PREVENTIVE MAINTENANCE CHECK LIST Machine Name : DMC 2000-1 Plant No : IMOP/VMC/01 Duration Machine Location To be checked for

SI.No. Description 1 CLEANING

Clean machine . Remove all swarf from the work table , the front shutter,etc. Payspecial attention to the swarf Using air, Dust removing between the machine slide and work table.

HEAD STOCK ASSEMBLY

1 2 3 4 5 6

Check axis drives Check fan of A.c spindle Check fan of A.c spindle belt condition Collet tightness Oil flow Spindle taper cleaning AXIS X axis Check telescopic cover Ball screw Condition Lubrication at Guidway &ball screw Lubrication Catridge Y AXIS Check Bellhose cover Ball screw Condition Lubrication at Guidway &ball screw

Quiet run Temperature rise Quiet run , Dust at the filters Check belt tighntness Check the collei tightness Check the FRL unit oil in spindle taper Cleaning the spindle taper

3
1 a b c d 2 a b c

Oil, coolant, air Smooth sliding , Cleaning,Wiper Dameges Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw Check the function of Catridge

Smooth sliding , Cleaning,Wiper Dameges Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw

d 3 a b c d 4 1 2 3 4 5 6 5 1 2 3 6 1 2 7 1 2 3 4 5 8 1 2 9 1

Lubrication Catridge Z AXIS Check Bellhose cover Ball screw Condition Lubrication at Guidway &ball screw Lubrication Catridge

Check the function of Catridge

Smooth sliding , Cleaning,Wiper Dameges Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw Check the function of Catridge

LUBRICATION TANK
Condition of Breather Float switch Suction Strainer Oil condition Oil level Hydraulics motor Coolant Tank Condition of Y - strainer Plate filter condition Tank condition ATC Push rod and plunger spring condition Hydro punumatic cylinder oil level Electrical Check the tightness Drive and system Earth and nutural votage Supply voltage Check the Battery voltage And moniter Check the condition of Breather Check the Float switch Working properly or not nd clean the float switch Check the strainer condition Check the oil condition Check the oil level Check the hydraulic motor cooling fan condition Clean the Y strainer Check the plate filter condition and clean the plate filter Ckeck the coolant tank condition Check the Push rod and plunger spring condition Top up oil level Check the tightness of MPCB ,MCB ISOLATO and Swithes Check the tightness of drive and system Check the earth to nutral voltage its below 2 voltage Ckeck te supply voltage --------------------------------Clean the all mesh Check the effectivness of a/c 'Check the Tightness of switches 'Check the Tightness of Wires

Air cooler
A/c mesh Check the effectivness of a/c

Cooling fan
Tightness of switches Tightness of Wires

10 Transformer Tightness of transformer Connection 1 STARTING DATE : STARTING TIME : Attanded By :-

Check Tightness of transformer Connection FINISHING DATE : FINISHING TIME : Verified By :-

Signature of the Maintenance Incharge;-

Doc. No Rev. No

: IMOP/F/EMD/06 : 00 WEEK ________ Status Remarks

Bi-Monthly D15 Tools used

nsformer Connection

PREVENTIVE MAINTENANCE CHECK LIST Machine Name : DMC 2000-2 Plant No : IMOP/VMC/02 Duration Machine Location To be checked for

SI.No. Description 1 CLEANING

Clean machine . Remove all swarf from the work table , the front shutter,etc. Payspecial attention to the swarf Using air, Dust removing between the machine slide and work table.

HEAD STOCK ASSEMBLY

1 2 3 3 4 5

Check axis drives Check fan of A.c spindle Check fan of A.c spindle belt condition Collet tightness Oil flow Spindle taper cleaning AXIS X axis Check telescopic cover Ball screw Condition Lubrication at Guidway &ball screw Lubrication Catridge Y AXIS Check Bellhose cover Ball screw Condition Lubrication at Guidway &ball screw

Quiet run Temperature rise Quiet run , Dust at the filters Check belt tighntness Check the collei tightness Check the FRL unit oil in spindle taper Cleaning the spindle taper

3
1 a b c d 2 a b c

Oil, coolant, air Smooth sliding , Cleaning,Wiper Dameges Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw Check the function of Catridge

Smooth sliding , Cleaning,Wiper Dameges Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw

d 3 a b c d 4 1 2 3 4 5 6 5 1 2 3 6 1 2 7 1 2 3 4 5 8 1 2 9 1

Lubrication Catridge Z AXIS Check Bellhose cover Ball screw Condition Lubrication at Guidway &ball screw Lubrication Catridge

Check the function of Catridge

Smooth sliding , Cleaning,Wiper Dameges Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw Check the function of Catridge

LUBRICATION TANK
Condition of Breather Float switch Suction Strainer Oil condition Oil level Hydraulics motor Coolant Tank Condition of Y - strainer Plate filter condition Tank condition ATC Push rod and plunger spring condition Hydro punumatic cylinder oil level Electrical Check the tightness Drive and system Earth and nutural votage Supply voltage Check the Battery voltage And moniter Check the condition of Breather Check the Float switch Working properly or not nd clean the float switch Check the strainer condition Check the oil condition Check the oil level Check the hydraulic motor cooling fan condition Clean the Y strainer Check the plate filter condition and clean the plate filter Ckeck the coolant tank condition Check the Push rod and plunger spring condition Top up oil level Check the tightness of MPCB ,MCB ISOLATO and Swithes Check the tightness of drive and system Check the earth to nutral voltage its below 2 voltage Ckeck te supply voltage --------------------------------Clean the all mesh Check the effectivness of a/c 'Check the Tightness of switches 'Check the Tightness of Wires

Air cooler
A/c mesh Check the effectivness of a/c

Cooling fan
Tightness of switches Tightness of Wires

10 Transformer Tightness of transformer Connection 1 STARTING DATE : STARTING TIME : Attanded By :-

Check Tightness of transformer Connection FINISHING DATE : FINISHING TIME : Verified By :-

Signature of the Maintenance Incharge;-

Doc. No Rev. No

: IMOP/F/EMD/06 : 00 WEEK ________ Status Remarks

Bi-Monthly D16 Tools used

nsformer Connection

PREVENTIVE MAINTENANCE CHECK LIST Machine Name : BMV70TC20 Plant No : IMOP/VMC/03 Duration Machine Location To be checked for

SI.No. Description 1 CLEANING

Clean machine . Remove all swarf from the work table , the front shutter,etc. Payspecial attention to the swarf Using air, Dust removing between the machine slide and work table.

HEAD STOCK ASSEMBLY

1 2 3 4 5

Check axis drives Check fan of A.c spindle Check fan of A.c spindle belt condition Oil flow Spindle taper cleaning X AXIS Check telescopic cover Check Bellhose cover Lubrication Catridge Y AXIS Check telescopic cover Ball screw Condition Lubrication at Guidway &ball screw Lubrication Catridge

Quiet run Temperature rise Quiet run , Dust at the filters Check belt tighntness Check the FRL unit oil in spindle taper Cleaning the spindle taper

3
a a d 3.2 a b c d

Smooth sliding , Cleaning,Wiper Dameges Smooth sliding , Cleaning,Wiper Dameges Check the function of Catridge

Smooth sliding , Cleaning,Wiper Dameges Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw Check the function of Catridge

3.3. Z AXIS a Check telescopic cover Smooth sliding , Cleaning,Wiper Dameges

b c d 4 1 2 3 4 5 1 2 3 6 1 2 7 1 2 3 4 5 8 1 2 9 1

Ball screw Condition Lubrication at Guidway &ball screw Lubrication Catridge

Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw Check the function of Catridge

LUBRICATION TANK
Condition of Breather Float switch Oil condition Oil level Coolant Tank Condition of Y - strainer Float switch Tank condition ATC Push rod and plunger spring condition Hydro punumatic cylinder oil level Electrical Check the tightness Drive and system Earth and nutural votage Supply voltage Check the Battery voltage And moniter Check the condition of Breather Check the Float switch Working properly or not nd clean the float switch Check the oil condition Check the oil level Clean the Y strainer Check the Float switch Working properly or not nd clean the float switch Ckeck the coolant tank condition Check the Push rod and plunger spring condition Top up oil level Check the tightness of MPCB ,MCB ISOLATO and Swithes Check the tightness of drive and system Check the earth to nutral voltage its below 2 voltage Ckeck te supply voltage --------------------------------Clean the all mesh Check the effectivness of a/c 'Check the Tightness of switches 'Check the Tightness of Wires Check Tightness of transformer Connection FINISHING DATE : FINISHING TIME : Verified By :-

Air cooler
A/c mesh Check the effectivness of a/c

Cooling fan

Tightness of switches Tightness of Wires 10 Transformer Tightness of transformer Connection 1 STARTING DATE : STARTING TIME : Attanded By :-

Signature of the Maintenance Incharge;-

Doc. No Rev. No

: IMOP/F/EMD/06 : 00 WEEK ________ Status Remarks

Bi-Monthly D 13 Tools used

nsformer Connection

PREVENTIVE MAINTENANCE CHECK LIST Machine Name : BMV70TC20 Plant No : IMOP/VMC/03 Duration Machine Location To be checked for

SI.No. Description 1 CLEANING

Clean machine . Remove all swarf from the work table , the front shutter,etc. Payspecial attention to the swarf Using air, Dust removing between the machine slide and work table.

HEAD STOCK ASSEMBLY

1 2 3 4 5

Check axis drives Check fan of A.c spindle Collet tightness Oil flow Spindle taper cleaning X AXIS Check telescopic cover Check Bellhose cover Lubrication Catridge Y AXIS Check telescopic cover Ball screw Condition Lubrication at Guidway &ball screw Lubrication Catridge

Quiet run Temperature rise Quiet run , Dust at the filters Check the collei tightness Check the FRL unit oil in spindle taper Cleaning the spindle taper

3
a a d 3.2 a b c d

Smooth sliding , Cleaning,Wiper Dameges Smooth sliding , Cleaning,Wiper Dameges Check the function of Catridge

Smooth sliding , Cleaning,Wiper Dameges Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw Check the function of Catridge

3.3. Z AXIS a Check telescopic cover Smooth sliding , Cleaning,Wiper Dameges

b c d 4 1 2 3 4 5 1 2 3 6 1 2 7 1 2 3 4 5 8 1 2 9 1

Ball screw Condition Lubrication at Guidway &ball screw Lubrication Catridge

Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw Check the function of Catridge

LUBRICATION TANK
Condition of Breather Float switch Oil condition Oil level Coolant Tank Condition of Y - strainer Float switch Tank condition ATC Push rod and plunger spring condition Hydro punumatic cylinder oil level Electrical Check the tightness Drive and system Earth and nutural votage Supply voltage Check the Battery voltage And moniter Check the condition of Breather Check the Float switch Working properly or not nd clean the float switch Check the oil condition Check the oil level Clean the Y strainer Check the Float switch Working properly or not nd clean the float switch Ckeck the coolant tank condition Check the Push rod and plunger spring condition Top up oil level Check the tightness of MPCB ,MCB ISOLATO and Swithes Check the tightness of drive and system Check the earth to nutral voltage its below 2 voltage Ckeck te supply voltage --------------------------------Clean the all mesh Check the effectivness of a/c 'Check the Tightness of switches 'Check the Tightness of Wires Check Tightness of transformer Connection FINISHING DATE : FINISHING TIME : Verified By :-

Air cooler
A/c mesh Check the effectivness of a/c

Cooling fan

Tightness of switches Tightness of Wires 10 Transformer Tightness of transformer Connection 1 STARTING DATE : STARTING TIME : Attanded By :-

Signature of the Maintenance Incharge;-

Doc. No Rev. No

: IMOP/F/EMD/06 : 00 WEEK ________ Status Remarks

Bi-Monthly D 12 Tools used

nsformer Connection

PREVENTIVE MAINTENANCE CHECK LIST Machine Name : MCV 700 Plant No : IMOP/VMC/05 Duration Machine Location To be checked for

SI.No. Description 1 CLEANING

Clean machine . Remove all swarf from the work table , the front shutter,etc. Payspecial attention to the swarf Using air, Dust removing between the machine slide and work table.

HEAD STOCK ASSEMBLY

1 2 3 4 5

Check axis drives Check fan of A.c spindle Collet tightness Oil flow Spindle taper cleaning X AXIS Check telescopic cover Check Bellhose cover Lubrication Catridge Y AXIS Check telescopic cover Ball screw Condition Lubrication at Guidway &ball screw Lubrication Catridge

Quiet run Temperature rise Quiet run , Dust at the filters Check the collei tightness Check the FRL unit oil in spindle taper Cleaning the spindle taper

3
a a d 3.2 a b c d

Smooth sliding , Cleaning,Wiper Dameges Smooth sliding , Cleaning,Wiper Dameges Check the function of Catridge

Smooth sliding , Cleaning,Wiper Dameges Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw Check the function of Catridge

3.3. Z AXIS a Check telescopic cover Smooth sliding , Cleaning,Wiper Dameges

b c d 4 1 2 3 4 5 1 2 3 6 1 2 7 1 2 3 4 5 8 1 2 9 1

Ball screw Condition Lubrication at Guidway &ball screw Lubrication Catridge

Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw Check the function of Catridge

LUBRICATION TANK
Condition of Breather Float switch Oil condition Oil level Coolant Tank Condition of Y - strainer Float switch Tank condition ATC Push rod and plunger spring condition Hydro punumatic cylinder oil level Electrical Check the tightness Drive and system Earth and nutural votage Supply voltage Check the Battery voltage And moniter Check the condition of Breather Check the Float switch Working properly or not nd clean the float switch Check the oil condition Check the oil level Clean the Y strainer Check the Float switch Working properly or not nd clean the float switch Ckeck the coolant tank condition Check the Push rod and plunger spring condition Top up oil level Check the tightness of MPCB ,MCB ISOLATO and Swithes Check the tightness of drive and system Check the earth to nutral voltage its below 2 voltage Ckeck te supply voltage --------------------------------Clean the all mesh Check the effectivness of a/c 'Check the Tightness of switches 'Check the Tightness of Wires Check Tightness of transformer Connection FINISHING DATE : FINISHING TIME : Verified By :-

Air cooler
A/c mesh Check the effectivness of a/c

Cooling fan

Tightness of switches Tightness of Wires 10 Transformer Tightness of transformer Connection 1 STARTING DATE : STARTING TIME : Attanded By :-

Signature of the Maintenance Incharge;-

Doc. No Rev. No

: IMOP/F/EMD/06 : 00 WEEK ________ Status Remarks

Bi-Monthly D 11 Tools used

nsformer Connection

PREVENTIVE MAINTENANCE CHECK LIST Machine Name : MCV 300 Plant No : IMOP/VMC/06 Duration Machine Location To be checked for

SI.No. Description 1 CLEANING

Clean machine . Remove all swarf from the work table , the front shutter,etc. Payspecial attention to the swarf Using air, Dust removing between the machine slide and work table.

HEAD STOCK ASSEMBLY

1 2 3 4 5

Check axis drives Check fan of A.c spindle Collet tightness Oil flow Spindle taper cleaning X AXIS Check telescopic cover Check Bellhose cover Lubrication Catridge Y AXIS Check telescopic cover Ball screw Condition Lubrication at Guidway &ball screw Lubrication Catridge

Quiet run Temperature rise Quiet run , Dust at the filters Check the collei tightness Check the FRL unit oil in spindle taper Cleaning the spindle taper

3
a a d 3.2 a b c d

Smooth sliding , Cleaning,Wiper Dameges Smooth sliding , Cleaning,Wiper Dameges Check the function of Catridge

Smooth sliding , Cleaning,Wiper Dameges Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw Check the function of Catridge

3.3. Z AXIS a Check telescopic cover Smooth sliding , Cleaning,Wiper Dameges

b c d 4 1 2 3 4 5 1 2 3 6 1 2 7 1 2 3 4 5 8 1 2 9 1

Ball screw Condition Lubrication at Guidway &ball screw Lubrication Catridge

Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw Check the function of Catridge

LUBRICATION TANK
Condition of Breather Float switch Oil condition Oil level Coolant Tank Condition of Y - strainer Float switch Tank condition ATC Push rod and plunger spring condition Hydro punumatic cylinder oil level Electrical Check the tightness Drive and system Earth and nutural votage Supply voltage Check the Battery voltage And moniter Check the condition of Breather Check the Float switch Working properly or not nd clean the float switch Check the oil condition Check the oil level Clean the Y strainer Check the Float switch Working properly or not nd clean the float switch Ckeck the coolant tank condition Check the Push rod and plunger spring condition Top up oil level Check the tightness of MPCB ,MCB ISOLATO and Swithes Check the tightness of drive and system Check the earth to nutral voltage its below 2 voltage Ckeck te supply voltage --------------------------------Clean the all mesh Check the effectivness of a/c 'Check the Tightness of switches 'Check the Tightness of Wires Check Tightness of transformer Connection FINISHING DATE : FINISHING TIME : Verified By :-

Air cooler
A/c mesh Check the effectivness of a/c

Cooling fan

Tightness of switches Tightness of Wires 10 Transformer Tightness of transformer Connection 1 STARTING DATE : STARTING TIME : Attanded By :-

Signature of the Maintenance Incharge;-

Doc. No Rev. No

: IMOP/F/EMD/06 : 00 WEEK ________ Status Remarks

Bi-Monthly D 10 Tools used

nsformer Connection

Doc. No PREVENTIVE MAINTENANCE CHECK LIST Machine Name : Radial drilling machine Plant No : IMOP/RD/01 Duration Machine Location To be checked for Rev. No

: IMOP/F/EMD/06 : 00 WEEK ________ Status Remarks

Bi-Monthly C15 Tools used

SI.No. Description 1 1 2 1 2 3 3 1 2 3 4 4 1 2 5 1 2 3 4 CLEANING

Clean machine . Remove all swarf from the work table , the front shutter,etc. Payspecial attention to the swarf Using air, Dust removing between the machine slide and work table. HEAD STOCK ASSEMBLY Collet tightness Oil flow Check the collei tightness Check the FRL unit oil in spindle taper

Spindle taper cleaning

Cleaning the spindle taper

LUBRICATION TANK
Condition of Breather Float switch Oil condition Oil level Coolant Tank Condition of Y - strainer Tank condition Electrical Check the tightness Drive and system Earth and nutural votage Supply voltage Check the tightness of MPCB ,MCB ISOLATO and Swithes Check the tightness of drive and system Check the earth to nutral voltage its below 2 voltage Ckeck te supply voltage FINISHING DATE : FINISHING TIME : Verified By :Clean the Y strainer Ckeck the coolant tank condition Check the condition of Breather Check the Float switch Working properly or not nd clean the float switch Check the oil condition Check the oil level

STARTING DATE : STARTING TIME : Attanded By :-

Signature of the Maintenance Incharge;-