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MIL-M-49502(TM) 6 NOVE1idBER 1990 SUPERSEDING (see 6.4)
MILITARY
SPECIFICATION
TECHNICAL: TOOLS LIST
MANUALS,
.
of This specification k approved for use by the Department and the Army, and is available for use by all Departments Agencies of the Department of Defense.
1.
SCOPE
1.1 f3coDe. This specification contains the detail requirements for preparing repair parts and special tools 1ists (RPSTL) .
Beneficial comments (recommendations, G dditions, deletions) and any pertinent data which may be used in improving this document shouJd be addressedto: USAMC Materiel Readiness Support Activity, AlTN: AMXMD-MP, Lexington, KY 40511-5101 by using the self-addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end ofthis document or by ietter.
AMSC
A5034
STATEMENT
AREA TMSS
A. Approved forpublic release; distribution isunlimited.
DISTRIBUTION
MIL-M-49502 (TM) A RPSTL may be published as a separate manual, 1.2 ARDlication. as an appendix to a maintenance manual, or as an appendix to a depot maintenance work requirement (DMWR). Applicable RPSTL maintenance levels are as follows: TM DESIGNATOR SUFFIX ---------------------NARRATIVE TM WITH APPX RPSTL CM ---------------- ----- 2OP 30P 40P 12P 136 20&P 30&P 40&P 12&P 13&P -
MAINTENANCE LEVELS
--------------------------------------
Unit or aviation unit Direct support or aviation intermediate General support Operator and unit or operator and a+iation unit Operator, unit, and direct support or operator, unit, and aviation intermed. Operator, unit, direct support, and general support Unit and direct support or aviation unit and aviation intermediate Unit, direct support, and general support Direct support and general support Depot maintenance work requirement including repair parts and special tools list
1.3 simitations. This specification does not apply (in full) to (Refer to MIL-MRPSTLS covering DOD standard generator sets. 63010. ) ea. The figures used in this specification are 1.4 ~=mle=ifi~r examples only. The text of this specification takes precedence over examples.
MIL-M-49502(TM) 1.5 Tail orina reau irements. All requirements in this specification are mandatory except those identified otherwise on the Conkent\Format Selection Summary, Appendix B (to be completed by the contracting activity). 1.6 Terminology. Use of the term eguipmenttl may mean equipment, end item, system, or major component. The term figure may apply to the illustrated parts breakdown figure, the repair parts list applicable to the illustration, or both. The term repair partw may- mean spare part or repair part. 2. 2.1 APPLICABLE DOCUMENTS Government documents.
2.1.1 Specifications, standards. and handbooks. The following specifications, standards, and handbooks form a part of this specification to the extent specified herein. Unless otherwise specified, the issues of these documents shall be those listed in the issue of the Department of Defense Index of Specifications and Standards (DODISS) and supplement thereto, cited in the solicitation. SPECIFICATIONS Military NIL-M-38784 STANDARDS Military MIL-STD-12 Abbreviations for use on Drawings, and in Specifications, Standards, and Technical Documents Marking for Shipment and Storage Manuals, Technical: General Style and Format Requirements
MIL-STD-129
(Unless otherwise indicated, the above Specifications and Standards are available from Standardization Documents Order Desk, Building 4D, 700 Robbins Avenue, Philadelphia, PA 19911-5094.) 2.1.2 Other government a oumentig. The following other government documents form a part of %is specification to the extent specified herein. Unless otherwise specified, the issues shall be those in effect on the date of the solicitation. DOD Directive 5230.24 Distribution Statement on Technical Documents
141L-M-49502(TM) Federal Supply Handbook Cataloging H4/H8 DOD Cataloging Handbook H6 Commercial and Government Entity Codes (CAGEC) Federal Item Name Directory for the Federal Cataloging Catalog System
(The above DOD Directive is available from Naval Publications and Forms Center, 5801 Tabor Avenue, Philadelphia, PA 19120-5099.) (Application for copies of cataloging handbooks should be addressed to Commander, Defense Logistics Service Centerr ATTN: D@C-WXA, Federal Center, Battle Creek, MI 49017-3084.) 2.2 Other Duplications . The following document(s) form a part of this specification to the extent specified herein. Unless othe=ise specified, the issues of the documents which are DOD adopted shall be those listed in the issue of the DODISS specified in the solicitation. Unless otherwise specified, the issues of documents not listed in the DODISS shall be the issues of the non-government document(s) which are current on the date of the solicitation.
.
(DOD activities can obtain copies from Standardization Documents Order Desk, Building 4D, 700 Robbins Avenue, Philadelphia, PA 19120-5099. Other government activities, contractors, and private concerns must obtain copies from the American Society for Testing and Materials, 1916 Race Street, Philadelphia, PA 19103.) In the event of conflict between the 2.3 Order of xmeaedence. text of this specification and the references cited herein (except for associated detail specifications, specification sheets or MS standards) , the text of this specification shall take precedence. Nothing in this specification, however, shall supersede applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS
3.1 General. A repair parts and special tools list (RPSTL) shall be prepared in accordance with the format and content requirelnents specified herein. The RPSTL shall cover maintenance level(s) selected from 1.2 and as specified on the completed Content Format Selection Summary, Appendix B. When a RPSTL with combined levels of maintenance is required, the RPSTL shall contain maintenance data for all levels covered, even though lower level maintenance is covered in a separate RPSTL. For example, when a -20 and a -34 RPSTL are published, then the -34 RPSTL shall include unit, direct support, and general support data. RPSTLs shall consist of illustrated parts and a listing of these parts. 4
BUL-M-49502 (TM)
>-
~QRlll!t~. General style and format for RPSTL introductory and front matter material shall be as prescribed in MIL-M-38784. As indicated on a Content/Format Selection Summary, Appendix B (completed by the contracting activity), the I@STL-shall be published in one of the following:
3.2
a. b. c*
If a figure(s) contains repair parts 3*2*1 ~= for both depot level maintenance and a maintenance level(s) below depot, the depot coded repair parts shall be presented in either a DMWR appendix RPSTL or in a RPSTL TM prepared for the next maintenance level below depot level, as specified by the contracting activity. If a RPSTL TM includes depot repair parts, the statement (Including Depot Maintenance Repair Parts)n shall be added to the title of the RPSTL TM. 3.2.i DMWR RPSTQ. If an item of eguipment is programmed for depot overhaul and no repair parts (including modules, printed circuits, and components) are authorized for replacement at a level below depot maintenance, authorized repair parts shall appear in the applicable DMWR. 3.3 Contenta a. b. RPSTL shall consist of:
c. Illustrations of repair parts; special tools; special test, measurement, and diagnostic equipment (TMDE) ; and other special support equipment required to operate and maintain the equipment. d. e. 3.3.1 Tabular lists of illustrated items listed in c above. Cross-reference ,RPSTL TM. indexes.
3.3.1.1 Front mattex Front matter for RPSTL TMs shall consist of a cover, a title biock page, and a table of contents. a. Cover. MIL-M-38784 . The cover shall be prepared in accordance with
MIL-M-49502 (TM) b. gitle block ma . The title block page shall be a right hand page and shall co~ist of data shown on figure 1. Applicable TM designation, maintenance level, name of equipment, and the current as of date shall be inserted. When depot level repair parts are included in a lower level RPSTL, the following statement shall be added to the RPSTL title: (Including Depot Maintenance Repair Parts). Address of the proponent shall be inserted in the Reporting Errors and Recommending Improvements block. Export warnings, distribution statements, and destruction notices shall be included in accordance with MIL-M-38784 as provided by the contracting activity. c. Table of contents. The table of contents shall reflect the content of the applicable RPSTL and shall comply with the following requirements: (1) Section numbers with titles and functional group codes (FGC) with titles shall be listed by the same nomenclature and in the same sequence in which they appear in the tabular listings. See figure 1.
.
(2) The parts list titles shall appear below their section titles and shall be listed in the order in which they appear in the RPSTL. Each title listed shall reference the number of the first page on which the illustration or figure parts list appears. The title and the number of the first page of each of the cross-reference indexes shall be listed. (3) Only the figures (which shall be titled the same as the functional group titles) applicable to the maintenance level(s) for which the RPSTL is prepared shall be listed. They shall be listed in the order in which they appear in the RPSTL. (4) In a multivolume RPSTL, each volume in the series shall have its own table of contents and shall reference the companion volume(s) . 3.3.1.2 Seution I - introduction. Section I shall contain the paragraphs listed on the applicable introduction content list, table I, as specified by the contracting activity. Applicable content shall be formatted as presented on figure 2. Source, maintenance, and recoverability (SMR) codes, paragraph 3b, table 1, shall be an applicable requirement. 3.3.1.2.1 ~. When paragraphs listed in the applicable introduction content list do not apply, the paragraph headings shall be listed and followed with the phrase, Not applicable. m
MIL-lJl-49502 (TM) 3.3.1.2.2 SDecial info rmation. Applicable special information (listed in table I and as shown on figure 2) shall be adapted and included. In addition to information contained on figure 2, all information pertaining to peculiarities of the RPSTL such as options selected, nonconsecutive listing of figures or item numbers, special handling and disposition of precious or hazardous materials, explanation of UOCS, equipment combinations, fabrication instructions, associated publications, unassigned NSNS that are PA coded, or any other petiinent data shall be included in -this paragraph. 3.3.1.2.3 Abbreviations. Abbreviations shall be in accordance with MIL-STD-12. Abbreviations not listed in MIL-STD-12 shall be listed alphabetically and explained. 3.3.1.3 Section XX - reDair Darts list. This section shall consist of illustrations and their associated repair parts lists. They shall be listed in alphanumeric sequence by functional group codes (the same codes used in the MAC) . See figures 3 and 4. Repair parts for special tools listed in section III shall be illustrated and listed in this section under a functional group titled special tools (repair parts). 3.3.1.3.1 Fiuu re title8 and numberinq. Figure titles shall be consistent with the titles presented in the MAC. Figures shall be numbered in ascending alphanumeric sequence. When specified by the contracting activity, the assembly part number and the source, maintenance, and recoverability (SMR) codes shall be added to the figure titles. 3.3.1.3.2 Item number column. Items shall be listed on the repair parts list (in the ITEM NO. column) by the same callout number shown on the associated figure. The items shall be listed in ascending alphanumeric sequence. 3.3.1.3.3 Nonconseou tive item numbers. When illustrations contain item callouts that are for a maintenance level higher than the level of the RPSTL, the items not authorized for maintenance at the RPSTL level shall not be listed in the repair parts list; therefore, items may not be listed consecutively. They shall be listed in ascending alphanumeric sequence. 3.3.1.3.4 S14R code columQ. The SMR code column shall include the source, maintenance, and recoverability codes assigned to the applicable items. 3.3.1.3.5 NSN column. The national stock number column shall include the NSN assigned to the applicable item.
MIIJ-11-49502 (TM) The applicable five 3.3.1.3.6 CAGEC and Dart numb er colums. digit commercial and government entity codes (CAGEC), listed in Catalog Handbook H4/H8, shall be listed in the CAGEC column. The part number shall be listed in the PART NUMBER column. The tion and Usabl e on code (UOCI col~. 3.3.1.3.7 JMM3C~iD DESCRIPTION AND USABLE ON CODE column shall include the following information:
~* EsaQ!%c- The header shall consist of the functional group n~er and title appearing on the top line(s). The next line(s) below shall include the figure number and the figure title (may be the same as the functional group title).
b. ytem name. The item name shall consist of the federal item name (taken from Federal Supply Cataloging Handbook H6) and, if necessary, a minimum description to further identify the item. The last line of the description shall be completed with trailing dots, except for the UOC line. ~enti onq. When specified by the contracting activity, c. applicable item names listed in the DESCRIPTION AND USABLE ON CODE (UOC) column shall be indented to identify them with the next See figure 5. Indentions shall not exceed five higher assembly. positions. d. Usable on aode (Uoc) . When an item has multiconfiguration or multimodal use, the three-position alphanumeric UOC representing the applicable configuration in which the item is used shall be placed on the last line under the item description. The letters UOC: shall be left justified and followed by the applicable UOC. When an item is used on all configurations or when only one configuration is covered by the RPSTL, usable on codes shall not be shown. e. Seri al number am lication. When part numbers of repair items are not the same for all serial numbered equipxnent of the same model, a statement identifying the usable effective (USBL EFF) serial numbers shall be made in the DESCRIPTION AND USABLE USBL EFF SER NOS 1719-1941. ON CODE (UOC) COIUMn. Example: See figure 40 f. ns sembled items. Repair parts which are part of a nonstocked assembled item (source coded AO, AF, AH, or AD) shall be assigned item numbers on illustrations and shall be listed in item number sequence on the repair parts list. These items shall be indented and listed immediately below the item to be assembled. When a particular illustration does not show the parts breakdown of the nonstocked assembly, reference shall be made to the figure where the parts breakdown is shown. See figure 4. Instructions, drawings, charts, and tables showing how to assemble assemblies source coded A( ) shall not appear in RPSTLS.
8
MIL-X-49502(TM) 9* Manufactured items. All items source coded MO, MF, MH, ML, or MD shall have the statement in the DESCRIPTION AND USABLE ON CODE (UOC) column as follows: MAKE FROM (enter applicable bulk material or other replaceable item name, CAGEC, and part number) . Material used to make items shall also be shown in a separate functional group called O~BULKMATERIALI* and figure titled FTG. BUIJV . Items in FIG. BULK shall be listed alphabetically by item name in the DESCRIPTION AND USABLE ON CODE (UOC) column. See figures 4 and 6. Numbers in the ITEM column of the Bulk Material list apply to the FIG. BULK only and shall not be associated with item number callouts appearing on the illustrations. Instructions, drawings, charts, and tables required to show how items are made shall not be included in the RPSTL. Kits and kit re~air Darts. Kits and kit repair parts (sou~~e coded KD, KP, or KB) shall conform to the format of either option 1 (figure 7) or option 2 (figure 8), as indicated on the completed Content/Format Selection Summary, Appendix B. Option 1 kits shall appear at the (~) ~. end ~f the associated parts list. At the option of the contracting activity, the ITEM NO column for kits shall be either blank or have an alphabetical character(s). The quantity column for kits shall contain a V (variable) when the exact quantity may vary. See figure 7. (2) Ontion 1, Darts. Option 1 kit repair parts shall be listed with their applicable figure and appear in item number sequence. The statement part of Kit PN (enter kit Pl?)m shall follow item name. Kit repair parts shall also be listed under the kit listing at the end of the parts list (figure 7). Parts of the kit listing shall be indented and listed alphabetically by the basic item name immediately below the kit item name. The quantity (in parentheses), figure, and item number shall follow the item name of the repair part. (3) Om iOA 2* kits . Option 2 kits shall be listed in a separate functional group titled repair kits. This functional group shall be looated in the repair parts list section in consecutive sequential alphanumeric order. This kit group shall be located before the bulk material functional group. The kits in this group shall be listed alphabetically in part number sequence. Parts in the kit group shall not be assigned item numbers. They shall be indented two positions and listed alphabetically under their kit name. Item names of the parts shall be followed by the quantity (in parentheses) and the figure and item numbers that appear in the basic parts list. The QTY column for kits shall contain a V (variable) when the exact quantity may vary.
MIL-M-49502 (TM) tion 2, D*Q Option 2 kit repair parts shall (4) appear in the parts list by item number as shown on the associated figure. They Shall be listed in item number sequence. The statement PART OF KIT PN (enter kit part number) shall follow the item name. See figure 8. i. Bad of fiaur e statement+. The statement END OF FIGUREn shall appear below the last item described in column 6 for each figure appearing in tabular lists in sections II and III. A number indicating how many times the Q~ Y Uolumm. item appears on the associated illustration shall appear in the QTY COIUIIUI. When a definite quantity cannot be determined because the number of uses per equipment or the size or length of an item may vary with each equipment, the letter V shall appear in the left position of the QTY column.
3.3-.1.3.0
toow 3.3.1.3.9 0 issue ita fr~ Darts). 8D~ (reDair parts~. Repair parts for reparable basic issue items (BII) or special tools that do not have separate TMs, but are authorized for the RPSTL, shall be listed in a functional group titled BASIC ISSUE ITEMS (REPAIR PARTS)W or SPECIAL TOOIS (REPAIR PARTS), as applicable. Subfunctional groups shall be assigned when applicable. Items listed in functional and subfunctional groups shall be listed and identified with the same basic columnar data required for the equipment repair parts. BI1 and special tools repair parts shall be supported by illustrations which meet the requirements of 3.3.1.3.
Expendable/ 3.3.1.3.10 dab le/durable sunDli s alla items durable supplie~and items shall not ~e listed inthe RPSTL. (These items appear in the applicable narrative manual) . 3 .3.1.4 jjection XIX - special tools list. The title for Section III of the RPSTL shall be Special Tools List. This section shall list special tools; special test, measurement, and diagnostic equipment (TMDE) , and other special support equipment authorized for use and maintenance of the equipment covered by the RPSTL. These tools shall be illustrated and listed in the format shown on figures 9 and 10. 3.3.1.4.1 ~. Items shall be listed under a functional group(s) titled SPECIAL TOOLS. Items within the group shall be listed in ascending figure and item number sequence.
10
MIL-M-49S02 (TM) 3.3.1.4.2 38 sis of issue (BOIL . The last line entry(s) in the DESCRIPTION AND USABLE ON CODE (UOC) column for individual items, sets, or kits, shall be the BOI. The BOI shall indicate the quantity of the items, sets, or kits authorized to support a specific number of equipments or a specific military unit. For example, BOI: 1 auth for 1-12 equip, or BOI: 1 per BN HQ when BN has SVC CO.W For example of BOI see figure 10. 3.3.1.4.3 FD e cial t 001 set or kit line entrv{sl . These line ent-rieS shall COntain complete information in all columns except ITEM NO. and QTY columns. XTEM NO. and QTY columns shall be left blank. 3.3.1.4.4 Components listinq Components of special tool sets and kits shall be listed in figure and item number sequence immediately following the set or kit entry. The line entry for the components shall be indented under the set or kit entry and contain complete information in all columns except the QTY column which shall be left blank. Quantities of components shall be included in a statement in the DESCRIPTION AND USABLE ON CODE (UOC).column such as, qty 1 per set, or qty 3 per kit. 3.3.1.4.5 D coded items. When a depot level RPSTL does not exist and items are maintained at depot level, they shall be identified with a D in the third position of the SMR code in the highest level RPSTL prepared. >.. 3.3.1.5 Section IV - cross-ref erence indexes. This section shall consist of two cross-reference indexes: the NSN index (NSN to figure and item no.) and the part number (PN) index (PN to figure and item no.) . The NSN and PN indexes shall be double column indexes. The title of each index shall be centered above the index, and the column headings and format shall be as shown on figures 11 and 12. The NSN index shall appear first. Each index shall begin on a new page unless both indexes require less than one full page. 3.3.1.5.1 JJ~ tional stook number indeg. This index shall list the complete NSN for all NSNS assigned to applicable items. Line entries shall be arranged in ascending numeric sequence by national item identification number (NIIN) (the last nine digits of the NSN). The NSN line entry shall identify the first figure and item number for which the stock number is applicable. The NSN shall not be repeated on the same page of the index for each additional figure and item number identified with that NSN. When NSN references carry over to another page, the carried over NSN entry shall appear at the top of that page. See figure 11.
11
MIL-M-49502
(TM)
3.3.1 .5.2 Part n~er in dex . This index shall be a two column index and shall be arranged in ascending alphanumeric sequence by part number. The line entry for each part number listed shall identify the applicable figure and item number. When the part number appears on more than one figure, the part number shall not be repeated unless it continues on the next page. If the part number continues to the next page, it shall be repeated at the top of the page. See figure 12 for an example. in~ex. When specified by the 3.3.1.5.3 B@f erence desi~tor contracting activity, a reference designator index shall be included in section IV. The reference designators shall be listed in alphanumeric sequence and shall reference the applicable figure and item number. For example see figure 13.
3.3.1.6 lk fiuu re. When entries in either the NSN or PN index cross-reference bulk material, the word BULKW shall appear in the FIG. colllmn. The numbers in the ITEM No. column refer to the item number listing on the bulk figure located in the bulk functional group listing, and shall not refer to item numbers on an illustration.
Part numbers for sets and kits shall be 3.3.1.7 Be ts and kits cross-referenced to th~ NSN, and the figure and item numbers of the set or kit. If Option 1 (3.3.X.3.7h) is selected, the ITEM No. column shall either be left blank or list an alphabetical character such as K for KIT, S for SET. If Option 2 (3.3.l.3.7h) is selected, the FIG. column shall list the word KITS or SETS as applicable.
3.3.1.8 Unless otherwise specified, all $= ustrations. illustrations shall be line drawings. They shall be arranged to make effective use of page space.
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3.3.1.8.1 Illustration identification numbers. When specified by the contracting activity, illustration identification numbers shall be placed in the lower right hand corner outside the illustration area (figure 3). 3.3.1.8.2 palfton es. Halftones shall not be used in a new RPSTL. Halftones used in previous issues shall not be repeated in a RPSTL revision or an update revision unless authorized by the contracting activity. loded view Unless otherwise specified, exploded 3.3.1.8.3 views shall be used to sh;w the location and details of each applicable part and any component required to access the part. Unless othe~ise specified, items shall be numbered in clockwise sequence, starting at 11 Oclock.
MXL-i4=-495@2 (TM) 3.3.1 .8.4 P~@ Ctsonic item s. Unless otherwise specified, exploded views shall not be used to Memtify +lectronic items such as components on circuit cards that are not disassembled for repair. Items shall be numbered in clockwise sequence. See figure 14. Item numbers shall not be stacked (showing item numbers next to a bar at the end of a leader line) unless each item and the item number is shown in a detailed view elsewhere on the illustrations. A3.1 reparable electronic items shall be identified with a reference designator and an item number. a. Leuen ds . When specified or authorized by the contracting activity, legends shall be used rather than item leader lines to provide clarity. The reference designators for electronic items shall cross-reference the item numbers used in the associated parts list . See figure 14. b. Nonelectronic ~art~ Nonelectronic parts displayed with the above items that are no~ assigned reference designators shall be assigned an item number for use in the associated parts list. 3.3.1.8.5 uure n~exing . FigUre6 shall be numbered in numeric sequence, unless the contracting activity specifies that they shall be numbered in alphanumeric sequence. Unless authorized by the contracting activity, only one figure number shall be assigned to a functional or a subfunctional group code. 3.3.1.8.6 ?GC n men clature. Unless otherwise specified, when a figure includes sore than one FGC, the figure title shall include all the FGC nomenclatures illustrated, beginning with the highest FGC illustrated. 3.3.1.8.7 ~. Identical pa*s appearing on an illustration having only one FGC shall have the same item number. If a figure has two or more FGCS (different assemblies), only the identical parts within each FGC or assembly shall have the same item number. 3.3.1.8.8 Jd@ntiaal as semb~ . When two or more identical assemblies (same part number) exist in different places in the equipment, a breakdown of the parts shall be illustrated only once; the first time the assembly appears in the RPSTL. For subsequent times that the identical assembly appears, the assembly item name shall appear in the description and usable on code column and be followed by the statement WFOR BREAKDOWN OF PARTS SEE FIG. ...n. See figure 4. 3.3.1.8.9 ranmment of fiaures All illustrations prepared for repair parts, special tools, special TMDE, and other special support equipment shall be arranged in figure number sequence. They shall be on the left hand page preceding the parts list. 13
lKEL-M-49502(TM) When specified by the contracting activity and space permits, illustrations and the associated parts lists shall be placed on the same page; the il~tration appearing above the parts list. Blank pages shall be avoided, where 3-3.1.8-10 ZAMLM9M0 possible. A companion illustration and part lists shall not be placed back-to-back on the same paper to avoid a blank page. 3.3.1.8.11 NO dunlia ate illuntratio= . Illustrations shall not be duplicated to provide facing page illustrations for the second and subsequent pages of the RPSTL. Illustrations shall not be duplicated to show different models or configurations of an assembly when usable on codes can be assigned to indicate differences in configurations. Only when specified by the ustratio 3.3.1.8.12 ~q contracting activity, shall multi-she~t illustrations for a single figure number be used. When used, the last sheet of the multisheet illustration shall be placed on the left hand page preceding the applicable repair parts list. Unless authorized by the contracting activity, multi-sheet illustrations shall not exceed three sheets. When Ce level RPSTL@ ed m~an 3.3.1.8.13 Semarate or C$ombin RPSTM , either separate or combined, are published for mo~e than one maintenance level, the illustrations applicable to the highest maintenance level RPSTL shall be used. Unless 3.3.1.8.14 ma item llumbeu tillustrmoll) otherwise specified by the contracting activity, ail figure numbers of illustrations shall be in consecutive ascending numerical sequence. Item numbers on illustrations shall be Arabic numerals. Foldout or foldout-foldup 3.3.1.8.15 FQl~ - 0 fol dout-foldu~. illustrations sh~ll n% be used in R.PSTLS. . Reference to 3.3.1.8.16 Refexence to illu strati~ illustrations in other manuals or in the narrative portion of a combined narrative RPSTL TM shall not be made in the RPSTL, even though the same illustrations may support both narrative instructions and the RPSTL. When a figure is added and 3.3.1.8.17 P- erina ad~~ c1 fiuures. it is necessary to insert it between two existing figures, the added figure shall be assigned the number of the figure appearing first in the R.PSTL followed by an alpha character (in alphabetical sequence). For example, the figures inserted between figure 25 and 26 would be numbered figure 25A, 25B, and 25C respectively. If an added figure falls after the last figure, it shall be assigned the next consecutive ascending alphanumeric number. See figure 15. 14
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BUL+I=49S02 (TX) erina added item s. When an item is added and it 3.3.1.8.18 _ is necessary to insert it between two existing items, the added item shall be assigned the number of the item appearing first in the list followed by an alpha character (in alphabetical sequence) . For example, items inserted between items 3 and 4 would be item 3A, 3B, and 3C respectively. If an added item falls after the last item, it shall be assigned the next consecutive ascending Arabic numeral. The above numbering system shall apply to new RPSTLS, changes, and revisions only when scheduling is such that it would not be practical to renumber all figures or items in the-RPSTL or items on applicable figures. When the RPSTL is completely revised, the above inserted figures and items shall be renumbered in the proper sequence. 3.3.1.9 Horison tal-vert ical ~. Unless otherwise specified, illustrations shall be prepared in vertical format. RPSTL text shall not be prepared in horizontal format except for RPSTLS supporting nuclear weapons (regulated by Department of Energy/ Defense Nuclear Agency). 3.3.3.10 Fia re title s t headers. The headers for lists shall contain the same basic wording and information as the associated figures, which shall be the same as the titles used in the MAC, as applicable. The first letter of principle words in figure (illustration) titles shall be upper case.
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3.3.1.11 follows:
a. Front ma tter. Front matter pages shall be numbered consecutively in lower case Roman numerals beginning with i on the title block page. See figure 1. b. Section Z, introduction. Pages shall be numbered consecutively with Arabic numerals beginning with 1 on the first page of the introduction.
c*
Se-ion
=.
Darts list.
(1) Illustration pages shall not be numbered. The figure number and the figure title shall be placed below the illustration. (2) Parts listing pages shall be identified with the same number as the associated figure. The page number shall be the figure number plus a dashW number. Example: page number 3-1 is the first page of the parts listing for figure 3, page 3-3 is the third page of the parts listing for figure 3.
MIL-M-49502 (TN) d. pection III, snecial tQols liSt. Pages shall be numbered the same as section II and shall be a continuation of page numbers in section II. e. Section IV. cross-reference indexes . Pages shall be numbered consecutively within this section. The page number shall be preceded by capital I (for index) such as I-1, I-2. See figure 11
G
f. Amendix RPST& . Pages shall be numbered the same as TM RPSTLS except the numbers shall be preceded by the appendix letter and a dash, such as C-2, C-53-1, B-1, or B-15-3. See figure 16. 3.3.1.12 TM Publication number. Except for the cover and the title block page, publication numbers shall be centered at the top of the page. See figure 1. 3.3.1.13 Chanae s. Changes to RPSTL pages shall be identified by a change number placed to the right of the TM designation at the top of the affected page. Change numbers shall be Arabic and shalJ be preceded by the letter C (such as CO1, C02, and C08) . See figure 15. 3.3.1.13.1 Asterisk. When specified, an asterisk shall be placed to the left of the ITEM No. column adjacent to the line item indicating that a change has been made to the item and may be reflected in the associated text, illustration, the NSN index~ or the part number index. See figure 17. 3.3.1.13.2 Chanae Svmbola . When specified by the contracting activity, change symbols shall be used to identify areas and items changed on illustrations. See figure 18 or MIL-M-38784. 3.3.1.13.3 Chana e instructi n heetsts) Page changes shall have a change instruction sheet(s~ (~ransmitt~l sheet(s)). The change When sheet shall be prepared in accordance with MIL-M-38784. h asterisk applicable, the following statement shall be added: in the left-hand margin of the tabular page indicates a change in the line item that has affected either the tabular page or the indexes. A statement shall be added to explain the reason for the change, the meaning of change symbols on illustrations (if used) , and how to use the supplemental cross-reference indexes. See figure 19. 3.3.2
tv clmsifisatwn Secnari
marki I19S.
See MIL-M-38784.
3.3.3 Governme nt-furnished ~at~ . As specified by the contracting activity, the contractor shall incorporate into the RPSTL applicable government-furnished data such as that required by MILM-38784 and the applicable data as follows: 16
31iIL-11-49502 (TM)
a.
Supersession notice, if applicable. Columnar data for enin the tabular listings.
d.
e.
Reference artwork material. Drawings for material covered, if applicable. Maintenance allocation chart.
f. 9 h.
i.
Associated publications. Applicable introduction content. The final draft of the RPSTL shall be a
4.
4.1
QUALITY
ASSURANCE
PROVISIONS
for in s De ctioq. Unless otherwise specified in the contract or purchase order, the contractor is responsible for the performance of all inspection requirements (examinations and tests) as specified herein. Except as otherwise specified in the contract or purchase order, the contractor may use his own or any other facilities suitable for the performance of the inspection requirements specified herein, unless disapproved by the government. The government reserves the right to perform any of the inspections set forth in this specification where such inspections are deemed necessary to ensure supplies and services conform to prescribed requirements.
4.1.1 BesDonsibilitv for aomDli ante. All items shall meet all requirements of sections 3 and 5. The inspection set forth in this specification shall become a part of the contractors overall inspection system or quality program. The absence of any inspection requirements in the specification shall not relieve the contractor of the responsibility of ensuring that all products or supplies submitted to the government for acceptance comply with all requirements of the contract. Sampling inspection, as part of manufacturing operation, is an acceptable practice to ascertain conformance to requirements; however, this does not authorize submission of known defective material, either indicated or actual, nor does it commit the government to accept defective material.
. J?esDonsib~xtv
17
KIL-M-49502 (TM) 4.2 Va15Qation. The manuscript used to prepare the draft RPSTL publication shall be validated by the contractor in accordance with the requirements contained herein. The introductory material and columnar headings shall not be included in the sampling procedure used for the tabular listings. 4.2.1 Introductorv material. The contractor shall validate the introductory material to assure that all the paragraphs and only those paragraphs and information required by this specification, or specifically authorized by the contracting activity, are included. 4.2.2 columnar headings. The contractor columnar headings for conformance to this validation shall assure that the headings lists are consistent with the explanations introductory material. shall validate the The specification. used on the tabular of the headings in the -
4.2.3 Line item entri es. The validation of each data element in line item entries shall be made to assure that:
.
All data elements required by this specification are correctly entered and those data not required are not included.
a.
b. Figure and item number in the listing correctly identify the item called out -on the illustration. C. Item number, CAGEC, part number, NSN, item name, and description are correctly entered in the index for each entry. d. Functional or subfunctional group names and numbers are used consistently within the listings, table of contents, and illustrations, and are the same as those used in the maintenance allocation chart (MAC) . e. Source, maintenance, and recoverability (SMR) coding of repair parts is in consonance with the MAC functions. 4.2.4 Goveramen t-furnished datq . The contractor shall validate that all government-furnished data are properly and correctly reflected in the RPSTL. The contractor shall be responsible for notifying the government of any inaccurate or inadequate data or any data which are inconsistent within the content of the RPSTL or with other sources of data.
.-
18
NIL+-49502(TM)
-.
In-Drocess reviews (XPIQ. When specified by the contracting 4.3 activity, IPRs shall be held during the preparation of the RPSTL publication, primarily to provide guidance to the contractor to assure that the publications are prepared in conformance to contract and specification requirements. IPRs may be conducted at the contractors facility, or at a site selected by the contracting activity at any time during the development of the publication but normally prior to preparation of the final contract deliverable. XPRS are not a part of validation or verification and shall not be used to take the place of validation or-verification.
4.4 Verification. The contractor shall provide facilities and access for the government to verify content accuracy of the RPSTL by inspection of the contractors records, review of random samples of line entries, or witnessing the contractors validation.
5.
PACKAGING
5.1 .gackauinu -d DaCkinq. Unless otherwise specified by the contracting activity, the packaging and packing of technical manuals/RPSTLs and other associated products shall conform to ASTM D3951. Harking. Packs shall be marked in accordance with HIL-STD129 and ASTM D3951, as applicable, and shall include the appropriate technical manual number and publication date.
5.2 5.3 Classifi eclmaterial. All classified material shall be safeguarded, packaged, and marked as required by MIL-M-38784.
6.
NOTES
(This section contains information of a general or explanatory nature that may be helpful, but is not mandatory. ) 6.1 Jntended use. RPSTLS prepared in accordance with this specification list repair parts, special tools, special test measurement and diagnostic equipment, and other support equipment required to support military equipment. RPSTLS authorize maintenance, requesting, issuing, and disposing of items as indicated by the applicable source, maintenance, and recoverability codes. 6.2 Acauisitioa reauirements. specify the following: a. Acquisition documents should
-.
19
HIL+4-49502 (TM) b. Issue of DODISS to be cited in the solicitation, and, if required, the specific issue of individual documents referenced. c. d. Title and publication number of technical manual. Type of RPSTL (TM or appendix) and maintenance level(s). -
e. Distribution restriction statement, destruction notice, and export warning notice, if applicable. f. Address for the reporting errors and recommending improvements statement and the DA Form 2028-2. 9* Supersession data, if applicable.
6.3 Technical manual s. The requirements for technical manuals should be considered when this specification is applied on a If technical manuals are required, military contract. specifications and standards that have been cleared and listed in DOD 501O.12-L, Acquisition Management Systems and Data Requirements Control List (AMSDL), must be listed on a separate Contract Data Requirements List (DD Form 1423) , which is included as an exhibit to the contract. The technical manuals must be acquired under separate contract line item in the contract. 6.4 BuD8r8 esaion. Until the Commodity Command Standard System (CCSS) is updated to include NSN column in section II of the RPSTL, this specification will be used only when the contracting activity/command has in-house capability to include the NSN in the repair parts listing. Otherwise, MIL-sTD-335 will continue to be used as the RPSTL acquisition document. Once the CCSS is updated to accommodate the requirements of this specification, MIL-STD-335 will be canceled for use in all new TM acquisitions.
6.5
J.definitions. Definitions and acronyms used in this specification are defined as follows:
An item source coded AO, AF, AH, AL, or AD 6.5.1 Assemb led it=. that is not stocked as an assembly, but is assembled from its constituent repair parts. 6.5.2 Assemblv . Two or more parts or subassemblies joined together to perform a specific function and capable of disassembly. Material issued in bulk for manufacture or 6.5.3 EIuZk materia~. fabrication of support items such as sheet metal, pipe tubing, bar Excludes expendable supplies and stock , or gasket material. materials (see 6.4.9).
20
MIL-M-49502 (TX) Commercial and government entity code. A five 6.5.4 ~. position code assigned to manufacturers or nonmanufacturers organizational entitiies or contractors. 6.5.5 COmD~ ete Dart numbe r. Consists of the CAGEC and part number; used for requisition processing. The CAGEC is entered on a requisition form first, followed by the part number. 6.5.6 ~omDlete reDair. Maintenance capacity, capability, and authority to perform all the corrective maintenance tasks of the repair function in a use or user environment in order to restore sexwiceability to a failed item. Excludes the prescriptive maintenance functions, overhaul, and rebuild. 6.5.7 pomwnen t. An assembly or any combination of repair parts mounted together, normally capable of independent operation in a variety of situations. ent as ofcs date. Indicates the date that all data in 6.5.8 @~Curr the RPSIL were verified as being current prior to forwarding for printing. 6.5.9 Em eDd*l e SUDDli8S Items , other than and m aterials. repair parts, that are consumed in use authorized by CTA 50-970. (Examples - paint, lubricants, wiping rags, tape, cleaning compounds, sandpaper.) They are listed in appendixes to applicable level narrative manuals for immediate access and informational purposes. 6.5.10 ~ctional mouw code (FGC). A basic (usually two position) group code assigned to identify major components, assemblies, and subassemblies to a functional system. Subordinate subfunctional groups or subassemblies are coded to relate back to the basic (top position) FGC in a sequential next higher assembly relationships (top-down breakdown structure) . 6.5.11 Limited reDair. Corrective repair authorized to be done by a level of maintenance lower than the level authorized to do complete repair. 6.5.12 Part numb er. The part number referred to is the primary number used to identify an item used by the manufacturer (individual, company, firm, corporation, or government activity) which controls the design, characteristics, and production of the item by means of its engineering drawings, specifications, and inspection requirements.
21
MIIAS-49502
(TM)
. TO remove, then install the same item 6.5.13 B~ovdJU?taU removed (compare with Replace) . Prescribed by the maintenance allocation chart (MAC) but not covered by SMR code authorization. Performed during service actions, disassembly and assembly procedures, or other maintenance activities. Any consumable or nonreparable component 6.5.14 JteD~ D=~ (Supply Class IX it;m) required for maintenance or repair of an end item or equipment (will be coded Z or B in 4th position of the SMR code). 6.5+15 M?Q!MzQ= To remove an unserviceable repair part and Replacew is install a serviceable counterpart in its place. authorized by the MAC and is shown as the 3d position code of the SMR code. Any reparable and recoverable component 6.5*16 ~. required for the maintenance or repair of an equipment (will have a recovertiility code other than Z and will be assigned an FGC or subfunctional group code in the MAC) . 6.5.i7 Ppe c ial too~ . Those support items that have single or peculiar application to a specific equipment. Items include special tools, special test, measurement, and diagnostic equipment (TMDE), and special support equipment. All special tools, including authorized components of special tool sets or kits, are listed in Section III of the RPSTL. All spare and repair parts authorized for reparable special tools or components are listed in Section II of the RPSTL. 6.5.18 ~OD-dOWXl br eakdouq . The pyramidal generation breaMown of an end item with the top item being the complete and item. The process of breaMown is established from the engineering drawing structure in a next higher assembly (NHA) progression until the lowest reparable in each family tree is identified. zLL1 nonreparables (repair parts) can be identified in like manner to establish their NHA relationships. 6.5.19 Vali datio~. The process by which the contractor tests an equipment publications manuscript for accuracy, adequacy, and usability of the technical content, and by review, determines that the format and content meet the requirements of regulatory documents provided as part of the acquisition package. The process by which the government, under 6.5.20 Verifieat ion acquiring activity jurisdiction, determines a draft eguipment publication or a manufacturers publication to be accurate and adequate for operation and maintenance of the equipment.
G
22
MXL-M-49502
6.6
(TM)
Subfect term
Assembly
(keword)
L.
23
HIL-14-49502
(TM)
TABLE
I.
Applicable introduction content list. l/ Heading/title RPSTL TITLE u INTRODUCTION Scope General Section II - Repair Parts List Section III - Special Tools List Section IV - Cross-reference Indexes Explanation of Columns (Section II and 111) Column (1) ITEM NUMBER Column (2) SIIRCODE w Column (3) NATIONAL STOCK NUMBER Column (4) CAGEC Column (5) PART NUMBER Colunm (6) DESCRIPTION AND USABLE ON CODE (UOC) ~ column (7) QTY Explanation of Columns (Section IV). STOCK NUMBER INDEX (STOCK NUMBER; FIG; ITEM NUMBER) PART NUMBER INDEX (PART NUMBER; FIGURE NUMBER; AND ITEM NUMBER) Reference Designator Index Special Information ~ How to Locate Repair Parts breviations
Section/ paraara~h 2/ I. 1. 2* 2a. 2b . 2C. 3. 3a. 3b . 3C. 3d. 3e. 3f. 3g. 4. 4a. 4a(l);(2);(3) 4b . 4b(l) ;(2):(3) 5. 6. 7. 8
G
content listed applies to all RPSTLS and covers all maintenance levels unless it is not applicable. When entries are not applicable, only the paragraph number, title~ and the phrase NOT APPLICABLE shall be entered after the title. u Paragraph numbers in the list refer to paragraph figure 4. V Adapt by using only applicable portions pertaining to the level(s) of maintenance covered by the RPSTL. ~ All codes shall be entered and explained. (Reference figure sheet 2). Source code XC shall be used only when installation drawings, diagrams, instruction sheets, or field service drawings are available at the maintenance level(s) for which the RPSTL is prepared. SJ Inclusion of federal item name is mandatory. Remaining explanations shall be included only if applicable to the RPSTL. W Paragraphs in special information shall be included only if applicable to the RPSTL. Appropriate insertions shall be made where indicated.
24
MIIr--M-495O2
Technical No.
Manual
HImDQuMmzRS
DEPARTMENT OF THE ARMY Washington, DC, 11 April 1988
5-6675-318-24P
UNIT, DIRECT SUPPORT, AND G~L SUPPORT REPAIR PARTS AND SPECIAL TOOLS LIST (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL POR TOPOGRAPHIC SUPPORT SYSTEM SURVEY SECTION MODEL ADC-TSS-6 (NSN: 6675-01-105-5756)
TOOK)
--
Current
as
of
27
January1988
REPORTMGERRORS ANDRECOMMENDING iMPROVEMENTS Wuesntutphpmvelhhplwbtbm ttyeuthdsnyewemorltyeu knowelaemytolnBpr0v9mepubtJ68tte%pJaoolettl8kaaw.M8il yowtottw,DAForm 202S(Ftocommended ChengesbPubtk8thS G dBlenkForm8h orDAForm202S-2 Iooatedlnthebeck ofthla rrmmrddtrecttoComrnmder,USAmyArmsrrront, Munltlorwmd Chembl Comm8rWA7TN: AMSMGMAS, Rw IL 612SSSOOO. Are@ywlllbo hJrnbtroddhctlyioyOU
TABLE OF CONTENTS
Page
Sccrioa 1 11
Group 00
01
*This
manual
supersedes
TM 5-6675-3 18-24P, I
2 December
1985.
Fmum
1.
of title block 25
MIL-M-49502
(TM)
TM 3-424D-323-20P
S3KTXON I IMTRODUCTXON
1.- SCOPE. This RPSTL lists and authorizes spares and repair parts, special tools, and diagnostic equipment (lMDE), and other special test, measurement, special support equipment required for perfo=ance of unit maintenance of It authorizes the requisitioning, issue, and the (enter equipment name). toolsas indicated by the disposition of spares, repairpartsand special
. A list of spares and repair parts ;. XI. Section This authorized by this RPSTL for use ic the performance of maintenance. list also includes parts which must be removed for replacement of the authorized parts. Parts lists are composed of functional groups in ascending alphanumeric sequence, with the parts in each group listed in ascending figure and item number sequence. Bulk materials are listed by Repair parts kits are item name in FIG. BULK at the end of the section. Repair listed separately in their own functional group within mection II. Items parts for reparable special tools are also listed in section II. listed are shown on the associated illustration. . A list of special tools, special b. Too~ THDE, and special support equipment authorized by this RPSTL (as indicated by Basis of Issue (BOI) information in the DESCRIPTION AND USABLE ON CODE (UOC) column) . cross-reference . There are two Xncim The National Stock Number Index and the Part Number in this RPSTL: The National Stock Number Index refers you to the figure and item Index. number. The Part Number Index refers you to the figure and item number. c. indexes 2. EXPLANATION OF COLUNNS (SECTION II AND 111). the number usetY to identity items
26
MIL-M-49502 (TM)
.Sm
a-4z40-323-aoP
. ~. me Sbu=eo maintenance, and recoverability level (SMR~ code contains supply/requisitioning information, maintenance authorization criteria, and disposition instruction, as shown in the following breakout:
Source Code Maintenance code Recoverability Code
L
HOW
x x
two positions
1-
~ J 3rd position Who can install replace or use the %tem J 4th position Who can do complete repair on tbe item
to
get an item
5th position
Who determines
NOTE
Complete repair: capacity, capability, and Maintenance, authority to perform all corrective ma~nten&nce ta~ks of the Repair function in a use/user environment in order to restore semiceability to a failed item. The source code tells you how you get an item needed (1) ~. fOr maintenance, repair, or overhaul of an end item/equipment. Explanations of source codes follow: Source Code PA PB Application/explanation Stock items; use the applicable NSN to requisition/request items with these souroe codes. to the They are authorized level indicated by the code entered in the 3d position of the SMR code. NoTE PC are subject
Pc ~D
PE PF PG
>
Items
Sm KF KB
coded
to deterioration.
>
Items with these codes are not to be requested/requisitioned individual ly. They are part of a kit which is authorized to the maintenance level indicated in the 3d position of the SRI? code. The complete kit must be requisitioned and applied.
FIGURE
2.
$xample
of
MIL-M-49502 (TM)
TN 3-4240-323-20P
?sO-Made at unit/ AVUM level ~F-Made at DS/ AVIM level ~-Made at = level ML-made at SRA KD-Made at depot
>
Items with these codes are not to be requisitioned/ requested individually. They must be mide from bulk material which is identified by the part number in the DESCRI~XON AND USABLE ON CODE (UOC) column and listed in the bulk material group of the repair parts list of the RPSTL. If the iteIn is authorized to you by the 3d position code of the SMR code, but the source code indicates it is made at higher level, order the item from the higher level of maintenance.
Ao-Assembled
by
unit/AVUM level
AF-As6emb10d by DS/AVIM leVel AH-Assembled by GS level AL-Assembled by
SRA
AD-Assembled
by
Items with these codes G re not to be reguested/ requisitioned individually. The parts that make UP the assembled item QUSt be requisitioned or fabricated and assembled at the level of maintenance indicated by the source code. If the 3d position of tie SXR code authorizes you to replace the item, but the source code indicates the item is assembled at a higher level, order the item from the higher level of maintenance.
depot xAxEDo not requisition an XA coded (Refer to NOTE below). If an item is not available and part number. item. Order the next higher assembly.
from salvage,
order
xc - Installation drawing, diagrams, instruction sheet, drawing; identified by manufacturers part number.
field sewice
N~E Cannibalization or controlled exchange, when authorized, may be used as a source of supply for items with the above source codes except for those source coded XA or those aircraft support items restricted by requirements of AR 750-1.
FIGURE
2.
(sheet 3 of 91.
28
MIIFM-49S02
-.
(lW)
TM 3-4240-323-20P Maintenance codes tell you the level(s) of (2) ~ The maintenance maintenance authorized to use and rapair support items. codes are entered in the third position of the SKI? code as follows: (a) The maintenance code entered in the third position tells you the lowest maintenance level authorized to ramwe, replace, and use the code entered in the third position will indicate item . The maintenance authorization to the following levels of maintenance. Maintenance Code coFHLDCrew or operator Unit level/AWH Direct item . General Application/Explanation maintenance maintenance done within can remove, unit/AVUM replace, =intenance.
support/AVIM support
maintenance
can remove,
replace,
maintenance activity
replace,
replace, replace,
Specialized Dapot
repair
item.
can remove,
(b) The maintenance code entered in the fourth position tells you whether or not the item is to be repaired and identifies the lowest maintenance level with the capability to do complete repair (perform all authorized repair functions). NOTE Some limited repair may be done on the item at a 10Wer level of maintenance, if authorized by the maintenance allocation chart and SKR codes. Maintenance Code oUnit/AWH item. Application/Explanation is the lowest level that can do complete repair of the
FH-
is the lowest
repair of
General support
item.
is the lowest
level that
repair
2.
(sheet 4 of 9).
29
MIL-M-49502(l!N)
.-
TM 3-4240-323-20P
L-
Specialized repair activity (designate the specialized repair activity) is the lowest level that can do complete repair of the item. Depot is the lowest level that can do complete is authorized. repair of the item.
D-
zB-
Nonreparable.
No repair
No parts or special tools are authorized No repair is authorized. for maintenance of B coded item. However, the item may be reconditioned by adjusting, lubricating, Gtc., at the user level.
., . Recoverability (3) &=oWX@2ALaa codes are assigned to items The to indicate the disposition action on unseniceable items. recoverability code is shown in the fifth position of the SMR code as follows: Recoverability code z Application/Explanation - Nonreparable item. When unserviceable, condemn dispose of the item at the level of maintenance the 3d position of SMR code. - Reparable item. When uneconomically reparable, and dispose of the item at unit leval. and shown in condemn
when uneconomically reparable, condemn - Reparable item. and dispose of the item at the direct support level. - Reparable item. When uneconomically reparable, condemn and dispose of the item at the general support level.
- Reparable item. When beyond lower level repair capability, return to depot. Condemnation and disposal of item are not authorized below depot level. - Reparable item. Condemnation and disposal below specialized repair activity (SRA).
not
authorized
- Item requires special handling or condemnation procedures because of specific reasons (such as precious metal content, high dollar value, critical materiel, or hazardous materiel) . Refer to appropriate manuals~directives for
specific instructions.
F.lGUIW
2.
t=aml
or section 1.
30
introduction
(sheet 5 of 9).
MIL-M-49S02
(TM)
TM 3-4240 -3 Z3-20P c. ~. listed in this d. 5-di@t ~. ~e The national column. The commercial vhich is and government entity code is a stock number for the item is
used to Mentify the manufacturer, gove~ent n9envlact~Vlty that supplies the $ten.
distributor, or
Indicates the primary number used by the e. ~. company, firm, corporation, or gwernment manufacturer (individual, activity), which controls the dasign and characteristics of the item by means of its engineering drawings, specifications, standards, and inspection m9uirements to identify an item or range of items. NOTE When you use an NSN to requisition an item, the item you receive may have a different part number from the number listed f. IoN~ includes the following ON ~nE information: (Uoc) [CO* [6)) . This column
and when
required,
(2) Part numbers of bulk materials are referenced in the line entry to be manufactured/fabricated. (3) The statement
END OF FIGUREl appears just below for a given figure in both Section
The (2TY (quantity per figure) column indicates 9. ~. the quantity of the item used in the breakout shown on the illustration/ figure, which is prepared for a functional group, subfunctional group, or appearing in this columninsteadCf a ~antltY A uvw an assembly.
Indicates that the quantity is variableand the guantity may vary frcrn application to application.
4.
EXPLANATION
OP XNDEI FO~T
AND COLUMNS
(sECTION
IV).
a.
l@tiQnaJJ3a=
(NSN~ m
This column lists the NSN in national (11 ~The NIIN consists of the last item identification number (NIIN) se~ence. nine digits of the NSN.
~eg ,~ . . NIIN
When using this column to locate an item, ignore Use the the first four digits of the NSN. complete NSN (13 digits) when requisitioning items by stock number. 6
FIGURE 2.
(sheet 6 of 9\.
IIfIL-H-49502
(=)
%W S-4~40-S23-20P This oolumn lists (2) ~ The figures identified/loCated. II and III.
is
the
Item
sections
(3) ~.
The item number identifies the item a=mociated This item is also listed in the adjacent ?IG. column. on the same line. by the NSN listed
Part numbers in this index are listed by part b. ~. number in ascending alphanumeric 8equence (vertioal arrangement of letters and number combination vhioh plaoes the first letter or digit of aach group in order A through Z, follow-d by the numbers O through 9 and 8ach following letter or digit in like order).
(1)~.
the item.
to
This column lists the number (2) EEJ&umn. the item is itientifiet2/located in Section 11 or 111.
(3) ~. item as it Gppears Oalumn. 5. G6. REFERENCE 6PEcXAL in the
The item number is the number assigned to the figure referenced in the adjacent figure number INDEX (Not applicable.)
DESIGNATOR INPORXATXON
a. Y=bl e on Code. The usable on code appears in the lover left corner of the Description Column heading. Usable on codes ....* in the Description Column (justified are shown as UOC: Uncoded left) on the first line applicable item/nomenclature. items are applicable to all models. Identification of the usable on codes used in the RPSTL are:
G
I.@ed Qn
PAA PAB
PAC
b. Bulk materials required to Fa brication Instruct ions. manufacture items are listed in the bulk material functional group of this RPSTL. Part numbers for bulk material are also referenced in the Description Column of the line item entry for the item to be manufactured/fabricated. Detailed fabrication instructions for items source cded to be manufactured or fabricated are found in TM 3-4240-323-20.
4 FIGURE 20
3~~~1
~M-49502
(TM)
TM 3-4240-323-20P c.
figure
Items whioh have the word BULK in the mWU@WX&. column with have an index number shown in the item number
column . This index number is a cross-reference between the national stock number/part number index and the bulk material
listin aaect~on II. The publications listedbelow d. ~. control module and its components: petiainto the protective
TM 3-4240-323-30
Control
Module
e. . Illustrations in this RPSTL, oontai.ningparts authorized at unit level, are identical to those published inTM 3-4240-323-34P. Only those parts coded O In
the third position of the SMR code are listed in the tabular listing in section 11; therefore, there may be a break in the Item number sequ.ante. Only illustrations containing unit authorized items appear In this RPSTL.
-.7.
(1) ~. Using the table of contents, determine the assembly This is necessary since or subassembly group to which the item belongs. figures are prepared for assembly groups and subassembly groups, and listings are divided into the same groups. (2) second. subfunctional group (3) m. number. (4) Fou~. numbers. The NSNS item numbers. b. When N-al Look in the repair parts list for the figure and item and part numbers are on the same line as the associated sto~ or Part Number 16 Known . Find the figure covering the to which the item belongs. functional group or the
look in the (1) Firs%. If you have the national stock number, The NSN is STOCK NUMBER column of the National Stock Number Index. arranged in national item identification number (NIIN) sequence (see paragraph 4a). Note the figure and item number next to the NSN.
71GURF-
2.- ~mDle
of section 1. introduction 33
(sheet 8 of 9)0
MIL-M-49502
(!@N)
TN 3-4240-323-20P (2) ~. Turn to the figure and locate the item number. for. item is the one you are looking Verify
that
the
NOTE If You have the pati number, look in the PART NUMBER Identify the figure colti of the pa-- number index. and item number, look up the item on the figure in seEtion II.
8. ABBREVIATIONS (Not applicable.)
FIGURE
2.
Examle
of section 1. introduction 34
(sheet 9 of 9).
MIL-M-49502
(TM)
TM 11-7021
-21 Z-23P
t-$ CJ
o B
aEF. OES. cl C2 C3 -C4 C5 C6 C7 C8 C9 Clo lTEfl No. 1 2 2 2 2 2 2 2 z 2 3 3 3 3 4
T
++
/ 7
i-
Cll
C12 C13 c~4 RI
REFERENCE A8
DES1GNATIONS
Figure
FIGURE
3.
Examble
of
section II illustration. 35
HIL-M-49502
(TM)
loa (2)
11
shouP
110s03
flS.
G9
UIRIMG
70S51-02169-012
AAooll
?8286
SS9014J22R
K AKE
lM.
FROM TAIC
AL
fOIL OR .1
96-A-1876
Moozz
-.
78284
SS90$4J25R
G LAIE.IDf#T
0.003 TO 0.00S GG-P-4SS-CRAOE
90-A-IS76-OU 1
Aoooo
7s2s6
70602-02107-041
flhRMESS 8REACOOUM
ASST
AOOOO
782a6
70602-02102-041
AIA@MESS lfl@U
77-22717
S3-23866
S-EAKOOUU & AOOOO 782a6 706OZ-OZ1OZ-O43 AIARuESS AUO S AOOOO 78266 70602-0210S-041 SUB
. . . . . . . . . . . . . . . . . . . . . . . . . . . . ASS?, SEE ASSY, ICS flG. ICC SEf USPL tOO UCSL FIG. Eff fOR Cr/ 10! SS-238S7 BREAKDoUU. 77-22714 fOR . .
IIARBESS luau
S3-23a86
SREAKOOUM 5 AOOOO 782!S6 706O2-OZ1O3-O42 IIARUESS SUS 6 7 8 9 10 11 12 13 14 1S 16 17 18 19 20 PAOZZ Uoozz PAOZ2 PAOZZ PAOZZ PAOZZ PAOZZ PA02Z 5S10-01-10S-7241 5310-00-877-S798 5540-00-291-S355 5305-00-947-4282 S340-00-S9S-0S29 5340-00-206-9427 5S05-00-967-4278 5S65-00-662-3100 SS40-00-S98-0146 5360.00-291-5322 SSIO-01-\36-S79& 5305-00-947-6994 5340-00-291-5S23 96906 78286 88064 96906 96906 96906 96906 96906 96906 82918 96906 96906 88044 96906 96906 MS2191UOG4 SS9014J204R AAI69OJO1OL YIS21044O3 MS21919MOG2 EAS27039001-09 5AS21919UOG2S sC21919UOG12 RSZ7039001-OS SACS18AE3-64 MSZ1919UOC6 RS21919WOG3 AU96OKO1O SEE
1
7 1 16 23 17 a 3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
#U?,SCLf-LOCKIXG.NE. CLAMP,LOOP SCREU,MACNIUE CLAAIP,LOOP CLAMP,LOOP SCREU,NACUIME SPACER,SLEEVE CLAMP,LOOP CLAAIP, LOOP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U/O 775Sl-
1*
9 3 6 2 6 2
GAOZZ GAoZZ
PAOZZ PAOXX P&OZZ ?&OZ2 PAOZZ
K IsZ70390D1-24
MS3S489-17
6ROIAMET,MONMETALLIC 02169-012
. . . . . . . . . . . . . . . . . . . . . . . . . . . . UIO 70511-
20
PAOZZ
5325-00-291-9366
96906
*$35489.11
C*OWMET,UONMEIALLIC 02169-014
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 1 s 1
21 22 23
5S05-00-859-2998 S310-00-J87-2397
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
99-1
FIGURE
4.
Sxamle
XIL-M-49S02(TM)
G
(6)
DESCRIPTION AND USABLE 01: CODE(UOC)
(7)
QTY
GROUP
14
ENGINE
ASSEMBLY
FIG.
24
OIL
PUMP
ASSEMBLY
. BOLT,
. UASBER,
MACHINE
. . . . . . . . . . . . . . . . . . . . .
1 1 1 1 1 1 5 1
PUMP . . . . . . . . . . . . . . . . . . .
. . BOLT,MACHINE . . UASHER,LOCK LOCKUASHER . . SCREU . . COVER . . PU14P . . . GEAR . . . SHAFT . . . GEAR . . . BODY . . . . SHAFT . . . . BODY STEEL COVER
2 2 6
1 1 1 1 1 1 1 1
. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JOKER
PUMP . . . . . . . . . . . . . . . . . . . . .
END
OF
FIGURE
FIGURE S.
~XalnDltB
of indentions.
37
MIL-M-49S02 (TM)
11 (s) (4)
1X
GART
Uuatca DESCRIPTION AMD LICA8LE OU COOZ(UOC) OTT
4iROUP
9S
6EMEBal
USE
STAMOARDIZED
GARTS
CROUP V50t SULK MATERIAL
flG.
SULK
1 2 S 4 S 6 7 o 9 10 11 12 15 14 1S 16 17 18 19 20 21 22 23 24 2S 26 27 28 Z9 30 3f 32 33 34 S5 56 37
5330-00.9S2-5130
S1369 ~V207
#ILC76S7TYPE2 stc271 LOOM l163334b S.6S5951 llILf11S5Sl f73S48-5 3250-0610 S03-fJ MSS21301AZZ9R 3ZSO-103O NIL-M-8788-4 3R7?5Z IvIL-1-IA51Y CPR1OZ2O1 lo287a23-7 HSP151 cPRlmZ2S5 CPS104394 CPR1022S2 738394Z cPs1032O3-1 703678? DIJ076-4A7 00-1-830 CS4710-0004Gm R35Z0-S70E02C ASTM S280 3/a 10
ASSESTOS
SVIEEI,UOVE
. . . . . . . . . . . . . . . .
v v v v v v v v v v v v v v v v v v V v v v v v v . v v v v V v v v v v v v
. . . . . . . . . . . . . . . . . . . . . IC.. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GAfZZ
PFEIZZ X90ZZ
A%SENSLV,FAONME OUCH
AIOSE,A18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-.. . . . . . . . . . . . . . . . . . lS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SOSE,UOMMEIALLIC AvOSE,IIOMMETALLIC IIOSE,UOKMETALLIC. AIOSE,UOWWETALLIC PIOSE,SOUMETALLIC. VIOSE,PSEFOCMEO IUSULATION IIOSMETALLIC sUSSE@ STttP
SOA@O SPfCIAL
GAOZZ
Xsozz
939O-OO-4SB-Z1O6
19207 J9Z07
Gsozz
P4FZZ ?AfZZ ?4022 PAOZZ PAOZZ ?AOZZ PAOZZ ?AfZZ
5330-00-333-0313 5330-01-0S2-S792 5330-01-040-8923 53S0-01-0S2.3793 S365-00-944-1871 471O-OO-Z34-O7O1 4710-00-277-5S24 47t0-00-277-5S26 4710-00-006-1647 4710-00-203-S174 4710-00-S35-2610 4710-00-277-4515 471O-OO-ZOS-3172
81s48 19207 19207 19207 19204 19207 f9Z07 91340 81348 16Z36 81549 81346 17590 19207
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ASCEMSLY.NETAL lo.......
. . . . . . . . . . . . . . . . . . . . . . IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GAOZZ
PAOZZ PAOZZ PAOZZ Xsozz PAV2Z XSOZZ PAfZZ PAOZZ
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S05087-0116 CPR109328-1 8589761-22 CPR1093Z5-2 CPC102229 I!13466-T A113486u134E!6RS20995C47 -14 1-15 I-3
4720-00-462-7494
GAOZZ G&OZZ
PAOZZ
9S05-00-55S-a6L8
ESO
OF
FIGURE
SULK-
FIGURE
6.
1=-~1
MI&N-49S02
.-
(TN)
II
la <s) I sll I
11-XXXX-XXX-XXP
(2)
SMR COOE
(4)
CACEC
(s)
GART
muMBc& OESCRIPTIOM AMO
(4)
USASLE On COOE(UOC)
(?)
GTY
GO .
CROUP
1s
AUXILIARY
G OWEt
@AS TUR81WE
UUIT
FIG.
10
EIIGIIIE,
T62t-2A,
T42T-2A1
PAOOO
283S-00-906-6766
SS820
37688-0
EMCIUE,@AS UOC:MS4
?URSIWE
1621-2A
. . . . . . . . . .
PAOOO
2S35-00-S04-SS16
5SS20
376SB-1OOO
EMCISC,@AS Uocxass
TURSIME
T6ZT-2A1
. . . . . . . . .
GAOZZ
?AOZZ
5S10-00-8?7-5797
96906
MS21044M3
.UUT,SSLF-LOCKIMC UOC:MS4,USS
. . . . . . . . . . . . . . . . . . .
aao44
AN96OOO1O
.UASIIER,
FLAT
. . . . . . . . . . . . . . . . . . . . . . . .
UOC:IIB4,US5,MS6 S KAOZZ S330-00-263-80S0 96904 IIS29S$2-06 .PACK!UC,PREFORMEO 31766-1 6 PAOOO 2910-00-9t9-2021 SS220 28022-4 . . MOZZLE
GAX?
SYATOt
OF
KIT
P/M 10 1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . ASSEMBLY . . . . . . . . . . . .
GART
Of
Kll
G /N
31766-1
. . . .
L!OC:NS6,MSS,NS6 8 PAOZZ 7169s 97aMEluPPll ..MOZZLE,STA70R UOC:Mt4,M8S,MC6 9 KAOZZ 53S0-00-961-1463 5SS20 26793.1 ..CASKEY uOC:II04,NS5,US6 . . . . . . . . . . . . . . . . . . . . . 1
GAKT
OF
KIT
P/M
31766-1
. . . .
?Aozz
SS820
51766-1
SEAL
KIY,TURCIWE
CASKET GASKET
GACKING,
PREFORMED
(lo)
EIIO
OF
FIGURE .
10-1
FIGURE
7.
xazmle
of kits 39
breakdown oDtion 1.
MXL-M-49502 (TM)
TN
NURSER
OESCRIP710U
AND
USABLE
OU
CODE(UOC)
01!
GROUP
94
REPAIR
KITS
6UOUP
940!
REPAlt
KITS
FIG.
CITS
PAOZZ
2540-00-2SS-077S
78585
G704528
GARTS
llEATt@
KIT,51CATER,VE
PC&SOAIMEl
GuaMEt
PAOZZ 2540-00-2S5-0777 78385 6704S29 PARIS MATER
SC~EU.AIACUIME K[T,MCATER.VE . . . . . . . . . . . . .
1)
GEcSO@@EL
. . . . . . . . . . . . . . . c { ( ( ( { TO DE 1) 1> 1) 1) 1) 1) 2s2-8 252-T* 252-9 2s2-10 252-lZ 2S2-13 0NL% . . . . . . . 1-$4 1-18
sCREM,MACUISE VAPORIZER UASIAER.FLAT MAsMER,FISRE UASIAEQ WICK ?4FZZ 2990-01-065-7617 19207 12Z59821 MoUUT,CWCIME AS A SET FLAT
INSTALLED
. . . . . . . - - - . . . . . . . -. AAouA17 ( ( 1) 1)
KJT,IATORAULIC
. . . . . . . . . . . . . . . ( ( ( ( PU( PU( ( 1) 1) 1) 4) 2) 10) ZS9-5 239-4 239-6 Z39-8 239-9 Z39-10 Z39-1< Z3V-13 239-7 239-3 239-12 239-11 239.15
GACKIMC,PREfOUNED
PACKllIG.PREfORMEO
GACKIIAG,SEAL
?ARTS PARTS *IU PLA7E, II!LET SUPPORT( SUPPOR( KIT,UOTART KIT,90TART
Zo
1 1
( (1 (1
(2
EIILI Of FIGURE
KIT-1
FIGURE
8.
amle
40
HIL-X-49502
(TM)
TM 11-1520-237-23P
@A@
.
L
FIGtlRE 254.
LIST
FIGURE
9.
Jsx=Dle
or
1s illustratioq.
SCCIIOAI
TM1l-1S20-237.ZSP (s) PAST #umecm DESC~IPTION AUD USABLE on COOE(UOC) 017 (6) (7)
{1)
ITEM MO.
G80UP
FIG.
So
SPECIAL
TOOLS
LIST
254
PEODD
6625-01-169-sss3
noose
Ts-3920htAsu
Tf$l PEa
SET,SfASILIZAT 15 AJRcDAF1)
(Bol:
avrw
. . . . . . . . . . . . . . . . . . . . . (Bol: 1 AUTII
1
z
PEoOO
46Z5-01-266-
163A
soo5a
Tc.s920slAta
TE$I
SfT,STA_ILIZAT 15 Aircraft)
GER
XBOZZ S0063 AS012556 PER s XBOZZ 80063 A30 2s57
. . . . . . . . . . . -----COOI:
XDOZZ
80063
A30
25s8
. . . . . . . . . . . . . . . . . . . . . . . . (s01: 1 AUTII
XDOZZ
EJO063
AXO
25s9
. . . . . . . . . . . . . . . . . . . . . . . .
END
Of
flCUX[
254-1
FIGURE 10.
Bxamle
of smcial
42
tools list.
U-wuan=n aAra-*xauL
a-.. ( -A-n J
SECTION IV
STOCK NUMBER
NATIONAL STOCK NUMBER lNDEX FIG. STOCK NUMBER ITEM 115 115 217 217 246 72 72 74 ;: 76 7a :! 80
80
FIG. 157 163 164 217 15! 163 164 225 Z26 245 246 247 157 157
163
ITEM 1; 15 6 1 1 1 6: 64 33 +6 28 x
33
5910-00-007-3974 2: 40 ;: 3 : 1 4 :
1
5910-00-007-3975 5962-00-007-4079
80
1: 1; ; 1: 3 $ 9 4 7 1 5: :: 25 22 38
84 :: :; 123 123 123 123 175 175 183 185 163 164 226 1:: 163 246 246 37 164 208 217 245 247 156 164 15: 216 225
207 226 ::: 246 207 203 204 205 206 207 209 210 217 203 204 205 206 207 208 157 163 206 37 1:: 206 207 208 217
31 ;: :: ;; z 12 14 1: 12 10 ,: :: 10, 14 1: 1? 12 12 3 :! 21 10
5910-00-009-6745 5910-00-009-8105
-.
590S-00-005-2+97 5905-00-005-2880 5905-00-005-2901 5905-00-005-2902 5905-00-006-5495 5905-00-006-5497 5905-00-006-5571 5961-00-006-9056 5905-00-007-1903 591O-OO-OO7-2OO2 5910-00-007-2003 5910-00-007-3973
of
sECTION
Iv
PART NUMBER
F][G.
ITEM 20 :: 24 28 89 66 74 5 2! 61 10 8: 1s 12 23 v 1: ;; 11 2: 3 28 18 5 2: 32 2 1: 10 15 9 1 ;: 80 91 17 41
3
PART NUMBER
F1 G.
EM 11
1/0-100-00000
21 22 $: 25 26 12 14 10
14 : 8 1:
,N960C416L ,N960C516L ,N9SOC6 J(960C6L l?t?60c616 M360CB \H960c816 1373-95 \373-96 )3-16 :A4342 :A4440-4 :D2-Z147-l :KR05BX1U2H :MR05F201JPDR >B-3 )BM5LI15P
DBm5id5s DB50906-1
8
8
i!
H 27
a 11
17 a
77 4 1 2 1
86 GO 8! 99 1
27 16 16 10
14 16
JANTX1N4572A-1 JANTX1N4626-1 JANTX1N4627 JANTX1N4627-1 JANTX1N5419 JANTxlN5420 JAHTX1N5645A JANTX1N5656A JANTxlN5S06 JANTxlti5811 JANTxlN6075 JANTX1N647-1 JANTX2N2219A JANTX2NZ222A JAHTX2N2369A JANTX2N2907A JANTX2N3421 JANTX2N3507 JANTX2N3737 JAttTX2N3868 JANTXZN635Z JANTX2N6764 JANTX2N6770 JANTX2N683 JTxrl19500/51902 JTXM19500/52002 JTXM195OOZ521O2
15 31 S2
12 10 14
9
2 s
10
10
:
DDP150PE DM53744-21 Dt153744-24 DM53744-25 DP15!1745-25 DP153745-27 DP15S745-28 DSC79OO-10-C-6 EP1S160X EPi62996
FPI08A125V2A FT049B02
io
3: 31
15
2 1 5
10
10 14
si
15 31 S2 1:
10
9 9 9
10 14 io
15
28
1: 15 14 1? 17 17
9 ::
43
72 2
1-10
FIGURE
12.
Examle
44
MHI-M-49S02 {TM) . .
.-.
SECTION IV
~ S1
=IGNA!KR
FIG. 1
~=1~
FIG.
W?
Z!rlo
1
:
15 3 309 SS2
699 699 479 479 309 558 705
479 494 675 624 552 489 30 33 6 6 12
xx
70 70 70 70
70 z 70 70 70 70
8 9 9
10 E 25 25 25 25 25
27 36 34 46 44 45 :; 30 28 26 27
2 2 2 : 2 2 2
2 2 2 2 2
-----
71 71 71 71 71 71 70 70 70 70 70 70
2A3A13
2?uM4 2MM5 2AlA16 2iuA17 E: 2?41A20 -1 2AlA22 2mM3 2mK24 E %% 2AJM0 2A2A31 2AM32 2hlA33 2MM4
70 70 70 70 70 70 70 % 70 70 70 70
70
13 14 14 15 16 13 14 14 15 16 17 13 14
2
2AlW36 2Alo 2hlwu mmlo 2MoAll 2AloA13 2AloA14 2M3Fi15 ZE 2AMR7 2AloA9
%L31
2A100m2
70 2 80 80 80 80 80 80 80 80 80 80 3
18 18
35 590 2 2 3 4 2* 5 2 2 2 2 186
15 37
70 % 70 70 70 70 71
16 M
18 :: 18 18 18 18 18
1;
20 E so
37 37 38 6 40 40 40 40
PIGITW3
..-
13.
~XalUD le
Of
ref eren ce
clesiunator index.
45
MIIJ-M-49502
(TX)
s4-
Em
b
qqJs_J
h\
/A
iiiir
no.
FIGURE
14.
eofa E3KanlPl
lemend.
46
HXII-M-49S02
(TM)
11 (3) (4)
TN9-2S20-2S0-20P Cs)
GARI
#sll CAGEt MuMBER OESCRIPTION AUO USABLE OM COOE(L#OC) aTY
GaOUP FIG.
S241 204C
Alt A/C
COMPOUEMTS mOUMIIMC
MAROUARE
AAABULAUCE
13
?A02Z -.
24234
2016S3
G COEM.UEXAGOU
UOC:M15 CLAAI?,CUSU1OMEO Uoc:lfls
EVAPORATOR
COIL,l/4.20-.
10
GAOZZ
PFOZZ
242s4
290249
COIL
IllSE
. . . . . . . . . . . .
23
24234
40S695
UOSE,ORAIU uocta15
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
PFOZZ
24234
56045a
G IPE
UOC:AIIS
AOAPTER,PVC
. . . . . . . . . . . . . . . . . . . . . .
2s
PFOZZ
24234
290227
CLAMP,SPRIUC Uoc:als
ORA:U
MODE
. . . . . . . . . . . . . . .
26
?AOZ1
26234
2003S5
SCREU,SELf-TAPPIXG Ltoc:Al15
COIL
SUPPORT
BRKT..
27
PfOZZ
242s4
204S31
SPACRR,COIL UOC$M15
SUPPORT
SQKT
. . . . . . . . . . . . . .
2a
Pfozz
24234
5134ss
G tACKET,COIl
UOC:U15
SUPPORT
. . . . . . . . . . . . . . . . . .
EMD
OF
~lGURE
204C-I(204C-2
SLANK)
a-m-
EAS,SUKJ2.Z3. .
~xanlDle
-.
or m sertea fiuure. 47
-,
---
MIL+-49S02
(TM)
SECT IOU
II
Tn
3-42Ao-3oo-20&P
[1)
lTf ao. M
(3)
<4)
(s) PAR?
GuMBER
DESCRIPTION AMO GROUP 00: CHEMICAL FIELO n4 2
(6)
JJSASLE OAI COOE(JJOC)
(7)
USM
CAGEC
Qlv
MASK: WJ?tilCIE
tic.
c-1.
CAIEfllCAL
BIOLOGICAL
MASK
XAODD
81361
5-1-1001-10
FACEPIECf U0CaR88
ASSEflCL7 . . . . . . . . . . . . . . . . . . . . . . . . . . . ASSEUBLT . . . . . . . . . . . . . . . . . . . . . . . . . . . ASSEMBLT . . . . . . . . . . . . . . . . . . . . . . . . . . . ASSEM8LT . . - . . . . . . . . . . . , . . . . . . . - . . . . ASSEMCLY . . . . . . . . . . . . . . . . . . . . . . . . . . . ASSCRCL? . . . . . . . . . . . . . . . . . . . . . . . . . . . ASSEMSLY,DJ42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BIOLOGICAL. S!OLOGICAL 90s . . . . . . . .
1
1
XAODD
61361
5-!-tOOl-20
FACEP:fCE UOC:86A
XAODD
81361
S-1-1001-30
FACEPIECE Uocrsas
XAOOO
81361
5-1-1ss4-10
;ACCPtECE UOC:C90
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RiXL-14-49S02 (TN)
SECTIOE {1)
11
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FIGURE 17.
Examle 49
of asterisks.
lSXL-M-49502(TM)
12
. W
10
5 3 7
\
15 \ 14 .4
FIGURE
1 MA=
ASSEMBLY
WITH
WRING
TM
CHANGE No. 1
) ) )
ARTIQENT Us. 7 ts
March
OF 1989
THE
ARMY CORPS
NARINE
USN
MODEL
Msu TM 5-1940-277corrections
1940
20PITN1940and
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the add<
is data.
changed
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Remove
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insert
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pages
NO.
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indicated
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to by
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Remove
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pages 1
and Figure
Figure 1-1 2-1 S-1 7-1 10-1 13-1 18-1 Figure 30-1 30A-1 31A-I 31A-3 39-1 2. reference Fiie this
and
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32
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32
change
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FIGURE 19.
Examle
MIL-M-49502 {TM)
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TM TM
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ehanue instructAm 52
MIL-M-495024TN) APPENDIX A CONTENT/POl?MAT SELECTION SUNMARY TOOL8 LXST (RPSTL) FOR REPAIR PARTS AND SPECIAL 10. SCOPE .
10.1 pco~e. This appendix is to be used by the contracting activity to specify which optional requirements of this specification are to be contractually imposed. This appendix is a mandatory part of this specification and is intended for compliance. 10.2 BDD1 ication. This appendix is intended to be copied\ a part of the Technical reproduced, completed, signed, and become Manual Contract Document Summary List for solicitation/contract application. 10.3 Pi mitation. A separate Content/Format Selection Summary is required for each separate RPSTL when a RPSTL is required at different maintenance levels or presented in a different form (i.e., separate manual or appendix to a narrative or a DMWR manual) on the same contract.
-.
10.4
selection summaxw.
(l), (Requirement) - identifies the requirement. Paragraph Number) - identifies in column (1) is described. . (a), Requirement Selected - (yes) shown shown in column (1) applies.
d. column (3), SUbCOIUIMl (b) , Requirement Selected - (no) is marked with an X1l if the requirement shown in column (1) does not apply. e. column (3), Subcolumn (c). (Explanation/Remarks) - is used when a yes or no alone is not adequate to completely identify the requirement. If necessary, additional explanations or information may be provided on a separate sheet(s) of paper and attached to this summary list when completed.
53
MIL-M-49S02 (TM) 10.5 Tail o rin~ re~~ rements. Each requirement listed on the content selection summary must be marked yes or no, and an explanation or remarks should be added, as necessary, to assure that the selected requirements are adequately identified. Reference to the contract statement of work or contract documents containing applicable information may be made in the explanation/ remarks column. 20. @PPLICABLE appendix. DOCUMENTS. This section is not applicable to this
54
MIL-l&-49502(TM)
--
SELECTXON SUMMARY
(2)
(3)
T
Requirement RPSTL TM APPENDIX, COMB/ NARRATIVX APPENDIX DMWR MAINTENANCE LEVE
.-
(c) Explanation/Remarks
Applicable Paragraph Number 1.2, 3.2a 1.2, 3.2b 1.2, 3.2c 1.2, 3.1 3.3.1.2 3.3.1.2
ZZ@-ement
Se.L
(Yes)
SECT I INTRODUCTION APPLI CABLE INTRODUCTION FIG TITLE WITH ASSY NUMBER & SM CODE INDENTIONS KITS OPTION I KITS OPTION II REF. DES. INDEX LINE DRAWINGS ILLUS. IDENT. NUMBERS EXPLODED VIEWS
-.
55
Equipment name/nomenclature (1) (2) (c) Requirement Applicable Paragraph Number =rement E!21 cted (No) (Yes)
l
Explanation/Remarks
ITEMS NUMBERED (7 3.3.1.8.3 ELECTRONIC ITEMS EXPLODED VIEWS LEGENDS FGC NOMENCLATURE ILLUS. AND PARTS LIST ON SAME PAG MULTI-SHEET ILLUST~TIONS
FIGURE AND ITEM NUMBERING
HORIZONTAL
FORMA
3.3.1.9
3.3.1.13.1 3.3.1.13.2
NOTE : The above selected requirements, identified by an X ii the Requirement Selected CO1= 3, subcolumn (a) or ~b) , with an explanation in the Explanation/Remarks subcolumn 3(c) are a mandatory part of this contract. Completed by: (authorized signature) Publications Activity: 56 Date
--
Abbreviations .......................................... Acquisition requirements .............................. Appendix RPSTL ......................................... APPLICABLE DOCUMENTS ....... ..................*.*...... Applicable introduction content list, Table I .......... Application ............................................ Arrangement of figures. ................................ Assembled item ..................................... .... Assembled items .................................*...... Assembly ........... ................................. Asterisk ............................................... Basic issue items (repair parts), special tools (repair parts) ***.................................. Basis of issue ......................................... Blank pages ............................................ Bulk figure ..........................................Bulk material .... ...................................... CAGEC ....... ...,.. ........*.*... ..................... CAGEC, part number columns ........... . ............ ** Change instruction sheet. .............................. Change symbols ........................................ Changes ....................0............*. ............. Classified material ................................*.* Columnar headings. ............................... ...... Complete part number ....... ........................... Complete repair .................... ...................* Component. ........ .*.*** Components listing ............................ ......... Content ................................................ Content/format selection summary ....................... Cover .................................................. Currenta so fdate... ..................... ........... D coded items .........-...*.. .................*... ..... Definitions. ........................................... Depot repair parts 0..... .,**.. ................4.. .... Description and usable on code (UOC) ................... DMWR RPSTL .....*. ...................................... Electronic items ....................................... End of figure statement ...............*....* ........*.. Examples/figures ....................................... Expendable/durable supplies and items .................. Expendable supplies and materials ...................... Exploded views ......................................... FGC nomenclature ....................................... Figure (illustration) and item numbers .................
G G G G G G G G G G G G G G G G G 0000.0 G *.**.. . . . . . . . . . . . . . . . . G G
7 19 16 3 23 2 13 20 8 21 16 10 11 14 12 20 20 8 16 16 16 19 18 21 21 21 lr 5 53 6 21 11 20 5 8 5 13 10 2 10 21 12 13 14
57
114111-H-49S02 (~) Ea9.!2 Figure numbering .............-.- O-O.OO= -=-.==== Figure titles and list headers ......................... Figure titles and numbering. ........................... Final draft RPSTL ............c.=0.0 0=00==-= ==--= Foldout or foldout-foldup. ............................. Format ..........-=... .....=---odd=--...-= .---- .O---. Front matter... ...*... ..........*... .................-. Functional group code (FGC)............................ Functional grouping.. .................................. General ..............-.....-.=. .=Q==o= o.----.O-.---OO. Government documents. .................................. Government furnished data .............................. Halftones ..-0..- ...................................... Header .........-....-= ...=....=-=~=--=== OQ-===----Horizontal-vertical format ............................. Identical assemblies. .................................. Identical part and item numbers ........................ Illustration identification numbers .................... Illustrations .......................................... Indentions ............................................. In-process reviews (IPR).............................*. o-oIntended use .........-.......-.....-*-=- =wo**c===o Introductory material. ................................. Item name .............................................. Item number column... .................................. Kits and kit repair parts. ............................. Legends ..........-..-. ......... =..-ooo= o. ..=.===.. Limitations ............-........0. 000Go.=0 -. ---...-= Limited . . repair ..........-.-.-..-...=..- .=..====.=.=. Llneltem entries ...................................... Manufactrured items. ................................... Marking ...............==....-.=====+===+ =OOO*O*O. =O= Multi-sheet illustrations .............................. National stock nu.mber index ............................ No duplicate illustrations ............................. Non-applicable data.. .............=.....== 000. =so. .o=w Nonconsecutive item numbers ............................ Nonelectronic parts. .......................=. o-.s=oo.NOTES ................................=..-- .-O.-..O. . ...*. . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..*. O... NSN COIW.. Numbering added figures ................................ Numbering added items. ............=....=-.= -.=====~==== Optionl, kits .................-...---==.=...=.= .+=. Optionl, parts ...................=.BOO.=-=.=.=. -== . . 0pt~on2, k~ts ......................................... 0ption2, parts ..........----- .-.------oo=. G=w.=. -= Order of precedence. ....................-----.-.-=----Other government documents. ............................
G G G G G G G G G
13 15 7 17 14 5 5, 15 21 10 4 3 16, 18 12 8 15 13 13 12 12 8 19 19 18 8 7 9 13 2 21 18 9 19 14 11 14 6 7 13 19 7 14 15 9 9 9 10 4
3
MIL_M-49502 (TM)
Other publications.. ................................... PACKAGING .............................................. Packaging and packing. ................................. Page numbering ......................................... Part number ............................................ Part number index... ................................... QTY column ............................................. QUALITY ASSURANCE PROVISIONS ........................... Reference designator index. ............................ Reference to illustrations. ............................ Remove-instal 1 ......................................... Repair part ............................................ Replace .............* .................................. RPSTL TM ............................................... REQUIREMENTS ........................................... Responsibility for compliance .. ... . ... ... ... .. . .... . .. . Responsibility for inspection. ......................... SCOPE .................................................. Section I - introduction ............................... Section XI - repair parts list ......................... Section III -Special tools list. ...................... . Section XV - cross-reference Indexes. .................. Security classification markings ....................... Separate or combined maintenance level RPSTLS .......... Serial number application. ............................. Sets and kits .......................................... SMR code column ........................................ Spare part .................................... ........ Special information .................................... Special tools. ...............-........................* Special tool set or kit line entry(s) .................. Specifications, standards, and handbooks ............... Subject term (keyword) listing ......................... Supersession ........................................... Table of contents. ..................................... Tailoring requirements ................................. Technical manuals. ..................................... Terminology ............................................ Title block page ....................................... TM publication number. ................................. Top-down breakdown.. ................................... Usable encode (UOC) ................................... Validation ............................................. Verification. ........ ...,...........* .................
G G
15 15 16 16
22 22
59
llJL-M-49S02(TM)
-
Custodian:
Army - TM Army - AL, AR, AT, AV, CR, EA, ME, XI, SC Army - MD Army - TM
Preparing Activity:
60
.,
-----
-----
-----
_____
_____
_____
_____
_____
_____
_____
_____
___
___
Commander USAMC Materiel Readiness Support Activity ATTN : AMXMD-MP Lexington, KY 40511-5101
._
I
and revisior?
The preparing
Ietttr sfiould~
aakity
given.
must
complete
8. in
number
2. 3.
4,5,6, and7.
rcc~ipt of the form.
NOTE: This form may not be used to request copies of documents, nor to request waivers. or ctari fication requirements on current contra~. Commenx ~bmitted on tiIS form do not Ccmstitute or imply authorization waive any ~ortion of the referenced document(s) or to amend contractual requirements. ,,.. ..... ,.e.
$~iEioMMEN6:A;cHMGE, ,.-y::., ~~.~:,.,:*,,$:&:~> :~,:,y.;.:.fi, ..::.:: ..,$.+:.. .,:..,... - .. .. 1. 2WCUMENT NUMBER 2. DOCUMENT DATC fYTMUDD)
of to
90 XXXX
TOOLS
rewrite.
DOCUMENT !.
TITLE
LIST
M pod%. Attach
L NATURE
OF CHANGE
G nd
inchde
proposed
G ma sheemGs ~.}
--
REASON
FOR RECOMMENDATION
ATTN : AMXMD-MP
Quality (703)
G nd
?Ikt.
Otfice VA 22041-3466
LEXINGTON, KY 40511-5101
.. .,.. ID Form
Leesbtq
Falls Church..
756-2340
289-2340
19b290
1426,On
89
Prewous
G dtfom
Gre obsolete.