JOHN DEERE DES MOINES STANDARD

JDN 200 TOLERANCES

1.0

SCOPE the tolerances that are to be used in the design and manufactme of inch&& or This.stdarddual-dimensioned parts for John Deere Des Moines Works. Hard metric parts will be cove& in a sepamte standard. Tolerances applying fo a special design problem for which a design standard has been established (roller chain sprockets, splines, etc.) wilI be given in the design standard and will not be repea@d in tbis standard. The tolerances aiven in this standard are minimum tolerances and more liberal tolrrancs should be sceeiiied on drawing whenever wssible.

2.0

DJVINITIONS In this standard, tolerances are referred to by the terms general acd special. General toleratnzeaare the most prevalent tolerances applied to a drawing or a group of drawings. They are either p&ed on the drawing format or lined in a reference document. All other tolerances fall into the category termed special. Soecial tolerances most be shown on the drawioa.

3.0

APPLICATION OF TOLERANCES All dimnsions on product Engineering drawings shall have tolerances. This requirement can be met in 01lc of the foIlowing ways, in decreasing order of priority: a. as a tolerance added to the individual dimension, including form and positional tolerancirtg. b. as a requiremerit of a specification referenced on the drawing, excluding reference to a gemzal tolerance standard. Example: reference to hardware standards, sprocku standards, etc. c. as a general tolerance wte added to the body of the draw@, including notes refererring toleramze standa& such as JDN 200. Sections 4.1 through 4.8 of JDN 200 apply with no drawing oote reqdred. d. as a general tolerance shown in the title block. NOTE: Some old drawings have this information stamped adjaceot to the tide block. e. as a general tolerance as shown in JDS-GZ5 when referenced in the title block.

lkdio8 55449 V.XGOD No.NlO lhk 22Jut97

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JDN 200

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JbHN DEERE 4.0 4.1.1

JOHN DEERE DES MOINES STANDARD

JDN200 TOLBXANCES

AU new drawings shall have a reference to JDN 200. Existing drawings shall have a lefermx to JDN 200 added when they are revised. It shall be the respon&iity of the design engineer to determine the allowable tolerances tbfUwill permit the most economical manufacture commensurate with part function. NOTE: Units shown in this standard are inch [mm].

GENERAL TOLERANCES These tolerances shall apply to all dimensions unless more specific taleare shown on tbs drawing.

4.1 Commercial Stock Size.5 Material stock tolerances are as referenced in John Deere Mverial Manual (JDM) or American Society for Testing and Materials (ASTM) Standards or American Iron and Steel Institute (AISI) Manual. Standard hardware tolerances are as referenced in John Deere Parts Specificatinn (JDS) Manual.

4.1.2

4.2 Surface Finish 4.2.1 Machinedsurfam with dimensional tolerances up tn and inchding * .001[.025l shall have a maximum roughness height of 250 microinch [6.3 microme%r] AA unless o&wise specified. Machined surfaces with dimensional tolerances greater than f.001 [.O25]shaU have a maximum roughnew height of 500 microinch [12.5 microtir] AA unless cbrwise specified. Drilledholesandcutoffsurfacesshallhaveamaximum [25 micrometer] AA unless otherwise specified. roushnss height of 1000 microinch

4.2.2

4.2.3

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JDN200
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JOHN -DEERE DES MOINES STANDARD

JDN200 TOLERANCES
4.3 Chamfers Definite dimensions should be skxvn only when required by the design. When the nuin purpose is to remove burrs, specify Break Edge, Break Comer or Free from Burrs to kkize cost. The terrns Break Edge, Break Comer or Free from Burrs shall be interp& to means ,008 [.2] minimum break and a .&XI[I.51 maximum break. A comer or edge break may be either a chamfer or a radius.

4.4 DIstortion Ihe rr&nmm permissible distortion due to punching, shearing, and bending opzratkns other than crossbreaks on sheet metal and bend &xsections shall be .06 [IS]. This petmksible distortion shall be in addition to the commercial form tolerances for steel as described in JDM, ASlM, and AISI manuals (Ref. 4.1). All parts with diitortion greater than .06 [1.5] shall be flattened in the distortion area with 0 drawing note reqdred. All parts for which limiting of distortion to .06 [l S] is unnecessary shall be noted thILp: Distortion Rrndssible or XX Maximum Distortion Petmissible. Thenote shall have a lea&r line to tbe distortion area, if appropriate. All parts requiring closer cona of flam or straighhless than commercial fotm toleramzs a&or distortion leas than .06 [1.5] shall be noted on the drawing. All distortion notes applying to a limited atea shall use a leader line to indicate the M mte applies. to which the

Distortion is permissible on all crossbreaks and bend intersections on sheet metal pans unless otherwise SQecified.

I)rchba 55449 Vair No. WI0 Data 22hl97

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Dam Dam Dab cd.cQlb 434o.a

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JOHNDEERE DES MOINES STANDARD

JDN200 TOLERANCES
4.5. HoleandBendLecaths 4.5.1 Holes and berids dimensioned from the edge or end of a part shall be measwed ftum the longest edge, disregarding the amount of breakoff. Rectangular parts, flat or formed, will be measured on the basis of two assLmyd locating points on the longer side and on assumed locating point in the c-enterof the short side, unless otherwise specified. This does not apply to tubular parts. Interpretation:
I

I 1

I- 1

4.52

Bendsotherthan90shallbemeasurrdmtheapuofthebendunlessatvrwisspecified. 90bendssMlbemeasuredtothetangemofthebendradiusunlessomerarisespcified. most cases, dimensions to the outside of the material are preferred. Tolerance on bend locations is 5.06 [1.5]. Interpretation:

In

VmiM No. NlO

-~

JOHNDEERE DES MOINES STANDARD

JDN 200 TOLERANCES
offsets and parallelism are measured from tangent to tangent, with the longer leg on the gauging surface, unless otherwise specified. Bow in the leg may require the use of locators under the part as shown. Interpretation:

4.5.3

Multiple Bends - Sheet Metal It is assumed that multiple bends on material up to and including ,075 [1.9] thick must match the form template within .06 [1.5) unless otherwise specified on the drawing. Sheet metal parts may be hand deflected to the template. lltis is equivalent to dimensions treated as basic. On material over ,075 [1.9] thick, bend locating and bend angle tolerances apply. Interpretation:
u-i& aU bend angles,

radii and Wnd

4.5.4

Bend Angles Material thrwgh .I34 [3.4] thickness lt3= Material over ,134 [3.4] thickness f lo

Decision ss49 Vaia No. NlO Date 22Jul9l

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JDN 200
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JOHN DEERE DES MOINES STANDARD

JDNZOO TOLERANCES
4.6 FmchedHoles 4.6.1 Size Tolerances Tolerance vahm do not include taper on breakout side of hole. Hole size shall be checked on pierced face of material. Checking shall be with plug gages or equivalent.
MATE~THIcKNEss

HOLETOLERANCE(ALLSIZES)

-1

4.6.2

Comer Radius-Square and Rectangular Holes

A maximum comer radius of .04 (11 is allowable on square and rectan@r pinches up to and includii 1.00 [25.4] (longer dimension) and .06 [1.5] on punches over 1.00 [25.4], unless otherwise specified. 4.7 DrilledHoles 4.7.1 Size Tolerances Checking shall be with plug gage3 or equivalent.

,748 [19] 1.21% [32]

1.260[32]

012(0.31 020[0.5]

GO3[O.OS] 003[O.OS]

018[0.46] 030[0.76]

006[0.15] 010[0.25]

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JOHNDEERE DES MOINES STANDARD

JDN200 TOLERANCES
4.l.L

LO&Oll Rectangular coordinatelocationof drilled holes !z .CL? [O.s] For holes located by basic dimensions the location tolerance is .OlS LO.41 diameter of hue position unless otherwise specified. Tquallly spaced position is co&dered a basic dimension.

4.7.3

Drilled Hole Timing All drilled holes in round or hex stock shall be considered timed as shown arimin 1 unless otherwise specified by a closer or looser tolerance or a note indicating that timing is not required. Holes through square and rectangular tubing may be out of per@icuiar with the tube wall by 1. providing that the spacing tolerance on the hole pattern is not exceeded.

4.8 Squarenessof Ends - Steel Bars, Plates, Structural Shapes and Tubs The following are minimum squareness tolerances for ends steel bars, plates, sf+ruuunI shapes, and tubes with length tolerances of f .06 [1.5] or greater. Parts requiring closer squareness tolerances will require special cutring pmcAures at &rcased cost. If closer squareness is required, squareness tolerances must be shown on the drawing.

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JOHN DEERE DES MOINES STANDARD

JDN200

TOLERANCES
4.8.1 Angles The length is measured along the apex of the angle. The ends must be square within .lO (2.51 on legs up to and includiig 2.ooO [Sl] and square within .12 [3] on legs over 2.ooO (511. Interpretation: (2.CGU [X] angle ihtmted)

,:3

(2.51 MAX.

1 '- .I0 (2.51 MAA.

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4.8.2

Channels The length is measured along the center of the web. The ends must be square w?thio .I0 [2.51 on the legs and .06 [I.51 on the web of channels up to and including 3.000 p6.21 wide. The ends must be square within 20 [5] on the legs and .I2 [3] on the web of chant& over 3.00 p6.21 wide. Interpretation: (2.OLM [Sl] wide chantA ihstrated)

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JOHN DEERE DES MOINES STANDARD JTm 200

TOLERANCES
4.8.3 Flatsand Plates Ihelengthismeasuredalongthecenterlineofthepart~shortestedgeonooeendmtbe longestedge 0i1the other, disregarding the amountof breakoff. The emis must be square within .06 [l.S] on parts up to and including 6.000 (152.41 wide and within .lO [2.5] on parts over 6.000 [152.4]wide. Interpretation:(5.000 wide tlat iUustrat~)
-

.03 [3.5/MAX

4.8.4

Tubing The length is measuredto the extreme ends, as if the part was betweenparaikl blocks. The ends must be square within .06 [1.5] Interpretation:
I

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LkligQCU N CatCad 434046

JDN 200
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JOHNDEERE /

JOHNDEERE DES MOINES STANDARD

Roundsand~

4.8.5

JDN200 TOLERANCES 1

The length is measured from the shortest edge on one end to the longest edge on the odter end, disregarding the amount of breakoff. Interpretation:
I

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4.9

Hole Si

and Location To&ran=

Punched hole size and location tolerances wiU be applied unless the bole callout has a tit&h mark, (q), uses the term Drill, Ream, etc., or has specific tolemnces shown on the size atxVor location dhnensions. Tolerance on hole location is f .04 [1.4] between holes and f .06 (1.Sl from holes to other features for holes without machine finish. 4.10 Length Tolerances 4.10.1 Sheet Metal Length atxi Width (through 221 [5.6] ddcknes) Width or length up to and including 24.00 [610] = f.06 [1.5] Width or length over 24.00 [610] = k.12 [3] 4.10.2 Etars, Plates, Tubes, and Structural Shapes Length up to and inciuding 84.00 [2134] = f.06 [1.5] Length over 84.00 [2134] through 144.00 [3658] irAu.sive = k.12 [3] Length over 144.00 (3658) = f.20 [5]

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VIIli.30 No.NIO Dab nM97

JDN200
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JOHN DEERE DES MOINES STANDARD

JDN200 TOLERANCES

4.11

Pnemm&TirePresm-e Au drawings and/orqeci!icatio~ thetireistobeirdlakd. for tire and wheel assemblies shall b&ate the presmre to which

The drawing and/or specification note shall read Inflate Tie to XXEJ m] Unless otherwise specified, the tolerance on inflation pressure is * 15% or 2 PSI, whichever is greater. 4.12
ZhCF%tillg Unless otherwise specified, zinc

plating shall be .OOM f JO02 [O.Ol f O.oOs]thick, with a yellow

chromate conversion coating. New drawings should specify zinc plating per JDS 117. Thestandard plating calloot is: Plating per IDS 117: Fe5 5-15~ C. 4.13 Induction Hardening Unless otherwise specified, the tolerance on dimensions locating I-IT30 itrJuctiot~hankned zones from other features is f.06 [l.q. 4.14 Part Location in weidments Unless otherwise specified, tk tolerance on linear or radii dimension locatiog component parts in weldments is * 05 [1.5]. The tolerance on angular dimensions locating coparts in weldmenu is f lo. When gage holes are used for locating components, gage ho1e.sand the width of gage slots shall be aligned within .03 [0.8] unless otherwise specified. Gage holes shall align within the length of the gage slots unless otherwise specified. 4.15 Other Formed or Fabricated Dimensions Linear dimensions f .03 [0.8] Radii dimensions + .06 [1.5], -.03 [0.8] Angles other duo bends f lo

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JOHN DEERE DES MOINES STANDARD

JDNZOO

TOLERANCES
4.16 Machine Fiied Dimensionr

Turned or bored diameter or length rt .02 [O.S] Planed. shaped or milled surface: For dimensions from another finished surface f .02 [O.S] For dimensions from a locating pohu on an unfinished surface f .03 [0.8] For dimensions without locating points on an unfinished surface f .04 [l] Fillet radii f .02 [0.5] When no radius is specified. a sharp comer to .OSI! .5] maximum chamfer or radius is allowed. Angle.9* 10

4.17

FlameCutting Rotile tolerance is as spefifted on drawing. Surface Fii !I a Free of blows and kerf variations. AU surface defects are ground or welded atrl gmund. Blows with round edges and gradual kerf variations (not notches) are accqhbk. due to start and stop step may be JO (2.q but must be within tolerance zooc. Blows and kerf variations, incMing notched shapes .20 [5] deep are accq&k= due to start and stop step may be .I2 [3] but must he within tolerance zone. Mismatch

??i

Mismatch

4.18

Laser cutting- Fla! stock Unless otherwise specified, the foliowing tolerances apply to parts laser cut from Bat mate& Hole size 5 .005 [O.131for holes labeled with machine CnWlaser optional, putxb rize tolerances tbr holes without label. HoIe location -.04[1litb Rofde (_nl.o3(0.8)) locating dimensions treated as basic. with profile dimensions treated as basic.

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Desiicn N cat. code k34o.M

JDNZOO
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Date

Date

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JOHN DEERE DES MOINES STANDARD

JDN200 TOLERANCES
Iron Castings Tole-listedin~MBllshallappiyforsandcastingsofgrayiron,wdularorduaileitoa malleable iron or white iron, unless otherwise specified. Drawings should have the note Casting Tolerances Per JDM Bl 1

4.19

4.20

AluminomCasdngs The following tolerance-s apply to sand molded ahmkum castings. Draft Allowances:

Green sand molded surfaces Height RIrough .75 [19] Over .75 [19] thru 5.00 [125] Dver 5.00 [125] Draft 3 1.50 0.Y

Cores-includes chemically hardenal cores Height Through 50 [13] Over 50 [13] thru 2.00 [SO] Over 2.00 [50] Draft so 3O 1.50

Wall thickness The lbnha specified apply to the tbimrat section of a given wall. lbe maximum thickness at any other section may exceed the maximum specified by the amount of dmftallowamx.

Filletradii:f 10%
Core, Cope or Drag Shift - mismatch (not accumulative witi casting tolerance) .04 [l] max.

Daisbn 55449 No. NlO Date zzld97

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Date

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Dabbm m(s

Daip Ctl

JDNtOO
hp13or14

cat code 4340461

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JOHN ,DiERE DESMOINES STANDARD

JDN 200 TOLERANCES

AU Other Casting Diensions:

5.0

SPECIAL TOLERANCES This section is a design guide for special tolerances, based on process capabiiitia. llmc tolerances must be shown on the drawing when appropriate. 5.1 Tolerancesapplyingto parts for which a design scmdardbas been establishedshall be noted and/or toieratxedon the drawing a8 shown in the design standard. 5.2 Forgings

JLWS(Marmfacturing Process Manual 5) lit.5 tolerancesthatare to be wed on forging dimensions. 5.3 ThadedParts

Threadedpartswith threadengagement longer than 1.5 titxs the threaddipmter shall have a note on dhzdrawing statingthe length of threadengagementso thatproper gage can be provided. (The lead toleranceis criticalfor long dwead engagementand this cannot be properlychecked widt stalKhidlreadgaga.

Daisbm 99449 VUliM No.NlO Dnae 22.Jd97

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