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Product Training Guide 6th Generation Plasma Models

Technical Training Department 1925 E. Dominguez Street Long Beach, CA 90810

Contents
Plasma Model List4 G5 And G6 System Comparison..5 Overall Block Diagram.6~7 HD Digital Assembly Block..8 Y Drive Block....9 X Drive Block...10 Differences G5 & G6 Drive.....11~13 X & Y Board Differences G5 & G6.14 Power Supply Map X & Y Drive..15 Scan A & B Block..16 Scan IC 43 Inch Models18~19 Scan IC 50 Inch Models...20~21 Address Circuit Blocks G6.22~25 Audio Assembly ..26~27 Power Supply Unit...28 PCB Locations..29 Operation Status Panel LEDs..30 Power Down LED (Red Flashing).....31 Power Down Defective Points...32~33 3 Times Power Down Flashing....34 8 Times Power Down Flashing....35 Shutdown Block (Blue Flashing)....36 Audio Board Caution..37 Operation Without Media Receiver..38 Power On With No Panel Drive.39 Adjustments..40~46 How To Clear The History..47 Panel Factory Mode..48~56 Disassembly...57~60 RS232 Connection..61

PLASMA MODEL LIST

Type Regular Model G6 43" System 43" System 50" System 50" System 43" System 50" System

Model # PDP4360HD PDP4361HD PDP5060HD PDP5061HD PRO930HD PRO1130HD

Elite Model

Consumer Models Media Plasma receiver Display PDPR06U PDP436PU PDPR06U PDP436PU PDPR06U PDP506PU PDPR06U PDP506PU PRO436PU PROR06U PROR06U PRO506PU

Speakers PDPS37LR PDPS37LR PDPS38LR PDPS38LR PDPS35LR PDPS36LR

Table top stand PDKTS10 PDKTS11 PDKTS10 PDKTS10 PDK1013 PDK1013

G5 & G6 System Diagram

SCAN

PD

Y DRIVE

PD

HD DIGITAL
TEMP SENSOR IC3301 FLASH ROM AND circuit PD Discrimination

Power Supply
PD

X DRIVE

PD

IC3156 EEPROM IC3401

V RST V OFFSET

SEQUENCE PROCESSOR

V SUS

IC5201 MODULE Ucom ADRES

LVDS RECEIVER

ADRES
LVDS RECEIVER

ADRES
LVDS RECEIVER

CPU

ADRES
LVDS RECEIVER

PD

PD

PD

PD

IC3001 DVIReceiver LED IR

BUFF

IC3157 DAC

HD AUDIO

IC3754 BACK UP EEPROM

IC3753 VOLUME

IC3751 AMP

Different Assy by models Common use Assy to all of models

Main Device

Protection circuit line ( Power Down ) LOGIC singal Video sequnce signal

Serial communication line Video / Audio signal

ADRES PD
LVDS RECEIVER

ADRES PD
LVDS RECEIVER

TEMP SENSOR

ADRES
LVDS RECEIVER

ADRES PD
LVDS RECEIVER

PD

SCAN

PD

Y DRIVE

PD

DIGITAL FLASH ROM

AND PD

PS

PD

X DRIVE

PD

EEPROM SEQUENCE PROCESSOR

V OFFSET

DAC
V SUS

ADRES PD
LVDS RECEIVER

ADRES PD
LVDS RECEIVER

CPU

MODULE Ucom

ADRES
LVDS RECEIVER

ADRES PD
LVDS RECEIVER

PD

DVIReceiver
KEYSCAN

BACKUP EEPROM

VOLUME

AMP

LED

KEY

IR

PANEL I/F

BUFF

HD AUDIO

OVERALL BLOCK DIAGRAM

50 SCAN B ASSY (UPPER)
SB1
IC2801 Scan IC IC2802 Scan IC IC2803 Scan IC IC2804 Scan IC IC2805 Scan IC IC2806 Scan IC SUSOUT Scan Signal VH IC5V PSUS

50 Y DRIVE ASSY
VH IC5V VH VSUS Vprst VH DC/DC Conv. Vprst Vprst Reg. +5V +16.5V VSUS IC2252 Mask Mod. + Reset Block VOFS Offset Block

Y2
PSUS

VOFS VOFS +16.5V DC/DC Conv. VSUS Drive Signal +5V Logic Block

+5V +6.5V Regulator +16.5V

Y4
Resonance Block +5V +16.5V IC2101 DK Mod.

CN2802
Serial Data

CN2702
IC2701 Scan IC IC2702 Scan IC IC2703 Scan IC IC2704 Scan IC IC2705 Scan IC IC2706 Scan IC PSUS VSUS +5V +16.5V IC2253 Mask Mod.

Y1

+16.5V VH IC5V Soft-D Block IC5V VF Photo Coupler Block IC5V IC5V/VF DC/DC Conv. +16.5V +5V

Y5
+5V 60V

SA1

Y3

Scan Signal

Y6

PSUS IC5V VH Scan Signal

50 SCAN A ASSY (LOWER) HD AUDIO ASSY

+16.5V

A2

+16.5V

+9.0V IC3752 Regulator Buffer +9.0V +9.0V

+16.5V IC3751 Power Amp IC

SCL IC3753 WOW + Volume IC SDA +3.3V

A1

R_OUT + R_OUT L_OUT + L_OUT

DC Detect Block

A_Mute A_STBY_B R_Audio L_Audio A_NG_B

Right

Left

+3.3V

SP TERMINAL

A3

IC3754 EEP ROM

SDA SCL

HD IR ASSY
STB3.3V U1681 IR Receive unit

SPEAKERS

RE1

AD1
V+8V

CN1501
AN/P BN/P CN/P DN/P CLKN/P

V+3V

AD2 CN1502 V+60V V+5V IC1501 LVDS Receiver (PEE002A-K)

Resonance Block V+ADR3

50 ADDRESS ASSY
Resonance Block V+ADR1

AD1
V+8V

CN1501
AN/P BN/P CN/P DN/P CLKN/P

V+3V

AD2 CN1502 V+5V V+60V IC1501 LVDS Receiver (PEE002A-K)

Resonance Block V+ADR3

50 ADDRESS ASSY
Resonance Block V+ADR1

Resonance Block V+ADR5

Resonance Block V+ADR4

Resonance Block V+ADR2

Resonance Block V+ADR5

Resonance Block V+ADR4

Resonance Block V+ADR2

CLK/LE/HBLK/LBLK R/G/B

CLK/LE/HBLK/LBLK R/G/B

IC1555 Driver IC

IC1554 Driver IC

IC1553 Driver IC

IC1552 Driver IC

IC1551 Driver IC

IC1555 Driver IC

IC1554 Driver IC

IC1553 Driver IC

IC1552 Driver IC

IC1551 Driver IC

: Wire haerness : FFC

SECONDARY
P1
VSUS T702

PRIMARY
Switching Q703 Q704 Switching

POWER SUPPLY UNIT

+390V PFC Q101 Q102 Q103 D103

SUS CLAMP 1 ASSY

VSUS

+16.5V +6.5V

P2 P7
+60V

T902 VSUS_CONT IC202 T101

Switching Q901 Q902 Switching

CL1

D109

P6
+16.5V

P5 VSUS_ADJ
+8V STA3.3V RELAY PS_PD EXT_PD

T502

IC101 Switching Switching Q501 Q502 Switching

50 X DRIVE ASSY
+16.5V D107, D108 +16.5V +5V

P3
NEUTRAL LIVE

IC1101 DK Mod.

VRN DC/DC Conv.

VRN

P4

RY102

X1
Logic Block SUS OUT

Reset Block +16.5V +5V VSUS

Drive Signal

IC1202 Mask Mod. PSUS 15V DC/DC Conv. VF

D4
LED_R LED_B REM SCAN_PD YDRIVE_PD YSUSTN_PD YDD_CNV_PD SCN5V_PD
Vofs_ADJ,VYPRST_ADJ

D11
+6.5V V+3V ACT V+8V Vsus_ADJ RELAY, PD_TRIGGER AC_DET, DRF +16.5V

+5V Regulator +16.5V VSUS VSUS

X2 X4
+5V

V+3V_D V+1V_D SCL, SCA XSUS DC-DC Converter Module V+8V (AXY1116)

X3

D10

XSUSTN_PD XDD_CNV_PD XDRIVE_PD

VSUS

DAC

SCAN YSUS

Pulse Width

D9
PS_PWDN SQ_PD

CL2

OR

PD PD_MUTE

Mask OR

ADR_PD1

SUS CLAMP 2 ASSY

V+8V

IC3151 (M30620FCPGP) Module Ucom PSIZE

D5
V+8V UART SW

D8

V+8V IC3401 (PEG122C-K) Sequence Processor VD HD

V+8V

LVDS

LVDS

D7

D6
FIELD AUDIO L AUDIO R SCL, SDA A_MUTE,A_STBY_B A_NG RA, GA, BA SCL, SDA IC3001

IC3301 H DET Flash Memory DCLK, DE

POWER SW
Bus Buffer

TMDS Receiver

D3
V+3V STB

Bus Buffer REM STB_MT

AC INLET

TMDS

DDC

D2
MDR CONNECTOR DVI CONNECTOR

D1

HD LED ASSY
L1

HD DIGITAL ASSY

AD1
V+8V

CN1501
AN/P BN/P CN/P DN/P CLKN/P

V+3V

AD2 CN1502 V+5V V+60V IC1501 LVDS Receiver (PEE002A-K)

Resonance Block V+ADR3

50 ADDRESS ASSY
Resonance Block V+ADR1

AD1
V+8V

CN1501
AN/P BN/P CN/P DN/P CLKN/P

V+3V

AD2 CN1502 V+5V V+60V IC1501 LVDS Receiver (PEE002A-K)

Resonance Block V+ADR3

50 ADDRESS ASSY
Resonance Block V+ADR1

Resonance Block V+ADR5

Resonance Block V+ADR4

Resonance Block V+ADR2

Resonance Block V+ADR5

Resonance Block V+ADR4

Resonance Block V+ADR2

CLK/LE/HBLK/LBLK R/G/B

CLK/LE/HBLK/LBLK R/G/B

IC1555 Driver IC

IC1554 Driver IC

IC1553 Driver IC

IC1552 Driver IC

IC1551 Driver IC

IC1555 Driver IC

IC1554 Driver IC

IC1553 Driver IC

IC1552 Driver IC

IC1551 Driver IC

HD DIGITAL ASSY
D4
LED_R LED_B REM V+3V ACT V+8V Vsus_ADJ V+3V_D SCAN_PD YDRIVE_PD YSUSTN_PD YDD_CNV_PD SCN5V_PD Vofs_ADJ,VYPRST_ADJ SCAN YSUS DAC SCL, SCA XSUS DC-DC Converter Module (AXY1116)

D11
RELAY, PD_TRIGGER AC_DET, DRF

Input from Power Supply

V+1V_D

V+8V XSUSTN_PD XDD_CNV_PD XDRIVE_PD

D10

D9
Pulse Width PS_PWDN SQ_PD Mask PD_MUTE OR ADR_PD1 IC3151 (M30620FCPGP) Module Ucom V+8V PSIZE OR PD

D8

D5

V+8V UART SW IC3401 (PEG122C-K) V+8V

V+8V

LVDS

Sequence Processor LVDS

D7 D6
FIELD AUDIO L AUDIO R SCL, SDA A_MUTE,A_STBY_B A_NG RA, GA, BA VD HD H DET IC3301 Flash Memory

DCLK, DE

SCL, SDA IC3001 TMDS Receiver

D3
V+3V STB

Bus Buffer REM STB_MT DDC TMDS

Bus Buffer

D2
MDR CONNECTOR DVI CONNECTOR

D1

50 Y DRIVE ASSY
130 Volt
VH IC5V VH

200 Volt
VH DC/DC Conv. Vprst Vprst Reg.

VSUS

Vprst Offset Block

VOFS

+ Reset Block

+5V

+16.5V

VSUS VOFS

Y2
Voltage Plus Reset
IC2252 Mask Mod.

VOFS DC/DC Conv.

+16.5V

PSUS

VSUS

+5V Regulator

+6.5V

Note: VH 130V and VSUS 200V will be the same for 43 and 50 inch sets.
VSUS +5V +16.5V

+16.5V SUSOUT

Y4
+5V Resonance Block

+5V

+16.5V

Logic Block

PSUS

IC2253 Mask Mod.

IC2101 DK Mod.

Drive Signal

Y1

+16.5V

Soft-D Block VH IC5V IC5V IC5V VF IC5V/VF DC/DC Conv. +5V +16.5V

+5V

Y5
60V

Y3

Photo Coupler Block Scan Signal

Y6

50 X DRIVE, SUS CLAMP 1 and SUS CLAMP 2 ASSYS

SUS CLAMP 1 ASSY
VSUS

CL1
New

50 X DRIVE ASSY

From Power Supply

+16.5V +16.5V +5V VRN DC/DC Conv. VRN

IC1101 DK Mod. Reset Block

180 Volt 43 & 50 inch sets.

X1
+16.5V +5V VSUS Logic Block SUS OUT

IC1202 Mask Mod. Drive Signal PSUS +5V +6.5V Regulator +16.5V VSUS

+16.5V 15V DC/DC Conv.

VF

X2
+5V VSUS

X4

X3

SUS CLAMP 2 ASSY

VSUS

CL2

10

New

Outline of Differences between G5 and G6 Drive Circuits

1. Y Drive Reset Pulse G5: 3 times reset pulses --> G6: 1time reset pulse

Purpose: Due to improve the black level. Because Plus Reset voltage on Y Drive Assy is larger than the VSUS voltage, a power regulator for the Plus Reset was added and Mask Circuit was changed to two ways. Minus reset circuit was also added on Y Drive Assy

2. X & Y Drive Resonance circuit G5: Discrete & double resonance circuit --> G6: Module IC, single resonance circuit
Purpose: Due to cost down

3. X Drive MASK Module IC G5: Using 2 ICs --> G6 : Using 1 IC

Purpose: Due to cost down Because Sustain pulse was slightly changed, SUS-Clamp boards were added.

4. Change of SCAN IC
Purpose: To reduce cost. 5G 6G AN16025A Panasonic AN16021AA TI SN755866PZP SN755870PZT

50" 43"

11

Difference of waveform between G5 and G6

G5 G6

Reset waveform
3 times reset 1 time reset(Improve dark brightness) Reset voltage of Y drive (Plus voltage) UP Reset voltage of X drive (Minus voltage) DOWN XPSUS XPSUS

100V/DIV SCAN out

100V/DIV SCAN out

VPRST Can be up to 350V

100V/DIV

100V/DIV YPSUS YPSUS

Sustain waveform
2 step resonance1 step resonance Vsus voltage LESS Sustain pulse cycle SHORTER PSUS PSUS

Pulse width of G5

SUS-G SUS-G SUS-U SUS-U1 SUS-B SUS-U2 SUS-B SUS-D

SUS-D2 SUS-D1

12

Comparison Drive Assy between G5 and G6

(Block diagram)
X Drive Assy for G5
Vsus 223V

Y Drive Assy for G5

Vsus 434:215V 504:223V

PR-U

MASK Module
SUS B X SUS MSK P SUS SUS B SUS G SUS U2 SUS G SUS U2 SUS D2

MASK Module

Y Drive Ass'y

Y Dri ve A ss' y SCA N A ss' y

Y SUS MSK

P SU SUS P S

SC AN I C

2nd Resonance
Panel RN SUS D2

2nd Resonance 2
SOFT_D

VH 130V

SUS U1 SUS U1 Vrn SUS D1 VF Vofs

1st Resonance

-230V SUS D1

1 1st Resonance

V ofs -30V -30V -52V -52V

Panel

( PD)

2 Step Resonance1 Step Resonance Discreet StructureDK Module

To detecting midpoint voltage circuit PD should occur if this voltage is over or below from specified value. Y Drive Assy for G6

Plus reset voltage G5: VSUS G6:Reserved power supply Since the value of Plus Reset Voltage became beyond the value of VSUS, Plus Reset connect to PSUS and SUSMSK became two-way.

X Drive Assy for G6

Resonance Module ( DK Module) X Mask Module

Y Mask Module DK Module

To detecting midpoint voltage circuit Added circuit for Minus Reset

13

Board Differences between G5 and G6

G5X Drive Assy G5Y Drive Assy

G5 :Discrete circuit G6: DK Module IC

G5 : Two Mask Module ICs G6: One Mask Module IC

G5 :Discrete circuit G6: DK Module IC

G6X Drive Assy

G6Y Drive Assy

14

Power Supply map of X and Y Drive ASSY

to Address Ass'y

Logic

5.0V

DK Mod. VSUS 5.0V Mask Mod. 5V Reg.I 6.5V from P Supply 16.5V VSUS VRN Reset VRN DC/DC Conv.

from P Supply
16.5V 6.5V

200v
VOFS Ofset VF IC5V Reset Scan Logic Vprst VPRST
Reg.

15V DC/DC Conv. Mask Mod. 5.0V 5V Reg.

VOFS DC/DC Conv. IC5V DC/DC Conv.

Logic

VH

Y Drive Assy

VH DC/DC Conv.

DK Mod.

X Drive Assy

Note: DC/DC converter, for VOFS, and regulator of VPRST are

ScanIC

to Address Ass'y

controlled by Electric Volume. Voltage level Depends on Panel. Although, basically, each DC/DC converter for VOFS and VRN is inputted 16.5V, as Vcc, they are not active if VSUS is below 100V

Scan Assy

15

50 SCAN A and B ASSYS

Scan Signal IC2801 Scan IC VH IC5V PSUS SB1 IC2802 Scan IC IC2803 Scan IC IC2804 Scan IC IC2805 Scan IC IC2806 Scan IC CN2802 Serial Data CN2702 IC2701 Scan IC IC2702 Scan IC IC2703 Scan IC IC2704 Scan IC IC2705 Scan IC SA1 IC2706 Scan IC PSUS IC5V VH Scan Signal

50 SCAN B ASSY (UPPER)

50 SCAN A ASSY (LOWER)

16

Blank Page

SCAN IC - 43 Inch Models

List of IC
SN755870PZT, TC7SH08FUS1, TC74VHC00FTS1, AXF1143, AXF1145, TC74VHC08FTS1, AXF1144, M62334FP, TC74VHC123AFTS1, PST3610UR, PEG122C, NJW1183L

SN755870PZT (43 SCAN A ASSY : IC2701 - IC2706) (43 SCAN B ASSY : IC2801 - IC2806)
Plasma Display Panel IC Pin Arrangement (Top view)
OUT2 OUT1 N.C. VDDH VDDH N.C. GND1 GND1 CLR SI OC2 OC1 VDD LAT CLK SO DIR GND1 GND1 N.C. VDDH VDDH N.C. OUT64 OUT63 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16 OUT17 OUT18 OUT19 OUT20 OUT21 OUT22 OUT23 OUT24 OUT25 OUT26 OUT27 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51

VDDH

VDD

88

DK Level Shift Circuit Data Output Control Circuit 64-bit Shift Register 99 OUT1

SI 91

DA

64-bit Latch

DK Level Shift Circuit 1-30, 46-76, OUT2 - OUT63 100

DA

DK SO 85 Level Shift Circuit 77 OUT64

Data

DA

86 CLK

84 DIR

92 CLR

87 LAT

89 OC1

90 GND2 GND1 GND1 OC2

18

VDDH

Block Diagram

OUT28 OUT29 OUT30 OUT31 OUT32 N.C. VDDH VDDH N.C. GND1 GND1 GND1 N.C. GND2 GND1 GND1 N.C. VDDH VDDH N.C. OUT33 OUT34 OUT35 OUT36 OUT37

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

OUT62 OUT61 OUT60 OUT59 OUT58 OUT57 OUT56 OUT55 OUT54 OUT53 OUT52 OUT51 OUT50 OUT49 OUT48 OUT47 OUT46 OUT45 OUT44 OUT43 OUT42 OUT41 OUT40 OUT39 OUT38

Pin Function
No.
1 - 30 31 32 - 33 34 35 - 37 38 39 40 - 41 42 43 - 44 45 46 - 77 78 79 - 80 81 82 - 83 84 85 86 87 88 89 N.C. VDDH N.C. GND1 N.C. GND2 GND1 N.C. VDDH N.C. OUT33 - OUT64 N.C. VDDH N.C. GND1 DIR SO CLK LAT VDD OC1

Pin Name
OUT3 - OUT32

I/O
O O I I/O I I I Output control Control output according to the right truth value table High-voltage push-pull output Not connected High-voltage circuit supply Not connected Ground Not connected Ground Ground Not connected High-voltage circuit supply Not connected High-voltage push-pull output Not connected High-voltage circuit supply Not connected Ground

Pin Function

Setup of shift register shift direction L = Shift into reverse (SO SI) H = Shift forward (SI SO) Serial data input / output Serial clock input Fetch SI or SO data to shift register by CLK rise edge LAT data input L = Transfer shift register data to output latch H = Hold data to output latch Logic supply OC1 OC2 L L H H L H L H OUT ALL Hi-Z DATA ALL L ALL H

90 91 92 93 - 94 95 96 - 97 98 99 - 100

OC2 SI CLR GND1 N.C. VDDH N.C. OUT1 - OUT2

I I/O I O Serial data input / output

All output reset CLR pin : L Normal operation CLR pin : H All output High Ground Not connected High-voltage circuit supply Not connected High-voltage push-pull output

19

SCAN IC - 50 Inch Models

List of IC
AN16025A, TC7SH08FUS1, TC74VHC00FTS1, AXF1140, AXF1142, TC74VHC08FTS1, AXF1141, M62334FP, TC74VHC123AFTS1, PST3610UR, PEG122C, NJW1183L

AN16025A (50 SCAN A ASSY : IC2701 - IC2706) (50 SCAN B ASSY : IC2801 - IC2806)
Plasma Display Panel IC Pin Arrangement (Top view)
OUT2 OUT1 N.C. VDDH VDDH N.C. GND1 GND1 CLR SI OC2 OC1 VDD LAT CLK SO DIR GND1 GND1 N.C. VDDH VDDH N.C. OUT64 OUT63 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16 OUT17 OUT18 OUT19 OUT20 OUT21 OUT22 OUT23 OUT24 OUT25 OUT26 OUT27 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51

VDDH

VDD

88

DK Level Shift Circuit Data Output Control Circuit 64-bit Shift Register 99 OUT1

SI 91

DA

64-bit Latch

DK Level Shift Circuit 1-30, 46-76, OUT2 - OUT63 100

DA

DK SO 85 Level Shift Circuit 77 OUT64

Data

DA

86 CLK

84 DIR

92 CLR

87 LAT

89 OC1

90 GND2 GND1 GND1 OC2

20

VDDH

Block Diagram

OUT28 OUT29 OUT30 OUT31 OUT32 N.C. VDDH VDDH N.C. GND1 GND1 GND1 N.C. GND2 GND1 GND1 N.C. VDDH VDDH N.C. OUT33 OUT34 OUT35 OUT36 OUT37

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

OUT62 OUT61 OUT60 OUT59 OUT58 OUT57 OUT56 OUT55 OUT54 OUT53 OUT52 OUT51 OUT50 OUT49 OUT48 OUT47 OUT46 OUT45 OUT44 OUT43 OUT42 OUT41 OUT40 OUT39 OUT38

Pin Function
No.
1 - 30 31 32 - 33 34 35 - 37 38 39 40 - 41 42 43 - 44 45 46 - 77 78 79 - 80 81 82 - 83 84 85 86 87 88 89 N.C. VDDH N.C. GND1 N.C. GND2 GND1 N.C. VDDH N.C. OUT33 - OUT64 N.C. VDDH N.C. GND1 DIR SO CLK LAT VDD OC1

Pin Name
OUT3 - OUT32

I/O
O O I I/O I I I Output control Control output according to the right truth value table High-voltage push-pull output Not connected High-voltage circuit supply Not connected Ground Not connected Ground Ground Not connected High-voltage circuit supply Not connected High-voltage push-pull output Not connected High-voltage circuit supply Not connected Ground

Pin Function

Setup of shift register shift direction L = Shift into reverse (SO SI) H = Shift forward (SI SO) Serial data input / output Serial clock input Fetch SI or SO data to shift register by CLK rise edge LAT data input L = Transfer shift register data to output latch H = Hold data to output latch Logic supply OC1 OC2 L L H H L H L H OUT ALL Hi-Z DATA ALL L ALL H

90 91 92 93 - 94 95 96 - 97 98 99 - 100

OC2 SI CLR GND1 N.C. VDDH N.C. OUT1 - OUT2

I I/O I O Serial data input / output

All output reset CLR pin : L Normal operation CLR pin : H All output High Ground Not connected High-voltage circuit supply Not connected High-voltage push-pull output

21

Simplified Circuit of G6 ADDRESS

ADR B ADR U ADR OUT

Detective circuit ACTIVE HIGH

ADR PD

Vadr

ADR D ADR Module (TCP)

60V

Panel

<<Feature of G6 address>> Single addressing drive Old: 8 PCB (Top side and bottom side) New: 4 PCB (Bottom side) Add TCP heat sink New TCP (Address IC's) Clock frequency:102.5MHz Double edge clock

<<Change from G5>> Vadr 61V to 60V 9V to 8V 2 connector of Power and Signal FFC LVDS transmission 3.3V 8V Cord 60V/5V PD circuit Old: Detecting over current New: Watching voltage

22

Simplified Address System Drawing for G6

Y-Drive FFCLVDS transmission 3.3VPower for LVDS receiver 8VPower for FET, in address resonance X-Drive

Digital Assy
60V

60V

5V Power for TCP)

5V Power for TCP)

Address

Address

Address

Address

Note: 60V(power for Address) and 5V(power for TCP) are supplied through X and Y Drive Assy. The signal of LVDS, 3.3V(power for LVDS receiver) and 8V(power for FET, address resonance) are supplied through Digital Assy.
23

50 ADDRESS ASSY

AD1
V+8V

CN1501
AN/P BN/P CN/P DN/P CLKN/P V+3V IC1501 (PEE002A-K) LVDS Receiver

AD2

CN1502
V+5V V+60V

Resonance Block V+ADR5

Resonance Block V+ADR4

Resonance Block V+ADR3

Resonance Block V+ADR2

Resonance Block V+ADR1

CLK/LE/HBLK/LBLK R/G/B

IC1555 Driver IC

IC1554 Driver IC

IC1553 Driver IC

IC1552 Driver IC

IC1551 Driver IC

24

Block diagram of Address circuit of 43 inch PDP

DRIVER IC IC1552 DRIVER IC IC1553 DRIVER IC IC1554 DRIVER IC IC1555

CLK / LE / HBLK / LBLK R/G/B

V+ADR1

V+ADR5

RESONANCE BLOCK

RESONANCE BLOCK

V+60V

V+5V

IC1501 LVDSRECEI VER

AN/PBN/P CN/PDN/P CLKN/P

V+8V

V+3V

AD2 CN1502

AD1 CN1501

25

HD AUDIO Assy and other Assy

- Differences between G4 / G5 and G6
Content 1. Change of Surround IC and VOL IC (IC3753) 2. Change of IC control 3. Change of SP terminal 4. Change of AUDIO assembly construction 5. EEP ROM for Backup G4 /G5 AUDIO Assy NJM2195L + BD3869AS NJW2195L Port control BD3869AS IIC control 1060AUDIO AMP ASS'Y + SP TERMINAL ASS'Y On HD PANEL IF ASS'Y G6 AUDIO Assy NJW1183L NJW1183L IIC AKE1061HD AUDIO ASS'Y On HD AUDIO ASS'Y MEMO SRS IC and VOL IC are changed one chip IC due to cost down Using only IIC control G5: Under-Angle type G6: Straight-Angle type One board construction due to cost down Due to deletion of PANEL IF Assy 2005.07.28

- Differences between 43 inch and 50 inch : None

- Audio output during Service Factory mode: None

- Other small assemblies: * LED Assy * IR Assy Change of LED color during Power On ( Green --> Blue ) IR unit was changed to G4 IR unit ( No circuit change ) Move to DIGITAL VIDEO Assy Deleted ( Move to front panel of Media Receiver )

* TEMP SENSOR Assy * KEY Assy KEY TERMINAL Assy

26

HD AUDIO ASSY

+16.5V +9.0V

A2

+16.5V IC3752 Regulator +9.0V

Buffer +9.0V +16.5V

IC3751 Power Amp IC

IC3753 WOW + Volume IC

SCL

SDA

+3.3V

A2

DC Detect Block

A_Mute A_STBY_B R_Audio

R_OUT +

R_OUT

L_OUT +

L_OUT

L_Audio A_NG_B +3.3V

Right

Left

IC3754 EEP ROM

SDA SCL

A3
SP TERMINAL

SPEAKERS

27

POWER SUPPLY UNIT

SECONDARY P1
VSUS 200v T702

PRIMARY
Switching Q703 Q704 Switching

+16.5V +6.5V

Switching T902 Q901 Q902 Switching

P2 P7

To Address
VSUS_CONT

+390V PFC Q101 Q102 Q103

D103

+60V

IC202

D109

P6
+16.5V

T101 Switching

P5

IC101 Switching D107, D108

VSUS_ADJ +8V STA3.3V PS_PD EXT_PD

T502

Q501 Q502 Switching RY102

P3
NEUTRAL LIVE

RELAY

P4

28

GENERAL INFORMATION
PCB LOCATION

SUS CLAMP 1 Assy 50 SCAN B Assy 50 Y DRIVE Assy POWER SUPPLY Unit 50 X DRIVE Assy

50 ADDRESS Assy

50 ADDRESS Assy

50 ADDRESS Assy

50 ADDRESS Assy HD LED Assy

HD IR Assy

50 SCAN A Assy

HD AUDIO Assy

HD DIGITAL Assy

SUS CLAMP 2 Assy

29

DIAGNOSIS OF SHUTDOWN/POWER-DOWN INDICATED BY LEDS

Operation statuses as indicated by LEDs On The Panel

Status
Standby 1 2 3 4 5 6 7 Lit in Red Lit in Blue Red flashes (1000ms) Red and blue flash (1000ms) Blue Red Blue Red Blue Red Blue Red

LED Pattern

Power ON AC Power OFF of one side System cable disconnection Power-down Shutdown No backup copy

1000ms 1000ms 1000ms Twice n times 2.5s Once

Red flashes Blue (500+2500ms) Red Once 500ms Blue flashes Blue (500+2500ms) Red 500ms Once Lit in Red and 200ms blue flashes Blue (200ms) Red

Twice

n times

2.5s

Once

: Lit in Red LED : Lit in Blue LED

PD (power-down) count (RED LED)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Not used POWER SUPPLY Unit SCAN Assy 5V power supply for SCAN Y-DRIVE Y-SUS ADDRESS Assy X-DRIVE DCDC for X drive X-SUS Not used Sequence drive stop Not used UNKNOWN

SD (shut down) count (BLUE LED)

1 2 3 4 SEQUENCE PROCESSOR (SQ_IC) MDU-IIC RST2 abnormality Panel high temperature

Deleted

DCDC for Y drive

5 Speaker short-circuit * * When a jumper (J110) between the HD AUDIO Assy and the HD DIGITAL Assy is disconnected, the SD LED flashes in this manner.

Note: When a shutdown occurs, a warning will be issued by the Media Receiver and displayed, then the power will be shut off. When a shutdown or power-down occurs on the Panel side, the Media Receiver will enter Standby mode (the red LED will light).

30

Y Drive PD system(6G)
VH

(Power Down System - RED Flashing LED on Panel)

UVP
130v

Detection UVP

SCAN_PD ( 3 times PD )

IC5V

Detection SCN5V_PD

Detection of SCAN Upper connection

Voltage Detection

( 4 times PD )

Detection of SCAN Lower connection

Deletion of 16.5 V detection circuit (YDRIVE_PD) ( 5 times PD )

VOFS

Voltage Detection Voltage Detection Y_DD_PD ( 6 times PD )

VPrst

Middle-point Voltage of resonance ( Sustain )

Comparison to standard voltage

YSUS_PD ( 7 times PD )

X Drive PD system(6G)

16.5V

OCP detection
Deletion of this detection circuit
Only detecting disconnection of FFC

XDRIVE_PD ( 9 times PD )

VRN

UVP Detection XDD_PD ( 10 times PD )

VF15V

UVP Detection

Middle-point Voltage of resonance ( Sustain )

Comparison to standard voltage

XSUS_PD ( 11 times PD )

NOTE UVP: Under Voltage Protection, OCP: Over Current Protection

31

Power Down diagnosis ( defective points) (RED FLASHING LED)

Number of Blinking 2 times PD circuit in operation POWER Defective PBC Assy P SUPPLY Ass'y
SCAN Ass'y

Reason for PD (Power-down)

Point to be Checked

Possible Defective Part

Remark

SCAN IC VH UVP Y SUS BLOCK VH DC/DC CN2001, CN2350 CN2401, CN2402 SCAN IC IC5V DC/DC VOFS DC/DC Y SUS BLOCK Vprst Regulator Y RESONANCE BLOCK Y SUS BLOCK

SCAN IC IC2252,IC2253 IC2502,L2501

3 times

SCAN

Y DRIVE Ass'y Detection of cable detection

VH-GNDH VSUS-SUSOUT, SUSOUTSUSGND

4 times

SCN-5V

SCAN Ass'y Y DRIVE Ass'y

Detection of cable detection IC5V UVP VOFS UVP Vprst UVP

SCAN IC Q2605,R2647 Q2606,R2619,R2620 IC2252,IC2253,Q2280,Q2281 MSKS-SUSOUT Q2531,Q2532,IC2535 IC2101 Q2221 V+ADR-GND_ADR

6 times

Y-DCDC

Y DRIVE Ass'y

7 times 8 times 9 times 10 times 11 times

Y-SUS ADRS X-DRIVE X-DCDC X-SUS

Y DRIVE Ass'y ADDRESS Ass'y X DRIVE Ass'y X DRIVE Ass'y X DRIVE Ass'y

PD cuased by dtection of Sustain middle-point voltage

Address Power Down ADDRESSRESONANCEBLOCKD1634 Detection of cable detection CN1501 CN1201 VRN UVP PD cuased by dtection of Sustain middle-point voltage VRN DC/DC X SUS BLOCK X RESONANCE BLOCK Q1323,R1332,R1333 Q1272 IC1101

OVP : OVER VOLTAGE PROTECT UVP : UNDER VOLTAGE PROTECT

32

Assumed symptom from PD mode

Blinking 2 PD circuit Power PD Check portion Power Supply Scan Ass'y Main symptom Short between VH and GNDH, Scan IC Malfunction of DC/DC converter, for VH Short between VSUS, SUSOUT, or SUSGND, Mask Module Disconnect connector between Y Drive and Power Supply, or Digital Assy. Short between VSUS, SUSOUT, or SUSGND, Mask Module Short between IC5V and GNDH, Scan IC Remarks PD with panel briefly flashing PD with panel briefly flashing PD without panel flashing PD without panel flashing PD without panel flashing

SCAN PD

Y Drive Assy

X Drive Assy SCAN Ass'y 4 IC5V PD Y Drive Assy

Disconnect bridge connector, between Scan Assy and Y Drive, R2352 open16.5V line resistor) PD without panel flashing Malfunction of DC/DC converter, for IC5V Delete detection circuit Short between PSUS and MSKS, Mask Module

5 6

Y-DRIVE PD Y DCDC PD Y Drive Assy

Short between MSKS and SUSOUT, Mask Module Malfunction of DC/DC converter, for VOFS Malfunction of Regulator of Vprst Malfunction of DK module Control signal line problem Disconnect Flexible cable, between Digital Assy and X Drive Disconnect connector between X Drive and Power Supply Malfunction of DC/DC converter, for VRN R1204 open16.5V line resistor) Malfunction of DK module Control signal line problem

PD with panel briefly flashing

7 8 9

Y SUS PD Address PD X-DRIVE PD

Y Drive Assy AddressAssy X Drive Assy

10

X DCDC PD

X Drive Assy

PD without panel flashing

11

X SUS PD

X Drive Assy

33

Diagnosis method for 3 times flashing PD

Diagnose 3 times flashing PD according to the steps below 1. Visual check with Power off condition 2. Impedance check with power off condition 3. Voltage check with power on condition Actual diagnosis methods are as follows 1. Visual check with Power off condition Check the all of connectors and FFC on Y Drive Assy whether completely connected

2. Impedance check with power off condition

i ) Impedance check between Vsus - SUSGND on Power Supply Assy If the impedance is several hundreds k ohm or over -> go to step " ii " If the impedance is short circuit -> Remove P1 and P2 connectors and check impedance between Vsus - SUSGND on X Drive and Y Drive Assy. Follow check steps below.

Vsus - SUSGND impedance check on X and Y Drive Assy with no Vsus cables If the impedance on X Drive Assy is short circuit Replace X Drive Assy VsusSUSOUT or SUSOUTSUSGND are short circuit : Defective of X MASK module IC Other than above : defective of other devices If the impedance on Y Drive Assy is short circuit Replace Y Drive Assy VsusSUSOUT or SUSOUTSUSGND are short circuit : Defective of Y MASK module IC Other than above : defective of other devices If the impedance on Power Supply Assy is short circuit Replace Power Supply Assy NOTE: Because some capacitors have voltage, it seems impedance is short just after measuring of impedance by multimeter. Actually if no short circuit , the impedance is soon going up. ii ) Impedance check between VH - PSUS on Y DRIVE Assy If the impedance is several M ohm or over -> go to step 3 If the impedance is short circuit -> Remove bridge connectors between Y Drive Assy and Scan A or B Assy and check it again at Y drive, Scan A and Scan B Assy. Short circuit on Scan A Assy -> Short circuit on Scan B Assy -> Short circuit on Y Drive Assy -> Scan IC on Scan A Assy is defective Scan IC on Scan B Assy is defective Defective of Y Drive Assy

3. Voltage check with power on condition before PD is working

Vsus voltage is not going up to around 200 V -> VH voltage is not going up to around 130 V -> Defective of Power Supply Assy Defective of DC-DC converter on Y Drive Assy

4. Check of Power Down detection circuit

If there is no problem step 1, 2, and 3, both of VH voltage and VSUS voltage are normal, but PD circuit is working. Therefore PD detection circuit has problem. -> Replace Y Drive Assy : because detection circuits for 3 times PD are on Y Drive Assy

34

The list of possible defective parts (Address PD : Red LED blinks 8 times)
Parts# and mark 50 inch 43 inch HAT1110R Q1614 etc. Q1609 etc. UDZS15B) D1605 etc. D1620 etc. EP05FA20 D1634 etc. D1608 etc. ACH1405 C1602 etc. ACH1422 C1602 etc. Description FET Zener Diode Diode 10 Chemical Condenser Transistor Digital Transistor FFC Defective mode Short or Open between D(Drain) and S(Source) Short or Open Short or Open Short Short or Open Short or Open disconnecting connector

2SA1163 Q1613 Q1612 RN1901 Q1612 Q1615 disconnecting connector

35

 Block diagram of the shutdown signal

Note: The figures - indicate the number of times the LED flashes when sutdown occurs in the corresponding route.

HD DIGITAL ASSY

IC3401 sequence processor TXD_SQ RXD_SQ CLK_SQ CE_SQ BUSY SQ RST2 IC3302 3.3V-RST IC3304 1.2V-RST

HD AUDIO ASSY
A2 IC3504 AMP D3

IC3303
OR

A_NG

IC3157 DAC IC IC5201 Module Ucom

E_SCL E_SDA

IC3156 EEPROM

IC3754 EEPROM

IC3753 VOLUME IC IC3001 DVI REIVER SCL SDA TEMP1

IC3158 TEMP SENSOR

Diagnosis of shutdown
Number of flashes SD Cirsuit in Operation Defective Assy Reason for Shutdown Communication failure of IC3401 1 time Communication failure of the driving processor HD DIGITAL Writing failure of IC3401 Point to be checked SQ ASIC BLOCK, PANEL FLASH BLOCK Possidle Defective Part IC3401, IC3301 Check if version data can be read,using the "GS1"command,after the power is turned on again. MODULE UCOM BLOCK IC3156 Remarks

HD DIGITAL Communication failure of the IICline (Check the SD subcategory on the Factory Menu.) HD AUDIO

Communication failure of the EEPROM (for retaining 4-Kbyte of data)

2 times

Communication error of DAC IC MODULE UCOM BLOCK IC3157 Communication error of DVI Receiver IC TMDS RX BLOCK IC3001 Communication failure of the EEPROM PANEL IF BLOCK IC3754 (for retaining 4-Kbyte of data) Disconnection of connectors Defective volume IC Defective DC-DC converter A2-D3 HD AUDIO ASSY IC3753 Check if 3.3-V and 1.5-V power supplies are activated. Check if the connectors are disconnected or are not connected securely.

DIGITAL DD CON BLOCKU3601 PANEL FLASH BLOCK SQ ASIC BLOCK IC3302-IC3304 IC3401

3 times

Power failure of the driving processor (RST2)

HD DIGITAL Defective RST IC Defective IC3401 POWER SUPPLY the 8-V power supply is not activated.

4 times

Abnormally high temperature of the panel

Abnormally high temperature of the panel Ambient temperature

Check if the 8-V power is supplied at Pin 1 of the D11 connector. The panel will be shutdown if the sensor detects temperature of 75 or higher (for the PDP-436P/-506P). Check if the speaker cables are in contact with the chassis,etc.

Grounding fault of speaker out puts 5 times Audio failure HD AUDIO HD AUDIO Defective AMP IC Disconnection of connectors HD AUDIO ASSY A1- P5 IC3751

Check if connectors are disconnented or are not connected securely.

36

- Attention point for repair Since G6 Audio IC is BLT type of Power IC as same as G4 and G5 Audio IC, both of speaker outputs ( plus and minus ) always have about 7 V DC. Therefore do not short between speaker minus and GND like the following figure. Otherwise Power IC or a measuring equipment may have damege.

CH1

CH2

Both of OUT+ and have about 7V

Measuring point GND LA4625

+ -

Example of error measurement ( GND and SP OUT " - " are shorted onto measuring instrument. )

- Assumed Power Down and Shut Dowon caused by AUDIO Assy Main reason of PD or SD Cable becomes disconnected ( A2<-> D3) or IIC communication error including VOL IC defective. Cable becomes disconneced ( A1<-> P5 ) or working DC detection circuit at SP output. Short circuit between Power line (16.5 V ) - GND ( In case of power on operation during the problem has occurred ) Short circuit between Power line (16.5 V ) - GND ( During normal operation ) Short circuit between power line (+3.3V_D)- GND ( During normal operation ) Short circuit between power line (+3.3V_D)- GND ( In case of power on operation during the problem has occurred ) NOTE: Number of PD / SD SD Blue 2 times SD Blue 5 times ) PD (Red 2 times PD (Red 4 times PD ( Red 13 times SD ( Blue 3 times )

The above number of PD and SD are not always the reasons in the above list

37

OPERATION WHEN THE MEDIA RECEIVER IS NOT CONNECTED

As the connection conditions of the system cables (MDR cable, DVI cable) are usually detected, if no connection, such as cable disconnection, is detected, a warning indication (alternate flashing of the red and blue areas) is displayed on the mask screen, and the red and blue LEDs flash alternately. Then after about 30 seconds, the power is automatically turned off.

Blue

RED

Alternate flashing at intervals of about 1 second

To operate the panel without the Media Receiver, there are the following two ways: 1. Operation-without-the-Media-Receiver mode Input the "SYS S00" RS232C command. The status of the LEDs changes to that in normal operation mode.
Note: Turning the AC switch to OFF then ON also maintains this mode. However, once the unit is connected with the Media Receiver using the System cable, this mode is automatically canceled.

2. DVI mode Turn the unit on while DVI SG signals are being input with only the DVI connecter connected. After a warning is displayed for about 5 seconds, the unit is ready to display the screen of the input signal. (Blue LED lit)
Notes: Although the output from XGA (43 inch) and WXGA (50 inch) can be input to the unit, this is not a mode open to general users. (With some signals, errors such as power-down may occur.)

38

POWER ON/OFF FUNCTION FOR THE LARGE-SIGNAL SYSTEM

Function: To prevent a power-down from being generated, operation of only the digital-signal processing and audio circuits are enabled, and power is not supplied to the panel driving system (large-signal system). Usages: 1. In a case where a check is required of signals' being correctly output to the driving systems during a repair, etc. 2. In a case where diagnosis is required for judging whether the power to the large-signal system or small-signal system has been down when a power-down occurred 3. In a case where rewriting of the microcomputer is required Methods: 1. Short-circuit the points (see Fig. 4 below) on the face and on the reverse side of the HD DIGITAL Assy. 2. Issue the "DRV S00" RS-232C command. (Command for turning the function off: DRV S01) Notes: When the power to the large-signal system is off, as the PD signal is muted, power-downs other than PS_PD are not activated. As soon as the clips are removed while the power to the large-signal system is off, a power-down will occur. Be sure to turn the power off before removing the clips. While this function is activated with RS-232C commands, it is possible to issue "DRV S01" (for turning the function off) while the power is on. However, as it may damage the unit, turn the power off before issuing the "DRV S01" command. Although the "DRV S00/S01" RS-232C commands are valid during Standby mode, once the main power is turned off, the unit will return to "DRV S01."

Short-circuit the face and the reverse side, using clips, etc.

Note: It is recommended to use clips like those shown here rather than alligator clips, because alligator clips may not reach the copper foil of the board.

Position of DRIVE OFF

Note: This will shut down the 200v (VSUS Supply to the X & Y Drive assy's) and shut down the 60v line to the Address assy's.

39

ADJUSTMENT
1. At shipment, the unit is adjusted to its best conditions. Normally, it is not necessary to readjust even if an assembly is replaced. If the adjustment is shifted or if it becomes necessary to readjust because of part replacement, etc., perform the adjustment as described below. 2. Any value changed in Service/Factory mode will be stored in memory as soon as it is changed. Before readjustment, take note of the original values for reference in case you need to restore the original settings. 3. Use a stable AC power supply.

ADJUSTMENT REQUIRED WHEN THE SET IS REPAIRED OR REPLACED

When any of the following assemblies is replaced
POWER SUPPLY Unit DIGITAL VIDEO Assy No adjustment required Writing of backup data is required. Refer to the "BACKUP WHEN THE MAIN UNIT IS ADJUSTED. " No adjustment required No adjustment required Refer to the "6.3 METHOD FOR REPLACING THE SERVICE PANEL ASSY." No adjustment required

50 X DRIVE Assy 50 Y DRIVE Assy Service Panel

Other assemblies

When any part in the following assemblies is replaced

POWER SUPPLY Unit DIGITAL VIDEO Assy 50 X DRIVE Assy 50 Y DRIVE Assy Other assemblies The assembly must be replaced as a unit, and no part replacement is allowed. No adjustment required No adjustment required No adjustment required No adjustment required

40

METHOD FOR REPLACING THE SERVICE PANEL ASSY

When the Panel Assy is replaced with one for service, the following adjustments are required:

Adjustments of Vofs voltage and Vyprst voltage

Enter the reference adjustment values for the Vofs voltage and Vyprst voltage that are written on the label attached to the panel for service. Note: Enter the values, using an RS-232C command or the Factory Menu.
AWU Vofs = 35V Vyprst = 270V Hour Meter Space H (Rear of the Panel) AWU Vofs = 35V Vyprst = 270V Hour Meter 1520 H Write in the value for the hour meter when the Panel is replaced (ex. 1520H).

Using an RS-232C command Enter a "PFY" command with Factory mode ON. Convert the adjustment voltage values written on the label attached at the rear of the Panel to an input command, referring to the conversion chart. (See the next page.) Reference adjustment of the Vofs voltage: Ex. "Vofs = 35" (Check the conversion chart.) Enter "VOF112." Reference adjustment of the Vyprst voltage: Ex. 50-inch "Vyprst = 170 V" (Check the conversion chart.) Enter "VRP055." (Note that the conversion charts for 50-inch and 43-inch Panels are different.) Using the Factory Menu
1 1 5 10 15 20 25 30 32 1 1 5 10 15 20 25 30 32

P AN E L

FAC T .

VD 1 1 1 6 01 NT V J HS 6 [ TBL 1 / 6 0 VS ]

P AN E L

FAC T . ADJ

VD 1 1 1 6 01 NT V J HS 6 [ TBL 1 / 6 0 VS ]

P AN E L 1
5

10

10

15 16

P AN E L 1

ADJ

( + )

15 16

VOL

RST

< = >

: 05 8

Select the main item "PANEL FACT." by pressing the MUTE key then enter Panel Factory mode by pressing the SET key. Using the 5/ keys, select "PANEL-1 ADJ" then press the SET key to enter the next lower nested layer. Select "VOL-OFFSET" or "VOL RST P" then enter a command value converted from the voltage value, using the 2/3 keys.

Clearing data on various histories of the Panel, such as those on the hour meter
It is necessary to clear the data on the hour meter, etc. to match them to the actual driving hours of the Panel. It is also necessary to clear the data on SD and PD, because the accumulated power-on time when a shutdown or powerdown occurred is recorded. Note: Clear the values, using an RS-232C command or the Factory Menu. There are two types of hour meters. Do not take the MR hour meter for the hour meter. Using an RS-232C command To acquire the accumulated power-on time of the product itself, use the "GS2" RS-232C command. (See "6.5 Outline of Commands.") 1 To clear the data on the hour meter (for the Panel) : CHM 2 To clear the data on the pulse meter : CPM 3 To clear the data on the SD history : CSD 4 To clear the data on the PD history : CPD Using the Factory Menu
1 1 5 10 15 20 25 30 32 1 1 5 10 15 20 25 30 32

P AN E L

FAC T .

VD 1 1 1 6 01 NT V J HS 6 [ TBL 1 / 6 0 VS ]

P AN E L E TC .

FAC T .

VD 1 1 1 6 01 NT V J HS 6 [ TBL 1 / 6 0 VS ]

10

10

15 16

E TC .

( + )

15 16

HR - MTR

I N FO .

<=>

: NO

In Panel Factory mode, select "ETC" with the 5/ keys then press the SET key. Select "HR-MTR INFO" with the 5/ keys. Select "CLEAR" with the 2/3 keys then press and hold the SET key for 5 seconds. (The menu automatically returns to the item "ETC".) In the same manner, clear the data by selecting the subcategory items "PM/B1-B5," "PD INFO," and "SD INFO" under "ETC."

41

Conversion charts for electronic VRs:Conversion chart for the Vofs

Conversion chart for the Vofs (Commands vs. common voltage values for the 50-inch and 43-inch models)
Command VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF Voltage value[V] Voltage value[V] Voltage value[V] Voltage value[V] Voltage value[V] Common Common Command Command for common sizes for common sizes for common sizes for common sizes for common sizes 14.09 14.28 14.46 14.65 14.84 15.02 15.21 15.40 15.58 15.77 15.96 16.14 16.33 16.52 16.70 16.89 17.08 17.27 17.45 17.64 17.83 18.01 18.20 18.39 18.57 18.76 18.95 19.13 19.32 19.51 19.69 19.88 20.07 20.25 20.44 20.63 20.81 21.00 21.19 21.37 21.56 21.75 21.94 22.12 22.31 22.50 22.68 22.87 23.06 23.24 23.43 23.62 23.80 23.99 24.18 24.36 VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF 24.55 24.74 24.92 25.11 25.30 25.48 25.67 25.86 26.04 26.23 26.42 26.61 26.79 26.98 27.17 27.35 27.54 27.73 27.91 28.10 28.29 28.47 28.66 28.85 29.03 29.22 29.41 29.59 29.78 29.97 30.15 30.34 30.53 30.71 30.90 31.09 31.28 31.46 31.65 31.84 32.02 32.21 32.40 32.58 32.77 32.96 33.14 33.33 33.52 33.70 33.89 34.08 34.26 34.45 34.64 34.82 VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF 35.01 35.20 35.38 35.57 35.76 35.95 36.13 36.32 36.51 36.69 36.88 37.07 37.25 37.44 37.63 37.81 38.00 38.19 38.37 38.56 38.75 38.93 39.12 39.31 39.49 39.68 39.87 40.05 40.24 40.43 40.62 40.80 40.99 41.18 41.36 41.55 41.74 41.92 42.11 42.30 42.48 42.67 42.86 43.04 43.23 43.42 43.60 43.79 43.98 44.16 44.35 44.54 44.72 44.91 45.10 45.29 VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF 45.47 45.66 45.85 46.03 46.22 46.41 46.59 46.78 46.97 47.15 47.34 47.53 47.71 47.90 48.09 48.27 48.46 48.65 48.83 49.02 49.21 49.39 49.58 49.77 49.96 50.14 50.33 50.52 50.70 50.89 51.08 51.26 51.45 51.64 51.82 52.01 52.20 52.38 52.57 52.76 52.94 53.13 53.32 53.50 53.69 53.88 54.06 54.25 54.44 54.63 54.81 55.00 55.19 55.37 55.56 55.75 VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF VOF 55.93 56.12 56.31 56.49 56.68 56.87 57.05 57.24 57.43 57.61 57.80 57.99 58.17 58.36 58.55 58.73 58.92 59.11 59.30 59.48 59.67 59.86 60.04 60.23 60.42 60.60 60.79 60.98 61.16 61.35 61.54 61.72

42

Conversion charts for electronic VRs:Conversion chart for the Vyprst

Conversion chart for the Vyprst (Commands vs. voltage values for the 50-inch and 43-inch models)1/2
voltage[V]5 voltage[V]4 Common VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP 0-inch modele 246.3 246.7 247.1 247.6 248.0 248.4 248.9 249.3 249.7 250.2 250.6 251.0 251.5 251.9 252.4 252.8 253.2 253.7 254.1 254.5 255.0 255.4 255.8 256.3 256.7 257.1 257.6 258.0 258.4 258.9 259.3 259.7 260.2 260.6 261.0 261.5 261.9 262.3 262.8 263.2 263.6 264.1 264.5 264.9 265.4 265.8 266.3 266.7 267.1 267.6 268.0 268.4 268.9 269.3 269.7 270.2 3-inch modele 236.3 236.7 237.1 237.6 238.0 238.4 238.9 239.3 239.7 240.2 240.6 241.0 241.5 241.9 242.4 242.8 243.2 243.7 244.1 244.5 245.0 245.4 245.8 246.3 246.7 247.1 247.6 248.0 248.4 248.9 249.3 249.7 250.2 250.6 251.0 251.5 251.9 252.3 252.8 253.2 253.6 254.1 254.5 254.9 255.4 255.8 256.3 256.7 257.1 257.6 258.0 258.4 258.9 259.3 259.7 260.2 Common VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP voltage[V]5 voltage[V]4 0-inch modele 270.6 271.0 271.5 271.9 272.3 272.8 273.2 273.6 274.1 274.5 274.9 275.4 275.8 276.2 276.7 277.1 277.5 278.0 278.4 278.9 279.3 279.7 280.2 280.6 281.0 281.5 281.9 282.3 282.8 283.2 284.1 284.5 284.9 285.4 285.8 286.2 286.7 287.1 287.5 288.0 288.4 288.8 289.3 289.7 290.1 290.6 291.0 291.4 291.9 292.3 292.8 293.2 293.6 294.1 294.5 294.9 3-inch modele 260.6 261.0 261.5 261.9 262.3 262.8 263.2 263.6 264.1 264.5 264.9 265.4 265.8 266.2 266.7 267.1 267.5 268.0 268.4 268.9 269.3 269.7 270.2 270.6 271.0 271.5 271.9 272.3 272.8 273.2 274.1 274.5 274.9 275.4 275.8 276.2 276.7 277.1 277.5 278.0 278.4 278.8 279.3 279.7 280.1 280.6 281.0 281.4 281.9 282.3 282.8 283.2 283.6 284.1 284.5 284.9 Common VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP voltage[V]50inch modele 295.4 295.8 296.2 296.7 297.1 297.5 298.0 298.4 298.8 299.3 299.7 300.1 300.6 301.0 301.4 301.9 302.3 302.7 303.2 303.6 304.0 304.5 304.9 305.3 305.8 306.2 306.7 307.1 307.5 308.0 308.4 308.8 309.3 309.7 310.1 310.6 311.0 311.4 311.9 312.3 312.7 313.2 313.6 314.0 314.5 314.9 315.3 315.8 316.2 316.6 317.1 317.5 317.9 318.4 318.8 319.2 voltage[V]43inch modele 285.4 285.8 286.2 286.7 287.1 287.5 288.0 288.4 288.8 289.3 289.7 290.1 290.6 291.0 291.4 291.9 292.3 292.7 293.2 293.6 294.0 294.5 294.9 295.3 295.8 296.2 296.7 297.1 297.5 298.0 298.4 298.8 299.3 299.7 300.1 300.6 301.0 301.4 301.9 302.3 302.7 303.2 303.6 304.0 304.5 304.9 305.3 305.8 306.2 306.6 307.1 307.5 307.9 308.4 308.8 309.2

43

Conversion chart for the Vyprst (Commands vs. voltage values for the 50-inch and 43-inch models)2/2
Common VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP voltage[V]50inch modele 319.7 320.1 320.6 321.0 321.4 321.9 322.3 322.7 323.2 323.6 324.0 324.5 324.9 325.3 325.8 326.2 326.6 327.1 327.5 327.9 328.4 328.8 329.2 329.7 330.1 330.5 331.0 331.4 331.8 332.3 332.7 333.2 333.6 334.0 334.5 334.9 335.3 335.8 336.2 336.6 337.1 337.5 337.9 338.4 338.8 339.2 339.7 340.1 340.5 341.0 341.4 341.8 342.3 342.7 343.1 343.6 voltage[V]43inch modele 309.7 310.1 310.6 311.0 311.4 311.9 312.3 312.7 313.2 313.6 314.0 314.5 314.9 315.3 315.8 316.2 316.6 317.1 317.5 317.9 318.4 318.8 319.2 319.7 320.1 320.5 321.0 321.4 321.8 322.3 322.7 323.2 323.6 324.0 324.5 324.9 325.3 325.8 326.2 326.6 327.1 327.5 327.9 328.4 328.8 329.2 329.7 330.1 330.5 331.0 331.4 331.8 332.3 332.7 333.1 333.6 Common VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP VRP voltage[V]50inch modele 344.0 344.4 344.9 345.3 345.7 346.2 346.6 347.1 347.5 347.9 348.4 348.8 349.2 349.7 350.1 350.5 351.0 351.4 351.8 352.3 352.7 353.1 353.6 354.0 354.4 354.9 355.3 355.7 356.2 356.6 357.0 voltage[V]43inch modele 334.0 334.4 334.9 335.3 335.7 336.2 336.6 337.1 337.5 337.9 338.4 338.8 339.2 339.7 340.1 340.5 341.0 341.4 341.8 342.3 342.7 343.1 343.6 344.0 344.4 344.9 345.3 345.7 346.2 346.6 347.0

44

BACKUP WHEN THE MAIN UNIT IS ADJUSTED Outline

Adjustment data set at the factory are stored in the EEPROM (IC****/4K) on the HD DIGITAL Assy. Those adjustment data are automatically backed up in the EEPROM (backup EEPROM: IC****) on the HD AUDIO Assy. Therefore, even if the HD DIGITAL Assy is replaced, the adjustment data can be restored by copying the backup data, which enables you to omit newly performing adjustments on the main unit.

Data to be backed up
Voltage margin adjustment values Data on the hour meter Upper limit of power-adjustment value Data on the pulse meter Panel WB adjustment values Serial number Drive waveform adjustment values Data of the P-ON counter PD/SD histories

How to copy the backup data

1. When the HD DIGITAL Assy is replaced with that for service (normal servicing) (In a case where no data are on the DIG. EEP, and backup data have been adjusted) Command: "BCP" (Effective during FAY) Factory Menu PANEL INFORMATION (down) (down) ETC. (+) [set] BACKUP DATA: NO OPRT >> (right) BACKUP DATA: TRANSFER [set] (Press and hold for 5 seconds.) 2. In a case where a HD DIGITAL Assy that was mounted on another unit is to be reused as a service part. Command: "FAJ" (Effective during FAY) Factory Menu: PANEL FACT => ETC => DIGITAL EEPROM: DELETE PANEL INFORMATION (down) (down) ETC. (+) [set] BACKUP DATA: NO OPRT (down) DIGITAL EEPROM: NO OPRT >> (right) DIGITAL EEPROM: REPAIR [set] (Press and hold for 5 seconds.)
If the HD DIGITAL Assy of Unit 1 is mounted to be reused in Unit 2 to be repaired, and Unit 2 enters Standby mode, the adjustment data and histories stored in Unit 1 are erased, and those of Unit 2 are copied. Once overwritten, the original data will not be restored. After the Assy is replaced, be sure to enter Factory mode, using the remote control unit for servicing, and perform the procedures described herein. Or, before mounting an Assy to be reused as a service Assy, perform these procedures then mount it on the product to be repaired. If this command is not executed, the red LED lights, and the blue LED flashes, to warn you that copying of the backup adjustment data for the main unit failed. If both the HD DIGITAL Assy and HD AUDIO Assy are to be replaced, first replace the HD AUDIO Assy and set the unit to Standby mode. Then replace the HD DIGITAL Assy.

45

3. In a case where the HD DIGITAL Assy is replaced with one for servicing because of a defective EEPROM on the original Assy and manual adjustments are to be performed (in a case where no data are stored in the HD DIGITAL Assy or as backup, and input adjustment data are to be applied as adjustment data for the main unit) Command: "UAJ" (Effective during FAY) Factory Menu PANEL INFORMATION (down) (down) ETC. (+) [set] BACKUP DATA: NO OPRT (down) DIGITAL EEPROM: NO OPRT >> (right) DIGITAL EEPROM: REPAIR [set] (Press and hold for 5 seconds.)
If the HD DIGITAL Assy with which adjustment data for the main unit have been copied is mounted, the above procedures are not necessary after manual adjustment. (The indication "DIGITAL EEPROM: REPAIR" will not be displayed.)

46

HOW TO CLEAR THE HISTORY Clearing data on various histories when the HD DIGITAL Assy is replaced
Other than adjustment data for the main unit, data to be backed up include the accumulated power-on time and a history of defective parts, which are data updated and stored in memory. Among those data, some are required to be cleared when the HD DIGITAL Assy is replaced for servicing, as shown below: Type of servicing Panel Replacement of the replacement power-supply block
To be cleared To be cleared Not to be cleared Not to be cleared

Item
Hour meter SD history

Backed-up data
Accumulated display Point where an SD occurred and data on the hour meter Point where a PD occurred and data on the hour meter Accumulated number of pulses of the Panel (5 blocks)

Others
Not to be cleared Not to be cleared Not to be cleared Not to be cleared Not to be cleared

RS-232C command
CHM CSD

PD history

To be cleared To be cleared (essential) Not to be cleared

Not to be cleared Not to be cleared To be cleared (essential)

CPD CPM

Pulse meter

Accumulated number Accumulated number of of power-ons RELAY_ONs

CPC

Notes: 1: With the PDP-506P/436P and subsequent models, because various compensation functions use pulse-meter data for calculating compensation values, if related Assys are replaced, data on various histories must be cleared. 2: To clear data using RS-232C commands, after entering Factory mode (by sending FAY or PFY), issue a corresponding command. Otherwise, the command will not be executed.

How to clear the history for each item on the Factory Menu
Start point of Panel Factory PANEL INFORMATION (down) (down) ETC. (+) [set] BACKUP DATA (down) DIGITAL EEPROM (down) Clearing the PD history PD INFO: NO OPRT (down) Clearing the SD history SD INFO: NO OPRT (down) Clearing the data on the hour meter Clearing the data on the pulse meter Clearing the data on the number of power-ons HR-MTR INFO: NO OPRT (down) PM/B1-BS INFO: NO OPRT (down) P COUNT INFO: NO OPRT >> (right) >> (right) >> (right) >> (right) >> (right) PD INFO: CLEAR [set] (Press and hold for 5 seconds.) SD INFO: CLEAR [set] (Press and hold for 5 seconds.) HR-MTR INFO: CLEAR [set] (Press and hold for 5 seconds.) PM/B1-BS INFO: CLEAR [set] (Press and hold for 5 seconds.) P COUNT INFO: CLEAR [set] (Press and hold for 5 seconds.)

47

OVERVIEW OF PANEL FACTORY MODE

Top screen of the Factory Menu

MR INFORMATION < MUTE > key FUNC. CHECK < MUTE > key COMMON ADJ. < MUTE > key PANEL FACTORY < SET > key If a Panel of Generation 6 is connected, "6" is indicated here.
1 1 5 10 15 20 25 30 32

P AN E L

FAC T .

I N 1 5 0 6 0 2 RGB EHS 6

10

15 16

AREA 1 P A N E L I NF ORMAT I ON 2 3 MOD U L E 0 1 SM 0 1S 4 S EQ P R G 0 1 AM 0 2A 5 SQ DT V 5 2 0W 6 SQ DT P 5 2 0W 7 8 S ER I A L _ _ _ _ __ _ _ _ __ _ _ _ _ 9 A D IG . EEP ADJUSTED B B AC K U P NO DATA ! C D E

1024 x 672

Note: With this model, the structure of Factory mode has been changed, and all items related to the Panel are gathered into PANEL FACTORY mode.

48

7 Configuration of Panel Factory mode

No.
1 2 3 4 5 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 6 6-1 6-2 6-3 6-4 6-5 6-6 6-7 7 7-1 7-2 7-3 8 8-1 8-2 8-3 8-4 8-5 8-6 8-7 9 9-1 9-2 9-3

Submode Name Submode Items

PANEL INFORMATION PANEL WORKS POWER DOWN SHUT DOWN PANEL-1 ADJ (+) X-SUS B <=> Y-SUS B <=> Y-SUSTAIL T <=> Y-SUSTAIL W <=> XY-RST W <=> VOL SUS <=> VOL OFFSET <=> VOL RST P <=> SUS FREQ. <=> PANEL-2 ADJ (+) R-HIGH <=> G-HIGH <=> B-HIGH <=> R-LOW <=> G-LOW <=> B-LOW <=> ABL <=> PANEL REVISE R-LEVEL <=> G-LEVEL <=> B-LEVEL <=> ETC (+) BACKUP DATA <=> DIGITAL EEPROM <=> PD INFO. <=> SD INFO. <=> HR-MTR INFO. <=> PM/B1-B5 <=> P-COUNT INFO. <=> MASK SETUP (+) MASK OFF SGL MASK 01 <=> SGL MASK 02 <=> LV-0 to LV-7 LV-0 to LV-7 LV-0 to LV-7 000 to 511 000 to 511 000 to 511 000 to 999 000 to 999 000 to 999 000 to 255 120 to 136 120 to 136 120 to 136 120 to 136 120 to 136 000 to 255 000 to 255 000 to 255 MODE1 to MODE8

Adjustable Range

Remarks

Equivalent to XSB Equivalent to YSB Equivalent to YTG Equivalent to YTW Equivalent to RSW Equivalent to VSU Equivalent to VOF Equivalent to VRP Equivalent to SFR

Equivalent to PRH Equivalent to PGH Equivalent to PBH Equivalent to PRL Equivalent to PGL Equivalent to PBL Equivalent to ABL

Equivalent to RRL Equivalent to RGL Equivalent to RBL

NO OPRT<=>TRANSFER or ERR NO OPRT<=>DELETE/REPAIR NO OPRT <=>CLEAR NO OPRT <=>CLEAR NO OPRT <=>CLEAR NO OPRT <=>CLEAR NO OPRT <=>CLEAR

Equivalent to BCP Equivalent to FAJ/UAJ Equivalent to CPD Equivalent to CSD Equivalent to CHM Equivalent to CPM Equivalent to CPC

Equivalent to MKS+S00 Equivalent to MKS+S01 Equivalent to MKS+S02 <=>V48<=>V50<=>V60<=>P60<=>P70<=>V72<=>V75<=> Equivalent to MKC+S08 Equivalent to MKC+S09

9-62 9-63

CMB MASK 08 <=> CMB MASK 09 <=>

49

7 Details on submodes related to the panel

The GUI display examples here are those displayed when the main unit is used with the 50-inch model.

1. PANEL INFORMATION
1 1 5 10 15 20 25 30 32

P AN E L

FAC T .

I N 1 5 0 6 0 2 RGB EHS 6

7 Key operation
<DOWN> <UP> <SEL> <L/R> : Shifting to PANEL WORKS : Shifting to MASK SETUP (+) : MASK ON/OFF : Updating displayed information

10

15 16

AREA 1 P A N E L I NF ORMAT I ON 2 3 MOD U L E 0 1 SM 0 1S 4 S EQ P R G 0 1 AM 0 2A 5 SQ DT V 5 2 0W 6 SQ DT P 5 2 0W 7 8 S ER I A L _ _ _ _ __ _ _ _ __ _ _ _ _ 9 A D IG . EEP ADJUSTED B B AC K U P NO DATA ! C D E

2. PANEL WORKS
Note: Screen display " PANEL_FACT.___IN1-50602-RGB-EHS6". Refer to service manual of Media Receiver.

1 1

10

15

20

25

30

32

P AN E L

FAC T .

I N 1 5 0 6 0 2 RGB EHS 6

7 Key operation
<DOWN> <UP> <SEL> <L/R> : Shifting to POWER DOWN : Shifting to PANEL INFORMATION : MASK ON/OFF : Updating displayed information

10

15 16

AREA 1 P A N E L W O R K S 2 3 PM B 1 4 PM B 2 5 PM B 3 6 PM B 4 7 PM B 5 8 HRMTR 9 A P COUN T B T EM P 1 C D E

0 0 0 0 0

0 0 0 0 0

0 0 0 0 0

0 0 0 0 0

0 0 0 0 0

7 6 8 6 7

1 0 5 6 3

5 7 2 8 3

M M M M M

0 0 0 0 2 5H 2 0M 0 0 0 0 0 0 0 0 T I ME S + 02 7 . 4 1 C

The data from the pulse meter for each block from PM-B1 to PM-B5 are indicated. The values stored in the EEPROM (3 bytes each) are each converted into a decimal number, and the higher-order 8 digits are displayed (that means that the lowest-order digit represents millions).

50

3. POWER DOWN
1 1 5 10 15 20 25 30 32

P AN E L

FAC T .

I N 1 5 0 6 0 2 RGB EHS 6 0 0 0 1 2 4H 2 ND S Q NON S Q NON X SUS 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 0 0 0 0 2 1 0 9 5 2 0 4H 5H 7H 8H 1H 2H 0H H 2 0 5 4 3 2 5 1M 5M 3M 7M 0M 1M 7M M 2 3M

7 Key operation
<DOWN> <UP> <SEL> <L/R> : Shifting to SHUTDOWN : Shifting to PANEL WORKS : MASK ON/OFF : Updating displayed information

10

15 16

AREA 1 P O W E R D O W N 2 1ST 3 4 1 X DRV 2 Y SUS 5 3 SCAN 6 7 4 P OW E R 5 ADRS 8 6 SCN5 V 9 7 S Q NON A B 8 C D E

Basically, data acquired with the command QPD are displayed in the columns "1ST" and "2ND, with the values from the hour meter when the power-down occurred. <Causes of power-down and corresponding OSD indications> Cause of power-down
POWER SUPPLY Unit SCAN Assy 5V power for SCAN Y-DRIVE Assy DCDC for Y drive Y-SUS

OSD Indication
P-PWR SCAN SCN5V Y-DRV Y-DCDC Y-SUS

Cause of power-down
ADDRESS Assy X-DRIVE Assy DCDC for X drive X-SUS Sequence drive stopped UNKNOWN

OSD Indication
ADRS X-DRV X-DCDC X-SUS SQ-NON UNKNOW

4. SHUT DOWN
1 1 5 10 15 20 25 30 32

P AN E L

FAC T .

I N 1 5 0 6 0 2 RGB EHS 6 0 0 0 1 2 4H SUB E E P R OM VOL I C 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 0 0 2 1 0 9 5 4H 5H 7H 8H 1H H H H 2 0 5 4 3 1M 5M 3M 7M 0M M M M 2 3M

7 Key operation
<DOWN> <UP> <SEL> <L/R> : Shifting to PANEL-2ADJ (+) : Shifting to POWER DOWN : MASK ON/OFF : Updating displayed information

10

15 16

AREA 1 S H U T D OW N 2 MA I N 3 4 1 T EMP 1 2 AUD I O 5 3 MD I I C 6 7 4 SQ I C 5 MD I I C 8 6 9 7 A B 8 C D E

Basically, data acquired with the command QSD (for MDU-IIC, subcategory data are also displayed) are displayed with the values from the hour meter when the shutdown occurred. <Causes of shutdown and corresponding OSD indications> Cause of shutdown (main)
SEQUENCE PROCESSOR MDU-IIC Abnormality in RST2 Panel having high temperature Short-circuited speaker

OSD Indication
SQ-IC MDU-IIC RST2 TEMP1 AUDIO

Cause of shutdown (sub)

EEPROM BACKUP DAC Audio IC DVI

OSD Indication
EEPROM BACKUP DAC VOL-IC DVI

51

5. PANEL-1 ADJ
1 1 5 10 15 20 25 30 32

P AN E L

FAC T .

I N 1 5 0 6 0 2 RGB EHS 6 [ TBL 1 / 6 0 VS ]

7 Key operation
<DOWN> <UP> <SET> <SEL> : Shifting to PANEL-2 ADJ (+) : Shifting to POWER DOWN : Shifting to the next nested layer : MASK ON/OFF

10

15 16

AREA 1 2 3 4 5 6 7 8 9 A B C D P AN E L 1 E

ADJ

( + )

1 1

10

15

20

25

30

32

7 Key operation
<DOWN> : Shifting to the next item <UP> : Shifting to the previous item <RIGHT> : Adding by one to the adjustment value <LEFT> : Subtracting by one from the adjustment value <VOL+> : Adding by 10 to the adjustment value <VOL-> : Subtracting by 10 from the adjustment value <SET> : Determining the adjustment value and shifting to the upper layer <SEL> : MASK ON/OFF

P AN E L

FAC T . ADJ

I N 1 5 0 6 0 2 RGB EHS 6 [ TBL 1 / 6 0 VS ]

10

15 16

AREA 1 P A N E L 1 2 3 4 5 6 7 8 9 A B C DX SUS B E

< =>

: 12 8

<Drive-sequence indications and indications for the ABL/WB tables> (The OSD indications are available for submode PANEL-1 ADJ and the subsequent submodes.) Type of WB/ABL Tables
TBL1 TBL2 TBL3 TBL4

Type of Drive Sequences Standard Video/MASK ON

48VS 50VS 60VS 72VS 75VS Only Mask indication --50VN 60VN --75VN

Nonstandard Video
60PS 70PS

PC
Not used for consumer products

<Lower-layer items of PANEL-1 ADJ> No.

1 2 3 4 5 6 7 8 9

Items
X-SUS B <=> Y-SUS B <=> Y-SUSTAIL T <=> Y-SUSTAIL W <=> XY-RST W <=> VOL SUS <=> VOL OFFSET <=> VOL RST P <=> SUS FREQ. <=>

Adjustment/Setting Value
120 to 136 120 to 136 120 to 136 120 to 136 120 to 136 000 to 255 000 to 255 000 to 255 <=>MODE1 to MODE8<=>

Remarks
Equivalent to XSB Equivalent to YSB Equivalent to YTG Equivalent to YTW Equivalent to RSW Equivalent to VSU Equivalent to VOF Equivalent to VRP Equivalent to SFR

52

6. PANEL-2 ADJ
1 1 5 10 15 20 25 30 32

P AN E L

FAC T .

I N 1 5 0 6 0 2 RGB EHS 6 [ TBL 1 / 6 0 VS ]

7 Key operation
<DOWN> <UP> <SEL> <SET> : Shifting to PANEL REVISE : Shifting to PANEL-1 ADJ (+) : MASK ON/OFF : Shifting to the next nested layer

10

15 16

AREA 1 2 3 4 5 6 7 8 9 A B C D P AN E L 2 E

ADJ

( + )

1 1

10

15

20

25

30

32

P AN E L

FAC T .

I N 1 5 0 6 0 2 RGB EHS 6 [ TBL 1 / 6 0 VS ]

7 Key operation
<DOWN> : Shifting to the next item <UP> : Shifting to the previous item <RIGHT> : Adding by one to the adjustment value <LEFT> : Subtracting by one from the adjustment value <VOL+> : Adding by 10 to the adjustment value <VOL-> : Subtracting by 10 from the adjustment value <SET> : Determining the adjustment value and shifting to the upper layer <SEL> : MASK ON/OFF

10

15 16

AREA 1 P A N E L 2 A D J 2 3 4 5 6 7 8 9 A B C DR H I GH < = > E

: 25 6

<Lower-layer items of PANEL-2 ADJ> No.

1 2 3 4 5 6 7

Items
R-HIGH <=> G-HIGH <=> B-HIGH <=> R-LOW <=> G-LOW <=> B-LOW <=> ABL <=>

Adjustment/Setting Value
000 to 511 000 to 511 000 to 511 000 to 999 000 to 999 000 to 999 000 to 255

Remarks
Equivalent to PRH Equivalent to PGH Equivalent to PBH Equivalent to PRL Equivalent to PGL Equivalent to PBL Equivalent to ABL

53

7. PANEL REVISE
1 1 5 10 15 20 25 30 32

P AN E L AREA 1 2 3 4 5 6 7 8 9 A B C D P AN E L E

FAC T .

I N 1 5 0 6 0 2 RGB EHS 6 [ TBL 1 / 6 0 VS ]

7 Key operation
<DOWN> <UP> <SEL> <SET> : Shifting to ETC.(+) : Shifting to PANEL-2 ADJ (+) : MASK ON/OFF : Shifting to the next nested layer

10

15 16

REV I S E

( + )

1 1

10

15

20

25

30

32

P AN E L

FAC T .

I N 1 5 0 6 0 2 RGB EHS 6 [ TBL 1 / 6 0 VS ]

7 Key operation
<DOWN> : Shifting to the next item <UP> : Shifting to the previous item <RIGHT> : Adding by one to the adjustment value <LEFT> : Subtracting by one from the adjustment value <VOL+> : Adding by 10 to the adjustment value <VOL-> : Subtracting by 10 from the adjustment value <SET> : Determining the setting value and shifting to the upper layer <SEL> : MASK ON/OFF

10

15 16

AREA 1 P A N E L R E V I S E 2 3 4 5 6 7 8 9 A B C DRLEVEL < => E

: LV0

<Lower-layer items of PANEL REVISE> No.

1 2 3

Items
R-LEVEL <=> G-LEVEL <=> B-LEVEL <=>

Adjustment/Setting Value
<=>LV-0 to LV-7<=> <=>LV-0 to LV-7<=> <=>LV-0 to LV-7<=>

Remarks
Equivalent to RRL Equivalent to RGL Equivalent to RBL

54

8. ETC.
1 1 5 10 15 20 25 30 32

P AN E L AREA 1 2 3 4 5 6 7 8 9 A B C D E TC . E

FAC T .

I N 1 5 0 6 0 2 RGB EHS 6 [ TBL 1 / 6 0 VS ]

7 Key operation
<DOWN> <UP> <SEL> <SET> : Shifting to MASK SETUP (+) : Shifting to PANEL REVISE (+) : MASK ON/OFF : Shifting to the next nested layer

10

15 16

( + )

1 1

10

15

20

25

30

32

P AN E L AREA 1 E T C . 2 3 4 5 6 7 8 9 A B C D B AC K U P E

FAC T .

I N 1 5 0 6 0 2 RGB EHS 6 [ TBL 1 / 6 0 VS ]

7 Key operation
<DOWN> : Shifting to the next item <UP> : Shifting to the previous item <RIGHT> : Adding by one to the adjustment value <LEFT> : Subtracting by one from the adjustment value <SET> : Determining the setting value and shifting to the upper layer <SEL> : MASK ON/OFF

10

15 16

E E P R OM

< =>

: NO

OPRT

<Lower-layer items of ETC.> No. Items Adjustment/Setting Value Remarks

"ERR" is indicated when no data are in the backup EEPROM. To activate the option to select TRANSFER, press the SET key about 5 seconds. (There is a situation resting more than 5 seconds.)

BACKUP DATA <=>

<=>NO OPRT<=>TRANSFER<=>

DIGITAL EEPROM <=> <=>NO OPRT<=>REPAIR/DELETE<=>

"DELETE" is indicated when the main unit has been already adjusted. To activate the option to select REPAIR/DELETE, press the SET key about 5 seconds. (There is a situation resting more than 5 seconds.)

3 4 5 6 7

PD INFO. <=> SD INFO. <=> HR-MTR INFO. <=> PM/B1-B5 <=> P-COUNT INFO. <=>

<=>NO OPRT<=>CLEAR<=> <=>NO OPRT<=>CLEAR<=> <=>NO OPRT<=>CLEAR<=> <=>NO OPRT<=>CLEAR<=> <=>NO OPRT<=>CLEAR<=> To activate the option to select CLEAR, repeatedly press the SET key about 5 seconds. (There is a situation resting more than 5 seconds.)

"NO OPRT" is selected when this submode is entered (to avoid accidental misoperation). When each item is set, the process starts then the unit shifts to the upper layer. (When NO OPRT is determined, the unit will shift to the upper layer without doing anything.) When data are set to be backed up, if the digital EEPROM has not been adjusted, do the operation of LED pattern No. 7.

55

9. MASK SETUP
1 1 5 10 15 20 25 30 32

P AN E L AREA 1 2 3 4 5 6 7 8 9 A B C DMAS K E

FAC T .

I N 1 F3 2 RGB E HS [ TBL 1 / 6 0 VS ]

7 Key operation
<DOWN> <UP> <SEL> <SET> : Shifting to PANEL INFORMATION : Shifting to ETC. (+) : MASK ON/OFF : Shifting to the next nested layer

10

15 16

SETUP

( + )

1 1

10

15

20

25

30

32

P AN E L

FAC T .

I N 1 F3 2 RGB E HS [ TBL 1 / 6 0 VS ]

7 Key operation
<DOWN> <UP> <RIGHT> <LEFT> <SET> <SEL> : Shifting to the next MASK : Shifting to the previous MASK : Changing MASK sequence (+) : Changing MASK sequence (-) : Determining the setting value and shifting to the upper layer : MASK ON/OFF

10

15 16

AREA 1 M A S K S E T U P 2 3 4 5 6 7 8 9 A B C D SGL MA SK 0 1 E

: V6 0

<Lower-layer items of MASK SETUP> No.

1 2 3 4 5 6

Items
MASK OFF SGL MASK 01 <=> SGL MASK 02 <=> CMB MASK 09 <=> CMB MASK 10 <=>

Adjustment/Setting Value

Remarks
Equivalent to MKS+S00 Equivalent to MKS+S01

<=>V48<=>V50<=>V60<=> P60<=>P70<=>V72<=>V75<=>

Equivalent to MKS+S02 Equivalent to MKC+S08 Equivalent to MKC+S09

With the keys <LEFT> and <RIGHT>, the MASK indication sequence is changed in the following way: <=>V48<=>V50<=>V60<=>V72<=>V75<=>P60<=>P70<=>

56

DISASSEMBLY

Note : Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures described here are common.

1 Rear Case (506)

1 2 3

Remove the two screws. Remove the ten screws. Remove the fourteen screws.

Rear case (506)

2 2 3 2 1
1

2 2 3
1

Note 1: When reassembling, first secure the screws for these holes to position the rear case (506) correctly. The hole of a left side, the screw tighten the hole of the right side next first.

2 1

Remove the rear case (506).

3 3 3 3

4 3 3 3 3

2 3 3

2 3

2 Control Plate Section

1 2 3 4 5 6

Remove the three screws. Remove the two screws. Remove the two screws. Remove the two hexagon head screws. Disconnect the connector. Remove the control plate.

6 2 1
2

1 3
2

5 1

Control plate

HD AUDIO Assy

HD DIGITAL Assy

57

3 Front Case Assy (506PE)

Remove the four screw rivets.

Remove the front case Assy (506PE).

2 -2

Front case Assy (506PE)

2 -1

When only the front case assy (506PE) is to be removed

The front case assy (506PE) can be removed without removing the rear case (506) beforehand. Remove the two screws shown below:

Note when the front case assy (506PE) is to be reattached

Be sure to align the front case assy (506PE) with the plasma section so that the some projections (paws) on the front case assy go through the corresponding holes in the plasma section and they fit flush and snugly together. If not, there will be a gap.

OK
Front case Assy (506PE)

NG
Front case Assy (506PE)
E

Rear case (506)

Rear case (506)

Rear case (506)

58

4 Front Chassis H Assy (50)

1 2 3 4

Remove the two screws. Remove the four screws. Disconnect the connector. Remove the front chassis H Assy (50). Front chassis H Assy (50) HD LED Assy

3 2

5 SUS CLAMP 1 and 2 Assys

1 2

Remove the two screws. Remove the panel holder V1 (50) and V2 (50)s. (Unhook the six hooks.)

Panel holder V1 (50)

Panel holder V2 (50)

Hook 3

Hook 3

3 4 5

Release the housing wire. Remove the four screws. Remove the front chassis VR (50).

5 3

Front chassis VR (50)

6 7 8

Remove the four screws. Unhook the two PCB spacers. Remove the SUS CLAMP 1 and 2 Assys. 50 X DRIVE Assy

7 6

6 8

6 7 6 8

SUS CLAMP 2 Assy

SUS CLAMP 1 Assy

59

6 50 SCAN A and B Assys

1 2

Remove the two screws. Remove the panel holder V1 (50) and V2 (50)s. (Unhook the six hooks.)

Panel holder V1 (50)

Panel holder V2 (50)

Hook 3

Hook 3

3 4 5

Release the housing wire. Remove the three screws. Remove the front chassis VL (50).

Front chassis VL (50)

5 3

6 7 8 9

Remove the four screws. Disconnect the two pin connectors. Unhook the seven PCB spacers. Remove the 50 SCAN A and B Assys. 50 Y DRIVE Assy
2

6 8

50 SCAN B Assy

50 SCAN A Assy

60

RS-232C COMMAND
The panel control items for the PDP-506PE system can be controlled with the RS-232C commands by connecting a PC through the GGF1475 special communication device when the Media Receiver is not connected with the PDP.
Note: The special communication device for the PDP-503P cannot be used with this unit, because the control lines within the MDR cable are different.

Connection

Communication line: Connect the system cable. GGF1475 special communication device PC for control Connect to the D-SUB 9-pin connector. D-SUB 9-pin straight cable

SYSTEM CABLE

WHITE

BLACK

MDR

Schematic diagram of the special communication device

61

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