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HYDRA FORCE
n o i t a v Inno
HydraForce is the worlds leading supplier of hydraulic cartridge valves, electro-hydraulic controls and integrated circuit manifolds producing approximately six million valves and 550,000 manifold systems annually. HydraForce products are supported around the world through an extensive distributor network, backed by teams of factory experts. HydraForce is recognized by many global equipment manufacturers for superior product quality, delivery and technical innovation.
Hydraulic System Pressures to 350 bar (5000 psi) Flow Rates up to 379 lpm (100 gpm) HydraForce Valve Size
04 07 08, 38, 58, 98 10, 50, 70 12, 52, 72 16, 76 20 42
Products
HydraForce produces the industrys largest range of high performance hydraulic cartridge valves, manifold assemblies, and electronic controls. The complete HydraForce catalog includes over 387 standard products, providing a full range of pressure, flow and directional control capabilities. In addition, the company produces many special and proprietary products for customer-specific applications.
Solenoid Valves Proportional Controls Transmission Control Valves Electronic Drivers and Controllers Electronic Sensors, Gauges and Displays Flow Control Valves Pressure Control Valves Manual and Piloted Directional Valves Custom Manifold Assemblies
HydraForce and the HydraForce logo are registered trademarks of HydraForce, Inc.
HYDRA FORCE
y t i l i b a i Rel
HydraForce operates from three facilities with a total floor space of 23,225 square meters (250,000 square feet). To assure reliability, all products are 100% tested at one of our 57 product-specific test cells. In order to insure consistent performance, HydraForce controls all finish processes. For critical parts, HydraForce machines components to the highest tolerances utilizing the most advanced CNC equipment. HydraForce manufacturing operates more than 50 machine tools for grinding, honing, turning and manifold machining. Our equipment includes 8-axis turning equipment, and automated multipallet milling capabilities supported by the latest technologies for quality assurance.
Manufacturing
Quality
QS 9000 CERTIFIED
Hydraforce provides its customers the highest quality products and the most responsive customer support in the industry. Preventive Action Loop
QS 9000
Continuous Improvement
Quality System Processes:
Advanced Product Quality Planning (APQP) Production Part Approval Process (PPAP) Failure Modes and Effects Analysis (FMEA) Statistical Process Control (SPC) Measurement Systems Analysis (MSA) Quality System Assessment (QSA)
The entire content of this document is Copyright 2004 HydraForce, Inc. All rights reserved.
HYDRA FORCE
e c n e i r e Exp
For twenty years, HydraForce has been producing highperformance hydraulic and electro-hydraulic control products for both in-plant equipment and for mobile machinery. HydraForce products are designed to provide superior reliability and performance under the demanding duty-cycle requirements of the industrial equipment markets, as well as the severe environmental conditions of the off-highway and mobile equipment markets.
Worldwide Support
HydraForce has a highly qualified and experienced network of over 120 international distributor partners supported by factory application engineers and customer support specialists. We provide unsurpassed service, application assistance and fast, responsive design capability for cartridge valves, manifold systems and electronic machine controls systems. HydraForce is a multi-national supplier, and is certified by many of the worlds leading equipment manufacturers. Product availabilty and full application support are available worldwide.
Markets
Agricultural and Turf Care Machinery Construction and Road-Building Equipment Transmission, Engine and Power Train Controls Forestry and Resource Management Equipment Refuse and Waste Handling Equipment Injection Molding and Press Machinery Other Specialized Mobile and Industrial Applications
HYDRA FORCE
e s i t r e Exp
Engineering
HydraForce engineering includes over fifty experienced designers for cartridge valves and integrated electro-hydraulic systems. Almost one-fourth of our engineers hold Masters or PhD degrees, helping us to achieve the most advanced, innovative designs in both hydraulic and electro-hydraulic motion control applications.
On Average, HydraForce Releases: One new manifold valve assembly every four hours 150 new or modified cartridge valves per year.
QUALIFICATION TESTING
HydraForce operates ten R&D performance test stands, four endurance stands up to 480 bar (7000 psi), and a burst stand for pressures up to 2068 bar (30,000 psi). In addition, there are separate impulse, controlled temperature, vibration and contamination test stands, two environmental chambers (-75 to 200C) and linear force measurement capabilities.
DESIGN SOFTWARE
Pro Engineer AutoCAD Maxwell (magnetics) ANSYS Multiphysics (finite element analysis) DesignSpace (structural) Matlab, Hysan (system dynamics) MathCAD
HYDRA FORCE
y g o l o n Tech
Electro-Hydraulic Function Control
HydraForce is the industry leader in solenoid and proportional hydraulic motion control. Some of the industrys first application-specific cartridge valve controllers were introduced by HydraForce. These electronic controls provide performance-optimized capabilities for a wide variety of applications including fan drives, proportional lift systems, as well as other electronically modulated pressure and flow control circuits.
Coil-Mounted Controllers Soft Shift Ramped Controllers Circuit Board Controllers Rail-Mount Controllers Remote-Mount Metal Box Controllers Dual Solenoid Drivers
New
Machine Control Modules Display Units and Gauges Electronic Joysticks and Shifters Pressure, Temperature, Position Sensors
Custom Manifolds
HYDRA FORCE
Consolidates your hydraulic control system. External connections are minimized. External leakage is virtually eliminated. Reduced installation time and system maintenance. Designed for superior performance in specific customer application. Steel, aluminum, cast or ductile iron manifold blocks. Anodized or zinc plated for protection in severe environments. Industry-common valve cavities. Fittings, CETOP valves and accessory components can be included. FastTrak service for quick delivery of a working prototype block.
Pressures to 350 bar (5000 psi) Flow Rates up to 379 lpm (100 gpm) Mobile or Industrial Applications
All HydraForce manifolds are 100% circuit logic and function tested to customer specifications.
Models: HPxx-21 Displacement Size per Stroke 10 *up to 10.6 cc/0.65 in3 16 21.3 cc/1.3 in3
*Depending on model selected
Solenoid Valves
HYDRA FORCE
Hardened precision seats, spools and cages for long life and low leakage. Cartridges are voltage interchangeable. Unitized, molded, continuous-duty rated coils. Many coil termination options. Series E water/weather-resistant coils with integral connectors rated up to IP69K. All ports may be fully pressurized. Industry-common cavities. Manual override option on most models. Excellent low-voltage pull-in characteristics.
Spool, 3-Way
Models: SV08-30 Flow Size lpm gpm 08 15 4
Spool, 3-Way
Models: SVxx-31 Flow Size lpm gpm 07 6 1.6 08 11 3 10 22 6 12 60 16
Spool, 3-Way
Models: SVxx-33 Flow Size lpm gpm 08 11 3 10 19 5 12 60 16
Spool, 3-Way
Models: SVxx-34 Flow Size lpm gpm 07 13 3.5 10 23 6 12 60 16
Solenoid Valves
Spool, 3-Way, 2-Position
Model: SV07-35 Flow Size lpm gpm 07 11 3
HYDRA FORCE
Solenoid Valves
Spool, 4-Way, 3-Position, Motor Spool
Models: SVxx-47D Flow Size lpm gpm 08 11 3 10 22 6
HYDRA FORCE
10
Electro-Proportional Valves
HYDRA FORCE
Designed for excellent linearity and hysteresis. Hardened precision spools and cages for long life. Cartridges are voltage interchangeable. Efficient, wet-armature construction. Unitized, molded, continuous-duty rated coils. Many coil termination options. Series E water/weather-resistant coils available on most models. Industry-common cavities.
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Electro-Proportional Valves
Proportional Flow Control, Restrictive, Normally Closed
Model: PV72-20 Flow Size lpm gpm 72 56 15
HYDRA FORCE
Proportional Flow Regulator, Pressure Compensated, 3-Port, Normally Closed, Priority Bypass
Model: PFR7x-33x Flow Size lpm gpm 70 30 8 72 60 16
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Electro-Proportional Valves
Proportional Pressure Control, Relief, Increasing Pressure with Increasing Current
Model: TSxx-20 Flow Size lpm gpm 08 3.8 1 38 12 3.2
HYDRA FORCE
Proportional Pressure Control, Pilot-Operated Relief, Decreasing Pressure with Increasing Current
Model: TSxx-26 Flow Size lpm gpm 10 95 25 12 189 50
Proportional Pressure Control, Pilot-Operated Relief, Decreasing Pressure with Increasing Current
Models: TSxx-27 Flow Size lpm gpm 08 19 5 10 76 20 12 189 50
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HYDRA FORCE
New Series E water/weather-resistant coils with completely encapsulated coil windings and molded-in electrical connectors rated up to IP69K. Standard-duty solenoid valve coils are IP65 rated, with a wide range of termination and voltage options. Electronic Controllers for Proportional Valves. Precision electro-hydraulic control is one of most significant new developments in the fluid power industry. HydraForce is on the leading edge of this promising new technology with a full line of electronic drivers and controllers for hydraulic proportional valves, providing precise regulation for fan control applications, transmission controls, and innovative custom applications. Coil-mounted, panel-mounted and self-contained valve drivers are fully adjustable to match the operating range of the hydraulic proportional valve. Models are available with ramping control and independent I-min. and I-max. settings. They will work with virtually any type of control input used in the industry today, including bus systems such as CANopen or SAE J1939. HydraForce also offers custom circuit design for a single function or an entire machine.
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HYDRA FORCE
New
Complete line of the most rugged, heavy duty vehicle machine controllers, joysticks and shifters, sensors, monitors, displays and electrical connectors for motion control and integrated machine control applications in mobile, off-highway and material handling equipment. Fully tested for reliability in the most demanding mobile equipment applications. Operating temperatures from -40 to 110C Chemical splash immunity. Moisture resistance to IP67 specifications. Fully resistant to EMI/RFI. Vibration resistant to 8 Grms (random) 24200 Hz, 3-axis
LCD Displays/Monitors Transflective LCD displays provide real-time operating information for engine and machine variables such as engine speed, ground speed, fuel consumption, oil pressure, coolant temperature, miles driven, and more. They utilize industrystandard CAN J1939 data links, meet IP68/NEMA 13 standards for ingress protection, and are vibration hardened up to 9.8 Grms. Display options are easily customized for specific application variables.
Pressure and Position Sensors Analog and PWM low-pressure sensors are rugged, durable, are environmentally sealed and are protected against EMI/RFI. They are available in a variety of pressure ranges, and are accurate over a wide range of ambient temperatures. Steering wheel position sensors are designed for long-life reliable operation in electro-hydraulic steer-by-wire applications, and offer triple redundancy for safety, and range of operation up to 170. Rotary position sensors are environmentally sealed and fully protected against EMI/RFI.
Rugged Electronic Joystick Designed for long life under harsh operating conditions, this flange-mounted joystick uses non-contact Hall-effect sensor technology, meets EU standards for EMI/RFI resistance and is easily customized for specific applications. All internal sensors and switches are environmentally sealed. This rugged joystick is fully resistant to damage from splash contact with fuel, oil, water and cleaning solutions, and is resistant to vibration up to 9.8 Grms. Various handle configurations are available.
General-Purpose Machine Controllers Provided with customized, factory-installed programming, these rugged machine controllers accept inputs from multiple sources such as sensors and joysticks, utilizing the CAN J1939 data link standard. Digital output signals are generated to control the valves and actuators for a specific machine control system. They are short-circuit protected, environmentally sealed to IP67 standards, and resistant to vibration up to 8 Grms.
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Directional Valves
HYDRA FORCE
Hardened precision seats, spools and cages for long life and low leakage. Industry-common cavities. Can be used to create innovative circuitry options.
Check, Guided
Models: CVxx-20 Flow Size lpm gpm 04 5 1.5 08 30 8 10 57 15 12 95 25 16 151 40 42 378 100
2
Check, Dual Pilot Operated, with Optional Thermal Relief Check, Guided with Thermal Relief
Models: CVxx-28 Flow Size lpm gpm 10 45 12 12 95 25 Model: DC10-40 Flow Size lpm gpm 10 30 8
Check, Pilot-to-Open
Models: PCxx-30 and PC10-32 Flow Size lpm gpm 08 18 5 10 22 6 10 30 8
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Directional Valves
HYDRA FORCE
Inverted Shuttle
Model: LS10-41 Flow Size lpm gpm 10 15 4
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Directional Valves
HYDRA FORCE
Manual, Spring Return, Pull-to-Open, 2-Way Normally Closed with Lock Position Option
Model: MP10-22 Flow Size lpm gpm 10 57 15
Manual, Spring Return, Pull-to-Open, 2-Way Normally Closed with Lock Position Option (10 Size)
Models: MPxx-20 Flow Size lpm gpm 08 53 14 10 57 15
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Directional Valves
HYDRA FORCE
CCW CW
CW
CW
CW
CW
CW
CCW CW
CW
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HYDRA FORCE
Hardened parts for long life. Pressure-compensated regulators. Variable or fixed orifice restrictor valves. Operating pressures up to 345 bar (5000 psi). Adjustments cannot be backed out of the valve. Industry-common cavities. Quiet, modulated response. Optional spring ranges.
Needle Valves
Models: NVxx-20 and NV10-22 Flow Size lpm gpm 08 38 10 10 56 15 12 129 34
Flow Regulator, Pressure Compensated, Priority Bypass Fixed Setting Flow Control, Free Flow to
Models: FCxx-20 Flow Size lpm gpm 10 45 12 12 129 34 Models: FRxx-30F Flow Size lpm gpm 08 7.5 2 10 37 10 12 94 25 16 190 50
20
HYDRA FORCE
Flow Divider/Combiner
Models: FDxx-40 Flow Size lpm gpm 10 45 12 12 90 24 16 150 40
Pressure Compensator
Model: EC10-S31 Flow Size lpm gpm 10 30 8
P
Pressure Compensator
Model: ECxx-32 Flow Size lpm gpm 10 28 7.5 12 94 25 16 152 40 NEW 12-Size
21
HYDRA FORCE
Rapid response to pressure surges. Operating pressures up to 345 bar (5000 psi). Hardened precision parts for long life and low leakage. Adjustments cannot be backed out of the valve. Adjustments prohibit springs from going solid. Optional spring ranges. Industry-common cavities.
Relief, Bi-Directional
Model: CR10-28 Flow Size lpm gpm 10 60 16
2
Thermal Relief
Model: TR04-B20 Flow Size lpm gpm 04
Relief, Bi-Directional
Model: CR08-38 Flow Size lpm gpm 08 30 8
1 2 3
Pressure Reducing/Relieving
Models: PRxx-32 Flow Size lpm gpm 08 11 3 10 30 8
22
HYDRA FORCE
Sequence, Kick-Down
Model: KS10-30 Flow Size lpm gpm 10 11 3
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HYDRA FORCE
Our recently expanded 130,000 square foot (12,070 square meter) main headquarters, engineering and manufacturing facility in Lincolnshire Illinois, just north of Chicago.
Our new 72,000 square foot (6689 square meter) precision machining facility in Lincolnshire, Illinois.
Our 4650 square meter (50,000 square foot) European headquarters, engineering and manufacturing facility in Birmingham, England.
Request our complete engineering catalog, available on CD-ROM or printed edition. Updates and complete technical information are always available on our website: www.hydraforce.com
QS9000 & ISO9001 Registered
HYDRA FORCE
Visit our Web Site: www.hydraforce.com
From North America Call Toll Free: 1 800 682 6875
HYDRAFORCE INC 500 Barclay Blvd. Lincolnshire, IL 60069 Phone: 847 793 2300 Fax: 847 793 0086
Member: National Fluid Power Association
HYDRAFORCE HYDRAULICS
St. Stephens Street Birmingham B6 4RG England Phone: 0121 333 1800 Fax: 0121 333 1810
Member: British Fluid Power Association
LTD
Copyright 2004 HydraForce Inc. HydraForce and the HydraForce logo are registered trademarks of HydraForce, Inc.