STOP]: It can be available only at Manual state after the test start. The motion stops after clicking it. 2.2.4 Data [Save]: The same with the shortcut key Save.. [Open]: It is available only at the demo state. You can simulate the process of the test if you have opened the data file.
[Delete]:
2.
Program. The whole test process goes along automatically with correspond step. Attention [] And [] can be available when the steps, which can reach, to 20 exceeds 10. [Modify]: Modify the step parameter. It can be available when the step is clicked in the state of test stop [Cycle count]: It can be used for cycle count, which will enable the test stop up to the count. [Test count]: used for compute the test count.
Forth column display the operation help Fifth column display the filename whose suffix name must be .dat after saving the test result Sixth column show the testing specimen number and area.
Fig 5 test program operating interface [New] create a new test program. [Open] open a test program. [Save] save a test program.
[Delete] delete a test program. [Exit] exit a test program. [Preview] preview a test program.
Fig4 test program guidestep1 You can choose or define a data processing standard. The standard can decide the standards name and the fixed items content. Generally speaking standard name is same with the ISO. [Define] can modify the content in the fixed items. We should not amend it in ordinal situation. The standard definition interface below:
Fig5 The standard definition interface [Open] open the standard file to be modified. [Save] save the modified file. Attention The contents in the result items are decided by the software need, so the users cannot modify it at will, but to the fixed items users can set. We suggest users to add the items needed in the report, which is limited to 25. The items, which have existed in the specimen information at the step 2, neednt add to the fixed items, because it will be added to the fixed items automatically.
Fig6 test program guidestep2 Specimen section shape select: the specimen shape you want to test. The mode of Measuring Torsional Angle: Rotation Angle: the rotation angle of the horizon beam rotation replaces the specimen rotation. Torsional Gauge: Use the Twist Counter to measure the specimen Torsion Angle. If you choose it, you should set the take down twist counters value. The program will turn out the hint you can take down the extensometer automatically when the torsional Gauges value exceeds this fixed value. And we can replace the Torsional Angle by the rotation angle increment after this. Sample Time frequency Sample time interval set the diagrams record frequency. Specimen information format The specimen information can be dived into basic information, which is the fixed items in specimen information interface, and the added information, which is the definition information. The basic information is necessary in the program while the added information, which is only useful in the data reserve and the report output, is not essential in the program The specimen information interface is below as fig6. The items can be defined in the definition items and they will be added to the fixed
items in the test program guidestep5 and will be outputted in the report.
Fig8 test program guidestep3 If the process control mode is automation then: (1) The steps at most can reach to 20. (2) [Modify] to modify the step parameters. It can be available when the step needed is clicked. (3) Cycle count it can be used for cycle count, which will enable the test stop up to the count. (4) Test count used for compute the test count.
Attention
The coefficient before the maximum Torque (testing) is usually located from 0.1 to 0.3
Fig10 test program guidestep5 Step5 is mainly for processing the result of the data processing and the report output format. Report diagram can decide the type of the diagram in the output report. Report title output the report title. The blank key can change the place of it Fixed items used for the fixed items in the output diagram. Result items used for the result items in the output diagram. The item name cannot be changed at will because it is used only in the programme, but its byname can be intitled in the items interface which will show by clicking the right mouse on the item in the items byname (self definition). For example, you can change the Rm to pp in the items Byname Byname is often used in the database operation, printer and the report show. [>] Move the items pitched on to the items name and the items byname. [<] Delete the items pitched on in the items name and the items byname. [<<] Delete the all the items in the items name and the items byname
[Finish]
requests save or cancel .you should input the file name if you save it.
Torque
KN.M
Torque
Constant speed stress control Constant control Constant control stress speed
Torque Torque Torsional Angle Torsional Angle Torsional Angle Torsional Angle
speed
Keep stress constant Keep Torsional Angle speed constant Keep Torsional Angle constant
Constant Torsional Angle control Constant speed strain control Constant control Constant rotation control strain speed angle
speed
Keep strain constant Keep rotation angle speed constant Keep rotation angle constant Control Crosshead rotation angle of Crosshead in open loop control End
(/min)
Position
(/min) %
Position
End condition Torque Torque peak down Relative Torque Stress Rotation angle limit Relative Rotation
Feedback
Note
Torque Torque
Reach one Torque value Like 2N, it means the Torque can not be Lager than 2N Variable value of Torque, relative to the starting point of the same step Specimen area Reach one stress value Reach one rotation anglevalue Variable value of Torque, relative to the starting point of the same step
KN.M Mpa.M ( (
angle Torsional Angle Relative Torsional Angle Strain Relative strain Time ( ( Torsional Angle Torsional Angle Torsional Angle Torsional Angle Torsional gauge Torsional gauge Reach one Torsional Angle value Variable value of Torsional Angle, relative to the starting point of the same step Reach one stress value Variable value of Torsional Angle, relative to the starting point in the same step The lasting time
4.3 note
1. There can be 20 steps at most. 2. The negative value parameter in the control mode is meaning unloading while the positive opposition. 3. You had better do the test before you do the multi-steps test in manual control at first. 4. In the state of constant control, such as constant Torque control or constant Torsional Angle control, etc, to can only select time. 5. Pay attention to the unit of over Torque mode and to. 6. Pay attention to the join of the steps. 7. Check the associated parameters carefully to make sure them. 8. The cycle test is controlled by the cycle count. 9. If you want to constant control you had better use the constant speed control to a little smaller than the constant value, and then you use the constant control. For example you would like to keep the Torque at 100KN,you can set the control mode to constant speed Torque control (the speed are at will, such as 50kn/min) and to for 99kn. Afterward you can set the control mode to constant Torque control for 100kn, 10. If the to is Torque, Torsional Angle, position, strain or stress then if the actual value is larger than this setting value, the end condition is to be smaller than this setting and the loading the similar method to the end condition. Take the to value is 2kn for example; it can be divided into two circumstances. One is the actual Torque value is smaller than 2kn at the beginning of this step; we can suppose the actual Torque is 0.5kn. If it is loading in this step, then the Torque value is becoming larger and larger when the Torque is large than 2kn,it is for the condition and can go to the next step. If it is unloading in this step, then the Torque value is becoming smaller and smaller, it cannot be for the condition going to the next step and means the program is wrong. Another is the actual Torque value is lager than 2kn at the beginning of
this step; we can discuss it as same as the front method. 11. If the to is relative Torque, relative Torsional Angle or relative rotation angle that is a variety, not the absolute value, so it only focuses on the change from the beginning to the end.
Fig12 specimen information [Specimen section shape]: Is set in the test program. You also can change specimen section shape here. [Basic information]: The items are indispensable in the program. We can fix default values to some useless items.
Attention
The area can be computed after inputting it. The area cannot to be zero. Append information They are none of the programs business. They are just used in the data reserve and the report output and they can also be set in the test program.
Chapter 6 Analysis
You can enter the below interface after clicking the analysis in the testing operation.
6.1 shortcuts
[Option] set some items during the data processing in the re-analysis interface.
Fig14 Option
Diagram superposition: You can set the X-axis offset and Y-axis offset when the diagram is in superposition. Elastic modulus You can set the start point and end point in the elastic curve. Attention it is expressed by the percent of the max Torque and in the area between 0.2 and 0.6. Make sure the start point and the end point in the elastic curve for a right result. [Open]: Open the result file with the postfix file name *.dat .the diagram and the report format will show after open the file. [Diagram] set the axis types, axis increment and diagram parameters. [Print] print the report. You can the reports format and content in the preview.
[Exit]
[Modify] modify the report format. You can see the details about it in the test program guidestep5.
[Point]
[Print]
we can move the mouse in the diagram with a hand shape mouse figure after clicking the point. The relative parameters will show in respective panels with the mouse motion. We can also use the keys [-] and [+] to make the point move. The point state will cease after the double click. print the diagram.
Fig15 preview page Result items: often points the items, which need calculation. You can set it in the result items in the test program and also in the interface by clicking the modify button. [Get the result] we can get the calculation result at the result items in the preview. [Diagram] print the diagram. You can set the diagram in the test program and also in the interface by clicking the button of modify
password is poopwill. 3.the Torque calibration Method: you should set the target calibration sensors firstly in the software (only for the multiplied Torque sensors users, but the single Torque sensor user shouldnt go along this process). You can see it in the sensor selected in the system. (1): grade 1 (2): grade 2 You should choose the grade first and then go on the calibration for points (we can choose 20kn, 40kn, 60kn, 80kn, 100kn if this grades maximum Torque is 100kn). You neednt to adjust them if the error is in the bound. Choose a point (suggest to the middle point in this grade) and record the Torques value showed in the softwares Torque interface when the standard Torque has been arrived by the measure Torque loop. Click the button of calibration in the system menu and you can see the interface below.
Fig16 calibration interface (1). Choose the channel such as Torque channel (2). Choose the grade (3). Input the standard value and the display value. The standard value means the measure Torque loops value. The display value means the Torques value showed in the softwares Torque interface when the standard Torque has been arrived by the measure Torque loop (4). Click the button of ok and the calibration ends. We can check up each points calibration if its error is smaller than 1%.
Attention
A: you should adjust the Torque to zero before the calibration begins. We should choose the manual page to control the cylinders rotation angle speed, which will be lower speed nearby to control the Torque when the Torque is in calibration.
B: the calibration display value can be used only once. C: The Torque should approach this point, which is in calibration slowly. D: we cannot do other calibrations if we havent managed the 1 grade. E: Set the grade in order to protect the measure Torque loop when the grade happens the over Torque. F: we should set the zero point when each grades zero point is not consistent. 4.the grade zero point We should set the zero point when each grades zero point is not consistent. Method: click the button of grade zero and we will see the grad zero interface below:
Fig17: grade zero interface You should set each grades zero value to zero and then we can choose one grade to zero value recording each grades zero point. After that you enter the grade zero interface again to input each grades zero point clicking the button of save to save it. You should pay attention to the value s negative and positive property. 5.The Torsional Angle calibration: it is the same as the Torque calibration just the measure Torque loop is changed to extensometer 6.The rotation angle calibration is similar as the Torque calibration just the grade is not no longer existed and its zero points are neednt setting. The multiplier sensor user is to make the senor in calibration one by one. You should put the initial files into record in a floppy disk and make a time mark on the floppy disk. You can restart the software based on this floppy disk.
6.choose browse.
7.click open and then choose the installation directory c:\wdw\ad601driver,you will see the below interface:
such
as