DRM SM150 15 Infeed Syn0

Comm_Infeed page 01
SITRAIN / METAL ACADEMY

Siemens AG 2011 - all rights reserved
Commissioning the Active Line Module
DR-SM150
List of Contents
3.1 Opening the Cabinet Doors of Medium Voltage Compartments ........................... 4
3.2 Grounding Make Proof Switch ............................................................................... 4
3.3 Insulation Test ........................................................................................................ 4
3.4 Test Modes ............................................................................................................ 6
3.5 Test Mode Auxiliary Fan ...................................................................................... 10
3.6 Test Mode GSV, Gate Supply Voltage ................................................................ 12
3.7 Test Mode Line Breaker (without medium voltage ! ) ......................................... 14
3.8 Test Mode Pre-charging (without medium voltage ! ) ......................................... 20
3.9 Test Mode Pre-charging and Line Breaker (without medium voltage ! ) ............ 22
3.10 Test Mode Pre-charging and Line Breaker (with medium voltage ! ) ................. 24
3.11 Measurement of Phase Shift .................................................................................. 28
3.12 Line Side Offset Angle ........................................................................................... 32
3.13 Basic Configuration of the Line Controller ............................................................. 34
3.14 Actual Value Offset Compensation ........................................................................ 36
3.15 Actual Raw Values (Infeed) ................................................................................... 36
3.16 Identification Routines ............................................................................................ 38
3.17 Identification Routine Identification transformer phase shift ............................... 40
3.18 Identification Routine Identification transformer uk ............................................. 44
3.19 Identification Routine Identification Tc Dc ........................................................... 46
3.20 Identification Routine Reactive power steps ....................................................... 48
3.21 Identification Routine DC link voltage steps ........................................................ 50
3.22 Identification Routine V dc symmetry steps ........................................................ 52
3.23 Identification Routine Setting, pre-control ........................................................... 54
3.24 Completing the Commissioning of the Infeed ........................................................ 56
page 02
S
I
T
R
A
I
N

3.3 Insulation Test .......................................................................................................
3.4 Test Modes ...........................................................................................................
3.5 Test Mode Auxiliary Fan ...................................................................................... 10
3.6 Test Mode GSV, Gate Supply Voltage ................................................................ 12
3.7 Test Mode Line Breaker (without medium voltage ! ) ......................................... 14
3.8 Test Mode Pre-charging (without medium voltage ! ) ......................................... 20
3.9 Test Mode Pre-charging and Line Breaker (without medium voltage ! ) ............ 22
C
O
U
R
S
E

3.1 Opening the Cabinet Doors of Medium Voltage Compartments ........................... 4
3.3 Insulation Test .......................................................................................................
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 01
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
Comm_Infeed page 03
Grounding Make Proof Switch / Cabinet Door Interlocking
Feedback:
Grounding
make-proof
switch is
closed
Control of the
interlocking
magnets to
release the
cabinet doors
DC-link
voltage
Grounding
make-proof switch
(DC-link grounding)
Enabling of
release doors
Release
stud for
electro-
magnet
DR-SM150
page 04
3 Commissioning the Infeed (Active Line Module)
3.l OonIng fho CnbInof oors of ModIum VoIfngo Comnrfmonfs 3.l OonIng fho CnbInof oors of ModIum VoIfngo Comnrfmonfs 3.l OonIng fho CnbInof oors of ModIum VoIfngo Comnrfmonfs 3.l OonIng fho CnbInof oors of ModIum VoIfngo Comnrfmonfs >onIy for InformnfIon< >onIy for InformnfIon< >onIy for InformnfIon< >onIy for InformnfIon<
Tho cnbInof doors of fho modIum voIfngo comnrfmonfs nro oIocfromngnofIcnIIy InforIockod. Thoy cnn onIy bo
oonod If fho 24 VC suIy Is nvnIInbIo, fho 445 ronds fho sfnfo !Y = groon nnd fho CIInk groundIng
mnko roof swIfch Is cIosod fho onrfh Ionkngo monIfor Iondor roIny sIgnnIs ground fnuIf
Tho n.m. door InforIockIng cnn bo bynssod by InsorfIng I.o. n oncII In fho rovIdod hoIo on fho cnbInof door
nffor hnvIng romovod fho InsfIc cn, ushIng fho InforIock boIf bnckwnrds nnd sImuIfnnoousIy oonIng fho
door by Ifs hnndIo.
3.2 CroundIng Mnko Iroof SwIfch 3.2 CroundIng Mnko Iroof SwIfch 3.2 CroundIng Mnko Iroof SwIfch 3.2 CroundIng Mnko Iroof SwIfch >onIy for InformnfIon< >onIy for InformnfIon< >onIy for InformnfIon< >onIy for InformnfIon<
Tho groundIng mnko roof swIfch Is oornfod by InsorfIng fho rovIdod hnndIo Info Ifs nssIgnod Iock nnd
rofnfIng fho Iovor fo fho Ioff ground fnuIf wIII bo sIgnnIod by fho Iondor roIny nffor nbouf 30 s.
Tho groundIng mnko roof swIfch Is InforIockod ngnInsf cIosIng fho hnndIo cnnnof bo Insorfod If fho CIInk
voIfngo Is Inrgor fhnn 50 VC, If fho nuxIIInry suIy 230 VAC fo fho convorfor Is mIssIng or If fho MnIn CI
foodbnck doos nof rond OIIsfnfo
As Iong ns fho MnIn CI foodbnck sIgnnIs nro nof connocfod or nof nvnIInbIo nf InIfInI commIssIonIng, fhIs
foodbnck hns fo bo sImuInfod TIMIO!A!I!Y fo bo nbIo fo cIoso fho groundIng mnko roof swIfch.
3.3 InsuInfIon Tosf 3.3 InsuInfIon Tosf 3.3 InsuInfIon Tosf 3.3 InsuInfIon Tosf >onIy for InformnfIon< >onIy for InformnfIon< >onIy for InformnfIon< >onIy for InformnfIon<
An InsuInfIon fosf M!ST bo cnrrIod ouf on fho frnnsformors nnd on fho drIvo Infood, Mofor ModuIo, Mofor.
Tho mofor wIndIng InsuInfIon fosf roquIros fho mofor fo bo dIsconnocfod from fho Mofor ModuIo. !nIoss n
bronkor Is nvnIInbIo, fhIs fosf hns fo bo cnrrIod ouf boforo fho mofor Is connocfod fo fho Mofor ModuIo.
Tho onrfh Ionkngo monIfor Iondor roIny hns fo bo dIsconnocfod whIIo fho InsuInfIon fosfs nro orformod.
Tho fosf voIfngo doonds on fho oornfIng voIfngo of fho unIf fo bo fosfod. TyIcnI InsuInfIon fosf voIfngos nro
IIsfod In fho nbovo sIIdo fho rosIsfnnco hns fo rond In fho rnngo of MOhms 0 Ohm for hnso fo hnso.
In cnso of mofors wIfh muIfIIo sysfoms 2 or 3 wIndIng sysfoms fho sysfoms hnvo fo bo fosfod ngnInsf onch
ofhor nddIfIonnIIy l000V MOhm
S
I
T
R
A
I
N

oonod If fho 24 VC suIy Is nvnIInbIo, fho 445 ronds fho sfnfo !Y = groon nnd fho CIInk groundIng
mnko roof swIfch Is cIosod fho onrfh Ionkngo monIfor Iondor roIny sIgnnIs ground fnuIf
Tho n.m. door InforIockIng cnn bo bynssod by InsorfIng I.o. n oncII In fho rovIdod hoIo on fho cnbInof door
nffor hnvIng romovod fho InsfIc cn, ushIng fho InforIock boIf bnckwnrds nnd sImuIfnnoousIy oonIng fho
door by Ifs hnndIo.
3.2 CroundIng Mnko Iroof SwIfch 3.2 CroundIng Mnko Iroof SwIfch 3.2 CroundIng Mnko Iroof SwIfch 3.2 CroundIng Mnko Iroof SwIfch 3.2 CroundIng Mnko Iroof SwIfch 3.2 CroundIng Mnko Iroof SwIfch 3.2 CroundIng Mnko Iroof SwIfch 3.2 CroundIng Mnko Iroof SwIfch 3.2 CroundIng Mnko Iroof SwIfch 3.2 CroundIng Mnko Iroof SwIfch 3.2 CroundIng Mnko Iroof SwIfch
Tho groundIng mnko roof swIfch Is oornfod by InsorfIng fho rovIdod hnndIo Info Ifs nssIgnod Iock nnd
rofnfIng fho Iovor fo fho Ioff ground fnuIf wIII bo sIgnnIod by fho Iondor roIny nffor nbouf 30 s.
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

3 Commissioning the Infeed (Active Line Module)
3.l OonIng fho CnbInof oors of ModIum VoIfngo Comnrfmonfs 3.l OonIng fho CnbInof oors of ModIum VoIfngo Comnrfmonfs 3.l OonIng fho CnbInof oors of ModIum VoIfngo Comnrfmonfs 3.l OonIng fho CnbInof oors of ModIum VoIfngo Comnrfmonfs 3.l OonIng fho CnbInof oors of ModIum VoIfngo Comnrfmonfs 3.l OonIng fho CnbInof oors of ModIum VoIfngo Comnrfmonfs 3.l OonIng fho CnbInof oors of ModIum VoIfngo Comnrfmonfs 3.l OonIng fho CnbInof oors of ModIum VoIfngo Comnrfmonfs 3.l OonIng fho CnbInof oors of ModIum VoIfngo Comnrfmonfs
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 03
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
Comm_Infeed page 05
Test Modes
DR-SM150
page 06
3.4 Test Modes
The SM150 supports several Test Modes for checking essential converter functions. To analyze particular properties
of the system (Infeed, Motor Module) a number of Identification modes are available.
Following of the available Test modes are commonly required and applied:
- Auxiliary Fan - GSV (IGCT-Test) - Crowbar thyristor
- Pre-charging - Pre-charging and Line Breaker - Line Breaker (Main CB)
- Cooling System - Main Fan - Redundant Main Fan
Most of the Test Modes are selected by parameter p6650 of object Infeed (of drive device Infeed). In the fault-free
state of the Infeed the preselected test mode is activated by whatever input is assigned to p6651. In standard
programming, input p6651 is wired to SIMOTION DCC.
S
I
T
R
A
I
N

Following of the available Test modes are commonly required and applied:
- Auxiliary Fan - GSV (IGCT-Test) - Crowbar thyristor
- Pre-charging - Pre-charging and Line Breaker - Line Breaker (Main CB)
- Cooling System - Main Fan - Redundant Main Fan
Most of the Test Modes are selected by parameter p6650 of object Infeed (of drive device Infeed). In the fault-free
state of the Infeed the preselected test mode is activated by whatever input is assigned to p6651. In standard
programming, input p6651 is wired to SIMOTION DCC.
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

he SM150 supports several Test Modes for checking essential converter functions. To analyze particular properties
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 05
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
Comm_Infeed page 07
Relating a BiCo-Input to a Function Block in DCC
address
reference in
I/O-container
any DCC-chart
DR-SM150
page 08
Follow the steps suggested below to find out which chart, block and input within the DCC-programming you have to
use to start the test mode via DCC.
To find the block of a chart which generates a signal fed to a BiCo-input, the I/O-variable and its assigned periphery
address have to be identified first:
- signal source to start the test mode: A_INFMV_OM_G2 : r2095.1
- related to process data word PZD . . . . . / Bit . . . . . of object . . . . . . . . . . . . . . . . . . . .
- identified by periphery address . . . . . . . . . . . . . . . . . . . .
- related to I/O-variable . . . . . . . . . . . . . . . . . . . . . . . . . . .
To locate chart and block to which this variable is connected, open any DCC-chart, select menu Chart Reference
Data and open the listing of Cross Reference Chart Elements Address.
Search for the variable in question and double click on it; the chart page showing this variable and its wiring to a
DCC-block is opened automatically.
Note down which chart, which block and which input you have to use to start a test mode via DCC:
chart / page . . . . . . . . . . . / . . . . . . . . . . block . . . . . . . . . . . . . . . . . . . . . input . . . . . . . . . . . . . . . . . . . . .
S
I
T
R
A
I
N

address have to be identified first:
- signal source to start the test mode: A_INFMV_OM_G2 : r2095.1
- related to process data word PZD . . . . . / Bit . . . . . of object . . . . . . . . . . . . . . . . . . . .
- identified by periphery address . . . . . . . . . . . . . . . . . . . .
- related to I/O-variable . . . . . . . . . . . . . . . . . . . . . . . . . . .
To locate chart and block to which this variable is connected, open any DCC-chart, select menu Chart Reference
Data and open the listing of Cross Reference Chart Elements
earch for the variable in question and double click on it; the chart page showing this variable and its wiring to a
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

Follow the steps suggested below to find out which chart, block and input within the DCC-programming you have to
use to start the test mode via DCC.
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 07
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
Comm_Infeed page 09
Test-Mode Auxiliary Fan
DR-SM150
page 10
3.5 Test Mode Auxiliary Fan
Select test mode Auxiliary Fan and trigger the test via the assigned DCC-chart: the Auxiliary Fan installed in the
SM150-rack is switched on and runs while the test mode is active.
As an alternative to DCC the test mode can be activated by any other input source belonging to the same drive device
(Infeed) as well, i.e. by a digital input of a TMxx or via input simulation to a digital input of a TMxx.
Refer to the wiring scheme of the terminal interface assigned to components =.2HC-A11 (DI/O 12) and =.2HD-A51
(DI/O 23) and assign a suitable input via the respective binector as input source:
p6651_Infeed = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Activate test mode auxiliary fan by connecting the two measuring leads as substitute for a switch.
Finally trigger the test mode also by simulating this digital input.
S
I
T
R
A
I
N

As an alternative to DCC the test mode can be activated by any other input source belonging to the same drive device
(Infeed) as well, i.e. by a digital input of a TMxx or via input simulation to a digital input of a TMxx.
Refer to the wiring scheme of the terminal interface assigned to components =.2HC-A11 (DI/O 12) and =.2HD-A51
(DI/O 23) and assign a suitable input via the respective binector as input source:
p6651_Infeed = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Activate test mode auxiliary fan by connecting the two measuring leads as substitute for a switch.
Finally trigger the test mode also by simulating this digital input.
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

elect test mode Auxiliary Fan and trigger the test via the assigned DCC-chart: the Auxiliary Fan installed in the
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 09
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
Comm_Infeed page 11
Fault Messages concerning Test Mode Gate Supply Voltage
fiber optic link (rip cord)
D445 CX32
PSA PSA
IGCTs IGCTs
- DRIVE-CLiQ connections are save since the
communication is monitored cyclically
- any PSA-fault blocks all IGCTs via optical link
- both, CU-faults and PSA-faults trip the CB
DR-SM150
page 12
3.6 Test Mode GSV, Gate Supply Voltage
In this test the IGCTs are triggered (via optical cables) from the PSA and the feedback signals are monitored (site
condition; not on the training rack).
Select test mode GSV and trigger the test either via the assigned DCC-chart or by using the available hardware
switch wired to component TM15/Infeed, terminal DI/O23: at the training rack the sending LEDs on the PSA light up
(left LED of X11 to X14, X31 to X34, X41 to X44).
Af sIfo, you fIrsf hnvo fo chock fho nssIgnmonf of fho ofIcnI oufufs of fho ISA fo fho ICCTs uII fho ofIcnI
wIro from ISAXll nnd chock fho fnuIf mossngo vIn SCO!T for corrosondonco wIfh fho confroI sIgnnI you hnvo
Inforrufod fhon ncknowIodgo fho fnuIf nnd ono by ono fosf nII ICCTs.
Thon you wIII chock fho confroI sfnfo of fho ICCTs nf fho hnso moduIos by ncfIvnfIng fosf modo CSV nf nII
ICCTs fho ornngo !I ICCT frIggorod nnd fho groon !I gnfo owor suIy OK hnvo fo bo on.
All PSAs of the converter (Infeeds and Motor Modules) are linked by a rip cord; check its function by interrupting the
loop e.g. at PSA-X81.
S
I
T
R
A
I
N

condition; not on the training rack).
switch wired to component TM15/Infeed, terminal DI/O23: at the training rack the sending LEDs on the PSA light up
(left LED of X11 to X14, X31 to X34, X41 to X44).
Af sIfo, you fIrsf hnvo fo chock fho nssIgnmonf of f
wIro from ISAXll nnd chock fho fnuIf mossngo vIn SCO!T for corrosondonco wIfh fho confroI sIgnnI you hnvo
Inforrufod fhon ncknowIodgo fho fnuIf nnd ono by ono fosf nII ICCTs.
Thon you wIII chock fho confroI sfnfo of fho ICCTs nf fho hnso moduIos by ncfIvnfIng fosf modo CSV nf nII
ICCTs fho ornngo !I ICCT frIggorod nnd fho groon !I gnfo owor suIy OK hnvo fo bo on.
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

3.6 Test Mode GSV, Gate Supply Voltage
n this test the IGCTs are triggered (via optical cables) from the PSA and the feedback signals are monitored (site
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 11
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
Comm_Infeed page 13
Circuit Breaker Properties / Test-Mode Line Breaker
1.
3.
2.
SM150 upstream
circuit breaker
possibly feeding other load as well
not per standard
M
downstream
circuit breaker
test
position
Circuit
Breaker
DR-SM150
page 14
3.7 Test Mode Line Breaker (without medium voltage ! )
As this test will actuate the Line Breaker you have to make sure that NO VOLTAGE will be switched to the Infeed.
Verify that the Line Breaker is withdrawn and in test-position before triggering test mode Line Breaker.
At the training rack, switch off the mcb to the left of contactor TC-K41; this condition simulates Line Breaker in test
position.
Parameters p6677 to p6680 have to be set in accordance with the Line Breaker used (commonly found Line Breakers
require a setting as shown); parameters for the monitoring times can be set only after evaluation of switching
operations (for an overview of Line Breaker configuration possibilities refer to List Manual, page 9800).
Both, the control signals to the Line Breaker and the feedback signals from the Line Breaker are directly wired to the
CX32; verify that the wiring matches with the given reference (slide on next page).
The time properties of the Line Breaker will be identified by evaluating the status information of the terminals for the
control and the feedback signals.
S
I
T
R
A
I
N

is withdrawn and
At the training rack, switch off the mcb to the left of contactor TC-K41; this condition simulates Line Breaker in test
Parameters p6677 to p6680 have to be set in accordance with the Line Breaker used (commonly found Line Breakers
require a setting as shown); parameters for the monitoring times can be set only after evaluation of switching
operations (for an overview of Line Breaker configuration possibilities refer to List Manual, page 9800).
Both, the control signals to the Line Breaker and the feedback signals from the Line Breaker are directly wired to the
CX32; verify that the wiring matches with the given reference (slide on next page).
The time properties of the Line Breaker will be identified by evaluating the status information of the terminals for the
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

(without medium voltage ! )
As this test will actuate the Line Breaker you have
is withdrawn and
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 13
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
Comm_Infeed page 15
Measurement of the Circuit Breaker Delay Times
A_INFMV_OM_G2
C
U
_
C
X
3
2
_
O
M
_
G
2
C
U
_
C
X
3
2
_
O
M
_
G
2
A_INFMV_OM_G2
Feedback
Line Breaker Closed
Control command
Close Line Breaker
Feedback
Line Breaker Open
Control command
Open Line Breaker
CB close CB open
DR-SM150
page 16
Find out which parameters and which bits you have to trace to record the following:
- Close command to the Line Breaker . . . . . . . . . . . . . . . . . .
- Open command to the Line Breaker . . . . . . . . . . . . . . . . . .
- Feed back signal Line Breaker Closed . . . . . . . . . . . . . . . . . .
- Feed back signal Line Breaker Open . . . . . . . . . . . . . . . . . .
Set up the tracer to record a.m. signals with following properties:
- Recording time: 500 ms
- Trigger on: Close command (1. step) respectively Open command (2. step)
- Pretrigger: 100 ms
Once more verify that the Line Breaker is in test position, select test mode Line Breaker and trigger the test by using
the available hardware switch wired to component TM15/Infeed, terminal DI/O23: the Line Breaker switches on (at
the training rack: contactor TC-K1) and the tracer records the assigned signals.
(NOTE: if the Line Breaker doesnt close, check the information on the following page.)
From the recording, read the delay time (close command to feedback closed): . . . . . . . ms
Define the tracer to record a.m. signals when the Open command is given and initiate the Open command: the Line
breaker switches off (at the training rack: contactor TC-K1) and the tracer records the assigned signals.
From the recording, read the delay time (open command to feedback open): . . . . . . . ms
(for the SM150 the Open delay time of the Line Breaker must be less than 80 ms).
The time the circuit breaker takes to open is checked against the setting of the maximum opening time (p6676). Set
the maximum opening time to a value less than required (as just found out by measurement) and verify by a test that
related error messages are generated. Finally set the maximum opening time back to a sufficiently large value, i.e.
100ms.
S
I
T
R
A
I
N

- Feed back signal Line Breaker Closed . . . . . . . . . . . . . . . . . .
- Feed back signal Line Breaker Open . . . . . . . . . . . . . . . . . .
Set up the tracer to record a.m. signals with following properties:
- Trigger on: Close command (1. step) respectively Open command (2. step)
Once more verify that the Line Breaker is in test position, select test mode Line Breaker and trigger the test by using
the available hardware switch wired to component TM15/Infeed, terminal DI/O23: the Line Breaker switches on (at
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

Find out which parameters and which bits you have to trace to record the following:
- Close command to the Line Breaker . . . . . . . . . . . . . . . . . .
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 15
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
Feedback
Line Breaker Open
Comm_Infeed page 17
Blocking Selected Bits of Control Words
incoming control request: 16#240A 2 4 0 A
binary: 0 0 1 0 0 1 0 0 0 0 0 0 1 0 1 0
outgoing control request: 0 0 1 0 0 0 0 0 0 0 0 0 1 0 1 0
dto. In hex: 2 0 0 A
required AND-word: (16#FBFF) 1 1 1 1 1 0 1 1 1 1 1 1 1 1 1 1
i.e.: blocking BM_PLC_EN (bit 10)
DR-SM150
page 18
If the Line Breaker doesnt close, an OFF2 command might be active in the control word for the Infeed.
Check this status in DCC-chart AINF1, sheet F1, block SAI100.
This DCC-program is also used to individually allow an operation of one of several Infeeds in parallel configuration by
assigning an OFF2 command to the others.
For training purposes, block Infeed 1 from responding to the Line Breaker Close command. After this test, enable
Infeed 1 again.
S
I
T
R
A
I
N

assigning an OFF2 command to the others.
For training purposes, block Infeed 1 from responding to the Line Breaker Close command. After this test, enable
Infeed 1 again.
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

If the Line Breaker doesnt close, an OFF2 command might be active in the control word for the Infeed.
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 17
C
O
U
R
S
E

C
O
U
R
S
E

Check this status in DCC-chart AINF1, sheet F1, block SAI100.
C
O
U
R
S
E

M
A
T
E
R
I
A
L
incoming control request: 16#240A 2 4 0 A
0 0 1 0 0 1 0 0 0 0 0 0 1 0 1 0
0 0 1 0 0 0 0 0 0 0 0 0 1 0 1 0
dto. In hex: 2 0 0 A
required AND-word: (16#FBFF) 1 1 1 1 1 0 1 1 1 1 1 1 1 1 1 1
Comm_Infeed page 19
Test-Mode Pre-Charging
total DC-link voltage
positive DC-link voltage
negative DC-link voltage
pre-charging
pre-charging and
line breaker
Setpoint in test-mode:
DR-SM150
page 20
3.8 Test Mode Pre-charging (without medium voltage ! )
During this test DC-voltage up to the specified level (p6620) is generated on the DC-link and on all components
connected to it. Make sure that this test can be carried out without endangering personnel or equipment!
Ior nrnIIoI Infoods fhIs fosf hns fo bo cnrrIod ouf for onch Infood sonrnfoIy.
Define the tracer to record following DC-voltages:
- r70[0] total actual DC-link voltage
- r70[1] positive actual DC-link voltage
- r70[2] negative actual DC-link voltage
Since thermal losses are inevitable, the cooling system has to be switched on first. Switch on the cooling system (via
Auxiliaries) using the OP177 in Local Mode with key K3/AUX ON.
Start with a small setpoint value for the DC-voltage, i.e. p6620 = 5 %, select test mode Pre-charging and trigger the
test by using the available hardware switch wired to component TM15/Infeed, terminal DI/O23 : the DC-link voltage is
controlled to an average value as set in p6620 by consecutive close-/ open-commands to the pre-charging contactor
(at the training rack: contactor TC-K41).
Increase the setpoint for the DC-link voltage in 5% steps to 15%; at this stage, trace the a.m. values and verify that the
positive and negative DC-link voltages are symmetrical.
PLEASE dont set more than 15% at the training rack, as this would cause a continuous ON/OFF of the Yaskawas
which will overload the Yaskawa-internal pre-charging resistors.
Af sIfo fho CIInk voIfngo Is ovonfunIIy Incronsod u fo l00.
S
I
T
R
A
I
N

Ior nrnIIoI Infoods fhIs fosf hns fo bo cnrrIod ouf
Define the tracer to record following DC-voltages:
r70[0] total actual DC-link voltage
- r70[1] positive actual DC-link voltage
- r70[2] negative actual DC-link voltage
Since thermal losses are inevitable, the cooling system has to be switched on first. Switch on the cooling system (via
Auxiliaries) using the OP177 in Local Mode with key K3/AUX ON.
Start with a small setpoint value for the DC-voltage, i.e. p6620 = 5 %, select test mode Pre-charging and trigger the
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

(without medium voltage ! )
During this test DC-voltage up to the specified leve
Ior nrnIIoI Infoods fhIs fosf hns fo bo cnrrIod ouf
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 19
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
Comm_Infeed page 21
Test-Mode Pre-Charging and Line Breaker (without MV)
Feedback Line Breaker Closed
Control command Close Line Breaker
Trip with message
DC-link undervoltage
DR-SM150
page 22
3.9 Test Mode Pre-charging and Line Breaker (without medium voltage ! )
During this test the Line Breaker will be closed. Please make sure again, that the Line Breaker is withdrawn and in
test-position before triggering this test. Depending on the pre-charging setpoint, the DC-link will be charged up
(possibly even up to 100%); so again make sure that this test can be carried out without endangering personnel or
equipment!
In cnso of nrnIIoI or muIfIIo nrnIIoI Infoods wIfh common cIrcuIf bronkor fho commIssIonIng confroI word vIn
CC, AIIl mnsfor Infood confroIs nII Infoods sImuIfnnoousIy. Tho rochnrgIng of fho IndIvIdunI Infoods Is
monIforod nnd onIy If nII Infoods roorf IrochnrgIng comIofod, fho common cIrcuIf bronkor Is cIosod.
Set up the tracer to record the total DC-link voltage, the Close command to the Line Breaker and the feed back
signal Line Breaker Closed (refer to 3.7) with following properties:
- Trigger on: Close command
For the first test, set the DC link pre-charging setpoint, p6621 to 95%.
Select test mode Pre-charging and Line Breaker and trigger the test by using the available hardware switch wired
to component TM15/Infeed, terminal DI/O23 : the DC-link voltage charges up to the value set in p6621, the Line
Breaker closes and trips after expiry of the (internally set) monitoring time with fault message 5210, pre-charging
monitoring time expired.
For the second test, set the DC link pre-charging setpoint, p6621 to 80% and trigger the test: the DC link voltage
charges up to the value set in p6621, the line breaker closes and trips after a short delay with the fault message
30003, DC-link undervoltage.
S
I
T
R
A
I
N

before triggering this test. Depending on the pre-charging setpoint, the DC-link will be charged up
In cnso of nrnIIoI or muIfIIo nrnIIoI Infoods wIfh
CC, AIIl mnsfor Infood confroIs nII Infoods sImuIfnnoousIy. Tho rochnrgIng of fho IndIvIdunI Infoods Is
monIforod nnd onIy If nII Infoods roorf IrochnrgIng comIofod, fho common cIrcuIf bronkor Is cIosod.
Set up the tracer to record the total DC-link volta
signal Line Breaker Closed (refer to 3.7) with following properties:
- Trigger on: Close command
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

3.9 Test Mode Pre-charging and Line Breaker (without medium voltage ! )
During this test the Line Breaker will be closed. Pl
before triggering this test. Depending on the pre-charging setpoint, the DC-link will be charged up
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 21
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
Comm_Infeed page 23
Test-Mode Pre-Charging and Line Breaker (with MV)
DR-SM150
page 24
3.10 Test Mode Pre-charging and Line Breaker (with medium voltage ! )
As before, during this test the Line Breaker will again be closed. This time, however, the Line Breaker will be
inserted. The DC-link will be charged up to 100% with the full line power available; so once more make sure that this
test can be carried out without endangering personnel or equipment!
If fhIs fosf Is cnrrIod ouf for fho fIrsf fImo nf sIfo, somo rocondIfIons hnvo fo bo snfIsfIod
fho InsuInfIon chock hns fo bo comIofod
fho frnnsformor nnd Infood monIforIng hns fo hnvo boon chockod
n rIcord hns fo bo InsfnIIod nf fho !Ino Ironkor Ifs funcfIon hns fo hnvo boon fosfod fho rIcord consIsfs
of fwo monsurIng Ionds connocfod fo onch ofhor nnd wIrod fo fho undorvoIfngo coII such, fhnf Ifs suIy voIfngo
Is cuf whonovor fho monsurIng Ionds nro uIIod nnrf
fho convorfor`s honf oxchnngor unIf musf bo swIfchod on
At this stage some very essential settings have not yet been verified; therefore it is not yet permissible to change over
to active mode of the Infeed. Only its operation as Basic Line Module (via the free-wheeling diodes) can be accepted.
You have to make sure that the pulse enable input of the Infeed (p0852) is reliably on L:
- possible approach (not recommended): set p0852 = 0
- preferred approach: block the pulse enable signal from being handed on (if Simotion should generate it by
wrong control on behalf of the operators side).
Find out which value has to be set on chart AINF1, sheet F1, block SAI102 at Input 2 or on block SAI100 at Input 1
to satisfy above requirement:
. . . . . . . . . . . . . . . . . . . . . . . . . . .
In cnso of nrnIIoIod Infoods nII Infoods hnvo fo bo bIockod fhIs wny.
S
I
T
R
A
I
N

. The DC-link will be charged up to 100% with the full line power available; so once more make sure that this
If fhIs fosf Is cnrrIod ouf for fho fIrsf fImo nf sI
fho InsuInfIon chock hns fo bo comIofod
fho frnnsformor nnd Infood monIforIng hns fo hnvo boon chockod
n rIcord hns fo bo InsfnIIod nf fho !Ino Ironkor Ifs funcfIon hns fo hnvo boon fosfod fho rIcord consIsfs
of fwo monsurIng Ionds connocfod fo onch ofhor nnd wIrod fo fho undorvoIfngo coII such, fhnf Ifs suIy voIfngo
Is cuf whonovor fho monsurIng Ionds nro uIIod nnrf
fho convorfor`s honf oxchnngor unIf musf bo swIfchod on
At this stage some very essential settings have not
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

3.10 Test Mode Pre-charging and Line Breaker (wit
As before, during this test the Line Breaker will again be closed. This time, however, the
. The DC-link will be charged up to 100% with the full line power available; so once more make sure that this
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 23
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
Comm_Infeed page 25
Infeed Operation as Basic Line Module
Feedback Line Breaker Closed
Control command Close Line Breaker
Changeover from pre-
charge to operation as
Basic Line Module
DR-SM150
page 26
Keep the tracer settings (as in 3.8) to record the total DC-link voltage, the Close command to the Line Breaker and
the Feed back signal Line Breaker Closed (refer to 3.6) with the same properties as before.
Now rack in the Line Breaker (at the training rack, switch on the mcb to the left of contactor TC-K41; this condition
simulates Line Breaker in operating position), select test mode Pre-charging and Line Breaker and trigger the test
by using the available hardware switch wired to component TM15/Infeed, terminal DI/O23:
the DC-link voltage charges up to the value set in p6621, the Line Breaker closes and remains closed.
If the line breaker should trip after a short delay, analyze the fault message and adjust the responsible setting by
a change of 5%:
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repeat the above test. Now the Line Breaker remains closed, the DC-link voltage reads: sqr 2 * u.line.ph-ph.
S
I
T
R
A
I
N

by using the available hardware switch wired to component TM15/Infeed, terminal DI/O23:
the DC-link voltage charges up to the value set in p6621, the Line Breaker closes and remains closed.
If the line breaker should trip after a short delay, analyze the fault message and adjust the responsible setting by
a change of 5%:
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repeat the above test. Now the Line Breaker remains closed, the DC-link voltage reads: sqr 2 * u.line.ph-ph.
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

Keep the tracer settings (as in 3.8) to record the total DC-link voltage, the Close command to the Line Breaker and
the Feed back signal Line Breaker Closed (refer to 3.6) with the same properties as before.
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 25
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
Comm_Infeed page 27
Measurement of Phase shift
L3 L2 L1
L1L3 L2L1 L3L2
O
B
S
E
R
V
E
R

O
B
S
E
R
V
E
R
L1L2 L2L3 L3L1
reference measurement:
L2L1 leads L3L2 by 120
0
test measurement 1:
0
test measurement 2:
L1L3 lags L3N by 150
0
L3 L2
L1
L1L3 L2L1
L3L2
L1L3
L2L1
L3L2
L3N
L1L2
DR-SM150
page 28
3.11 Measurement of Phase Shift
The power voltage at the ALM input will typically be phase shifted versus the voltage measured by the VSM. Value
and polarity of the phase displacement (leading, lagging) have to be identified without doubt.
On the basis of a known voltage system (phases L1 to L3 on the VSM) you should first make a reference
measurement crosschecking the indication on your scope versus theory followed by the second step of identifying
the phase shift between power voltage at ALM input and reference voltage at VSM.
To gain experience use the transformer box and carry out the measurements as suggested. Follow the procedure
listed below to make the FIRST MEASUREMENT, then the SECOND MEASUREMENT and finally do the lab work.
- select the same V/div for both channels, invert channel B, align the two tracks to the zero line with input = GND
- use an appropriate voltage divider to measure voltages outside the range of the scope
- connect the voltages you want to measure to channels A (L1) and B (L3) of the scope (via voltage divider if large)
- set both channels to DC-measurement and ADD the two channels; you then measure L1 + (-L3) = U
L1L3
- follow the same steps to measure the second phase-to-phase voltage (channels A2, B2)
- if you have to adapt the V/div for any of the measurements, always select the same setting for channels A and B
and verify the zero line alignment
FIRST MEASUREMENT SECOND MEASUREMENT
make the reference measurement to find out make one test measurement to verify your scope reading
how your scope displays voltage U
L2L1
versus U
L3L2
versus the theoretical expectation; i.e. U
L1L3
versus U
L3N
U
L2L1
U
L3L2
U
L1L3
U
L3N
reference measurement:
u.L2L1 leads u.L3L2 by 120
0
S
I
T
R
A
I
N

On the basis of a known voltage system (phases L1 to L3 on the VSM) you should first make a reference
measurement crosschecking the indication on your scope versus theory followed by the second step of identifying
the phase shift between power voltage at ALM input and reference voltage at VSM.
To gain experience use the transformer box and carry out the measurements as suggested. Follow the procedure
listed below to make the FIRST MEASUREMENT, then the SECOND MEASUREMENT and finally do the lab work.
- select the same V/div for both channels, invert channel B, align the two tracks to the zero line with input = GND
- use an appropriate voltage divider to measure voltages outside the range of the scope
- connect the voltages you want to measure to channels A (L1) and B (L3) of the scope (via voltage divider if large)
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

he power voltage at the ALM input will typically be phase shifted versus the voltage measured by the VSM. Value
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 27
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
leads L3L2 by 120
0
test measurement 1:
test measurement 2:
L1L3 lags L3N by 150
L1L3
Comm_Infeed page 29
Measurement of Phase Shift
L3 L2
L1
L1L3
L2L1
L3L2
L1L2
10MOhm
100kOhm
phase L1
channel 1
direct
10MOhm
100kOhm
phase L2
channel 2
inverted
operating mode: channel 1 + channel 2
voltage divider used at the training center
400V
L1
L2
L3
N
24V
transformer box for lab work
L1
L2
L3
N
DR-SM150
page 30
Find out the phase shifts of the voltages suggested in the table below both by theoretical expectation and by actual
measurement.
If you should only have a 2-channel scope available, the voltage U
L2L1
has to be measured using channels A B with
e.g. line trigger, followed by the measurement of voltage U
L3L2
using the same channels A B with identical trigger
criteria. These two measurements then have to be mentally superposed to read the phase displacement.
U
L3L2
U
L1L3
U
L1L3
U
L1L3
U
L1L2
u
L2N
u
L1N
u
L3N
leads lags by degrees
U
L3L2
U
L1L2
U
L1L3
u
L2N
U
L1L3
u
L1N
U
L1L3
u
L3N
U
L2L1
U
L3L2
S
I
T
R
A
I
N

S
I
T
R
A
I
N

S
I
T
R
A
I
N

S
I
T
R
A
I
N

C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

Find out the phase shifts of the voltages suggested in the table below both by theoretical expectation and by actual
leads lags
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 29
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
Comm_Infeed page 31
Measurement of the Line Side Offset Angle
power voltage lags reference voltage by 150
0
negative angle (-150
0
)
either one measurement with a 4-channel scope
or two consecutive measurements with a 2-channel scope
with common trigger (i.e. line trigger)
CH 3 4 / CH 3: U
L1
, CH 4: U
L3
CH 1 2 / CH 1: U
L1
, CH 2: U
L3
150
0
CH 1 2
CH 3 4
M
Yy0d5
Yy0
3.3 kV
100 V
VSM
VSM
U
L1L3
U
L1L3
power voltage
reference voltage
DR-SM150
page 32
3.12 Line Side Offset Angle
For the operation as Active Line Module (pulses enabled) the Infeed has to be programmed with the phase angle
displacement between the power voltage and the reference voltage; typical values will read 30
0
, 15
0
, 20
0
or 7.5
0
(an appropriate phase shift between the different Infeeds helps to reduce the line side harmonics). The definition of the
offset angle has to be made in rough by manual setting; fine-tuning (+/-1
0
) is carried out by means of an
identification mode.
Using the equipment available, measure the phase angle displacement in test mode Pre-Charging and Line Breaker
(with medium voltage, inverter pulses blocked). At the training rack sockets to pick up all required voltages are located
on the upper left side of the rack.
Phase angle displacement: p6420 = . . . . . . . . . . . . .
Likewise the voltage fed to the VSM has to be programmed in rough. Measure the voltage.
VSM supply voltage: p3663 = . . . . . . . . . . . . .
Koo In mInd fhnf In cnso of nrnIIoI Infoods onch Infood wIII hnvo Ifs own VSM nnd wIII hnvo n hnso nngIo
offsof of Ifs own.
S
I
T
R
A
I
N

offset angle has to be made in rough by manual setting; fine-tuning (+/-1
identification mode.
Using the equipment available, measure the phase angle displacement in test mode Pre-Charging and Line Breaker
(with medium voltage, inverter pulses blocked). At the training rack sockets to pick up all required voltages are located
on the upper left side of the rack.
Phase angle displacement: p6420 = . . . . . . . . . . . . .
Likewise the voltage fed to the VSM has to be programmed in rough. Measure the voltage.
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

or the operation as Active Line Module (pulses enabled) the Infeed has to be programmed with the phase angle
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 31
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
reference voltage
negative angle (-150
0
)
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
Comm_Infeed page 33
Definition of Transformer Data
+ pre-charging time
+ 2 s
i.e. 10 MVA transformer : 20 s
DR-SM150
page 34
3.13 Basic Configuration of the Line Controller
At the training rack, the steps listed below will be omitted since the data are already programmed correctly. At site,
however, they have to be carried out.
Tho IIno confroIIor`s oornfIon roquIros InformnfIon nbouf fho !Ino Trnnsformor coy fho roquIrod dnfn from fho
frnnsformor dnfn shoof fo fho nssIgnod nrnmofors.
Monsuro fho frnnsformor Inrush fImo by nnnIyzIng fho rImnry curronf of fho frnnsformor whon If Is boIng
swIfchod on fhIs monsuromonf roquIros nrfIcuInr oquImonf! nnd nssIgn fhIs vnIuo + 20 fo 62l9.
Tho uIsos for fho Infood musf onIy bo onnbIod nffor fho curronf hns sfnbIIIzod, oIso fho IIno voIfngo mIghf sfIII bo
dIsforfod nnd fho confroI uIsos mIghf bo gonornfod nf nn Incorrocf fImIng.
Tho doIny fo onnbIo fho uIsos Is sof In CCchnrf A!X2, shoof I5, bIock OS?l0 nnd hns fo bo mnfchod fo fho
IdonfIfIod frnnsformor Inrush doIny fImo. S
I
T
R
A
I
N

Tho IIno confroIIor`s oornfIon roquIros InformnfIon
frnnsformor dnfn shoof fo fho nssIgnod nrnmofors.
Monsuro fho frnnsformor Inrush fImo by nnnIyzIng fho rImnry curronf of fho frnnsformor whon If Is boIng
swIfchod on fhIs monsuromonf roquIros nrfIcuInr oquImonf! nnd nssIgn fhIs vnIuo + 20 fo 62l9.
Tho uIsos for fho Infood musf onIy bo onnbIod nffor fho curronf hns sfnbIIIzod, oIso fho IIno voIfngo mIghf sfIII bo
dIsforfod nnd fho confroI uIsos mIghf bo gonornfod nf nn Incorrocf fImIng.
Tho doIny fo onnbIo fho uIsos Is sof In CCchnrf A!X2, shoof I5, bIock OS?l0 nnd hns fo bo mnfchod fo fho
IdonfIfIod frnnsformor Inrush doIny fImo.
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

3.13 Basic Configuration of the Line Controller
t the training rack, the steps listed below will be omitted since the data are already programmed correctly. At site,
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 33
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
Comm_Infeed page 35
Actual Raw Values / Actual Value Offset Compensation
DR-SM150
X70 U.DC.pos
X71 U.DC.neg
X72 I.L1
X73 I.L3
via PSA-stamping
page 36
3.14 Actual Value Offset Compensation
Verify that the Actual Value Offset Compensation is enabled (in an operating mode where voltage and current are
definitely zero, the feedback values are measured and then automatically set as offset values).
3.15 Actual Raw Values (Infeed)
Physical quantities of the Infeed available via parameters (r.) have been evaluated already. The Raw Values as
read in on the PSA (from the AVT-Cs) are displayed in r6760 r6763.
With parameter p6770 a number of assignments of these values can be viewed (i.e. the a.m. offset value). Raw values
are helpful to check an individual actual channel if in doubt about the correct indication of the value.
While still in test mode pre-charging and line breaker, use the tracer to record the values of the positive and negative
DC-link voltage as processed values available on parameters r70[1], r70[2] and as raw values of the PSA.
assignment of raw values via: p . . . . . . . . . . . = . . . . . .
raw values U.DC.pos: r . . . . . . . . . . . raw values U.DC.neg: r . . . . . . . . . . .
A comprehensive list of other important variables regarding the Infeed can be found at the end of this chapter.
Discontinue the test mode currently active by selecting p6650 = Test mode inactive.
S
I
T
R
A
I
N

3.15 Actual Raw Values (Infeed)
Physical quantities of the Infeed available via parameters (r.) have been evaluated already. The Raw Values as
read in on the PSA (from the AVT-Cs) are displayed in r6760 r6763.
With parameter p6770 a number of assignments of these values can be viewed (i.e. the a.m. offset value). Raw values
are helpful to check an individual actual channel if in doubt about the correct indication of the value.
While still in test mode pre-charging and line breaker, use the tracer to record the values of the positive and negative
DC-link voltage as processed values available on parameters r70[1], r70[2] and as raw values of the PSA.
assignment of raw values via: p . . . . . . . . . . . = . . . . . .
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

3.14 Actual Value Offset Compensation
erify that the Actual Value Offset Compensation is enabled (in an operating mode where voltage and current are
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 35
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
Comm_Infeed page 37
User Defined Parameter List (for Identification Modes)
DR-SM150
page 38
3.16 Identification Routines
Similar to the Test Modes used in the previous steps the SM150 also offers a number of Identification Routines.
They help to identify and set data such as the fine-tuning values of the displacement angle and the input voltage of
the VSM, the Line Transformer u.k or the DC-link capacity.
Identification Routines are selected with p3410; the currently active Identification Routine is indicated in r6442.
The commands Infeed ON and Pulse Enable (start the identification) are activated via chart AINF1, sheet F1.
After having switched on the Infeed and after having selected the intended Identification Routine the pulses for the
Infeed have to be enabled; the selected Identification Routine will then be activated and indicated in r6442.
A small number of additional parameters may prove to be helpful (refer to the list above).
Edit a user defined parameter list similar to the one above to have quick access to the parameters that might be
needed in carrying out the Identification Routines.
S
I
T
R
A
I
N

Identification Routines are selected with p3410; the currently active Identification Routine is indicated in r6442.
The commands Infeed ON and Pulse Enable (
After having switched on the Infeed and after having selected the intended Identification Routine the pulses for the
Infeed have to be enabled; the selected Identification Routine will then be activated and indicated in r6442.
A small number of additional parameters may prove to be helpful (refer to the list above).
Edit a user defined parameter list similar to the one above to have quick access to the parameters that might be
needed in carrying out the Identification Routines.
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

imilar to the Test Modes used in the previous steps the SM150 also offers a number of Identification Routines.
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 37
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
Comm_Infeed page 39
Identification Transformer Phase Shift
3) change to
16# 0001
result of 3):
change to
1
result of 3):
change to
16# 240B
4) change to
16# FFFF
16#FFF7
16#FFF7
16#FFF7
1) select mode
2) initially set
16# FFF7
DR-SM150
page 40
3.17 Identification Routine Identification transformer phase shift
Please remember that this identification is a fine-tuning only and that the settings of parameters p6420, p3663 and
p210 have to be correct in the first place.
Now execute the routine Identification transformer phase shift as follows:
- select routine Identification transformer phase shift
- disable the pulses for Infeed 1 (chart AINF1, sheet F1, block SAI102, value 16#FFF7 at I2)
In cnso of nrnIIoI Infoods fhIs IdonfIfIcnfIon Is cnrrIod ouf ono by ono onIy ono Infood Is onnbIod In soquonco.
- switch on the heat exchanger unit (Auxiliaries = on via OP177)
- activate the Infeed (ON-command) via chart AINF1, sheet F1, block SAI100, value 16#0001 at the OR-input
- enable the pulses after expiry of the inrush time and the pre-charging delay via
chart AINF1, sheet F1, block SAI102, value 16#FFFF at I2
S
I
T
R
A
I
N

Now execute the routine Identification transformer phase shift as follows:
- select routine Identification transformer phase shift
- disable the pulses for Infeed 1 (chart AINF1, sheet F1, block SAI102, value 16#FFF7 at I2)
In cnso of nrnIIoI Infoods fhIs IdonfIfIcnfIon Is cn
- switch on the heat exchanger unit (Auxiliaries = on
- activate the Infeed (ON-command) via chart AINF1, sheet F1, block SAI100, value 16#0001 at the OR-input
- enable the pulses after expiry of the inrush time and the pre-charging delay via
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

3.17 Identification Routine Identification transformer phase shift
Please remember that this identification is a fine-tuning only and that the settings of parameters p6420, p3663 and
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 39
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
16#FFF7
Comm_Infeed page 41
Programming the Identified Values
result of 2)
initial values
result of first identification
result of second identification
DR-SM150
page 42
- note down the values identified for r6440 and r6441
r6440 = . . . . . . . . . . . . . . r6441 = . . . . . . . . . . . . . . ; these values MUST NOT significantly differ
from 0
0
respectively from 100%.
- change back to state ready (16#FFFF 16#FFF7)
- assign these correction values as follows:
p6420_new = p6420_old - r6440; p6420_new = . . . . . . . . . . . .
p6421_new = p6421_old * r6441 (100% * 100% = 100%); p6421_new = . . . . . . . . . . . .
- again enable the pulses via chart AINF1, sheet F1, block SAI102, value 16#FFFF at I2
- now the values for r6440 and r6441 both have to read very close to 0
0
respectively 100%
- change back to state ready (16#FFFF 16#FFF7), keep the Infeed in ON-state
S
I
T
R
A
I
N

- change back to state ready (16#FFFF
assign these correction values as follows:
p6420_new = p6420_old - r6440;
p6421_new = p6421_old * r6441 (100% * 100% = 100%); p6421_new = . . . . . . . . . . . .
- now the values for r6440 and r6441 both have to read very close to 0
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

- note down the values identified for r6440 and r6441
6440 = . . . . . . . . . . . . . . r6441 = . . . . . . . . . . . . . . ; these values MUST NOT significantly differ
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 41
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
initial values
result of first identification
result of second identification
Comm_Infeed page 43
Identification Transformer uk
3) change to
16# 0001
result of 3):
change to
1
result of 3):
change to
16# 240B
4) change to
16# FFFF
16#FFF7
16#FFF7
16#FFF7
2) initially set
16# FFF7
1) select type of
Identification
DR-SM150
page 44
3.18 Identification Routine Identification transformer uk
This identification fine-tunes the transformers relative short circuit voltage uk as set in p6520 by injecting a reactive
current. Keep the setpoint value of the reactive current (p3415) as set, unless Warning A06815 is issued; in this case
reduce p3415 until the Identification is carried out successfully.
Now start the routine Identification transformer uk as follows:
- select routine Identification transformer uk
- enable the pulses via chart AINF1, sheet F1, block SAI102, value 16#FFFF at I2
- note down the values identified in r3411 for five identification runs (they are carried out in sequence automatically)
and calculate the average value:
. . . . . . . . . . / . . . . . . . . . . / . . . . . . . . . . / . . . . . . . . . . / . . . . . . . . . . r3411 = . . . . . . . . .
- assign the correction value as follows:
p6411_new = p6411_old * r3411 (100% * 100% = 100%); p6411_new = . . . . . . . . . . . .
- now the average value for r3411 has to read very close to 100%
In cnso of usIng 2 3 Infoods In nrnIIoI wIfh ono common frnnsformor fho soffIng of fho frnnsformor uk 6520
hns fo bo sof fo fwIco fhroo fImos fho vnIuo IIsfod on fho frnnsformor rnfIng Info.
S
I
T
R
A
I
N

Now start the routine Identification transformer uk as follows:
- select routine Identification transformer uk
- enable the pulses via chart AINF1, sheet F1, block SAI102, value 16#FFFF at I2
. . . . . . . . . . / . . . . . . . . . . / . . . . . . . . . . / . . . . . . . . . . / . . . . . . . . . .
change back to state ready (16#FFFF
assign the correction value as follows:
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

3.18 Identification Routine Identification transformer uk
This identification fine-tunes the transformers relative short circuit voltage uk as set in p6520 by injecting a reactive
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 43
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
16#FFF7
Comm_Infeed page 45
Identification Tc Dc / DC-link capacity
DR-SM150
page 46
3.19 Identification Routine Identification Tc Dc
This identification fine-tunes the value of the DC-link capacitance as set in p3422 by generating small variations of
the DC-link voltage. Keep the values for the amplitude (p3416) and for the frequency (p6488[1]) of the voltage
variations as set.
Now start the routine Identification Tc Dc as follows:
- select routine Identification Tc Dc
- enable the pulses via
. . . . . . . . . . / . . . . . . . . . . / . . . . . . . . . . / . . . . . . . . . . / . . . . . . . . . . r3412 = . . . . . . . . .
- assign the correction value as follows:
p6412_new = p6412_old * r3412 (100% * 100% = 100%); p6412_new = . . . . . . . . . . . .
- now the average value for r3412 has to read very close to 100%
S
I
T
R
A
I
N

Now start the routine Identification Tc Dc as follows:
- select routine Identification Tc Dc
- enable the pulses via
. . . . . . . . . . / . . . . . . . . . . / . . . . . . . . . . / . . . . . . . . . . / . . . . . . . . . .
change back to state ready (16#FFFF
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

3.19 Identification Routine Identification Tc Dc
his identification fine-tunes the value of the DC-link capacitance as set in p3422 by generating small variations of
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 45
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
Comm_Infeed page 47
Identification Reactive Power Steps / DC-link Current Controller
p6485 = 100% p6485 = 70% p6485 = 60%
reactive current
depending on the current
Identification method
the physical quantities
assigned to indices [0] to
[4] will be different
DR-SM150
page 48
3.20 Identification Routine Reactive power steps
This identification fine-tunes the controller properties of the Infeed current controller. The repetition sequence of the
steps of setpoint and the step value can be modified by parameters p6448[0] and p6446 (not normally necessary).
The Identification Routine only provides the test signals, the optimization of the Infeed current controller has to be
made manually.
Find out in which way to use r6444[03] as a signal source in the tracer to record the reactive current actual value
and program the tracer accordingly (recording time: 1s).
Now optimize the Infeed current controller as suggested:
- start the mode Reactive power steps and enable the pulses (16#FFFF at I2)
- analyze the step response of the reactive current
- in small variations adapt the damping factor (p6485) to get a response
which steps up fast but doesnt perceptibly overshoot;
optimum setting: p6485 = . . . . . . . . . . . . . . . . .
S
I
T
R
A
I
N

The Identification Routine only provides the test signals, the optimization of the Infeed current controller has to be
Find out in which way to use r6444[03] as a signal source in the tracer to record the reactive current actual value
and program the tracer accordingly (recording time: 1s).
Now optimize the Infeed current controller as suggested:
- start the mode Reactive power steps and enable the pulses (
analyze the step response of the reactive current
- in small variations adapt the damping factor (p6485) to get a response
which steps up fast but doesnt perceptibly overshoot;
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

3.20 Identification Routine Reactive power steps
his identification fine-tunes the controller properties of the Infeed current controller. The repetition sequence of the
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 47
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
p6485 = 70%
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
Comm_Infeed page 49
Identification DC Link Voltage Steps / DC Link Voltage Controller
p6484 = 150% p6484 = 65% p6484 = 60%
DC-link voltage
DR-SM150
page 50
3.21 Identification Routine DC link voltage steps
This identification fine-tunes the controller properties of the DC-link voltage controller. The repetition sequence of the
Assign the DC-link voltage actual value to be recorded by the tracer (recording time: 1s).
Now optimize the DC-link voltage controller as suggested:
- start the routine DC link voltage steps and enable the pulses (16#FFFF at I2)
- analyze the step response of the DC-link voltage
- in small variations adapt the damping factor (p6484) to get a response as per
symmetrical optimum(overshoot about 43%), but dont set p6484 to less than 25%;
S
I
T
R
A
I
N

Assign the DC-link voltage actual value to be recorded by the tracer (recording time: 1s).
Now optimize the DC-link voltage controller as suggested:
- start the routine DC link voltage steps and enable the pulses (
analyze the step response of the DC-link voltage
- in small variations adapt the damping factor (p6484) to get a response as per
symmetrical optimum(overshoot about 43%), but dont set p6484 to less than 25%;
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

3.21 Identification Routine DC link voltage steps
This identification fine-tunes the controller properties of the DC-link voltage controller. The repetition sequence of the
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 49
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
Comm_Infeed page 51
Identification DC Link Voltage Steps / Decoupling
p6488 = 140%
p6488 = 100% p6488 = 70%
reactive current
DR-SM150
page 52
Current control of the line current components is handled on the basis of controlling the - and -components; the
control of these components has to be functionally decoupled.
The decoupling has to be optimized via p6488 to get the least possible influence of the step change of the DC-link
voltage setpoint on the reactive current actual value.
- record the reactive current actual value and optimize p6488 to get the result stated above; p6488 = . . . . . . . . . . . .
3.22 Identification Routine V dc symmetry steps
This identification fine-tunes the controller properties of the DC-link common potential controller. As for the other
Identification Routines, this one also provides the test signals only and the optimization has to be made manually.
For this control loop (essentially p6475) it is recommended to keep the factory settings.
S
I
T
R
A
I
N

- record the reactive current actual value and optimize p6488 to get the result stated above; p6488 = . . . . . . . . . . . .
.22 Identification Routine V dc symmetry steps
This identification fine-tunes the controller properties of the DC-link common potential controller. As for the other
Identification Routines, this one also provides the test signals only and the optimization has to be made manually.
For this control loop (essentially p6475) it is recommended to keep the factory settings.
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

Current control of the line current components is handled on the basis of controlling the
control of these components has to be functionally decoupled.
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 51
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
p6488 = 70%
M
A
T
E
R
I
A
L
Comm_Infeed page 53
Identification Setting, Pre-Control
U.DC.set
U.DC.act / r70
Infeed Motor Module
0
i.sq.set_MoMo / r82[3]
pre-
control
C
U
-
l
i
n
k
U.DC.act
i.sq.set_ALM
DR-SM150
page 54
3.23 Identification Routine Setting, pre-control
This identification will result in a gain-setting for the pre-control of the actual current to be provided by the Infeed
whenever the active power requirement of the Motor changes. If the pre-control is set perfectly, the DC-link voltage
controller will have to act as a correction controller only (it will only become active to handle any step of disturbance
variable which might occur in the DC-link itself).
Since the essential input to set the pre-control originates from the Motor Module, it is pointless to optimize the pre-
control unless the Motor Module has been commissioned (this step will be taken up in due time once it can reasonably
be carried out).
S
I
T
R
A
I
N

variable which might occur in the DC-link itself).
Since the essential input to set the pre-control originates from the Motor Module, it is pointless to optimize the pre-
control unless the Motor Module has been commissioned (this step will be taken up in due time once it can reasonably
be carried out).
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

3.23 Identification Routine Setting, pre-control
his identification will result in a gain-setting for the pre-control of the actual current to be provided by the Infeed
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 53
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
Comm_Infeed page 55
Saving Data / Operation of the Infeed
HD HD
RAM RAM
Copy RAM to ROM
Save parameters
SIMOTION_CX32 // SINAMICS-Integrated PG / PC
Load
to PG
Save project
Reboot
Parameter reset
Load to
target
Open project
RAM RAM
D445
CFC
not for
SIM_D445
DR-SM150
page 56
3.24 Completing the Commissioning of the Infeed
With the (inevitable) exception of adapting the pre-control the Infeed is commissioned and ready for operation.
Dont forget following steps:
- reassign the original setting for any changes you have made on DCC-charts while commissioning the Infeed
(chart AINF1, sheet F1)
- upload the online changes you have made on the Infeed (CX32)
- save the uploaded data in your project (Save project)
- save the changes on the CFC (Copy RAM to ROM)
On the OP177, select Local Mode (K9/Local). The OP177 has to indicate following status:
Line CB and Exciter CB = not ready to switch on, other units = Off / ready to switch on
Now verify that the Infeed can be switched on via the OP177:
K3/AUX ON - with a delay of 10s the Auxiliaries switch on (state = ready) and
- the state of the Motor changes to not ready to switch on
K4/Power ON - after pre-charging the Line Breaker closes,
- the Infeed changes to operation (state = ready) and
- the state of the Motor changes to ready to switch on
Change the DC-link voltage setpoint to 600V and check the negative, positive and total DC-link voltage.
Check the feedback signals (status information) to Automation on chart AINF1, sheet E1, block SBA90,
output VM_ZSW1_AI1.
S
I
T
R
A
I
N

(chart AINF1, sheet F1)
- upload the online changes you have made on the Infeed (CX32)
- save the uploaded data in your project (Save project)
- save the changes on the CFC (Copy RAM to ROM)
On the OP177, select Local Mode (K9/Local). The OP177 has to indicate following status:
Line CB and Exciter CB = not ready to switch on, other units = Off / ready to switch on
Now verify that the Infeed can be switched on via the OP177:
K3/AUX ON
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

3.24 Completing the Commissioning of the Infeed
ith the (inevitable) exception of adapting the pre-control the Infeed is commissioned and ready for operation.
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 55
C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
SIMOTION_CX32 // SINAMICS-Integrated
Comm_Infeed page 57
Important Values for the Infeed
DR-SM150
for commissioning purposes / protection DEF = 100% Current limit software p6920
V/F Table guide p6974 [0-37]
V/F Table type p6972 [0-7]
(1 = Standard; 0 = OPM for 11./13. and transformer shift 30) Select the pulse pattern table (OPM) p6960
Parameters
Raw actual value at X73 -> I_W 9971 PSA raw value loaded to X73 r6763[0n]
Raw actual value at X72 -> I_U 9971 PSA raw value loaded to X72 r6762[0n]
Raw actual value at X71 -> U_ZK_N 9971 PSA raw value loaded to X71 r6761[0n]
Raw actual value at X70 -> U_ZK_P 9971 PSA raw value loaded to X70 r6760[0n]
PSA Raw Values
V_ZK negative half % (absolute value) 8944 V_ZK neg r6435[3]
V_ZK positive half % 8944 V_ZK pos r6435[2]
Center potential % 8944 V_ZK center potential r6435[1]
V_ZK overall % 8944 V ZK total r6435[0]
DC link Voltage
Smoothed active and reactive components of the synch. voltage 8962 Vsyn_q/d unsmoothed r6428[0-1]
Unsmoothed active and reactive components of the synch. voltage 8962 Vsyn_q/d unsmoothed r6427[0-1]
Rotated synchronization voltage -> alpha to beta = 90 9880 Vsyn Beta component r6426[1]
Rotated synchronization voltage -> alpha to beta = 90 9880 Vsyn Alpha component r6426[0]
Line-to-line synchronization voltage U23 (VSM) 9880 Vsyn: U23 raw signal r3662
Line-to-line synchronization voltage U12 (VSM) 9880 Vsyn: U12 raw signal r3661
U Syn
Active power actual value 8944 P_act r0082
Current actual value reactive component 8944 Id_act r0076
Current actual value active component 8944 Iq_act r0078
Filtered current actual values (r6910) -> more in sine form 8944 I_act_corrected (without pulsing) r0069[0-4]
Calculated current actual values (U und W measured, V calculated) 8944 I_act_sys_with harmonic oscillations (raw values) r6910 [0-4]
U & I
Comment Sheet Meaning Actual Value
S
I
T
R
A
I
N

C
O
U
R
S
E

C
O
U
R
S
E

C
O
U
R
S
E

page 57
C
O
U
R
S
E

C
O
U
R
S
E

for commissioning purposes / protection
C
O
U
R
S
E

C
O
U
R
S
E

M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
for commissioning purposes / protection
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
(1 = Standard; 0 = OPM for 11./13. and transformer shift 30)
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
Raw actual value at X73 -> I_W
M
A
T
E
R
I
A
L
Raw actual value at X72 -> I_U
M
A
T
E
R
I
A
L
Raw actual value at X71 -> U_ZK_N
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L
M
A
T
E
R
I
A
L

DRM SM150 15 Infeed Syn0

Enviado por

Dados do documento

Direitos autorais

Formatos disponíveis

Compartilhar este documento

Compartilhar ou incorporar documento

Opções de compartilhamento

Você considera este documento útil?

Este conteúdo é inapropriado?

Direitos autorais:

Formatos disponíveis

DRM SM150 15 Infeed Syn0

Enviado por

Direitos autorais:

Formatos disponíveis

Comm_Infeed page 01

SITRAIN / METAL ACADEMY

Você também pode gostar