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References Retaining Wall at Dallas/Fort Worth I nternational Airport, TX Secured with DYWIDAG Soil Nails
art of the extensive and ambitious expansion of Dallas/Fort Worth Airport included numerous roadways in and around the congested airport infrastructure. Some roads required significant cuts and retaining walls next to many existing bridges, buildings and roadways. In order to support the adjacent structures and roads, more than 16,400 ft DYWIDAG Soil Nails were i nstalled. The soil nail method of c onstruction allowed for the least disruption of the a djacent structures and movement of people and vehicles. Soil Nail retaining walls require minimum e xcavation and are installed faster than alternate types of retaining walls.
Owner Dallas/Fort Worth International Airport, TX, USA +++ Contractor Craig Olden, Inc., Little Elm, TX, USA +++ Installed by Craig Olden, Inc., Little Elm, TX, USA DSI Scope Supply of approximately 650 DYWIDAG Soil Nails size #8, total length about 16,400 ft
Owner San Manuel Band of Mission Indians, Highland, CA, USA +++ General Contractor Bomel Construction Anaheim, CA, USA +++ Constructor Pennhall Company, Las Vegas, NV, USA +++ Subcontractor Condon-Johnson & Assoc., San Diego, CA, USA +++ Engineers PB&A (Pirooz Barar & Assoc.), San Anselmo, CA, USA DSI Unit DSI USA, BU Geotechnics, Long Beach, CA, USA DSI Scope Supply of 481 double corrosion protected DYWIDAG soil nails #8 grade 75: S 520/690 N/mm, 193 double corrosion protected DYWIDAG V-Nails #8 grade 75: S 520/690 N/mm and #8 grade 75: S 520/690 N/mm test nails
Contents
DYWIDAG Soil Nails................................................................................................... 4 Construction of a Soil Nail Wall................................................................................. 5 Soil Nails - Options for Materials............................................................................... 6 Corrosion Protection.................................................................................................. 7 Bar Properties............................................................................................................ 8 Hardware Properties.................................................................................................. 9 DYWI Drill Hollow Bar System............................................................................... 10 Anchorage System and Centralizers........................................................................ 12 Soil Nail Testing....................................................................................................... 13 References............................................................................................................... 14
Design Considerations Life (permanent or temporary wall) n Corrosion Protection n Pullout resistance between nail and the ground n Individul nail capacity (strength and length) n Length of nail to reach beyond the failure surface n Nail spacing (typically 4-6 ft)
n Design n Nail
construction construction equipment n Lower construction costs versus tieback walls with soldier beams and lagging of DYWIDAG soil nails
n Can
inclination (typically 10-20 deg.) inclination n Stability analysis for each stage of construction n Allowable horizontal and vertical d isplacement limits n Dewatering, if below the ground water table n Drainage system
n Wall
be used for temporary and permanent applications n Simple components and component assembly n Easy to install and test n Durable threads. Allow splicing at any point along the length Requirements for the site
n Stable,
self-supporting soils at the excavation face n Benches strong enough to support drilling equipment for the Soil Nail System
n High
wall height
tensile and shear strength n High ductility n High bond strength n Ability to accommodate structural and non structural face attachments 4
Excavate soil
Drill hole
Place reinforcement
Place shotcrete
Finish shotcrete
BAR
Epoxy coated
n Galvanized
BEVEL WASHERS SET (TYP.) CONCRETE ANCHOR USED FOR PERMANENT SOIL NAILS (TYP.) CONCRETE COVER (TYP.)
E D HOL DRILLE
3" CLR. DRILLE D HOL
THREADBAR
H LENGT TED A UNCO
n Bare n
TOTAL
CO EPOXY
E ATED P
R AST
RA A934 O
STM A
775
Epoxy coated
n Galvanized
SOLID REINFORCING STEEL BAR PER ASTM A615 OR A722 NAIL GROUT
HOLE CENTRALIZER
THREADBAR
H LENGT TED A UNCO
LE TOTAL
ARIES) GTH (V
n Epoxy
C EPOXY
PE OATED
R AST
M A93
TM A OR AS
775
SOLID REINFORCING STEEL BAR PER ASTM A615 OR A722 NAIL GROUT CORRUGATED HDPE OR PVC SHEATHING 40 MIL MIN. THICKNESS
HOLE CENTRALIZER
THREADBAR
ARIES) GTH (V
OUTED PREGR SHOP BACK FACE OF ATHING LENGTH E H S D MENT UGATE SHOTCRETE CORR EMBED ENTIRE
TOTAL LEN
NAIL GROUT
HOLE CENTRALIZER
Corrosion Protection
DYWIDAG soil nails can be protected against corrosion in a variety of ways suitable for both temporary (<24 months) and permanent (>24 months) applications.
all areas of North America. With the DYWIDAG system it is possible to epoxy coat the entire length of the bar. Oversized hardware is available to thread over a coating up to 10 mils thick. ASTM A-934 is usually purple or gray in color while ASTM A-775 is green in color.
Double Corrosion Protection DCP The most reliable corrosion protection for soil nails in permanent applications or for nails used in critical structures is to pregrout the nail in corrugated PVC or HDPE sheathing. The sheathing provides a watertight barrier. Tests have proven that the deformations of the THREADBAR limit crack width to 0.1 mm (4mils).
Bare bar in cement grout Cement grout alone can be used for corrosion protection of temporary soil nails and permanent nails in non-aggressive ground provided the thickness of the grout cover exceeds 1-1/2 (38 mm). The DYWI Drill bar system is ideally suited for temporary soil nails particularly in non-cohesive soils. Sacrificial steel Steel elements of the soil nail system can be oversized to allow for loss of cross sectional area due to corrosion. The rate of corrosion shall be based on historical data for ground conditions with the same or lower level of aggressiveness. Additional factors of safety are recommended. Hot Dip Galvanizing Permanent soil nails in non-aggressive ground can be protected against corrosion by hot dip galvanizing in accordance with ASTM A-153. Hot dip galvanizing of GR150 bars requires specialized procedures to avoid hydrogen embrittlement. Epoxy coating DYWIDAG soil nails in non aggressive ground and temporary nails in aggressive ground can be protected against corrosion by epoxy coating in accordance with ASTM A-934 or ASTM A-775. Although ASTM A-934 has shown better performance than A-775 coating, it is not available in Partial DCP over epoxy coated threadbar Epoxy coated DYWIDAG threadbar
DCP threadbar cross section Epoxy coated bar with partial or full DCP Partial Double Corrosion Protection (DCP) protection over epoxy-coated bar provides additional protection in areas considered most corrosive. A bar that is epoxy coated over its entire length with a pregrouted plastic sheathing is often referred to as a triple corrosion protected soil nail. This type of corrosion protection is used in extremely aggressive environments. DCP threadbar exposed section
Bar Properties
THREADBAR
Note: Maximum test load = 90% of the yield load Mill length = 60'-0" for #6 through #24 bars and 48'-0" for #28 bars
* Meets the strength requirements of the A 722. Note: Maximum test load = 80% of the ultimate load Mill length = 60'-0" for 1", 1" and 1 " Threadbars and 45'-0" for 1", 2" and 3" bars
Hardware Properties
B A
B/2
B/2
Hex Nut
Coupler
V
Bevel Washers
DYWIDAG nuts and couplers develop the ultimate load of the bar.
* using two washers in a set. Solutions for large bars and larger angles are available please consult your local DSI Sales Engineer
* using two washers in a set. Solutions for large bars and larger angles are available please consult your local DSI Sales Engineer
General Notes The DYWI Drill Hollow Bar System is a fully threa ded steel bar which can be drilled and grouted into loose or collapsing soils without a casing. The bar features a h ollow center for simultaneous drilling and grouting and a rope thread for connection to standard drill tooling. Manufactured by cold rolling heavy wall steel tubing, DYWI Drill Hollow Bar forms a standard rope thread profile (R25 - R51, T76 has a trapezoidal thread). The r olling process refines the grain s tructure of the steel, increasing the yield strength and producing a durable drill rod suitable for a range of a pplications. DYWI Drill Hollow Bars can be installed into a variety of different soils and ground conditions ranging from sand and gravel to inconsistent fill, boulders, rubble and weathered rock, as well as through f oo tings and base slabs. Installation Advantages
n Ability
n Simultaneous
Drill and Grout Installation Combines both operations into a single construction cycle, enabling high rates of production.
n No
Casing Required Can be installed into loose or collapsing soils without the need for a temporary casing to support the borehole.
n Rotary Percussive Drilling Enables quick rates of installation, good directional stability and assists in the consolidation of the grout within the borehole.
Material Characteristics
n Fully
Threaded Rod Sections Continuous thread ensures that rods can be cut and coupled at any point. Choice of drill bits for different ground conditions Enhanced corrosion protection is available upon request
n Thread Profile Standard ISO rope thread (R25-R51) or trapezoidal thread (T76) produces n an excellent bond between the bar and grout, and enables connection to conventional drill tooling.
n The hollow core serves for flushing with air or water during drilling, but also for grouting the hole.
Note: Maximum allowable, temporary test load is 100% of the yield load. Average cross section area is based on average internal diameter of the bar. The ultimate and yield load capacity are measured values. The ultimate tensile and yield stress are calculated average values. Mill length is 9-10 (3m). Longer lengths can be special order.
10
hexnut
hollow bar
coupler
cement grout
drill bit (various drill bits are available for different ground conditions)
* using two washers in a set. Solutions for large bars and larger angles are available please consult your local DSI Sales Engineer
11
Bearing Plate Assembly Bearing plates are available in any size with or without welded concrete anchors (studs). ASTM A36 and ASTM A572 grade 50 steel material are used for the bearing plates, stud materials conform generally to ASTM A108. One or two beveled washers are used typically to adjust to the soil nail angle. Threadbar Anchorage with studs
Centralizers Centralizers made from PVC are available for all hole d iameters and nail configurations. They are used mostly with threadbar soil nail.
DYWI Drill Centralizer and Drill Bit Wall Forming with DYWIDAG Soil Nails When your project requires a castin-place wall in front of the complete soil nailed wall, DSI offers a variety of methods to use the existing soil nails as a means of vertical form support. Reusable she-bolts are available for some of the more common THREADBAR sizes (see the detail to the right) For any DYWIDAG Soil Nail, a coupler with an extension bar provides a simple and effective means of transferring form loads to the nails. A sleeve over the bar allows for multiple reuse of the extension bar and anchorage.
12
Soil nail testing is performed to establish the bond stress within the stable zone of a slope. Typically no more than 5% of the nails are selected for testing. Nails are incrementally loaded during testing. Tests performed, can include: n Ultimate tests (sacrificial) where nails are tested until failure occurs.
n Proof
tests can be performed on sacrificial or production nails. tests are generally conducted during proof or sacrificial testing. Acceptance criteria should be based on allowable movements of the wall over its life span.
n Test
n Creep
n Since
hollow bar nails are fully routed it is necessary to establish g the influence of the wedge zone bond on the total load. This will determine a more accurate assessment of the test load in relation to bond length.
load is measured with a ressure gauge incorporated in p the hydraulic jacking system. Nail movement is recorded by a dial gauge mounted on an independent stand.
DSI Testing Equipment DSI Jack/chair assembly c alibrated with the pressure gauge are available for all THREADBAR and DYWI Drill Hollow Bar sizes.
test frame test soil nail dial gauge supported on independent stand jack
test s oil na fill ho il leng le with th testin g r out, g for after prod uctio n nail s
bond
ed le
ngth
initial grout
13
Owner University of California at Berkeley, CA, USA +++ Engineer Pirooz Barrar & Associates (PB&A, Inc.), San Anselmo, CA, USA +++ General Contractor McCarthy Construction, Los Angeles, CA, USA +++ Sub Contractor and Soil Nail Installer Drill Tech Drilling and Shoring, Antioch, CA, USA DSI Scope Supply of 1,545 assemblies (200 t) of DYWIDAG 11/4 THREADBAR grade 150 Soil Nails with DCP
Owner City of Reno, Nevada, NV, USA +++ General Contractor Granite Construction, CA, USA +++ Design Team Leader Parsons, CA, USA +++ Project Management Jacobs Engineering Group, CA, USA +++ SubContractor (Shoring Contractor) Schnabel Foundation Co., CA, USA DSI Scope Supply of more than 8,000 R38 DYWI Drill Hollow Bars supporting 180,000 SF of soil nail wall
14
Owner Brantford General Hospital, Brantford, Ontario, Canada +++ General Contractor Bondfield Construction, Concord, Ontario, Canada +++ Consulting Engineers Carruthers & Wallace Limited, Toronto, Ontario, Canada +++ Contractor for foundations HC Matcon Inc., Ayr, Ontario, Canada +++ Engineer for foundations Isherwood Associates Ltd., Mississauga, Ontario, Canada DSI Scope Supply of 40,000 ft DYWI Drill Hollow Bar Soil Nails for the shotcrete wall
DYWIDAG-Systems International USA Inc. 320 Marmon Drive Bolingbrook, IL 60440 Phone (630) 739-1100 Fax (630) 739-5517 E-mail dsiamerica@dsiamerica.com 1591 E. Atlantic Blvd #200 Pompano Beach, FL 33060 Phone (954) 532-1326 Fax (954) 532-1330 E-mail dsiamerica@dsiamerica.com 5139 South Royal Atlanta Drive Tucker, GA 30084 Phone (770) 491-3790 Fax (770) 938-1219 E-mail dsiamerica@dsiamerica.com 2400 Hwy 287 N. Suite 106 Mansfield, TX 76063 Phone (817) 473-6161 Fax (817) 473-1453 E-mail dsiamerica@dsiamerica.com 2154 South Street Long Beach, CA 90805 Phone (562) 531-6161 Fax (562) 531-3266 E-mail dsiamerica@dsiamerica.com 1314 Central Ave South Suite 100 Kent, WA 98032 Phone (253) 859-9995 Fax (253) 859-9119 E-mail dsiamerica@dsiamerica.com 1263 Newark Road Toughkenamon, PA 19374 Phone (610) 268-2221 Fax (610) 268-3053 E-mail dsiamerica@dsiamerica.com
DYWIDAG-Systems International Canada Ltd. Eastern Division 37 Cardico Drive Gormley, ON L0H 1G0 Phone (905) 888-8988 Fax (905) 888-8987 E-mail ecd@dsiamerica.com Quebec Office C.P. 412 St. Bruno, Quebec, QC, J3V 5G8 Phone (450) 653-0935 Fax (450) 653-0977 E-mail ecd@dsiamerica.com Western Division 19433 96th Avenue Suite 103 Surrey, BC V4N 4C4 Phone (604) 888-8818 Fax (604) 888-5008 E-mail wcd@dsiamerica.com Calgary Office 2816 - 21st Street NE., #204 Calgary, Alberta T2E 6Z2 Phone (403) 291-4414 Fax (403) 250-5221 E-mail wcd@dsiamerica.com
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Please note: This brochure serves basic information purposes only. Technical data and information provided herein shall be considered non-binding and may be subject to change without notice. We do not assume any liability for losses or damages attributed to the use of this technical data and any improper use of our products. Should you require further information on particular products, please do not hesitate to contact us.
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