Pioneer-Presentation G5 Product Update Guide 5th Generation Plasma Models

Product Update Guide 5th Generation Plasma Models
G-5
Technical Training Department 1925 E. Dominguez Street Long Beach, CA 90810
Contents
Preface..4 New Product Information.5~21 Media Receiver Section...23~35 Specifications...24 Front Panel & Connectors..25~26 Trap switch....27 Digital Tuner Board Block.......28 Power Supply....29~30 AV Block.....31 Main Board Block.....32~33 Disassembly......34~35
.
Plasma Panel Section.37~50 Overall Block......38~39 Panel IF Block....40~41 Digital Video Block.....42~43 X-Drive Block......44 Y-Drive Block..45 Power On Sequence.....46 Disassembly.......47~50 LED Trouble Shooting...51~59 Factory Service Modes..60~87
Preface
This technical training guide will address the disassembly and adjustments of the Pioneer Generation 5 Plasma Display models. This guide was designed as a servicing aid and is not intended to replace the service manual. The student should have the appropriate service manual on hand when when using this guide. Data in the service manual for this unit contains specific information on safety, parts and adjustments.
Safety information
Important safety data for this Pioneer model is contained in the service manual. Before returning the unit to the customer, complete all product safety obligations and tests. Technicians who bypass safety features or fail to carry out safety checks may expose themselves and others to possible injury, and may be liable for any resulting damages.
Lead in the solder used in this product is a known reproductive toxicant which may cause birth defects or other reproductive harm. (California Health and Safety Code Section 25249.5).
For more information on electronic circuits and block diagrams refer to the Service manual.
When servicing this or handling circuit boards and other components which contain solder, avoid unprotected skin contact with the solder. Also, when soldering do not inhale any smoke or fumes produced.
4
Plasma Products (North America)

2004
PRO-1120HD
Systems
Panel :PRO-435P/ PRO-505P MR :PRO-R05U
PRO-920HD
ELITE
Monitors
PRO-1410HD PRO-1010HD PRO810HD
PRO-1410HD ---- Made by NPD PRO-1010HD ---- base model: PDP-504CMX PRO-810HD ---- base model: PDP-434CMX
Systems
PDP-5045HD
Panel :PDP-434P/ PDP-504P MR :PDP-R05U
PDP-4345HD
Regular Line
PDP5004/5014
Monitors
PDP-4304/4314
PDP-5004 / 5014 ---- base model: PDP-504CMX PDP-4304 / 4314 ---- base model: PDP-434CMX 5
Pioneer Plasma
All the great technologies of the previous models ! Pure Drive ! ACE II ! 3:3 Pull Down ! Deep Encased Cell Structure ! Pure Color Filter Now including ! Digital Cable Tuner PDP-5045HD PDP-4345HD
6
New PIONEER Built in Cable Tuner

Digital Cable Tuner ! Passport EPG (banner only) Regular line ! POD slot (Point Of Deployment - Host Interface Card) ! Seamless operation between digital and analog tuners ! DTV closed captioning
Simple Banner
Extended Banner
PDP-5045HD
50 HDTV Wide screen Plasma Television
Best in Class Picture Quality
ACE II for over 1 Billion Colors, Advanced Pure Cinema with 3:3 Pull-Down
Pure Drive Signal Processing
Pure Digital Process, Pioneer Exclusive Chipset, ATSC Tuner, DCR with Cable CARD
Specifications: ! 16 x 9 Wide screen Aspect Ratio ! WXGA 1280 x 768p Resolution ! 1,000 cd/m2 Brightness ! Integrated ATSC Tuner ! Pure Drive Image Processing ! Deep Encased Cell Structure ! ACE II for over 1 billion colors ! Advanced Pure Cinema with 3:3 Pull down ! Vertical or Horizontal Mount Media Receiver ! Advanced PIP Capability ! Dual HDMI Inputs ! Energy Star Certified ! 2-Way Speakers with Framed or Under Mount ! Swivel Table Top Stand
PDP-4345HD
ACE II for over 1 Billion Colors, Advanced Pure Cinema with 3:3 Pull-Down
Pure Digital Process, Pioneer Exclusive Chipset, ATSC Tuner, DCR with Cable CARD
Specifications: ! 16 x 9 Wide screen Aspect Ratio ! XGA 1024 x 768p Resolution ! 1,100 cd/m2 Brightness ! Integrated ATSC Tuner ! Pure Drive Image Processing ! Deep Encased Cell Structure ! ACE II for over 1 billion colors ! Advanced Pure Cinema with 3:3 Pull down ! Vertical or Horizontal Mount Media Receiver ! Advanced PIP Capability ! Dual HDMI Inputs ! Energy Star Certified ! 2-Way Speakers with Framed or Under Mount ! Swivel Table Top Stand
50 & 43 ELITE Monitors
! ! ! ! ! ! !
Pure Drive ACE II 3:3 Pull Down Pure Color Filter II Dual HDMI inputs 2nd Generation ISF New Cosmetics
PRO-1010HD PRO-810 HD
10
50 & 43 ELITE Monitors

Terminal Layout50 & 43
Audio Composite In/Out(BNC) G/B/R/HD/VD (Analog RGB or Component) BNC
S
S
Audio R SR+ out 232C HDMI/D-sub Switch
Audio
Audio
*75*75-2.2k SW hides in the back side
SPEAKER
HDMI
Power AC SPEAKER
Input - 4 Composit e S- Terminal BNC Terminal
Input - 3 RGB HV Component BNC Terminal

11
Input - 2 HDMI D- sub 15 Swit chable
Input - 1 HDMI
PRO-1010HD
50 HDTV Wide screen Plasma Monitor

Pure Digital Process, Pioneer Exclusive Chipset
ACE II for over 1 Billion Colors, Advance Pure Cinema with 3:3 Pull-Down, ISF C3, Color Management
Specifications: ! 16 x 9 Wide screen Aspect Ratio ! WXGA 1280 x 768p Resolution ! 1,000 cd/m2 Brightness ! Pure Drive Image Processing ! Deep Encased Cell Structure ! ACE II for over 1 billion colors ! Elite Color Management ! ISF C3 Certified ! Black Stripe Coating ! Advanced Pure Cinema with 3:3 Pull down ! Advanced PIP Capability ! Pure Color Filter II ! Dual HDMI Inputs ! Energy Star Certified ! NEW Cosmetic Design 12
PRO-810HD
43 HDTV Wide screen Plasma Monitor

Pure Digital Process, Pioneer Exclusive Chipset
Specifications: ! 16 x 9 Wide screen Aspect Ratio ! XGA 1024 x 768p Resolution ! 1,100 cd/m2 Brightness ! Pure Drive Image Processing ! Deep Encased Cell Structure ! ACE II for over 1 billion colors ! Elite Color Management ! ISF C3 Certified ! Black Stripe Coating ! Advanced Pure Cinema with 3:3 Pull down ! Advanced PIP Capability ! Pure Color Filter II ! Dual HDMI Inputs ! Energy Star Certified ! NEW Cosmetic Design 13
ELITE Plasma TV
Everything that is in the current model PLUS!!! ! Digital Cable Tuner (w/ expanded Passport EPG) ! 2nd Generation ISF Mode ! New 1st Surface Pure Color Filter ! Improved Pure Drive ! New Speaker System
PRO-1120HD PRO-920HD
14
New ELITE Built in Cable Tuner

Unidirectional Digital Cable Tuner ! Passport EPG (grid & banner) ! POD slot (Host Interface) ! Seamless operation between digital and analog tuners ! DTV closed captioning
EPG Grid (ELITE only) Extended Banner
Simple Banner
15
ELITE 1st Surface Pure Color Filter

! ! ! ! First in the industry to have this type of filter construction Reduces ambient light reflection Video image does not reflect back into the panel from the filter 20% improvement in contrast ratio in bright environments
Conventional Panel Structure

Glass Glass
Single Layer Panel

Glass
Light reflection
Light Reflection Video Image
video image
16
Color Expansion
The darker 1st Pure Color Filter works in conjunction with the driving circuitry
Conventional Driving
Emission Strength
Color Expansion
Most Broadcast Video Signals are at this level. Average Luminance Level of Video Signal
17
New Speaker Design
18
PRO-1120HD
Best in Class Picture Quality Next Generation Glass
Pure Digital Process, Pioneer Exclusive Chipset, ATSC Tuner, DCR with Cable CARD, Passport EPG Deep Encased Cell Structure, Black Stripe Coating, Energy Star Certified Specifications: ! 16 x 9 Wide screen Aspect Ratio !WXGA 1280 x 768p Resolution ! 1,100 cd/m2 Brightness ! Integrated ATSC Tuner ! Pure Drive Image Processing ! Deep Encased Cell Structure ! ACE II for over 1 billion colors ! Elite Color Management ! ISF C3 Certified ! Passport EPG ! Advanced Pure Cinema with 3:3 Pull down ! Vertical or Horizontal Mount Media Receiver ! Advanced PIP Capability ! Pure Color Filter II ! Dual HDMI Inputs ! Improved Amplifier ! Energy Star Certified ! NEW ELITE Television Cosmetic Design 19
PRO-920HD
Best in Class Picture Quality Next Generation Glass
Pure Digital Process, Pioneer Exclusive Chipset, ATSC Tuner, DCR with Cable CARD, Passport EPG Deep Encased Cell Structure, Black Stripe Coating, Energy Star Certified Specifications: ! 16 x 9 Wide screen Aspect Ratio ! XGA 1024 x 768p Resolution ! 1,100 cd/m2 Brightness ! Integrated ATSC Tuner ! Pure Drive Image Processing ! Deep Encased Cell Structure ! ACE II for over 1 billion colors ! Elite Color Management ! ISF C3 Certified ! Passport EPG ! Advanced Pure Cinema with 3:3 Pull down ! Vertical or Horizontal Mount Media Receiver ! Advanced PIP Capability ! Pure Color Filter II ! Dual HDMI Inputs ! Improved Amplifier ! Energy Star Certified ! NEW ELITE Television Cosmetic Design
20
2nd Generation ISF

! The ISF calibrators information can now be input and shown on screen ! Built for bragging rights, and to show who or what store did the calibration ! This information must be added in order to finalize an ISF calibration ! Added adjustments in ISF calibration list
21
22
PDP-R05U or PRO-R05U Media Receiver Section

AV Board Main PCB
Digital Tuner Module Power Supply
23
Item Reception System (Digital) Circuit type Tuner Audio format Reception System (Analog) Circuit type Tuner Audio multiplex Terminals Rear ANTENNA B i.LINK (TS) INPUT 1 INPUT 2 INPUT 3 Monitor Out Digital Audio Output VCR Control Output CONTROL IN CONTROL OUT Cable CARD Front OSD Power Requirement Dimensions Weight INPUT 4 PC VHF/UHF CATV VHF/UHF CATV
Media Receiver , Model: PDP -R05U ATSC Digital TV system 8VSB/64QAM/256QAM/QPSK demodulation VHF 2-13ch, UHF 14-69ch 2-135ch Dolby Digital American TV standard NTSC system Video signal detection PLL full synchronous detection, PLL digital synthesizer system VHF 2-13ch, UHF 14-6 9ch ANTENNA/CABLE A IN: 1-135ch BTSC system 75 UNBAL, F Type for VHF/UHF/CATV in Loop out S400 (2) COMPONENT VIDEO in, S- VIDEO in, VIDEO in, AUDIO in, HDMI in S-VIDEO in, VIDEO in, AUDIO in COMPONENT VIDEO in, AUDIO in, HDMI in S-VIDEO out, VIDEO out, AUDIO out Optical (1) 1 1 1 Point of Deployment COMPONENT VIDEO in, S-VIDEO in, VIDEO in, AUDIO in Analog RGB in, AUDIO in English/French/Spanish 120 V AC, 60 Hz, 43.3 W (31 W Standby ,120 V) 420 (W) 90 (H) 295 (D) mm (16 9/16 (W) 3 9/16 (H) 1 1 10 /16 (D) inche s) 5.8 kg (12.8 lbs.) Cable: 1-125ch
ANTENNA/CABLE A IN 75 UNBAL, F Type for DTV/VHF/UHF/CATV in
Design and specifications are subject to change without notice.
Power cord (2 m/6.6 feet) (ADG1215)
Remote control unit (PDP-R05U : AXD1489) (PRO-R05U : AXD1490)
System cable (3 m/9.8 feet) (ADF1029)
AA size battery x 2 (Alkaline battery)
Stand (PDP-R05U : AXG1013) (PRO-R05U : AXG1009)
Screw x 4 (for stand) (PMB40P120FTB)
Screw hole cap x 4 (PDP-R05U : AMR3363) (PRO-R05U : AMR3386)
VCR controller x 1 (1.8 m/5.9 feet) (ADH1024)
Operating instruction (PDP-R05U : ARE1379) (PRO-R05U : ARB1561)
24
PANEL FACILITIES
Media Receiver
Front view
POWER
REC TIMER DATA ACQUISITION
ON
STANDBY
Pull this section to open the door.
2 3 4 5
INPUT 4 COMPONENT VIDEO Y CR / PR CB / PB S-VIDEO VIDEO L AUDIO R AUDIO (STEREO)
PC ANALOG RGB
6
1 2 3 4 5 6 7 8 9 10 11 POWER button POWER ON indicator STANDBY indicator REC TIMER indicator DATA ACQUISITION indicator INPUT 4 terminals (COMPONENT VIDEO: Y, CB/PB , C R /PR ) INPUT 4 terminal (S-VIDEO) INPUT 4 terminal (VIDEO) INPUT 4 terminals (A UDIO) PC INPUT terminal (A UDIO) PC INPUT terminal (ANAL OG RGB)
7 8 9 10 11
25
Rear view
1 2 3 4 5 6 7 8 9 10 11 12 13
DIGITAL OUT OPTICAL IN OUT CONTROL ANTENNA B

(TS)
VCR CONTROL IN
ANTENNA/ CABLE A IN
Cable Cable CARD
S400 INPUT 1 AC IN
INPUT 2 S-VIDEO
INPUT 2 VIDEO
R-AUDIO-L
VIDEO
R-AUDIO-L
INPUT 1 COMPONENT VIDEO C B /P B C R /P R Y
BLACK SERVICE ONLY OUT MONITOR OUT S-VIDEO VIDEO R-AUDIO-L S-VIDEO R-AUDIO-L INPUT INPUT 3 3 Y C B /P B C R /P R INPUT 1 HDMI INPUT 3 WHITE SYSTEM CABLE
14
15 16
17 18
19
20 21
22
23
24
25
26
CONTROL IN terminal CONTROL OUT terminal VCR CONTROL terminal ANTENNA B IN terminal ANTENNA/CABLE A IN terminal INPUT 2 terminal (VIDEO) INPUT 2 terminals (A UDIO) i.LINK terminals Cable CARD slot INPUT 1 terminals (A UDIO) DIGITAL OUT terminal (OPTICAL) INPUT 1 terminals (COMPONENT VIDEO: Y ,CB/P B, CR/P R) 13 AC IN terminal
1 2 3 4 5 6 7 8 9 10 11 12
14 15 16 17 18 19 20 21 22 23
RS-232C terminal (used for factor y setup) ANTENNA B OUT terminal INPUT 2 terminal (S-VIDEO) MONITOR OUT terminal (S-VIDEO) MONITOR OUT terminal (VIDEO) MONITOR OUT terminals (A UDIO) INPUT 1 terminal (VIDEO) INPUT 1 terminal (S-VIDEO) INPUT 3 terminals (A UDIO) INPUT 3 terminals (COMPONENT VIDEO: Y,CB/P B, CR/P R) 24 HDMI terminals (INPUT1/INPUT3) 25 SYSTEM CABLE terminal (WHITE) 26 SYSTEM CABLE terminal (BLACK)
26
Trap Switch Location (Media Receiver).
For video data transmission from the Media Receiver to the PDP-435HD and PDP-505HD-series Plasma Displays, digital signals are used. Therefore, this unit adopts the HDCP (High-bandwidth Digital Content Protection) system for copyright protection. This unit is also provided with a detection switch (TRAP switch) that will prohibit the unit from being turned on again The TRAP switch is disabled while the unit is turned off. When performing internal diagnosis, fix the switch to the OFF position using adhesive tape before turning on the unit. After servicing, be sure to remove the adhesive tape.
TRAP switch
To Release an Activated Trap Switch: 1. Enter Factory Service mode 2. Select initialize mode 3. Hold down Display Key on Remote for 5 seconds.
27
Digital Tuner Board Assembly
Cable IN
TUNER 27MHz VCXO 25MHz VSB Demod. MPEG BCM3510KPF TS Transport Processor QAM Demod VSB AGC RF(QAM) AGC 16bit bus EXI Micro Bus OOB RX
EEPROM
24.576MHz
IEEE1394 Mercury TS INPUT TS OUTPUT TS OUTPUT

TSB43CA42GGW
SAW Filter QAM/ 8VSBIF QAM IF AMP UPC1663
Video SDRAM
(8M*16)x4=64MB
64bit bus
RF-->IF
UPC3220GR
QPSK Rx 32KB
DAVIC FEC MAC
CPU
Flash ROM (8M*16)=16MB CS0' EBI Bus

25.175 MHz PCIBus
Transport BCM7021
Processor
MPEG/Dolby
16bit bus InbandData OOB Data
Bus Bridge Gate Array
Audio Decoder
Audio DAC Video

Encoder
LOUT ROUT 40 pin CONNECTOR CVBS LUMA CHROMA A/D L R Analog Signal IF
LOGIC CIRCUIT
CIMAX
CS swich A23 7402 CS

pCS[0] select
Ext ETHER Connector
DDR-SDRAM (16M*16)x2=64MB
MPEG HD/SD Decoder
Graphics
& Scaler
I2S IR signal DVO[12bit] VDEC656 3D Y/C VDEC DRAM

DVID
pCS[0,1,2] MPEG OUT MPEGI N I/F DATA ADDRESS UART*2(A,B)
42MHz
IR OUT
Digital Video Gate Array

(HS,VS,CLK)
CVBS_IN
POD VCC PODVCC,VPP
UART(C) PC CARD SOCKET Cable CARD IF
50 pin CONNECTOR Digital Signal IF
28
(Y,Cb,Cr)
DVID[16]
CIRCUIT
S/P DIF
RF AGC SW 7W 66
SystemIC BCM7115
1394I/F
Power Supply Assembly

PS_MOD
RELAY
AV_BOARD
V+16.5V V+12V R8508 V+16.5V
MAIN_BOARD
IC7211 REG
FAN_MOD
SW _REG
RELAY
V+6.5V
V+6.5V
V+3VSTB
V+3VSTB
MDR_ASSY
Communication BUFF between PANEL
PANEL side
LED and around it REM, KEY and around it
SW _REG
IC8506 COM_SW
ACTIVE
V+3COM
Main Microcomputer and around it
U8502
V+3V_DD V+1V_DD IC2 and around IC2 IC3 and around IC3 IC1 and around IC1
DC/DC_CONV
PSW1
IC7456 V+1V_IC1 REG
DVI_Tx and around DVI_Tx

HDMI_Rx and around HDMI_Rx
R7456
IC7454 V+5V_A REG A/D and around A/D IC7453 V+3V_A REG
LPF and around LPF SINC separation and around it MIX SW and around MIX SW Video Filter for IC1 (discrete) DDC Buffer (discrete)
R7455 PSW1
Always current-carrying part Current-carrying part in ACTIVE Current-carrying part in RELAY Current-carrying part in PSW1
V+12V V+6.5VD V+6.5VA IC8503 DC/DC_CONV U8503 DC/DC_CONV Q8501 REG V+30V V+5VD V+5VA V+1.8VD V+3.3VD U8504 DC/DC_CONV Q8511 FET_SW
US_ILK_
DT_MOD
Port (Black) : Control Port Name (H:active) Port (White) : Control Port Name (L:active)
Refer to the next page.
V+3.3VA V+2.5VD V+3.3V2
V+3VSTB
LED_ASSY
LED and around LED
V+3VSTB R8501 Q8504 V+5STB REG V+5VSTB
SR_ASSY
232C Driver and around it SR Interface(discrete)
R8524 R8536 R8503
IC8504 V+9V REG IC8505 V+5V REG IC8502 V+3_US REG
FE and around FE Multiplex and around it AV_SW and around AV_SW Component SW and around it
CCD Microcomputer and around it
IF Microcomputer and around it
29
Digital Tuner Module

DT_MOD
REG 5/3.3 POD_Vpp
+6.5VD
DD 3.3V
POD_Vcc
+5VD
EEP
SPDIF
BCM7021
+1.8VD
SDRAM
Digital Video
CIMAX & LOGIC
+3.3V2
1394
+3.3VD
+2.5VD Bus Bridge FLASH REG 1.5V REG 2.5V
BCM7115
DD 1.2V AUDIO CLK DDR REG 5V AUDIO A/D
3DY/C VDEC
+3.3VA
REG 2.5V REG 9V
Analog Audio Out
Analog Video Out
+5VA
+6.5VA
+12VA +30VA
REG 5V REG 3.3V REG 9V REG 9V REG 9V
QPSK
BCM3510
IF AMP
AGC
TUNER
30
Block diagram AV ASSY

ANTENNA IN U7501 VXF1022 IC7502 IC7503 CXA2064
SCL/SDA_AV DTV output for monitor out AIR_V DT_Y DT_C AIR_R/L DT_R DT_L CN8657 14 AUDIO_R 16 VOUT 18 20 OPT_R OPT_L SCL/SDA_AV To DTV MOD 12 10 IC8705 24LC01B CN8652 AKM1201 COUT YOUT MONITOR OUT AUDIO_L
ANTENNA IN
U7502 VXF1022
AIR_V2
V1_Y/C/V VIDEO1 V1_R/L IC8702 HD64F3687FP MONITOR OUT IC8002 CXA2069Q SCL/SDA_AV V2_R/L Main Y/C out Sub Y/C out
UIF UCOM
Audio out IC8003 TC4052BFT
UIF_UCOM 28 30,33 38, 48,50 SP_R SP_L HDMI_RCH HDMI_LCH SCL_AV SDA_AV 1 3 5 7 32 31
V2_Y/C/V VIDEO2
AV SW
HDMI Audio
IC8004 NJM12904 TXD TO_DSUB9 RXD FROM_DSUB9 From / To SR ASSY ( RS-232C port or SR+) IC8704 TC7W126FU
AUDIO SW
V3_Y/C/V VIDEO3 V3_R/L MAINC_Y for CC SUBC_Y for CC IC8901 TC7W126FU RXD_WR TXD_WR 30 29
Y VIDEO1 COMPONENT PB PR HD_TXT_MAIN VD_TXT_MAIN IC8903 M306V7 RXD1 TXD1 IC8909 PE5398 IR_BLASTER
Y VIDEO3 COMPONENT PB PR CN9502 AKM1201 CN8653 AKM1201 10 YUVD1 G 7 YUVD1 B 4 YUVD1 R IC8906 ML6428 Filter SCL/SDA_AV
CCD UCOM
OUT1 SUB_CC_EN R/G/B CC out
Y COMP4 VIDEO4 COMPONENT PB COMP4 PR COMP4
41 44 47
CC RGB in IC8905 TA1287 Mixer Main or Sub RGB singal OUT PN2 MAIN_Y MAIN_C SUB_Y SUB_C WE_TXT VD_TXT_MAIN HD_TXT_MAIN R_TXT_MAIN G_TXT_MAIN B_TXT_MAIN R_DA_MAIN G_DA_MAIN B_DA_MAIN R_DA_SUB G_DA_SUB B_DA_SUB SUBC_Y/PB/PR MAINC_Y MAINC_PB MAINC_PR SUBC_Y SUBC_PB SUBC_PR PC_V IC8001 TC72H124FU DSUB_DET PCA_V PCA_H 3 49 47 39 37 2 4 5 29 30 31 45 43 41
CN8651 AKM1201
V4 Y V4 C VIDEO4 V4 V V4 L V4 R
32 30 25 20 22
19 21 26 31 29
V4 Y V4 C V4 V V4 L V4 R
HD_TXT_MAIN
Main RGB analog signal IC8910 Selector IC8005 AN1585 SCL/SDA_AV Sub RGB analog singal MAINC_Y/PB/PR
PC LCH PC RCH PC R PC PC G PC B PC H PC V
18 16 13 11 9 7 5
33 35 38 40 42 44 46
PC LCH PC RCH PC R PC G PC B PC H PC V
RGB SW
35 34 33
25 27 23 15 17 13 1 6 7
31
Main Board Assembly

: Analog Video Signal : Digital Video Signal : TMDS Signal : Sync Signal : System Clock : Control Signal SDA/SCL_MA MAIN_Y/C (CV,Y/C) R/G/B_DA_MAIN (RGB) RESETX1 RA/GA/BA_MAIN [0:7] (RGB/YPbPr) Y/C SEP. CHROMA DEC FLD_MAIN MAIN AUDIO_L/R HD/VD/DE/CK_MAIN IC6107 PD0278A : Analog Audio Signal : Digital Audio Signal 16M SDRAM IC6106 HV57161610DTC-8
CN7454 AKM1201
HD/VD/DE/CK_MAIN
X7001 ASS1175 (27MHz)
BUFFER IC6106
TC74LCX125FT
SYSCLK1S
HD/VD_MAIN
CLP_MAIN PLLHD/PLLHOLD_MAIN
HD/VD_TXT_MAIN MIX SW MAIN IC6406 M1389XFBE SYNC SEL.. IC6408 TC74VHC126FT
SDA/SCL_MA LPF MAIN IC6401 SM5301BS
R/G/B_CCTXT (RGB) MAINC_Y/Pb/Pr (RGB/YPbPr)
AD MAIN IC6402 AD80058-K HD/CK_MAIN
SY.NC SEP MAIN IC6404 BA707BAF PCA_H/V SUB_Y/C (CV,Y/C) Y/C SEP. FLD_SUB CHROMA DEC SUB IC6255 PD0278A
53.3V CONV. IC6405 TC74VHC126FT
RESETX1 SDA/SCL_MA
HD/VD_TXT_SUB SCL/SDA_EP2 SDA/SCL_HDMI/TXT SYNC SEL.. IC6607 TC74VHC126FT AD SUB SUBC_Y/Pb/Pr (RGB/YPbPr) LPF SUB IC6601 SM5301BS IC6602 AD80058-K HD/CK_SUB 53.3V CONV. IC6603 TC74VHC126FT
SDA/SCL_MA
PCA_H/V_SUB SYNC SEP. SUB HD/VD_TXT IC6604 BA707BAF
CN6951 AKM1201
GDT [0:7] (Y), BDT [0:7] (Pb/Pr)
HDT, VDT, CKDT, DEDT RST_DT RXD/TXD_DT
SYNC SEL.. IC7452 TC74VHC126FT
JA6881 AKP1232
TMDS SCL, SDA HDMI2 Rx IC6881 SII9993CTG100
SDA/SCL_MA R/G/BDV2 [0:7] (RGB/YPbPr) HDV2, VDV2, DEDV2, CKDV2 I2S_SPDIF_2 [0:3 SEL IC6951 PD6435A HD/VD/DE/CK_SUB EEPROM IC6880 BR24L04FJ-W RESETX1 RESETX1 SDA/SCL_MA HD/VD/DE/CK_MAIN
JA6801 AKP1232
TMDS
SCL, SDA
HDMI1 Rx HDV1, VDV1, DEDV1, CKDV1_TXT IC6801 SII9993CTG100 I2S_SPDIF_1 [0:3] SDA/SCL_HDMI/TXT
R/G/BDV1_TXT [0:7] (RGB/YPbPr)
CN7455 AKM1201
EEPROM IC6804 BR24L04FJ-W AUDIO DAC IC6803 PCM1742KE RST_IF/TXT SCL/SDA_AV RXD/TXD/CLK_WR, RXD/TXD/CLK_IF
AUDIO SEL. IC6802 TC74VHC157FT
HDMI_L/RCH AUDIO_L/R
HDMI_AUDIO_CE/TXD/CLK
32
HD/VD_SUB
HD/VD/DE/CK_SUB
64M SDRA IC7001, IC7002 HY57V64322OCT-7
64M FLASH IC7152

MBM29PL3200BE70PFV
RXD/TXD/CLK_IC2 RESETX2 RA/GA/BA_IC2 [0:7] RB/GB/BB_IC2 [0:7] (RGB) H/V/DE/DCLK_IC2 RESIZE MIX IC7101 PD5855A CLP/PLLHD/PLLHOLD_SUB
RXD/TXD/CLK__IC3 UART_RXD/TXD RESETX2 RA/GA/BA [0:9] (RGB) FIELD HDO, DEO, CLKO VDO, CLKO
SDA/SCL_HDCP RST_HDCP CN7401 AKP1250 DVI Tx IC7401 SII170BCLG64 HD/DE_OUT TMDS
I/P IC7004 PE5362A
HD/VD/DE/CK_SUB
HD1/VD1_MAIN
HD2/VD2_MAIN
HD1/VD1_SUB
HD2/VD2_SUB
RA/GA/BA_SUB [0:7]
(YCbCr/RGB)
SYSCLK_2
SYSCLK_3
LOGIC IC7403
TC74VHC574FT
HDO, DEO
LOGIC IC7404 TC74VCX08FT
CN7402 AKM1234
BUFFER IC7003
TC74LCX125FT
FIELD2
MRXD, MTXD X7001 ASS1174 (85MHz)
RXD/TXD/CLK_IC2 RXD/TXD/CLK_IC3 RXD/TXD/CLK_IF
SCL/SDA_EP
EEPROM IC7205 BR24L64F-W
SCL/SDA_MA, SCL/SDA_HDCP SCL/SDA_AV, SCL/SDA_EP2 SCL/SDA_HDMI/TXT
EEPRST MRXD, MTXD UART_RXD/TXD UART SEL IC7202 TC74VHC125FT MAIN UCOM IC7207 MB91F355APMTGE1 RST_DT/HDCP/IF/TXT RST_ASIC LOGIC IC7451 TC74VHC08FT RESETX1, RESETX2
RESET
RXD/TXD_DT
UART SEL. IC7204 TC74VHC125FT
RXD/TXD/CLK_WR HDMI_AUDIO_CE /TXD/CLK
RET2
RESET IC IC7203 PST3628UR
33
DISASSEMBLY
Note: Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures described here are common.
1 Bonnet top and metal bonnet bottom
2 Front panel section
1 2
Remove the bonnet top by removing the eight screws. Remove the metal bonnet bottom by removing the five screws.
Caution : Please remove it by pulling it in a rear direction as bonnet top and metal bonnet bottom are tightly fitted.
1 2 3 4
Remove two screws. Disconnect the one connector. Unhook six hooks. Remove front panel section.
Bonnet top
1 2 2
Metal bonnet bottom Rear view
Bonnet top
3 1
3 4
Front panel section
1 3 2
Bottom view
1
Metal bonnet bottom
E
34
3 TUNER BOARD Assy (U)
Remove one washer and two screws.
7 8
Remove five screws. Remove three screws.
1 7
3
Case top
Rear view
2 3 4 5 6
Remove two screws. Disconnect one plug cord. Disconnect flexible cables and two connectors. Remove TUNER BOARD Assy (U). Disconnect one connector. PCB board TUNER
8 8
I
6
TUNER BOARD Assy (U)
5 4 2 2
Case bottom
35
New G-5 Panel Section

G-5 Panel PRO920HD PRO-1120HD
Media Receiver PRO-RO5U
G-4 Panel PDP-4345HD PDP-5045HD
Although similar in PCB layout design, boards are not interchangeable
Media Receiver PDP-RO5U
36
Circuit Board Locations

Address Assy Address Assy Address Assy Address Assy
Scan B
Digital Video
Y Drive
Power Supply X Drive
Scan A
Panel IF
Audio Amp
Address Assy
Address Assy
37
Address Assy
Address Assy
PDP Panel
BLOCK DIAGRAM
OVERALL BLOCK DIAGRAM
DRIVER IC IC1552 DRIVER IC IC1553 DRIVER IC IC1554 DRIVER IC IC1555 DRIVER IC IC1552 DRIVER IC IC1553 DRIVER IC IC1554 DRIVER IC IC1555
V+5V V+3V_LVDS V+3V_PLL V+3V_IC5 IC1501 AD1 CN1501 V+9V V+60V V+ADR RESONANCE BLOCK
43 ADDRESS ASSY
43 ADDRESS ASSY
PANEL SENSOR ASSY

SENSOR IC1072 CN1071 TE1
CN5501
CN5502 D5 ADR_PD1 D6 ADR_PD2
CN5503 D7 ADR_PD3
CN5504 D8 V+60V CN5602 CN5001 CN5511 D15 D12 CN5508 CN5601
43 SCAN B ASSY
IC5V ADD SEL_PULSE IC3201 VCC IC5V _VH ADD SEL_PULSE IC3202 VCC IC5V _VH ADD SEL_PULSE IC3203 VCC IC5V _VH ADD SEL_PULSE IC3204 VCC IC5V _VH ADD SEL_PULSE IC3205 VCC IC5V _VH ADD SEL_PULSE IC3206 VCC SB1 _VH PSUS CN3201 CN2101 SCAN
VCC_VH V_IC5V Y2
43 Y DRIVE ASSY
VCC_VH V_IC5V Y4 CN2301 V_OFS VC_VFVC_VF+ DC_DC CONV BLOCK VSUS
ADR_ PD0
OR LVDS CN5202 V+3V_D DC-DC CONVERTER MODULE AXY1066
V+6.5V
DIGITAL VIDEO ASSY

V+12V D2 V+12V Vsus_ADJ. PD_PWDN
+5V
REGULATOR
+6.5V
V+1V_D D4 PSUS +5V +16.5V VSUS DCC_PD
MASK MOD IC2307 +5V +16.5V SOFT-D BLOCK Drive Signal Y1 D13
FLASH MEMORY IC5305
OR
D1
D14 CN2001 CN5521 LOGIC BLOCK +5V +16.5V SCAN YSUS SUB-FILD CONV. & XY DRV SEQUENCE PATTERN GEN. IC5401 PEG054A
XSUS
RESONANCE BLOCK +16.5V VSUS +RESET BLOCK PSUS Drive Signal VH_UV_PD YDRIVE_P DYRESNC_PD YDD_CHV_PD IC5V_UV_PD
XSUSTN_PD XDD_CNV_PD XDRIVE_PD DCLK, DE HD, VD RA IN, GA IN, BA IN RB IN, GB IN, BB IN OR
IC5V
VCC _VH
CN3001
SCAN SA1
CN2102
ADD SEL_PULSE IC3001 VCC IC5V _VH ADD SEL_PULSE IC3002 VCC IC5V _VH ADD SEL_PULSE IC3003 VCC IC5V _VH ADD SEL_PULSE IC3004 VCC IC5V _VH ADD SEL_PULSE IC3005 VCC IC5V _VH ADD SEL_PULSE IC3006
PD
MASK
PD_MUTE +5V +16.5V VSUS Drive Signal Vofs MODULE UCOM IC5201 RELAY, PD_TRIGGER
PSUS
MASK MOD IC2303 VC_VF+ VC_VF- V_OFS OFFSET BLOCK
LVDS
V_IC5V VCC_VH V_IC5V Photo Coupler BLOCK OR
Scan Signal Y3
43 SCAN A ASSY
ADR_ PD4 CN5505
ADR_PD5 D9 CN5506
ADR_PD6 D10 CN5507
ADR_PD7 D11
CN1501 AD1 IC1501 V+3V_LVDS V+3V_PLL V+3V_IC5
43 ADDRESS ASSY
RESONANCE BLOCK V+ADR V+9V V+60V
CN1501 AD1 IC1501 V+3V_LVDS V+3V_PLL V+3V_IC5 V+5V
43 ADDRESS ASSY
38
V+5V
DRIVER IC IC1552
DRIVER IC IC1553
DRIVER IC IC1554
DRIVER IC IC1555
DRIVER IC IC1552
DRIVER IC IC1553
DRIVER IC IC1554
DRIVER IC IC1555
DRIVER IC IC1552
DRIVER IC IC1553
DRIVER IC IC1554
DRIVER IC IC1555
DRIVER IC IC1552
DRIVER IC IC1553
DRIVER IC IC1554
DRIVER IC IC1555
43 ADDRESS ASSY
43 ADDRESS ASSY
S1 MAIN POWER AC INLET
LIVE P4 VSUS T105 Switching Q120 M107 +6.5V +16.5V P3 M111 VSUS_ CONT T101 P5 +6.5V VADR T102 RL101 Q117 Switching T103 Switching Q119 X2 VSUS Q116 +390V Switching PFC Q101, Q102 CN1201 RC101 DC_DC CONV BLOCK V_RN NEUTRAL
43 X DRIVE ASSY X CONNECTOR A ASSY
+6.5V REGULATOR +5V VSUS +16.5V +5V PSUS
D133
P7 LIVE X1 RELAY & PD NEUTRAL CN1001
MASK MOD IC1203 +5V Drive Signal +16.5V SUS OUT +5V
P2 Vsus_ADJ. +12V PS.PD EXT.PD RELAY P1 STB 3.3V
T104
M105 Switching
D131,D134
+16.5V V_RN -RESET PULSE BLOCK
SECONDARY
PRIMARY
LOGIC BLOCK
RESONANCE BLOCK
+6.5V
P6
POWER SUPPLY UNIT
SUS OUT VSUS CN4001 R1 V+3V V+6.5V ACTV R4 DCLK, DE HD, VD TMDS RECEIVER RA IN, GA IN, BA IN RB IN, GB IN, BB IN IC4202 FET SW EEPROM for EDID STB3.3 MUTE Drive Signal +16.5V +5V
PANEL IF ASSY
MASK MOD IC2303
R7 V+6.5V
PSUS
CN4009
A_SCL,A_SDA,SRS FOCUS,TRUBASS A_MUTE ST_BY A_NG
CN3504 A1 CN3501 A4 +9V L,R
X CONNECTOR B ASSY
+16.5V
CN4004
CN3503
R6 CN4007 LED_R,G
VOL IC IC3502
HD AUDIO AMP ASSY HD SP TERMINAL ASSY
CN4010
V+3V_STB TMDS DDC R3 CN4003
Bus Buffer
STB _MT R2
R8
CN4751
KEY REM
L1
PANEL LED ASSY
CN4002 CN4852 CN4851
DVI CONNECTOR
MDR CONNECTOR
KL2
KL1
CN4801
SW1
KEY CONTROL ASSY
PANEL KEY ASSY

CN4901
PANEL IR ASSY
RE1
43 ADDRESS ASSY
43 ADDRESS ASSY
J3701
L,R WOW IC IC3501
L,R POWER AMP L,R IC3504
L,R
L,R
CN3701
B_SDA B_SCL
AUDIO L AUDIO R
DRIVER IC IC1552
DRIVER IC IC1553
DRIVER IC IC1554
DRIVER IC IC1555
DRIVER IC IC1552
DRIVER IC IC1553
DRIVER IC IC1554
DRIVER IC IC1555
39
SPEAKER
EEPROM for Backup
Bus Buffer
+9V
+16.5V
A3
SP2
SP1
PANEL IF ASSY Block Diagram

PANEL IF ASSY
R3 TMDS IC4202 TMDS RECEIVER R4
Copy Protect Key IC

Q4017 NOR IC4201 DDC_ROM IC4205 RESET IC Q4203 INV
Digital RGB out

RSTBTMD DVI_MUTE *DDC_WP
DVI CONNECTOR
CN4003
IC4206 I2C BUFFER
Q4215 5V 3.3V I2C LEVEL SHIFT
6: DDC_SCL 7: DDC_SDA Q4004 INV 14: DDC_+5V
DVI_OFF OP_DET R2 IC4006 BUF
No Plug & Play IC on the G-5 models
11: MTXD IC4006 BUF 2: MRXD 3: P_ST_B IC4006 BUF 10: MR_ST_B IC4006 BUF 7: REQ
Com line in
RXD0 TXD0 IC4002 BACKUP ROM CN4004 B_SCL, B_SDA MR_ST_B REQ_MD
Com line out
Backup Adjustment Data for the Digital Video Assy IC4002
MDR CONNECTOR
Q4004 INV 8: STB3V Q4006 INV CN4002 9: KEY_B 14: REM_B Q4006 INV Q4006 INV IC4006 BUF KEY_B Q4006 INV IC4006 BUF REM_B Q4009 INV 15: STB_MT Q4011 INV Q4007, Q4011 NOR LED_G_B A_NG,A_MUTE,STB_SW, FOCUS,TRUBASS,SRS A_SCL, A_SDA Q4001 5V 3.3V I2C LEVEL SHIFT LED_R_B MR_AC_OFF
R7 CN4009
13: AUDIO_R 20: AUDIO_L R8 CN4010 REM KEY CN4007 LED G LED R R6 CN4006 OP DET R5
R_IN L_IN
Front Remote sensor input
No Trap Switch input on the G-5

Front Panel LED'S
Side Key buttons
40
Panel IF Assy Explanation

Differences between G4 and G5 Item TMDS RECEIVER IC EEPROM for EDID Trap G4 Panel SII169 Same Yes Yes 114pin Connecton between HD IF Assy and Digital Video Assy Board size DVI & MDR connector spec FCC pin line : No chnge Length: 135mm Length: 155mm G5 Panel SII169 Same No No
() 119.5 (y) 160.5mm () 119.5 (y) 143.5mm No change
435P / 505P diffrences
None ( same board )
Compatibility with G4 and G5 None
No Screw! If you install a screw, noise will occur on audio output. Screw in this hole only.
Deleted connector due to deleted trap SW
EEPROM for Backup
Deleted EPROM for EDID
41
Digital Video Assy Block Diagram

Working by active stand-by mode
Video signal
CN5001
Digital Video
Address8
Sync. Signal IC5
(R, G, B)10bit2
LVDS YSUSA, YSUSB SCAN
Parallel bus line IIC Communication 3 wire serial up
HD, VD, CLK, DE
PANEL SIZE
3 wire serial down PD Ansynchro serial up Ansynchro serial down Signal for JTAG Others
OR
IC4
EMG
XSUSA, XSUSB Sequence data

FLASH ROM
Y Drive
Scan
THEATER Xtal MANTA RST OR STOP_B OR 1.5V RST IC 3.3V RST IC MUTE TCKTMS TRSTTDI TDO
IC5305
JTAG & FLASH writing MUTE PD PD PD PD PD Connector disconnect detection PSIZE EEPRST E_SCL E_SDA EEP ROM Vofs
RST2
IC4_RST IC4_PD
DVI_DET MSTATE RSTBTMDS L_SYNC DDC_WP VD_IN
TXD CLK IC4_CE
RXD IC4_BUSY REQ_IC4
IC5206
Xtal
X Drive
From Panel IF Assy
DVI_MUTE OP_DET 3 STATE WE_IC4 A_SCL/A_SDA RXD0 TXD0 REQ MR_ST_B
ADR_PD SCAN_PD YDRV_PD YRES_PD YDC_PD IC5V_PD XSUS_PD XDC_PD XDRV_PD PS_PD DCC_PD
DC-DC CONV.
MUTE
PD PD PD
MODEL OR
B_SCL/B_SDA MRAC_DET
MODULE UCOM
PSW_D
YDRV_UC XDRV_UC Connector disconnect detection Vrst
MODE KEY REM
PD_MUTE
BUSY RXD1 CLK1
PD MUTE
Writing CNVSS TXD1 RESET AND 3.3V RST IC TEMP1 STB_SW SRS FOCUS TRUBASS A_MUTE LED_R LED_G AC_DET DRIVE_OFF PD_TRG RELAY 8bit DAC
Vrn STB
Sensor
Temp Sensor
VOFS VSUS
PD LED
CN4001 From Panel IF
Power Supply (P)

STB_MT
Assy
STB3.3V Power
AC_DET
DRIVE OFF
RELAY CONTROL OR POWER ON RELAY Each PD
Vsus
AC-OFF
42
DIGITAL VIDEO ASSY

Differences between G4 and G5
G4 PDP Module uconIC5201 (Changing Capacitor Input / Output Connectors DC DC converter ADR_PD lines No checking points M30626FHPGP (384K) Same AXY1066 Output:1.5V, 2.5V, 3.3V AXY1086 (Output: 1.5V, 3.3V Added check points. (Now possible to judge which Address Assy is defective when ADR_PD occurs) Added Red 13 times PD ) (STOP_B line watched by module ucom G5 PDP M30622F8PGP (64K)
IC4_Power Down
None (When sequence is stopped, Red 7 times or 11 times PD occurs)
Differences between 435P and 505P Compatibility with G4 and G5
None ( Same board)
None
DC DC converter
STOP_B
Address PD line's check points ( High Active)
Low Voltage Power mode
43
G5 X Drive Assy Block Red letter points : differences between G4 PDP) XSUS-G XSUS-B XSUS-U2 XSUS-D2 XSUS-U1 XSUS-D1 XSUS-MSK XCP-MSK XNR-D XSUS_PD XDD_PD XDRV_PD
From DIGITAL ASS'Y
IC1101
L1102
CN1001
5V
HB driver
SUSGND
L1103
2nd Resonance Block
VSUS
Mask Module (STK795-510) IC1203
IC1102 XSUS P.D. circui t SUSGND
L1104
5V 16.5V
TO X CONNECTOR ASS'Y PSUS
X1
5V
HB driver
L1105
1st Resonance Block

XCP-MSK
charge pump circuit

IC1202
VCP
VSUS +
5V 16.5V
XSUS-MSK
Photo coupler
X2 From P.S. ASS'Y
P.D. DET.
16.5V 1 IC1205 DGND 2 regulato 5V 3 6.5V r DGND 4 N.C. 5 VSUS 215V N.C. 6 VSUS 7 VSUS 8 N.C. 9 10 SUSGND 11 SUSGND N.C. CN1201
Deleted XNR PD DET
XNR-D
IC1204
Reset block
VRN OVP P.D.
D-D CONV.
T1401
VRN -235V
VRN UVP P.D.
44
Y Drive Assy Block

Red letter points : differences between G4 PDP) VH
Y2
to UPPER SCAN Ass'y to LOWER SCAN Ass'y
bb CN2101 IC5V Y4 CLK1 LE CLK2 CLR OC2 OC1 SI From DIGITAL VIDEO ASS'Y
Photo Coupler Photo Coupler Photo Coupler Photo Coupler Photo Coupler Photo Coupler Photo Coupler
VH
Reset Block
VSUS IC2301
CN2102
YPR-U YSOFT-D
SUSGND
Y3 CN2001
YPR-U YSOFT-D YSUS-G YSUS-B YSUS-U2 YSUS-D2 YSUS-U1 YSUS-D1 YSUS-MSK YOFS YSUS_PD SCN_5V_PD Y_DD_PD SCAN PD
YSUS-G YSUS-B
YSUS-U2 5V
IC2202
L2204
TO Scan ASS'Y Mask Module (STK795-511) IC2303
HB driver
SUSGND
L2205
YSUS-D2
2nd Resonance Block
VSUS
YSUS-U1 5V
IC2201 YSUS P.D. circui t SUSGND
L2202
5V 16.5V
HB driver
YSUS-D1
L2203
1st Resonance Block
VSUS
YSUS-MSK
IC2302 Photo coupler
IC2304
5V 16.5V
Y1 16.5V DGND 6.5V DGND N.C. N.C. VSUS VSUS N.C. SUSGN 1 2 3 4 5 6 7 8 9 10
P.D. DET.
YOFS
Deleted IC2308
IC2311
From P.S. ASS'Y
IC2305 regulato r
5V
VSUS 215V
IC5V UVP
IC5V, VF D-D CONV. T2402 VOFS D-D CONV. T2403 VH D-D CONV. T2401
VF+ VFIC5V
CN2301 VOFS OVP VOFS UVP
VOFS
VH
VH OVP VH UVP
45
7.2.2
Outline of Power On Sequence for G-5 Series

PDP
REM Sensor
Side Key
Power Supply STB control
5
MOD Ucom
Power Supply Relay control
BUFF
BUFF
BUFF
BUFF
MR
REM_B KEY_B STB_MT MTXD MRXD RE Q
BUFF IC9301
SR_IN
BUFF IC9301
1 1
SR Circuit Q9451Q9452 Q9455Q9455
TXD_IF RXD_IF CE_IF REQ_IF BUSY_IF
ACTIVE Q8702 BUFF IC9302
4
V+3COM
IF_Ucom IC8702
PM_SW IC8507
Main Ucom IC7207
Power Supply Relay control
REM_B
:Signal name for each line
1: Remote signal or key sginal is input to IF Ucom on AV board. 2: IF Ucom supplys power to Main Ucom on Main board and Module Ucom on D. Video board 3: IF Ucom communicates remote control (or KEY ) info to Main Ucom. 4: Main Ucom outputs starting up command to Module Ucom. 5: Module Ucom turns on power lines in panel by controlling relay on power supply board on panel. 6: Main Ucom turns on power lines in MR by controlling relay on power supply board on MR.
46
Disassembly
Rear Case and Front Case Assy
1 2
Remove ten screws. Remove 25 screws. 1: When reassembling, first secure the screws for these holes to position the Rear Case correctly. Rear Case
3 4
Remove the Rear Case. Remove one screw.
2 1
2 1
2 1 2 1 2 2 2 1 4 2 2 2
1 (Secure this screw first.) 1 2 2 2 1 2 2 2 1 1 2 2 2 1 2
When reassembling the Front Case Assy Secure the screws in the order of ~ and . Then secure the screws on the upper side, the sides, then the lower side.
3 2 2 2 2
5 6
Remove the flexible cable on the PANEL KEY Assy. Remove the Front Case Assy .
6 -2
Note: If you wish to remove only the Front Case Assy, you can remove it in the order of 1, 4, 5, and 6.
6 -1
Front Case Assy
PANEL KEY Assy
47
X CONNECTOR A and B Assy's
1 2 3 4
Remove the PANEL LED Assy by removing one screw. Remove two screws. Remove flat clamp and remove the wires. Remove Switch Holder.
3
Flat Clamp
2 1
2
Switch Holder
PANEL LED Assy
Remove three screws to remove the Front Chassis VR
Front Chassis VR
6 7
Remove the seven screws. Remove the X CONNECTOR A and B Assy's.
43 X DRIVE Assy
7
X CONNECTOR B Assy
7
X CONNECTOR A Assy
48
SCAN A and B Assy's
1 2 3
Remove two screws. Remove flat clamp and remove the wires. Remove IR Holder.
Flat Clamp
1 3
IR Holder
Remove three screws to remove the Front Chassis VL .
Front Chassi VL
5 6 7 8 9
Remove four screws. Disconnect two pin connectors. Remove two PCB spacers. Remove four edge card spacers. Remove SCAN A and B Assy's.
43 Y DRIVE Assy
6 7 9
5 5
6 7 9
43 SCAN B Assy
43 SCAN A Assy
49
MULTI BASE SECTION

Note: To access the Multi Base Section, only the Rear Case must be removed. No other parts need to be removed.
1 2 3 4 5 6
Remove four screws. Remove three screws. Remove six screws. Disconnect the connectors. Remove the Under Cover Assy. Remove the Multi Base Section. Multi Base Section
1 4
2
3 5
1 2
Under Cover Assy
1 2 2
HD SP TERMINAL Assy
HD AUDIO AMP Assy
PANEL IF Assy
50
Trouble shooting Operation statuses indicated by LEDs

MR-LED
Standby RED GREEN RED GREEN
G-5 Models
PANEL-LED
Power on
Normal MR-AC power off RED GREEN RED GREEN RED GREEN RED GREEN RED GREEN RED GREEN RED GREEN RED GREEN 1.0s 1.0s 1.0s 1.0s 0.5s 0.5s 0.5s 3.0s Abnormality in PANEL 1.0s 0.5s 1.0s 3.0s Abnormality in MR 1.0s 1.0s
Panel -AC power off
MR power down
MR shut down
0.5s
0.5s
0.5s
3.0s
MR trap SW open
Panel power down
Panel shut down
0.5s
0.5s
0.5s
3.0s
Panel Trap SW open
Disconnection of the RED system cable ( MDR ) GREEN Only panel Power management RED GREEN
Disconnection of system cables
1.0s
1.0s
51
Block diagram of the shutdown signal system on the PDP panel

DIGITAL VIDEO ASSY
Note: The figures 1- 5 indicate the number of times the green LED flashes when shutdown occurs in the corresponding route. IC5401 IC4
TXD_IC4 RXD_IC4 CLK_IC4 IC4_CE IC4_BUSY
HD AUDIO AMP ASSY
PANEL IF ASSY2
A1 R7
IC5302 OR
RST2
IC5301 3.3V-RST IC5303 1.5V-RST
PANEL SENSOR ASSY
5
IC4002 EEPROM
R4
D15
IC3504 Audio AMP IC3502 VOLUME IC
A_NG
2
IC5201 Module Ucom
E_SCL E_SDA
IC5206 EEPROM
TE1 IC1072 TEMP sensor
4
A_SCL A_SDA
B_SCL B_SDA
TEMP1
D4
52
Media Receiver Shut Down Block

AV AV Assy Main Assy Front key Assy
EEPROM IC8705
HDMI 1 Rx IC6881
HDMI 2 Rx IC6881
EEPROM IC7502
8 U7501 U7502
UIF Ucom IC6702 A2 M2
11
IC7201 TEMP Sensor
8 14 9
Main Ucom IC7207
FAN
FAN
AV SW IC8002 CC Ucom IC8903 RGB SW IC8005
M3
10 8 8 13 7
DCDC converter U8502,8503,8504 Y/C SEP MAIN IC6107 AD MAIN IC6402
12 DTV tuner Assy BCM 7115

I/P IC7004
IC3001
SD6: TXD_MD, RXD_MD, RQE_MD SD7: IC7004 - IC7207 (TXD_IC, XD_IC2, CLK_IC2 , IC2_CE, IC2_EMG) IC7104 - IC7207 (TXD_IC3, RXD_IC3, CLK_IC3, IC3_CE, IC3_RQE, IC3_BUSY) SD8: (SCL_AV, SDR_AV, SCL_MAIN, SDA_MAIN, SCL_HDMI, SCL_EP, SDA_EP) SD9: IC7202 - IC8702 (TXD_IF,RXD_IF, CLK_IF, IF_CE, BUSY) SD10: FAN_NG SD11: TEMP2 SD13: U8502 (DD_CON) SD14: IC8705 EEPROM (EP_2)
Y/C SEP SUB IC6255
Signal Selector IC6951
AD SUB IC6602 RESIZE MIX IC7101
IC7401 DVI TX
M4
MD1
MDR Assy To Module Ucom on Panel
53
Defective locations assumed from the number of LED Flashing

LED Blink number Panel LED RED GRN RED
MR LED RED GRN GRN6
SD/PD
Detected location Module Ucom
RED
GRN7
Main Ucom 3 serial lines
SD
RED GRN8 IIC bus line
Possible failure location OSD comment when detecting SD Explanation of expected failure parts Short circuit of system cable None Module Ucom on panel or around this Ucom Main Ucom ( IC7207) Communication line error between Module Ucom on panel and IC7207 (TXD_MDRXD_MDREQ_MD) IC7004 (IP Process IC) or around this IC None Communication line error between IC7004 and IC7207 Main Ucom (TXD_IC2, RXD_IC2, CLK_IC2, IC2_CE, IC2_EMG) IC7101( RESIZE MIX IC) or around this IC Communication line error between IC7101and IC7207 Main Ucom (TXD_IC3, RXD_IC3, CLK_IC3, IC3_CE, C3_REQ, IC3_BUSY) IC8903 ( CC Ucom) or around this IC IC6107 (CD_MAIN) or around this IC IC6255 (CD_SUB) or around this IC IC6402 (AD_MAIN) or around this IC IC6602 (AD_SUB) or around this IC IC6801 (HDMI_1) or around this IC IC6881 (HDMI_2) or around this IC IC6951 (BUS_SW) or around this IC IC7401 ( TX) or around this IC U7501 (TU) or around this IC IC8002 (AV_SW) or around this IC IC8005 (RGB_SW) or around this IC IC7205 ( E2P) or around this IC Communication line error between the above ICs and IC7202 Main Ucom (SCL_AV, SDA_AV, SCL_MAIN, SDA_MAIN, SCL_HDMI, SDA_HDMI, SCL_EP, SDA_EP) IC7202 (Main Ucom) Flexible cable failure between Main board and AV board Communication line error between IC7202 Main Ucom and IC8702 IF Ucom (TXD_IF, RXD_IF, CLK_IF, IF_CE, IF_BUSY) Stop FAN due to fan failure or something is stuck in the fan Using units in high temperature location Failure in U8502 (DD_CON on AV) or short circuit on another location Defective IC8705 (IF_E2P) or its peripheral circuits MR power Assy in failure or short circuit on another location None
RED
GRN9
Main Ucom
None
RED RED RED RED RED RED
GRN10 GRN11 GRN13 GRN14
FAN MR or PDP having high temperature ASIC Power (DC-DC ) IF_E2P
None Turn of the unit due to high temperature. Confirm temperature around MR [SD11] None None None
PD
MR PWR
54
LED-lighting patterns
Status of the Unit
Standby, power management Lit in red G R G R PDP's power not on Flashing in red (at 1-sec intervals) G R System cable disconnected * Flashing alternately in red and green (at 1-sec intervals) G R Waiting for start of rewriting by the microcomputer G R Waiting for finish of rewriting by the microcomputer Flashing in green n times (initially at 0.5-sec intervals then 2.5-sec intervals) Flashing in red for n times (initially at 0.5-sec intervals then 2.5-sec intervals) G R G R G R G R * In this case, the red and green areas on the screen of the panel flash alternately.
0.5sec 2.5sec 1sec 1sec
LED-lighting Pattern
Power on
Lit in green
100msec 100msec
50msec 50msec
Shutdown (circuit protection)
0.5sec
2.5sec
Power-down (circuit protection)
TRAP switch operation
55
Defective points assumed from the number of times of LED flashing

No. of times of LED flashing Category LEDs on the panel LEDs on the MR 1 RED GRN RED GRN
Green 1 Green 2 Green 3 Red Red Red
Site detected as defective

Panel drive IC Module section IIC Power decrease of DIGITAL-DC-DC
Possible defective points (representative examples) 2 2 2

None None None
OSD when detected (warning message)
Green 4 Green 5
Red Red
Panel having abnormally 2 high temperature Short-circuiting of the speakers
The power is shut down, because the internal temperature has risen. Check the temperature surrounding the PDP. (SD04) The power is shut down, because the protection circuit inside the unit is activated. Check if the speaker cables are short-circuited. (SD05)
Red
Green 6
Module microcomputer
Disconnection of the system cable Defective module microcomputer or its peripheral circuits of the panel (Refer to the service manual of the PDP-434PU or PDP-504PU.) None Defective main microcomputer (IC7207) Failure in communication (TXD_MD, RXD_MD, REQ_MD) between the panel's module microcomputer and IC7207 (main microcomputer) Defective IC7004 or its peripheral circuits Failure in communication (TXD_IC, XD_IC2, CLK_IC2, IC2_CE, IC2_EMG) between IC7004 and IC7207 (main microcomputer) Defective IC7101 or its peripheral circuits Failure in communication (TXD_IC3, RXD_IC3, CLK_IC3, IC3_CE, IC3_REQ, IC3_BUSY) between IC7101 and IC7207 (main microcomputer) Defective IC6107 (CD_MAIN) or its peripheral circuits Defective IC6255 (CD_SUB) or its peripheral circuits Defective IC6402 (AD_MAIN) or its peripheral circuits Defective IC6602 (AD_SUB) or its peripheral circuits Defective IC6881 (HDMI_2) or its peripheral circuits Defective IC6951 (BUS_SW) or its peripheral circuits Defective IC7401 (TX) or its peripheral circuits Defective U7501 (TU) or its peripheral circuits Defective U7502 (TU) or its peripheral circuits Defective IC8002 (AV_SW) or its peripheral circuits Defective IC8005 (RGB_SW) or its peripheral circuits Defective IC7205 (E2P) or its peripheral circuits Failure in communication (SCL_AV, SDA_AV, SCL_MAIN, SDA_MAIN, SCL_HDMI, SDA_HDMI, SCL_EP, SDA_EP) between one of the above devices and IC7207 (main microcomputer) Defective IC7207 (main microcomputer) Defective flexible cable for communication between the MR MAIN BOARD Assy and the AV BOARD Assy Failure in communication (TXD_IF, RXD_IF, CLK_IF, IF_CE, IF_BUSY) between IC7207 (main microcomputer) and IC8702
Red
Green 7
3-wire serial connection of the main section
None
SD
Red
Green 8
IIC of the main section
None
Red Red Red Red Red Red Red Red 2 Red 3 Red 4 Red 5 Red 6 Red 7 Red 8 Red 9 Red 10 Red 11 Red 12 Red 13
Green 9 Green 10 Green 11 Green 12 Green 13 Green 14 Red 1 Red Red Red Red Red Red Red Red Red Red Red Red
Main microcomputer
None None The power is shut down, because the internal temperature has risen. Check the temperature surrounding the Media Receiver. (SD11) None None None None None None None None None None None None None None None None
Fan Failure in the fan motor, or the fan stopped because of dust attached to the fan MR or unit having abnormally The Media Receiver or the unit being used at high temperature high temperature Defective DTV tuner Digital tuner (U.S. model) Failure in communication (TXD_DT, RXD_DT) between the digital tuner and IC8202 (main microcomputer) ASIC power supply (DC-DC) Defective U8502 (DD_CON) or short-circuiting elsewhere IF_E2P Defective IC8705 (IF_E2P) or its peripheral circuits MR PWR POWER SCAN SCN-5V Y-DRIVE Y-DCDC Y-SUS ADRS X-DRIVE X-DCDC X-SUS D-DCDC IC4 Defective Power Supply Assy of the Media Receiver, or power short-circuiting in another Assy
PD
2 2 2 2 2 2 2 2 2 2 2 2
1: Shutdown (SD) is a protective operation controlled by the microcomputer, and you can turn on the unit again using the remote control unit. Power-down (PD) is a protective operation activated by the circuitry and can be reset after AC power is off for about 1 minute. 2: Refer to the service manual of the PDP-435PU or PDP-505PU.
56
Operation statuses indicated by LEDs

MR-LED
Standby RED GREEN RED GREEN Normal MR-AC power off RED GREEN RED GREEN
PANEL-LED
Power on
1.0s 1.0s 1.0s 3.0s
1.0s
P-AC power off
MR power-down
0.5s RED GREEN
MR shutdown
RED GREEN 0.5s 0.5s 0.5s RED GREEN RED GREEN RED GREEN RED GREEN RED GREEN
3.0s
Abnormality in MR
MR modification (Trap SW)
P-power-down
0.5s 0.5s 0.5s
3.0s
P-shutdown
0.5s 0.5s 0.5s 0.2s 1.0s 1.0s 1.0s 1.0s
3.0s
Abnormality in the panel
No backup copy Disconnection of the system cable
Disconnection of cable
Power management when the Media Receiver is not connected with the PDP
RED GREEN
2.0s
2.0s
Note: "P" stands for panel.
: Lit in red : Lit in green : Not lit
57
Identification of locations having abnormality by the number of times the LEDs flash
On Shutdown and power-down
Shutdown Operation: When the microcomputer detects any abnormality, it forcibly turns off the unit. LED indication: The green LED flashes. Power-down Operation: When the unit is in emergency status, a protection circuit is activated, and the power is turned off. LED indication: The red LED flashes.
Category
MR-LED STB ON
Lit Lit Lit Lit
PANEL-LED STB ON
1 time
2 times 3 times
Content
Unit's operation
Warning indication when the MR is connected
Communication failure of the Immediate shutdown panel-drive IC Communication failure of the Immediate shutdown module IIC Power decrease of the digital Immediate shutdown DC-DC converter Panel having high temperature Shutdown 30 seconds Powering off. Internal temperature is too high. Check temperature around PDP. [SD04] after warning Shutdown 3 seconds after warning Powering off. Internal protection circuits turns power off. Is the speaker cable short-circuited ? [SD05] Is there a short in speaker cable ?
4 times
Lit
5 times Audio failure
6 times
Lit Lit Lit Lit Lit Lit
Communication failure of the Immediate shutdown module microcomputer Main 3-wire serial communication in failure Immediate shutdown
SD
7 times 8 times 9 times 10 times
Communication failure of the Immediate shutdown main IIC Communication failure of the Immediate shutdown main microcomputer Fan in failure MR or unit having higher temperature Immediate shutdown Powering off. Internal temperature is too high. Shutdown 30 seconds Check temperature around media receiver. after warning [SD11]
11 times
12 times 13 times
Lit Lit Lit

2 times 3 times 4 times 5 times 6 times 7 times 8 times 9 times 10 times 11 times 12 times 13 times
Communication failure of the Immediate shutdown digital tuner MR-ASIC power (DC-DC) in failure MR power supply Panel-POWER SUPPLY SCAN SCAN-5V Y-DRIVE Y-DCDC Y-SUS ADDRESS X-DRIVE X-DCDC X-SUS DIGITAL-DCDC IC4 Manta IC Immediate shutdown Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down
PD
1 time Lit Lit Lit Lit Lit Lit Lit Lit Lit Lit Lit Lit
15 times Lit UNKNOWN Immediate power-down If the power-down circuit for X-SUS/Y-SUS is activated because output of the drive waveform for IC4 is stopped, IC4-PD is displayed. If the unit cannot identify which protection circuit was activated, even if a power-down had been detected, the red LED may flash 15 times.
58
Block diagram of the power-down signal system
DIGITAL VIDEO ASSY
A (( ADDRESS ASSY (upper)
D5 - D8
Note: The figures 1 - = indicate the number of times the LED flashes on the panel when power-down occurs in the corresponding route.
AD1 IC5214 IC5215 OR

ADR_ PD
ADDRESS ASSY (lower) AD1
D9 -D12
8 =
DCC_PD
DC-DC CONVERTER
POWER SUPPLY UNIT

OR
X DRIVE ASSY
X1
D14
XDRIVE_ PD XDD_ CNV_ PD XSUS_ PD
9 0 -
OR
IC5208 PD-MUTE circuit

PD_ MUTE
S5201
D1
P2
PD
Relay control
Y DRIVE ASSY
Y1
D13
SCAN_ PD SCAN_ 5V_ PD YDRIVE_ PD YDD_ CNV_ PD YSUS_ PD
3 4 5 6 7
2
PS_ PD
Flashes in a case of power-down other than power-supply-related power-down (Red LED:D5201)
Protection circuit
Flashes in a case of power-supply-related power-down (Orange LED: D158)
IC5401 IC4
IC5201 module microcomputer
PD_ TRIGGER
59
SERVICE FACTORY MODE

To operate in Service Factory mode, use the supplied remote control unit.
How to enter Service Factory Mode

With the remote controler from Standby: Press Display, Left, Up, Left, Right, Power (Same as G-4 Models)
Operation in Service Factory mode

Functions whose settings are set to OFF
The settings for the following functions are set to OFF when Service Factory mode is entered (including when the "FAY" command is received): Two-screen operations (input function set on the main side is selected) P ZOOM STILL Detection of the TRAP switch (The log in the EEPROM is retained.)
User data
User data will be treated as follows: User data on picture- and audio-quality adjustments are not reflected (data stored in memory will be retained). Data on screen position are reset to the default values (data stored in memory will be retained).
Remote control codes in Service Factory mode

SR Function
Muting DOWN UP LEFT
Main Function
Switching the main items Switching the subtitled items Switching the subtitled items Increasing the adjustment value Decreasing the adjustment value Switching layers Selecting input Selecting input Increasing the channel number Decreasing the channel number Function: TV Power OFF Factory OFF Menu ON
Remarks
Shifting to the next main item Shifting downward to the next subtitled item Shifting upward to the next upper layer Increasing the adjustment value
RIGHT
Decreasing the adjustment value Shifting downward or upward to the next lower or upper layer Shifting the input to the next function Switching the input to xx Advancing a preset channel (effective when Function is set to TV) Turning a preset channel backward (effective when Function is set to TV) Function: TV (previously selected channel number is selected) Turning the power off Turning Service Factory mode off Turning Service Factory mode off and Menu mode on
SET INPUT INPUTxx CH+
CH-
Numeric keys POWER FACTORY MENU
60
Service Factory menus

1 INFORMATION mode
Up 1. VERSION (1) . VERSION (2) 2. SERIAL 3. PANEL PD 4. PANEL SD 5. MR NG 6. TEMPERATURE 7. HOUR METER 8. MR HOUR METER 9. PULSE METER 10. P ON COUNTER 11. DIGITAL EEPROM 12. HDMI SIGNAL INFO1 . HDMI SIGNAL INFO2 . DTV TUNING STATUS1 . DTV TUNING STATUS2 MUTE
6 INITIALIZE mode
1. SYNC DET 2. DRIVE MODE 3. SIDE MASK LEVEL 4. PANEL REVICE 5. FINAL SETUP 6. C TEMP LOW 7. C TEMP MID LOW 8. C TEMP MID 9. C TEMP MID HIGH 10. C TEMP HIGH 11. 12. UART SELECT 13. CVT AUTO 14. HDMI INTR POSITION SUS FREQ MODE
Down
MUTE
MUTE
2 FUNCTION CHECK mode

1. 2. 3. 4. 5. FAN 6. AFT LOCK 7.
5 OPTION mode
1. MASK 2. 3. PEAK LIMITER 4. DYNAMIC RANGE 5. EDIT WRITE MODE 6. 7. 8. 9. 10. 11. 12. 13. CH PRESET 14. ANTENNA MODE
MUTE
3 INDIVIDUAL mode
1. CVY GAIN 2. RY GAIN 3. GY GAIN 4. BY GAIN
MUTE
MUTE
4 COMMON ADJ. mode

1. RGB 1 2. 3. PANEL 1 4. PANEL 2
61
Indications in Service Factory mode

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I N F ORMA T I ON V E R S I ON ( 1 ) I / F MA I N W I D P RG W I D DA T GU I DA T MO D U L E S EQ P RG SQ D T V SQ D T P 0 0 0 0 0 2 2 0 0 0 0 0 0 0 5 5 6A 1M 1M 1M 1M 7A 1A 0W 0W
VD1 1 3 1 NTV JHS
Main-items
0 0 1M 0 0 1A
Subtitled-items
Main-item indications
Four parameters are displayed:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3
I N F ORMA T I ON
VD1 0 1 7 NTV ST 1
1 Input function
Input Functions
VIDEO1 Terrestrial wave A Terrestrial wave B CABLE A CABLE B
On-Screen Display
VD1 ARA ARB CBA CBB
2 SIG mode and screen size

Note: See SIG-Mode Tables. (See next page.)
3 Color system and signal type Color System and Signal Type On-Screen Display
NTSC BLACK/WHITE Y / CB / CR Y / PB / PR RGB Digital video signal Composite input/ S-connector input NTV BWV CBR PBR RGB DIG
4 Option (Destination, etc.)

Options
HD system in North America(Regular) HD system in North America(ELITE)
On-Screen Display
ATS AHS
62
SIG-Mode Table
The signal mode is displayed in three characters: First character: Resolution of the input signal (numerics for the video signals, and alphabetics for the PC signals) Second character: Grouping of the V frequencies SIG-Mode table for video signals (resolutions and V frequencies) SIG-Mode
13* 21* 33* 41* 43* 51* 61* 63*
Signal Type
SDTV 525i SDTV 625i SDTV 525p HDTV 1125i
Vertical Frequency fv (Hz)

60.000 50.000 60.000 50.000 60.000 50.000 50.000 60.000
Horizontal Frequency fh (kHz)

15.750 15.625 31.500 28.125 33.750 31.250 37.500 45.000
1080I
SDTV 625p HDTV 750p
720P
SIG-Mode table for PC signals (resolutions and V frequencies) SIG-Mode

A2* A5* A8* B3* B4* B6* B7* B8* C3* D2* D3* D6* D7* D8* E7* F3* F5* F7* F8* G2* G3* G5* 1280 768 832 624 1024 768 852 480 800 600 640 480
Signal Type
720 400
Vertical Frequency fv (Hz)

56.000 70.087 85.050 59.940 66.666 72.809 75.000 85.000 60.000 56.250 60.317 72.188 75.000 85.061 74.550 60.004 70.069 75.029 84.997 56.250 59.833 70.000
Horizontal Frequency fh (kHz)

24.825 31.469 37.861 31.469 35.000 37.861 37.500 43.300 31.680 35.1556 37.879 48.077 46.875 53.674 49.725 48.363 56.476 60.023 68.677 45.113 47.986 56.137
63
2nd Character
1 2 3 4 5 6 7 8 9 (spare) ?
Reference V Frequency
50 56 60 66 70 For interpolation of 72-Hz area 75 85 Out of range No signal
Remarks
For distinguishing between 70-Hz or 75-Hz area
Third character: Selection of the screen size by the user is displayed. (?: available, : not available) 3rd Character
0 1 2 3 4 5 6 7 8 9
Description on GUI
DOT BY DOT 4:3 FULL (FULL1) ZOOM CINEMA WIDE FULL 14 : 9 CINEMA 14 : 9 FULL2 OVERSCAN
VIDEO
? ? ? ? ? ? ? ? ?
PC
? ? ? ? HDTV1035i
Remarks
Indude WIDE-HD
64
1 INFORMATION mode
Operation items
No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Function / Display
VERSION (1) VERSION (2) SERIAL PANEL PD PANEL SD MR NG TEMPERATURE HOUR METER MR HOUR METER PULSE METER P ON COUNTER DIGITAL EEPROM HDMI SIGNAL INFO. DTV TUNING STATUS
Content
The flash memory versions for each device are displayed. (common part) The flash memory versions for each device are displayed. (individual part) For displaying the serial number of the product (not used) Power-down generated on the panel side and its time of occurrence are displayed. Shutdown generated on the panel side and its time of occurrence are displayed. Power-down and/or shutdown generated on the Media Receiver side and their/its time of occurrence are displayed. Information on temperature is displayed. Cumulative power-on time to the panel is displayed. Cumulative power-on time to the Media Receiver is displayed. The pulse meter value on the panel side is displayed. The number of times the power to the panel was turned on is displayed. The status of the backup data for the module microcomputer is displayed. The file information of HDMI series are displayed. Information of DTV Tuning Status are displayed.
1. VERSION (1)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I N F ORMA T I ON V E R S I ON ( 1 ) I / F MA I N W I D P RG W I D DA T GU I DA T MO D U L E S EQ P RG SQ D T V SQ D T P 0 0 0 0 0 2 2 0 0 0 0 0 0 0 5 5 6A 1M 1M 1M 1M 7A 1A 0W 0W
VD1 1 3 1 NTV JHS
0 0 1M 0 0 1A
Flash memory of Device

User IF microcomputer (MR: IC8702) Main microcomputer (MR: IC7207) Program for IC 3 (MR: IC7101) Enhanced data for IC 3 (MR: IC7101) GUI data for IC 3 (MR: IC7101) Module microcomputer (for the PDP) Program for IC 4 (for the PDP) Sequence data for IC 4 Video Sequence data for IC 4 PC
On-Screen Display
I/F MAIN WIDPRG WIDDAT GUIDAT MODULE SEQPRG SQDT-V SQDT-P
2. VERSION (2)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I N F ORMA T I ON V E R S I ON ( 2 ) CCD DTV DTVVER DT V SR L P A S SWO R D MS KA 0 0 1K 01 00318 1234
VD1 1 3 1 NTV JHS
Device
CCD-UCOM DTV Software Version DTV hardware Version DTV hardware Serial USER Password
Name Display
CCD DTV DTV-VER DTV-SRL PASSWORD
Version Display
4 character 4 character 2 character 6 character 4 character
Remarks
65
4. PANEL PD
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I N F ORMA T I ON PANE L PD F I RST 1 2 3 4 5 6 7 8 X DRV Y SUS SCAN Y DCDC SCN 5 V ADRS
VD1 0 1 3 NTV ST 1 S E COND P OWE R Y DCDC P OWE R P OWE R 0 0 0 0 0 0 0 0 0 0 0 0 5 2 0 0 0 0 2 7 9 4 0 0 3H5 5H4 0H5 3H0 2H3 0H0 H H 1M 2M 0M 3M 1M 7M M M
Power-down information only on the panel side is displayed.
Panel power-down information No.

1 2 3 4 5 6 7
Type of Power-down
No corresponding item Power-down of the main power supply system Power-down of the scanning system Power-down in the path between the scanning system and 5-V power supply Power-down of the Y-Drive system Power-down of the Y-DC/DC converter Power-down of the Y-SUS system
On-Screen Display No.

----POWER SCAN SCN-5V Y-DRV Y-DCDC Y-SUS 8 9 A B C D F
Type of Power-down
Power-down of the address system Power-down of the X-DRIVE circuitry Power-down of the X-DC/DC converter Power-down of the X-SUS system Power-down of the driving IC power supply system Power-down of the driving stopped Power-down point unidentified
On-Screen Display
ADRS X-DRV X-DCDC X-SUS D-DCDC IC4 (IC5401) UNKNOWN
5. PANEL SD
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I N F ORMA T I ON PANE L SD MA I N 1 2 3 4 5 6 7 8 AUD I O MD I I C T EMP 1 SUB VOL I C
VD1 0 1 3 NTV ST 1
0 0 1 0 3H5 1M 0 0 0 7 5H4 2M 0 0 0 5 0H5 0M H M H M H M H M H M
The shutdown log only on the panel side is displayed.
Panel shutdown information No.

1 2 3 4 5
Type of Shutdown
Abnormality in IC 4 communication Abnormality in module microcomputer IIC communication Abnormality in RST2 Abnormality in panel temperature Short-circuiting of the speakers
On-Screen Display (MAIN)

IC4 MD-IIC RST2 TEMP1 AUDIO
Remarks
Subcategories exist. (EROM4K : IC5206, EROM2K : IC402, VOLIC : IC3502)
66
6. MR NG
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I N F ORMA T I ON MR 1 2 3 4 5 6 7 8 NG MA I N M R PWR MO D U L E MA I I C MA I I C MA S R L MA I N T EMP 2 SUB FE2 A V SW 2 I C3
VD1 0 1 3 NTV ST 1
0 0 0 0 0 0 0
0 0 0 0 0 0 0
1 0 0 0 0 0 0
5 7 3 1 0 0 0
1H2 3H4 1H5 3H0 2H5 1H5 0H0 H
1M 5M 0M 3M 2M 8M 7M M
Information on power-down and shutdown of the Media Receiver side is displayed.
Media Receiver NG information No.

1 2 3 4 5 6 7 8
Type of Failure
Abnormality in module microcomputer communication Abnormality in 3-wire serial communication of the main microcomputer Abnormality in main microcomputer IIC communication Abnormality in main microcomputer communication Abnormality in temperature of the Media Receiver Fan stopped. Abnormality in communication of the digital tuner Abnormality in the ASIC power supply on the MR side
On-Screen Display (MAIN)

MODULE MA-SRL MA-IIC MAIN TEMP2 FAN UART M-DCDC
Remarks
Subcategories exist. Subcategories exist.
Subcategories exist.
Subcategory information Type of Shutdown

MA-SRL
Subcategory
Remarks
MA-IIC
Interval UART Communication
IF microcomputer (IC8702), IC2 (IC7004), IC3 (IC7101) MA-EEP (IC7205), IC1-M (IC6107), IC1-S (IC6255), HDMI1 (IC6801), HDMI2 (IC6881)*2, AD-M (IC6402), AD-S (IC6602), *2 : U.S. model only IC6 (IC6951), CCD (IC8903)*2, FE1 (U7501), FE2 (U7502)*2, *3 : Europe model and General area model AV-SW1 (IC8002), AV-SW2 (IC8005), TX-COM (IC8904)*3, MPX (IC7502)*3, TX-BSY(IC8904)*3 PS/RST No power, or reset status continued RETRY DEVICE CD-COM CD-DEV CD-RST The signal 0x02 (ready) has not been received. Receive System Query Request Command PC Card Module Communication PC Card Module PC Card Reset NG
7. TEMPERATURE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I N F ORMA T I ON T EMP E RA T UR E T EMP T EMP F AN 1 2 : 128 : 149 : : 125
VD1 0 1 3 NTV ST 1
TEMP1: The value read from the temperature sensor built into the panel is displayed in the range of 000-255. Note: Refer to the service manual of the panel. TEMP2: The value read from the temperature sensor built into the Media Receiver is displayed in the range of 000-255. For reference, the approximate value for 60C is 86 and for 35C is 67. Reference: When TEMP2 exceeds 100 (about 78C), SD LED flash 11 times. FAN: The value of the Fan output is displayed. At shipment, the output is controlled in 2 steps, and the value for strong output is set to about 131, and the value for weak output is set to about 93.
67
8. HOUR METER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I N F ORMA T I ON HOUR ME T E R
VD1 0 1 3 NTV ST 1
0 0 1 5 1H2 1M
The cumulative power-on time of the panel is displayed.
9. MR HOUR METER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I N F ORMA T I ON MR HOUR ME T E R
VD1 0 1 3 NTV ST 1
0 0 1 5 1H2 1M
The cumulative power-on time of the Media Receiver is displayed.
10. PULSE METER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I N F ORMA T I ON PULSE ME T E R B1 B2 B3 B4 B5 : : : : : 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
VD1 0 1 3 NTV ST 1
0 0 0 0 0
The cumulative number of pulses of the panel is displayed. Note : Dividing screen into sixteen times sixteen and counting five different locations on a screen. Each item, it's counted total 3840 pixels (for 50 inch) or 3072 pixels (for 43 inch) discharging. (1280/16 x 768/16 = 3840, 1204/16 x 768/16 = 3072)
11. P ON COUNTER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I N F ORMA T I ON P ON COUN T E R 00000000
VD1 0 1 3 NTV ST 1
T I ME S
The cumulative number of times the panel was turned on is displayed.
68
12. DIGITAL EEPROM

When the DIGITAL Assy of the PDP is to be replaced, the adjustment values in it can be temporarily stored in the ROM then be written on the new Assy after replacement.
Whether adjustment has been made on the DIGITAL Assy of the PDP or not (i.e., in the state of a new service part), and whether the data on any adjustment values are retained in the backup ROM or not are displayed.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I N F ORMA T I ON D I G I TAL AD J US T BACK UP E E P R OM : NG : OK
VD1 0 1 3 NTV ST 1
Downloading the data from the backup ROM (This must be performed after the DIGITAL Assy is replaced.) To download the data from the backup ROM, press the ENTER key while the above screen is displayed. The display changes as shown below. Move the cursor to YES then press the ENTER key. The data in the backup ROM are downloaded into the new Assy.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I N F ORMA T I ON D I G I TAL E E P R OM
VD1 0 1 3 NTV ST 1
DA T A YES
T RANS F ER NO
Clearing the data in the ROM of the DIGITAL Assy The display below is automatically displayed after either YES or NO is selected on the display shown above. Move the cursor to YES then press the ENTER key. Then all data on adjustment values in the ROM of the DIGITAL Assy are cleared.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
VD1 0 1 3 NTV ST 1
SERV I CE YES
PAR T S NO
69
Replacement or test of Digital Video Assembly

NEW DIGITAL VIDEO ASSY TO TEST NEW DIGITAL VIDEO ASSY TO STAY IN UNIT USED DIGITAL VIDEO ASSY TO TEST Pattern1 NG OK OK OK Pattern2 OK OK USED DIGITAL USED DIGITAL VIDEO VIDEO ASSY TO ASSY TO GO BACK TO STAY IN UNIT STOCK ACTION STEP1 STEP2 OK OK NG OK OK OK IF "YES", PANEL IF ASSY WILL RESTORE DATA TO DIGITAL VIDEO ASSY
Display of Screen before the following set NG "ADJUSTMENT" OK "BACKUP" DOWNLOAD DATA NO
YES
NO
NO
No
Yes
NO
SERVICE PARTS Display of Screen after the above set "ADJUSTMENT"
NO NG
NO OK
NO OK
YES NG
YES NG
No OK
YES NG
IF "YES", DATA WILL BE ERASED FROM DIGITAL VIDEO ASSY.
"BACKUP" Attention points
OK
OK
OK You should power off by main power SW or unplug power cord, otherwise original backup data is gone.
OK You can power off the unit with standby mode
OK OK OK After selecting as STEP1"NO, YES", select again as STEP2 " YES, NO"
Either one is OK but need to follow the attention points
NOTE: IF "DOWNLOAD DATA" IS "NO" AND DIGITAL VIDEO ASSY HAS NO DATA, THERE WILL BE NO AUTOMATIC BACKUP AT POWER OFF.
70
13. HDMI SIGNAL INFO

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I N F ORMA T I ON H DM I S I GNA L 4E 4F 50 51 55 2A 30 31 44 : : : : : : : : : I N FO 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
VD1 1 3 1 NTV JHS 1 0x68 4 4 4 4 8 8 8 8 8 5 6 7 8 4 5 6 7 8 : : : : : : : : : 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0x60
0x68
Technical examination display (Reading status registers in HDMI receiver and displaying them by HEX value.)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I N F ORMA T I ON H DM I S I GNA L 3A 3B 3C 3D : : : : I N FO 0 0 0 0 0 0 0 0
VD1 1 3 1 NTV JHS 2 0x68 06 07 08 0C 0D 0E : : : : : : 0 0 0 0 0 0 0 0 0 0 0 0
0x60
For technical discussion
14.DTV TUNING STATUS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I N F ORMA T I ON DTV T UN I NG STA TUS
CBA 4 3 2 D I G KHS 1 : : : : : : : 6 7 5 MH z Q AM 2 5 6 L OCK 8 5% 12345 678 45sec
I NBAND F R EQU E NC Y MO D U L A T I O N S TATUS AGC COR R E C T E D E RROR UNCORR E C T E D E RROR T I ME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I N F ORMA T I ON DTV T UN I NG STA TUS
CBA 4 3 2 D I G KHS 2 : : : : : : : : 7 0 . 0 0 MH z UN LOC K 7 2% 3 2 2 2 1 0 0 0 0 1 2 1 80 I / 16 : 9
OO B F R E Q U E N C Y S TATUS AGC P ROGR AM N UMB E R V I DEO P I D AUD I O P I D PCR P I D V I D E O F ORMA T
71
2 FUNCTION CHECK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
F UNC T I ON
CHECK
VD1 1 3 1 NTV JHS
No last memory in this menu
F AN < = >
:MIN
No.
1 2 FAN <=> AFT <=>
Display
Detail
MIN CNT MAX UNLOCKED LOCKED
Remarks
*1 For Factory use
232C Command
AFT
2.1 FAN
Controls FAN speed by force. (MIN : STOP, CNT : Follows movement specifications, MAX : High) Temp sensor is working only displaying data value in service factory mode. After getting off service factory mode, this function is set to normal automatically.
2.2 AFT LOCK

For production line use only Stop AFT tuner received function and receive a center frequency. After turning off a unit (including stand-by mode), this setting is set normal (AFT function) automatically. It's performed to two tuner and DTV tuner to U.S. model.
72
5 OPTION mode
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
OP T I ON
VD1 1 3 1 NTV JHS
MA S K
( + )
No. Function/Display
1 2 3 4 5 MASK (+) PEAK LIMITTER DYNAMIC RANGE EDID WRITE MODE CH PRESET ON OFF ON OFF
Content
Selecting the pattern mask of IC4
Corresponding RS-232C Command

MSK PLT DYR EPA
DISABLE ENABLE FACTORY USER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
OP T I ON
VD1 1 3 1 NTV JHS
MA S K
<=>
: 01 ( P60 )
The mask frequency can be cyclically changed (see the table below) by pressing the left or right cursor key. The mask pattern can be cyclically changed by pressing the up or down cursor key. Approximately 2 seconds after either the up or down cursor key is pressed, the mask screen will appear.
Frequency selection while the mask is displayed No. Function/Display

0 1 2 3 4 5 V50 V60 (initial value) P60 P70 V72 V75
Content
Video 50-Hz sequence Video 60-Hz sequence PC 60-Hz sequence PC 70-Hz sequence Video 72-Hz sequence Video 75-Hz sequence
Corresponding RS-232C Command

F50 F60 F61 F70 F72 F75
73
6 INITIALIZE mode
(For managing switching of the initial settings and destination setting)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I N I T I AL I ZE
VD1 0 1 3 NTV ST 1
S YNC
DET
( + )
No.
1 2 3 4 5 6 7 8 9
Function/Display
SYNC DET (+) DRIVE MODE (+) SIDE MASK LEVEL (+) PANEL REVICE (+) FINAL SETUP (+) C TEMP LOW (+) C TEMP MID LOW (+) C TEMP MID (+) C TEMP MID HIGH (+)
Content
10 C TEMP HIGH (+) 11 UART SELECT <=> 12 CVT AUTO <=> 13 HDMI INTR POSITION(+) 14 SUS FREQ MODE<=> 1200-232C 38400-232C 9600-SR+ DISABLE ENABLE (For Factory use) 000 007
When there is a modification log, if the Display key is held pressed for at least 3 seconds while the above display is displayed, the modification log will be cleared.
UART SELCT
Option No. Function / Display
1200-232C 2400-232C 4800-232C 9600-232C 19200-232C 38400-232C
Operation / Control
To set to SR+ (9600 BPS) To set to RS-232C (1200 BPS) To set to RS-232C (2400 BPS) To set to RS-232C (4800 BPS) To set to RS-232C (9600 BPS) To set to RS-232C (19200 BPS) To set to RS-232C (38400 BPS)
Remarks
1 (initial setting) 9600-SR+ 2 3 4 5 6 7
For switching external communication between RS-232C and SR+
Tips: How to change the SR+/RS-232C setting without entering Service Factory mode Refer to "6.3 USING RS-232C COMMANDS".
74
Block diagram of the shutdown signal system

Note: The figures 1 - 5 indicate the number of times the LED flashes when shutdown occurs in the corresponding route.
DIGITAL VIDEO ASSY

IC5401 IC4
HD AUDIO AMP ASSY

A1 IC3504 AMP A_NG
PANEL IF ASSY
R7
TXD_IC4 RXD_IC4 CLK_IC4 1 IC4_CE IC4_BUSY R4 D15
IC5301 3.3V-RST IC5302 OR IC5003 1.5V-RST
PANEL SENSOR ASSY
RST2
2 2
IC4002 EEPROM IC5201 MODULE UCOM E_SCL E_SDA
IC5206 EEPROM
IC3502 VOLUME IC
4
TEMP1
D4
TE1
A_SCL A_SDA
B_SCL B_SDA
IC1072 TEMP. SENSOR
Diagnosis of shutdown
LED SD Circuit in Operation Defective Assy Reason for Shutdown Communication failure of IC4 Communication 1 time failure of the panel-drive IC DIGITAL VIDEO Writing failure of IC4 Point to be Checked IC4 BLOCK, PANEL FLASH BLOCK Possible Defective Part IC5401, IC5305 After turning the unit on again, check if the data on the version can be read with the GS1 command. MODULE UCOM BLOCK PANEL IF BLOCK IC5206 IC4002 Check if the cable is disconnected or not securely connected. ADY1081 Check if the 114-pin FPC is broken or not securely connected. Remarks
DIGITAL VIDEO Communication failure of the module IIC 2 times PANEL IF (Check the shutdown subcategory on the Factory menu.) HD AUDIO
Communication failure of the EEPROM (4K) Communication failure of the EEPROM (2K)
Disconnection of cable CN4009 - CN3501
Defective 114-pin FPC CN4004 - CN5001
Defective volume IC Defective DC-DC converter Defective RST IC
HD AUDIO AMP Assy DIGITAL DD CON BLOCK PANEL FLASH BLOCK
IC3502 U5602 IC5301, IC5302, IC5303 Check if 3.3 V and 1.5 V are activated.
3 times
Power decrease of DIGITAL VIDEO DIGITAL-DC-DC
POWER SUPPLY No startup of 12 V Cable disconnected Panel having 4 times DIGITAL VIDEO higher temperature
CN5202 - CN1071 Shutdown occurs when the sensor temperature becomes 74C or more (PDP435PE) or 74C or more (PDP-505PE). Check if the speaker cables are in contact with the chassis, etc. IC3504 Check if the cable is disconnected or not securely connected.
Panel having higher temperature
Surrounding temperature
Speaker short-circuited Speaker terminals 5 times Audio failure HD AUDIO HD AUDIO Defective AMP IC HD AUDIO AMP ASSY
Disconnection of cable CN4009 - CN3501
75
Power-down diagnosis (defective points)
PD Circuit in operation 1
MR POWER
Defective Assy
Reason for Power-down
Point to be Checked
Possible Defective Part
Remarks
POWER SUPPLY Unit 2 POWER 43 X DRIVE Assy 43 Y DRIVE Assy 3 SCAN 43 SCANA, B Assy or Y 43 DRIVE Assy VSUS UVP VSUS UVP VH UVP VH UVP VH OVP X SUS BLOCK Y SUS BLOCK SCAN IC VH DC/DC VH DC/DC IC1203, IC1207 (mask module) IC2303, IC2307 (mask module) SCAN IC IC2401, IC2402, IC2410, L2401 IC2402, IC2410
If the elapsed time from relay-on until the LED in the power supply unit lights is about 2-4 seconds, the defective assembly may be the 43 X or Y DRIVE.
Disconnection of cable detected CN2001, CN2301 Disconnection of cable detected CN2101, CN2102, CN2301
4 SCN-5V
43 SCANA, B Assy or Y 43 DRIVE Assy
IC5V UVP IC5V OVP
SCAN IC, IC5V DC/DC Y SUS BLOCK IC5V DC/DC Y SUS BLOCK VOFS DC/DC VOFS DC/DC
SCAN IC, Q2401, Q2402, IC2304, IC2403, IC2411 IC2303, IC2307 (mask module), IC2301, IC2304, IC2305, R2332 IC2404, IC2412, Q2404, Q2407, Q2312 IC2404, IC2412 Q2202, Q2203, Q2214, Q2205, Q2206, Q2208, Q2209, Q2212, IC2201, IC2202, D2201, D2206, D2220, D2211, D2225, D2230, Control signal series resistors
5 Y-DRIVE 6 Y-DCDC
43 Y DRIVE Assy 43 Y DRIVE Assy
+16.5V OCP VOFS UVP VOFS OVP
7 Y-SUS
43 Y DRIVE Assy
Power-down caused by detection of middle-point voltage Y RESONANCE BLOCK Disconnection of cable detected CN1501 Power-down caused by detection of a power surge
8 ADRS
43 ADDRESS Assy
ADR RESONANCE BLOCK
R1631, Q1601, D1602
Disconnection of cable detected CN1001, CN1201
9 X-DRIVE
43 X DRIVE Assy
+16.5V OCP VRN OCP VRN OVP
X SUS BLOCK X SUS BLOCK VRN DC/DC VRN DC/DC X SUS BLOCK
IC1203, IC1207 (mask module), IC1204, IC1206, R1230, IC1205 Q1205, R1226, R1251 IC1403, IC1404 IC1402, IC1403, IC1404 Q1205, R1226, R1251 Q1102, Q1103, Q1114, Q1105, Q1108, Q1109, Q1111, Q1112, IC1101, IC1102, D1103, D1113, D1118, D1125, D1129, D1130, Control signal series resistors U5602 (DC DC CONVERTER Module) IC5401
10 X-DCDC
43 X DRIVE Assy
VRN UVP
11 X-SUS
43 X DRIVE Assy
Power-down caused by detection of middle-point voltage X RESONANCE BLOCK
12 DIG-DCDC 13 IC4
DIGITAL VIDEO Assy DIGITAL VIDEO Assy
DCDC +3.3V, +1.5V OVP IC4 Drive STOP
DC DC CONVERTER BLOCK IC4 BLOCK
OVP: Over Voltage Protection
UVP: Under Voltage Protection
OCP: Over Current Protection
76
Diagnosis with the aid of Factory mode

When the Media Receiver is connected, the power-down and shutdown logs can be referred to with OSD. Only the items useful when servicing the PDP-435PE/PRO-435PU are described here.
How to enter Factory mode using the remote control unit

With the remote controler from Standby: Press Display, Left, Up, Left, Right, Power (Same as G-4 Models)
Power-down log (INFORMATION-PANEL PD)

The last 8 power-down records are held, with the latest power-down displayed at the top. In the FIRST column, the location where the PD circuit was activated first (location indicated by flashing of the LED during power-down) is indicated, and in the SECOND column, the location where the PD circuit was activated second is indicated. Note: There may not be a SECOND PD.
1 1 5 10 15 20 25 30 35 40
I N F ORM A T I ON P AN E L PD F I RST 1 2 3 4 5 6 7 8 X DRV Y SUS SCAN Y DCDC SCN 5 V ADR S
I N1 0 1 3 NTV ST 1
S ECOND Y DCDC 0 0 0 0 0 0 0 0 0 0 0 0 5 2 0 0 0 0 2 7 9 4 0 0 3 5 0 3 2 0 H H H H H H H H 5 4 5 0 3 0 1 2 0 3 1 7 M M M M M M M M
10
15 16
Shutdown log (INFORMATION-PANEL SD)

The last 8 shutdown records are held, with the latest shutdown displayed at the top. If a shutdown occurred because of "MDIIC" (communication failure of the module microcomputer IIC), the subcategory is indicated to inform you of with which device the microcomputer was in the process of communicating when a failure occurred.
1 1 5 10 15 20 25 30 35 40
I N F ORM A T I ON P AN E L PD MA I N 1 2 3 4 5 6 7 8 AUD I O MD I I C T EMP 1 T EMP 1
I N1 0 1 3 NTV ST 1
SUB VOL I C 0 0 0 0 0 0 0 0 1 0 0 0 0 7 5 5 3 5 0 0 H H H H H H H H 5 4 5 4 1 2 0 5 M M M M M M M M
10
15 16
[ Data on MD-IIC subcategories ] OSD

EROM4K EROM2K VOLIC
Defective communication part

IC5206: Module microcomputer EEPROM IC4002: EEPROM for backup IC3502Volume IC
77
Data on temperature (INFORMATION-TEMPERATURE)

The data on the current temperatures are displayed. The temperature at the PANEL SENSOR ASSY of the PDP-435PE/PRO-435PU is indicated as the TEMP 1 value (000-255), which should be converted using the following formula: Current temperature (C) 0.65 TEMP 1 value - 52 Note: Shutdown caused by high TEMP 1 value PDP-435PE: TEMP 1 value > 195 ( 74C) PRO-435PU: TEMP 1 value > 195 ( 74C)
1 1 5 10 15 20 25 30 35 40
I N F ORM A T I ON TEMPERATURE
5
I N1 0 1 3 NTV ST 1
TEMP TEMP
1 2
: 128 : 149 : 125
10
F AN
15 16
Note: To update the data on temperature, use the Left and Right keys on the remote control unit.
Reference: Serial-number information (INFORMATION-SERIAL) You can check the serial number of the product on the Factory menu.
1 1 5 10 15 20 25 30 35 40
I N F ORM A T I ON SER I AL
5
V D 1 1 3 1 NTV J HS
P MR
- - - CCSS 0 0 1 2 3 4 J P - - - - - - - - - - - - - - -
10
15 16
78
As the connection conditions of the system cables (MDR cable, DVI cable) are usually detected, if no connection, such as cable disconnection, is detected, a warning indication (alternate flashing of the red and green areas) is displayed on the mask screen, and the red and green LEDs flash alternately. Then after about 30 seconds, the power is automatically turned off.
Note: Only when the power is turned on again, a warning indication on the mask screen restarts. During standby, only the red and green LEDs flash alternately.
GREEN
RED
Alternate flashing at intervals of about 1 second
To operate the panel without the Media Receiver, there are the following two ways: 1. Operation-without-the-Media-Receiver mode Input the "SCN" RS232C command. The status of the LEDs changes to that in normal operation mode.
Note: Turning the AC switch to OFF then ON also maintains this mode. However, once the unit is connected with the Media Receiver using the MDR cable, this mode is automatically canceled.
2. DVI mode Turn the unit on while DVI SG signals are being input with only the DVI connecter connected. After a warning is displayed for about 5 seconds, the unit is ready to display the screen of the input signal. (Green LED lit)
Notes: Although the output from XGA (43 inch) and WXGA (50 inch) can be input to the unit, this is not a mode open to general users. (With some signals, errors such as power-down may occur.) If a DE signal from the SG is not input during DVI mode, the green LED flashes (at intervals of 2 sec) for about 8 seconds, then the unit shifts to Power Management mode (the green LED lights). Although the PC signal data are displayed for the PDP-434P series panels, for the PDP-435P series panels this is not possible, because the EDID-ROM has not been provided.
Function: To control the DRIVE-system voltage according to the temperature (Temperature compensation functions such that the voltage is lowered on the lower-temperature side and the voltage becomes higher on the higher-temperature side.) Purpose: For improving the yield by compensating for the temperature characteristics of the panel
Note: Temperature compensation is performed only for the VSUS voltage, and not for the VOFS voltage. This compensation is controlled by the software.
79
Function: Only the power for the low voltage lines (16 V, 12 V, and 6.5 V) is on, and the power for the high voltage lines (VSUS, VADR) is off. Usage: 1. Use when only an operational check for the low voltage lines is required, such as when making repairs. 2. Use when rewriting of a program for each microcomputer is required.
Methods: 1 Set the slide switch (S5201) on the DIGITAL VIDEO Assy to its upper position (See Fig. below). 2. Send the "DRF" RS232C command to turn the large-signal system off. 3. Send the "DRN" RS232C command to turn the large-signal system on.
Notes: As the unit enters Power-Down and Muting On mode when Methods 1 and 2 are performed, and power-downs other than those caused by the power (PS_PD) and DC-DC-converter (DIGITAL_DC-DC) circuits are not activated. If the slide switch is set from OFF to ON while the power is on, a power-down will occur. Be sure to turn the power off before switching the slide switch. When using the RS232C commands, as with the slide switch, do not use the "DRN" command (DRIVE ON) while the power is on, although doing so will not cause a power-down. Although the "DRF" RS232C command is enabled during Standby, if the power is turned on then turned off, the unit will return to "DRN" mode.
S5201
Drive OFF Normal position
Fig. Drive OFF switch
80
Outline
The data on the adjustment values for the main unit are stored in an EEPROM (IC5206, 4 kbits) on the DIGITAL VIDEO Assy. Part of the data (area A in the figure below) are automatically copied to an EEPROM (IC4002, 2 kbits) mounted on the PANEL IF Assy for backup. When the DIGITAL VIDEO Assy is replaced, the backup data on the adjustment values for the main unit stored in the PANEL IF Assy can be copied to the new DIGITAL VIDEO Assy, thus enabling you to omit newly performing adjustments on the main unit. The logs for the product (power-down log, etc.) can also be copied.
Data to be backed up in the digital EEPROM (area A)

Margin adjustment values (Vsus, Vofset) Power upper-limit adjustment value (ABL) PANEL white-balance adjustment values (PANEL-R HIGH, PANEL-G HIGH, PANEL-B HIGH, PANEL-R LOW, PANEL-G LOW, PANEL-B LOW) Drive waveform adjustment values (X-SUS-U1, X-SUS-U2, X-SUS-D1, X-SUS-D2, Y-SUS-U1, Y-SUS-U2, Y-SUS-D1, Y-SUS-D2, Y-SUS-D3, Y-SUS-D4) Hour meter Pulse meter Serial Number Number of times the power has been turned on PD/SD logs
Basic flow of automatic backup

Using a keyword, the data in areas A and B are judged as to whether they have been adjusted or not, then copying is performed.
EEPROM on the DIGITAL VIDEO Assy Backup data for the DIGITAL VIDEO Assy (Area A) Other data (Area C) 1 The keyword on the DIGITAL VIDEO Assy is checked when the power is turned off, and if it is "adjusted", automatic backup is performed. 2 If the keyword on the PANEL IF Assy (Area B) is "adjusted," copying can be performed with the "BCP" RS232C command. 1 Power off 2 "BCP" command EEPROM on the PANEL IF Assy (for backup) Backup data for the DIGITAL VIDEO Assy (Area B)
Actual automatic backup operations by RS-232C command

1. When the DIGITAL VIDEO Assy is replaced with a new DIGITAL VIDEO Assy for service Changing of keywords is not required. Replace the DIGITAL VIDEO Assy with an Assy for service, and send the "BCP" RS232C command. Thus, the backup data in the EEPROM on the PANEL IF Assy are copied to the EEPROM on the DIGITAL VIDEO Assy for service. Note: To remind you to send the "BCP" command after replacing the DIGITAL VIDEO Assy with one for service, a warning by the LEDs (the red LED lit and the green LED flashing at intervals of 200 ms) is indicated until the "BCP" command is issued.
DIGITAL VIDEO Assy for service Data in the EEPROM on the DIGITAL VIDEO Assy (Area A) (Not adjusted Adjusted) PANEL IF Assy Data in the EEPROM on the DIGITAL VIDEO Assy (Area B) (Adjusted)
2 "BCP" command
2. When a repaired DIGITAL VIDEO Assy is mounted on another unit (reuse of the repaired DIGITAL VIDEO Assy) The keyword of the DIGITAL VIDEO Assy to be reused must be changed to "not adjusted" using the "UAJ" RS232C command.
Note 1: If a repaired DIGITAL VIDEO Assy is mounted in another unit (Unit 2) without this change of keyword, and the power to the unit 2 is turned off, the data in force before the repair of the DIGITAL VIDEO Assy will be copied to Area B of the PANEL IF Assy of Unit 2, overwriting the data necessary for Unit 2. Once overwritten, the original data will not be restored.
81
3. When a repaired DIGITAL VIDEO Assy is mounted on the original unit (reuse of the repaired DIGITAL VIDEO Assy) Changing of keywords is not required. After the repaired DIGITAL VIDEO Assy is mounted in the original unit, the unit can operate with its latest adjustment values. 4. When both the DIGITAL VIDEO Assy and PANEL IF Assy are simultaneously replaced with other assemblies The automatic backup function of this unit will not work properly.
Note 2: Readjustment of the main unit is required. Note 3: After readjustment of the main unit, send the "FAJ" RS232C command to change the keyword of the DIGITAL VIDEO Assy to "adjusted." Thus, when the unit is turned off, automatic backup of adjustment data is performed properly. Note 4: If readjustment of the main unit is totally impossible, it can be omitted by installing the EEPROM (IC5206, 4 kbits) originally mounted on the DIGITAL VIDEO Assy for service.
Automatic backup operations in Service/Factory mode [Status confirmation]

Display the screen page shown below to check if the DIGITAL VIDEO Assy has been adjusted or a new service part might have been installed without adjustment being performed, and if the adjustment values have been stored in the backup ROM. If the DIGITAL VIDEO Assy has not been adjusted (NG), the red LED lights, and the green LED flashes at intervals of 200 ms. In such a case, be sure to download the data from the backup ROM.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I N F ORMA T I ON D I G I TAL AD J US T BACK UP E E P R OM : NG : OK
VD1 0 1 3 NTV ST 1
[Downloading the adjustment data from the backup ROM] (Required after the DIGITAL VIDEO Assy is replaced)
After the DIGITAL VIDEO Assy is replaced, enter Service/Factory mode to copy the data from the backup ROM. Display the screen page shown above after entering Service/Factory mode then press the Enter key. The indication below is displayed. Move the cursor to YES then press the Enter key to start copying the data from the backup ROM to the new DIGITAL VIDEO Assy. Note: Be sure to perform this operation when the DIGITAL VIDEO Assy is replaced with a new service part.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
VD1 0 1 3 NTV ST 1
DA T A YES
T RANS F ER NO
82
[Clearing the data in the ROM of the DIGITAL VIDEO Assy]

After either YES or NO is selected on the display shown above, the indication shown below is automatically displayed. Move the cursor to YES then press the Enter key. The data in the ROM of the DIGITAL VIDEO Assy become those for a service part (not adjusted). Notes: Use this operation after the DIGITAL VIDEO Assy in failure is repaired and is to be reused as a service part. In normal replacement of the Assy with a new service part, this operation is not required. Select NO after replacement with a service part.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
VD1 0 1 3 NTV ST 1
SERV I CE YES
PAR T S NO
When either YES or NO is selected on the above display, the display will automatically return to that for status confirmation shown above.
Miscellaneous
If the white balance (W/B) value is largely shifted because of aging, etc., W/B adjustment is required. (As this may be a rare case, the adjustment procedures are described below, just for your reference.)
[ W/B-adjustment procedures ]
The W/B adjustment can be performed with the RS232C commands with the Media Receiver not connected to this unit. The GGF1475 special communication tool and a Minolta CA-100 color difference meter are required. 1 Enter Operation-without-the-Media-Receiver mode with the "SCN" RS232C command. 2 Set the keyword for the DIGITAL VIDEO Assy to "not adjusted" with the "UAJ" RS232C command. 3 Obtain the current adjustment values in the two adjustment tables (see "6.3.1 RS232C commands"). Shifting to Table 1: Send the "M51" and "F60" commands. Obtaining the adjustment values: Send the "GPW" command. Shifting to Table 2: Send the "M51" and "F75" commands. Obtaining the adjustment values: Send the "GPW" command. 4 Make settings for various functions. Send the "PPN," "SDN," "SPN," and "WAY" commands.
Note: After adjustment, when the POWER switch is set to OFF, these settings will be reset to the initial values.
5 For each table, set the brightness. Adjustment in Table 1: After sending the "F60" command, perform adjustment. Adjustment in Table 2: After sending the "F75" command, perform adjustment. For each table, change the RGB parameters so that the values measured using a Minolta color difference meter (CA-100) become as indicated below. In this case, any one of PRH, PGH, or PBH must be set to 256.
x y Right side of Mask H 285 289 "PRH***" : 000 - 511 "PGH***" : 000 - 511 "PBH***" : 000 - 511
6 Check after adjustment Shifting to Table 1: Send the "F60" command. Obtaining the adjustment values: Send the "GPW" command. Shifting to Table 2: Send the "F75" command. Obtaining the adjustment values: Send the "GPW" command. Check that the adjustment data have been changed. 7 Change the keyword for the DIGITAL VIDEO Assy to "adjusted" by sending the "FAJ" RS232C command.
Note: Use a Minolta CA-100 color difference meter or the equivalent for measurement. Otherwise, the specifications of the product cannot be assured.
Note: To cancel adjusted data and return to the values before adjustment, send the "BCP" RS232C command. Turn the AC power off then turn it back on before setting the unit to Standby OFF. The backup values are then retrieved.
83
[ Diagnosis of abnormalities other than shutdown and power-down ]

Symptom
No power (both red and green LEDs unlit)
Defective Assy
Possible Cause
Cable disconnection
Check Point
CN4001
Possible Defective Part
Remarks
Check if the connection between the POWER SUPPLY and PANEL IF assemblies is properly made.
No power (green LED not lit)
Defective 114-pin FPC
CN4004 - CN5001
ADY1081
Check if the FPC is broken or not securely inserted. Check if the system cables are securely connected. (See "7.1.4 Operation when the Media Receiver is not connected.") Check connection of the system cables. (See "7.1.4 Operation when the Media Receiver is not connected.") The backup copy process was not performed when the Digital Assy was replaced. (See "7.1.7 Backup when the main unit is adjusted".) Check if the FPCs are properly connected. Check if imparting vibration to the unit affects key inputs. Check if a pulse is output when the key corresponding to Pin 2 of the CN4852 is pressed. Check if the cables are disconnected or not securely connected. Check if a pulse is output when the key corresponding to Pin 8 of the CN4010 is pressed. Check if a pulse is output when the key corresponding to Pin 2 of the CN4852 is pressed. Check if the cables are not connected or securely connected.
The power is (sometimes) interrupted. The power is interrupted, and the red and green warning indications appear on the screen. While the red LED remains lit, the green LED begins flashing (200 ms).
Defective system cables
CN4002, CN4003
System cables not connected
No backup copy
Cable disconnection
CN4801 - CN4851
ADD1225
Key input not effective
Cable disconnection
CN4852 - CN4010
KEY CONTROL
Defective KEY SCAN IC
KEY CONTROL Assy IC4851
Cable disconnection Remote control unit not effective PANEL IR Defective infrared receiver
CN4901 - CN4010 PANEL IR U4901
Check if a pulse is output when the key corresponding to Pin 3 of the CN4010 is pressed. Check if an abnormal area in the screen changes when the FPC connected to the address corresponding to the abnormal area is replaced with the one corresponding to the next address. Check that an abnormal area in the screen does not change when the FPC connected to the address corresponding to the abnormal area is replaced with the one corresponding to the next address.
DIGITAL VIDEO Abnormality in a one-eighth area of the screen ADDRESS Abnormal screen (Data of every other dot are abnormal)
Defective IC4
IC4 BLOCK
IC5401
Defective 114-pin FPC
CN4004 - CN5001
ADY1081
Check if the FPC is broken or not securely inserted.
84
The following adjustments and operations are required when the Panel Assy is replaced for servicing.
Adjustments of the Vsus and Vofs voltages
Input the reference adjustment values that are described on the service panel for the Vsus and Vofs voltages, with the RS232C commands or on the Factory menu.
Vsus :106 Vofs :128 Space (Rear of the panel) Write down the hour meter data at the time of replacement of the panel. Ex.: 1520H Vsus :106 Vofs :128 1520H
With the RS232C commands Input the adjustment values described on the label attached on the rear of the panel: Reference adjustment of the Vsus voltage : [VSU***] Ex. : [VSU106] Reference adjustment of the Vofs voltage : [VOF***] Ex. : [VOF128] On the Factory menu 1 5 10
1 15 20 25 30 35 40 1 1 5 10 15 20 25 30 35 40
C OM M O N
AD J .
C OM M O N - P A N E L 1
10
10
15 16
P AN E L
( + )
15 16
V LT - SUS
< =>
: 1 2 8
Using the MUTE key, select the main item "COMMON ADJ." Select the subitem "PANEL 1" then "VLT-SUS" or "VLTOFS," using the 5 or key and SET key. Enter the value, using the 2 or 3 key.
Clearing various logs for the panel, such as that for the hour meter
It is necessary to clear various logs, such as that for the hour meter, to match the driving hours of the panel before and after replacement. Write down the hour-meter data at the time of replacement of the panel on the label attached to the rear of the panel. Notes: For clearing, use the RS232C commands or the Factory menu. There are two hour meters. Be careful not to mistake the MR hour meter for the hour meter for the panel. With the RS232C commands You can obtain the accumulated power-on time data of the product itself with the "GS2" RS232C command. (See "6.3 COMMANDS: Command description".) 1 For clearing the hour meter (for the panel) : CHM 2 For clearing the pulse meter : CPM 3 For clearing the shutdown (SD) log : CSD 4 For clearing the power-down (PD) log : CPD On the Factory menu 1 5 10
1 15 20 25 30 35 40 1 1 5 10 15 20 25 30 35 40
I NF ORMAT I ON H OU R
5
I NF ORMAT I ON H OU R
5
METER
METER
0 0 1 5 1 H 2 1M
10
10
C L EAR YES
? NO
15 16
15 16
Using the MUTE key, select the main item "INFORMATION." Select the subitem "HOUR METER," using the 5 or key and SET key. Clear the hour-meter data. In the same way, select the subitem "PULSE METER," "PANEL SD," or "PANEL PD" under the main item "INFORMATION" then clear the data.
85
SERVICING USING ONLY THE MEDIA RECEIVER

For servicing of the PDP-435HD and PDP-505HD-series Plasma Display using only the Media Receiver, the following two methods can be used:
Remote controlling using SR connections

About connections
Connect the SR OUT connector of a Pioneer product having that connector (a DVD in the following example) and the SR IN connector of the Media Receiver, using the SR cable. As the remote control sensor is not provided with the Media Receiver, this connection is required for using the remote control unit if the panel is not available. In this case, aim the remote control unit at the remote control sensor of the device (DVD in this case). Connect either the audio or the video output of the device (DVD in the example) and the corresponding audio or video input of the Media Receiver, using a cable with phono plugs. This connection is required in order to use ground in common with the SR cable, because with the SR cable connection the ground connection for signal reference is not available. In the example, the audio L channel is used, but the audio R channel or video can be used instead. If the plasma display for a previous model, such as the PDP-433P or PDP-503P, is available, servicing while checking displays or using the menus is possible. For this, connect only the DVI connectors (white) of the Media Receiver and the plasma display. The MDR connector of the Media Receiver must not be used, even though it has the same shape and number of pins, because signals assigned to the connectors differ. Using the MDR connector may damage the unit. SR cable (monaural cable) Pioneer product having the SR OUT connector (DVD, etc.)
OUTPUT VIDEO L R SR OUT 232C
Media Receiver (this unit)

SR IN AC IN INPUT 1 VIDEO L R
If the PDP-433P (or PDP-503P) is available, servicing while checking displays or using the menus is possible.
MDR DVI
Pin cable
Use only the DVI (white) connectors. (Do NOT use the MDR connectors.)
RS-232C control using a PC
In this case the setting is RS-232C 38400bps, and the setting of "6.3. USING RS-232C COMMANDS" is not related. Please set baud rate of PC in 38400bps. For connection with the PC, use a straight cable.
PC (having a serial port)
Serial cable (9-pin, straight)

232C

SR IN AC IN INPUT 1 VIDEO L R
If the PDP-433P (or PDP-503P) is available, servicing while checking displays or using the menus is possible.
232C
MDR DVI
Use only the DVI (white) connectors. (Do NOT use the MDR connectors.)
Note on connection
If the MDR connector of the PDP-434HD or -504HD-series is used, it is considered that the PDP-434P (or -504P) is connected, and the Media Receiver operates on such precondition, which may result in a failure of the Media Receiver. Be sure not to connect to the MDR connector. (Do NOT use the MDR connector when servicing the Media Receiver alone.)

232C SR IN AC IN
PDP-504P (or -434P) PDP-505P (or -435P) NO
PDP-503P, etc.
INPUT 1 VIDEO L R
MDR DVI
OK
86
USING RS-232C COMMANDS

For the PDP-435HD and PDP-505HD series Plasma Displays, the circuitry is structured as shown in the diagram below to support the SR+ system. Controlling with either the SR+ system or RS-232C commands can be selected. As the SR+ system is selected at shipment, to control with RS-232C commands in servicing it is necessary to switch the paths. After servicing, be sure to return the setting to the SR+ system.
Rough diagram of switching between SR+ and RS-232C

SR Assy AV BOARD Assy
232C Driver 232C (DSUB_9P)
TXD (EXT), RXD (EXT) IC9702 (IF Microcomputer)
SR_EN_B
SR+ Interface SR+ (SR out)
How to switch from SR+ to RS-232C Remote control unit

Enter the Service Factory mode
SR+ 232C / 232C SR+
START
INFORMATION MUTE
Select INITIALIZE mode INITIALIZE
Select UART INITIALIZE Up
VERSION
SYNC DET
UART SELCT Down
Select SR+ / 232C INITIALIZE
UART Left SR+ 232C Right
Tips: How to change the SR+/RS-232C setting without entering Service Factory mode Hold the VOLUME or key on the remote control unit pressed for 3-10 seconds during Standby mode. Then within 3 seconds after the key is released, hold the 2-screen key on the remote control unit pressed for 3-10 seconds. Then within 3 seconds after the key is released, use the SET key on the remote control unit to set to RS-232C (the baud rate last selected is chosen) or the HOME MENU key to set to SR+.
Refer to the Service Manual for a complete list of RS232 Commands.
87

Pioneer-Presentation G5 Product Update Guide 5th Generation Plasma Models

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Product Update Guide 5th Generation Plasma Models

Technical Training Department 1925 E. Dominguez Street Long Beach, CA 90810

Plasma Products (North America)

Panel :PRO-435P/ PRO-505P MR :PRO-R05U

PRO-1410HD PRO-1010HD PRO810HD

Panel :PDP-434P/ PDP-504P MR :PDP-R05U

New PIONEER Built in Cable Tuner

50 HDTV Wide screen Plasma Television

Best in Class Picture Quality

Pure Drive Signal Processing

43 HDTV Wide screen Plasma Television

Best in Class Picture Quality

Pure Drive Signal Processing

50 & 43 ELITE Monitors

50 & 43 ELITE Monitors

Audio R SR+ out 232C HDMI/D-sub Switch

*75*75-2.2k SW hides in the back side

Input - 4 Composit e S- Terminal BNC Terminal

Input - 3 RGB HV Component BNC Terminal

Input - 2 HDMI D- sub 15 Swit chable

50 HDTV Wide screen Plasma Monitor

Best in Class Picture Quality

Pure Drive Signal Processing

43 HDTV Wide screen Plasma Monitor

Best in Class Picture Quality

Pure Drive Signal Processing

New ELITE Built in Cable Tuner

ELITE 1st Surface Pure Color Filter

Conventional Panel Structure

Single Layer Panel

Light Reflection Video Image

New Speaker Design

50 HDTV Wide screen Plasma Television

Best in Class Picture Quality Next Generation Glass

Pure Drive Signal Processing

43 HDTV Wide screen Plasma Television

Best in Class Picture Quality Next Generation Glass

Pure Drive Signal Processing

2nd Generation ISF

PDP-R05U or PRO-R05U Media Receiver Section

Digital Tuner Module Power Supply

ANTENNA/CABLE A IN 75 UNBAL, F Type for DTV/VHF/UHF/CATV in

Design and specifications are subject to change without notice.

Power cord (2 m/6.6 feet) (ADG1215)

Remote control unit (PDP-R05U : AXD1489) (PRO-R05U : AXD1490)

System cable (3 m/9.8 feet) (ADF1029)

AA size battery x 2 (Alkaline battery)

Stand (PDP-R05U : AXG1013) (PRO-R05U : AXG1009)

Screw x 4 (for stand) (PMB40P120FTB)

Screw hole cap x 4 (PDP-R05U : AMR3363) (PRO-R05U : AMR3386)

VCR controller x 1 (1.8 m/5.9 feet) (ADH1024)

Operating instruction (PDP-R05U : ARE1379) (PRO-R05U : ARB1561)

Pull this section to open the door.

INPUT 4 COMPONENT VIDEO Y CR / PR CB / PB S-VIDEO VIDEO L AUDIO R AUDIO (STEREO)

DIGITAL OUT OPTICAL IN OUT CONTROL ANTENNA B

Cable Cable CARD

INPUT 1 COMPONENT VIDEO C B /P B C R /P R Y

Trap Switch Location (Media Receiver).

Digital Tuner Board Assembly

IEEE1394 Mercury TS INPUT TS OUTPUT TS OUTPUT

SAW Filter QAM/ 8VSBIF QAM IF AMP UPC1663

DAVIC FEC MAC

Flash ROM (8M*16)=16MB CS0' EBI Bus

16bit bus InbandData OOB Data

7575-2.2k SW hides in the back side