NIT, RAIPUR END SEIMESTER EXAM, April- May 2013 BRANCI'l:- MECHANICAL, B.

TECH, 8TH SEMESTER,

SUBJECT:- PRODUCTION MANAGEMENT {CSVTU SCHEME} DURATION:- 3 HRS,

Totalmarks;- 80

Note::Solve qnu*? port f.rom eqgft guestion,Each pgrt havina 8 marks. Que:L

(A)Define production management & explain its objectives & functions. .{sfExplain the various phase of product life cycle with the help of diagram & an example.
(C)ASMIT Corporation has given the following information on its capacity, sales & cost as follows:
L. Current capacity = 1, 00,000 units.

2. Atcurrentlevel of operations,itsmarginofsafetyis50%of itsbreak-evenpoint.

3. Contribution Margin
P

lV ratio = 25%

4. The unutilised capacity at the present is 10,000 units. 5. Sales price Rs.40g per unit. Find {i) Break-even point in sales Volume. (ii) Fix"! costs. (iii) Variable cost per units. (iv)Margin of safety in units. P 6

VAI

Que:-2

li*fWt'lat

is Demand Forecasting?.\,^/rite down the need

for Demand Forecasting & classification

clf

forecasting methods.
(B)The following data gives the sales of the company for various years. Forecast the sales for the year 1998 & 1999 by using Least Square Method.
Yea

1989
13

1990 1991 'l1,992

1993

10()/

1995

1995

1997

saleslboo)

20 !2o 128

l=0

32

3T-

'-t

(C)Estimate the sales forecast for the year !992, using exponentialsmoothing take cr 0.3 =
I I I

I I

Take the sales forecast of year 1984 as Rs. 16, 00,000.

Que:-3 --(X)Define Master Production Schedule & expiain with the help of an example. Also write the

functions of MPS.
(B)There are 7 jobs which are to be pressed first on machine 1& then on machine 2. Processing time

in hours are given below:-

Machine

Find the optimum Sequence & total elapsed time. Compute the idle time on Machine 2.

;@Oefine Material handling. Explairr principles & objective of material handling.

Que:-4
(A)A company purchase 12,500 instruments at the rate of Rs. 250 per instrument during the year. The deliveries of the instruments will be made each time half a month after the order is placed,

Company estimates its carrying cost at Rs. 48 per instruments per annum. The cost of order is Rs. 2000. Represent the inventory modelthrough graph & find {1) Eoe, (2) Minimum inventory cost i3) Re-order point. (B)Define procurement. Explain the various functional division of purchase organization with the help of block diagram. (C)Define Material management & also write down the functions & objectives of Material management. Que:-5 (A) Explain the difference between inspection & Quaiity Control as regards the scope, applicahrility & devices used.
(B) Classify & compare various sampling plans. Write the procedure & characteristics of ,.Double sampling plan ".

(c) The following are the mean lengtlts & ranges of lengths of a finished product from L0 samples each of size 5. The specification limits for length are 200+5 cm. Construct'l-chart & examine whether the process is under control & state your recommendations.

Sanrpleno.

10 zo1.
6

Mean? RangeR:

2o1 198 zo2 200 203 204 199 196 199 5 0 7 3 4 7 2 8 5

for?chart
(Az) = 0.577

Assume for n = 5, factor