AIL METSEAL*

TRIPLE OFFSET METAL-SEATED

BUTTERFLY VALVES
WAFER

WAFER LUGGED

FLANGED

Class 150

Class 300

API 609 MSS SP-68

AUDCO INDIA LIMITED

AIL METSEAL Butterfly Valves

The AIL METSEAL Butterfly Valve is a high performance valve which is used for positive isolation in Power Generation, Petroleum Refining, Oil and Gas Production, Chemical, Petrochemical and Gas Processing industries. The valves are manufactured to the latest international designs, using advanced manufacturing techniques and stringent quality control checks.
AUDCO INDIA LIMITED (AIL) is a leading valve overseas. manufacturer, with a strong presence in India and AIL has four manufacturing facilities located in Manapakkam, Chennai, t wo other plants are at Maraimalai Nagar, 40 kilometres south and at The fourth plant is located at Coimbatore, Tamil Nadu. These plants are equipped with modern manufacturing facilities with special-purpose machines, automatic welding equipment, heat

Southern India. Apart from the main plant located in Kancheepuram, 70 kilometres west of the main plant.

treatment furnaces and testing equipment for total metallurgical and NDE and calibration facilities with qualit y of products manufactured.

control of all manufacturing operations. In-house

modern equipment provide support to ensure the AIL manufactures a wide variety of industrial valves. certified to ISO 9001:2000 System.

The Quality Management System in all four plants is

Body ends Wafer Wafer-Lugged Flanged

ASME Class 150 300 150 300 150 300

in mm
in inches

80 3

100 150 200 250 300 350 400 450 500 600 700 750 800 900 4 6 8 10 12 14 16 18 20 24 28 30 32 36

NOTE : All valves are gear-operated.

Manufacturing Plant at Kancheepuram

02

Introduction and Features

Triple Of fset Geometry The triple of fset geometry (see details on page 6) ensures a uniform compressive seal around the entire seat, and produces a wedging ef fect. The triple of fset, combined with the resilient construction, ensures both zero leakage and bidirectionality.

High integrity Shaf t Sealing The shaf t is of single-piece design which provides greater rigidit y to the disc and impar ts bet ter resistance to bending. The shaf t is keyed to the upper hub of the disc, which allows for dif ferential expansion due to variation in temperature. The main shaf t seal is located at the top housing area in the form of a stuf fing box arrangement which consists of graphite packings, gland and gland flange. The Gland entire gland Packing arrangement is asbestos-fr e e in line with international norms. The shaf t sealing at the bot tom housing uses a gasket bet we en the bot tom cover and the bot tom housing. Braided graphite rings Graphite ring Bearing are provided both at the top and bot tom housing to prevent ingress of solid par ticles. Special packings can be Graphite ring provided to achieve low level of fugitive emission. One-piece blowoutproof Shaf t
Bearing

The triple of fset geometry also ensures contact bet ween the body seat and disc seal only at the final shut-of f position, thereby eliminating wear and enhancing life. Special Disc Profile The disc is designed for minimum obstruction to flow, and is made of high integrit y casting with integrally cast hubs. The upper hub is at tached to the shaf t by means of a key for positive engagement. The disc seal is at tached to the disc by means of a retainer ring. Laminar Resilient Disc Seal The laminar seal is constructed with graphite layers sandwiched bet ween metal layers bonded together. The seats are suitable to withstand temperatures up to (1000 0 F). The 538 0 C construction allows for resiliency of the seal material which flexes and energises according to the compressive forces generated. The resiliency of the seal allows the valve body and disc to contract or expand without the risk of jamming due to temperature changes. As a standard, the metal layers are of stainless ste el. Alternate materials like monel and inconel are also available. Raised conical Body Seat The raised conical body seat prevents solid accumulation inter fering with the seal. As a standard, the seat is hard faced to meet severe ser vice conditions. Fire-safe design The valves being metal seated are intrinsically fire safe and are suitable for use in most critical applications. The valves are fire safe to API 607 Edition IV.
Retainer Disc

Hub

Body seat Laminar seal Gasket

Retainer

The shaf t bottom face is at tached to the thrust plate, which is located bet we en the bearing and the bot tom cover plate. In addition, a step in the upper shaf t area is held in place by the gland. These features provide full anti-blowout protection. Shaf t Bearings

Bottom cover

Thrust Plate

Gasket

Body seat

The t wo bearings provided assure concentric stem rotation, allowing stem packing to provide ma ximum sealing ef fectiveness. As a standard, the bearings are made from nitrided stainless steel.

Actuator mounting Bracket All valves are provided with brackets for easy on-site mounting of actuator. These brackets have actuator mounting holes conforming to ISO 5211.

03

AIL METSEAL Butterfly Valves

ZN

ZF

Wafer Design

Wafer Lugged Design

9 5 6 8 4 1 3 7

Double Flanged Design

Materials of Construction
Item No 1 2 3 4 5 6 7 8 9 Description Body Disc Seal Carbon Steel ASTM A216 Gr. WCB*, Seat hard faced with stellite UNS S31803 (Duplex) + Graphite ASTM A516 Gr. 70 Graphite Stainless steel Worm type ASTM A479 Type 410 ASTM A216 Gr. WCB Stainless Steel ASTM A351 Gr. CF8M, Seat hard faced with stellite UNS S31803 (Duplex) + Graphite Graphite FERRALIUM / 17-4PH / XM 19 SS 316 Nitrided Worm type Stainless steel ASTM A240 Type 316 ASTM A351 Gr. CF8M

Shaf t

Retainer

Packing Bearing

Fasteners Gear Unit

SS 316 Nitrided

04

For other materials of construction, please refer Ordering Information. * For service temperatures up to 4270C (8000F).

Suggested valve shaf t orientation is horizontal or inclined from ver tical.

Materials and Dimensions

Wafer/Wafer Lugged Class 150 (in mm)

Valve Size 100 (4) 250 (10) 300 (12) 350 (14) 400 (16) 450 (18) 500 (20) 600 (24) 700 (28) 750 (30) 800 (32) 900 (36) Valve Size 80 (3) 80 (3) A 48 57 64 B 128 158 190 C 218 251 276 J 127 216 270 K 148 ZN 62 ZF 18

Wafer/Wafer Lugged Class 300 (in mm)

Valve Size 80 (3) 80 (3) A 48 B 128 C 218 J 127 K 196 148 ZN 62 ZF 18

150 (6) 200 (8)

54 71 81 92

138 240 273 338 350 389 456 497 565 605 640 B 128 312

227 370 395 500 523 566 636 721 815 875 930 C 218 462

158 324 381 470 534 584 692 762 813 864 972 413

215

264 134 320 175

83

52 85 70

27

100 (4) 100 (4)

150 (6) 150 (6) 200 (8) 200 (8) 250(10) 250 (10) 300(12) 300 (12) 350(14) 350 (14) 400(16) 400 (16) 450(18) 450 (18) 500(20) 500 (20) 600(24) 600 (24) 700(28) 700 (28) 750(30) 750 (30) 800(32) 800 (32) 900(36) 900 (36) Valve Size 80 (3)

54 83 92

57 73

138 232 330 375 415 453 530 595 695 B 128 284

193 216

227 370 525 580 620 665 808 880 974 C 218 316 345 459

316 345

157 324 425 470 533 584 692 845 788 902 381

216 270

254 215 445 406 585 541 648 597 712 648 775 699 915 813 991 921 521 483

318 264 381 320

134 223 330 360 393 429 520 626 285 170

81

52 85 64 70

25 27

406 223

483 280 110 597 362 153 648 399 165 699 387 157 813 530 220 837 888 626 226 1057 768 292 941 700 262 541 348 147

102 114 127 154 229 230 241 241 A 114

117 133 149 159 181 229 230 241 241 A 114

132 147 149 153 154 165 165 157 195 220 226 -

110

Flanged - Class 150 (in mm)

Flanged - Class 300 (in mm)

1010 1172

1054

100 (4) 250 (10) 300 (12) 350 (14) 400 (16) 450 (18) 500 (20) 600 (24) 700 (28) 750 (30) 800 (32) 900 (36)

150 (6) 200 (8)

127 165 178 190 216 222 229 267 292 318 318 330

140 152

138 240 273 312 338 350 389 456 497 565 605 640

158 190

227 370 395 462 500 523 566 636 721 815 875 930

251 276

100 (4) 150 (6) 200 (8) 250 (10) 300 (12) 350 (14) 400 (16) 450 (18) 500 (20) 600 (24) 700 (28) 750 (30) 800 (32) 900 (36)

127 165 178 190 216 222 229 267 292 318 318 330

140 152

138 232 284 330 375 415 453 530 595 695 -

193 216

227 370 459 525 580 620 665 808 880 974 -

For other sizes contact AIL/L&T

For other sizes contact AIL/L&T

05

AIL METSEAL Butterfly Valves

Triple Of fset Geometry

First Of fset The centre of rotation of the disc is moved away from the seat. This allows complete sealing contact around the entire seal. Second Of fset The centre of rotation of the disc is shif ted from the valve body centre line. The ex tent of inter ference is reduced resulting in greater seal life.
FIRST OFFSET DISC OPEN PREFERRED FLOW
SECOND OFFSET

Third Of fset The centre line of the sealing cone is tilted away from the bore centre line resulting in an ellipsoidal profile. The result is a frictionless seal with uniform compr essive sealing around the entire seat.

THIRD OFFSET (ANGLE)

DISC CLOSED BODY SEAT

The triple of fset geometry is best suited for metal seated valves to provide bubbletight shut-of f on high temperature, high pressure and fire safe applications.

06

Standards of Conformance
Parameter Compliance

Technical Information

Valve Design

Face-to-Face End Flanges

Wafer/Wafer lugged Valves - API 609 Flanged Valves (Short Pattern) - ISO 5752 Table1, Col13 Flanged Valves (Long Pat tern) - ASME B16.10 API 598 ASME B16.5, ASME B16.47 API 607 Edition IV

ASME B16.34, API 609

Pressure Test

Fire-safe Design

Pressure Testing
Valve Rating Class 150 Ma ximum CWP in kg/cm2 20 (285 psi) Shell (Hydro) in kg/cm2 32 (450 psi) Seat (hydro) in kg/cm2 22 (315 psi) Seat (air) optional in kg/cm2 5.6 (80 psi)

Class 300

52 (740 psi)

79 (1125 psi)

58 (815 psi)

5.6 (80 psi)

Pressure-Temperature Ratings ASME B16.34, 1996

Working Pressure in psig Temp. in 0F -20 to 100 200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500 WCB WCC / LCC LCB WC6 WC9 CF3 / CF8 CF3M / CF8M Cl. 150 Cl. 300 Cl. 150 Cl. 300 Cl. 150 Cl. 300 Cl. 150 Cl. 300 Cl. 150 Cl. 300 Cl. 150 Cl. 300 Cl. 150 Cl. 300 285 260 230 200 170 140 125 110 95 80 65 50 35 20 740 675 655 635 600 550 535 535 505 410 270 170 105 50 290 260 230 200 170 140 125 110 95 80 65 50 35 20 750 750 730 705 665 605 590 570 505 410 270 170 105 50 265 250 230 200 170 140 125 110 95 80 65 50 35 20 695 655 640 620 585 535 525 520 475 390 270 170 105 50 290 260 230 200 170 140 125 110 95 80 65 50 35 20 20* 20* 20* 15* 750 750 720 695 665 605 590 570 530 510 485 450 320 215 145 95 60 40 290 260 230 200 170 140 125 110 95 80 65 50 35 20 20 20 20 20 750 750 730 705 665 605 590 570 530 510 485 450 375 260 175 110 70 40 275 230 205 180 170 140 125 110 95 80 65 50 35 20 20* 20* 20* 20* 20* 20* 20* 20* 15* 10* 720 600 540 495 465 435 430 425 415 405 395 390 380 320 255 200 155 115 85 60 50 35 25 275 235 215 195 170 140 125 110 95 80 65 50 35 20 20* 20* 20* 20* 20* 20* 20* 20* 20* 20* 720 620 560 515 480 450 445 430 425 420 420 415 385 350 345 305 235 185 145 115 95 75 60 40

*For welding end valves only - Flanged end ratings terminate at 10000F

End Flange Dimensions - ASME B16.5, 2003

Class 150 Raised Face (in mm) Valve Size 80 (3) 100 (4) 150 (6) 200 (8) 250 (10) 300 (12) 350 (14) 400 (16) 450 (18) 500 (20) 600 (24) A 190 230 280 345 405 485 535 595 635 700 815 B 152.4 190.5 241.3 298.5 362.0 431.8 476.3 539.8 577.9 635.0 749.3 C 127.0 157.2 215.9 269.9 323.8 381.0 412.8 469.9 533.4 584.2 692.2 D 22.3 22.3 23.9 27.0 28.6 30.2 33.4 35.0 38.1 41.3 46.1 E 19.05 19.05 22.23 22.23 25.40 25.40 28.58 28.58 31.75 31.75 34.93 4 8 8 8 12 12 12 16 16 20 20 Bolt No. Dia / 8 5 / 8 3 / 4 3 / 4 7 / 8 7 / 8 1 1 1 1/ 8 1 1/ 8 1 1/ 4
5

Class 300 Raised Face (in mm) A 210 255 320 380 445 520 585 650 710 775 915 B 168.3 200.0 269.9 330.2 387.4 450.8 514.4 571.5 628.6 685.8 812.8 C 127.0 157.2 215.9 269.9 323.8 381.0 412.8 469.9 533.4 584.2 692.2 D 27.0 30.2 35.0 39.7 46.1 49.3 52.4 55.6 58.8 62.0 68.3 E 22.23 22.23 22.23 25.40 28.58 31.75 31.75 34.93 34.93 34.93 41.28 8 8 12 12 16 16 20 20 24 24 24 Bolt No. Dia
3

Height of raised face is 2.0mm (0.08).

/4 /4 /4 7 /8 1 11/8 11/8 11/4 11/4 11/4 11/2

3 3

07

Ordering Information
Valve Type Ends Class Rating Face-toface End detail Body Disc Laminar Seal 1 - SS 304+ Graphite 2 - SS 316+ Graphite 4 - SS 410+ Graphite Z -Special Shaf t Operator

M - Metalseated But terfly Valve J - Metalseated But terfly Valve, jacketed

1 - Wafer Flangeless 2 - Wafer Lugged 3 - Double Flanged (ShortPat tern)

1 - Class 150 2 - Class 300 3 - Class 600

1 - API 609 Wafer

2 - ISO 5752 Table 1, Col. 13 3 - ISO 5752 Table 1, Col. 14 4 - ISO 5752 Table 1, Col. 16 5 - ASME B16.10 Longpat tern

1 - ASME B16.5 Class 150 2 - ASME B16.5 Class 300

1 - ASTM A216 Gr.WCB, Stellited

4 - Double Flanged (LongPattern)* 5 - Butt-weld end

3 - ASME B16.47 SR.A Class 150 4 - ASME B16.47 SR.A Class 300

2 - ASTM A216 Gr.WCC, Stellited 3 - ASTM A351 Gr.CF8, Stellited

1 - ASTM A216 Gr.WCB

2 - ASTM A216 Gr.WCC 3 - ASTM A351 Gr.CF8

2 - ASTM A479 3 - Duplex + Gr.XM 19 Graphite 3 - ASTM A564 Gr.630 4 - ASTM A479 Gr.S32550 Z -Special

1 - ASTM A479 Gr.410

GU - Gear Unit EA - Electrical Actuator

BS - Bare Shaf t SR - Pneumatic Actuator Spring Return

5 - ASME B16.47 SR.B Class 150 6 - ASME B16.47 SR.B Class 300 7 - ASME B16.5 Class 600

4 - ASTM A351 Gr.CF8M, Stellited 5 - ASTM A351 Gr.CF3, Stellited

4 - ASTM A351 Gr.CF8M 5 - ASTM A351 Gr.CF3

DA - Pneumatic Actuator Double Acting

W-Butt-welded as per ASME B16.25

6 - ASTM A351 Gr.CF3M, Stellited 7 - ASTM A217 Gr.WC6, Stellited 8 - ASTM A217 Gr.WC9, Stellited A -ASTM A352 Gr.LCB, Stellited

6 - ASTM A351 Gr.CF3M 7 - ASTM A217 Gr.WC6 8 - ASTM A217 Gr.WC9 A -ASTM A352 Gr.LCB

Note: Valve sizes to be separately mentioned.

*Short-pat tern valve mounted with spool piece to match the long face-to-face. e.g. : DN100M31211131GU would mean
Valve Size Valve Type Ends Class Rating Face-to-face End Detail Body Disc Laminar Seal Shaf t Operator : : : : : : : : : : :

B - ASTM A352 Gr.LCC Z -Special

Administrative Of fice and Manufacturing Plant at Manapakkam

B - ASTM A352 Gr.LCC, Stellited Z -Special

100mm (4) Metal-seated Butter fly Valve Double-flanged (short-pat tern) Class 150 ISO 5752 Table1, Col. 13 ASME B16.5 Class 150 ASTM A216 Gr. WCB, Stellited ASTM A216 Gr. WCB Duplex + Graphite ASTM A479 Gr. 410 Gear Unit

AUDCO INDIA LIMITED

Administrative Of fice

Mount-Poonamallee Road, Manapakkam, Post Bag 976, Chennai 600 089, INDIA. Tel : (044) 22492323. Fa x : (044) 22495055, 22494055. Website : w w w.ailvalves.com
Manufacturing Plants

Marketed by

LARSEN & TOUBRO LIMITED

Valves Business Unit

Mount-Poonamallee Road, Manapakkam, Chennai 600 089, INDIA. Enathur, Kancheepuram 631 552, INDIA. B8, MMDA Industrial Area, Maraimalai Nagar 603 209, INDIA. Praga Industrial Building, New No. 6 (Old No. 164), Nava India Road, Peelamedu, Coimbatore 641 004, INDIA.

Post Bag 5247, Chennai 600 002, INDIA. Tel : (044) 28462000. Fa x : (044) 28462102. P .O. Box 619, Kolkata 700 071, INDIA. Tel : (033) 22822301. Fa x : (033) 22827587. P .O. Box 8119, Mumbai 400 051, INDIA. Tel : (022) 28581118. Fa x : (022) 28581027. P .O. Box 6223, New Delhi 110 015, INDIA. Tel : (011) 25931302. Fa x : (011) 25461939. * The trademark METSEAL is under registration.
PB No. : C1101-1/04.06 (supersedes C1101-0) As we continuously endeavour to improve our products, the data given herein are subject to change without notice.