SRINIVASAN ENGINEERING COLLEGE, PERAMBALUR- 621212 DEPARTMENT OF MECHANICAL ENGINEERING COURSE HANDOUT EVEN SEMESTER (2012-13) DATE: 20-12-12

SUBJECT CODE: ME1012 SUBJECT NAME: MAINTENANCE ENGINEERING SUBJECT INCHARGE: M SACHIDHANANDHAM 1. COURSE DESCRIPTION: 2. SCOPE AND OBJECTIVE OF COURSE: 3. TEXT BOOKS: Srivastava, S.K., Industrial Maintenance Management, S. Chand and Co., 1981. Bhattacharya, S.N., Installation, Servicing and Maintenance, S. Chand and Co.,

1995.
4. REFERENCE BOOKS: Garg, M.R., Industrial Maintenance, S. Chand and Co., 1986. Higgins, L.R., Maintenance Engineering Handbook, 5th Edition, McGraw Hill,

1988. Davies, Handbook of Condition Monitoring, Chapman and Hall, 1996.

5. COURSE PLAN:

UNIT

UNIT TITLE

TOPICS

LECTURES

Basic principles of maintenance planning Objectives and principles maintenance activity of planned

PRINCIPLES AND PRACTICES OF

Importance and benefits of sound maintenance systems Reliability and machine availability MTBF, MTTR and MWT Factors of availability Maintenance organization Maintenance economics Maintenance categories Comparative merits of each category Preventive maintenance, maintenance schedules and repair cycle Principles and methods of lubrication

1 1 1 1 1 1 1 1

MAINTENANCE PLANNING

MAINTENANCE POLICIES

PREVENTIVE MAINTENANCE

2 2

TPM

Condition monitoring Cost comparison with and without CM On-load testing and off-load testing Methods and instruments for CM Temperature sensitive tapes Pistol thermometers Wear- debris analysis Repair methods for beds slide-ways spindles gears lead screws and bearings Failure analysis Failures and their development Logical fault location methods Sequential fault location Repair methods equipment Equipment records Job order systems Use of computers in maintenance for material handling

1 2 2 1 1 1 1 1 1 1 1 1 2 1 1 1

CONDITION

MONITORING

REPAIR METHODS FOR

BASIC MACHINE ELEMENTS

REPAIR METHODS FOR

MATERIAL HANDLING EQUIPMENT

2 2 2

6. EVALUATION SCHEME- INTERNAL ASSESSMENTS S. No. 1 2 3 4 5 6 7 Evaluation Components Unit test- 1 Unit test- 2 Model exam- 1 Unit test- 3 Model exam- 2 Assignment Attendance Duration 1.30 hrs 1.30 hrs 3.00 hrs 1.30 hrs 3.00 hrs After each unit completion Continuous Weightage Date

7. Chamber Consultation Hours: To be announced by respective instructors in the tutorial hour 8. Notices: Concerned notices will be displayed on Mechanical Department notice boards as well as College general notice board 9. Observation and Record Internal Marks 10. Attendance

Subject Instructor
M SACHIDHANANDHAM

Subject Incharge
M SACHIDHANANDHAM

HOD
M.JOSEPHFERNANDUS