G9B fixed position rotating sootblower

G9B fixed position rotating sootblower

The G9B sootblower is designed to remove ash deposits from tube surfaces in stationary, marine boilers, waste heat boilers, and direct-fired oil-heaters, where gas temperature zones inside the boiler permit a fixed cleaning element. The G9B may also be used for cleaning low-temperature gas zones in large boilers, including reheaters, economizers, and gas recirculation and precipitator ducts. A multi-nozzled element is used in a lane blowing or mass blowing configuration for complete cleaning of the boiler tube surface area (see adjacent figure). Four element materials are available for different temperature requirements. The G9B blower requires only one operation to rotate the blowing element and simultaneously open and close the supply valve. The G9B can be configured to operate with an electric motor, air motor, chain (manual), or crank. Where differential expansion between the tube bank and boiler wall exceeds 5/8", a self-adjusting flexible element connection prevents the element from being stressed, thus decreasing element breakage and warpage. The head is rigidly bolted to the wallbox, with the element moving freely. A floater mounted head is used when less than 5/8" differential expansion takes place between the boiler wall and boiler. The floater provides for piping expansion and eliminates element binding from piping strain. Either arrangement provides for longitudinal adjustment of the blowing element. When manually operated heads are located within reach of the floor or gallery, the sheave wheel and operating chain can be replaced by a forged steel crank. Effective cleaning using a typical G9B sootblower system.
The elevation at left shows a typical Diamond Power G9B sootblower system. The arrangement shows (A) three convection-section G9B blowers and (B) two of the four G9B blowers installed in the economizer at the rear of the boiler.

B A

Element Supports

G9B Element

Lane blowing: Nozzles are registered with tube lanes so the element can be located immediately next to the tube bank. This arrangement is generally used in boiler convection-sections or where there is not enough cavity space for mass blowing. Elements for lane blowing will have proportionately more nozzles of smaller diameter than elements used for mass blowing. Mass blowing: For larger cavity areas and staggered tube arrangements, the element has fewer nozzles of larger diameter to create a "mass" blowing effect across the entire tube surface a "shotgun" instead of "rifle" effect. A. Direct mechanical valve action without

Cut-away view showing G9B Poppet Valve Adjustable Pressure Control

A pilot actuation. B. Micrometer-like adjustment for very close regulation at low flow rates. C. Quick and simple adjustment of pressure control. D. Flexible seat and disc to prevent leakage. E. Rugged stem, proper guiding, and generous packing surface result in minimum maintenance. F. Valve seat is welded in head. G. Stellite valve seat. H. Poppet construction assures tight seating.

E B C F G H

Element material and nozzles

are customized to meet boiler design specifications for gas stream temperature and ash deposition characteristics.

Positive gear drive direct

from motor, chain wheel, or hand crank.

Built-in adjustable pressure control permits individual blowing pressure settings that meet optimum installation requirements. Pressure regulation is achieved by simple adjustment of a variable orifice downstream of the valve seat. This eliminates surface cutting and unstable pressure which occur when throttling is attempted by varying the stroke of the valve. The flexible seat and self-aligning disc minimize leakage from thermal distortion. A self-centering disc extends sealing life.

Cam-and-trigger operation
provides flexibility of blowing control, allowing the blowing arc to be changed at any time by altering the cam length.

Positive action poppet valve, with direct mechanical

actuation, provides reliable, full stroke opening and closing.

Cleaning coverage (element length) Element rotation speed Element materials Blowing revolutions Blowing medium valve Motor data Hazardous locations Limit switches Motor starter Blower mounting arrangements Miscellaneous Information Motor Drive Type Pressure Control Blowing Arc

Normally to 15 feet for field erected boilers and to 20 feet for package boilers Approximately 3 rpm Steel for 0-900F gas temperature; calorized steel for 900-1600F; Dialoy (ferritic stainless steel) 1600-1900F; and RA330 1900-2100F A choice of one or two per blowing cycle (with minor adjustment) Diamond poppet valve 1/6 hp, TENV, frame 56, 1750 rpm, Class B insulation, 230/460 volts, 3-phase, 60 Hertz. Single-phase motor and other voltages and frequencies available. Electric motor and control available for NEC Class I, Groups B, C, or D, Division 2 areas Enclosed in control box suitable for outdoor service May be blower-mounted or located remotely in a separate or common cabinet With blowing medium inlet horizontal to right or left, vertically down or 45 degrees either side of vertical Blower can be operated from local push button in addition to automatic operation from a control panel. Blower suitable for horizontal or vertical installation. Electric or Air Electric, Air or Manual (chain) Internal Field cut and set cam. 105 thru 335 (increments of 10) Shop cut and set cam.

Dimensions of the G9B sootblower

Manual operation crank and sheave wheel

Notes: This head normally is mounted vertically as shown; however, when necessary it can be mounted horizontally at 90 degrees right or left hand. Blower is furnished with cast steel or chrome moly goosenecks for service up to 1100 psig @ 835F.

Dimension (inches) Crank Chain

J 91/2

K 253/8

L 71/2

O 101/16

P 2

Q 295/16

75/8 911/16 75/8 911/16

71/4 1615/16 53/8 2113/16 71/2 103/16 131/2 71/4 1615/16 53/4 103/16 131/2

611/16 63/4

Motor operation air and electric

Notes: Motors shown for right hand arrangement are not reversible for left hand arrangement. Floater element construction is by solid line; flexible by dotted.

Dimension (inches) Air Electric

A 75/8 75/8

M 2515/16

P 71/4

Q 53/4

S 53/4 53/4

71/4 913/16 171/16 911/16 83/8 183/16 71/4 183/8 911/16 83/8

111/2 131/2 107/16 115/16

191/2 111/8 111/2 131/2

271/4 73/8

53/4 131/8

How to write specifications for the G9B sootblower

The following is a suggested statement for specifying this sootblower: The fixed position rotating sootblower(s) shall be Diamond Model G9B (or approved equal) complete with totally enclosed electric-motor drive (or complete with air-motor drive and control, etc.or complete with manuallyoperated gear drive) providing clockwise element rotation, mechanical poppet valve-in-head with integral and internally adjustable pressure control independent of valve opening. Valve operation shall be by cam and trigger providing mechanical valve action. The blowing arc shall be determined by the length of the cam. Longitudinal element adjustment shall be available. The sootblower head and piping shall be secured in such a way as to be independent of the boiler tube movement. The elements shall be connected to the G9B by means of couplings that assure freedom of element rotation. The element shall be designed to meet the temperature requirements of the boiler location. Nozzles shall be suitably arranged to direct blowing medium for adequate cleaning. The elements shall be supported by bearings which are capable of withstanding surrounding temperatures, welded or clamped to the boiler tubes and shall be of sufficient number to insure proper element support.

Diamond Power's total system approach helps keep your boilers on-line
For nearly a century, Diamond Power has been involved in cleaning boilers of all types and sizes burning virtually every type of fuel. Our sootblowers have logged more hours of operation worldwide than any of our competitors. The reason for Diamonds success is simplewe maintain very high standards of quality in our products, our products are backed by a liberal warranty, we provide the technical expertise and professional field sales and service staff to keep your boiler operating at peak efficiency. Diamond also maintains a nationwide network of service centers positioned to serve regional requirements for replacement parts and services.

Rugged sootblowers to keep your boilers clean

The first Diamond Power sootblower went into operation in 1903. Since then, we have provided technical innovations in combustion, mechanical, and electrical engineering to become the world leader in boiler cleaning technology. And today, we offer a variety of custom-designed boiler cleaning equipment to keep your boiler tube surfaces clean, even under the most demanding conditions. It makes no difference what type or quality of fuel you're firing. Whether it's oil or coal, our experienced engineers can design a complete sootblower system that meets your specific boiler cleaning needs.

Diamond parts and service back your cleaning operation

At Diamond service centers in the Atlanta, GA; Chicago, IL; and Seattle, WA areas, our factory-trained technicians are ready to provide on-site sootblower maintenance. What's more, they're backed by a complete rebuilding capability and an extensive inventory of high-usage replacement parts. For maximum maintenance protection, we offer partnership stocking and maintenance agreements. At regularly scheduled intervals, we'll provide service and maintenance for all Diamond Power boiler cleaning equipment. At Diamond Power, we know your goal is to keep your boiler operating efficiently. And we can meet your requirements with our total cleaning system of sootblowers, controls, and service.

Fuel flexibility with Diamond controls

As part of our design package, our engineers can tailor a control system to your cleaning requirements. Accurate and reliable, our control systems let you quickly change cleaning programs to keep pace with changes in your fuel supply. Diamond Power control systems are built for easy use, and components are readily accessible for quick, low-cost maintenance.