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Mochovce 3&4 Nuclear Island - High Energy Pipe Break Analysis
Project
Room A202/1 Qualitative Assessment of

Aggressive PBL
TITOLO
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CLIENTE
SLOVENSKE ELEKTRARNE
Owner
JOB no :
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Progetto
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Mochovce 3&4 Nuclear Island

High Energy Pipe Break Analysis
project
document no.
MOHPB050104
Cliente
ENEL
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DIVISIONE INGEGNERIA E RICERCA sys.
AREA TECNICA NUCLEARE
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ITER
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84Z0010319 var.13 - 20/12/2012

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Table of Contents
BACKGROUND AND PURPOSE.........................................................................10
1.1 BACKGROUND..............................................................................................10
1.2 PURPOSE.......................................................................................................10
1.3 BASIC CONSIDERATIONS............................................................................10
QUALITATIVE ASSESSMENT OF AGGRESSIVE PIPE BREAK LINES............12
1.4 ASSESSMENT OF LINE 1 :BRANCH 3KBF50BR005, TERMINAL END
3KBF50/04_B1.....................................................................................................13
1.5 ASSESSMENT OF LINE 10: BRANCH 3KBF10BR001, TERMINAL END
3KBF10/01_B1.....................................................................................................17
3KBF10/04_B1.....................................................................................................21
3KBF50/01_B1.....................................................................................................25
1.8 ASSESSMENT OF LINE 27:BRANCH 3JNB60BR001, TERMINAL END
3JNB60/01_B1.....................................................................................................29
1.9 ASSESSMENT OF LINE 27:BRANCH 3JNG12BR001, TERMINAL END
3JNG12/02_B1.....................................................................................................32
3JNG12/04_B1.....................................................................................................35
3JNG13/01_B1.....................................................................................................39
3JNG13/03_B1.....................................................................................................42
3JNG61/01_B1.....................................................................................................45
3KBF10/02_B1.....................................................................................................49
3KBF10/03_B1.....................................................................................................53
3KBF50/02_B1.....................................................................................................57
3KBF50/03_B1.....................................................................................................61
CONCLUSION AND RECOMMENDATION..........................................................65
REFERENCES .....................................................................................................66
1.18 CODES.........................................................................................................66
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1.19 DOCUMENTS...............................................................................................67
ACRONYMS.........................................................................................................69
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List of Figures
FIGURE 2-1A: WHIPPING MOTION FOR BRANCH 3KBF50BR005 AT THE
CORRESPONDING TE 3KBF50/04_B1...............................................................14
FIGURE 2-2B: WHIPPING MOTION FOR BRANCH 3KBF50BR005 AT THE
FIGURE 2-3 A: WHIPPING MOTION FOR BRANCH 3KBF10BR001 AT THE
FIGURE 2-4 B: WHIPPING MOTION FOR BRANCH 3KBF10BR001 AT THE
FIGURE 2-9 A,B: WHIPPING MOTION FOR BRANCH 3JNB60BR001 AT THE
CORRESPONDING TE 3JNB60/01_B1...............................................................30
FIGURE 2-10 A,B: WHIPPING MOTION FOR BRANCH 3JNG12BR001.01 AT
THE CORRESPONDING TE 3JNG12/02_B1.......................................................33
FIGURE 2-11 A,B: WHIPPING MOTION FOR BRANCH 3JNG12BR002 AT THE
CORRESPONDING TE 3JNG12/04_B1...............................................................37
FIGURE 2-17 A,B: WHIPPING MOTION FOR BRANCH 3KBF10BR004 AT THE
List of Tables
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TABLE 2-1 : REFERENCE DATA FOR BRANCH 3KBF50BR005 PIPE BREAK

..............................................................................................................................13
TABLE 2-2 :LIST OF COMPONENTS AFFECTED BY A POSTULATED BREAK
AT TE 3KBF50/04_B1..........................................................................................16
TABLE 2-3: REFERENCE DATA FOR BRANCH 3KBF10BR001 PIPE BREAK 17
TABLE 2-4 : LIST OF COMPONENTS AFFECTED BY A POSTULATED
BREAK AT TE 3KBF10/01_B1............................................................................20
TABLE 2-6: LIST OF COMPONENTS AFFECTED BY A POSTULATED BREAK
AT TE 3KBF10/04_B1..........................................................................................24
AT TE 3KBF50/01_B1..........................................................................................28
TABLE 2-9: REFERENCE DATA FOR BRANCH 3JNB60BR001 PIPE BREAK
TE 3JNB60/01_B1................................................................................................29
AT TE 3JNB60/01_B1..........................................................................................31
TABLE 2-11: REFERENCE DATA FOR BRANCH 3JNG12BR001 PIPE BREAK
TE 3JNG12/02_B1.............................................................................................32
AT TE 3JNG12/02_B1..........................................................................................34
TE 3JNG12/04_B1.............................................................................................35
AT TE 3JNG12/04_B1..........................................................................................38
TE 3JNG13/01_B1.............................................................................................39
AT TE 3JNG13/01_B1..........................................................................................41
TE 3JNG13/03_B1.............................................................................................42
AT TE 3JNG13/03_B1..........................................................................................44
TE 3JNG61/01_B1.............................................................................................45
AT TE 3JNG61/01_B1..........................................................................................48
TABLE 2-21: REFERENCE DATA FOR BRANCH 3KBF10BR002 PIPE BREAK
TE 3KBF10/02_B1.............................................................................................49
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AT TE 3KBF10/02_B1..........................................................................................52
TE 3KBF10/02_B1.............................................................................................53
AT TE 3KBF10/03_B1..........................................................................................56
TE 3KBF50/02_B1.............................................................................................57
AT TE 3KBF50/02_B1..........................................................................................60
TE 3KBF50/03_B1.............................................................................................61
AT TE 3KBF50/03_B1..........................................................................................64
TABLE 3-29 : SUMMARY OF QUALITATIVE ASSESSMENT FOR BRANCHES
WITHIN ROOM A203/1.........................................................................................65
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10
BACKGROUND AND PURPOSE
1.1 BACKGROUND
The scope of this document is to provide a qualitative assessment of possible interaction between High
Energy Pipe Breaks and the adjacent Safety Structure, Systems and Components (SSCs), required for plant
shutdown. This documents includes a preliminary analysis of the effects of pipe whip due to high energy
lines break on critical components within Room A203/1, located in the Nuclear Island of the Unit 3 of
Mochovce Nuclear Power Plant.
1.2 PURPOSE
The purpose of this document is to assess whether a postulated high energy line break has to be considered
aggressive, based essentially on layout considerations and simplified assumptions about pipe dynamics
following a break. High energy pipe breaks resulting in potential damage to pipe-line and components
relevant for safety (see ref. 1.19) will be considered aggressive breaks.
1.3 BASIC CONSIDERATIONS

A preliminary list of High Energy Lines to be investigated looking for pipe break locations that can result in
potential damage of nearby components, is provided in ref. 1.19. The evaluation of the pipe break impact on
nearby components and the whole pipe whip analysis are based on the assumption that pipe breaks are
expected to occur at postulated break locations, corresponding to a Terminal End or to an Intermediate
Location. Such approach is consistent with the recommendations of the applicable codes and standards (see
ref. 1.18, 1.18, 1.18).
A branch terminal end corresponds to the fixed points in the piping layout, i.e. connection nozzles to
equipment, welding anchor points and wall penetrations where all piping degree of freedom are constrained..
The identification of terminal ends for High Energy Lines located in room A203/1 is reported also in ref.
1.19 and ref. 1.19.
According to piping stress analysis reports (see ref. 1.19) of piping lines from PKL-24 that cover the lines
whose routing is inside room A203/1 there are no intermediate pipe break locations for pipe branches
considered in this report.
As a consequence only the PBL at terminal end shall be considered for the aggressive lines evaluation.
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11
For a complete survey of the methodology employed to indentify pipe break locations and to evaluate the
overall impact of postulated high energy pipe breaks see ref. 1.19.
Each postulated pipe break location is identified by the corresponding branch tag and terminal end or
intermediate location point tag. Information about the system (i.e. DPS) each analyzed branch belongs to and
about the corresponding PK line are also provided as a reference. It should be pointed out that PK lines
identification is according to ref. 1.19 (to be consistent with lines identification used in the Free Whip
Analysis reports, see ref. 1.19 for room A203/1), whereas the stress analyses reports (ref. 1.19) can actually
follow a different piping lines numbering.
The layout of safety relevant components is inferred from the plant 3D model ref. 1.19 and from available
layout drawings (see ref. 1.19 for room A203/1).
It is possible that the plant 3D model ref. 1.19 shows some inconsistency and the layout drawings do not
show all components included in the target list ref. 1.19: in such cases the conclusions of this qualitative
assessment have to be considered preliminary. Any relevant inconsistency resulting from the plant 3D model
ref. 1.19 inspection will be pointed out in this report.
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12
QUALITATIVE ASSESSMENT OF AGGRESSIVE PIPE BREAK LINES

The evaluation of the potential impact of postulated pipe breaks on items important to safety is based on the
following simplifying and conservative assumptions:following an high energy line break, it is assumed that
the unrestrained pipe broken end starts to rotate around a plastic hinge formed along the broken line.
The plastic hinge location along the whipping pipe is computed according to the methods outlined in ref
1.19;
as a general case all components located within a spherical volume centred at the plastic hinge and with
radius equal to the distance between the plastic hinge location and the broken terminal end, are considered
potentially affected by the whipping pipe. This is a conservative assumption, since the whipping pipe motion
is not expected to be completely unrestrained. However without pipe whip restraints, the broken end motion
for large displacements is difficult to predict, since, for a typical piping layout it can be shown that the
broken pipe trajectory is not contained in a single plan (see also ref. 1.19).
Moreover the impact with other pipe lines and components can modify the starting terminal end trajectory of
an unrestrained branch. Where the layout of branches affected by the postulated break is simple and
contained in a single plan, the assessment is based on less conservative assumptions (see ref. 1.19 and the
following sections).
No attempt is made to compute the forces resulting from the impact of the whipping pipe on nearby Safety
SSCs; it has been safely assumed that whenever an impact between the whipping pipe and a critical
component occurs (based on above mentioned layout considerations), the target item involved is somewhat
affected and potentially damaged (except where the target component is a pipe line with larger size
compared to the broken pipe, see ref. 1.19).
The effect of fluid jet impingement on safety SSCs is out of the scope of this document and will not be taken
into account for the break aggressive assessment.
The High Energy Lines to be investigated as potential aggressive pipe breaks in room A203/1 are Line 24,
belonging to the Emergency Core Cooling System (ECCS) DPS.3.14.01 (see ref. 1.19 for a complete list of a
preliminary list of high energy lines to be analyzed). The terminal ends where pipe breaks are expected to
occur are also reported ref. 1.19, 1.19 and 1.19-as well.
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1.4 ASSESSMENT OF LINE 1 :BRANCH 3KBF50BR005, TERMINAL END 3KBF50/04_B1

shows the terminal end 3JNG10/02_B1, branch 3JNG10BR002, and its surrounding.
According to ref. 1.19 the pipe line break is postulated to occur in correspondence of this terminal end.
shows also an indicative position for the plastic hinge formation. A quantitative evaluation that shows where
plastic hinge forms along branch 3JNG10BR002 is reported in ref. 1.19.
A possible pipe whip trajectory and the area affected by the unrestrained motion of the broken terminal end
are also sketched in a.. The piping layout of this portion of line 24 is not contained in a single plan, thereby it
is safer to assume that components included within a spherical volume centred on plastic hinge location can
be potentially impacted
The figure shows that several pipe branches and components could be directly impacted by the whipping
pipe.(the Hydroaccumulators ,and the pipe branches 3JNG11BR002, 3JNG21BR017, 3JNG12BR001 and
3JNB20BR001 (see Table 2-2) ).
The components and the valve on the above pipe lines are included in the target list of safety related items,
ref. 1.19
As a consequence the postulated pipe break occurring at terminal end 3JNG10/02_B1 should be considered
aggressive at this stage. Further analyses considering jet impingement effects on nearby components and
on the walls restraining whipping pipe motion are required for a final pipe break classification.
Table 2-1 reports the relevant data for the analyzed pipe break. Table 2-2 contains a list of components that
can be potentially affected by whipping pipe motion.
Table 22-1 : Reference Data for Branch 3KBF50BR005 Pipe Break
Line - Branch
Diameter
[mm]
Thickness
[mm]
Operating
Pressure
[MPa]
Operating
Temperatur
e [C]
Fixed Point ID1
Terminal End
ID
3KBF50BR005
108
12.26
255
3KBF50BC001/H3
3KBF50/04_B1
from isometric drawing ref. 1.19
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3KBF50BC001
Whipping pipe
motion
3KBF50BR005
3KBF50/04_B
1
Plastic hinge
location
3KBF50BC002
Figure 22-1a: Whipping motion for Branch 3KBF50BR005 at the corresponding TE 3KBF50/04_B1
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3KBF50BR005
00
15
T.E
3KUA05AA002
3KUB02AA002
3KUB01AA002
3KUB03AA002
3KBF50BR023
Figure 22-2b: Whipping motion for Branch 3KBF50BR005 at the corresponding TE 3KBF50/04_B1
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Table 22-2 :List of components affected by a postulated break at TE 3KBF50/04_B1

Component ID
Item
3KBF50BC001
3KBF50BC002
Heat exchanger
'Aftercooler
QUICKACT.VALVESAMPLING-HA
'Quick-acting
bellows motor
valve
'QUICKACT.VALVESAMPLING-HA
'Quick-acting
bellows motor
valve
'Quick-acting
bellows motor
valve
'Quick-acting
bellows motor
valve
Pipe Branch
Pipe Branch
3KUB03AA002
3KUB03AA002
3KUB01AA002
3KUB01AA002
3KUB02AA002
3KUB02AA002
3KUA05AA002
Thickness
[mm]
DPS
Directly
Impacted
Classification2
3.03.01
3.03.01
Yes
Yes
Critical
Critical
3.10.01
Yes
Not Critical
3.19.05
Yes
Not Critical
3.10.01
Yes
Not Critical
3.19.05
Yes
Not Critical
3.10.01
Yes
Not Critical
3.19.05
Yes
Not Critical
3.10.01
Yes
Not Critical
3.19.05
Yes
Not Critical
Not available
3.03.01
Yes
Critical
Pipe Branch
Not available
Not available
3.06.01
-
Not
Not
Critical
Critical
Pipe Branch
Not available
3.03.01
Not
Not Critical
3KUA05BR001
Pipe Branch
Not available
3.03.01
Not
Not Critical
3PER49BR001.03
Pipe Branch
Not available
3PER49AA031
Valve
3.06.01
Yes
Not Critical
3KUA05AA002
3KBF50BR023
3QFR23BR008.05
3GHC19BR001
3KUA06BR001
Diameter
[mm]
according to ref. 1.19
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1.5 ASSESSMENT OF LINE 10: BRANCH 3KBF10BR001, TERMINAL END 3KBF10/01_B1

Figure 2-4 a,b shows the terminal end 3JNG11 02_B1 of pipe line 24, branch 3JNG11BR002, and its
surrounding. According to ref. 1.19 the pipe line break is postulated to occur in correspondence of this
terminal end.
Figure 2-4a shows also an indicative position for the plastic hinge formation. The quantitative evaluation that
shows where plastic hinge forms along branch 3JNG11BR002 is reported in ref. 1.19.
A possible pipe whip trajectory and the area affected by the unrestrained motion of the broken terminal end
are also sketched in a.. The piping layout of this portion of line 24 is not contained in a single plan, thereby it
is safer to assume that components included within a spherical volume centred on plastic hinge location can
be potentially impacted
The figure shows that several pipe branches and components could be directly impacted by the whipping
pipe .(the hydroaccumulator 3JNG11BB001, the branches 3JNG10BR002, 3JNG21BR017, 3JNG12BR001
and 3JNB20BR001 ) all actually included in the target list of safety related items, ref. 1.19.
In conclusion the postulated pipe break occurring at terminal end 3JNG11 02_B1 should be considered
aggressive at this stage.
Further analyses considering jet impingement effects on nearby components and on the walls restraining
whipping pipe motion are required for a final pipe break classification.
Error: Reference source not found reports the relevant data for the analyzed pipe break. Error: Reference
source not found contains a list of components that can be potentially affected by whipping pipe motion.
Table 22-3: Reference Data for Branch 3KBF10BR001 Pipe Break
Line - Branch
Diameter
[mm]
Thickness
[mm]
Operating
Pressure
[MPa]
Operating
Temperatur
e [C]
Fixed Point ID3
Terminal End
ID
3KBF10BR001
108
12.69
270
3KBF10BC001/H1
3KBF10/01_B1
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3KBF10BR014
3KBF10BC001
3KBF10BC002
3KBF10/01_B
1
3KBF10BR023
Whipping pipe
motion
3KBF50BR005
Plastic hinge
location
Figure 22-3 a: Whipping motion for Branch 3KBF10BR001 at the corresponding TE 3KBF10/01_B1
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T.E
a
b
3KBF10BR006
3KAA10BR015.50
Figure 22-4 b: Whipping motion for Branch 3KBF10BR001 at the corresponding TE 3KBF10/01_B1
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Table 22-4 : List of components affected by a postulated break at TE 3KBF10/01_B1

Component ID
Diameter
[mm]
Thickness
[mm]
DPS
Directly
Impacted
Classification4
3.03.01
Yes
Critical
3.03.01
Yes
Critical
3KBF10BC002
Heat
exchanger
Aftercooler
3KAA10BR015.50
Pipe Branch
3.12.01
Yes
Critical
3KBF10BR014
Pipe Branch
3.03.01
Yes
Critical
3KBF10BR006
Pipe Branch
3.03.01
Yes
Critical
3.03.01
Yes
Critical
3KBF10BC001
3KBF10AA108 (a)
Valve
3KBF10AA106 (b)
Valve
Pipe Branch
3KBF10BR023
Item
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Figure 2-3 a,b show the terminal end 3JNG21 01_B1 of pipe line 24, branch 3JNG21BR017, and its
terminal end.
Figure 2-3 a shows also an indicative position for the plastic hinge formation. A quantitative evaluation that
shows where plastic hinge forms along branch 3JNG21BR017 is reported in ref. 1.19. A possible pipe whip
trajectory and the area affected by the unrestrained motion of the broken terminal end are also sketched.
Unlike previous considered branches, the piping layout of this portion of line 24 is, is quite simple and
contained in a single plane. In such condition (see also ref. 1.19) it can be reasonably assumed that pipe
trajectory itself is contained within the same plane and is not expected to affect a larger spherical volume.
The figure 2-3 b shows that the valves 3JMN21AA004 , 3JNB20AA003 and the small draining pipeline
3KTA11BR034 are impacted by the whipping pipe broken end.
All these components are included in the target list ref. 1.19 From above considerations it can be concluded
that the postulated pipe break occurring at terminal end 3JNG21 01_B1 shall be considered aggressive at
this stage.
Table 2-5 reports the relevant data for the analyzed pipe break. Table 2-6 contains a list of components that
can be potentially affected by whipping pipe motion.
Line - Branch
Diameter
[mm]
Thickness
[mm]
Operating
Pressure
[MPa]
Operating
Temperature
[C]
Fixed Point ID5
Terminal End
ID
3KBF10BR005
108
12.26
255
3KBF11BJ002/H2
3KBF10/04_B1
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3KTA14BR001/01
Plastic hinge
location
3PER49BR001
3KBF10BC001
3KBF10BR005
3JEF11BR005
3PER49BR002
3KBF10/04_B
1
3KBF10BR001/01
Whipping pipe
motion
3KBF10BC002
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3KBF10BR005
3QJS60BR005
T.E
3QJS10BR001
3KBF70BR001
3KBF20BR001
3KBF10BR023
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Table 22-6: List of components affected by a postulated break at TE 3KBF10/04_B1

Item
Diameter
[mm]
Thickness
[mm]
3KBF10BC001
Heat exchanger
3KBF10BC002
Aftercooler
3QJS60BR005
3QJS10BR001
3KBF70BR001
3KBF20BR001
3KBF10BR023
3KBF10BR001/01
3JEF11BR005
3PER49BR001
3PER49BR002
3GHC19BR001
3KTA14BR001/01
Pipe Branch
Component ID
Pipe Branch
Pipe Branch
Pipe Branch
Pipe Branch
Pipe Branch
Pipe Branch
Pipe Branch
Pipe Branch
DPS
Directly
Impacted
Classification6
3.03.01
Yes
Critical
3.14.01
3.01.05
Yes
Not Critical
Not Critical
3.14.01
3.14.01
3.03.01
3.03.01
3.01.03
3.06.01
3.06.01
Pipe Branch
Pipe Branch
3.14.01
Yes
Yes
Yes
Yes
Yes
Yes
Not
Not
Yes
Not
Not Critical
Not Critical
Critical
Critical
Critical
Critical
Critical
Not Critical
Critical
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Figure 2-4 a,b show the terminal end 3JNB20 01_B1 of pipe line 24, branch JNB20BR001, and its
terminal end.
Both pictures show also an indicative position for the plastic hinge formation. A quantitative evaluation that
shows where plastic hinge forms along branch 3JNB20 01_B1, is reported in ref. 1.19. A possible pipe whip
trajectory and the area affected by the unrestrained motion of the broken terminal end are also sketched.
As previous considered branch, the piping layout of this portion of line 24 , is quite simple and contained in a
single plane. In such condition (see also ref. 1.19) it can be reasonably assumed that pipe trajectory itself is
contained within the same plane and is not expected to affect a larger spherical volume.
Figure 2.4b shows that several pipe branches could be impacted by the whipping pipe after the broken end.
In the most cases, the pipe branches shown in the picture are included in the target component list ref. 1.19 as
critical items.
From above considerations it can be concluded that the postulated pipe break occurring at terminal end
3JNB20 01_B1 should be considered aggressive.
reports the relevant data for the analyzed pipe break. Error: Reference source not found contains a list of
components that can be potentially affected by whipping pipe motion.
Line - Branch
Diameter
[mm]
Thickness
[mm]
Operating
Pressure
[MPa]
Operating
Temperatur
e [C]
Fixed Point ID7
Terminal End
ID
3KBF50BR001
108
12.69
270
3KBF50BC001/H1
3KBF50/01_B1
ANN019_1
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3KBF50BC001
3KBF50BC002
3KBF50BR002
3KBF50/01_B
1
3KBF50BR023
3KBF10BR005
3KBF50BR007
Whipping
pipe motion
Plastic hinge
location
3KBF50BR006
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T.E
3KBF50BR014
3KBF10BR005
3KAA10BR014.50
b
a
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Table 22-8: List of components affected by a postulated break at TE 3KBF50/01_B1

Item
Diameter
[mm]
Thickness
[mm]
DPS
Directly
Impacted
Classification8
3KBF50BC001
3KBF50BC002
3KBF50BR014
Heat exchanger
3.03.01
Yes
Critical
Aftercooler
3.03.01
Not
Critical
3KBF50AA103(a)
Valve
3.03.01
Yes
Critical
Component ID
3KAA10BR014.50
3KBF50BR006
3KBF50BR023
3KBF50BR002
3KBF50BR007
3KBF50AA105(b)
Pipe Branch
Pipe Branch
3.12.01
Not
Critical
Pipe Branch
3.03.01
Yes
Critical
Pipe Branch
3.03.01
Yes
Critical
Pipe Branch
3.03.01
Yes
Not Critical
3.03.01
Yes
Critical
Pipe Branch
Valve
ANN019_1
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1.8 ASSESSMENT OF LINE 27:BRANCH 3JNB60BR001, TERMINAL END 3JNB60/01_B1

Figure 2-5 a,b show the terminal end 3JNG12/01_B1 of pipe line 24, branch 3JNG12BR001, and its
terminal end.
Both pictures show also the expected final plastic hinge position around which whipping pipe pivoting is
expected. A quantitative evaluation for plastic hinge formation along branch 3KBF11BR003 is reported in
ref. 1.19. A possible pipe whip trajectory and the area affected by the unrestrained motion of the broken
terminal end are also sketched. The piping layout of this portion of line 24 is not contained in a single plan.
In such condition (see also ref. 1.19) thereby it is safer to assume that components included within a
spherical volume centred on plastic hinge location can be potentially impacted
The figure shows that several pipe branches could be directly impacted and damaged by the whipping pipe .
The most part of these are included in the target list ref. 1.19
3JNG12/01_B1 should be considered aggressive.
Table 2-9 reports the relevant data for the analyzed pipe break and. Table 2-10 contains a list of components
that can be potentially affected by whipping pipe motion.
Table 22-9: Reference Data for Branch 3JNB60BR001 Pipe Break TE 3JNB60/01_B1
Line - Branch
Diameter
[mm]
Thickness
[mm]
Operating
Pressure
[MPa]
Operating
Temperature
[C]
Fixed Point ID9
Terminal End
ID
3JNB60BR001
270
20
1.5
160
3T-571.03
3JNB60/01_B1
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Whipping pipe
motion
00
30
3JNB60BR001
Plastic hinge
location
3KBF50/01_B
1
3JNB60BR007
3JNG61BR017
3QFR23BR006.12-01/B01
3LCQ12BR001
3JNB60BR001
3KTA11BR033
a
b
3KWA12BR003
3KWA11BR011
T.E
Figure 22-9 a,b: Whipping motion for Branch 3JNB60BR001 at the corresponding TE
3JNB60/01_B1
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Table 22-10:
10: List of components affected by a postulated break at TE 3JNB60/01_B1
10
Component
ID
Item
3LCQ12BR001
Pipe Branch
3KTA11BR033
Pipe Branch
3JNB60BR007
Pipe Branch
3JNG61BR017
Pipe Branch
3KWA12BR003
3KWA12AA006
(a)
3KWA11BR011
3KWA11AA009
(b)
Pipe Branch
Diameter
[mm]
Valve
Thickness
[mm]
3.01.0
7
3.14.0
1
Directly
Impacted
Yes
Classification10
Not Critical
Yes
Not Critical
Yes
Critical
No
No Critical
3.06.0
1
Yes
No Critical
3.06.0
1
Yes
No Critical
Pipe Branch
Valve
DPS
ANN019_1
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1.9 ASSESSMENT OF LINE 27:BRANCH 3JNG12BR001, TERMINAL END 3JNG12/02_B1

terminal end.
Table 22-11:
11: Reference Data for Branch 3JNG12BR001 Pipe Break TE 3JNG12/02_B1
11
Line - Branch
Diameter
[mm]
Thickness
[mm]
Operating
Pressure
[MPa]
Operating
Temperature
[C]
Fixed Point ID11
Terminal End
ID
3JNG12BR001.01
89
16
60
Sup 490
3JNG12/02_B1
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TE 3JNG12/02_B1
Whipping pipe
motion
3KBF13BR001
3KBF12BR001
3JNG12BR001
3KBF12BR001
Plastic hinge
location
Figure 22-10 a,b: Whipping motion for Branch 3JNG12BR001.01 at the corresponding TE
3JNG12/02_B1
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Table 22-12:
12: List of components affected by a postulated break at TE 3JNG12/02_B1
12
Component ID
Item
Diameter
[mm]
Thickness
[mm]
DPS
Directly
Impacted
Classification12
3JNG10BR002
Pipe Branch
273
20
3.14.01
Yes
Critical
3JNG11BR002
Pipe Branch
273
20
3.14.01
Yes
Critical
3JNB20BR001
Pipe Branch
273
20
3.14.01
Yes
Critical
3KBF12BR001
3KBF12BR002
3KTA14BR001.03
3QJS60BR003
Pipe Branch
Pipe Branch
Pipe Branch
Pipe Branch
Not available
Not available
18
2.6
32
3.5
3.01.07
3.01.07
3.14.01
-
Yes
Critical
Yes
No
No
Critical
No Critical
No Critical
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ASSESSMENT OF LINE 27:BRANCH 3JNG12BR002, TERMINAL END 3JNG12/04_B1
terminal end.
Table 22-13:
13
Line - Branch
Diameter
[mm]
Thickness
[mm]
Operating
Pressure
[MPa]
Operating
Temperatur
e [C]
Fixed Point ID13
Terminal End
ID
3JNG12BR002
273
20
3.5
60
3JNG12BB001/H1
3JNG12/04_B1
ANN019_1
3JNG13/01_B1
3JNG13/01_B1
3JNG13BR001
Progetto
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3JNG12BB001
3JNG13BR001
00
36
3JNG12BR002
3JNG12/04_B1
Whipping pipe
motion
3JNG61AA013
Plastic hinge
location
T.E
3JNG12BR001.01
3QBR24BR001.01
3JNG12BR002
3JNB60BR001
3JNB61BR017
ANN019_1
VALVE 6 of
BRANCH /
3JNG13BR001
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Figure 22-11 a,b: Whipping motion for Branch 3JNG12BR002 at the corresponding TE
3JNG12/04_B1
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Table 22-14:
Component ID
14
Item
3JNG12BB001
Hydroaccumulator
3JNG13BR001
Pipe Branch
3JNG13BR002
3JNB61BR017
Pipe Branch
3JNG61AA013(a)
Valve
3JNB60BR001
3QBR24BR001.01
Pipe Branch
Diameter
[mm]
Thickness
[mm]
DPS
3.14.0
1
3.14.0
1
Directly
Impacted
Classification14
Yes
Critical
Yes
Critical
Pipe Branch
Pipe Branch
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terminal end.
Table 22-15:
15
Line - Branch
Diameter
[mm]
Thickness
[mm]
Operating
Pressure
[MPa]
Operating
Temperature
[C]
Fixed Point ID15
Terminal End
ID
3JNG13BR001
89
16
60
3T-574
3JNG13/01_B1
ANN019_1
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3JNG13BR001
Plastic hinge
location
Whipping
pipe motion
3JMN41AA004
3JNG13/01_B1
3JNG13BR001
3JNG13BR002
3JMN41BR002-01
3KTA12AP001
3JNG61BR017
T.E
3JNG13/01_B1
ANN019_1
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Table 22-16:
Component ID
Item
Diameter
[mm]
Thickness
[mm]
DPS
Directly
Impacted
Classification16
3JNG10BR002
Pipe Branch
273
20
3.14.0
1
Yes
Critical
3JNG11BR002
Pipe Branch
273
20
Yes
Critical
3JNB20BR001
Pipe Branch
273
20
Yes
Critical
Yes
Critical
Yes
Critical
No
No Critical
No
No Critical
3KBF12BR001
3KBF12BR002
3KTA14BR001.03
3QJS60BR003
16
Pipe Branch
Pipe Branch
Pipe Branch
Pipe Branch
Not available
Not available
18
2.6
32
3.5
3.14.0
1
3.14.0
1
3.01.0
7
3.01.0
7
3.14.0
1
-
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terminal end.
Table 22-17:
17
Line - Branch
Diameter
[mm]
Thickness
[mm]
Operating
Pressure
[MPa]
Operating
Temperature
[C]
Fixed Point ID17
Terminal End
ID
3JNG13BR002
273
20
3.5
60
3JNG13BB001/
H1
3JNG13/03_B1
ANN019_1
Whipping pipe
motion
3QJS60BR003
3KTA14BR001.03
Progetto
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3JNG13/03_B1
Whipping pipe motion

Plastic hinge
location
d
c
3JNG13BR002
b
3JNG12BR002
3JNB60BR001
3JNB60BR001
b
3JNG12AA001
T.E
3JNG13BB001
a
3KBF12BR001
3JNG12AA002
c
3JNB60AA001
3KBF12BR002
d
3JNB60AA002
3JNG13BR002
3JNG13/03_B1
ANN019_1
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Table 22-18:
Component ID
Item
Diameter
[mm]
Thickness
[mm]
DPS
Directly
Impacted
Classification18
3JNG10BR002
Pipe Branch
273
20
3.14.0
1
Yes
Critical
3JNG11BR002
Pipe Branch
273
20
Yes
Critical
3JNB20BR001
Pipe Branch
273
20
Yes
Critical
Yes
Critical
Yes
Critical
No
No Critical
No
No Critical
3KBF12BR001
3KBF12BR002
3KTA14BR001.03
3QJS60BR003
18
Pipe Branch
Pipe Branch
Pipe Branch
Pipe Branch
Not available
Not available
18
2.6
32
3.5
3.14.0
1
3.14.0
1
3.01.0
7
3.01.0
7
3.14.0
1
-
ANN019_1
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terminal end.
Table 22-19:
19
Line - Branch
Diameter
[mm]
Thickness
[mm]
Operating
Pressure
[MPa]
Operating
Temperature
[C]
Fixed Point ID19
Terminal End
ID
3JNG61BR017
273
20
12.36
125
3T-571.04
3JNG61/01_B1
ANN019_1
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Whipping pipe
motion
Plastic hinge
location
3JNG61BR017
3KBF10/03_B1
3JEF11BR004-002
3QJS10BR001
3SRK31BR022
3JNG61BR017
3JNB60BR001
3LCQ12BR001
3KTA11BR033.08
3QBR50BR001
3JMN61AA004
T.E
ANN019_1
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3JNG61/01_B1
ANN019_1
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Table 22-20:
Component ID
Item
Diameter
[mm]
Thickness
[mm]
DPS
Directly
Impacted
Classification20
3JNG10BR002
Pipe Branch
273
20
3.14.0
1
Yes
Critical
3JNG11BR002
Pipe Branch
273
20
Yes
Critical
3JNB20BR001
Pipe Branch
273
20
Yes
Critical
Yes
Critical
Yes
Critical
No
No Critical
No
No Critical
3KBF12BR001
3KBF12BR002
3KTA14BR001.03
3QJS60BR003
20
Pipe Branch
Pipe Branch
Pipe Branch
Pipe Branch
Not available
Not available
18
2.6
32
3.5
3.14.0
1
3.14.0
1
3.01.0
7
3.01.0
7
3.14.0
1
-
ANN019_1
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ASSESSMENT OF LINE 84 :BRANCH 3KBF10BR002, TERMINAL END 3KBF10/02_B1
terminal end.
Table 22-21:
21: Reference Data for Branch 3KBF10BR002 Pipe Break TE 3KBF10/02_B1
21
Line - Branch
Diameter
[mm]
Thickness
[mm]
Operating
Pressure
[MPa]
Operating
Temperatur
e [C]
Fixed Point ID21
Terminal End
ID
3KBF10BR002
108
12.49
55-270
3KBF10BC002/H4
3KBF10/02_B1
ANN019_1
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3KBF10BR002
Plastic hinge
location
3KBF10BR001/01
3KBF10BR004
3KUA05BR01
Whipping pipe
motion
3KBF10BC002
3KBF10/03_B1
3KBF50BR014
ANN019_1
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3KBF10BC002
3KBF10BR002
T.E
3KBF10BR007
/3KAA10BR014.10
ANN019_1
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Table 22-22:
22: List of components affected by a postulated break at TE 3KBF10/02_B1
Component ID
Item
Diameter
[mm]
Thickness
[mm]
DPS
Directly
Impacted
Classification22
3JNG10BR002
Pipe Branch
273
20
3.14.0
1
Yes
Critical
3JNG11BR002
Pipe Branch
273
20
Yes
Critical
3JNB20BR001
Pipe Branch
273
20
Yes
Critical
Yes
Critical
Yes
Critical
No
No Critical
No
No Critical
3KBF12BR001
3KBF12BR002
3KTA14BR001.03
3QJS60BR003
22
Pipe Branch
Pipe Branch
Pipe Branch
Pipe Branch
Not available
Not available
18
2.6
32
3.5
3.14.0
1
3.14.0
1
3.01.0
7
3.01.0
7
3.14.0
1
-
ANN019_1
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terminal end.
Table 22-23:
23
Line - Branch
Diameter
[mm]
Thickness
[mm]
Operating
Pressure
[MPa]
Operating
Temperatur
e [C]
Fixed Point ID23
Terminal End
ID
3KBF10BR004
108
12.49
55-270
3KBF10BC001/H2
3KBF10/03_B1
ANN019_1
Progetto
Project
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3KBF10BR004
3KAA10BR015.50
Plastic hinge
location
3KBF10/03_B1
Whipping pipe
motion
3KBF10BC001
3KBF10BR004
3KAA10BR015.10
3KAA10BR014.50
T.E
Figure 22-17 a,b: Whipping motion for Branch 3KBF10BR004 at the corresponding TE
3KBF10/03_B1
ANN019_1
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Table 22-24:
Component ID
Item
Diameter
[mm]
Thickness
[mm]
DPS
Directly
Impacted
Classification24
3JNG10BR002
Pipe Branch
273
20
3.14.0
1
Yes
Critical
3JNG11BR002
Pipe Branch
273
20
Yes
Critical
3JNB20BR001
Pipe Branch
273
20
Yes
Critical
Yes
Critical
Yes
Critical
No
No Critical
No
No Critical
3KBF12BR001
3KBF12BR002
3KTA14BR001.03
3QJS60BR003
24
Pipe Branch
Pipe Branch
Pipe Branch
Pipe Branch
Not available
Not available
18
2.6
32
3.5
3.14.0
1
3.14.0
1
3.01.0
7
3.01.0
7
3.14.0
1
-
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terminal end.
Table 22-25:
25
Line - Branch
Diameter
[mm]
Thickness
[mm]
Operating
Pressure
[MPa]
Operating
Temperatur
e [C]
Fixed Point ID25
Terminal End
ID
3KBF50BR002
108
12.49
55-270
3KBF50BC002/H4
3KBF50/02_B1
ANN019_1
3KBF10BR004
Whipping pipe
motion
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3KBF50BC002
3KBF50/02_B1
Whipping pipe
motion
Plastic hinge
location
3KBF50BR002
3KBF50BC002
T.E
3KBF50BR001
3KBF50BR007
ANN019_1
3KBF50BR014
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3KBF50/02_B1
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Table 22-26:
Component ID
Item
Diameter
[mm]
Thickness
[mm]
DPS
Directly
Impacted
Classification26
3JNG10BR002
Pipe Branch
273
20
3.14.0
1
Yes
Critical
3JNG11BR002
Pipe Branch
273
20
Yes
Critical
3JNB20BR001
Pipe Branch
273
20
Yes
Critical
Yes
Critical
Yes
Critical
No
No Critical
No
No Critical
3KBF12BR001
3KBF12BR002
3KTA14BR001.03
3QJS60BR003
26
Pipe Branch
Pipe Branch
Pipe Branch
Pipe Branch
Not available
Not available
18
2.6
32
3.5
3.14.0
1
3.14.0
1
3.01.0
7
3.01.0
7
3.14.0
1
-
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terminal end.
Table 22-27:
27
Line - Branch
Diameter
[mm]
Thickness
[mm]
Operating
Pressure
[MPa]
Operating
Temperatur
e [C]
Fixed Point ID27
Terminal End
ID
3KBF50BR004
108
12.49
55-270
3KBF50BC001/H2
3KBF50/03_B1
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3KTA14BR001/01
Plastic hinge
location
3KBF50BR004
Whipping pipe
motion
3KBF50/03_B1
3KBF50BC001/H2
3PER49BR001
3KBF50BR004
3PER49BR002
3GHC19BR001
T.E
3JEF11BR005
ANN019_1
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3KBF50/03_B1
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Table 22-28:
Component ID
Item
Diameter
[mm]
Thickness
[mm]
DPS
Directly
Impacted
Classification28
3JNG10BR002
Pipe Branch
273
20
3.14.0
1
Yes
Critical
3JNG11BR002
Pipe Branch
273
20
Yes
Critical
3JNB20BR001
Pipe Branch
273
20
Yes
Critical
Yes
Critical
Yes
Critical
No
No Critical
No
No Critical
3KBF12BR001
3KBF12BR002
3KTA14BR001.03
3QJS60BR003
28
Pipe Branch
Pipe Branch
Pipe Branch
Pipe Branch
Not available
Not available
18
2.6
32
3.5
3.14.0
1
3.14.0
1
3.01.0
7
3.01.0
7
3.14.0
1
-
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CONCLUSION AND RECOMMENDATION

High Energy Lines located within room A203/1 of Nuclear Island of Mochovce Nuclear Power Plant (unit 3)
have been investigated looking for pipe breaks that can result in potential damage of nearby components.
Pipe Breaks triggering pipe whip that can affect pipe-line or safety relevant components (see ref. 1.19 for a
complete list) are considered aggressive.
The identification of components that can be affected by the high energy lines pipe whip is based on
simplified assumptions about terminal ends motion and on system layout inferred from the 3D model, ref.
1.19.
Table 3-29 reports a summary of the Qualitative Assessment findings for room A203/1.
The conclusions of this report have to be considered preliminary since all considerations are based on the
layout inferred from preliminary 3D model (see ref. 1.19) and the effects of jet impingement are not
included.
The conclusions of this report are based on a qualitative assessment and a simplified conservative approach.
Refined analyses providing more accurate information about whipping pipe dynamics and applied loads on
nearby components can be performed wherever the assessment conclusions are deemed too conservative.
Table 33-29 : Summary of Qualitative Assessment for branches within room A203/1
Diameter
[mm]
Terminal End
ID
Classification
3JNG10BR002
273
3JNG10 02_B1
Aggressive
3JNG11BR002
273
3JNG11 02_B1
Aggressive
3JNG21BR017
273
3JNG21 01_B1
Aggressive
3JNB20BR001
273
3JNB20 01_B1
Aggressive
3JNG12BR001
89
3JNG12 01_B1
Aggressive
Branch
ANN019_1
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REFERENCES
1.18
CODES
/1/. ANSI/AISC N690-1994 American National Standard Specification for the Design, Fabrication and
Erection of Steel Safety-Related Structures for Nuclear Facilities
/2/. ANSI - American National Standard Institute ANSI B1.1 and B18.2; 1989 Edition
/3/. ANSI/ASME B31.1 Code for Pressure Piping, 1989 Edition
/4/. ANSI/ANS 58-2 American Nuclear Society/American Nuclear Standard Design Basis for Protection
of Light Water Nuclear Power Plant Against the Effect of Postulated Pipe Ruptures 1988 Edition
/5/. ASME Boiler and Pressure Vessel Code. Section III, Division 1, Sub-Sections, NB, NC ,ND, NF &
Appendices 2007 Edition
/6/. U.S. Nuclear Regulatory Commission NUREG-0800, Branch Technical Position 3-3 Protection
Against Postulated Piping Failures in Fluid Systems Outside Containment Rev. 3, March 2007
/7/. U.S. Nuclear Regulatory Commission NUREG-0800, Branch Technical Position 3-4 Postulated
Rupture locations in Fluid System Piping Inside and Outside Containment Rev. 2, March 2007
/8/. U.S. Nuclear Regulatory Commission NUREG-0800, Standard Review Plan 3.6.2, Determination of
Rupture Locations and Dynamic Effects Associated with the Postulated Rupture of Piping, Rev.
2, March 2007
/9/. U.S. Nuclear Regulatory Commission: Relaxation in Arbitrary Intermediate Pipe Rupture
Requirements (Generic Letter 87-11) MEB 3-1 , Rev.2 June 19, 1987.
/10/. Regulatory Guide 1.61 Damping Values for Seismic Design of Nuclear Power Plants Rev.1,
March 2007
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/11/. Regulatory Guide 1.92 Combining Modal Response and Spatial Components in Seismic
Analysis Rev.2, July 2006
/12/. Eurocode 2, EN 1992-1-1: Design of concrete structures Part 1-1: General rules and rules for
buildings.
/13/. Eurocode 3, EN 1993-1-1: Design of steel structures Part 1-1: General rules and rules for
buildings.
/14/. ACI 349-01 Code Requirements for Nuclear Safety-Related Concrete Structures and
Commentary
1.19
DOCUMENTS
/15/. PNM34080182 Methodology and procedures for evaluation of high energy pipe rupture
/16/. E052000301T_F2 Classification of classified equipment into the safety classes and seismic
classification
/17/. PNM34082456 Material Selection Methodology
/18/. E041200015T Environmental Characteristics
/19/. E042200001T Codes and Standards Applicable to Plant Completion
/20/. 3D Model Navis Work Session, dated October 11, 2012
/21/. MOHPB000027 Target List HEPB analysis Batch 1
/22/. MOHPB000020 High Energy line list Batch 1
/23/. PNM340082030 Methodology for complex qualification of structures, systems and components
assurance of Mochovce NPP Unit 3 and 4.
/24/. MOHPB050070 Room A202/1 - Free Whip Analysis - Simplified Approach ANSI/ANS 58.2
ANN019_1
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68
/25/. PNM34382327/03 Isometric drawings DPS 3.14.01

/26/.
PNM34392668 Room A202/1-FCFC/USPV
/27/. MOHPB050005 Conceptual Methodological Report for HEPB

/28/. MOHPB050013Piping Stress Analysis Report for Postulated Break Locations Pk Line 24
Including TE and HS Break Locations
/29/.
An Analytical Evaluation of Simplified Methods for the Assessment of Pipe Whip

Characteristics, M. Igli, P. Zanaboni Ansaldo Nucleare
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ACRONYMS
ANS
American Nuclear Society
ASME
American Society of Mechanical Engineers
ECCS
Emergency Core Cooling System
FEA
Finite element analysis
HE
High Energy
PWR
Pipe Whip Restraint
SRP
Standard Review Plan
SSC
Structure, System and/or Component
SSE
Safe Shutdown Earthquake
PBL
Pipe Break Location
PKL
Package Lines
RCLCS
Reactor Coolant Leakage Collection System
ANN019_1

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E

The SE a.s. approval refers to the contract clauses only.

EPS No. PNM34604648

SE doc. Code PNM34622103

DIVISIONE INGEGNERIA E RICERCA

Submittal TO IR/ ATN

Lapprovazione di IR / ATN limitata agli aspetti relativi alle

The IR / ATN approval refers to contractual requirements and

Mochovce 3&4 Nuclear Island - High Energy Pipe Break Analysis

Room A202/1 Qualitative Assessment of

COD DOC. SUPPLIER MOHPB050103

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Mochovce 3&4 Nuclear Island

Ident. esterno / Rev.

supplier ident. / rev.

Ordine attivo / Contratto

equipment identif. code

84Z0010319 var.13 - 20/12/2012

MOHPB050104 (Ripristinato) (Ripristinato)882594110052524049.doc

Rif. Approv. Ansaldo

Rif. Approv. Cliente

Rif. Approv. Ansaldo

Rif. Approv. Cliente

Ansaldo's appr. ref.

Customer's appr. ref.

Ansaldo's appr. ref.

Customer's appr. ref.

MOHPB050104 (Ripristinato) (Ripristinato)882594110052524049.doc

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Cronologia e storia delle revisioni

18/01/2013 FIRST ISSUE

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TABLE 2-1 : REFERENCE DATA FOR BRANCH 3KBF50BR005 PIPE BREAK

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TABLE 2-22: LIST OF COMPONENTS AFFECTED BY A POSTULATED BREAK

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BACKGROUND AND PURPOSE

1.3 BASIC CONSIDERATIONS

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QUALITATIVE ASSESSMENT OF AGGRESSIVE PIPE BREAK LINES

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1.4 ASSESSMENT OF LINE 1 :BRANCH 3KBF50BR005, TERMINAL END 3KBF50/04_B1

Table 22-1 : Reference Data for Branch 3KBF50BR005 Pipe Break

Fixed Point ID1

from isometric drawing ref. 1.19

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Table 22-2 :List of components affected by a postulated break at TE 3KBF50/04_B1

according to ref. 1.19

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1.5 ASSESSMENT OF LINE 10: BRANCH 3KBF10BR001, TERMINAL END 3KBF10/01_B1

Table 22-3: Reference Data for Branch 3KBF10BR001 Pipe Break

Fixed Point ID3

from isometric drawing ref. 1.19

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Table 22-4 : List of components affected by a postulated break at TE 3KBF10/01_B1