PIPE COUPLINGS (PTY) LTD

sales@klamflex.com
www.klamflex.com

PRODUCT MANUAL

COUPLE WITH CONFIDENCE

The Largest Manufacturer of Pipe Couplings, Flange Adaptors,
Stepped Couplings, Dismantling Joints and related products in the Southern Hemisphere.
Still Coupling since 1962.

ARPAL
ISSUE: 0712

COMPANY PROFILE
Established in 1962 the company is now the largest manufacturer of Pipe Couplings, Flange Adaptors, Stepped
Couplings, Dismantling Joints and related products in the Southern Hemisphere. During the period to 1992 the
company manufactured Viking Johnson products under a license agreement with the Victaulic Company of the U.K.,
the termination of which saw the emergence of KLAMFLEX as a leading international brand name.
KLAMFLEX employs and utilizes experts in the field of pipe jointing and sealing, making sure that our customers
receive expert product development, design, quality, assistance and advice at all times.
KLAMFLEX is an ISO 9001:2008 listed company, stringent raw material quality control, quality inspection at all phases
of production and hydrostatic test facilities bare testimony to our emphasis on Quality Products.
KLAMFLEX products are manufactured in accordance with AWWA C219-01 in our 7000sq m factory site which
includes the following:
Modern shot blasting facilities
Modern fusion bonded epoxy plants for spray and fluidised bed application
State of the art CNC controlled sleeve rolling line
Customised follower rolling machines, CNC controlled for high precision production and quality
Latest plasma cutting equipment for fabricated specials
KLAMFLEX listings and international approvals include:
ARPAL approved since August 2002
SANS South African Bureau of Standards Certification of Registration
WRAS (Water Regulations Advisory Scheme) for Coatings
WRAS (Water Regulations Advisory Scheme) for Rubber

ARPAL

PRODUCT KEY FEATURES

1

Hot rolled asymmetric steel T section free from welds providing integral strength. The offset T profile facilitates a perfect seal on the gasket and straight line bolt travel

Profile rolled steel sleeve allows angular deflection of the pipe ends due to a thinner mid section, the rolled
sleeve ends match the gasket profile exactly

Non toxic EPDM WRAS approved gaskets with self centering lip on Dedicated Products

D and Square cup low carbon steel bolts which are also available in 304 and 316 SS

Non toxic WRAS approved fusion bonded epoxy coatings

5
1

2
4

PRODUCT ADDED FEATURES

Ranger Couplings can join pipes with the same or different pipe outside diameters
Ranger Flange Adaptors are multi drilled and can accommodate most flange drillings
Ranger gaskets allow for thermal expansion and contraction of up to 5mm per gasket
Double and Full Sleeves can be supplied on Couplings and Flange Adaptors for GRP and HDPE pipes
Harness Couplings to prevent pipe separation can be manufactured
Fixed Centre Registers can be supplied with Couplings 300mm and below and Fixed or Removable Centre
Registers can be supplied with Couplings 350mm and above
Products can be manufactured to accommodate pressures higher than 16 bar
Products can be manufactured to accommodate metric and imperial dimensions
Products can be coated in Red Oxide, Fusion Bonded Epoxy and Galvanized when required, alternative
coatings to customer specification are available on request

It is strongly recommended that the outside diameter of the gaskets are well lubricated with a
non toxic lubricant before the introduction of the pipe

RANGER COUPLINGS
RANGER COUPLING
Klamflex Ranger Couplings are designed to join pipes of various outside
diameters with the same or different nominal bore. Ranger Couplings can
be used as a Straight or Step Coupling.
Sizes: 50 - 600NB
Max Working Pressure 16 Bar

RANGER COUPLING WITH STAINLESS STEEL SLEEVE

Klamflex Ranger Couplings SS are designed with a stainless steel sleeve
and epoxy coated end rings, the sleeve which comes into contact with the
liquid is manufactured from 316 stainless steel and can be used where the
media is extremely corrosive.
Sizes: 50 - 300NB
Max Working Pressure 16 Bar

RANGER END CAP

Klamflex Ranger End Caps are manufactured from Ranger Couplings
providing the versatlity of using them on a variety of different pipe materials
and outside diameters
Sizes: 50 - 300NB
Max Working Pressure 16 Bar

NOM.BORE
APPROX
PIPE O.D.
(mm/inch) RANGE(mm) MASS (kg)

PIPE MATERIAL SUITABILITY

50/2

59-72

STEEL (imperial+metric), UPVC, DI, CI, AC (imperial), ABS/DWV

65/2.5
80/3
100/4
125/5
150/6

72-85
88-103
109-128
138-153
159-182

3
4
5
5
7

STEEL (imperial+metric), UPVC, DI, CI, AC (imperial), ABS/DWV

STEEL (imperial+metric), UPVC, DI, CI, AC (imperial), ABS/DWV
STEEL (imperial+metric), UPVC, DI, CI, AC (cod), AC (imperial)

175/7
200/8
225/9
225/9
250/10

192-210
218-235
230-247
242-262
250-267

9
10
17
13
18

STEEL (imperial+metric), UPVC, CI, AC (imperial)

STEEL (imperial+metric), UPVC, DI, CI, AC (cod), AC (cid), AC (imperial), GRP
STEEL (imperial+metric), DI, AC (cod), AC (cid), AC (imperial)
UPVC, AC (cid)
STEEL (imperial+metric), UPVC, AC (cid)

250/10
300/12

272-289
315-332

16
24

STEEL (imperial+metric), UPVC, DI, CI, AC (cod), AC (cid), AC (imperial), GRP

STEEL (imperial+metric), UPVC, DI, GRP

300/12
300/12

322-340
340-360

20
17

350/14
350/14
400/16

351-378
374-391
390-410

17
28
18

STEEL (imperial+metric), DI, AC Class 12

UPVC, DI, AC (cod), AC (cid), AC (Metric), CI
STEEL (imperial+metric), UPVC, AC (cid), AC (metric), CI
DI, GRP, AC Class 6
STEEL (imperial+metric), UPVC, AC (cid), AC (metric), CI

400/16
450/18
450/18
450/18

417-437
454-460
476-493
480-500

26
35
40
33

500/20

500-508

51

500/20
600/24
600/24

526-546
600-630
630-650

35
62
47

STEEL (imperial+metric), UPVC, DI, CI, AC (cod), AC (imperial)

STEEL (imperial+metric), UPVC, DI, CI, AC (cod), AC (cid), AC (imperial)

DI, AC Class 6 and 12

STEEL, AC Class 18
DI, AC (cid), AC (metric), AC Class 6 and 12, Imperial CI/CL
DI, AC Class 6 and 12, UPVC
UPVC, Steel, AC (cod), AC (cid)
DI, AC Class 6 and 12
STEEL (imperial+metric), GRP, CI
DI, AC Class 6, Imperial CI/CL

RANGER STEP COUPLING

Klamflex Ranger Step Couplings are designed to join pipes
of various outside diameters with the same or different
nominal bore.
Sizes: 50 - 250NB
Max Working Pressure 16 Bar

NOMINAL
BORE
(mm)

PIPE OD RANGE
(mm)

APPROX
MASS (kg)

50/65

59-72 / 72-85

80/100

88-103 / 109-128

100/125

109-128 / 138-153

125/150

138-153 / 159-182

150/175

159-182 / 192-210

175/200

192-210 / 218-235

12

200/200+

218-235 / 230-247

17

250/250+

250-267 / 272-289

22

GRIPPER COUPLING
Klamflex Gripper Couplings are designed to resist end
pullout on PE and PVC pipes, it is the fastening action of the
gripper rings that secure the coupling onto the pipe resisting
end pullout
Sizes: 60, 80, 100, 150 NB
Max Working Pressure 16 Bar

NOMINAL
BORE
(mm)

PIPE OD RANGE
(mm)

APPROX
MASS (kg)

50

63

80

90

11

100

110

13

150

160

25

DEDICATED COUPLING
Klamflex Dedicated Couplings join pipes of the same outside diameter,
couplings up to 324mm OD are delivered pre-assembled, larger sizes are
delivered ready for site assembly.
Sizes: 50-2000NB (Please contact Klamflex for sizes above 2000NB)
Working Pressure 16 Bar (Please consult Klamflex for higher pressures)

KLAMFLEX DEDICATED COUPLINGS

DUCTILE IRON PIPE ISO 2531:1991 BS 4772:1988
FOR 10 & 16 BAR WORKING PRESSURE
NOM
BORE

PIPE
OD

(mm)

(mm)

80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1600
1800
2000

98
118
141
170
222
274
326
378
429
480
532
635
738
842
945
1048
1152
1255
1468
1668
1875
2082

TOLERANCE
ON PIPE OD
FOR PREPARED
END

(mm)
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0

-3.0
-3.0
-3.0
-3.0
-3.5
-3.5
-3.5
-3.5
-4.0
-4.0
-4.0
-4.5
-4.5
-4.5
-5.0
-5.0
-6.0
-6.0
-6.0
-6.0
-6.0
-6.0

MINIMUM
PIPE END
PREPARED
LENGTH

OD OF
ENDRING

COUPLING
LENGTH

SLEEVE
WIDTH

STANDARD
TEST PRESSURE
AT:

(mm)

(mm)

(mm)

(mm)

10 bar
16 bar
working working
pressure pressure

100
100
100
100
100
100
100
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150

158
200
220
260
308
364
414
480
531
582
634
737
840
944
1047
1150
1268
1371
1578
1784
1989
2196

178
178
178
178
178
178
178
262
262
262
262
262
262
262
262
262
262
262
262
262
262
262

102
102
102
102
102
102
102
178
178
178
178
178
178
178
178
178
178
178
178
178
178
178

15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15

24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24

APPROX.
MASS

(kg)
4
4
6
6
8
11
12
29
34
37
41
48
56
64
71
78
115
125
144
164
TBA
TBA

DEDICATED COUPLING
KLAMFLEX DEDICATED COUPLINGS
STEEL PIPES: ISO 2531:1991 BS 4772:1988
FOR 10 & 16 BAR WORKING PRESSURE

NOM
BORE

PIPE
OD

(mm)

(mm)

50
65
80
100
125
150
150
200
225
250
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1000
1050
1100
1200
1200
1400
1400
1500
1600
1600
1800
1800
2000

60.3
76.1
88.9
114.3
139.7
165.1
168.3
219.1
244.5
267
273
323.9
355.6
406.4
457
508
559
609.6
660
711.2
762
812.8
864
914.4
965
1016
1067
1118
1219
1235
1420
1422
1520
1620
1626
1820
1829
2020

TOLERANCE
ON PIPE OD
FOR PREPARED
END

(mm)

+0.8
+0.8
+0.8
+0.8
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+3
+3
+3
+3
+3

-0.8
-0.8
-0.8
-0.8
-0.8
-0.8
-0.8
-0.8
-0.8
-0.8
-0.8
-0.8
-1.6
-1.6
-1.6
-1.6
-1.6
-1.6
-1.6
-1.6
-1.6
-1.6
-1.6
-1.6
-1.6
-1.6
-1.6
-1.6
-1.6
-1.6
-3
-3
-3
-3
-3
-3
-3
-3

MINIMUM
PIPE END
PREPARED
LENGTH

OD OF
ENDRING

COUPLING
LENGTH

SLEEVE
WIDTH

STANDARD
TEST PRESSURE
AT:

(mm)

(mm)

(mm)

(mm)

10 bar
16 bar
working working
pressure pressure

100
100
100
100
100
100
100
100
100
100
100
100
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150

134
150
158
174
220
246
246
308
338
360
364
414
458
509
559
610
661
712
762
814
864
915
966
1017
1067
1118
1169
1220
1335
1351
1536
1538
1636
1736
1742
1936
1945
2134

178
178
178
178
178
178
178
178
178
178
178
178
262
262
262
262
262
262
262
262
262
262
262
262
262
262
262
262
262
262
262
262
262
262
262
262
262
262

83
102
102
102
102
102
102
102
102
102
102
102
178
178
178
178
178
178
178
178
178
178
178
178
178
178
178
178
178
178
178
178
178
178
178
178
178
178

15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15

24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24

APPROX.
MASS

(kg)

2
3
3
4
6
5
5
8
11
11
11
12
28
31
36
40
43
46
49
54
58
61
65
69
73
76
79
84
122
123
140
141
150
160
161
179
179
TBA

DEDICATED COUPLING
KLAMFLEX HARNESSED COUPLINGS
One method of preventing pipe separation is the use of a harness assembly, consisting of lugs for welding to steel pipes and restraining tie rods.
Cast iron pipes can sometimes be harnessed through the use of additional
flanges cast onto the pipe ends.

KLAMFLEX ANCHORED COUPLINGS

With brackets welded to the centre sleeve, couplings can be bolted directly
to the supporting structure. Brackets are designed to withstand the thrust
produced by maximum angularity and will support a 10m long pipe full of
water (up to DN 1 500mm)
We recommend the use of locating centre registers with anchored couplings to help resist pipe movement. On steep slopes, special consideration
should be given to anchorage.

KLAMFLEX CENTRE REGISTER

REMOVABLE CENTRE REGISTER

The centre sleeve can be supplied with or without internal centre register
studs. The registers provide a locating stop to centre the coupling which
facilitates the laying of long pipe runs. Centre registers also prevent the
possibility of the coupling creeping at positions where there are continual
axial movements.
KLAMFLEX Centre registers are of two types: A (from 350mm) removable,
used where the coupling can be moved along the pipe to allow the pipe to
be inspected, and B (all sizes) fixed, used where there is no need to
remove couplings.

FIXED CENTRE REGISTER

DEDICATED STEP COUPLING

Klamflex Dedicated Step Couplings are supplied where pipe ends of different
outside diameters have to be connected, Step Couplings will also accommodate the different outside diameters of pipes with different materials of
construction with a common nominal bore.
Sizes: 50 - 2000NB
Working Pressure 16 Bar (Please consult Klamflex for higher pressures)

RANGER FLANGE ADAPTOR

Klamflex Ranger Flange Adaptors are designed to join pipes of various outside diameters to
flanged valves, pumps, flow meters, flanged pipes and fittings. Ranger Flange Adaptors are
manufactured using a multi drilled flange to accommodate most drilling tables.
Sizes 50 - 600NB
Max Working Pressure 16 Bar
NOM. BORE
(mm/inch)

PIPE O.D.
RANGE (mm)

APPROX
MASS (kg)

50/2

59-72

BS 10 Table D,E, & F: ANSI 150: PN 10, PN 16

SABS 1123: 600/3, 1000/3, 1600/3

65/2.5

72-85

80/3

88-103

4
5

100/4

109-128

125/5

138-153

150/6

159-182

175/7

192-210

200/8

218-235

10

225/9

242-262

14

BS 10 Table F: PN 10, PN 16 : SABS 1123:1000/3, 1600/3

BS 10 Table D,E, & F: ANSI 150: PN 10, PN 16
SABS 1123: 600/3, 1000/3, 1600/3
BS 10 Table D,E, & F: ANSI 150: PN 10, PN 16
SABS 1123: 1000/3, 1600/3
BS 10 Table D,E, & F: ANSI 150: PN 10, PN 16
SABS 1123: 600/3, 1000/3, 1600/3
BS 10 Table D & E: ANSI 150: PN 10, PN 16
SABS 1123: 1000/3, 1600/3
200mm: BS 10 Table D & E: ANSI 150: PN 10, PN 16
SABS 1123: 1000/3, 1600/3; TABLE D
200mm: BS 10 Table D & E: ANSI 150: PN 10, PN 16
SABS 1123: 1000/3, 1600/3; TABLE D
PN 10, PN 16

250/10

16
15

BS 10 Table E: PN 10, PN 16. SABS 1123: 1000/3, 1600/3

300/12

250-267
272-289
315-332

22

PN 10, PN 16, TABLE D & E

300/12
300/12

322-340
340-360

19
27

PN 10, PN 16, TABLE E, ANSI 150 lb

PN 10, PN 16

350/14

351-378

29

PN 10, PN 16

350/14
400/16
400/16
450/18
450/18
500/20
600/24

374-391
417-437
425-442
476-493
480-500
526-546
630-650

25

PN 10, PN 16
PN 10, PN 16
PN 10, PN 16
PN 10, PN 16
PN 10, PN 16
PN 10, PN 16, ANSI 150 lb
PN 10, PN 16, ANSI 150 lb

29
32

32
33
41
51

FLANGE DRILLING COMPATIBILITY

BRASS & CAST GRIPPER FLANGE ADAPTORS

KLAMFLEX Gripper Flange Adaptors Brass and Cast Ring are designed to resist end pullout
on PE and HDPE pipes, it is the fastening action of the Integral Brass Gripper Ring or External
Cast Gripper Ring that secures the Flange Adaptor onto the pipe resisting end pullout.
Max Working Pressure 16 Bar
NOM.BORE
(mm)

PIPE O.D.
(Mm)

50

63

60
80
100
125
150

75
90
110
125
160

13

150
200
200

180
200
225

13
16
18

250
250

250
280

300

315

APPROX MASS (kg)

BRASS GRIP RING
4
5
6

APPROX MASS (kg)

CAST GRIP RING
3
4
4
5
7
9

FLANGE DRILLING
BRASS GRIP RING
PN10/16
PN10/16
PN10/16
PN10/16

FLANGE DRILLING
CAST GRIP RING
PN10/16
PN10/16
PN10/16
PN10/16
PN10/16
PN10/16

PN10/16
13

PN10/16
PN10/16

PN10/16

25
28

23

PN16

38

25

PN16
PN16
PN16

PN16

DEDICATED FLANGE ADAPTOR

Klamflex Dedicated Flange Adaptors are manufactured to join plain ended pipe to
flanged valves, pumps, flow meters, flanged pipes and fittings. The thickness of the
flanges will not necessarily be the same as the mating flange due to the fact that the
flange of the Flange Adaptor will not be subject to the full end or side thrust, most of
which is absorbed by the flexibility of the rubber gasket. Dedicated Flange
Adaptors can also be restrained to alleviate end pullout.
Sizes: 50 - 2000NB (Please consult Klamflex for sizes above 2000NB)
Working Pressure 16 Bar (Please consult Klamflex for higher pressures)

KLAMFLEX FLANGE ADAPTORS: DUCTILE IRON PIPES

FLANGES DRILLED PN10 OR PN16, 1000/3 OR 1600/3 (BS10: A,D,E) AND ANSI 125/ 150

NOM
BORE

PIPE
OD

(mm)

(mm)

100
150
200
250
300
350
400
450
500
600
700
800
900
1000
1200
1400
1600
1800
2000

118
170
222
274
326
378
429
480
532
635
738
842
945
1048
1255
1462
1668
1875
2082

TOLERANCE
ON PIPE OD
FOR DISTANCE L

(mm)
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0
+1.0

MINIMUM
LENGTH
PREPARED
PIPE END

OD OF
ENDRING

FLANGE
ADAPTOR
LENGTH

TABLE
FLANGE
THICKNESS

(mm)

(mm)

102
106
106
109
109
153
154
154
155
155
155
155
155
157
165
175
190
190
190/290

12
16
16
19
19
23
24
24
25
25
25
25
25
27
35
45
60
60
60

(mm)
-3.0
-3.0
-3.5
-3.5
-3.5
-3.5
-4.0
-4.0
-4.0
-4.5
-4.5
-4.5
-5.0
-5.0
-6.0
-6.0
-6.0
-6.0
-6.0

(mm)

100
100
100
100
100
150
150
150
150
150
150
150
150
150
150
150
150
150
150/300

200
260
308
364
414
480
531
582
634
737
840
944
1047
1150
1371
1578
1784
1989
2196

APPROX.
MASS

(kg)
5
8
10
15
17
32
38
43
53
67
67
78
82
109
180
244
383
TBA
TBA

DEDICATED FLANGE ADAPTOR

KLAMFLEX FLANGE ADAPTORS : STEEL PIPES
FLANGES DRILLED PN10 OR PN16, 1000/3 OR 1600/3 (BS10: A,D,E) AND ANSI 125/ 150

NOM
BORE

PIPE
OD

(mm)

(mm)

50
65
80
100
125
150
150
200
250
250
300
350
400
450
500
600
700
800
900
1000
1200
1400
1600
1800
2000
2000

60.3
76.1
88.9
114.3
139.7
165.1
168.3
219.1
267
273
323.9
355.6
406.4
457
508
610
711
813
914
1016
1219
1420
1620
1820
2020
2032

TOLERANCE
ON PIPE OD
FOR DISTANCE L

(mm)
+0.8
+0.8
+0.8
+0.8
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+1.6
+3
+3
+3
+3

-0.8
-0.8
-0.8
-0.8
-0.8
-0.8
-0.8
-0.8
-0.8
-0.8
-0.8
-1.6
-1.6
-1.6
-1.6
-1.6
-1.6
-1.6
-1.6
-1.6
-1.6
-3
-3
-3
-3
-3

MINIMUM
LENGTH
PREPARED
PIPE END

OD OF
ENDRING

FLANGE
ADAPTOR
LENGTH

TABLE
FLANGE
THICKNESS

(mm)

(mm)

(mm)

(mm)

134
150
165
191
220
246
246
308
360
364
414
458
509
559
610
712
813
915
1016
1118
1335
1536
1736
1936
2134
2146

152
102
102
102
104
106
106
106
109
109
109
153
154
154
155
155
155
155
155
157
165
175
190
190
190/ 290
190/ 290

12
12
12
12
14
16
16
16
19
19
19
23
24
24
25
25
25
25
25
27
35
45
60
60
60
60

100
100
100
100
100
100
100
100
100
100
100
150
150
150
150
150
150
150
150
150
150
150
150
150
150/ 300
150/ 300

APPROX.
MASS

KLAMFLEX STEPPED
FLANGE ADAPTOR

KLAMFLEX RESTRAINED
FLANGE ADAPTOR

KLAMFLEX Stepped Flange Adaptors can be manufactured where pipe nominal bore is larger (as indicated
above) or smaller than flange nominal bore.

KLAMFLEX Restrained Flange Adaptors can be

manufactured for steel pipes where end pullout is of
concern. Restraining Flange and Tie Rods will be
supplied with the Flange Adaptor

10

(kg)
3
3
4
5
7
8
8
10
16
15
17
34
40
46
56
71
72
84
90
119
198
276
439
494
TBA
TBA

DISMANTLING JOINT
Klamflex Dismantling Joints are a double flanged composite fitting featuring a
telescopic action between a flanged spigot and flange adaptor. The joint is
designed to provide longitudinal adjustment in flanged pipe systems. Dismantling
Joints provide a simple method for the installation and removal of flanged valves,
pumps, flow meters, flanged pipes and pipe fittings.
Sizes: 50 - 2000NB (Please consult Klamflex for sizes above 2000NB)
Working Pressure 16 Bar (Please consult Klamflex for higher pressures)

SPIGOT PIECE
DRILLING SPECIFICATION

VALVE OR FLANGED END

VALVE OR FLANGED END

END RINGS TO BE SCALLOPED TO ACCOMODATE TIE RODS

B
C
SPIGOT
C+D
H
H
SPIGOT ADAPTOR &
PIPE
RECOM.
MIN
MAX
SPIGOT
LENGTH
WALL
LENGTH JOINT LENGTH
THICK INCLUDING FLANGE
LENGTH
OF
OF
FLANGE THICKNESS JOINT
JOINT

NOMINAL
BORE
OF
JOINT

FLANGE
PN
RATING

SPIGOT
PIPE
O.D.
+/-

(mm)

(bar)

(mm)

(mm)

(mm)

(mm)

(mm)

60
76
89
114
140
165
219
219
273
273
324
324
356
356
406
406
457
457
508
508
610
610
711
711
813
813
914
914
1016
1016
1219
1219
1420
1420
1620
1620
1820
1820
2020
2020

3.2
3.2
3.2
3.9
4.2
4.2
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
8.0
8.0
8.0
10.0
10.0
10.0
10.0
10.0
12.0
12.0

165
165
165
165
165
165
165
165
175
175
175
175
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
260
260
280
280
310
310
350
350
350
350
350
350

12
12
12
12
14
16
16
16
19
19
19
19
23
23
24
24
24
24
25
25
25
25
25
25
25
25
25
25
27
27
35
35
45
45
60
60
60
60
60
60

165
165
165
165
165
165
165
165
175
175
175
175
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
260
260
280
280
310
310
350
350
350
350
350
350

50
65
80
100
125
150
200
200
250
250
300
300
350
350
400
400
450
450
500
500
600
600
700
700
800
800
900
900
1000
1000
1200
1200
1400
1400
1600
1600
1800
1800
2000
2000

PN 10/16
PN 10/16
PN 10/16
PN 10/16
PN 10/16
PN 10/16
PN 10
PN 16
PN 10
PN 16
PN 10
PN 16
PN 10
PN 16
PN 10
PN 16
PN 10
PN 16
PN 10
PN 16
PN 10
PN 16
PN 10
PN 16
PN 10
PN 16
PN 10
PN 16
PN 10
PN 16
PN 10
PN 16
PN 10
PN 16
PN 10
PN 16
PN 10
PN 16
PN 10
PN 16

11

TIE
ROD
QTY

(mm)

185
185
185
185
185
185
185
185
195
195
195
195
275
275
275
275
275
275
275
275
275
275
275
275
275
275
275
275
290
290
310
310
340
340
380
380
380
380
380
380

205
205
205
205
205
205
205
205
215
215
215
215
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
320
320
340
340
370
370
410
410
410
410
410
410

A
APPROX
TIE ROD MASS
LENGTH

(mm)

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
6
7
7
7
7
8
8
9
9
8
8
11
11
12
12

M16
M16
M16
M16
M16
M20
M20
M20
M20
M24
M20
M24
M20
M24
M24
M27
M24
M27
M24
M30
M27
M33
M27
M33
M30
M36
M30
M36
M33
M39
M36
M45
M39
M45
M45
M52
M45
M52
M45
M56

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

300
300
300
300
300
320
320
320
330
350
330
350
420
450
450
470
450
470
450
500
480
520
480
520
500
550
520
570
560
610
610
680
670
730
750
850
770
850
800
890

(kg)

9
10
12
13
16
23
31
33
34
38
43
44
49
71
77
88
95
99
111
131
135
175
168
184
200
220
225
245
298
331
496
559
610
665
1250
1320
1300
1500
1490
1750

REPAIR CLAMPS
Klamflex Repair Clamps (KRC) are designed with a
UNIQUE 2 STAGE sealing arrangement to provide a repair
means for small leaks in Steel, PVC, HDPE, DI & AC
pipelines.
The UNIQUE 2 STAGE sealing arrangement provides
superior sealing capabilities enabling leaking pipes to be
repaired more effectively and efficiently on site.
Klamflex uses only 16 REPAIR CLAMPS to accommodate
pipe outside diameters from 48 to 380mm, making stocking
more economical.
The KRC is rated to a maximum working pressure of 16 bar
for pipe outside diameters of less than 234mm and 12 bar
for pipe outside diameters over 234mm.

REPAIR CLAMPS -SIZES

NB
(mm)

RANGE
(mm)

WIDTH
(mm)
150mm

WIDTH
(mm)
200mm

WIDTH
(mm)

WIDTH
(mm)

300mm

400mm

APPROX MASS
(kg)

40-50

48-63

2.0

65

69-84

2.0

80

89-104

2.4

100

110-125

125

140-155

3.2

150

160-175

3.4

150

177-192

3.6

200

196-211

3.8

200

219-234

4.0

200-225

239-254

6.4

225-250

262-277

6.6

250

284-299

7.2

250-300

304-319

7.4

300

324-340

10.0

350

345-360

10.3

350

365-380

10.6

2.6

12

SHOULDERED COUPLINGS
KLAMFLEX Shouldered Couplings are cast from ductile iron and
manufactured in accordance with SANS 815. Shouldered Couplings
are used on shouldered end pipes for various applications.

D
O

NOMINAL
BORE
(mm)

PIPE OD
(mm)

WORKING
PRESSURE
(Mpa)

50

60.3

4.0

M10x55

97

80

88.9

4.0

M12x85

100

114.3

3.5

150

165.1

200

219.1

OD
(mm)

ID

L
(mm)

H
(mm)

APPROX
MASS
(Kg)

61

132

48

127

90.6

170

48

M12x85

156

115.6

206

52

3.5

M16x100

212

167

273

52

3.0

M20x110

280

221

346

60

BOLT
SIZE
(mm)

ID
(mm)

JUNIOR COUPLINGS
Klamflex Junior Products are a small bore product range specifically designed for the use on plain ended steel service lines.
Sizes: 15 - 50NB
Max Working Pressure 16 Bar

SIZE RANGE

Junior Straight Couplings

15-50 mm

Junior Straight Couplings with

Integral gripper rings

15-50 mm

Male/Female Junior Couplings

15-50mm

Male/Female Junior Couplings

with integral gripper rings

15-50 mm

Junior Tee Pieces

15-25 mm

Junior Tees with integral gripper rings 15-25 mm

13

Junior Repair Clamps

15-50mm

Junior Repair Clamp with Tee Outlet

15-25mm

SOCKET STEEL FITTINGS

Klamflex Socket Steel Fittings are available in all types of steel fittings
and are manufactured by welding half Couplings to the end of the
steel fittings. Bolts and nuts and not studs are used in the couplings,
this ensures easy replacement of damaged fasteners. A profile plate
and not lugs which are welded to the steel fitting to accommodate the
tightening process are used.
Sizes: 50 - 600NB
Working Pressure 16 Bar

PIPE OUTSIDE DIAMETERS OF COMMON PIPE MATERIALS

ALL DIMENSIONS ARE IN MILLIMETRES (mm)
PIPE NOMINAL BORE

mm

15

20

25

32

40

50

65

80

100

125

150

175

200

225

250

300

350

400

450

500

550

600

650

700

750

800

850

900 1000 1050 1100 1200 1300 1400 1500 1600 1800 2000

inches

0.5

0.75

1.25

1.5

2.5

10

12

14

16

18

20

22

24

26

28

30

32

34

36

559

610

660

711

762

813

864

21.3 26.9 33.7 42.4

48.3 60.3

76.1 88.9 114.3 139.7 165.1

21.7 27.2 34.2 42.9

48.8 60.8

76.6 89.5 114.9 140.6 166.1

219.1

273.1 323.9 355.6 406.4 457

508

21.3 26.9 33.7 42.4

48.3 60.3

76.1 88.9 114.3 139.7 168.3

219.1

273.0 323.9 355.6 406.4 457

508

STEEL API 5 L

21.4 26.7 33.4 42.4

48.3 60.3

73.0 88.9 114.3 141.3 168.3

219.1

273.1 323.9 355.6 406.4 457.2 508

STEEL BS 3600/3601

21.4 26.8 33.6 42.3

48.3 60.4

76.1 88.9 114.3 139.7 168.3 193.7 219.1 244.5 273.0 323.9 355.6 406.4 457.0 508

STEEL BS 1387
STEEL SABS 62 MEDIUM

max

STEEL SABS 719

STEEL ISO 4200 SER 1

98.0 118.0 144.0 170.0

DUCTILE IRON ISO 2531 : BS 4772

GRP (O.D. Can Vary by Manufacturer)

max

116
96

69

ASBESTOS CEMENT C.O.D. (South Africa)

122

150

222.0

274.0 326.0 378.0 429.0 480.0 532

272.1 327

168

220.5

177

232

286

345

426

379

413

610

711

813

40

762 812.8 863.6 914.4 1016 1066.8 1117.6 1219.2 1320.8 1422.4

559

762

610

660

711

813

864

1626 1829 2032

738

842

945 1048

1255

1462

1668 1875 2080

719

821

924 1025

1229

1433

1637 1841 2045

956+ 1062

464

515

617

507

587

667

378

430

483

535

638

744

850

436

488

543

651

760

868

976 1084

ASBESTOS CEMENT C.I.D. (South Africa)

CL18

174

229

284

340

396

450

506

560

672

784

896

1008 1120

816

932

1048 1165

ASBESTOS CEMENT C.I.D. (South Africa)

CL24

180

239

295

353

412

468

524

583

699

ASBESTOS CEMENT C.I.D. (South Africa)

CL30

188

250

304

365

426

484

545

606

727

318

378

440

503

566

629

755

286

334

392

448

498

568

654

761

808

927

288

344

402

456

508

560

668

780

888

1000 1110

463

515

586

672

780

830

952

ASBESTOS CEMENT METRIC BS 486

CL18

178

234

ASBESTOS CEMENT METRIC BS 486

CL20

86

106

126

232

259

286

345

405

240

268

295

356

ASBESTOS CEMENT METRIC BS 486

CL25

419

478

532

605

801

807

852

IMP CAST IRON ASBESTOS CEMENT

CL AB

55.9 69.1

82.3 95.5 121.9 149.9 177.3 204.7 232.2 259.1 286 333.8 378

439

492

545 613.7 650 720.3 755

826

860

IMP CAST IRON ASBESTOS CEMENT

CL CD

55.9 69.1

82.3 95.5 121.9 149.9 177.3 204.7 232.2 259.1 286 345.4 399.3 453.1 506.9 560.3

96

69

UPVC, MPVC, PE, HDP

177

122

598

1625.6 1828.8 2032

635

382

259

691

667

703

773.2

912

970
1214 1320 1430 1540 1650

996

977 1024 1121 1172 1277

964 1068 1143

879.3

1300.5

984.5 1090.2

THESE PIPES ARE QUOTED USING THE SAME DIMENSION FOR NOMINAL BORE AS PIPE OUTSIDE DIAMETER
16

20

25

32

40

50

63

75

90

110

125

140

160

180

200

225

250

280

315

355

400

450

500

560

630

710

800

900 1000 1200 1400 1600 1800 2000

TO ASSIST US IN MAKING THE CORRECT PRODUCT SELECTION FOR YOU PLEASE PROVIDE AS MUCH OF THE FOLLOWING INFORMATION AS POSSIBLE
(I) PIPE OUTSIDE DIAMETER OR PIPE MATERIAL AND CLASS
(II) WORKING PRESSURE
(III) MATCHING FLANGE DRILLING FOR FLANGE ADAPTORS AND DISMANTLING JOINTS
(IV) PRODUCT IN SYSTEM (WATER, SEWAGE, CHEMICALS, GAS, AIR, OIL ETC)
(V) FLUID / GAS TEMPERATURE IF AVAILABLE

14

80

1422

328

232

72

1219

274

262

64

914 1016

222

196

1422

559 609.6 660.4 711.2

168

177

56

1626 1829 2032

CL6

CL36

52

1626 1829 2032

CL12

CL15

48

914 1016 1067 1118 1219 1321 1422

ASBESTOS CEMENT C.I.D. (South Africa)

ASBESTOS CEMENT C.I.D. (South Africa)

44

914 1016 1067 1118 1219

ASBESTOS CEMENT C.I.D. (South Africa)

ASBESTOS CEMENT METRIC BS 486

42

ARPAL

P.O. Box 4073

Luipaardsvlei 1743
South Africa

Tel: +27 11 762 5326

Fax: +27 11 762 5674

52 Fransen Street
Chamdor
Krugersdorp
1740

E-mail: sales@klamflex.com
Website: www.klamflex.com

PIPE COUPLINGS (PTY) LTD

KLAMFLEX PIPE COUPLINGS (PTY) LTD RESERVES THE RIGHT TO MODIFY THE SPECIFICATIONS AND INFORMATION CONTAINED WITHIN THIS MANUAL DUE TO
PRODUCT RESEARCH, DEVELOPMENT AND IMPROVEMENTS