Series Switch IB-016I

IB-016 Rev I P/N 14329
Model 50000 Motorized Coaxial Switches 1 5/8, 3 1/8, 4 1/16 and 6 1/8 Instruction Manual
4-17-03
Dielectric Communications 22 Tower Road Raymond, ME 04071 (207) 655-4555 (866) DIELECTRIC
Table of Contents
1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 Figures
General Description Specifications Theory of Operation Installation Operation Maintenance and Repairs Replacement Parts Ancillary Equipment
................................ 2 ................................ ................................ ................................ ................................ ................................ ................................ ................................ 2 3 3-4 5 6 10 11
Fig. 1 Outline Drapwing Fig. 2 Schematic Diagram Fig. 3 Illustration
................................ 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.0 General Description The Model 50000 Coaxial Switch provides reliable and fast switching of coaxial transmission line systems. It is a motor driven rotary type and can be controlled locally and/or remotely. The switch is equipped with a manual override, a mechanical position indicator and with auxiliary read-out circuits. Operable in any position and having a minimum of moving parts, the switch will routinely operate through 1,000,000 cycles without failure.
EIA male flanges are standard with adaptors available to mate with unflanged or semiflex transmission lines.
2.0
Specifications
1 5/8"
Frequency Range DC-900 MHz
3 1/8"
DC-900 MHz
4 1/16"
DC-800 MHz
6 1/8" 50 Ohm
DC-800 MHz
6 1/8" 75 Ohm
DC-800 MHz
Characteristic Impedance
50 Ohm
50 Ohm
50 Ohm
50 Ohm
75 Ohm
VSWR Maximum Insertion Loss Power Rating Peak Average at 30 MHz Average at 300 MHz Average at 900 MHz Switching Time (nominal) Isolation RF Connectors Drive Motor Current 1-50/60 Hz at 115V AC at 230V AC Control Relay Power D.C. Coils A.C. Coils Auxiliary Switch Ratings at 125V DC at 250V AC Net Weight
1.05:1 0.1 dB max.
1.05:1 0.1 dB max.
1.05:1 0.1 dB max. Power Rating Peak Average at 30 MHz Average at 300 MHz Average at 900 MHz
1.05:1 0.1 dB max.
1.05:1 0.1 dB max.
150 kw 25 kw 6 kw 4 kw 2 seconds 60 dB EIA Male
3.5 Amp. start; 0.5 Amp. run 1.5 Amp. start; 0.3 Amp. run
1.2 Watts 2.7 Volt Amps
0.3 Amp. 10.00 Volt Amps. 42 lbs. (19 kg) 48 lbs. (21.7 kg) 3.58 ft.3 (.10 m3) 54 lbs. (24.5 kg) 65 lbs. (29.5 kg) 3.58 ft.3 (.10 m3) 78 lbs. (35 kg) 95 lbs. (43 kg) 14 ft.3 (.4 m3) 170 lbs. (77 kg) 204 lbs. (93 kg) 10.5 ft.3 (.3 m3) 170 lbs. (77 kg) 204 lbs. (93 kg) 10.5 ft.3 (.3 m3)
Gross Packed Weight
Gross Packed Cube
2
3.0 Theory of Operation The Model 50000 Coaxial Switch is a rotary type switch having an aluminum RF cavity common to all ports. The rotor assembly contains two inner conductor blades and a common isolating ground plane which oscillates 90 to accomplish the switching function and provide isolation between transmission line paths. Simultaneously, an auxiliary switch is activiated to interrupt the motor circuit. Any inertia of the drive is absorbed by slippage of the clutch mechanism.
Six normally open microswitches are provided for position confirmation. The rotor activates these microswitches; therefore, they should not be used for transmitter interlocking. One should ensure that The rotor is driven by a gear motor and slip clutch RF power is off before a position command is actimechanism. When the motor is activated by con- vated. Dielectric cannot be responsible for failnection through the control relay, it will rotate ure or burnout of switches switched under power. 90 until the mechanism reaches a positive stop.
4.0 Installation
CAUTION
Switch will return to last electrically commanded position if AC power is removed and re-applied. When switch position is manually changed ensure RF power is removed prior to the application of AC power to the switch or controller.
CAUTION
Tighten bolts evenly and do not exceed torque rating of eleven (11) foot pounds on the 1 5/8 switch or twenty (20) foot pounds on the 3 1/8, 4 1/16 and 6 1/8 switches
1. The switch may be mounted in any convenient position using the four mounting holes shown in Figure 1. Orient the RF ports to meet the required transmission line layout. 4. Attach adaptors or EIA female flanged lines to 2. The manual operate handle should be in an the switch ports and re-install hardware. accessible location for emergency switching in the event of control power failure. Provide twelve inches 5. Note: The RF contact of the switch flanges of clearance above the top of the motor drive cover protrudes above the flange surface and when propto allow for removal for maintenance. erly connected there will be a space between the flanges at the bolt circle. Tightening beyond rated 3. After the switch is properly mounted in posi- torque will destroy both the switch flange and the tion, remove hardware and protective covers from mating transmission line flange. the RF connectors. 3
Figure 1
7. Attach the electrical supply wiring and con6. Activate the RF switch manually to both po- trol wiring to the removable MS3108B jack supsitions to be sure rotor moves freely and reaches plied with each switch. Refer to Figure 2 for proper the positive stops. connections. 4
13. If the motor continues to run, remove con8. Attach jack to plug and check read-out with continuity tester or ohm meter for proper operation. trol voltage immediately; check wiring and auxiliary switch adjustments. 14. After the motor has reach Position One and 10. Place RF switch rotor mechanism in approxi- has stopped, change voltage to pins D and N. Switch should not change to Position Two and the motor mately mid-position using manual operate knob. should shut off. 11. Momentarily apply correct voltage to pins C 15. Connect control circuits to the operation and N (observe polarity) and check wiring; if correct, apply control voltage continuously to pins C panel. NOTE: A SPDT switch may be used to alternate the control signals between pins C and D. and N. Voltage may be left on either pin continously but 12. When the rotor reaches Position One, the must be removed from one before it is applied to auxiliary switch will interrupt the control relay cur- the other. rent and the motor will stop. 16. NOTE: Control relays must be wired to transmitter interlocks - regardless of whether switch motor is used or not. 9. Apply correct supply voltage.
5.0 Operation The 1 5/8, 3 1/8 and 4 1/16 Model 50000 switches will change positions in approximately two seconds upon command to the control relay. The 6 1/8 switch will change position in approximately four seconds.
Manual Control
CAUTION
Remove RF power prior to the application of AC power to the switch or controller. Switch may rotate to last electrically commanded position.
The interlock circuits should be employed to prevent RF power being applied unless a legitimate RF transmission line path has been completed through the switch to an antenna or dummy load. Ensure If a continuous control signal is applied to the that RF is off before the switch is commanded for switch, it must be removed prior to operating the position change. switch manually. Insert key and unlock the manual control. Depress and hold the operating knob to engage the drive; rotate in the desired direction until rotor reaches the positive stop and the auxiliary switches have been activated. Ensure that RF power is off during manual switching. Removal of the key will disable the manual control. 5
6.0 Maintenance and Repairs The Model 50000 Switch requires no periodic switch inspected for loose electrical connections maintenance. However, after the initial installation and/or auxiliary switch hardware. is complete, the cover should be removed and the WARNING Removal of the cover may expose live electrical terminals (240V AC maximum). Repair and/or replacement of those items illustrated in Section 7 can be accomplished in the field; all other repairs should be done at the factory. Some sub-assemblies of the units are sealed at the factory after test; breaking these seals voids any warranty and field repair of these assemblies is not recommended.
6
7
Pin A is neutral for 115 V
Figure 2B. Schematic Diagram Model 50000 6 1/8 Coaxial Switch with 12/24 VDC control
8
Figure 2C. Schematic Diagram Model 50000 6 1/8 Coaxial Switch with 115 VAC control
9
Figure 3
7.0 Replacement Parts Refer to Figure 3

Figure Description T1 K Transformer Relay Assembly Specification 220V-110V 240 VAC 120 VAC 110 VDC 24 VDC 12 VDC Part Number A-19636-001 B-44624-501 B-44624-502/506 B-44624-503 B-44624-504 B-44624-505 0004374004 0019991003 0019720001 0023561001 0044586501
S1, S2, S3, S4 P1 J1 CC H
Aux. Micro-switch Plug Jack Cable Clamp Harness Assy, (incl. S1, S2, S3, S4, P1 and Relay Socket)
10
8.0 Ancillary Equipment* Adaptors 1 5/8 EIA-F Description to 1 5/8 no flange, 6 large to 1 5/8 EIA-F, 6 large to 3 1/8 no flange, 6 large to 3 1/8 EIA-F, 6 large Part Number B-44920-502 D-30997-001 B-44900-502 C-7999-501
3 1/8 EIA-F
4 1/16 EIA-F Transitions 1 5/8 EIA-M 3 1/8 EIA-F 3 1/8 EIA-M 4 1/16 EIA-F *All components are copper; similar items having aluminum outer conductors are available. Contact Dielectric Communications for a complete line of coaxial and waveguide transmission lines and components. to Type N-F to 1 5/8 EIA-F, 6 large to Type N-F C-21109-503 B-25623-501 C-14397-503
11
WIRING TABLE
DUAL SWITCH CONTROLLER WAVEGUIDE SW 60000 SWITCH 50000 COLOR 66982 TB-4 Terminal # VIO VIO TAN TAN YEL YEL W/BLK W/BLK WHT ORG BRN W/GRN W/GRN BLU BLU PINK PINK 7 8 D E 9 M 10 L 11 A 11 10 9 8 7 12 B 12 4 V 4 13 R 13 13 4 12 11 10 9 8 7 2 N/A Used on 50, not on 60 N/A 1 N/A Used on 50, not on 60 N/A 3 U 3 3 6 P 6 6 5 Q 5 5 POS # 1 CONTACT S2B NO POS # 1 CONTACT S2B COM DC COMMAND FOR POS #1 (+) N/A N/A DC COMMAND COMMON (-) DC COMMAND FOR POS # 2 (+) POS # 2 CONTACT S3A COM POS # 2 CONTACT S3A NO POS # 2 CONTACT S4A COM POS # 2 CONTACT S4A NO POS # 2 CONTACT S4B COM POS # 2 CONTACT S4B NO 14 G 14 14 POS # 1 CONTACT S1A COM 17 F 17 17 POS # 1 CONTACT S1A NO TN TN YL YL RD N/A N/A BK BR WT/GN WT/GN BL BL PK PK 16 S 16 16 POS # 1 CONTACT S2A COM PR 15 J 15 15 POS # 1 CONTACT S2A NO PR 48112-501 COMMENT DC Com AC Mot PIN # 60000 PIN # 60000 COLOR UNIVERSAL CONTROL PANEL
50000 SWITCH
50000 PIN #
COMMENT
POS # 1 CONTACT S2A NO
POS # 1 CONTACT S2A COM
POS # 1 CONTACT S2B NO
POS # 1 CONTACT S2B COM
COMMAND FOR POS #1
AC POWER
AC POWER
COMMAND COMMON
12
COMMAND FOR POS # 2
POS # 2 CONTACT S4B COM
POS # 2 CONTACT S4B NO
1 2 18 19 20 21 22 23 24
RESERVED FOR HEATER RESERVED FOR HEATER N/A N/A N/A N/A AC COMMAND POS # 1 AC COMMAND POS # 2 AC COMMAND COMMON N/A N/A N/A N/A WT/RD WT/PR WT

Series Switch IB-016I

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IB-016 Rev I P/N 14329

1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 Figures

................................ 2 ................................ ................................ ................................ ................................ ................................ ................................ ................................ 2 3 3-4 5 6 10 11

Fig. 1 Outline Drapwing Fig. 2 Schematic Diagram Fig. 3 Illustration

1.05:1 0.1 dB max.

1.05:1 0.1 dB max.

1.05:1 0.1 dB max.

1.05:1 0.1 dB max.

150 kw 25 kw 6 kw 4 kw 2 seconds 60 dB EIA Male

500 kw 90 kw 30 kw 15 kw 2 seconds 60 dB EIA Male

1000 kw 150 kw 50 kw 25 kw 2 seconds 60 dB EIA Male

2000 kw 300 kw 100 kw 45 kw 4 seconds 60 dB EIA Male

1500 kw 225 kw 75 kw 38 kw 4 seconds 60 dB EIA Male

1.2 Watts 2.7 Volt Amps

Gross Packed Weight

Gross Packed Cube

Pin A is neutral for 115 V

7.0 Replacement Parts Refer to Figure 3

S1, S2, S3, S4 P1 J1 CC H

POS # 1 CONTACT S2A NO

POS # 1 CONTACT S2A COM

POS # 1 CONTACT S1A NO

POS # 1 CONTACT S1A COM

POS # 1 CONTACT S2B NO

POS # 1 CONTACT S2B COM

COMMAND FOR POS #1

COMMAND FOR POS # 2

POS # 2 CONTACT S3A COM

POS # 2 CONTACT S3A NO

POS # 2 CONTACT S4A COM

POS # 2 CONTACT S4A NO

POS # 2 CONTACT S4B COM

POS # 2 CONTACT S4B NO

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