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CONTINUOUS RUNNING TEST

MACHINE NO.
SL. NO. TEST MAX. ALLOWED RESULT ACHIEVED DEVIATION ACTION TO BE TAKEN TESTING PROCESS
NO LOAD RUNNING TEST
1
WHEEL HEAD TRAVERSE FEED STROKE (Z
1.1 AXIS MOVEMENT) MEASURE THE MAXIMUM STROKE OF Z AXIS BY STEEL TAPE
WHEEL HEAD FEED STROKE (X AXIS
1.2 MOVEMENT) MEASURE THE MAXIMUM STROKE OF Z AXIS BY STEEL TAPE
WHEEL HEAD TRAVERSE FEED SPEED (Z AXIS
1.3 )
WHEEL HEAD FEED SPEED (X AXIS )
1.4
WORK HEAD SPEED
1.5 USE TACHOMETER TO CHECK THE SPEED OF WORK SPINDLE.
NOISE
1.6 MEASURE THE NOISE OF THE MACHINE IN DIFFERENT CONDITION AND POSITION USING NOISE METER
CONTINUOUS NO LOAD RUNNING TEST
2
SERVO POWER
2.1
X AXIS

Z AXIS

B AXIS

C AXIS

TOTAL ELECTRIC POWER CONSUMED


2.2
MAXIMUM RISE IN TEMPERATURE OF
2.4 HYDRAULIC OIL USE TEMPERATURE SENSORS
MAXIMUM RISE IN TEMPERATURE OF
2.5 COOLANT USE TEMPERATURE SENSORS
MAXIMUM RISE IN TEMPERATURE OF
2.6 OPERATING PANEL USE TEMPERATURE SENSORS
MAXIMUM RISE IN TEMPERATURE OF
2.7 CONTROL PANEL USE TEMPERATURE SENSORS

NO LOAD RUNNING TEST


3
STATIC RIGIDITY TEST
4
WORK HEAD
4.1
TAIL STOCK
4.2
VIBRATION TEST
MACHINE NO. MODEL
SL. NO. TEST MAX. ALLOWED RESULT ACHIEVED DEVIATION ACTION TO BE TAKEN TESTING PROCESS REMARKS
ABSOLUTE AMPLITUDE
Balanced Wheel
Grinding Wheel Side Pulley Side By using FFT analyser
Home Position
Grinding Position
Unbalanced Wheel

Home Position
Grinding Position
FEED ACCURACY TEST ,LASER
MACHINE NO. MODEL
SL. NO. TEST MAX. ALLOWED RESULT ACHIEVED DEVIATION ACTION TO BE TAKEN TESTING PROCESS REMARKS

POSITIONING ACCURACY TEST


USE LASER
X axis without Scale RENISHAW ML 10

X axis with Scale

Z Axis

BACK LASH
USE LASER
X axis without Scale RENISHAW ML 10

X axis with Scale

Z Axis
USE LASER
STRAIGHTNESS TO MOVE RENISHAW ML 10

X axis

Z axis
USE LASER
REPEATABILITY RENISHAW ML 10

X axis

Z Axis

B Axis
RELIABILITY TEST
MACHINE NO. MODEL
SL. NO. TEST RESULT ACHIEVED DEVIATION ACTION TO BE TAKEN
TESTING PROCESS REMARKS RESULTS OBSERV
1 RELIABILITY EVALUATION
ENDURANCE FOR BEARING FOR AUTOMATIC DOOR

CHECK FOR NO INTERFERENCE OF HYDRAULIC


HOSE AND WIRING AT MOVING PARTS OF MACHINE

CHECK FOR ISOLATION OF CONNECTORS FROM


COOLANT

CHECK FOR LOOSENESS OF BOLTS ON ALL THE


MOVING PARTS AFTER CONTINUOUS RUNNING OF
THE MACHINE
CHECK FOR COOLANT LEAKAGE DURING THE
CONTINUOUS RUNNING OF THE MACHINE

CHECK FOR THE CONFIRMATION OF NO OIL


LEAKAGE DURING CONTINUNOUS RUNNING OF RHE
MACHINE
CHECK FOR COOLANT MIXING WITH OIL DURING
CONTINUOUS RUNNING OF THE MACHINE

CHECK FOR EASY DRAIN OF GRINDING SLUDGE


TS OBSERVED AT JTEKT
SAFETY CHECK
MACHINE NO. MODEL
SL. NO. TEST RESULT ACHIEVED ACTION TO BE TAKEN TESTING PROCESS REMARKSRESULTS OBSERVED A
1 CONFIRMATION OF USE FANUC SERVO GUIDE TO
EMERGENCY RETURN DO THIS TEST. CHECK FOR
FUNCTION THE FEEDBACK ERROR OF
THE SERVO MOTORS OF EACH
AXIS. TUNE THE SERVO
SYSTEM TO GET OPTIMUM
2 CONFIRMATION OF RESULT
EMERGENCY STOP
FUNCTION
TS OBSERVED AT JTEKT
MAINTANABILITY CHECK
MACHINE NO. MODEL
SL. NO.
TEST RESULT ACHIEVEDACTION TO BE TAKEN TESTING PROCESS REMARKS
1 VISIUAL INSPECTION
1.1 PRESSURE GAUGE AND FLOW GAUGES
1.2 OIL TANK CAPACITY
2 MAINTENANCE
TIME TAKEN TO REMOVE THESE
2.1 EASY REMOVAL OF SAFETY COVERS ITEM ARE TO BE RECORDED.ALSO
2.2 GRINDING WHEEL CHECK FOR EASY AND SAFE
METHOD OF TAKING OUT AND RE
FITMENT OF GRINDING WHEEL,
2.3 DIAMOND ROLL DIAMOND ROLL

3 CHANGE
CONTACT PIN
LUBRICATING OIL
STAT BEARING OIL
HYDRAULIC OIL PUMP
LUBRICATING OIL PUMP
STAT BEARING OIL PUMP
SOLENOID CONTROLLED VALVE
FILTER (AIR , OIL)
PROXIMITY SWITCH FOR STEADY REST
PROXIMITY SWITCH FOR AUTOMATIC DOOR
PROXIMITY SWITCH FOR TAIL STOCK
PRESSURE SWITCH
SERVO MOTOR X AXIS
SERVO MOTOR Z AXIS
SERVO MOTOR C AXIS
SERVO MOTOR B AXIS
4 CLEANING
4.1 COOLANT TANK
RESULTS OBSERVED AT JTEKT