Escolar Documentos
Profissional Documentos
Cultura Documentos
PERMANENT magnet brushless DC motors (PMBLDCMs) are preferred motors for a compressor of an a r!cond t on ng (A r!Con) s"stem due to ts features l #e h gh eff c enc"$ % de speed range and lo% ma ntenance re&u rements' The operat on of the compressor % th the speed control results n an mpro(ed eff c enc" of the s"stem %h le ma nta n ng the temperature n the a r!cond t oned )one at the set reference cons stentl"' *hereas$ the e+ st ng a r cond t oners mostl" ha(e a s ngle! phase nduct on motor to dr (e the compressor n ,on-off. control mode ' Th s results n ncreased losses due to fre&uent ,on-off. operat on % th ncreased mechan cal and electr cal stresses on the motor$ thereb" poor eff c enc" and reduced l fe of the motor' Moreo(er$ the temperature of the a r cond t oned )one s regulated n a h"steres s band' Therefore$ mpro(ed eff c enc" of the A r!Con s"stem % ll certa nl" reduce the cost of l ( ng and energ" demand to cope!up % th e(er! ncreas ng po%er cr s s' A PMBLDCM %h ch s a # nd of three!phase s"nchronous motor % th permanent magnets (PMs) on the rotor and trape)o dal bac# EM/ %a(eform operates on electron c commutat on accompl shed b" sol d state s% tches' 0t s po%ered through a three!phase (oltage source n(erter (120) %h ch s fed from s ngle!phase AC suppl" us ng a d ode br dge rect f er (DBR) follo%ed b" smoothen ng DC l n# capac tor' The compressor e+erts constant tor&ue ( 'e' rated tor&ue) on the PMBLDCM and s operated n speed control mode to mpro(e the eff c enc" of the A r!Con s"stem' 2 nce$ the bac#!emf of the PMBLDCM s proport onal to the motor speed and the de(eloped tor&ue s proport onal to ts phase current$ therefore$ a constant tor&ue s ma nta ned b" a constant current n the stator % nd ng of the PMBLDCM %hereas the speed can be controlled b" (ar" ng the term nal (oltage of the motor' Based on th s log c$ a speed control scheme s proposed n th s paper %h ch uses a reference (oltage at DC l n# proport onal to the des red speed of the PMBLDC motor' 3o%e(er$ the control of 120 s onl" for electron c commutat on %h ch s based on the rotor pos t on s gnals of the PMBLDC motor' The PMBLDCM dr (e$ fed from a s ngle!phase AC ma ns through a d ode br dge rect f er (DBR) follo%ed b" a DC l n# capac tor$ suffers from po%er &ual t"
(P4) d sturbances such as poor po%er factor (P/)$ ncreased total harmon c d stort on (T3D) of current at nput AC ma ns and ts h gh crest factor (C/)' 0t s ma nl" due to uncontrolled charg ng of the DC l n# capac tor %h ch results n a pulsed current %a(eform ha( ng a pea# (alue h gher than the ampl tude of the fundamental nput current at AC ma ns' Moreo(er$ the P4 standards for lo% po%er e&u pments emphas )e on lo% harmon c contents and near un t" po%er factor current to be dra%n from AC ma ns b" these motors' Therefore$ use of a po%er factor correct on (P/C) topolog" amongst (ar ous a(a lable topolog es s almost ne( table for a PMBLDCM dr (e' Most of the e+ st ng s"stems use a boost con(erter for P/C as the front!end con(erter and an solated DC! DC con(erter to produce des red output (oltage const tut ng a t%o!stage P/C dr (e' The DC!DC con(erter used n the second stage s usuall" a fl" bac# or for%ard con(erter for lo% po%er appl cat ons and a full!br dge con(erter for h gher po%er appl cat ons' 3o%e(er$ these t%o stage P/C con(erters ha(e h gh cost and comple+ t" n mplement ng t%o separate s% tch!mode con(erters$ therefore a s ngle stage con(erter comb n ng the P/C and (oltage regulat on at DC l n# s more n demand' The s ngle!stage P/C con(erters operate % th onl" one controller to regulate the DC l n# (oltage along % th the po%er factor correct on' The absence of a second controller has a greater mpact on the performance of s ngle!stage P/C con(erters and re&u res a des gn to operate o(er a much % der range of operat ng cond t ons' /or the proposed (oltage controlled dr (e$ a half!br dge buc# DC!DC con(erter s selected because of ts h gh po%er handl ng capac t" as compared to the s ngle s% tch con(erters' Moreo(er$ t has s% tch ng losses comparable to the s ngle s% tch con(erters as onl" one s% tch s n operat on at an" nstant of t me' 0t can be operated as a s ngle!stage po%er factor corrected (P/C) con(erter %hen connected bet%een the 120 and the DBR fed from s ngle!phase AC ma ns$ bes des controll ng the (oltage at DC l n# for the des red speed of the A r!Con compressor' A deta led model ng$ des gn and performance e(aluat on of the proposed dr (e are presented for an a r cond t oner compressor dr (en b" a PMBLDC motor of 5'6 #*$ 5677 rpm rat ng'
POWER QUALITY
The contemporar" conta ner crane ndustr"$ l #e man" other ndustr"
segments$ s often enamored b" the bells and %h stles$ colorful d agnost c d spla"s$ h gh speed performance$ and le(els of automat on that can be ach e(ed' Although these features and the r nd rectl" related computer based enhancements are #e" ssues to an eff c ent term nal operat on$ %e must not forget the foundat on upon %h ch %e are bu ld ng' Po%er &ual t" s the mortar %h ch bonds the foundat on bloc#s' Po%er &ual t" also affects term nal operat ng econom cs$ crane rel ab l t"$ our en( ronment$ and n t al n(estment n po%er d str but on s"stems to support ne% crane nstallat ons' To &uote the ut l t" compan" ne%sletter %h ch accompan ed the last monthl" ssue of m" home ut l t" b ll ng8 ,9s ng electr c t" % sel" s a good en( ronmental and bus ness pract ce %h ch sa(es "ou mone"$ reduces em ss ons from generat ng plants$ and conser(es our natural resources'. As %e are all a%are$ conta ner crane performance re&u rements cont nue to ncrease at an astound ng rate' Ne+t generat on conta ner cranes$ alread" n the b dd ng process$ % ll re&u re a(erage po%er demands of 5677 to :777 #* ; almost double the total a(erage demand three "ears ago' The rap d ncrease n po%er demand le(els$ an ncrease n conta ner crane populat on$ 2CR con(erter crane dr (e retrof ts and the large AC and DC dr (es needed to po%er and control these cranes % ll ncrease a%areness of the po%er &ual t" ssue n the (er" near future' POWER QUALITY PROBLEMS /or the purpose of th s art cle$ %e shall def ne po%er &ual t" problems as8 ,An" po%er problem that results n fa lure or m soperat on of customer e&u pment$ man fests tself as an econom c burden to the user$ or produces negat (e mpacts on the en( ronment'. *hen appl ed to the conta ner crane ndustr"$ the po%er ssues %h ch degrade po%er &ual t" nclude8 < Po%er /actor
< 3armon c D stort on < 1oltage Trans ents < 1oltage 2ags or D ps < 1oltage 2%ells The AC and DC (ar able speed dr (es ut l )ed on board conta ner cranes are s gn f cant contr butors to total harmon c current and (oltage d stort on' *hereas 2CR phase control creates the des rable a(erage po%er factor$ DC 2CR dr (es operate at less than th s' 0n add t on$ l ne notch ng occurs %hen 2CR.s commutate$ creat ng trans ent pea# reco(er" (oltages that can be = to > t mes the nom nal l ne (oltage depend ng upon the s"stem mpedance and the s )e of the dr (es' The fre&uenc" and se(er t" of these po%er s"stem d sturbances (ar es % th the speed of the dr (e' 3armon c current n?ect on b" AC and DC dr (es % ll be h ghest %hen the dr (es are operat ng at slo% speeds' Po%er factor % ll be lo%est %hen DC dr (es are operat ng at slo% speeds or dur ng n t al accelerat on and decelerat on per ods$ ncreas ng to ts ma+ mum (alue %hen the 2CR.s are phased on to produce rated or base speed' Abo(e base speed$ the po%er factor essent all" rema ns constant' 9nfortunatel"$ conta ner cranes can spend cons derable t me at lo% speeds as the operator attempts to spot and land conta ners' Poor po%er factor places a greater #1A demand burden on the ut l t" or eng ne!alternator po%er source' Lo% po%er factor loads can also affect the (oltage stab l t" %h ch can ult matel" result n detr mental effects on the l fe of sens t (e electron c e&u pment or e(en nterm ttent malfunct on' 1oltage trans ents created b" DC dr (e 2CR l ne notch ng$ AC dr (e (oltage chopp ng$ and h gh fre&uenc" harmon c (oltages and currents are all s gn f cant sources of no se and d sturbance to sens t (e electron c e&u pment' 0t has been our e+per ence that end users often do not assoc ate po%er &ual t" problems % thConta ner cranes$ e ther because the" are totall" una%are of such ssues or there %as no econom c Conse&uence f po%er &ual t" %as not addressed' Before the ad(ent of sol d!state po%er suppl es$ Po%er factor %as reasonable$ and harmon c current n?ect on %as m n mal' Not unt l the crane Populat on mult pl ed$ po%er demands per crane ncreased$ and stat c po%er con(ers on became the %a" of l fe$ d d
po%er &ual t" ssues beg n to emerge' E(en as harmon c d stort on and po%er /actor ssues surfaced$ no one %as reall" prepared' E(en toda"$ crane bu lders and electr cal dr (e 2"stem (endors a(o d the ssue dur ng compet t (e b dd ng for ne% cranes' Rather than focus on A%areness and understand ng of the potent al ssues$ the po%er &ual t" ssue s ntent onall" or un ntent onall" gnored' Po%er &ual t" problem solut ons are a(a lable' Although the solut ons are not free$ n most cases$ the" do represent a good return on n(estment' 3o%e(er$ f po%er &ual t" s not spec f ed$ t most l #el" % ll not be del (ered' Po%er &ual t" can be mpro(ed through8 < Po%er factor correct on$ < 3armon c f lter ng$ < 2pec al l ne notch f lter ng$ < Trans ent (oltage surge suppress on$ < Proper earth ng s"stems' 0n most cases$ the person spec f" ng and-or bu" ng a conta ner crane ma" not be full" a%are of the potent al po%er &ual t" ssues' 0f th s art cle accompl shes noth ng else$ %e %ould hope to Pro( de that a%areness' 0n man" cases$ those n(ol(ed % th spec f cat on and procurement of conta ner cranes ma" not be cogn )ant of such ssues$ do not pa" the ut l t" b ll ngs$ or cons der t someone else.s concern' As a result$ conta ner crane spec f cat ons ma" not nclude def n t (e po%er &ual t" cr ter a such as po%er factor correct on and-or harmon c f lter ng' Also$ man" of those spec f cat ons %h ch do Re&u re po%er &ual t" e&u pment do not properl" def ne the cr ter a' Earl" n the process of prepar ng the crane spec f cat on8 < Consult % th the ut l t" compan" to determ ne regulator" or contract re&u rements that must be 2at sf ed$ f an"'
< Consult % th the electr cal dr (e suppl ers and determ ne the po%er &ual t" prof les that can be E+pected based on the dr (e s )es and technolog es proposed for the spec f c pro?ect' < E(aluate the econom cs of po%er &ual t" correct on not onl" on the present s tuat on$ but cons der the mpact of future ut l t" deregulat on and the future de(elopment plans for the term nal THE BENEFITS OF POWER QUALITY Po%er &ual t" n the conta ner term nal en( ronment mpacts the econom cs of the term nal operat on$ affects rel ab l t" of the term nal e&u pment$ and affects other consumers ser(ed b" the same ut l t" ser( ce' Each of these concerns s e+plored n the follo% ng paragraphs' 1. Economic Impact The econom c mpact of po%er &ual t" s the foremost ncent (e to conta ner term nal operators' Econom c mpact can be s gn f cant and man fest tself n se(eral %a"s8 a. Po !" Facto" P!na#ti!$ Man" ut l t" compan es n(o#e penalt es for lo% po%er factor on monthl" b ll ngs' There s no ndustr" standard follo%ed b" ut l t" compan es' Methods of meter ng and calculat ng po%er factor penalt es (ar" from one ut l t" compan" to the ne+t' 2ome ut l t" compan es actuall" meter #1AR usage and establ sh a f +ed rate t mes the number of #1AR!hours consumed' @ther ut l t" compan es mon tor #1AR demands and calculate po%er factor' 0f the po%er factor falls belo% a f +ed l m t (alue o(er a demand per od$ a penalt" s b lled n the form of an ad?ustment to the pea# demand charges' A number of ut l t" compan es ser( c ng conta ner term nal e&u pment do not "et n(o#e po%er factor penalt es' 3o%e(er$ the r ser( ce contract % th the Port ma" st ll re&u re that a m n mum po%er factor o(er a def ned demand per od be met' The ut l t" compan" ma" not cont nuousl" mon tor po%er factor or #1AR usage and reflect them n the monthl" ut l t" b ll ngsA ho%e(er$ the" do reser(e the r ght to mon tor the Port ser( ce at an" t me' 0f the po%er factor cr ter a set forth n the ser( ce
contract are not met$ the user ma" be penal )ed$ or re&u red to ta#e correct (e act ons at the user.s e+pense' @ne ut l t" compan"$ %h ch suppl es po%er ser( ce to se(eral east coast conta ner term nals n the 92A$ does not reflect po%er factor penalt es n the r monthl" b ll ngs$ ho%e(er$ the r ser( ce contract % th the term nal reads as follo%s8 ,The a(erage po%er factor under operat ng cond t ons of customer.s load at the po nt %here ser( ce s metered shall be not less than B6C' 0f belo% B6C$ the customer ma" be re&u red to furn sh$ nstall and ma nta n at ts e+pense correct (e apparatus %h ch % ll ncrease the Po%er factor of the ent re nstallat on to not less than B6C' The customer shall ensure that no e+cess (e harmon cs or trans ents are ntroduced on to the Dut l t"E s"stem' Th s ma" re&u re spec al po%er cond t on ng e&u pment or f lters' The Port or term nal operat ons personnel$ %ho are respons ble for ma nta n ng conta ner cranes$ or spec f" ng ne% conta ner crane e&u pment$ should be a%are of these re&u rements' 9t l t" deregulat on % ll most l #el" force ut l t es to enforce re&u rements such as the e+ample abo(e' Term nal operators %ho do not deal % th penalt" ssues toda" ma" be faced % th some rather se(ere penalt es n the future' A sound$ future term nal gro%th plan should nclude cont ngenc es for address ng the poss ble econom c deregulat on' %. S&$t!m Lo$$!$ 3armon c currents and lo% po%er factor created b" nonl near loads$ not onl" result n poss ble po%er factor penalt es$ but also ncrease the po%er losses n the d str but on s"stem' These losses are not ( s ble as a separate tem on "our monthl" ut l t" b ll ng$ but "ou pa" for them each month' Conta ner cranes are s gn f cant contr butors to harmon c currents and lo% po%er factor' Based on the t"p cal demands of toda".s h gh speed conta ner cranes$ correct on of po%er factor alone on a t"p cal state of the art &ua" crane can result n a reduct on of s"stem losses that con(erts to a F to 57C reduct on n the monthl" ut l t" b ll ng' /or most of the larger term nals$ th s s a s gn f cant annual sa( ng n the cost of operat on' mpact of ut l t"
C. Po !" S!"'ic! Initia# Capita# In'!$tm!nt$ The po%er d str but on s"stem des gn and nstallat on for ne% term nals$ as %ell as mod f cat on of s"stems for term nal capac t" upgrades$ n(ol(es h gh cost$ spec al )ed$ h gh and med um (oltage e&u pment' Transformers$ s% tchgear$ feeder cables$ cable reel tra l ng cables$ collector bars$ etc' must be s )ed based on the #1A demand' Thus cost of the e&u pment s d rectl" related to the total #1A demand' As the relat onsh p abo(e nd cates$ #1A demand s n(ersel" proport onal to the o(erall po%er factor$ 'e' a lo%er po%er factor demands h gher #1A for the same #* load' Conta ner cranes are one of the most s gn f cant users of po%er n the term nal' 2 nce conta ner cranes % th DC$ F pulse$ 2CR dr (es operate at relat (el" lo% po%er factor$ the total #1A demand s s gn f cantl" larger than %ould be the case f po%er factor correct on e&u pment %ere suppl ed on board each crane or at some common bus locat on n the term nal' 0n the absence of po%er &ual t" correct (e e&u pment$ transformers are larger$ s% tchgear current rat ngs must be h gher$ feeder cable copper s )es are larger$ collector s"stem and cable reel cables must be larger$ etc' Conse&uentl"$ the cost of the n t al po%er d str but on s"stem e&u pment for a s"stem %h ch does not address po%er &ual t" % ll most l #el" be h gher than the same s"stem %h ch ncludes po%er &ual t" e&u pment' E()ipm!nt R!#ia%i#it& Poor po%er &ual t" can affect mach ne or e&u pment rel ab l t" and reduce the l fe of components' 3armon cs$ (oltage trans ents$ and (oltage s"stem sags and s%ells are all po%er &ual t" problems and are all nterdependent' 3armon cs affect po%er factor$ (oltage trans ents can nduce harmon cs$ the same phenomena %h ch create harmon c current n?ect on n DC 2CR (ar able speed dr (es are respons ble for poor po%er factor$ and d"nam call" (ar" ng po%er factor of the same dr (es can create (oltage sags and s%ells' The effects of harmon c d stort on$
harmon c currents$ and l ne notch r ng ng can be m t gated us ng spec all" des gned f lters' *. Po !" S&$t!m A+!()ac& *hen cons der ng the nstallat on of add t onal cranes to an e+ st ng po%er d str but on s"stem$ a po%er s"stem anal"s s should be completed to determ ne the ade&uac" of the s"stem to support add t onal crane loads' Po%er &ual t" correct (e act ons ma" be d ctated due to nade&uac" of e+ st ng po%er d str but on s"stems to %h ch ne% or relocated cranes are to be connected' 0n other %ords$ add t on of po%er &ual t" e&u pment ma" render a %or#able scenar o on an e+ st ng po%er d str but on s"stem$ %h ch %ould other% se be nade&uate to support add t onal cranes % thout h gh r s# of problems' ,. En'i"onm!nt No ssue m ght be as mportant as the effect of po%er &ual t" on our en( ronment' Reduct on n s"stem losses and lo%er demands e&uate to a reduct on n the consumpt on of our natural nm resources and reduct on n po%er plant em ss ons' 0t s our respons b l t" as occupants of th s planet to encourage conser(at on of our natural resources and support measures %h ch mpro(e our a r &ual t"'
B")$-#!$$ DC .BLDC/
Brushless D rect Current (BLDC) motors are one of the motor t"pes rap dl" ga n ng popular t"' BLDC motors are used n ndustr es such as Appl ances$ Automot (e$ Aerospace$ Consumer$ Med cal$ 0ndustr al Automat on E&u pment and 0nstrumentat on' As the name mpl es$ BLDC motors do not use brushes for commutat onA nstead$ the" are electron call" commutated' BLDC motors ha(e man" ad(antages o(er brushed DC motors and nduct on motors' A fe% of these are8
< Better speed (ersus tor&ue character st cs < 3 gh d"nam c response < 3 gh eff c enc" < Long operat ng l fe < No seless operat on < 3 gher speed ranges 0n add t on$ the rat o of tor&ue del (ered to the s )e of the motor s h gher$ ma# ng t useful n appl cat ons %here space and %e ght are cr t cal factors' 0n th s appl cat on note$ %e % ll d scuss n deta l the construct on$ %or# ng pr nc ple$ character st cs and t"p cal appl cat ons of BLDC motors' Refer to App!n+i0 B1 23#o$$a"&4 for a glossar" of terms commonl" used %hen descr b ng BLDC motors' CONSTRUCTION AND OPERATIN3 PRINCIPLE BLDC motors are a t"pe of s"nchronous motor' Th s means the magnet c f eld generated b" the stator and the magnet c f eld generated b" the rotor rotate at the same fre&uenc"' BLDC motors do not e+per ence the Gsl pH that s normall" seen n nduct on motors' BLDC motors come n s ngle!phase$ :!phase and =!phase conf gurat ons' Correspond ng to ts t"pe$ the stator has the same number of % nd ngs' @ut of these$ =!phase motors are the most popular and % del" used' Th s appl cat on note focuses on =!phase motors'
Stato"
The stator of a BLDC motor cons sts of stac#ed steel lam nat ons % th % nd ngs placed n the slots that are a+ all" cut along the nner per pher" (as sho%n n / gure =)' Trad t onall"$ the stator resembles that of an nduct on motorA ho%e(er$ the % nd ngs are d str buted n a d fferent manner' Most BLDC motors ha(e three stator % nd ngs connected n star fash on' Each of these % nd ngs are constructed % th
numerous co ls nterconnected to form a % nd ng' @ne or more co ls are placed n the slots and the" are nterconnected to ma#e a % nd ng' Each of these % nd ngs are d str buted o(er the stator per pher" to form an e(en numbers of poles' There are t%o t"pes of stator % nd ngs (ar ants8 trape)o dal and s nuso dal motors' Th s d fferent at on s made on the bas s of the nterconnect on of co ls n the stator % nd ngs to g (e the d fferent t"pes of bac# Electromot (e /orce (EM/)' Refer to the 2*hat s Bac# EM/54 sect on for more nformat on' As the r names nd cate$ the trape)o dal motor g (es a bac# EM/ n trape)o dal fash on and the s nuso dal motor.s bac# EM/ s s nuso dal$ as sho%n n / gure 5 and / gure :' 0n add t on to the bac# EM/$ the phase current also has trape)o dal and s nuso dal (ar at ons n the respect (e t"pes of motor' Th s ma#es the tor&ue output b" a s nuso dal motor smoother than that of a trape)o dal motor' 3o%e(er$ th s comes % th an e+tra cost$ as the s nuso dal motors ta#e e+tra % nd ng nterconnect ons because of the co ls d str but on on the stator per pher"$ thereb" ncreas ng the copper nta#e b" the stator % nd ngs' Depend ng upon the control po%er suppl" capab l t"$ the motor % th the correct (oltage rat ng of the stator can be chosen' /ort"!e ght (olts$ or less (oltage rated motors are used n automot (e$ robot cs$ small arm mo(ements and soon' Motors % th 577 (olts$ or h gher rat ngs$ are used n appl ances$ automat on and n ndustr al appl cat ons'
Roto"
The rotor s made of permanent magnet and can (ar" from t%o to e ght pole pa rs % th alternate North (N) and 2outh (2) poles' Based on the re&u red magnet c f eld dens t" n the rotor$ the proper magnet c mater al s chosen to ma#e the rotor' /err te magnets are trad t onall" used to ma#e permanent magnets' As the technolog" ad(ances$ rare earth allo" magnets are ga n ng popular t"' The ferr te magnets are less e+pens (e but the" ha(e the d sad(antage of lo% flu+ dens t" for a g (en (olume' 0n contrast$ the allo" mater al has h gh magnet c dens t" per (olume and enables the rotor to compress further for the same tor&ue'
Also$ these allo" magnets mpro(e the s )e!to!%e ght rat o and g (e h gher tor&ue for the same s )e motor us ng ferr te magnets' Neod"m um (Nd)$ 2amar um Cobalt (2mCo) and the allo" of Neod"m um$ /err te and Boron (Nd/eB) are some e+amples of rare earth allo" magnets' Cont nuous research s go ng on to mpro(e the flu+ dens t" to compress the rotor further' / gure > sho%s cross sect ons of d fferent arrangements of magnets n a rotor'
Ha## S!n$o"$
9nl #e a brushed DC motor$ the commutat on of a BLDC motor s controlled electron call"' To rotate the BLDC motor$ the stator % nd ngs should be energ )ed n a se&uence' 0t s mportant to #no% the rotor pos t on n order to understand %h ch % nd ng % ll be energ )ed follo% ng the energ ) ng se&uence' Rotor pos t on s sensed us ng 3all effect sensors embedded nto the stator' Most BLDC motors ha(e three 3all sensors embedded nto the stator on the non!dr ( ng end of the motor' *hene(er the rotor magnet c poles pass near the 3all sensors$ the" g (e a h gh or lo% s gnal$ nd cat ng the N or 2 pole s pass ng near the
sensors' Based on the comb nat on of these three 3all sensor s gnals$ the e+act se&uence of commutat on can be determ ned'
/ gure 6 sho%s a trans(erse sect on of a BLDC motor % th a rotor that has alternate N and 2 permanent magnets' 3all sensors are embedded nto the stat onar" part of the motor' Embedd ng the 3all sensors nto the stator s a comple+ process because an" m sal gnment n these 3all sensors$ % th respect to the rotor magnets$ % ll generate an error n determ nat on of the rotor pos t on' To s mpl f" the process of mount ng the 3all sensors onto the stator$ some motors ma" ha(e the 3all sensor magnets on the rotor$ n add t on to the ma n rotor magnets' These are a scaled do%n repl ca (ers on of the rotor' Therefore$ %hene(er the rotor rotates$ the 3all sensor magnets g (e the same effect as the ma n magnets' The 3all sensors are normall" mounted on a PC board and f +ed to the enclosure cap on the non!dr ( ng end' Th s enables users to ad?ust the complete assembl" of 3all sensors$ to al gn % th the rotor magnets$ n order to ach e(e the best performance'
Based on the ph"s cal pos t on of the 3all sensors$ there are t%o (ers ons of output' The 3all sensors ma" be at F7I or 5:7I phase sh ft to each other' Based on th s$ the motor manufacturer def nes the commutat on se&uence$ %h ch should be follo%ed %hen controll ng the motor'
T-!o"& o6 Op!"ation
Each commutat on se&uence has one of the % nd ngs energ )ed to pos t (e po%er (current enters nto the % nd ng)$ the second % nd ng s negat (e (current e+ ts the % nd ng) and the th rd s n a non!energ )ed cond t on' Tor&ue s produced because of the nteract on bet%een the magnet c f eld generated b" the stator co ls and the permanent magnets' 0deall"$ the pea# tor&ue occurs %hen these t%o f elds are at J7I to each other and falls off as the f elds mo(e together' 0n order to #eep the motor runn ng$ the magnet c f eld produced b" the % nd ngs should sh ft pos t on$ as the rotor mo(es to catch up % th the stator f eld' *hat s #no%n as G2 +!2tep Commutat onH def nes the se&uence of energ ) ng the % nd ngs' 2ee the GCommutat on 2e&uenceH sect on for deta led nformat on and an e+ample on s +!step commutat on
sensor s gnal changes the state %hen the (oltage polar t" of bac# EM/ crosses from a pos t (e to negat (e or from negat (e to pos t (e' 0n deal cases$ th s happens on )ero! cross ng of bac# EM/$ but pract call"$ there % ll be a dela" due to the % nd ng character st cs' Th s dela" should be compensated b" the m crocontroller' / gure 57 sho%s a bloc# d agram for sensorless control of a BLDC motor' Another aspect to be cons dered s (er" lo% speeds' Because bac# EM/ s proport onal to the speed of rotat on$ at a (er" lo% speed$ the bac# EM/ %ould be at a (er" lo% ampl tude to detect )ero!cross ng' The motor has to be started n open loop$ from standst ll and %hen suff c ent bac# EM/ s bu lt to detect the )ero!cross po nt$ the control should be sh fted to the bac# EM/ sens ng' The m n mum speed at %h ch bac# EM/ can be sensed s calculated from the bac# EM/ constant of the motor' * th th s method of commutat on$ the 3all sensors can be el m nated and n some motors$ the magnets for 3all sensors also can be el m nated' Th s s mpl f es the motor construct on and reduces the cost as %ell' Th s s ad(antageous f the motor s operat ng n dust" or o l" en( ronments$ %here occas onal clean ng s re&u red n order for the 3all sensors to sense properl"' The same th ng appl es f the motor s mounted n a less access ble locat on'
These are the t"pes of appl cat ons %here a (ar able speed s more mportant than #eep ng the accurac" of the speed at a set speed' 0n add t on$ the accelerat on and decelerat on rates are not d"nam call" chang ng' 0n these t"pes of appl cat ons$ the load s d rectl" coupled to the motor shaft' /or e+ample$ fans$ pumps and blo%ers come under these t"pes of appl cat ons' These appl cat ons demand lo%!cost controllers$ mostl" operat ng n open!loop' App#ication$ Wit- 7a"&in8 Loa+$ These are the t"pes of appl cat ons %here the load on the motor (ar es o(er a speed range' These appl cat ons ma" demand a h gh!speed control accurac" and good d"nam c responses' 0n home appl ances$ %ashers$ dr"ers and compressors are good e+amples' 0n automot (e$ fuel pump control$ electron c steer ng control$ eng ne control and electr c (eh cle control are good e+amples of these' 0n aerospace$ there are a number of appl cat ons$ l #e centr fuges$ pumps$ robot c arm controls$ g"roscope controls and so on' These appl cat ons ma" use speed feedbac# de( ces and ma" run n sem ! closed loop or n total closed loop' These appl cat ons use ad(anced control algor thms$ thus compl cat ng the controller' Also$ th s ncreases the pr ce of the complete s"stem' Positioning Applications Most of the ndustr al and automat on t"pes of appl cat on come under th s categor"' The appl cat ons n th s categor" ha(e some # nd of po%er transm ss on$ %h ch could be mechan cal gears or t mer belts$ or a s mple belt dr (en s"stem' 0n these appl cat ons$ the d"nam c response of speed and tor&ue are mportant' Also$ these appl cat ons ma" ha(e fre&uent re(ersal of rotat on d rect on' A t"p cal c"cle % ll ha(e an accelerat ng phase$ a constant speed phase and a decelerat on and pos t on ng phase$ as sho%n n / gure 55' The load on the motor ma"
(ar" dur ng all of these phases$ caus ng the controller to be comple+' These s"stems mostl" operate n closed loop' There could be three control loops funct on ng s multaneousl"8 Tor&ue Control Loop$ 2peed Control Loop and Pos t on Control Loop' @pt cal encoder or s"nchronous resol(ers are used for measur ng the actual speed of the motor' 0n some cases$ the same sensors are used to get relat (e pos t on nformat on' @ther% se$ separate pos t on sensors ma" be used to get absolute pos t ons' Computer Numer c Controlled (CNC) mach nes are a good e+ample of th s' Process controls$ mach ner" controls and con(e"er controls ha(e plent" of appl cat ons n th s categor"'
/or b polar e+c tat on$ pos t (e current s n?ected %hen the bac#!emf s pos t (e$ and negat (e current %hen the bac#!emf s negat (e$ % th each conduct on per od last ng 5:7' Th s results n t%o phases conduct ng current and produc ng tor&ue at an" nstant of t me as sho%n n the %a(eforms of / g' F(a)' 9n polar current conduct on l m ts the phases to onl" one d rect on of current as sho%n n / g' F(b)' Constant tor&ue product on s st ll poss ble because one phase s conduct ng current at an" nstant' 0t s of course poss ble to ha(e an o(erlap n the phase conduct on to ha(e a smoother tor&ue product on' 0n an" case$ the motor % nd ngs are poorl" ut l )ed compared to the b polar case' Th s s reflected n the lo%er output tor&ue of the un polar motor for the same pea# phase currents' The pr mar" mot (at on for choos ng un polar e+c tat on s that n pract ce$ the n(erter t"p call" costs more than the motor and there s a great potent al for reduc ng ts cost and hence the o(erall cost of the dr (e' 0n add t on to cost reduct on$ un polar e+c tat on offers the follo% ng ad(antages8 There s onl" one de( ce n ser es % th each phase$ m n m ) ng conduct on losses' The r s# of shoot!through faults s el m nated' 2% tch ng of de( ces connected to the suppl" ra ls$ %h ch generall" re&u res some solat on c rcu tr"$ can be a(o ded'
Another factor that has to be cons dered before choos ng un polar e+c tat on s that the motor neutral has to be a(a lable because the phase currents are no longer balanced'
Cost m n m )at on s the #e" to the large (olume manufacture and appl cat on of brushless dc (BLDC) motors n (ar able speed dr (es' BLDC motors are con(ent onall" e+c ted % th b polar currents %h ch re&u res a s +!s% tch n(erter TWO:PHASE MOTOR *e f rst cons der a :!phase motor % th > slots as sho%n n / g' =' Th s s an ntegral slots-pole motor and the co l span s : slots' The currents of / g' l(a) are used to e+c te th s motor' Th s dr (e re&u res onl" one pos t on sensor and a s ngle current sensor' The number of turns-phase s h gher than the reference for the same amount of copper' Th s results n h gher pea# tor&ue$ but as Table 0 sho%s$ the tor&ue r pple of th s motor % th un polar currents s (er" h gh' Th s s
:!phase >!slot BLDC motor because commutat on bet%een the phases ta#es place dur ng the )ero cross ng of the bac#!emf' Th s can be a(o ded b" ncreas ng the number of phases' ' 7. THREE:PHASE MOTORS Let us cons der a =!phase$ 5:!slot motor as sho%n n / g' >(a) and use the currents of / g l(c)' 0n th s case$ the commutat on ta#es place before the bac#!emf of
each phase reaches )ero$ and the r pple s reduced as sho%n n / g' F(b)' *hen %e use the currents n / g' l(d)$ the tor&ue r pple s %orse as sho%n n / g' F(c)' Th s s because d fferent numbers of phases contr bute to the tor&ue at d fferent nstants of t me' /rom the pre( ous t%o cases$ %e real )e that %e need a comb nat on of 5B7L un polar currents and small bac#!emf % dth to reduce the tor&ue pulsat on' To n(est gate th s case$ %e cons der the F!slot motor sho%n n / g' >(h)' The bac#!emf plots as a funct on of rotor pos t on for both the =!phase motors are sho%n n / g' 5. *e f nd that the F!slot motor has a h gher pea# and smaller bac# emf % dth than the 5:!slot motor' Th s can be e+pla ned as follo%s' The end!turns are shorter for the F!slot motor$ because of %h ch the number of turns per co l s more for the same amount of copper' Th s ncreases the pea# (alue of the bac# emf' The ma+ mum co l span or % nd ng p tch s determ ned b" d ( d ng the number of slots b" the number of poles and round ng off to the ne+t lo%est nteger ' /or the 5:!slot motor$ the slots-pole s =$ and th!$ co ls are full!p tched$ %h ch ma+ m )es the % dth of the bac#!emf' 0n the F!slot motor$ the slots-pole s 5'6$ and the co l span used s 5 because of %h ch the % dth of the bac#!emf %a(eform s smaller' Th s effect can also be ach e(ed b" short!p tch ng the co ls n an ntegral slots-pole des gn' The poss ble short!p tch co l spans for the 5:!slot motor are 5 and :' 9s ng a co l span of 5 %ould ma#e the bac#!emf % dth too narro% and ncrease the tor&ue r pple' A co l span of : %ould be deal$ but %ould lea(e half the slots unut l )ed' 9s ng a fract onal slots-pole motor has the add t onal ad(antage of reduc ng the cogg ng tor&ue' 0f the number of slots s ncreased to :> or =:$ man" more comb nat ons are poss ble for obta n ng smaller bac#!emf % dth$ and the des gner can then ma#e a cho ce based on other cons derat ons' 3o%e(er$ n general$ the smallest number of slots g (es the lo%est labor cost n % nd ng$ and a co l span of 5 or : slots m n m )es the end turns' Note that s m lar results could also be obta ned b" us ng full!p tch stator co ls and a magnet pole arc of 5:7L electr cal as d scussed'
/rom Table 55$ %e see that the =!ph F!slot motor e+c ted % th 5B7L un polar currents g (es better performance n terms of tor&ue r pple$ % th some loss n pea# and a(erage tor&ue' Th s s e+pla ned as follo%s' 0n / g' l(d)$ %e ha(e one phase conduct ng dur ng nter(als :$> and F and t%o phases conduct ng dur ng nter(als 5$= and 5. 0n part cular$ %hen the bac#!emf of phase A reaches ts pea# dur ng nter(al :$ onl" phase A s conduct ng' *hen the bac#!emf of phase A starts decreas ng n nter(al =$ phase B also comes nto conduct on' The decreas ng tor&ue contr but on of phase A s compensated b" the ncreas ng contr but on from phase B' The result s an almost constant tor&ue o(er the ent re c"cle' The rema n ng case of the F!slot motor e+c ted % th 5:F un polar currents results n h gh tor&ue r pple because the bac#!emf dur ng the commutat on nstants s lo%' Both the un polar and the b polar dr (es re&u re three hall!effect sensors$ % th the second and th rd d splaced b" 5:7M and 240" electr cal respect (el" from the f rst' The b polar dr (e re&u res s + s% tches %h le the un polar dr (e re&u res onl" three$ albe t % th h gher current rat ngs' The ad(antage of us ng 5:7M currents s that %e re&u re onl" one current sensor n the dc l n#' 3o%e(er$ the tor&ue r pple s not lo% enough' 0t can be reduced further b" ncreas ng the number of phases to four'
FOUR:PHASE MOTORS T%o >!phase motors are cons dered8 @ne % th I; slots$ and the other % th B $#ot$ as sho%n n / g' K' Both motors are ntegral slots-pole des gns' The 5F!slot motor s short!p tched b" a factor of 2, %h le the B slot motor s full!p tched$ %h ch
/ g'F' Tor&ue outputs of =!Phase Motor (a) 5:!slot motor % th 5:7M b polar current$ (b) 5:!slot motor % th 5:7M un polar current$ (c) 5:!slot motor % th 5B7L un polar current' (d) F!slot motor % th 5:7L un pol+ current$ (e) F!slot motor % th 5B7L un polar current' E+pla ns the d fference n the % dth of the r bac#!emf %a(eforms sho%n n / g' B' The number of turns-phase s more n the 5F!slot motor because of the shorter end!turns$ %h ch e+pla ns the h gher pea# of ts bac#!emf' These motors are e+c ted % th the current %a(eforms of / g' l(e) and (0. The tor&ue outputs are sho%n n / g' J and Table 555 g (es the numer cal (alues' /or both motors$ us ng J7L conduct on g (es better results because the commutat on bet%een phases ta#es place %hen the bac#!emfs are h gh' 0n add t on$ t re&u res the use of onl" a s ngle current sensor n the dc l n#' 0n the 5B7M conduct on scheme$ t%o phases conduct at all t mes$ and the bac#!emf of the ncom ng and outgo ng phases are lo%$ result ng n large tor&ue r pple' 0t also re&u res the use of a current sensor n each phase'
POWER FACTOR
The electr cal energ" s almost e+clus (el" generated$ transm tted and d str buted n the form of alternat ng current' Therefore$ the &uest on of po%er factor mmed atel" comes nto p cture' Most of the loads (e'g' nduct on motors$ arc lamps) are nduct (e n nature and hence ha(e lo% lagg ng po%er factor' The lo% po%er factor s h ghl" undes rable as t causes an ncrease n current$ result ng n add t onal losses of act (e po%er n all the elements of po%er s"stem from po%er stat on generator do%n to the ut l )at on de( ces' 0n order to ensure most fa(orable cond t ons for a suppl" s"stem from eng neer ng and econom cal standpo nt$ t s mportant to ha(e po%er factor as close to un t" as poss ble' 0n th s chapter$ %e shall d scuss the (ar ous methods of po%er factor mpro(ement' Po%er /actor The cos ne of angle bet%een (oltage and current n an a'c' c rcu t s #no%n as po%er factor. 0n an a'c' c rcu t$ there s generall" a phase d fference N bet%een (oltage and current' The term cos N s called the po%er factor of the c rcu t' 0f the c rcu t s nduct (e$ the current lags beh nd the (oltage and the po%er factor s referred to as lagg ng' 3o%e(er$ n a capac t (e c rcu t$ current leads the (oltage and po%er factor s sa d to be lead ng' Cons der an nduct (e c rcu t ta# ng a lagg ng current 0 from suppl" (oltage 1A the angle of lag be ng N' The phasor d agram of the c rcu t s sho%n n / g' F'5'
The c rcu t current 0 can be resol(ed nto t%o perpend cular components$ namel" A .a/ 0 cos N n phase % th 1 .%/ 0 s n N J7o out of phase % th 1 The component 0 cos N s #no%n as act (e or %att full component$ %hereas component 0 s n N s called the react (e or %att less component' The react (e component s a
measure of the po%er factor' 0f the react (e component s small$ the phase angle N s small and hence po%er factor cos N % ll be h gh' Therefore$ a c rcu t ha( ng small react (e current ( 'e'$ 0 s n N) % ll ha(e h gh po%er factor and ( ce!(ersa' 0t ma" be noted that (alue of po%er factor can ne(er be more than un t"' .i/ 0t s a usual pract ce to attach the %ord ,lagg ng. or ,lead ng. % th the numer cal (alue of po%er factor to s gn f" %hether the current lags or leads the (oltage' Thus f the c rcu t has a p'f' of 7O6 and the current lags the (oltage$ %e generall" %r te p'f' as 7O6 lagg ng' .ii/ 2omet mes po%er factor s e+pressed as a percentage' Thus 7OB lagg ng po%er factor ma" be e+pressed as B7C lagg ng' P@*ER TR0ANPLE The anal"s s of po%er factor can also be made n terms of po%er dra%n b" the a'c' c rcu t' 0f each s de of the current tr angle oab of / g' F'5 s mult pl ed b" (oltage 1$ then %e get the po%er tr angle @AB sho%n n / g' F': %here
1. @A Q 10 cos
AB Q 10 s n
@B Q 10 and represents the apparent po%er n 1A or #1A The follo% ng po nts ma" be noted form the po%er tr angle 8 .i/ The apparent po%er n an a'c' c rcu t has t%o components ( )'$ act (e and react (e po%er at r ght angles to each other'
or (apparent po%er): Q (act (e po%er): R (react (e po%er): or .ii/ Thus the po%er factor of a c rcu t ma" also be def ned as the rat o of act (e po%er to the apparent po%er' Th s s a perfectl" general def n t on and can be appl ed to all cases$ %hate(er be the %a(eform' .iii/ The lagg ngS react (e po%er s respons ble for the lo% po%er factor' 0t s clear from the po%er tr angle that smaller the react (e po%er component$ the h gher s the po%er factor of the c rcu t'
.i'/ /or lead ng currents$ the po%er tr angle becomes re(ersed' Th s fact pro( des a #e" to the po%er factor mpro(ement' 0f a de( ce ta# ng lead ng react (e po%er (e'g' capac tor) s connected n parallel % th the load$ then the lagg ng react (e po%er of the load % ll be partl" neutral sed$ thus mpro( ng the po%er factor of the load' .'/ The po%er factor of a c rcu t can be def ned n one of the follo% ng three %a"s8
.'i/ The react (e po%er s ne ther consumed n the c rcu t nor t does an" useful %or#' 0t merel" flo%s bac# and forth n both d rect ons n the c rcu t' A %attmeter does not measure react (e po%er' D sad(antages of Lo% Po%er /actor The po%er factor pla"s an mportance role n a'c' c rcu ts s nce po%er consumed depends upon th s factor'
0t s clear from abo(e that for f +ed po%er and (oltage$ the load current s n(ersel" proport onal to the po%er factor' Lo%er the po%er factor$ h gher s the load current and ( ce!(ersa' A po%er factor less than un t" results n the follo% ng d sad(antages 8 .i/ La"8! <7A "atin8 o6 !()ipm!nt. The electr cal mach ner" (e'g'$ alternators$ transformers$ s% tchgear) s al%a"s rated n S#1A'
0t s clear that #1A rat ng of the e&u pment s n(ersel" proport onal to po%er factor' The smaller the po%er factor$ the larger s the #1A rat ng' Therefore$ at lo% po%er factor$ the #1A rat ng of the e&u pment has to be made more$ ma# ng the e&u pment larger and e+pens (e' .ii/ 3"!at!" con+)cto" $i=!. To transm t or d str bute a f +ed amount of po%er at constant (oltage$ the conductor % ll ha(e to carr" more current at lo% po%er factor' Th s necess tates large conductor s )e' /or e+ample$ ta#e the case of a s ngle phase a'c' motor ha( ng an nput of 57 #* on full load$ the term nal (oltage be ng :67 1' At un t" p'f'$ the nput full load current %ould be 57$777-:67 Q >7 A' At 7OB p'fA the #1A nput %ould be 57-7OB Q 5:O6 and the current nput 5:$677-:67 Q 67 A' 0f the motor s %or#ed at a lo% po%er factor of 7OB$ the cross!sect onal area of the suppl" cables and motor conductors %ould ha(e to be based upon a current of 67 A nstead of >7 A %h ch %ould be re&u red at un t" po%er factor' .iii/ La"8! copp!" #o$$!$. The large current at lo% po%er factor causes more 0:R losses n all the elements of the suppl" s"stem' Th s results n poor eff c enc"'
.i'/ Poo" 'o#ta8! "!8)#ation. The large current at lo% lagg ng po%er factor causes greater (oltage drops n alternators$ transformers$ transm ss on l nes and d str butors' Th s results n the decreased (oltage a(a lable at the suppl" end$ thus mpa r ng the performance of ut l sat on de( ces' 0n order to #eep the rece ( ng end (oltage % th n perm ss ble l m ts$ e+tra e&u pment ( 'e'$ (oltage regulators) s re&u red' .'/ R!+)c!+ -an+#in8 capacit& o6 $&$t!m. The lagg ng po%er factor reduces the handl ng capac t" of all the elements of the s"stem' 0t s because the react (e component of current pre(ents the full ut l )at on of nstalled capac t"' The abo(e d scuss on leads to the conclus on that lo% po%er factor s an ob?ect onable feature n the suppl" s"stem CA92E2 @/ L@* P@*ER /ACT@R Lo% po%er factor s undes rable from econom c po nt of ( e%' Normall"$ the po%er factor of the %hole load on the suppl" s"stem n lo%er than 7OB' The follo% ng are the causes of lo% po%er factor8 .i/ Most of the a'c' motors are of nduct on t"pe (5N and =N nduct on motors) %h ch ha(e lo% lagg ng po%er factor' These motors %or# at a po%er factor %h ch s e+tremel" small on l ght load (7O: to 7O=) and r ses to 7OB or 7OJ at full load' .ii/ Arc lamps$ electr c d scharge lamps and ndustr al heat ng furnaces operate at lo% lagg ng po%er factor' .iii/ The load on the po%er s"stem s (ar" ng A be ng h gh dur ng morn ng and e(en ng and lo% at other t mes' Dur ng lo% load per od$ suppl" (oltage s ncreased %h ch ncreases the magnet )at on current' Th s results n the decreased po%er factor' P@*ER /ACT@R 0MPR@1EMENT The lo% po%er factor s ma nl" due to the fact that most of the po%er loads are nduct (e and$ therefore$ ta#e lagg ng currents' 0n order to mpro(e the po%er factor$ some de( ce ta# ng lead ng po%er should be connected n parallel % th the load' @ne of such de( ces can be a capac tor' The capac tor dra%s a lead ng current and partl" or
completel" neutral ses the lagg ng react (e component of load current' Th s ra ses the po%er factor of the load' P@*ER /ACT@R 0MPR@1EMENT E490PMENT Normall"$ the po%er factor of the %hole load on a large generat ng stat on s n the reg on of 7OB to 7OJ' 3o%e(er$ somet mes t s lo%er and n such cases t s generall" des rable to ta#e spec al steps to mpro(e the po%er factor' Th s can be ach e(ed b" the follo% ng e&u pment8
1. Static capacito". The po%er factor can be mpro(ed b" connect ng capac tors n parallel % th the e&u pment operat ng at lagg ng po%er factor' The capac tor (generall" #no%n as stat c capac tor) dra%s a lead ng current and partl" or completel" neutral ses the lagg ng react (e component of load current' Th s ra ses the po%er factor of the load' /or three!phase loads$ the capac tors can be connected n delta or star as sho%n n / g' F'>' 2tat c capac tors are n(ar abl" used for po%er factor mpro(ement n factor es'
AD7ANTA3ES .i/ The" ha(e lo% losses' .ii/ The" re&u re l ttle ma ntenance as there are no rotat ng parts' .iii/ The" can be eas l" nstalled as the" are l ght and re&u re no foundat on' .i'/ The" can %or# under ord nar" atmospher c cond t ons' DISAD7ANTA3ES i/ The" ha(e short ser( ce l fe rang ng from B to 57 "ears' .ii/ The" are eas l" damaged f the (oltage e+ceeds the rated (alue' .iii/ @nce the capac tors are damaged$ the r repa r s uneconom cal' >. S&nc-"ono)$ con+!n$!". A s"nchronous motor ta#es a lead ng current %hen o(er! e+c ted and$ therefore$ beha(es as a capac tor' An o(er!e+c ted s"nchronous motor runn ng on no load s #no%n as s"nchronous condenser' *hen such a mach ne s connected n parallel % th the suppl"$ t ta#es a lead ng current %h ch partl" neutral ses the lagg ng react (e component of the load' Thus the po%er factor s mpro(ed' / g F'6 sho%s the po%er factor mpro(ement b" s"nchronous condenser method' The =N load ta#es current 0L at lo% lagg ng po%er factor cos NL' The s"nchronous condenser ta#es a current 0m %h ch leads the (oltage b" an angle NmS'
The resultant current 0 s the phasor sum of 0m and 0L and lags beh nd the (oltage b" an angle N' 0t s clear that N s less than NL so that cos N s greater than cos NL' Thus the po%er factor s ncreased from cos NL to cos N' 2"nchronous condensers are generall" used at ma?or bul# suppl" substat ons for po%er factor mpro(ement' A+'anta8!$ .i/ B" (ar" ng the f eld e+c tat on$ the magn tude of current dra%n b" the motor can be changed b" an" amount' Th s helps n ach e( ng stepless T control of po%er factor' .ii/ The motor % nd ngs ha(e h gh thermal stab l t" to short c rcu t currents' .iii/ The faults can be remo(ed eas l"' Di$a+'anta8!$ .i/ There are cons derable losses n the motor' .ii/ The ma ntenance cost s h gh' .iii/ 0t produces no se' .i'/ E+cept n s )es abo(e 677 #1A$ the cost s greater than that of stat c capac tors of the same rat ng' .'/ As a s"nchronous motor has no self!start ng tor&ue$ therefore$ an au+ l ar" e&u pment has to be pro( ded for th s purpose' *. P-a$! a+'anc!"$. Phase ad(ancers are used to mpro(e the po%er factor of nduct on motors' The lo% po%er factor of an nduct on motor s due to the fact that ts stator % nd ng dra%s e+c t ng current %h ch lags beh nd the suppl" (oltage b" J7o' 0f the e+c t ng ampere turns can be pro( ded from some other a'c' source$ then the stator % nd ng % ll be rel e(ed of e+c t ng current and the po%er factor of the motor can be mpro(ed' Th s ?ob s accompl shed b" the phase ad(ancer %h ch s s mpl" an a'c' e+c ter' The phase ad(ancer s mounted on the same shaft as the ma n motor and s connected n the rotor c rcu t of the motor' 0t pro( des e+c t ng ampere turns to the rotor c rcu t at sl p fre&uenc"' B" pro( d ng more ampere turns than re&u red$ the nduct on motor can be made to operate on lead ng po%er factor l #e an o(er!e+c ted s"nchronous motor'
Phase ad(ancers ha(e t%o pr nc pal ad(antages' / rstl"$ as the e+c t ng ampere turns are suppl ed at sl p fre&uenc"$ therefore$ lagg ng #1AR dra%n b" the motor are cons derabl" reduced' 2econdl"$ phase ad(ancer can be con(en entl" used %here the use of s"nchronous motors s nadm ss ble' 3o%e(er$ the ma?or d sad(antage of phase ad(ancers s that the" are not econom cal for motors belo% :77 3'P'
0f an AC motor %ere 577C eff c ent t %ould consume onl" act (e po%er' 3o%e(er$ s nce most AC motors are onl" K6C to B7C eff c ent$ the" operate at a lo%er po%er factor' Th s means neff c ent and e(en M%astefulM energ" usage and cost eff c enc" because most electr c ut l t es charge penalt es for poor$ neff c ent po%er factor' 2 mpl" nstall ng capac tors % ll mpro(e a commerc al or ndustr al compan"Ls po%er factor and % ll result n sa( ngs on the r electr c t" b ll e(er" monthU Add t onal potent al benef ts for correct ng poor po%er factor ncludes8 Reduct on of heat ng losses n transformers and d str but on e&u pment Longer e&u pment l fe 2tab l )ed (oltage le(els 0ncreased capac t" of "our e+ st ng s"stem and e&u pment 0mpro(ed prof tab l t" Lo%ered e+penses
BUC? CON7ERTER STEP:DOWN CON7ERTER 0n th s c rcu t the trans stor turn ng @N % ll put (oltage 1 in on one end of the nductor' Th s (oltage % ll tend to cause the nductor current to r se' *hen the trans stor s @//$ the current % ll cont nue flo% ng through the nductor but no% flo% ng through the d ode'
*e n t all" assume that the current through the nductor does not reach )ero$ thus the (oltage at 10 % ll no% be onl" the (oltage across the conduct ng d ode dur ng the full @// t me' The a(erage (oltage at 10 % ll depend on the a(erage @N t me of the trans stor pro( ded the nductor current s cont nuous'
Buc# Con(erter
1oltage and current changes To anal")e the (oltages of th s c rcu t let us cons der the changes n the nductor current o(er one c"cle' /rom the relat on
VVVVVV' (5)
VVV' (:) /or stead" state operat on the current at the start and end of a per od T % ll not change' To get a s mple relat on bet%een (oltages %e assume no (oltage drop across trans stor or d ode %h le @N and a perfect s% tch change' Thus dur ng the @N t me 1+Q1 n and n the @// 1+Q7' Thus
VVVVV (>) or
VVV' (F) the (oltage relat onsh p becomes 1oQD 1 n 2 nce the c rcu t s lossless and the nput and output po%ers must match on the a(erage 1 oS 0o Q 1 nS 0 n' Thus the a(erage nput and output current must sat sf" 0 n QD 0o These relat ons are based on the assumpt on that the nductor current does not reach )ero' T"an$ition %!t !!n contin)o)$ an+ +i$contin)o)$ *hen the current n the nductor L rema ns al%a"s pos t (e then e ther the trans stor T5 or the d ode D5 must be conduct ng' /or cont nuous conduct on the (oltage 1 + s
e ther 1 n or 7' 0f the nductor current e(er goes to )ero then the output (oltage % ll not be forced to e ther of these cond t ons' At th s trans t on po nt the current ?ust reaches )ero as seen n / gure (buc# booster boundar")' Dur ng the @N t me 1 n!1out s across the nductor thus
.@/ The a(erage current %h ch must match the output current sat sf es
.A/
Buc# Con(erter at Boundar" 0f the nput (oltage s constant the output current at the trans t on po nt sat sf es
(J)
7o#ta8! Ratio o6 B)c< Con'!"t!" .Di$contin)o)$ Mo+!/ As for the cont nuous conduct on anal"s s %e use the fact that the ntegral of (oltage across the nductor s )ero o(er a c"cle of s% tch ng T' The trans stor @// t me s no% d ( ded nto segments of d ode conduct on ddT and )ero conduct on doT' The nductor a(erage (oltage thus g (es
(Vin - Vo ) DT + (-Vo) dT = 0
(57)
(55)
(5:) Cons der ng the change of current dur ng the d ode conduct on t me
(5K) Def n ng #S Q :L-(1 n T)$ %e can see the effect of d scont nuous current on the (oltage rat o of the con(erter'
The abo(e f gure sho%s @utput 1oltage (s Current As seen n the f gure$ once the output current s h gh enough$ the (oltage rat o depends onl" on the dut" rat o MdM' At lo% currents the d scont nuous operat on tends to ncrease the output (oltage of the con(erter to%ards 1 n' BOOST CON7ERTER STEP:UP CON7ERTER The schemat c n / g' F sho%s the bas c boost con(erter' Th s c rcu t s used %hen a h gher output (oltage than nput s re&u red'
*h le the trans stor s @N 1+ Q1 n$ and the @// state the nductor current flo%s through the d ode g ( ng 1+ Q1o' /or th s anal"s s t s assumed that the nductor current al%a"s rema ns flo% ng (cont nuous conduct on)' The (oltage across the nductor s sho%n n / g' K and the a(erage must be )ero for the a(erage current to rema n n stead" state
VVV' (5J) and for a lossless c rcu t the po%er balance ensures
VVV'' (:7)
1oltage and current %a(eforms (Boost Con(erter) 2 nce the dut" rat o MDM s bet%een 7 and 5 the output (oltage must al%a"s be h gher than the nput (oltage n magn tude' The negat (e s gn nd cates a re(ersal of sense of the output (oltage'
BUC?:BOOST CON7ERTER
2chemat c for buc#!boost con(erter * th cont nuous conduct on for the Buc#!Boost con(erter 1+ Q1 n %hen the trans stor s @N and 1+ Q1o %hen the trans stor s @//' /or )ero net current change o(er a per od the a(erage (oltage across the nductor s )ero
*a(eforms for buc#!boost con(erter VVVV'' (:5) %h ch g (es the (oltage rat o
VVV'' (:=) 2 nce the dut" rat o MDM s bet%een 7 and 5 the output (oltage can (ar" bet%een lo%er or h gher than the nput (oltage n magn tude' The negat (e s gn nd cates a re(ersal of sense of the output (oltage'
C@N1ERTER C@MPAR02@N The (oltage rat os ach e(able b" the DC!DC con(erters s summar )ed n / g' 57' Not ce that onl" the buc# con(erter sho%s a l near relat onsh p bet%een the control (dut" rat o) and output (oltage' The buc#!boost can reduce or ncrease the (oltage rat o % th un t ga n for a dut" rat o of 67C'
CU? CON7ERTER The buc#$ boost and buc#!boost con(erters all transferred energ" bet%een nput and output us ng the nductor$ anal"s s s based of (oltage balance across the nductor' The C9W con(erter uses capac t (e energ" transfer and anal"s s s based on current balance of the capac tor' The c rcu t n / g' belo% (C9W con(erter) s der (ed from D9AL0TX pr nc ple on the buc#!boost con(erter'
C9W Con(erter 0f %e assume that the current through the nductors s essent all" r pple free %e can e+am ne the charge balance for the capac tor C5' /or the trans stor @N the c rcu t becomes
C9W M@N!2TATEM and the current n C5 s 0L5' *hen the trans stor s @//$ the d ode conducts and the current n C5 becomes 0L:'
C9W M@//!2TATEM 2 nce the stead" state assumes no net capac tor (oltage r se $the net current s )ero
VV'' (:6) The nductor currents match the nput and output currents$ thus us ng the po%er conser(at on rule
VVVV (:F) Thus the (oltage rat o s the same as the buc#!boost con(erter' The ad(antage of the C9W con(erter s that the nput and output nductors create a smooth current at both s des of the con(erter %h le the buc#$ boost and buc#!boost ha(e at least one s de % th pulsed current' I$o#at!+ DC:DC Con'!"t!"$ 0n man" DC!DC appl cat ons$ mult ple outputs are re&u red and output solat on ma" need to be mplemented depend ng on the appl cat on' 0n add t on$ nput to output
solat on ma" be re&u red to meet safet" standards and - or pro( de mpedance match ng' The abo(e d scussed DC!DC topolog es can be adapted to pro( de solat on bet%een nput and output' F#& %ac< Con'!"t!" The fl" bac# con(erter can be de(eloped as an e+tens on of the Buc#!Boost con(erter' / g (a) sho%s the bas c con(erterA / g (b)(replac ng nductor b" transformer) replaces the nductor b" a transformer' The buc#!boost con(erter %or#s b" stor ng energ" n the nductor dur ng the @N phase and releas ng t to the output dur ng the @// phase' * th the transformer the energ" storage s n the magnet )at on of the transformer core' To ncrease the stored energ" a gapped core s often used' 0n / g (c) the solated output s clar f ed b" remo(al of the common reference of the nput and output c rcu ts'
(c) /l" bac# con(erter re!conf gured Fo" a"+ Con'!"t!" The concept beh nd the for%ard con(erter s that of the deal transformer con(ert ng the nput AC (oltage to an solated secondar" output (oltage' /or the c rcu t n / g' (for%ard con(erter)$ %hen the trans stor s @N$ 1 n appears across the pr mar" and then generates
VVVV (:K) The d ode D5 on the secondar" ensures that onl" pos t (e (oltages are appl ed to the output c rcu t %h le D: pro( des a c rculat ng path for nductor current f the transformer (oltage s )ero or negat (e'
/or%ard Con(erter The problem % th the operat on of the c rcu t n / g abo(e (for%ard con(erter) s that onl" pos t (e (oltage s appl ed across the core$ thus flu+ can onl" ncrease % th the appl cat on of the suppl"' The flu+ % ll ncrease unt l the core saturates %hen the magnet ) ng current ncreases s gn f cantl" and c rcu t fa lure occurs' The transformer can onl" susta n operat on %hen there s no s gn f cant DC component to the nput (oltage' *h le the s% tch s @N there s pos t (e (oltage across the core and the flu+ ncreases' *hen the s% tch turns @// %e need to suppl" negat (e (oltage to reset the core flu+' The c rcu t n / g' belo% sho%s a tert ar" % nd ng % th a d ode connect on to perm t re(erse current' Note that the MdotM con(ent on for the tert ar" % nd ng s oppos te those of the other % nd ngs' *hen the s% tch turns @// current %as flo% ng n a MdotM term nal' The core nductance act to cont nue current n a dotted term nal'
T&p!$ o6 7SI1
Ha#6:B"i+8! 7SI1
The po%er topolog" of a half!br dge 120$ %here t%o large capac tors are re&u red to pro( de a neutral po nt N$ such that each capac tor ma nta ns a constant (oltageQ:' Because the current harmon cs n?ected b" the operat on of the n(erter are lo%!order harmon cs$ a set of large capac tors (C' and CY) s re&u red' 0t s clear that both s% tches 2' and 2Y cannot be on s multaneousl" because short c rcu t across the dc l n# (oltage source ( %ould be produced' There are t%o def ned (states 5 and :) and one undef ned (state =) s% tch state as sho%n n Table 5>'5' 0n order to a(o d the short c rcu t across the dc bus and the undef ned ac output (oltage cond t on$ the modulat ng techn &ue should al%a"s ensure that at an" nstant e ther the top or the bottom s% tch of the n(erter leg s on'
sho%s the deal %a(eforms assoc ated % th the half!br dge n(erter sho%n n / g' 5>':' The states for the s% tches 2' and 2Y are def ned b" the modulat ng techn &ue$ %h ch n th s case s a carr er!based P*M' The Carr er!Based Pulse % dth Modulat on (P*M) Techn &ue8 As ment oned earl er$ t s des red that the ac output (oltage' 1a N follo% a g (en %a(eform (e'g'$
s nuso dal) on a cont nuous bas s b" properl" s% tch ng the po%er (al(es' The carr er! based P*M techn &ue fulf ls such a re&u rement as t def nes the on and off states of the s% tches of one leg of a 120 b" compar ng a modulat ng s gnal (c (des red ac output (oltage) and a tr angular %a(eform (D (carr er s gnal)' 0n pract ce$ %hen (c Z (D the s% tch 2' s on and the s% tch s offA s m larl"$ %hen (c [ (D the s% tch 2' s off and the s% tch 2Y s on' A spec al case s %hen the modulat ng s gnal (c s a s nuso dal at fre&uenc" fc and ampl tude \(c $ and the tr angular s gnal (D s at fre&uenc" fD and ampl tude \(D' Th s s the s nuso dal P*M (2P*M) scheme' 0n th s case$ the modulat on nde+ ma (also #no%n as the ampl tude!modulat on rat o) s def ned as
And the normal )ed carr er fre&uenc" mf (also #no%n as the fre&uenc"!modulat on rat o) s
' 1an s bas call" a s nuso dal %a(eform plus harmon cs$ %h ch features8 (a) the ampl tude of the fundamental component of the ac output (oltage \(o5 sat sf" ng the follo% ng e+press on8
% ll be d scussed later)A (b) for odd (alues of the normal )ed carr er fre&uenc" mf the harmon cs n the ac output (oltage appear at normal )ed fre&uenc es fh centered around mf and ts mult ples$ spec f call"$
*here # ' :A >A FA ' ' ' for l ' 5A =A 6A ' ' ' A and # ' 5A =A 6A ' ' 'for l ' :A >A FA ' ' ' A (c) the ampl tude of the ac output (oltage harmon cs s a funct on of the modulat on nde+ ma and s ndependent of the normal )ed carr er fre&uenc" mf form f Z JA (d) the harmon cs n the dc l n# current (due to the modulat on) appear at normal )ed
fre&uenc es fp centered around the normal )ed carr er fre&uenc" mf and ts mult ples$
spec f call"$ *here # ' :A >A FA ' ' ' for l ' 5A =A 6A ' ' ' A and # ' 5A =A 6A ' 'for l ' :A >A FA ' ' ' ' Add t onal mportant ssues are8 (a) for small (alues of mf (mf [ :5)$ the carr er s gnal (D and the modulat ng s gnal (c should be s"nchron )ed to each other(mf nteger)$ %h ch s re&u red to hold the pre( ous featuresA f th s s not the case$ sub harmon cs % ll be present n the ac output (oltageA (b) for large (alues of mf (mf Z :5)$ the sub harmon cs are negl g ble f an as"nchronous P*M
techn &ue s used$ ho%e(er$ due to potent al (er" lo%!order sub harmon cs$ ts use should be a(o dedA f nall" (c) n the o(er modulat on reg on (ma Z 5) some ntersect ons bet%een the carr er and the modulat ng s gnal are m ssed$ %h ch leads to the generat on of lo%!order harmon cs but a h gher fundamental ac output (oltage s obta nedA unfortunatel"$ the l near t" bet%een ma and \(o5ach e(ed n the l near reg on does not hold n the o(er modulat on reg on$ moreo(er$ a saturat on effect can be obser(ed The P*M techn &ue allo%s an ac output (oltage to be generated that trac#s a g (en modulat ng s gnal' A spec al case s the 2P*M techn &ue (the modulat ng
s gnal s a s nuso dal) that pro( des n the l near reg on an ac output (oltage that (ar es l nearl" as a funct on of the modulat on nde+ and the harmon cs are at %ell!def ned fre&uenc es and ampl tudes' These features s mpl f" the des gn of f lter ng components' 9nfortunatel"$ the ma+ mum ampl tude of the fundamental ac (oltage s ( Q: n th s operat ng mode' 3 gher (oltages are obta ned b" us ng the o(er modulat on reg on (ma Z 5)A ho%e(er$ lo%!order harmon cs appear n the ac output (oltage'
S()a"!:Wa'! Mo+)#atin8 T!c-ni()!1 Both s% tches 2' and 2Y are on for one!half c"cle of the ac output per od' Th s s e&u (alent to the 2P*M techn &ue % th an nf n te modulat on nde+ ma' / gure 5>'6 sho%s the follo% ng8 (a) the normal )ed ac output (oltage harmon cs are at fre&uenc es h ' =A 6A KA JA ' ' ' $ and for a g (en dc l n# (oltageA (b) the fundamental ac output (oltage features an ampl tude g (en b"
The ac output (oltage features odd half! and &uarter %a(e s"mmetr"A therefore$ e(en harmon cs are not present((oh ' 7A h ' :A >A FA ' ' ')' Moreo(er$ the per! phase (oltage %a(eform ((o ' (aN)$ should be chopped N t mes per half!c"cle n order to ad?ust the fundamental and el m nate N Y 5 harmon cs n the ac output (oltage %a(eform' /or nstance$ to el m nate the th rd and f fth harmon cs and to perform fundamental magn tude control (N' =)$ the e&uat ons to be sol(ed are the follo% ng8
%here the angles a5$ a:$ and a= are def ned as sho%n' The angles are found b" means of terat (e algor thms as no anal"t cal solut ons can be der (ed' The angles a5$ a:$ and
el m nate an e(en N Y 5'N Y 5 ' :A >A FA ' ' ') number of harmon cs s
*here a5$ a:A ' ' ' A an should sat sf" a5 [ a: [ ] ] ] [ aN [pQ:' 2 m larl"$ to el m nate an odd number of harmon cs$ for nstance$ the th rd$ f fth and se(enth$ and to perform
/undamental magn tude control (N Y 5 ' =)$ the e&uat ons to be sol(ed are8
*here the angles a5A a:A a=$ and a> are def ned as sho%n n / g'5>'Fb' The angles a5A a:$ a= and a> are plotted for d fferent (alues of 'The general e+press ons to
el m nate an odd N !5 (N Y 5 ' =A 6A KA ' ' ') number of harmon cs are g (en b"
F)##:B"i+8! 7SI1
The po%er topolog" of a full!br dge 120' Th s n(erter s s m lar to the half! br dge n(erterA ho%e(er$ a second leg pro( des the neutral po nt to the load' As e+pected$ both s% tches 25' and 25Y (or 2:' and 2:Y) cannot be on s multaneousl" because a short c rcu t across the dc l n# (oltage source ( %ould be produced' The undef ned cond t on should be a(o ded so as to be al%a"s capable of def n ng the ac output (oltage' 0n order to a(o d the short c rcu t across the dc bus and the
undef ned ac output (oltage cond t on$ the modulat ng techn &ue should ensure that e ther the top or the bottom s% tch of each leg s on at an" nstant' 0t can be obser(ed that the ac output (oltage can ta#e (alues up to the dc l n# (alue ( $ %h ch s t% ce that obta ned % th half!br dge 120 topolog es' 2e(eral modulat ng techn &ues ha(e been de(eloped that are appl cable to full!br dge 120s' Among them are the P*M (b polar and un polar) techn &ues'
0n the l near reg on of the modulat ng techn &ue (ma 5)$%h ch s t% ce that obta ned n the half!br dge 120' 0dent cal conclus ons can be dra%n for the fre&uenc es and ampl tudes of the harmon cs n the ac output (oltage and dc l n# current$ and for operat ons at smaller and larger (alues of odd mf( nclud ng the o(er modulat on reg on (ma Z 5))$ than n half br dge 120s$ but cons der ng that the ma+ mum ac output (oltage s the dc l n# (oltage ( ' Thus$ n the o(er modulat on reg on the fundamental component of ampl tude \(o5 sat sf es the e+press on
0n contrast to the b polar approach$ the un polar P*M techn &ue uses the states 5$ :$ =$ and to generate the ac output (oltage' Thus$ the ac output (oltage %a(eform can nstantaneousl" ta#e one of three (alues$ namel" s used to generate (an$ and hand$ carr er!based P*M' 0dent cal conclus ons can be dra%n for the ampl tude of the fundamental component and harmon cs n the ac output (oltage and dc l n# current$ and for operat ons at smaller and larger (alues of mf $ ( nclud ng the o(er modulat on reg on (ma Z 5))$ than n full!br dge 120s modulated b" the b polar 2P*M' 3o%e(er$ because the phase (oltages output (oltage are dent cal but 5B7] out of phase$ the % ll not conta n e(en harmon cs' Thus$ f mf s s used to generate (bnA thus The s gnal (c '@n the other Th s s called un polar
ta#en e(en$ the harmon cs n the ac output (oltage appear at normal )ed odd fre&uenc es fh centered around t% ce the normal )ed carr er fre&uenc" mf and ts mult ples' 2pec f call"$ *here # ' 5A =A 6A ' ' ' and the harmon cs n the dc l n#
current appear at normal )ed fre&uenc es fp centered around t% ce the normal )ed carr er fre&uenc" mf and ts mult ples' 2pec f call"$
*here #' 5A =A 6A ' ' '' Th s feature s cons dered to be an ad(antage because t allo%s the use of smaller f lter ng components to obta n h gh!&ual t" (oltage and current %a(eforms %h le us ng the same s% tch ng fre&uenc" as n 120s modulated b" the b polar approach'
pulses per half!c"cle n order to ad?ust the fundamental component and el m nate N Y 5 harmon cs' /or nstance$ to el m nate the th rd$ f fth and se(enth harmon cs and to perform fundamental magn tude control (N ' >)$ the e&uat ons to be sol(ed are8
The general e+press ons to el m nate an arb trar" N harmon cs are g (en b"
number of
2ho%s a spec al case %here onl" the fundamental ac output (oltage s controlled' Th s s #no%n as output control b" (oltage cancellat on$ %h ch der (es from the fact that ts mplementat on s eas l" atta nable b" us ng t%o phase!sh fted s&uare!%a(e s% tch ng s gnals as sho%n n
C-oppin8 an8#!$ 6o" SHE an+ 6)n+am!nta# 'o#ta8! cont"o# in -a#6:%"i+8! 7SI$1 .a/ 6)n+am!nta# cont"o# an+ t-i"+B 6i6t-B an+ $!'!nt- -a"monic !#iminationC .%/ 6)n+am!nta# cont"o#.
Thus$ the ampl tude of the fundamental component and harmon cs n the ac output (oltage are g (en b"
0t can also be obser(ed n / g' 5>'5:c that for a5 ' 7 s&uare %a(e operat on s ach e(ed' 0n th s case$ the fundamental a output (oltage s g (en b"
*here the fundamental load (oltage can be controlled b" the man pulat on of the dc l n# (oltage'
e&u pment and nstallat on pract ces' 3armon c d stort on s caused b" the h gh use of non!l near load e&u pment such as computer po%er suppl es$ electron c ballasts$ compact fluorescent lamps and (ar able speed dr (es etc$ %h ch create h gh current flo% % th harmon c fre&uenc" components' The l m t ng rat ng for most electr cal c rcu t elements s determ ned b" the amount of heat that can be d ss pated to a(o d o(erheat ng of bus bars$ c rcu t brea#ers$ neutral conductors$ transformer % nd ngs or generator alternators'
DEFINITION T3D s def ned as the RM2 (alue of the %a(eform rema n ng %hen the fundamental s remo(ed' A perfect s ne %a(e s 577C$ the fundamental s the s"stem fre&uenc" of 67 or F73)' 3armon c d stort on s caused b" the ntroduct on of %a(eforms at fre&uenc es n mult pl es of the fundamental 'e'8 =rd harmon c s =+ the fundamental fre&uenc" - 5673)' Total harmon c d stort on s a measurement of the sum (alue of the %a(eform that s d storted'
POWER MEASUREMENT Desp te the use of good &ual t" test meter nstrumentat on$ h gh current flo% can often rema n undetected or under est mated b" as much >7C' Th s se(ere underest mat on causes o(erl" h gh runn ng temperatures of e&u pment and nu sance tr pp ng' Th s s s mpl" because the a(erage read ng test meters commonl" used b" ma ntenance techn c ans$ are not des gned to accuratel" measure d storted currents$ and can onl" pro( de nd cat on of the cond t on of the suppl" at the t me of chec# ng' Po%er &ual t" cond t ons change cont nuousl"$ and onl" nstruments offer ng true RM2 measurement of d storted %a(eforms and neutral currents can pro( de the correct measurements to accuratel" determ ne the rat ngs of cables$ bus bars and c rcu t brea#ers' NEUTRAL CURRENTS 3 gh harmon c en( ronments can produce une+pected and dangerous neutral currents' 0n a balanced s"stem$ the fundamental currents % ll cancel out$ but$ tr ple! N.s % ll add$ so harmon c currents at the =rd$ Jth$ 56th etc' % ll flo% n the neutral' Trad t onal = phase s"stem meters are onl" able to calculate the (ector of l ne to neutral current measurements$ %h ch ma" not reg ster the true read ng' 0ntegra 56=7$
56F7 and 56B7 offer a = phase > % re (ers on % th a neutral >th CT allo% ng true neutral current measurement and protect on n h gh harmon c en( ronments' HARMONIC PROFILES There s much d scuss on o(er the pract cal harmon c range of a measurement nstrument$ ho%e(er stud" of the harmon c prof les of t"p call" nstalled e&u pment can gu de the s"stem des gner to the pract cal solut on' A t"p cal harmon c prof le graph % ll sho% a logar thm c deca" as the harmon c fre&uenc" ncreases' 0t s necessar" to establ sh the upper le(el at %h ch the harmon c content s negl g ble'
The proposed speed control scheme (as sho%n n / g' 5) controls reference (oltage at DC l n# as an e&u (alent reference speed$ thereb" replaces the con(ent onal control of the motor speed and a stator current n(ol( ng (ar ous sensors for (oltage and current s gnals' Moreo(er$ the rotor pos t on s gnals are used to generate the s% tch ng se&uence for the 120 as an electron c commutator of the PMBLDC motor' Therefore$ rotor!pos t on nformat on s re&u red onl" at the commutat on po nts$ e'g'$ e(er" F7Ielectr cal n the three phase' The rotor pos t on of PMBLDCM s sensed us ng hall effect pos t on sensors and used to generate s% tch ng se&uence for the 120 as sho%n n Table!0' TABLE I 7SI SWITCHIN3 SEQUENCE BASED ON THE HALL EFFECT SENSOR SI3NALS
The DC l n# (oltage s controlled b" a half!br dge buc# DC!DC con(erter based on the dut" rat o (D) of the con(erter' /or a fast and effect (e control % th reduced s )e of magnet c and f lters$ a h gh s% tch ng fre&uenc" s usedA ho%e(er$ the s% tch ng fre&uenc" (fs) s l m ted b" the s% tch ng de( ce used$ operat ng po%er le(el and s% tch ng losses of the de( ce' Metal o+ de f eld effect trans stors (M@2/ETs) are used as the s% tch ng de( ce for h gh s% tch ng fre&uenc" n the proposed P/C con(erter' 3o%e(er$ nsulated gate b polar trans stors (0PBTs) are used n 120 br dge feed ng PMBLDCM$ to reduce the s% tch ng stress$ as t operates at lo%er fre&uenc" compared to P/C s% tches' The P/C control scheme uses a current control loop ns de the speed control loop % th current mult pl er approach %h ch operates n cont nuous conduct on mode (CCM) % th a(erage current control' The control loop beg ns % th the compar son of sensed DC l n# (oltage % th a (oltage e&u (alent to the reference speed' The resultant (oltage error s passed through a proport onal! ntegral (P0) controller to g (e the modulat ng current s gnal' Th s s gnal s mult pl ed % th a un t template of nput AC (oltage and compared % th DC current sensed after the DBR' The resultant current error s ampl f ed and compared % th sa%!tooth carr er %a(e of f +ed fre&uenc" (fs) n un polar scheme (as sho%n n / g':) to generate the P*M pulses for the half!br dge con(erter' /or the current control of the PMBLDCM dur ng step change of the reference (oltage due to the change n the reference speed$ a (oltage grad ent less than B77 1-s s ntroduced for the change of DC l n# (oltage$ %h ch ensures the stator current of the PMBLDCM % th n the spec f ed l m ts ( 'e' double the rated current)'
DESI3N OF PFC BUC? HALF:BRID3E CON7ERTER BASED PMBLDCM DRI7E The proposed P/C buc# half!br dge con(erter s des gned for a PMBLDCM dr (e % th ma n cons derat ons on P4 constra nts at AC ma ns and allo%able r pple n DC l n# (oltage' The DC l n# (oltage of the P/C con(erter s g (en as$ VVVVVVV' (5) *here N5$ N:5$ N:: are number of turns n pr mar"$ secondar" upper and lo%er % nd ngs of the h gh fre&uenc" (3/) solat on transformer$ respect (el" 1 n s the a(erage output of the DBR for a g (en AC nput (oltage (1s) related as$
VVVVVV' (:) A r pple f lter s des gned to reduce the r pples ntroduced n the output (oltage due to h gh s% tch ng fre&uenc" for constant of the buc# half!br dge con(erter' The nductance (Lo) of the r pple f lter restr cts the nductor pea# to pea# r pple current (^0Lo) % th n spec f ed (alue for the g (en s% tch ng fre&uenc" (fs)$ %hereas$ the capac tance (Cd) s calculated for a spec f ed r pple n the output (oltage (^1Cd)' The output f lter nductor and capac tor are g (en as$ VVVVVV' (=) VVVVVVVV (>) The P/C con(erter s des gned for a base DC l n# (oltage of 1dc Q >77 1 at 1 n Q 5JB 1 from 1s Q ::7 1rms' The turn.s rat o of the h gh fre&uenc" transformer (N:-N5) s ta#en as F85 to ma nta n the des red DC l n# (oltage at lo% nput AC (oltages t"p call" at 5K71' @ther des gn data are fs Q >7 #3)$ 0o Q > A$ ^1CdQ > 1
(5C of 1dc)$ ^0LoQ 7'B A (:7C of 0o)' The des gn parameters are calculated as LoQ:'7 m3$ CdQ5F77 _/' MODELIN3 OF THE PROPOSED PMBLDCM DRI7E The ma n components of the proposed PMBLDCM dr (e are the P/C con(erter and PMBLDCM dr (e$ %h ch are modeled b" mathemat cal e&uat ons and the complete dr (e s represented as a comb nat on of these models' A. PFC Con'!"t!" The model ng of the P/C con(erter cons sts of the model ng of a speed controller$ a reference current generator and a P*M controller as g (en belo%' 1) Speed Controller: The speed controller$ the pr me component of th s control scheme$ s a proport onal! ntegral (P0) controller %h ch closel" trac#s the reference speed as an e&u (alent reference (oltage' 0f at #th nstant of t me$ 1Sdc(#) s reference DC l n# (oltage$ 1dc(#) s sensed DC l n# (oltage then the (oltage error 1e(#) s calculated as$
VVVVV'' (6) The P0 controller g (es des red control s gnal after process ng th s (oltage error' The output of the controller 0c(#) at nstant s g (en as$
VVVVV' (F) *here Wp and W are the proport onal and ntegral ga ns of the P0 controller' 2) Reference Current Generator: The reference nput current of the P/C con(erter s denoted b" dcS and g (en as$ VVVVV' (K) *here u1s s the un t template of the (oltage at nput AC ma ns$ calculated as$
VVVV'' (B) *here 1sm s the ampl tude of the (oltage and ` s fre&uenc" n rad-sec at AC ma ns' 3) PW Controller: The reference nput current of the buc# half!br dge
con(erter ( dcS) s compared % th ts sensed current ( dc) to generate the current error ^ dcQ( dcS ! dc)' Th s current error s ampl f ed b" ga n #dc and compared % th f +ed fre&uenc" (fs) sa%!tooth carr er %a(eform md(t) (as sho%n n / g':) n un polar s% tch ng mode to get the s% tch ng s gnals for the M@2/ETs of the P/C buc# half! br dge con(erter as$ 0f 0f VVVVVVVVVV (J) VVVVVVVV (57)
*here 2A$ 2B are upper and lo%er s% tches of the half!br dge con(erter as sho%n n / g' 5 and the r (alues ,5. and ,7. represent ,on. and ,off. pos t on of the respect (e M@2/ET of the P/C con(erter' B. PMBLDCM DRI7E The PMBLDCM dr (e cons sts of electron c commutators$ a 120 and a PMBLDC motor' 1) !lectronic Co""utator: The electron c commutators uses s gnals from 3all effect pos t on sensors to generate the s% tch ng se&uence for the (oltage source n(erter based on the log c g (en n Table 0' 2) #oltage Source $n%erter: / g' = sho%s an e&u (alent c rcu t of a 120 fed PMBLDCM' The output of 120 to be fed to phase ,a. of the PMBLDC motor s g (en as$
VVVVVVV (5>) *here (ao$ (bo$ (co$ and (no are (oltages of the three!phases and neutral po nt (n) % th respect to ( rtual m d!po nt of the DC l n# (oltage sho%n as ,o. n / g' =' The (oltages (an$ (bn$ (cn are (oltages of three!phases % th respect to neutral po nt (n) and 1dc s the DC l n# (oltage' 2Q 5 and 7 represent ,on. and ,off. pos t on of respect (e 0PBTs of the 120 and cons dered n a s m lar %a" for other 0PBTs of the 120 'e' 2=! 2F' 9s ng s m lar log c (bo$ (co$ (bn$ (cn are generated for other t%o phases of the 120 feed ng PMBLDC motor' 3) P &'(C otor: The PMBLDCM s represented n the form of a set of d fferent al e&uat ons g (en as$ VVVVV'' (56) VVVVVVV'' (5F) VVVVVVVV (5K) *here p s a d fferent al operator (d-dt)$ a$ b$ c are three!phase currents$ aa$ ab$ ac are flu+ l n#ages and ean$ ebn$ ecn are phase to neutral bac# emf of PMBLDCM$ n respect (e phases$ R s res stance of motor % nd ngs-phase' The flu+ l n#ages are represented as$ VVVVV' (5B) VVVVV (5J) VVVV (:7) *here L s self! nductance-phase$ M s mutual nductance of motor % nd ng-phase' 2 nce the PMBLDCM has no neutral connect on$ therefore$ '''''''''''''''''' (:5) /rom E&s' (5>!:5) the (oltage bet%een neutral term nal (n) and m d!po nt of the DC l n# (o) s g (en as$ VVVVV' (::) /rom E&s' (5B!:5)$ the flu+ l n#ages are g (en as$
VVVV' (:=) /rom E&s' (56!5K and :=)$ the current der (at (es n general )ed state space form s g (en as$
VVVVVV' (:>) *here + represents phase a$ b or c' The de(eloped electromagnet c tor&ue Te n the PMBLDCM s g (en as$
VVVVVVVV (:6) *here ` s motor speed n rad-sec$ The bac# emf ma" be e+pressed as a funct on of rotor pos t on (b) as$
VVVVVV'' (:F) *here + can be phase a$ b or c and accord ngl" fx(b) represents funct on of rotor pos t on % th a ma+ mum (alue c5$ dent cal to trape)o dal nduced emf g (en as$ VVVV'' (:K) VVVVV' (:B) VVVV' (:J) VVVVV' (=7) The funct ons fb(b) and fc(b) are s m lar to fa(b) % th a phase d fference of 5:7d and :>7d respect (el"' VVVVV'' (=5) The mechan cal e&uat on of mot on n speed der (at (e form s g (en as$
VVVV'' (=:) The der (at (e of the rotor pos t on angle s g (en as$ VVV' (==) *here P s no' poles$ TL s load tor&ue n Nm$ e s moment of nert a n #g!m: and B s fr ct on coeff c ent n Nms-Rad' These e&uat ons (56!==) represent the d"nam c model of the PMBLDC motor' PERFORMANCE E7ALUATION OF PROPOSED PFC DRI7E The proposed PMBLDCM dr (e s modeled n Mat lab! 2 mul n# en( ronment and e(aluated for an a r cond t on ng compressor load' The compressor load s cons dered as a constant tor&ue load e&ual to rated tor&ue % th the speed control re&u red b" a r cond t on ng s"stem' A 5'6 #* rat ng PMBLDCM s used to dr (e the a r cond t oner compressor$ speed of %h ch s controlled effect (el" b" controll ng the DC l n# (oltage' The deta led data of the motor and s mulat on parameters are g (en n Append +' The performance of the proposed P/C dr (e s e(aluated on the bas s of (ar ous parameters such as total harmon c d stort on (T3D ) and the crest factor (C/) of the current at nput AC ma ns$ d splacement po%er factor (DP/)$ po%er factor (P/) and eff c enc" of the dr (e s"stem (fdr (e) at d fferent speeds of the motor' Moreo(er$ these parameters are also e(aluated for (ar able nput AC (oltage at DC l n# (oltage of >5F 1 %h ch s e&u (alent to the rated speed (5677 rpm) of the PMBLDCM' The results are sho%n n / gs' >!J and Tables 00000 to demonstrate the effect (eness of the proposed PMBLDCM dr (e n a % de range of speed and nput AC (oltage' A. P!"6o"manc! +)"in8 Sta"tin8 The performance of the proposed PMBLDCM dr (e fed from ::7 1 AC ma ns dur ng start ng at rated tor&ue and J77 rpm speed s sho%n n / g' >a' A rate l m ter of B77 1-s s ntroduced n the reference (oltage to l m t the start ng current of the motor as %ell as the charg ng current of the DC l n# capac tor' The P0 controller closel" trac#s the reference speed so that the motor atta ns reference speed smoothl" % th n 7'=6 sec %h le #eep ng the stator current % th n the des red l m ts 'e' double the rated
(alue' The current ( s) %a(eform at nput AC ma ns s n phase % th the suppl" (oltage ((s) demonstrat ng nearl" un t" po%er factor dur ng the start ng'
&. Perfor"ance under Speed Control / gs' >!F sho% the performance of the proposed PMBLDCM dr (e under the speed control at constant rated tor&ue (J'66 Nm) and ::7 1 AC ma ns suppl" (oltage' These results are categor )ed as performance dur ng trans ent and stead" state cond t ons' 1) )ransient Condition: / gs' >b!c sho%s the performance of the dr (e dur ng the speed control of the compressor' The reference speed s changed from J77 rpm to 5677 rpm for the rated load performance of the compressorA from J77 rpm to =77 rpm for performance of the compressor at l ght load' 0t s obser(ed that the speed control s fast and smooth n e ther d rect on 'e' accelerat on or retardat on % th po%er factor ma nta ned at nearl" un t" (alue' Moreo(er$ the stator current of PMBLDCM s % th n the allo%ed l m t (t% ce the rated current) due to the ntroduct on of a rate l m ter n the reference (oltage'
/ g' >b8 PMBLDCM dr (e under speed (ar at on from J77 rpm to 5677 rpm'
/ g' >c8 PMBLDCM dr (e under speed (ar at on from J77 rpm to =77 rpm
2) Stead* State Condition: The speed control of the PMBLDCM dr (en compressor under stead" state cond t on s carr ed out for d fferent speeds and the results are sho%n n / gs' 6!F and Table!00 to demonstrate the effect (eness of the proposed dr (e n % de speed range' / gs'6a!c sho% (oltage ((s) and current ( s) %a(eforms at AC ma ns$ DC l n# (oltage (1dc)$ speed of the motor (N)$ de(eloped electromagnet c tor&ue of the motor (Te)$ the stator current of the motor for phase ,a. (0a)$ and shaft po%er output (Po) at =77 rpm$ J77 rpm and 5677 rpm speeds' / g' Fa sho%s l near relat on bet%een motor speed and DC l n# (oltage' 2 nce the reference speed s dec ded b" the reference (oltage at DC l n#$ t s obser(ed that the control of the reference DC l n# (oltage controls the speed of the motor nstantaneousl"' / g' Fb
sho%s the mpro(ed eff c enc" of the dr (e s"stem (fdr (e) n % de range of the motor speed'
/ gure 6' Performance of the PMBLDCM dr (e under stead" state cond t on at ::7 1AC nput'
/ g' Fb' Eff c enc" % th load / gure F' Performance of the proposed P/C dr (e under speed control at rated tor&ue and ::7 1AC
C. Po+er ,ualit* Perfor"ance The performance of the proposed PMBLDCM dr (e n terms of (ar ous P4 parameters such as T3D $ C/$ DP/$ P/ s summar )ed n Table!00 and sho%n n / gs' K!B' Nearl" un t" po%er factor (P/) and reduced T3D of AC ma ns current are obser(ed n % de speed range of the PMBLDCM as sho%n n / gs' Ka!b' The T3D of AC ma ns current rema ns less than 6C along % th nearl" un t" P/ n % de range of speed as %ell as load as sho%n n Table!00 and / gs' Ba!c'
/ gure K' P4 parameters of PMBLDCM dr (e under speed control at rated tor&ue and ::7 1AC nput
/ gure B' Current %a(eform at AC ma ns and ts harmon c spectra of the PMBLDCM dr (e under stead" state cond t on at rated tor&ue and ::7 1AC
TABLE II
PERFORMANCE OF DRI7E UNDER SPEED CONTROL AT >>D 7 AC INPUT
(. Perfor"ance under #aria-le $nput AC #oltage Performance e(aluat on of the proposed PMBLDCM dr (e s carr ed out under (ar" ng nput AC (oltage at rated load ( 'e' rated tor&ue and rated speed) to demonstrate the operat on of proposed PMBLDCM dr (e for a r cond t on ng s"stem n (ar ous pract cal s tuat ons as summar )ed n Table!000'
TABLE III 7ARIATION OF PQ PARAMETERS WITH INPUT AC 7OLTA3E .7S/ AT 1EDD RPM .,1; 7DC/
/ gs' Ja!b sho% (ar at on of nput current and ts T3D at AC ma ns$ DP/ and P/ % th AC nput (oltage' The T3D of current at AC ma ns s % th n spec f ed l m ts of nternat onal norms along % th nearl" un t" po%er factor n % de range of AC nput (oltage'
/ g' Jb' DP/ and P/ / gure J' P4 parameters % th nput AC (oltage at >5F 1DC (5677 rpm)
CONCLUSION
A ne% speed control strateg" of a PMBLDCM dr (e s (al dated for a compressor load of an a r cond t oner %h ch uses the reference speed as an e&u (alent reference (oltage at DC l n#' The speed control s d rectl" proport onal to the (oltage control at DC l n#' The rate l m ter ntroduced n the reference (oltage at DC l n# effect (el" l m ts the motor current % th n the des red (alue dur ng the trans ent cond t on (start ng and speed control)' The add t onal P/C feature to the proposed dr (e ensures nearl" un t" P/ n % de range of speed and nput AC (oltage' Moreo(er$ po%er &ual t" parameters of the proposed PMBLDCM dr (e are n conform t" to an 0nternat onal standard 0EC F5777!=!:' The proposed dr (e has demonstrated good speed control % th energ" eff c ent operat on of the dr (e s"stem n the % de range of speed and nput AC (oltage' The proposed dr (e has been found as a prom s ng cand date for a PMBLDCM dr ( ng A r!Con load n 5!: #* po%er range'
REFERENCES
D5E T' Wen?o and 2' Nagamor $ Permanent Magnet Brushless DC Motors$ Clarendon Press$ o+ford$ 5JB6' D:E T' e' 2o# ra and *' eaffe$ Brushless DC Motors8 Electron c Commutat on and Control$ Tab Boo#s 92A$ 5JBJ' D=E e' R' 3endershort and T' e' E' M ller$ Des gn of Brushless Permanent! Magnet Motors$ Clarendon Press$ @+ford$ 5JJ>' D>E e' /' P eras and M' * ng$ Permanent Magnet Motor Technolog" ; Des gn and Appl cat on$ Marcel De##er 0nc'$ Ne% Xor#$ :77:' D6E L m ts for 3armon c Current Em ss ons (E&u pment nput current g5F A per phase)$ 0nternat onal 2tandard 0EC F5777!=!:$ :777' DFE B' 2 ngh$ B' N' 2 ngh$ A' Chandra$ W' Al!3addad$ A' Pande" and D' P' Wothar $ GA re( e% of s ngle!phase mpro(ed po%er &ual t" AC!DC con(erters$H 0EEE Trans' 0ndustr al Electron'$ (ol' 67$ no' 6$ pp' JF: ;JB5$ oct' :77=' DKE N' Mohan$ T' M' 9ndeland and *' P' Robb ns$ GPo%er Electron cs8 Con(erters$ Appl cat ons and Des gn$H eohn * le"$ 92A$ 5JJ6' DBE A' 0' Pressman$ 2% tch ng Po%er 2uppl" Des gn$ McPra% 3 ll$ Ne% Xor#$ 5JJB' DJE P'e' *olfs$ GA current!sourced DC!DC con(erter der (ed ( a the dual t" pr nc ple from the half!br dge con(erter$H 0EEE Trans' 0nd' Electron'$ (ol' >7$ no' 5$ pp' 5=J ; 5>>$ /eb' 5JJ='
D57E e'X' Lee$ P'*' Moon and M'e' Xoun$ GDes gn of a po%er!factor correct on con(erter based on half!br dge topolog"$H 0EEE Trans' 0nd' Electron'$ (ol' >F$ no' >$ pp'K57 ; K:=$ Aug 5JJJ'