ProposedSyllabus B.E.

(Mechanical)
w.e.f.201112

SwamiRamanandTeerthMarathwadaUniversity, Nanded

B.E.(Mechanical)Syllabus201112

SWAMIRAMANANDTEERTHMARATHWADAUNIVERSITY,NANDED.

Teaching&Examinationschemefor FinalYearMechanicalEngineering w.e.f.201112

PartI
Sr. Subject No. 1 InternalCombustionEngine 2 FiniteElementMethods 3 StatisticalQualityControl OperationsResearch 4 Techniques 5 ElectiveI 6 InplantTraining 7 ProjectI Total
ElectiveI:

TeachingScheme L 04 04 04 04 04 20 P 02 02 02 02 02 02 12 Total 06 06 06 06 04 02 02 32 Th 80 80 80 80 80 400

ExaminationScheme Test 20 20 20 20 20 100 TW 25 25 25 25 Pr 25 25 25 25 Total 150 150 150 150 100 50 50 800

25 25 25 25 150 150

A. Tribology B. Mechatronics C. IndustrialProductDesign

D.NonConventionalMachiningProcesses E.AnalysisandSynthesisofMechanisms F.NonconventionalEnergySources

PartII
Sr. No. Subject TeachingScheme L 04 04 04 04 16 P 02 02 02 06 12 Total 06 06 06 04 06 28 Th 80 80 80 80 320 ExaminationScheme Test 20 20 20 20 80 TW 25 Pr 25 Total 150 150 150 100 150 700

Refrigeration&Air 8 Conditioning 9 AutomobileEngineering 10 ProductionManagement 11 ElectiveII 12 ProjectII 13 Total ElectiveII:

25 25 25 25 50 100 125 175

A. ReliabilityEngineering B. CostingandCostEstimation C. AutomationandRobotics

D.MicroandNanoMachining E.ComputationalFluidDynamics F.PowerplantEngineering

Note:LLectures,PPractical,ThTheory,TWTermwork,PrPracticalexam.

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 B.E.(Mechanical)Syllabus201112 MinimumthreeUnittestsshallbeconducted,coveringthecompletesyllabus,duringthesemester andaverageofbesttwotestsshallbeconsideredforFinalTestMarks.

B.E.(Mechanical)PartI InternalCombustionEngineering [Paper:80marks,Test:20Marks,Termwork:25Marks,Parctical:25marks] UnitI Introduction: Classification of I.C. engines, arrangement of cylinders, slow and high speed engines. (02Hours) Cycle analysis of I.C. Engines and Fules: Air standard cycles, Otto, Diesel & Dual Cycle. Variation of specific heat with temperature, effect of variation of specific heat on thermal efficiency of I.C. engine, I.C. engine fuels. Important qualities and rating of fuels for S.I. and C.I.engines. (04Hours) UnitII Carburetion: Theory of carburetion, simple carburetor, calculation of AirFuel ratio for simple carburetor with and without compressibility of air, petrol injection system, LUCAS petroinjectionsystem,aircraftcarburetor. (06Hours) Combustion in SI Engines: Combustion limits, stages of combustion engine variables affecting combustion stages, normal and abnormal combustion, perignition, detonation, effect of detonation, control of detonation, combustion chamber design principles, requirements,varioustypesofcombustionchambersandtheircomparison.(04Hours) UnitIII Fuel injection system: Requirements, heat release pattern, types of injection systems namely common rail, individual pump distributor and unit injection systems, types of nozzles. (04Hours) Combustion in CI Engines: Stages of combustion, variables affecting stages of combustion, delay period, knocking, its effects and control. Combustion chambers used in C.I. engines, requirements,typesviz.openswirlMcombustionchamber. (04Hours) UnitIV Testing performance of Engines: Performance parameters, methods for measurement of B.P., I.P. and F.P., performance of S.I. and C.I. engines engine tests and heat balance sheet.(Numericaltreatment) (06Hours) Selection criteria of Engines: Type of service, type of fuel to be used general service requirements, diesel v/s S.I. engine two stroke v/s four stroke engine air cooled v/s water cooled, supercharged v/s unsupercharged engine, number of cylinders and cylinder arrangements. (02Hours) UnitV Supercharging: Introduction, necessity of supercharging, thermodynamic cycles with supercharging, supercharging of S.I. and C.I. engines, advantages and limitations of supercharging,Methodsofsupercharging. (04Hours)
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B.E.(Mechanical)Syllabus201112

UnitVI Special design engine : Startified charge engine wankal engine (Rotating combustion engine), Free piston engine , Duel fuel engine, Lean Burn engine, Ram jet engine, Pulse jet engine,Rocketengine. (02Hours) I.C.EngineEmissions: Emissions from S.I. and C.I.engines, pollutants and their effects, methodsforcontrollingemissions,currenttechniquesofemissioncontrol. (02Hours) Termwork:Termworkshallconsistofrecordofanyeightexperimentsfromthefollowing. 1. Trialondieselenginewithvariationofload. 2. Trialondieselenginewithvariationinspeedfortorquespeedcharacteristics. 3. Trialonpetrolenginewithvariationofload. 4. Trialonpetrolenginewithvariationinspeedfortorquespeedcharacteristics. 5. Morsetest. 6. Study of ignition system and variation of timing of spark and adjustment of contact breakergapandsparkpluggap. 7. & 8. Dismantling and assembling of fuel pumps and injectors for single and multi cylinderenginesanyone. 9.Dismantlingandassemblingofanyoneautomotivecarburetor. 10.Actualvalvetimingdiagramforhighandlowspeedengines. 11.AnalysisofexhaustemissionfromS.I.engine. PracticalExamination: Itshallconsistofpracticalandoralbasedonabovesyllabusandtermwork. References: 1. I.C.EnginesGill,Smith 2. I.C.EnginesMathur,Sharma 3. I.C.EnginesV.Ganeshan 4. I.C.EnginesMaleeve 5. I.C.EnginesS.P.Sen 6. I.C.EnginesandAirPollutionE.F.ObertHarperandrowpub.NewYork 7. I.C.EnginesLitchy B.E.(Mechanical)PartI FINITEELEMENTMETHODS [Paper:80marks,Test:20Marks,Termwork:25Marks,Practical:25marks] UnitI FUNDAMENTALCONCEPTOFFEM: Introduction, History background, stresses and equilibrium boundary conditions, strain displacement relations, stress strain relations, temperature, effects, variational approach solutiontechniques. (6hrs) UnitII DESCRIPTIONOFTHEMETHOD: StepwiseprocedureofFiniteelementmethod,variationaltechniquesforderivationoffinite elementequations,assemblyprocedure,solutionmethods. (8hrs)
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B.E.(Mechanical)Syllabus201112

UnitIII FEAOFONEDIMENSIONALPROBLEMS: Introduction, finite element modeling, shape functions, variational approach, weighted residual approach, Assembly of finite element equations, Higher order element, Boundary conditions,Temperatureeffects. (6hrs) UnitIV FEAOFTWODIMENSIONALPROBLEMS: Introduction, FE modeling, formulation of constant strain triangular element, problem modelingandboundaryconditions. (6hrs) UnitV ISOPARAMETRICELEMENTS: Introduction, 2D Isoparametric elements, the 4nodes quadrilateral, computation of stiffness, matrix & load vectors, numerical integration, Higher Order Elements convergence criteria. (8hrs) UnitVI PREPROCESSORANDPOSTPROCESSORS: Introduction,MeshGeneration,postprocessing,requirementsofapreprocessorandpost processor,preprocessorandpostprocessorsinanalysissoftware. (6hrs) TERMWORK IntroductiontoFEASoftwarelikeANSYS,NASTRAN,COSMOSWORKSTERMWORK Thetermworkshallconsistofthefollowingassignments,usingANSYS,Nastran,Hypermesh andotheranalysissoftwares. Assignmentonmeshgenerationfordifferentgeometries Assignmentonstaticstructuralanalysis. Assignmentonsteadystatethermalanalysis Assignmentonthermostructuralanalysis REFERENCEBOOKS: 1.IntroductiontoFiniteElementMethodinEngineeringbyS.S.Rao,ButterworthHeinmann Publication. 2.FiniteElementsinengineering,ChandrupatlaT.R.,2ndEdition,PHI,2000 3.FiniteElementProceduresbyBatheK.J.,PrenticeHallofIndia,NewDelhi. 4.FiniteElementMethodwithapplicationsinEngineeringDesaiPearsonEducation 5.ANSYS&othersoftwaremanuals.
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B.E.(Mechanical)Syllabus201112

B.E.(Mechanical)PartI STATISTICALQUALITYCONTROL [Paper:80marks,Test:20Marks,Termwork:25Marks,Practical:25marks] UNITI Introduction : Quality The changing business condition, Significance and meaning of quality, quality function, various definitions of quality viz. Juran, P.Crosby ASQC, ISO 9000 , Taguchi, etc., their comparison, brief discussion on quality of design, quality of manufacturingandqualityassurance. (2Hours) Probability Concepts: The histogram, Box and whisker plot, numerical indices for summarizingdata(mean,median,Standarddeviation,etc.probabilitydistribution(Normal, Exponential,poison,BinomialConcept,natureandapplicability. (3Hours) UNITII Statistical Tools for Analyzing Data: Scope of data analysis, statistical inference, sampling variation and sampling distribution, statistical estimation : confidence limits, importance of confidence limits in planning test programmers, sample size determination for given accuracy,Hypothesistestinganddrawingconclusion,determinationofsamplesizerequired fortestingofhypothesis.Simplenumericalbasedonabove. (4Hours) UNITIII Control Charts: Control chart point of View, System of Chance Causes , Patterns of Variations SPANPLAN Method, Interpretation of Lack of Statistical Control, Interpretation of Patterns of Variation on X & R Charts, Shewarts Normal Bowl, Estimation of Control Limits For X,R Charts .Control Charts For Variables, Control Chart Points of View, X& R , 6 Charts ControlChartsForAttributes:p,c,np,ucharts. (8Hours) UNITIV ProcessCapabilityAnalysis:ObjectivesofAnalysis,EstimationofProcessCapability,Process CapabilityIndices,Viz:Cp,Cpk,Cpm,andTheirInterpretation. (4Hours) UNITV ScientificSampling:Conceptandimportanceofsampling,economicsofinspection,symbols and terms used in relation to sampling plans.Lotbylot acceptance using single sampling plan, OC curves, sampling risk, AQL,LTPD, alpha and beta risk, construction of OC curve for given sampling plan, estimating alpha and beta risks for a given plan, Effect of lot size, sample size, acceptance number, producers and customers risk, Indexing of acceptance sampling plans by using a single point on OCcurve. Average outgoing and the AOQL Double samplingplansanalysisofdoublesamplingplansminimizingaveragetotalinspection Use of ANSI/ASQCZ1.4 standards for attribute sampling plans switching procedure for normal and tightened inspections. Calculation of an average sample numbers in double sampling plans. Use of DodgeRomig sampling plans, Construction of OC curves. Estimation of average inspection, Sampling risks, etc. for single and double sampling plans selected for thestandardplan. (10Hours) UnitVI: ExperimentaldesignandTaguchimethod.Introduction,experimentaldesignfundamentals features of experimentation, Anova, factorial experiment, experimental design in the Taguchimethod,parameterdesigninTaguchimethod. (8hrs)
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B.E.(Mechanical)Syllabus201112

Termwork: 1. Collect and arrange data of any industrial component in order to study its behavior anddeterminex&sigmaofthesame. 2. Determinetheprocesscapability&processcapabilityindexofamachine. 3. Plot any two of the charts given below by taking real time case & interpret the behaviorofthechart. a.x&Rchart b.x&sigmachart c.pchart d.npchart e.cchart f.uchart 4.studyofO.C.curve. 5.StudyofDesignofexperiment. References: 1. QualityplanningandAnalysis:J.M.JuranFrankM.GrynaTataMcGrawHill 2. StatisticalQualityControlE.L.Grant,R.S.LeavenworthTataMcGrawHill 3. QualityControl&TotalQualityManagementJain,TataMcGrawHill. 4. QualityControlBesterfieldPrenticeHall,NewJercy 5. MechanicalReliabilityL.S.Srinath 6. QualityControl&ReliabilityAnalysis,Dr.BrijendraSingh 7. FundamentalsofQualityControlandImprovement:AmitavaMitra,PrenticeHall B.E.(Mechanical)PartI OperationsResearchTechniquesPartI [Pper:80marks,TTWTest:20Marks,T/W:25,Parctical] UnitI Linear Programming: Formulation, objective function, constraints, decision variables, canonical and standard forms, parameters and variables, classical problems such as crew scheduling,knapsack,napkin/cater,productmix,etc. Graphical method for two variables problem simplex algorithm and tabular representation, types of solution such as feasible / infeasible, degenerate / non degenerate, optimal / sub optimal, unique/ alternate / infinite optimal, bounded / unbounded value and solution and their interpretation from simplex table cycling phenomenon manual solution of problems involving up to three iterations two phase method big M method Duality concept dual problemformationdualsimplexmethod. (08Hrs.) UnitII DynamicProgramming Introduction,Bellmansprincipleofoptimality,recursiveequationapproach,characteristics ofdynamicprogrammingproblems.(02Hrs.) IntroductiontoIntegerprogramming(02Hrs.) IntroductiontoNonlinearprogramming(04Hrs.) UnitIII Transportation Models: Different techniques used for solving transportation problems, MODI method for solving balanced and unbalanced transportation problems and problems ofdegeneracyproblemsonmaximizationobjectiveandmaximizationtime.(06Hrs.)
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B.E.(Mechanical)Syllabus201112

UnitIV Assignment Models: Hungarian method for solving maximization and maximization problems with and without nonpermissible sales, travelling salesman problems as the special case of assignment problem. Branch and bound method for solving travelling salesmanproblem. (06Hrs.) UnitV Simulation:Introduction,elementsofsimulationmodeleventtypesimulationgenerationof randomphenomenon,MonteCarloinventorycost.(02Hrs.) Sequencing:Processinginjobsthroughmachineswiththesameprocessingorderwithall types,njobsmmachinesproblemsbetreatedbyaheuristicbasedonJohnsonsrule. (04Hrs.) UnitVI Network Models: Introduction to PERT and CPM, fundamental concept of network models and construction of network diagrams, Fulkursons rule PERT activity time estimates, critical path,probabilityofprojectcompletiondate.CPMstartandfinishtimesofactivities,float. Projectcostanalysis:Optimisationofprojecttimeandcostinnetwork,crashingapplication. Resourceallocationsandloadsmoothening,updatingaproject.(08Hrs.) TermWork: Atleastsevenassignmentsbasedontheoreticalconceptsandproblems/casestudies. PracticalExamination: Itshallconsistofanoralbasedonabovesyllabusandtermwork. References: 1.OperationsResearchTaha 2.OperationsResearchHiraandGupta 3.OperationsResearchS.D.Sharma 4.OperationsResearchKantiswaroop 5.IntroductiontoOperationsResearchHiller,TataMcGrawHill. B.E.(MECHANICAL)PartI ElectiveI(A) TRIBOLOGY [Paper:80marks,Test:20Marks] UnitI [7hrs] Introduction, Properties and Testing Of Lubricants, Viscosity, Effect of Temperature and Pressure on Viscosity, Basic Equations, Generalized Reynolds Equation, Energy Equation, EquationofState. UnitII [8hrs] Idealized Hydrodynamic Bearings, Plane Slider Bearings, Slider Bearing with Pivoted Shoes, Step Bearings, Idealized Journal Bearings, Finite Bearings, Electrical Analogy Method, Analytical Solution, Numerical Solutions, Oil flow and Thermal Equilibrium, Circumferential andAxialflow,HeatBalance.
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B.E.(Mechanical)Syllabus201112

UnitIII [7hrs] Bearing Design, Practical Considerations, Designof Journal Bearings, Squeeze Film Bearings, Parallel Surface Bearing, Step Bearings, Hydrodynamic Instability, Stiffness and Damping coefficients,Stability. UnitIV [8hrs] Externally Pressurized Oil Bearings, Circular Step Bearings, Rectangular Thrust Bearings, OpposedPadBearings,MultiRacesBearings,GasLubricatedBearings,GoverningEquations, InfinitelyLongPlaneSliderBearings,InfinitelyLongJournalBearings,FiniteJournalBearings, Externally Pressurized Gas Bearings, Porous Gas Bearings, Elastohydrodynamic Lubrication, DimensionlessParameters,FilmThicknessEquations. UnitV [7hrs] Ball Bearings, Deep Groove Radial Bearings, Angular Contact Bearings, Thrust Ball Bearings, Surface Roughness On Hydrodynamic Bearings and Elastohydrodynamic Line Contacts, Derivation Of Average Reynolds Equation for Partially Lubricated Surface, Effect of Surface RoughnessonJournalBearings. UnitVI [8hrs] Friction of Metals, Friction Theories, Surface Contaminants, Frictional Heating, Wear of Metals, Classification of Wear, Mechanisms of Wear, Quantitative Laws of Wear, Wear ResistanceMaterials. TextBook: BassaniR.andPiccigalloB.,HydrostaticLubrication,ElsevierPublication,London, 1992. StolarskiT.A.,TribologyofMachineDesign,ButterworthHeinemann,Oxford,2000. BarwellF.T.,BearingSystem,PriciplesandPractice,OxfordUniversityPress,1979. ReferenceBooks: BowdenF.P.andToborD.,FrictionandLubricationofSolids,ClarendonPress, oxford,1986. DenisSummersSmithJ.,AnIntroductoryGuidetoIndustrialTribology,Mechanical EngineeringPublication,London,1992. BharatBhushanandGuptaB.K.,HandbookofTribology,McGrawHill,NewDelhi, 1991 B.E.(MECHANICAL)PartI ElectiveI(B) MECHATRONICS [Paper:80marks,Test:20Marks] UnitI IntroductiontoSensorsandTransducers Introduction to Mechatronics, Measurement systems, static characteristics, Classification of TransducersandSensors,BasicDividerCircuits,BridgeCircuits,Filters,Levelmeasurements,

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B.E.(Mechanical)Syllabus201112

strain measurements: Strain Gauge principles, types, strain gauge circuits, Load cells, temperatureCompensation. Temperaturemeasurement:Thermister,RTD,Thermocouples 6Hrs UnitII MechanicalSensors Displacement & Position sensors: Potentiometric Sensor, Capacitive and Inductive Sensors, VariableReluctanceSensors,LinearVariableDifferentialTransformers. Motion Sensors: Translational and Rotary Optical Encoders, Tachometers with output signal aselectricalquantity. 6Hrs UnitIII ConvertersandControllerFundamentals DataAcquisitionsystem:conceptofsampling,sample&holdoperation,analogtodigital converters,digitaltoanalogconverters.IntroductiontoSCADA&itsapplication. SystemModels:Mathematicalmodels,introductiontomechanical,electrical,fluidand thermalsystem.Rotationalandtransnationalsystems,Basicconceptsoftransferfunction. 6Hrs UnitIV ControllerPrinciples Controlsystems:Typesofcontrolsystem,Openloop,closedloopsystems,transfer functions,feedbackandfeedforwardcontrolsystemsandtheirapplications. ProcessCharacteristics:Processequation,processload,Error,Variablerange,Control ParameterRange,Deadtime. 8Hrs UnitV ControllerModes ContinuousControllerModes:ProportionalController,IntegralController,Derivative Controller,withmathematicalequations,advantages,disadvantagesandapplications. CompositecontrollerModes:Proportional,Proportional+Integral(PI),Proportional+ Derivative(PD),Proportional+Integral+Derivative(PID)controllers,withsimplenumerical treatment. 6Hrs UnitVI DiscreteStateProcessControl RelayControllersandLadderDiagrams:LadderDiagramElements,andLadderDiagram Examples. ProgrammableLogicControllers:Relaysequencers,PLCProgrammingConcepts,logic,basic structure,input/outputprocessing,timers,internalrelaysandcounters,shiftresisters, ladderdiagramandprogramming,selectionofPLCs, CasestudiesofMechatronicswithdifferentapplicationslikewashingmachine,dishwasher, bottlefillingplant,elevator,buildingautomation. 6Hrs TextBook
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B.E.(Mechanical)Syllabus201112

1. JohnsonC.D.,ProcessControlInstrumentationTechnology,PrenticeHallofIndiaPvt Ltd.,NewDelhi. ReferenceBooks 1 DoebelinE.O.,MeasurementSystemApplicationandDesign,TataMcGrawHill PublicationsLtd.,NewDelhi. 2 BoltonW.,Mechatronics:AMultidisciplinaryApproachPearsonEducation 3 RanganC.S.SarmaG.R.,ManiV.S,InstrumentationDevicesandSystems,TataMcGraw HillPublishingCompanyLtd.,NewDelhi. 4 HistandB.H.AlciatoreD.G.,IntroductiontoMechatronicsandMeasurementSystems. 5 HMT,Mechatronics,HMT. 6 MahalikN.P.MechatronicsPrinciples,conceptsandapplications,TataMcGrawHill PublishingCompanyLtd.,NewDelhi. 7 KolkR.A.,ShettyD.,MechatronicsSystemsDesign,VikasPublishingManualDelhi. 8 FawcettJ.R.PneumaticCircuitsandLowCostAutomation 9 IanCTurnerEngineeringApplicationsofPneumatics&Hydraulics 10 MikellPGroovarAutomation,ProductionSystemsandCIM. 11 Z.JLansky,LawrenceFSchrader,JR.IndustrialPneumaticControls 12 Necsulescu Mechatronics 1/e - Pearson-Education B.E.(MECHANICAL)PartI ElectiveI(C) INDUSTRIALPRODUCTDESIGN [Paper:80marks,Test:20Marks] An approach to Industrial Design: Technical requirements, Ergonomic requirements, Aesthetic requirements. Ergonomics and Industrial, Anthropometric data, Agronomical design aspects of machine tools; Testing machines; instruments automobiles; process equipments;etc. (4hours) Visual Effects of Line and Formal: Mechanics of seeing psychology of seeing , general inference of line and form, color and light, color terms color combinations, color of engineeringequipments/colorandmachine,theirforms (4hours) Aesthetic Concepts: Concept of unity6; concept of order with variety; concept of purpose; style and environment; Aesthetic expression; symmetry balance; contract continuity proportion;rhythmradiance (3hours) Style : Component of style; Basic factor; environment factor ; social factor; Basic style; observingstyleincapitalgoods. (3Hours) Industrial Design in Practice: General design situation, specifyi8ng design requirement, rating the importance of industrial design; industrial design in the design process analysis;

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B.E.(Mechanical)Syllabus201112

Market question influencing industrial design, Production questions, synthesis presentationworkingwiththespecialist (6hours) New Product Development: Initiation, Idea collection, creative design; brain storming; creative thinking; creative development, inventiveness ; concept ional design. Function and use: What will it do? Legal standard requirement; international standards; do by dimensions, vision, interpretation of information. Design of Production; Costs; standardization; design evolution techniques, estimation of production cost; Reduction of cost, impact of DFP on other factors, prototype design pre production, inspection. Design for maintenance: Life test; classification of components for facilitating maintenance. Coordination of design: Design organization, stages in design, development process design temdesignprocess. (10hours) DecisionMaking:Optimization,Probability,Reliability (2Hours)

Computer Aided Product Design: Manufacturing consideration: For casting, welding, machining,forgoing,formingetc. (8hours) References: 1. ProductDesignanddevelopmentKariT.UlrichStevenD.Eppinge. 2. IndustrialDesignforEngineersW.H.YALIiifffBooksLtd.,London. 3. CostReductioninproductDesignWillianChowVenNostandReinholdCo., 4. EngineeringDesignConnectionalstageN.J.French.HeinmennEducationalBooks. 5. ProductDesignOttoPearsonEducation 6. PrinciplesofMachineDesignR.C.Pujara. 7. DesignEngineeringJohnDiwanMcGrawHillLtd., B.E.(Mechanical)PartI ElectiveI(D) NONCONVENTIONALMACHININGPROCESSES [Paper:80marks,Test:20Marks] INTRODUCTION: Non Traditional machining, Definitions of various processes. Classification ofNCMP,HistoricalbackgroundofNewTechnologicalprocesses. (4HRS) MECHANICAL PROCESSES: Processes principles, equipment process parameters and applications. Examples of Abrasive jet machining, Ultrasonic machining, Abrasive flow machining, water jet machining, magnetic abrasive machining. Evaluation of material removalrate(MRR)inAJM. (8HRS) ELECTRO CHEMICAL MACHINING (ECM): Background of ECM process, Classification of ECM processes introduction to ECD fundamental principles of ECM. Electrochemistry of ECM, Equipment required in ECM. Process capabilities processes parameters and application examples.Troubleshootings.EvaluationofMRRofpuremetalinECM. (6HRS) ELECTROCHEMICALGRINDING:Processprinciples,processparameters,Applications.
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B.E.(Mechanical)Syllabus201112

(2HRS) ELECTRICAL DISCHARGE MACHINING (EDM): Fundamental principle of EDM, Equipments required for EDM process parameters, process capabilities. Application example trouble shooting, Introduction to wire EDM, Process principle and parameters, process capacities anditsapplications. (6HRS) CHEMICAL MACHINING: Introduction, Fundamental principles, process parameters, classificationandselectionofetchantresistantmaterials,Photochemicalmachining(4HRS) LASER BEAM MACHINING (LBM): Introduction, Background of laser action, production of photon cascade in solid optical laser. Machining applications of laser wire drilling, cutting, marking, welding, heat treating, cladding. Introduction and process principle of thermal energymethod,EBM. (8HRS) PLASMAARCCUTTING(PAC):Processprinciples,equipment,applications,andexamples. (2HRS) References: 1. 2. 3. 4. 5. ModernmachiningprocessP.C.PANDEYandH.S.SHAH ManufacturingscienceAMITABHAGHOSHandASHOKKUMARMALLIK(EWP) NontraditionalmachiningprocessE.J.WELLER NontraditionalmanufacturingprocessesG.F.BENEDICT(MARCELDEKKERJNC) NonconventionalMachiningbyP.K.MISHRA(NAROSAPUBLICATIONS)

B.E.(Mechanical)PartI ElectiveI(E) ANALYSISANDSYNTHESISOFMECHANISMS [Paper:80marks,Test:20Marks] UnitI [7hrs] Introduction: Introduction to Mechanisms and kinematics of mechanisms and Basic Concepts of Design Process, Axiomatic Design, Transmission Angle...etc. Computer aided kinematicanalysis,KinematicInversions. UnitII [7hrs] Kinematics Fundamentals: D.O.F., Types of Motion, kinematic Chains, Determination of mobility, Mechanisms and Structures, Isomers, Paradoxes, Linkage Transformation, IntermittentMotion,ClassificationofthefourbarLinkages. UnitIII [8hrs] Kinematic Analysis of Plane Mechanisms : Position and displacement analysis of a point, Graphical and complex algebra method for displacement. Rotational and Translation displacement.VelocityAnalysisrelativemotion,linearandangularvelocity,Freudensteins theorem, velocity analysis and acceleration analysis using auxiliary point method, Goodmansindirectmethod. UnitIV [7hrs]
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B.E.(Mechanical)Syllabus201112

Curvature Theory: Fixed and moving centroids, envelopes velocity and acceleration, inflection points and inflection circle. Euler Savary equation, Bobilliers theorem, Hartmansconstruction,returncircle,cusppoints,cubicofstationerycurvature,Ballspoint. Applicationsindwellmechanism. UnitV [8hrs] KinematicSynthesisofplaneMechanism:Type,Numberanddimensionalsynthesis,branch and order defects. Function generation and path generation, rigid body guidance. Chebychev spacing three, four and fivepoint synthesis, Burmester point theory, synthesis byanalyticalandgraphicalmethods. UnitVI [8hrs] Spatial Mechanisms: Position, Velocity and acceleration analysis of RGGR mechanisms, Eulerian angles theorem on angular velocities and acceleration, DH parameters, DH Matrix method, application of special mechanism to robotics, Kinematic analysis of an industrial robot. TextBooks A.GhoshandA.K.Malik,TheoryofMechanismsandMachinesEastWestPress Pvt.Ltd. R.L.Norton,DesignofMachinery,3rdedition,TATAMcGrawHill. ReferenceBooks J.E.ShigleyandJ.J.Vicker,TheoryofMachinesandMechanisms,International studentedition,McGrawHillPublications. R.S.Hartenberg,J.Donavit,KinematicSynthesisofLinkages,McGrawHill G.N.SandorandAGErdman,MechanismDesignAnalysisandSynthesis.Vol.I andVol.II,PrenticeHallofIndiaPvt.Ltd.,EasternEconomyEdition.

B.E.(Mechanical)PartI ElectiveI(F) NONCONVENTIONALENERGYSOURCES [Paper:80marks,Test:20Marks] Energy requirement of India and world: Present energy sources worlds Production and reserves. Global energy crises. Short comings and limitations to the existing sources for alternativeenergysources. (4Hrs) Solar Energy: Solar radiation Terrestrial and extra terrestrial solar instruments, Energy potential of sun simple flat plate collector design of liquid flat plate collator selective coatings applications of LFPC. Concentrating collectors, solar Ponds, solar distillators solar satellitepowersystemsolarcooker,solarairheaters,solardriersphotovoltaicdirectenergy conversionsolarcellssolarthermalpowersystemsolarenergystorage. (10Hrs)
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B.E.(Mechanical)Syllabus201112

Hydro power: Principle of hydro power Mini and micro power systems, hydro power conversiondevicesturbinesandrampumps. (4Hrs) Wind Energy: History, Principle of wind power Betz model Bet criterion wind mills wind turbines, wind mill site characteristic, Magnus effect application of wind energy , recent developments. (6Hrs) Geothermal Energy: History and future origin and types of geothermal energy regions dry roc and hot aquifer analysis, vapor dominated and liquid dominated geothermal systems, operationalandenvironmentalproblems. (4Hrs) Ocean Energy: Types of ocean energy, sources, temperature difference OTEC (closed and open) comparison with normal vapor power cycles. Ocean waves Wave motion energy power form waves wave energy conversion devices. Tidal power formation and cause of tidespowerformtidestidalpowerdevices. (4Hrs) Biomass Energy: Various forms of biomass as a potential energy source, energy plantain, various species of plants suitable for India, biofuel production processes, biogas plants, gassifiers principle, construction and design of gassifiers, individual and community biogas andgobargasplants. (4Hrs) Integrated Approach: Integratedsystem for community energy need, alternativeenergy to meet the needs, over all need for non conventional energy sources system, impact of such system. (4Hrs) ReferenceBooks 1.SolarenergyPrincipleofthermalcollectionaqndstorageS.P.Sukhatme(TataMc GrawHillPub.) 2.PrincipleofSolarEngineeringKrieten,KriederMcGrawHillPub.Co. 3.RenewableEnergyResourcesJohnW.TidwellandAnthonyd.Weir(ELBSpub.) 4.NonconventionalenergysourcesG.d.Rai. 5.SolarEnergyofThermalProcessesJ.A.duffy,W.A.BeckermanJohnWilley. B.E.(Mechanical) PartI INPLANTTRAINING [Termwork:25marks;Practical:25marks] Everystudentwillbeundergoinginplanttrainingformaximum6weeksinoneEngineering IndustryimmediatelyafterT.E.examinationandbeforeadmittedtofinalyear. A student is expected to study the following aspects of the industry where he /she is undergoinginplanttraining. 1.Organizationstructures. 2.GeneralPlantlayout. 3.TypeofProduction.Viz.continuous/Batch/Tailormade,CustomOriented. 4. Special Techniques / Methods observed such as Industrial Engineering Methods, Q.C. Techniques, Management techniques, Material Handling, Industrial Safety measures, EnvironmentalStandardsM/CToolsProductionprocesses,etc. HeshouldsubmitareportontrainingalongwiththediaryofactivitiestothePrincipalatthe timeofhisadmissiontoBE.ThereportshouldbeneatlytypedonA4sizewhitepaperswith
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spacing, hard or comb bound. The report should bear certificate from the appropriate authority of the industry regarding the satisfactory completion of the training special work assigned, etc. The cover of comb bound copies should have transparent front cover and nontransparentplasticbackcover. Theinplanttrainingreportshallbeevaluatedbasedonaseminarbythestudentorinternal vivaconductedatdepartment. INPLANTTRAININGREPORT TheInplanttrainingreportshallconsistofthestudycarriedbythestudentandthefollowing information. 1.Nameofthestudent 2.RollNo. 3.Academicyear 4.Nameandaddressoftheindustry 5.Organization:Company/Pvt.Ltd./Partnership/Propriety/Cooperative. 6.Nameofthetopexecutives: Name PhoneNo. a.GeneralManager b.PlantManager c.PersonnelManager d.ProductionManager e.Foreman B.E.(Mechanical)PartI PROJECTI [Termwork:50] The students in a group of not more than FIVE will work under the guidance of the faculty member on the project work undertaken by them. The completion of work, the submission ofthereportandassessmentshouldbedoneattheendofPartI(1stSemester). Theprojectworkmayconsistof, 1. A comprehensive and uptodate survey of literature related to study of a phenomenon orproduct. 2.Designofanyequipmentand/oritsfabricationandtesting. 3.CriticalAnalysisofanydesignorprocessforoptimizingthesame. 4. Experimental verification of principles used in applications related to Production Engineering. 5.Softwaredevelopmentforparticularapplications. 6.Acombinationoftheabove. The Project I is intended to strengthen the final project to be undertaken by the student/ students in II semester under Project II. Hence it should be treated as a preparatory work (inconsultationwithguide)tofulfilltherequirementsforprojectIIinsemesterII.Asynopsis of the selected project work (two to three pages typed on A4 size sheets) certified by the projectguide,shouldbesubmittedinthebeginningofthefirstsemester.Thesynopsisshall beapartofthefinalprojectreport. Thetermworkshallconsistofthefollowing: i)Arecordcontainingtheliteraturesurveyinrelevantarea.Thecandidatewillhaveto deliveraseminarinthepresenceoffacultyandstudentsbasedonhisfindings.
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ii)ApreliminaryreportrelatedtotheprojectworktobecompletedunderprojectII(for partII).Thisreportshouldcontaindetailsofliteraturesurveycollecteddata,detailsof designanddrawinglistsofcomponentsfabricationdetails. ThetermworkwillbeassessedbytwointernalexaminersappointedbythePrincipalofthe institution,oneofwhomwillbehisguideandafacultyoftheconcerneddiscipline.The studentshallbeevaluatedbasedonaseminardelivery,ofabout30minutesdurationonhis projectIreport. B.E.(Mechanical)PartII RefrigerationandAirConditioning [Paper:80marks,Test:20MarksT/W:25Marks,Practical25Marks] UnitI Introduction&Refrigeration Reviewofthermodynamics,Refrigeration,unitofrefrigeration,COPandexegeticefficiency, applications of refrigeration such as domestic, industrial, medical, cryogenics and transportation. Defination, classification nomenclature desirable properties satiation of refrigerants for particular application from group of refrigerants, ozone depletion need for ecofriendly refrigerants,chargingofrefrigerants,detectionofleakages.Greenhouseeffectfrom CFCs &CO2,AlternativerefrigerantsforCFCS&HCFCS,Antifreezesolutions. (04Hours) UnitII VaporCompressionCycle Different types of compressors, condensers, evaporators and expansion devices controls suchaspressurecutouts,thermostat,humidistat,solenoidvalve,oilpressurecutout,relays, ThermostaticExpansionvalve. Carnot cycle reversed Carnot cycle for refrigerants, limitations of reversed Carnot cycle, theoretical vapor compression cycle, Effects of working parameter on VCC, deviation of actualcyclefromtheoreticalcycle,Frostingmethodsofdefrosting. (10Hours) UnitIII MultiPressuresystem Removal flash gas inter cooling one evaporator and one compressor system, Multi evaporator and one compressor system one evaporator and Multi compressor system cascaderefrigerationsystemandproductionofsolidCO2. (04Hours) UnitIV AirCycleRefrigeration BellColeman cycle, joule and Bray ton cycle of air refrigeration different methods used for aircraft cooling, advantage of using air refrigeration over VCC, MortinovskyDubinsky cycle.(Numericaltreatment) (08Hours) UnitV VaporAbsorptionSystem Principle components working modifications use of enthalpy concentration charts for studyingperformanceofrefrigerationsystemdifferenttypesofabsorptionsystemlikeaqua ammonialithiumbromideElectroluxetc. (04Hours)
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UnitVI Psychrometry&Airconditioning Necessity of air conditioning human requirements of comfort study of psychometric and psychometric process such as mixing of air streams sensible heating sensible cooling humidification dehumidification cooling and dehumidification heating and dehumidification, cooling and humidification heating and humidification. bypass factor sensiblehearfactor. FactorsaffectingcontrolAirconditioning,ClassificationofAirconditioning.Winter,summer &yearroundAirconditioningsystem. Factors considered to calculate air conditioning cooling load calculation, Solar refrigeration solar air conditioning, Airconditioning of special type buildings, Marine air conditioning, Mobileairconditioning. (8Hours) TermWork Termworkshallconsistofanyeightexperimentsfromthefollowing. 1. Trialonvaporcompressionrefrigerationsystem 2. Trialonairconditioner.(TestRig) 3. Trialonicerefrigerationsystem 4. Demonstrationofdifferentcompressorsusedinrefrigeration. 5.` Demonstrationofhouseholdrefrigerationanditswiringdiagram. 6. Study of different controls used in refrigeration system such as thermostat, solenoid valve,compressorcapacitycontrol. 7. StudyofdifferentcontrolssuchasH.P.&L.P.controlOLP,relays. 8. StudyofpsychrometerusedindeterminationofD.B.T.W.B.Tstudyofhumidistat. 9. Charging refrigerant in refrigeration system or finding refrigeration capacity of refrigeratingunit. 10. Visittocoldstorageplantoranysuchapplicationofrefrigeration. 11. Visit to airconditioned / aircooled premises (visit report should be included in the journal). 12. Visittoicefactory. PracticalExamination Itshallconsistofanoralbasedontheabovesyllabusandtermwork. References 1.Refrigeration&AirconditioningC.P.AroaTataMcGrawHill 2.Refrigeration&AirconditioningW.F.Stoecker,J.W.JonesMcGrawHill 3.Refrigeration&AirconditioningRoyJ.Dossat.PearsonEducation 4.AcourseinRefrigeration&AirconditioningS.Domkundwar,S.C.Arora. 5.AcourseinRefrigeration&AirconditioningR.S.Khurmi&J.K.Gupta 6.AcourseinRefrigeration&AirconditioningManohanPrasad B.E.(Mechanical)PartII AUTOMOBILEENGINEERING [Paper:80marks,Test:20MarksT/W:25Marks,Practical:25Marks] UnitI (5Hrs)
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Introduction:Classificationofautomobiles,majorcomponentsandtheirfunctions,different automobilelayouts. Automobile power plants: Requirements of automotive power plants, comparison and suitability considerations, Types and special features of automotive engines, Fuel cells, Electricvehicles,Hybridvehicles,advantagesandlimitations. UnitII (10Hrs) Engine: Engine parts and their functions: cylinder block, cylinder head, cylinder liners, piston, piston rings, gudgeon pin, connecting rod, crankshaft, valve and valve mechanism, enginemountings,vibrationdamper. Balancing:Mechanicalandpowerbalancing,Firingordersinmulticylinderengines. Fuelsupplysystems:Fuelfeedsystemofpetrolanddieselengines,petrolinjection Lubrication: Necessity of lubrication, types of lubrication systems, filters and filtering arrangements,oilpumps,crankcaseventilation,troubleswithlubricationsystems. Coolingsystem:Necessityofcooling,aircooling,pressurizedcoolingsystems,troublesand remedies. UnitIII (5Hrs) ElectricalSystem Storagebatteries:Capacity,rating,chargingandtesting. Chargingsystems:DCdynamo,ACdynamo,combinedregulators. Startingsystems:Startingmotordrives. Electricalinstruments:Lightingandsignalingcircuits,wipermotor,electrichorn. UnitIV (9Hrs) Clutches:Typesofclutches,theirconstructionandworking Transmission: Necessity of gear box, Types of gear boxes, operating mechanisms for gear systems,torqueconverter Drivelineandrearaxle:Propellershaft,universaljoint,slipjoint,finaldrives,Hotchkissand torque tube drives, rear axle types and construction, principle of differential, types of differential. UnitV (7Hrs) Front axle and steering: types of front axle, steering requirements, wheel alignment, steeringgeometry,steeringmechanism,understeerandoversteer,powersteering Brakesystem:Shoeanddiscbrakes,brakeactuatorsandadjustors,servoandpowerbrakes, airbrakes,parkingbrakes,braketroubles,ABS. UnitVI (4Hrs) Chassis,suspensionandwheels:Chassisframelayout,unitconstruction,typesofsprings, springdampers,airsuspension,conventionalandindependentsuspension,shockabsorber, stabilizers,wheelsandtyres,parametersaffectingtyrelife. TERMWORK: Minimumeightexperimentsfromthelistgivenbelowshouldbeconducted. 1. Studyofdifferentautomobilelayouts. 2. Studyanddemonstrationofworkingofsingleplateautomobileclutch. 3. Studyanddemonstrationofsynchromeshgearbox. 4. Studyanddemonstrationoffinaldriveanddifferential. 5. Studyanddemonstrationofworkingofhydraulicbrakesystem.
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6. Studyanddemonstrationoffrontwheelsteeringgeometryandsteeringmechanism. 7. Studyofsuspensionsystemofafourwheeler. 8. Studyanddemonstrationofstartermotordrive. 9. Studyanddemonstrationofwheelalignmentandwheelbalancing. 10. Studyanddemonstrationofcoolingsystemforautomobileengine. 11. Studyanddemonstrationoflubricationsystemforautomobileengine. REFERENCEBOOKS: 1. Automotivemechanics,JosephHeitner,CBSPublishersanddistributors. 2. Fundamentals of Automobile Engineering, K.K.Ramalingam, Scitech Publications (India)Pvt.Ltd. 3. Automobileengineering,VolIandII,KirpalSingh,Standardpublishinghouse 4. AutomotiveMechanics,S.Srinivasan,TataMcGrawHill 5. AutomotiveMechanics,Crouse&Anglin,TataMcGrawHill 6. MotorVehicle,Newton&Steeds B.E.MechanicalPartII ProductionManagement [Paper:80marks,Test:20MarksT/W:25Marks,Practical:25Marks] UnitI Introduction:DefinitionandfunctionofPPC,productioncycle,factorsaffectingtheplaceof PPC in an organization viz; type of production, size of plant, type of industry, organization ofPPCdepartment. (3Hrs) Product development and Design:Company policy, product analysis considering marketing aspect, product characteristics, economic and production aspect, break even analysis should include step and slop changes in cost lines, dumpingnonlinearity, multiple products etc. (3Hrs) UnitII Demand forecasting: Introduction, factors restricting consumption, sources of forecasting, time series analysis, time series calculating methods viz; least square method with linear quadratic and exponential curve fitting, simple and moving average method, Exponential smoothingcorrelation,selectionofforecastingmethod. (4Hrs) Capacity planning and analysis: Life cycle analysis and capacity planning, labor machine output, multi machine provision of operator machine interference, line balancing, analysis of production capacities in multi product system and profit maximization, assembly line balancing,largestcandidateandrankedpositionweightmethod. (6Hrs) UnitIII Plantlocationandlayout:IntroductiontoPlantlocation,factorsaffectinglocationandtheir evaluation.Introductiontolayoutflowsystem,typesoflayout,productprocessstaticsand group technology. Layout symptoms of bad layout, layout analysis, introduction to computerizedlayout,draftcorelap. (4Hrs)

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Elementsofcost:Directcost,indirectcosts,overheads,methodsofallocationof overheads,findingthetotalcostoftheproductincludingthecostdeprecation,methodof deprecation. (3Hrs) UnitIV Quantities in Batch Production: Stock control methods of determining optimal batch size basedonthefollowingcriteria: (4Hrs) o Maximumcostperpiece o Maximumprofitforthebatch o Maximumprofittothecostratio o Maximumrateofreturn. Inventorycontrol:Purchasing,inventoryconcepts,inventorymodelsconsideringcertainty risk,discountsandshortage,inventorymanufacturing. (3Hrs) UnitV: Replacement Problems: Introduction, replacement of items that deteriorate with time, replacement of items whose maintenance cost increase with time and value of the money remain same during the period. Replacement of items whose maintenance cost increases with time and value of the money also changes with time. Recruitment and promotion problems. (4Hrs) Production Scheduling: Forms of schedule, basic scheduling problems, the assignment problems,effectsofovertimeorsubcontracting. (3Hrs) UnitVI: WorkstudyTechniques Method Study: Definition, procedure, factors affecting selection process, chart flow diagram, string diagram, travel chart, multiple activity chart, micro motion study, two handedprocesschart,principlesofmotioneconomy.TherbligsSimochart. (3Hrs) WorkMeasurement:Techniques,timestudyequipments,selectionofjobsfortimestudy, breakdownjobsintoelements,typesofelementsPMTS. (3Hrs)
TermWork: Itshallconsistofanyeightassignmentsoutofthefollowing. 1.Assignmentontheonetypeofproductionforaparticularproduct.(Thisassignmentshould includethestudyoffunctionofPPCwithrespecttothecorrespondingproduct.) 2.Assignmentofanalysisofproductfromproductdevelopmentanddesignpointofview consideringatleastmarketingproductandproductionaspects. 3.Assignmentonbreakevenanalysis. 4.Assignmentonlayoutanalysis. 5.Assignmentonmachinecapacityandlinebalanancing. 6.Assignmentonassemblylinebalancing. 7.Assignmentonorderschedulingwithrandomarrivals. 8.AssignmentonInventorycontrol.

Practicalexamination Oralbasedonabovetermworkandsyllabus. References

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B.E.(Mechanical)Syllabus201112

ProductionprocessandcontrolbySamuelEilon. ProductionprocessandcontrolbyJainandAgarwal. ProductionplanningandinventorycontrolbyNarasimhan,McLeaveyandBillington. IndustrialengineeringandproductmanagementbyMartandTelang. ProductionandoperationManagementbyChazeAaullanoandJacobS. ProductionandoperationManagementbyRobertRussel,Bennardw.TaylorIII. IndustrialEngineeringandManagement:O.P.Khanna ManagementToday:PrincipalsandPracticebyGeneBurton,ManabThakurMcGraw `Hill(1996). 9. WorkStudy:NationalProductivitycouncil(NPCJournal) 10. IndustrialOrganizationandmanagement:Banga,Sharma.

B.E.(Mechanical)PartII ElectiveII(A) ReliabilityEngineering [Paper:80marks;Test:20marks] UnitI: (8Hrs) Reliablity Definition Introduction & definition of Reliability. Bathtub curve, causes of failure, concepts. Failure Data analysis Introduction , Failure Date, Mean Failure Rate, Mean Time To Failure(MTTF), Mean Time Between Failure(MTBF), Graphical Plots, MTTF in terms of Failure Density, Generalization , Reliability in terms of Hazard Rate & Failure Density (in integral form), Mean Time To Failure in Integral Form, Reliability in other Situations. UnitII: (4Hrs) Hazard Models Introduction, Constant Hazard, Linearly increasing Hazard, The Weibull Model,On DensityFunction&DistributionFunction&ReliabilityAnalysis.,Someimportant Distribution. UnitIII: (6Hrs) Evaluation of System Reliability for various configuration using Reliability of series and parallel systems, Star Delta, Conditional probability Method, Optimal tie set or cut set method,Eventtreeanalysis. UnitIV: (8Hrs) Fault tree analysis and other techniques. Introduction, Fault Tree construction, CalculationofReliabilityfromFaultTree,Introductiontotieset&cutsetandtheirmethods, FMEA,FMECA,RPN&AHP. Use of Boolean Algebra Introduction, Basic Operations, Truth tables, De Morgans Theorem,applicationtoreliabilityanalysis,ProbabilityCalculations. UnitV: (6Hrs) Reliability Improvement Introduction, Improvement of Components, Redundancy, Element Redundancy, Unit Redundancy, Stand by Redundancy, Optimization, Reliability CostTradeOff
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UnitVI: (8Hrs) Reliability Allocation AGREE, ARINC, MATRIX, MEAN, MEDIAN METHODS, Parametric Reliabilityusingvariableandattributemethods. Engineering Design Reliability Introduction, Design Synthesis, Strength Load Interaction, ReliabilityoftheSystem,Designbasedonreliability,iterativedesign. References: 1. ReliabilityEngineeringbyKapoorandLumbersom 2. ReliabilityEngineeringbyL.S.Srinath 3. ReliabilityengineeringbySingh&Dhillon. B.E.(Mechanical)PartII ElectiveII(B) COSTINGANDESTIMATION [Paper:80marks;Test:20marks] CostConceptandTerminology: (04hrs) Nature of cost: Opportunity and outlay cost, Cost and Expenses; Period cost versus Product costs, Costs of Inventory, Stages of production, Costs of Goods manufactured and solid statement; Prime and conversion costs; Direct versus Indirect costs; Joint costs; Differential costs; Fixed versus Variable Costs, Significance of differential costs, Sunk costs. Numerical problemsonelementofcosts. CostAllocationconcepts (06hrs) Introduction, methods of costs allocation, allocation of manufacturing overheads, Job costing; Accumulating costs for jobs, Job costing in service organization, Cost flow with multiple production department, Use predetermined overhead rates, Process costing, Equivalent unit concept and assigning costs to units, methods of allocating process costs, Spoilage,JobcostingversusProcesscosting. CostEstimation (08hrs) Methods: Account analysis, engineering analysis estimates, scatter graph and high low estimates,regressionandActivityBasedCosting;LearningCurvesandapplications. Activity Based Costing:Cost accuracy its importance and strategic role, traditional costing and ABC, Concepts of ABC, Activities, Costs objects and Costs Drivers, Identifying activities and cost derivers, two stage allocation process: Implementing ABC, Consequences of ABC: productdecisions,engineeringdesigndecisions,crossfunctionalorientation. ProcessCostEstimation: (08hrs) Forcasting,forging,Machining,Weldingandsheetmetalworking CostComparisons (08hrs) Timevalueofmoney,ccwithequalandunequaldurations,conceptofuncastand capitalizedcost:Depreciationmethods,TaxesandInflationincc. CostVolumeProfitAnalysis (06hrs)
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Profit equation, CVP relations, the economists profit maximization model, modifications of the basic model: CVP with cash flow analysis, income taxes, semifixed costs, nonlinear costs,dumpingandoverutilizationofcapacity,Limitationsandassumptions. ReferenceBooks: 1. CostAccounting,EdwardB.DeakinandM.W.Maher,RichardD.IrwinInc. 2. CostandOptimizationEngineering,F.C.JelenandJ.H.Black,McGrawHillInt. 3. CompetitiveManufacturingManagement,John.M.Nicholas,McGrawHillInt. 4. MechanicalEstimationandCosting,BangaSharma, 5. MechanicalEstimationandcosting,D.Kannapanet.al.,TTTI,Madras 6. MechanicalEstimationandcosting,B.P.Sinha. B.E.(Mechanical)PartII ElectiveII(C) AUTOMATIONANDROBOTICS [Paper:80marks;Test:20marks] UnitI 06Hrs Introduction of Automation: Automated manufacturing systems, fixed /programmable /flexible automation, Need of automation, Basic elements of automated systems power, program and control. Advanced automation functions, Levels of automation; Industrial control systems in process and discrete manufacturing industries, Continuous and discrete control;Lowcostautomation,Economicandsocialaspectsofautomation. UnitII 04Hrs Assembly Automation: Types and configurations, Parts delivery at workstations Various vibratory and nonvibratory devices for feeding and orientation, Product design for automatedassembly. UnitIII 06Hrs Introduction of Robotics: Definition & History of robots, Automation and Robotics, Robot Anatomy, Robot classification Drive technologies, Work Envelope Geometries, Motion control methods, Robot specifications Payload, Reach, Precision, Accuracy and Repeatability. UnitIV 08Hrs Robot Kinematics: Matrix representations of coordinate transformation, Transformation about reference frame and moving frame, Forward & Inverse Kinematics. Examples of 2R, 3R & 3P manipulators, RPY and Eulers angle. Homogeneous coordinate transformation and examples, DH representation of kinematics linkages. Forward and Inverse kinematics of variousmanipulatorsusingDHrepresentations. UnitV 06Hrs RobotEndEffectorsandVisionSystem:
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End Effectors: Types of end effectors, mechanical, vacuum, magnetic, adhesive grippers, toolsasendeffectors,Gripperforceanalysisanddesign. Sensors:Needofsensorsinaroboticsystem,RoboticsensorsTypesofsensorsbasedon working principle, desirable features of sensors, various sensing devices used in robot work cells, sensor characteristics, selection of sensors, photosensors, limit switches. Range sensors,proximitysensors,touch/sensors,RemoteCenterCompliance(RCC)device. Vision Systems: Need of vision in a robotic system, Image acquisition, Illumination Techniques, Image conversion, Cameras, sensors, Camera and system interface, Frame buffersandGrabbers. UnitVI 08Hrs Robot Programming Languages: Lead through method, Robot program as a path in space, Methods of defining positions in space, Motion interpolation, branching; Textual robot programminglanguagesVALII. Industrial Applications: General considerations in Robot applications, Material transfer, Machineloading,Welding,Spraypainting,Assembly,Inspection. References: 1. S.R.DebRoboticsTechnologyandFlexibleAutomationTataMcGrawHill M.P.Groover,M.WeissR.N.IndustrialRoboticsMcGrawHill 2. K.S.Fu,R.C.GonzalezandC.S.G.LeeRobotics:Control,sensors,visionand intelligenceMcGrawHill. 3. J.J.CraigIntroductiontoRoboticsPiersonPublications 4. Klafter,RichardD.,etalRoboticsEngineeringPrenticeHallofIndiaPvt.Ltd. 5. RobertJ.SchillingFundamentalsofRoboticsAnalysisandcontrolPrenticeHallof India 6. RKMittalandIJNagrathRoboticsandControlTataMcGrawHill 7. Saeed B Niku Fundamentals of Robotics Analysis and control Prentice Hall of IndiaPvt.Ltd 8. Groover,M.P.,Automation,ProductionSystems&ComputerIntegrated Manufacturing(PearsonEdu.) 9. Groover,M.P.;Weiss,M.;Nagel,R.N.&Odrey,N.G.IndustrialRobotics, Technology, 10. Programming&Applications,McGrawHillIntl. 11. Keramas,JamesG.RobotTechnologyFundamentals,ThomsonLearning 12. Noff,ShimonY.HandbookofRobotics,JohnWiley&Sons 13. Niku,SaeedB.IntroductiontoRobotics,Analysis,Systems&Applications,Prentice HallofIndia 14. Koren,YoramRoboticsforEngineers,McGrawHill 15. EdwinWiseAppliedRoboticsVolumeI&II,CengageLearning. B.E.(Mechanical)PartII ElectiveII(D) MICROANDNANOMACHINING [Paper:80marks;Test:20marks] UnitI
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Introduction: Need, evolution, fundamentals and trends in micro and nano technologies; Consequences of the technology and society; Moores law , challenges to manufacturing technology; evolution of precision in manufacturing, tooling and current scenario; micro nanofabricationtool,requirementsandscales. (6Hrs) UnitII Mecahnical Micro Machining: Introduction, principle, tools and application of: Micro Drilling,Turning,Milling,Diamondturning,Grinding,honing,lapping,andsuperfinishing. (6Hrs) UnitIII Nonconventional micronano manufacturing and finishing approaches: Manufacturing and finishing approaches like, WAJM,USM, AFM, MAF micro: ECM, EDM, WEDM, LBM, EB, Focusedionbeams,Hybridprocesses,ELIDprocessprinciple,applicationandtechnological information,chemicalmachiningandmechanochemicalfinishing. (10hrs) UnitIV ModellingandAnalysisapproachandsizeeffectformicromachining.IntroductiontoNano machining. (4Hrs) UnitV Generativeandotherprocessingroutes:Lithographytechniques,PVD,CVD,LIGA,Electro andElectrolessdeposition;nanostructuredfilmsandcoatings,sputteringdeposition.(6Hrs) UnitVI Characterizationandmetrologytools:IntroductionandexampleofSEM,XRD,AFM,TEM, indentation, scanning tunneling microscope, etc, on machine measuring devices, micro CMM,accuracyandprecisionintroductorytreatmentandawareness. (4Hrs) Micro assembly: MEMS, NEMS, Market prospects assembly problems, micro assembly systems and example, micro robots and applications, flipchip technology and joining of microparts. (4Hrs) References: FundamentalsofMachiningProcesses,HassanElHofy,TaylorandFrancis,2007. NontraditionalManufacturingProcessesG.F.BENEDICT(MARCELDEKKERJNC.) NonconventionalmachiningbyP.K.MISHRA(NAROSAPUBLICATIONS) AdvancedMachiningProcesses,byV.K.Jain,AlliedPublishersPvt.Ltd,(2005) B.E.(Mechanical)PartII ElectiveII(F) COMPUTATIONALFLUIDDYNAMICS [Paper:80marks;Test:20marks] UnitI Introduction: Insight into power and philosophy of CFD. CFD ideas to understand. CFD application. Need for parallel computers for CFD algorithms. Models of flows. Substantial derivative,Divergenceofvelocity. 04Hrs
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UnitII Governing Equations: Continuity, Momentum and Energy equations; derivation in various forms. Integral versus Differential form of equations. Comments on governing equations. Physical boundary conditions. Forms of the governing equations particularly suited for CFD work:ShockfittingandShockcapturingmethods.Genericformofequations. 05Hrs UnitIII MathematicalBehaviorofPartialDifferentialEquations:Classificationofpartialdifferential equations. Cramer rule and Eigen value method. Hyperbolic, parabolic and elliptic forms of equations. Impact on physical and computational fluid dynamics; case studies: steady inviscid supersonic flow; unsteady invisid flow; steady boundary layer flow; and unsteady thermalconduction. 04Hrs UnitIV Discretization:Essenceofdiscretization.Taylorseriesapproachfortheconstructionoffinite difference quotients. Higher order difference quotients. Upwind differencing. Midpoint leap frog method. Reflection boundary condition. Difference equations. Explicit and Implicit approach: definition and contrasts. Errors and analysis of stability. Error propagation. StabilitypropertiesofExplicitandImplicitmethods. 07Hrs UnitV Grid Generation: Bodyfitted coordinate system. Need for grid generation. Essential properties of grids. Types of grids (Otype, Ctype and H type). Various grid generation techniques Algebraic, and Numerical grid generation. Elliptic grid generation. Structured, Unstructuredgrids,Adaptivegrids,Gridcollapse.MultiGridmethods.Gridaccuracies. 05Hrs UnitVI Appropriate Transformation: General transformation of equations. Metrics and Jacobians. Generic form of the governing flow equations with strong conservative form in the transformed space. Transformation of continuity equation from physical plane into computationalplane;applicationofGridsstretching. 05Hrs UnitVII FiniteVolumeTechniques:FiniteVolumeDiscretizationCellCenteredFormulation.High resolutionfinitevolumeupwindScheme.RungeKuttaTimeStepping.MultiTimeStep Integrationscheme.CellVertexFormulation.Numericaldispersion. 04Hrs UnitVIII CFDApplicationtoSomeProblems:Timeandspacemarching.LAXWENDROFFTechnique. Relaxation technique. Point iterative mehod. Successive overrelaxation/under relaxation. Aspects of numerical dissipation and dispersion; artificial viscosity. The Alternating Direction(ADI) Implicit Technique. Approximate factorization scheme. Upwind schemes; Fluxvectorsplitting. 06Hrs TextBooks:
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1.JohnDAndersonJr.ComputationalFluidDynamics,TheBasicswithApplications, McGrawHillInternationalEdn;1995. 2.TapanK.Sengupta,FundamentalsofComputationalFluidDynamics,UniversitiesPress (India)PrivateLimited;2005. References: 1.F.Wendt(Editor),ComputationalFluidDynamicsAnIntroduction,SpringerVerlag, Berlin;1992. 2.CharlesHirsch,NumericalComputationofInternalandExternalFlows,Vols.IandII. JohnWiley&Sons,NewYork;1988. 3.JiyuanTu,GuanHengYeoh,andChaoqunLiu,ComputationalFluidDynamicsAPractical Approach,ElsevierInc;2008. 4. Suhas V. Patankar, Numerical heat transfer and fluid flow Butterworth Publishers 5.Niyogi,ComputationalFluidFlowandHeatTransferPearsonPublications B.E.(Mechanical)PartII ElectiveII(F) POWERPLANTENGINEERING [Paper:80marks;Test:20marks] UnitI: 6Hrs. Power Plants:FactorsaffectingSelectionofsite,Schematic Diagramsandrelativemeritsof Steam,GasDiesel,HydroPowerPlants,PresentstatusofPowergenerationinIndia. NuclearPowerPlants:Classification,SiteSelection,TypesofVariousReactorswithworking ofvariousComponents.NuclearPowerplantsInIndia.WasteDisposal. UnitII: 7Hrs. Fuels for thermal power plants: Coal basic ingredients & effect on furnace design coal beneficiation, blending, selection for thermal power plants, Liquid fuels, Gaseous fuels, slurry or emulsion type fuels, Handling , storage preparation & feeding, burning of fuels, Ashhandling&dustcollection,Draughtsystem,PrincipleofFluidizedbedcombustion. UnitIII: 8Hrs. HighPressureBoilers Highpressureboilers,typesoffluidizedbedboilers(CFBCB,PFBCB)Steampipingandlayout ImprovedRankineCycle RankineCycleWithReheatingandRegeneration.SteamPowerPlantswithProcessHeating. UnitIV: 6Hrs. Steam Nozzles : Flow of fluids through nozzle, subsonic, supersonic nozzles, and diffusers, continuity equation, variation of velocity, area and specific volume, mass of discharge throughnozzle,maximumdischargeandcriticalpressureratio,chockingofnozzle,effectof friction,nozzleefficiency,velocitycoefficient,,supersaturatedflow. UnitV: 7Hrs. Condensers : Necessity of condensers, types of condensers, Daltons law of partial pressures, condenser vacuum and vacuum efficiency, condenser efficiency, air pumps, capacityofairextractionpumps,typesofcoolingtowers,coolingwaterrequirements.
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UnitVI: 8Hrs. EconomicsPowerGeneration Load curves, load duration curves, Connected load , maximum load , peak load, base load, and peak load power plants. load factor, plant capacity factor, plant use factor, demand factor, diversity factor. Performance at variable load of power plants, heat rate and incremental heat rate curves, load sharing among generators and prime movers, load shadingbetweenpowerstations,costanalysis,unitenergycost. TextBooks: 1)ACourseinPowerPlantEnggArora,&Domkundwar,DhanpatRai&Co. 2)PowerPlantEngg.PKNag,TataMcgrawHill&Co.NewDelhi REFERENCES: 1. CollierJ.G., andHewitt G.F,IntroductiontoNuclearpowerHemispherePublishing, NewYork. 2. WakilM.M.El.,PowerPlantTechnologyMcGrawHillInternational,1984. 3. Lipschutz R.D Radioactive WastePolitics, Technology and Risk, Ballingor, Cambridge 4. ThomasJ.Cannoly,FundamentalsofnuclearEngineeringJohnWiley B.E.(Mechanical)PartII PROJECTII [Termwork:50marks;Practical:100marks] The students in a group of not more than FIVE will work under the guidance of the faculty member on the project work undertaken by them. The completion of work, the submission ofthereportandassessmentshouldbedoneattheendofPartII(2ndSemester). Theprojectworkmayconsistof, 1. A comprehensive and uptodate survey of literature related to study of a phenomenon orproduct. 2.Designofanyequipmentand/oritsfabricationandtesting. 3.CriticalAnalysisofanydesignorprocessforoptimizingthesame. 4. Experimental verification of principles used in applications related to Production Engineering. 5.Softwaredevelopmentforparticularapplications. 6.Acombinationoftheabove. The objective is to prepare the students to examine any design or process or phenomenon from all angles, to encourage the process of independent thinking and working and to expose them to industry. The students may preferably select the project works from their optedelectivesubjects. A synopsis of the selected project work (two to three pages typed on A4 size sheets) certifiedbytheprojectguide,shouldbesubmittedinthefirstsemesterunderProjectI.The synopsisshallbeapartofthefinalprojectreport. The students should submit the report in a prescribed format, at the end of semester. The reportshallbecomprehensiveandpresentedinduplicate,typedonA4sizesheetsandhard bound. Thereportshouldfollowtheguidelinesasbelow a)TheformatofstandardJournal,e.g.ASMETrans,I.J.P.R.,JofMtl.Pro.,Productivity,etc. prescribedfortechnicalPapershouldbefollowedforwritingandpresentingthereport.
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B.E.(Mechanical)Syllabus201112

b)Thereportshallconsistsoffrontcoverandthetitlesheet,theintroductionoftheproject work,theliteraturesurvey,reportofanyanalyticalorexperimentalworkdiscussionsand conclusions. c)Theequations/figuresshouldbenumberedappropriately. d)Tablesshouldbetypedintext.Aseparatesheetcouldbeusedifnecessary. e)Thenomenclaturesymbolsandkeywordsusedshouldbementionedseparately. f)Noblanksheetbeleftanywhereinthereport. g)ThereferenceshallformthelastsectionandwouldbefollowedbyAppendixifany referencewouldcontainlistofworks(papersbooksetc.)referencetointheorderinwhich theyarecitedinthetext.Thecitingshallbedoneinnumericalsenclosedinsquarebracket e.g.[1]. [paper] 1.P.W.Bridgman,ThestressDistributionattheNeckofaTensionSpecimen,vol.32 p.553(1944). [Book] 2.SarkarS.:fuelsandcombustionOrientLongmansLtd.FirstEdition(1974). Frontcover ThefrontcovershallhavethefollowingdetailsinBlockCapitals. a)Titleatthetop. b)Nameofthecandidateinthecenter. c)Nameoftheinstituteandtheyearofsubmissiononseparatelinesatthebottom. TitleSheet: Thetitlesheetwouldbethefirstsheetandwouldcontainthedetailsinthegivenorderwith properspacingasshown. TITLEOFTHEPROJECTUNDERTAKEN (INUPPERCASENOTMORETHANFIFTEENWORDS) (Spacing*) ProjectReport SubmittedinpartialfulfillmentoftherequirementsofS.R.T.M.Uforthedegreeof B.E.(Mechanical) (InTitleCase) (Spacing*) By NameoftheStudents (IntitleCase) (Spacing*) MechanicalEngineeringDepartment (Intitlecase) NameofTheCollege/InstituteWithShortAddress
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B.E.(Mechanical)Syllabus201112

(InTitlecase) (AcademicYear) (InNumerals) *Nottobetyped. 1. Term work will be assessed by the project guide along with one colleague appointed by theHeadofDepartment. 2. The students will be examined orally by the external examiner and the project guide, as the internal examiner. Marks will be awarded on the basis of the work done and performanceintheoralexamination.

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