Commissioning Measures Form for Approval

No.YDTD-TS17

Project name

Phase I of 2330MW Project of Tengda Contract Coal-fired Power Plant in India

No.

ITD-032

To: Tengda Project Department of Sichuan Machinery & Equipment Import & Export Corporation
Now it is submitted for the examination and approval with the opened circulating cooling water system commissioning measure Document No.: YDTD-QJCS-17 Appendix: Opened Circulating Cooling Water System Commissioning Measure

Contractor: Sichuan Tongneng Power Technology Co. Ltd.

Project principal Examination and approval opinions of the project supervision department:

Date

Project supervision department (seal)

Supervision engineer:

Date

Chief supervision engineer:

Date

P h a s e I o f 2330MW p r o j e c t o f Te n g d a c o a l - f i r e d p o w e r p l a n t i n I n d i a Opened circulating cooling water system commissioning measure

Examination and approval opinions of the owner

Legal person of the project (seal):

Owner representative
Contractor: Sichuan Tongneng Power Technology Co. Ltd Mar. 2008

Date

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Phase I of 2330MW Project of Tengda Coal-fired Power Plant in India

Opened Circulating Cooling Water System Commissioning Measure

Sichuan Power Industry Commissioning Test Institute Sichuan Tongneng Power Technology Co., Ltd
Mar. 2008

Examination and Approval Record for Documents

Document name Document No. The 1st version Date publication Date The 2nd version Edition no. Date publication The 3rd version of Main revised content publication of Main revised content of YDTD-QJCS-17
Opened Circulating Cooling Water System Commissioning Measure

M a n a g e r s approval of the commissioni ng project Date:

P h a s e I o f 2330MW p r o j e c t o f Te n g d a c o a l - f i r e d p o w e r p l a n t i n I n d i a Opened circulating cooling water system commissioning measure

Review of the principal of professional group of Date: commissioni ng project Compiler of the technical document Date

Content
1.Compilation purpose 2.Compilation reference 3.Commissioning quality standard and object 4.Responsibility division 5.System brief introduction 6.Conditions required before commissioning 7.Commissioning work procedure
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8.Commissioning step 9.Safety measure 10. Appendix

8 9 10

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1. Purposes
1.1 These measures are formulated with the purposes to instruct and standardize system and equipment commissioning works and ensure that the system and equipment can be put into operation safely and normally. 1.2 1.3 To examine electrical and thermal engineering protection interlocks and signal devices of the open circulating water cooling system and to confirm the reliability of their action. To examine the operation situation of the system and equipment, performance of the system, find out and remove possible defects.

2. Compilation reference
2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 Code of Startup and Completion Acceptance of Thermal Power Plant (1996) DJ [1996] No. 159 The Code of Erection and Acceptance of Electric Power Construction (Section of Steam Turbine Set) DL5011-1992 The Code of Erection and Acceptance of Electric Power Construction (Piping Section) DL5031-1994 Standard for Quality Inspection & Assessment of Regulation & Commissioning of Thermal Power Engineering JZ [1996] No. 111 Regulations on Startup and Commissioning Works of Thermal Power Engineering JZ [1996] No. 40 Drawings, installation and use commands, product warranty and certificate of merchandise provided by the manufacturer Design documents, drawings, specifications, and the documents concerning commissioning, and meeting minutes, etc. Equipment supply contract, and international and state standards stipulated in the supply contract.

3. Commissioning Quality Standard and Objects

3.1 The commissioning results of the open circulating water cooling system shall conform to all quality standard requirements for the open circulating water cooling system and equipment stipulated in the Standard for Quality Inspection & Assessment of Regulation &

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Commissioning of Thermal Power Engineering (1996) and quality requirements specified in the commissioning contract. 3.2 Subsystem commissioning shall be checked qualified and conform to the integrated startup requirements of the set.

4. Responsibilities division
In accordance with the relevant regulations specified in the Standard for Quality Inspection & Assessment of Regulation & Commissioning of Thermal Power Engineering (1996) newly promulgated and commissioning contract, the responsibilities of all parties concerned are given below: 4.1 4.1.1 4.1.2 4.1.3 4.1.4 4.1.5 4.1.6 4.2.1 4.2.2 4.2.3 4.2.4 4.3.1 4.3.2 4.3.3 4.3.4 4.3.5 4.3.6 4.3.7 Installation unit: Be responsible for single unit commissioning and commissioning of the equipment. Be responsible for system isolation. Be responsible for repairing, maintenance and defect elimination of the equipment. Prepare for the required repairing tools and materials. Cooperate with the commissioning unit to handle commissioning works of the subsystem. Be responsible for attestation of the system after sub-system commissioning. Be responsible for stop and start, operation adjustment and accident handling during the commissioning of the system. Be responsible for hanging label for the relevant systems and equipment. Prepare for the operation procedures, tools and record report etc. Be responsible for patrol inspection and routine maintenance works. Be responsible for compilation of commissioning measures (schemes) and technical disclosure. Prepare for the instruments, meters and tools for the commissioning. Be responsible for command works of the subsystem commissioning. Be responsible for data recording and arrangement of the commissioning. Fill in commissioning quality examination and evaluation sheet. Be responsible for attestation of the system after sub-system commissioning. Compile commissioning report

4.2 Manufacturing unit:

4.3 Responsibilities of commissioning unit:

4.4 The installation unit shall be responsible for single unit commissioning works of pump units
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and the commissioning unit shall participate in the commissioning and be responsible for the subsystem commissioning of the pump unit. The installation unit and other relevant units shall cooperate with the commissioning unit in commissioning. The commissioning of the open circulating water cooling system shall be carried out by a professional team led by the steam turbine specialty, and electrical, thermal control and other specialties shall cooperate with it.

5. Brief Introduction to the System

5.1 System profile The water source of the open cooling water is from the water tank of the water cooling tower and circulating water inlet main pipe of steam condenser (A discharged out), and is supplied to the user after pressure increase by the open cooling water pump. Back water is discharged to the steam condenser and the return water main pipe of the circulating water of the water tank of the water cooling tower, mainly to hydrogen cooler in generator, cooling water cooler of the stator, working oil cooler of electrical water feed pump, lubricant cooler, air cooler of electrical pump motor. Both A and B condensate pump motor coolers mainly provide cooling water and the water for various purposes of the steam turbine house. The cooling water for lubricant of the turbine generator is from the water tank of the water cooling tower and circulating water inlet main pipe of steam condenser (A discharged out), and the return water is directly discharged to the water tank of the cooling water tower not through pressure increase in the open cooling water pump. 5.2 5.2.1 Technical specifications of main equipment Open circulating cooling water pump Model Head Revolutions NPSHa Motor Voltage Current Power 6m Model 6000V 27.4A 220KW Y3555-6 500S-35A 27m 970rpm Rate of flow 1746m3/h

Revolutions 985rpm
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5.2.2

Rotating filter mesh Model: Capacity: Aperture: Power: Voltage: Pressure: Qty.: WX-Q-C 1500T/h 3mm 1.5KW 380V 0.6MPa 2 sets

6. Conditions Required Before Commissioning

Before commencement of the system commissioning, the commissioning engineer shall comprehensively examine the conditions required for the commissioning of the system according to the contents listed in Annex 2 (Check List of Conditions Required before Commissioning) and record the examination results well.

7. Commissioning Procedures
The commissioning of the open cooling water system can be done as per the following flow:

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Commissioning technology scheme disclosure Completion of main equipment installation and single unit commissioning Completion of meter control installation and relevant commissioning Confirmation of conditions required for commissioning Completion of electrical installation and relevant commissioning Installation and commissioning of pipe valves Safety condition conformity Interlocking protection and alarm test Interlocking protection test Alarm test Commissioning of open cooling water pump set Flushing of pipelines System operation and dynamic adjustment 1 Figure 1 Commissioning Flow Chart

8. Commissioning Steps
8.1 8.1.1 Examination by execution unit Check and accept electrical opener and record the following data: a. b. KKS code Name (the detailed description on the opener provided by the power plaint prevails,
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if available) c. d. e. f. 8.1.2 a. b. c. Check whether the position indication on the spot is correct. Check whether the operation direction on the electrical turning is correct and whether the feedback is correct. Check whether the operation direction on CRT is correct and whether the feedback is correct. Valve opening and closing time KKS code Name (the detailed description on the shutter provided by the power plaint prevails, if available) The corresponding local position indications and feedback indications (the offset between the commands required and fed back shall not exceed 3%) as the upper line of the commands is 0%, 25%, 50%, 75%, 100%, and the low line 100%, 75%, 50%, 25% and 0%. d. 8.2 8.2.1 Check whether quick opening and closing functions are available Examination of thermal engineering signals Check and accept analog signals and record the following data: a. b. c. 8.2.2 a. b. c. d. 8.2.3 Signal name KKS code Range and corresponding output quantity and unit Signal name KKS code Signal design value Marked value on the conformity certificate of primary elements installed properly Check and accept shutter and record the following data:

Check and accept on-off signals and record the following data:

For the signals above, the person in charge shall analyze whether the signals collected can really represent the signals to be measured according to the position of the signal sampling site. In case that the signals to be measured cannot be represented, the person in charge shall advance written application for modification to the owner.

8.3 8.3.1 8.3.2

Interlock protection and alarm examination Make the power supply of the open water pump at the test position Examine the following items a. Start up the open water pump on CRT to check whether the feedback on the CRT is
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correct. b. 8.3.3 8.3.4 8.3.5 8.3.5.1 8.3.5.2 Stop the open water pump on CRT to check whether the feedback on the CRT is correct. Reliable operation of accident button Accident linkage test of the open water pump Protection test of the open water pump, including: Examination of start-up permission conditions of open water pump A/B The valve of pump inlet has opened Interlocking examination of the open water pump A/B started up in an interlocking manner. (2) As the process pump trips, the standby pump shall be started up in an interlocking manner. 8.3.6 Interlocking test of motor-driven valve at the open water pump inlet (1) Opening and closing can be controlled manually/by sequence. (2) As the open water pump is in action, the motor-driven valve at the inlet shall not be closed. 8.3.7 Interlocking test of motor-driven valve at the open water pump outlet (1) Opening and closing can be controlled manually/by sequence. (2) As the open water pump is in standby service, open the motor-driven valve at local side outlet in an interlocking manner. (3) As the open water pump is in service, open the motor-driven valve at local side outlet in an interlocking manner. (4) As the open water pump stops, close the motor-driven valve at local side outlet in an interlocking manner. 8.3.8 Interlocking examination of open circulating water auto-backwash bypass motor-driven valve (1) The valve can be opened or closed manually; (2) Turn on the open circulating water auto-backwash device jointly. 8.3.9 Interlocking test of the motor-driven valve from open circulating water to air compressor (1) The valve can be opened or closed manually; (2) As the open water pump is in standby service, open this valve in an interlocking manner. (3) As the open water pump is in service, open this valve in an interlocking manner. (4) As the open water pump stops, close this valve in an interlocking manner.
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(1) As the main pump is in action and outlet pressure is low, the standby pump shall be

P h a s e I o f 2330MW p r o j e c t o f Te n g d a c o a l - f i r e d p o w e r p l a n t i n I n d i a Opened circulating cooling water system commissioning measure

8.4 8.4.1

Commissioning of open cooling water pump and open water system Running-in test of the open cooling water pump motor Confirm that the installation of the motor is finished. Confirm that the dynamic power of the motor is at off position and various tests of the motor are qualified. Confirm that the motor has been disengaged with the coupling of the open cooling water pump and examine whether the lubricant of motor is qualified and sufficient. Manually rotate the motor rotor to confirm whether there exists friction between the moving and static parts and whether the bearing has abnormal sound. Confirm whether the motor interlocking protection test of the open cooling water pump is qualified. The ones without safety impacts and failing to meet protection or interlocking test shall be forcefully carried out and the results shall be recorded well. Motor inching: Switch on the operation power supply and dynamic power of the motor. Start the motor on DCS and stop the motor with accident button on the spot after the motor current falls back. During rotation, please note whether there exists abnormal sound and record the following data: a. b. c. Voltage Startup current Current fallback time In the course of stopping the motor, examine and confirm: whether the rotation speed of the motor is correct, whether there is any abnormal sound during rotation, and whether there exists friction between the moving and static parts

8.4.1.1 8.4.1.2 8.4.1.3 8.4.1.4 8.4.1.5 8.4.1.6 8.4.2 8.4.2.1 8.4.2.2

8.4.2.3

8.4.3 8.4.3.1

Commissioning of the motor: After 20 minutes, restart the motor on CRT. Please note the start time internal of the motor shall not be less than the manufacturers requirements or electrical requirements, and note whether the motor body and bearing have any abnormal sound during rotation, and record the following data: (for all parameters, the local data and CRT indications shall be recorded) a. b. c. d. Startup time Operating current Bearing vibration Bearing temperature
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The data above that can be seen on CRT shall be recorded once every half an hour. 8.4.3.2 Two hours later after commissioning, stop the motor on CRT, and record the closing time and coasting operation time. For any abnormal sound during commissioning, the commissioning shall be stopped immediately. 8.4.3.3 8.4.3.4 8.4.4 8.4.4.1 a. b. c. d. e. f. g. Isolating dynamic power of the motor Recover in forced thermal engineering interlock and protection described in 8.4.1.6. Commissioning of open cooling water pump and open water system Examine and conform conformity to the following conditions before commissioning: Confirm that equipment, pipelines and electrical wiring and so on conform to the requirements. Electrical test and interlocking tests have been finished. The interlocking test of the valve has been finished. Confirm that the installation of the open cooling water system has been finished and the system is complete. The hydraulic test of the open water pipe is qualified. The flushing of the circulating water pipelines and open cooling water incoming pipelines has been finished and all pipes are recovered. The single unit commissioning of the open cooling water pump motor is finished and the coupling between the motor and open cooling water pump is recovered well. h. i. j. k. l. The system metering has been put into service (the metering shall be put into service after upon the completion of flushing of the meter pipe); The inlet and outlet pipes and filter mesh of the system have been cleaned well. All bearings of the open cooling water pump have enough lubricant and cooling water. Examine the compacting degree of fillings and the filling gland shall be pressed evenly; The rotor of the manual open cooling water pump works normally. requirements through measurement and the power supply has been applied. 8.4.4.2 8.4.4.3 The ones without safety impacts and failing to meet protection or interlocking test shall be forcefully carried out and the results shall be recorded well. Flow of commissioning system for the open cooling water pump: Circulating water inflow open cooling water pump to users of open cooling water circulating
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m. The insulation resistance of electric valve motor conforms to the relevant

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water return; Commissioning shall be performed for the short pipes of inlet and outlet pipes of the open cooling water users because the pipes are not rinsed at first startup. The inlet and outlet isolation valves of partial open cooling water users may be opened and others closed so as to prevent the open cooling water pump from over-current. The pipes shall be rinsed upon the completion of commissioning. Commissioning and flushing may be carried out simultaneously, however the pipes shall be rinsed alternatively. In addition, the good operation of the pump shall be ensured. 8.4.4.4 a. b. c. d. e. f. g. 8.4.4.5 a. b. 8.4.4.6 a. b. c. d. Startup preparation of the open cooling water Confirm that the water level of the circulating water tank is supplemented to the normal level and at least one circulating pump is at work. Examine that the oil level of bearings is normal; Examine that the cooling water of the bearings is normal; Close pump set and all water drain valves on the pipes Open the air damper in the open cooling water system and close it after water drain. Open inlet valve and outlet valve of the open cooling water pump and fill up water into the pump and pipe. Close the outlet valve after filling up water. Switch on the dynamic power supply of the open cooling water pump if the insulation of the open cooling water pump is qualified. Finally confirm the following startup conditions: The open cooling water pump allows startup; Interlocking button of the open cooling water pump is released. Switch on the dynamic power of the pump and stop the pump after startup for five seconds to examine: Whether the rotation direction of the pump conforms to the design requirements Whether there exists any abnormal sound Whether the oil level and temperature of the bearings are normal Whether the oil temperature is normal and below the specified value of the manufacturer; the temperature of lubricant shall be 65-70 and grease less than 80. e. Whether the vibration is normal Under no load and full load, the vertical vibration, horizontal vibration and axial vibration (double amplitude) of the bearing measured with qualified vibration meter shall not exceed the
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one in the following table. Revolutions Excellent n<=1000 1000<n<=2000 2000<n<=3000 n>3000 f. 8.4.4.7 0.05 0.04 0.03 0.02 (mm) Vibration Amplitude Good 0.07 0.06 0.04 0.03

Qualified 0.10 0.08 0.05 0.04

Whether the water pipelines of the system leaks; close the air damper upon completion of the air discharge. If no abnormity, restart the pump. If the outlet valve is opened without interlocking after start, the valve shall be opened manually. Record the following parameters (for all parameters, the local data and CRT indications shall be recorded)

a. b. c. d. e. f. g. h. i. j.

Startup time Startup current and current fallback time Current of the open cooling water pump Voltage Outlet pressure of the open cooling water pump Inlet pressure of the open cooling water pump Vibration of the open cooling water pump Temperature of motor coil of the open cooling water pump Temperature of bearing of the open cooling water pump Water level of the circulating water tank

The data above that can be seen on CRT shall be recorded once every half an hour. And the local data shall be recorded once every one hour. 8.4.4.8 8.4.4.9 8.4.4.10 a. Please note whether the filter mesh is clogged during operation. Examine whether the system leaks and whether the brackets and hangers are normal. Flushing of open circulating cooling water system The flushing of the open cooling water system mainly means the flushing of the pipelines from the open cooling system to lubricant cooler of the turbine generator, vacuum pump cooler, closed circulating cooling water cooler, generator hydrogen cooler, stator water cooler, EH oil cooler, working oil cooler of electric feed pump, lubricant cooler of electric feed pump and booster pump, lubricant cooler of steam feed pump A, lubricant cooler of B steam feed pump, and air compressor etc.
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b. c. d.

The filter mesh and shutter core of the subsystems in the system shall be dismantled before flushing. Inlet and outlet pipes of the subsystems shall be connected short. The pressure of the pump outlet shall be maintained and inlet valve of the open cooling water user shall be controlled for flushing. The pipes shall be flushed alternatively for good flushing effect.

e. f. 8.4.4.11

Flushing quality: The water shall be cleanly and transparent without sundries and shall be qualified through examination by all parties concerned. The subsystems shall be recovered and filter mesh shall be cleaned upon completion of flushing. The commissioning of the open cooling water pump shall be 8 hours. Stop the pump and record the closing time upon the completion of the commissioning. The coasting operation time of the open cooling water pump shall be recorded.

8.4.4.12 8.5

Switch off the dynamic power of the open cooling water pump.

Operation of the system at the whole operation stage Record all parameters including local data and CRT indications of the open cooling system

during 168 period. 8.5.1 8.5.1.1 a. b. c. d. e. 8.5.1.2 a. b. c. d. Operation and stop of the open cooling water pump Examine before system commissioning Confirm that the interlocking tests of the open cooling water pump systems are qualified. Comprehensively examine the equipment and pipelines of the open cooling water pump system to confirm that they conform to the operation requirements. Apply power after confirming that the insulation of the open cooling water pump and the relevant equipment is qualified. Examine and confirm that the water level of the circulating water tank and the circulating water pump operates normally. Examine whether the cooling water of the bearing of the open cooling water pump is adjusted well. Operation of the open cooling water pump Conduct examination and preparation before startup according to these measures. Open the motor-driven valve at the inlet. Turn the pump for 3 revolutions manually and confirm that all shall be normal. Examine and clean the filter mesh of the inlet.
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e.

Start up the open cooling water pump. If the outlet valve is opened without interlocking after start, the valve shall be opened manually. Record the temperature and vibration of all bearings, motor current, and outlet and inlet pressure of the pump.

f. 8.5.1.3 a. b. 8.5.2

Comprehensively examine pipes, brackets and hangers and the relevant equipment of the open cooling water system. Any abnormity shall be in time removed. Stop of the open cooling water pump Stop the open cooling water pump. Close the interlocking of the motor-driven valve at the outlet of the open cooling water pump.

Dynamic alignment of the system Monitoring and protection of all kinds of equipment in the system shall be intensified

during the operation of the open cooling water pump system. Any derivation shall be in time adjusted so as to ensure the optimal operation state of the system. a. b. c. 8.5.3 Pressure adjustment Temperature adjustment Flow volume adjustment

Fill in commissioning records The main parameters of startup commissioning shall be recorded in Table 9 attached.

9. Safety Measures
9.1 9.2 All commissioning participants shall strictly follow the Safety Regulations and the relevant field safety regulations to ensure that the commissioning is performed safely and reliably. In case of equipment damage and personal injury etc. occurred during commissioning, the commissioning work shall be suspended immediately and reasons shall be analyzed and solutions shall be advanced. 9.3 9.4 9.5 Any abnormity found out during commissioning shall be in time adjusted and reported to the commander. All professionals shall be available in the whole course of commissioning so as to ensure the safety of the equipment operation. In case that pump boils off, equipment or pipe is involved in severe vibration and operation parameters exceed standard obviously, etc., the commissioning engineer shall immediately stop the pump and terminate commissioning, analyze reasons and advance solutions.
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9.6 9.7 9.8 9.9

Monitor the oil level and bearing temperature change to prevent from bearing burning accident. In case that the differential pressure of the filter mesh of the pump inlet is too large (>0.05MPa), it shall be in time handled. Note the change of the water level of the circulating water tank during rotation. If the water level is lower, more water shall be supplemented in time. The commissioning participants must wear safety helmet during field commissioning. Analysis on the persons in charge of the work possibly to be involved in dangers shall be done. Dangerous factors and hidden troubles such as falling, electric shock, scald, and twist injury by rotating machine shall be eliminated.

9.10 For personal injury and equipment damage that possibly will occur during commissioning, the commissioning shall be stopped immediately and the equipment shall be placed under the lowest energy state.

10. Appendices

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Annex 1 Check List of Conditions Required before Commissioning

S/No. 1. Description Installation works of the open cooling water pump Open cooling water pipe system Requirements All works are finished and technical data records are complete All works are finished and brackets and hangers are adjusted Test results are satisfied and the motor rotates under no load for 2 hours and is in good condition. The rotation direction is correct. Test is finished and conditions for operation are available The conditions for operation are available Remote operation control works flexibly and its direction is correct. All meters are installed and then can be put into service through calibration. The filter mesh is cleaned well and temporary labels are hanged Smooth roads, sufficient lighting and reliable accident lighting Convenient and usable Enough quantity Enough staffs available who received training Enough Check Date Check Results Remarks

2.

3.

Electrical test of motor

4.

Static linkage of the corresponding computer systems (SCS and DAS) Instrument compressed air system Motor-driven valve adjustment valve subsystems and of

5.

6.

7.

Electrical and thermal engineering metering

8.

Cleaning of filter mesh

9.

Roads at commissioning site Communication equipment at commissioning site Fire apparatus Repairing staffs (including electrical and thermal engineering staffs) Repairing tools and materials

10. 11. 12. 13.

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14.

Operation tools Record form Test instruments meters and

Prepared Vibration gauge, tachometer and listening stick Remarks:

15.

Prepared

Person in Charge of Commissioning:

Date: YY/MM/DD

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Annex 2 Commissioning Record Sheet of Electric Valve

Loc al Indi cati ons CRT Operation Corr Corr ect ect Dire Feed ctio back n Time (s) Date On Off Signat ure

KKS Code

Description

20PCB10AA00 1 20PCB10AA00 2 20PCB10AA00 3 20PCB10AA00 4 20PCB21AA00 1 10PCB21AA00 2 20PCB22AA00 1 20PCB22AA00 2 20PCB40AA00 1 20PCB40AA00 2 20PCB40AA00 3 20PCB40AA00 4

Inlet motor-driven valve of rotary filter mesh of the open cooling water pump Outlet motor-driven valve of rotary filter mesh of the open cooling water pump Bypass motor-driven valve of rotary filter mesh of the open cooling water pump Sewage drain motor-driven valve of rotary filter mesh of the open cooling water pump Motor-driven valve of open cooling water pump A inlet Motor-driven valve of open cooling water pump A outlet Motor-driven valve of B open cooling water pump inlet Motor-driven valve of open cooling water pump B outlet Inlet motor-driven valve of rotary filter mesh of lubricant cooler of the turbine generator Outlet motor-driven valve of rotary filter mesh of lubricant cooler of the turbine generator Bypass motor-driven valve of rotary filter mesh of lubricant cooler of the turbine generator Sewage drain motor-driven valve of rotary filter mesh of lubricant cooler of the turbine generator

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Annex 3 Commissioning Record Sheet of Shutter

As the command is the following value, feedback is (%) Qu ick Op eni ng/ Clo sin g Fu nct ion

KKS Code

Description

0%

25%

50%

75%

100 %

75%

50%

25%

0%

Dat e

Sig nat ure

20PCB51AA 001

20PCB52AA 001

20PCB31AA 001

20PCB32AA 001

20PCB33AA 001

Adjustment valve from open circulating water to return water of lubricant cooler of turbine generator A Adjustment valve from open circulating water to return water of lubricant cooler of turbine generator B Adjustment valve from open circulating water to return water of hydrogen cooler of generator Adjustment valve from open circulating water to return water of stator cooler of generator Adjustment valve from open circulating water to
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P h a s e I o f 2330MW p r o j e c t o f Te n g d a c o a l - f i r e d p o w e r p l a n t i n I n d i a Opened circulating cooling water system commissioning measure

20PCB34AA 001

20PCB35AA 001

return water of lubricant cooler of water feed pump A turbine generator Adjustment valve from open circulating water to return water of lubricant cooler of water feed pump B turbine generator Adjustment valve from open circulating water to return water of electric pump lubricant, working oil, motor air cooler

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P h a s e I o f 2330MW p r o j e c t o f Te n g d a c o a l - f i r e d p o w e r p l a n t i n I n d i a Opened circulating cooling water system commissioning measure

Annex 4 Check List of Interlocking Protection of Open Cooling Water System

S/No. 1 Test Contents Self startup of cooling water booster pump A Switching on interlocking; the pressure of the booster pump outlet is low during operation of pump B Switching on interlocking and pump B accident trip 2 Self startup of cooling water booster pump B Switching on interlocking; the pressure of the booster pump outlet is low during operation of pump A Switching on interlocking and pump A accident trip 3 4 5 6 7 8 Cooling water booster pump A starts and outlet motor-driven valve of booster pump A opens automatically Cooling water booster pump A starts and outlet motor-driven valve of booster pump A closes automatically Cooling water booster pump B starts and outlet motor-driven valve of booster pump B opens automatically Cooling water booster pump B starts and outlet motor-driven valve of booster pump B closes automatically As the cooling water booster pump A operates, no closing inlet valve of pump A As the cooling water booster pump B operates, no closing inlet valve of pump B Cooling water booster pump A switches on interlocking, 9 and inlet and outlet motor-driven valves of pump A are automatically open Cooling water booster pump B switches on interlocking, 10 11 and inlet and outlet motor-driven valves of pump B are automatically open Startup steps of cooling water booster pump A Close outlet valve of open circulating cooling water pump Open inlet valve of open circulating cooling water pump Startup open circulating cooling water pump Delays for 5 seconds and then open the outlet valve of open circulating cooling water pump Stop steps of cooling water booster pump A Close outlet valve of open circulating cooling water pump 13 Stop open circulating cooling water pump Startup steps of cooling water booster pump B Close outlet valve of open circulating cooling water pump Open inlet valve of open circulating cooling water pump Startup open circulating cooling water pump Delays for 5 seconds and then open the outlet valve of open
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Check Date

Results

Signature

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P h a s e I o f 2330MW p r o j e c t o f Te n g d a c o a l - f i r e d p o w e r p l a n t i n I n d i a Opened circulating cooling water system commissioning measure

14

circulating cooling water pump Stop steps of cooling water booster pump B Close outlet valve of open circulating cooling water pump Stop open circulating cooling water pump

Recorded by:

Test Date:

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P h a s e I o f 2330MW p r o j e c t o f Te n g d a c o a l - f i r e d p o w e r p l a n t i n I n d i a Opened circulating cooling water system commissioning measure

Annex 5 Record Sheet of Commissioning Parameters of Open Cooling Water System

S/No. 1 2 3 4 5 6 7 8 9 11 12 13 Item Current of open cooling water pump Pressure of open cooling water pump outlet Water level of circulating water tank Pressure of circulating water pump outlet Temperature of motor bearing of open cooling water pump Temperature of bearing of the open cooling water pump Temperature of open cooling water Flow volume of open circulating cooling water Bearing vibration of open cooling water pump Bearing vibration of open cooling water pump motor Pressure of main pipe of the electric filter inlet at lubricant cooler inlet of main machine Pressure of main pipe of the electric filter inlet of open cooling water pump Unit A MPa mm MPa t/h m m MPa MPa Data

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