Teknia TekniaGroup Research & Development

15 factories with worldwide locations specialization within three technologies: machining, plastic injection and metal forming engineering capabilities for production

Development & Engineering capabilities dedicated to Automotive and Solar businesses

control of emissions and electricity consumption within plants of Teknia management of the Solar Sector business spin-off from Teknia R&D

spin-off from Teknia Automotive

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Strategy & Organization

Sales (Th)
16 13 9

Staff
16

22 19

0,74

1,03

1,70

1,83

2,20

3,10

2010 2011 2012

2013

2014

2015

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Locations

Teknia R&D locations

Teknia R&D is located at ANDALTEC Technological Center being its investment partner
Teknia R&D disposes all available capabilities of Andaltec including laboratory and qualified staff

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Flow chart

Environment conditions Customer requirements Norms (IEC, TV) Budget

CAD design Process design Lay out designs

CAE Analysis Thermal behaviour CFD studies

Rapid prototyping Std prototyping

Climatic chambers Mechanical strength

Industrial automation Teknia Manufacturing Plants

Initial analysis

Design

Calculations

Prototyping

Testing

Manufacturing

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Capacities & Services

Research of technologies and new products Managing projects from design to manufacturing phase Concept development and design CAE simulations applied to all technologies & products of Teknia Rapid prototyping and assembly Budget analysis & cost control Testing capabilities Gauges and measuring tools development

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Design & Simulations

Structures Design and Analysis: modeling, stiffness analysis, structural optimization, quasi-static and dynamics analysis Feasibility analysis of metal and plastic forming. Injection molding, stamping and forging, feasibility studies Non-linear analysis. Contacts, deformations, plasticity and creep analysis Structures optimization applied to metal and plastic parts Dynamics analysis Mechanism design and analysis Fluid Dynamics Analysis Development & Optimization Process

Impact analysis TEKNIA GROUP 2013

Non linear analysis

Plastic injection analysis

Feasibility stamping analysis

Topology optimization

Teknia Research & Development

Software & 8A - F R&D Capacities Licences Licenses

TEKNIA R&D uses the CATIA V5R19 tool for surface design Class A and B,

mechanical assembly, part design, drafting, ergonomics design and

machining. TEKNIA R&D through FEA software ABAQUS 6.11 provides virtual validation through linear, non-linear and explicit analysis of component and system behavior under various static and dynamic loads. TEKNIA R&D through Autoform R3 provides solutions throughout the sheet metal forming process to ensure manufacturability of stamped parts from early design phase. ANDALTEC TECHNOLOGICAL CENTER provides services and licenses of Hypermesh and Optistruct to TEKNIA R&D. TEKNIA R&D powered by ANDALTEC TECHNOLOGICAL CENTER carries out rheological simulations supported by MOLDFLOW for injection processes at different stages of plastic products development. Fluent software is used with the partnership of ANDALTEC.

TEKNIA R&D powered by ANDALTEC, provides through QUEST effecive

optimization of complex assembly process.

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Teknia Research & Development

Laboratory 8G J Laboratory Capabilities

Andaltec is specialized in plastic materials and technologies with the following capabilities:

Physical & chemical testing Dimensional metrology testing Injection and extrusion of samples.

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Testing Resources capacities 8G J Testing

The latest technology in testing actuation. High precision Parker electric actuators, stronger and more precise than hydraulic actuators and as fast as pneumatic ones Static tests up to 3,5kN and 300mm stroke, in order to obtain Force Displacement graphics for stiffness and strength measurement Fatigue tests. Up to 2Hz (depending on stroke).

All tests can be performed inside climatic chamber (-40 C to +80C) with
%HR control. Up to 2 simultaneous tests, or 2 axis control actuation. Actuators can be synchronized or not, with master and slave actuator.

Testing example: pedal sets and gear levers

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Teknia TekniaGroup Research & Development

Prototyping Capacities

Available prototyping technologies: vacuum casting, stereolithography, rapid prototyping, soft tooling TEKNIA R&D collaborates with Technological Centers and suppliers with long experience in this field

Rapid prototyping examples.

Rapid tooling examples.

Rapid manufacturing examples.

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Teknia TekniaGroup Research & Development

Innovations: patents

Machining notch head-rest

Base support for railway

Plastic Housing for CPV Modules(OEPM)

System for the oil control and level indicator for engines (PI 0418319-3) (Brazil)

Support Plate for railway

Plastic Fixing Fastener (OEPM) Patent number (P201100150)

Metallic Fixing Fastener (OEPM) Patent number (P201100151)

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Teknia Research & Development

Automotive Sector:

Customers

Solar Sector:

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Teknia Research & Development

Contacts

Teknia R&D, S. L. Spain Av. Principal s/n 23600 Martos Spain tel. +34 953 964 694 David Pea
R&D Division Manager

Teknia R&D Zimmermannstrae 5 70182 Stuttgart Germany tel. +49 711 248 639 06 Andrzej Miranowicz Managing Director andrzej.miranowicz@tekniagroup.com

david.pena@tekniagroup.com

Enrique Molina
Automotive Manager

enrique.molina@tekniagroup.com

Pawe Raczkowski Business Engineer Manager pawel.raczkowski@tekniagroup.com

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