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DOCUMENT No

PCPL-0630-3-401


DG SET SPECIFICATION


PAGE: 1 of 1





ISSUE No: R0
DATE: 27-08-2007


AMENDMENT RECORD


Revision
-
Date Section Revised Revision in Brief Signature
R1 27-08-2007
PCPL-0630-3-401
CONTENTS
Contents amended
R1 27-08-2007 PCPL-0630-3-401-03
Specification CL-1.1, 2.3, 2.3.8,
2.3.31, 2.4.2, 2.4.6 revised and
Clauses CL2.12 to 2.2.18 added.

R1 27-08-2007 PCPL-0630-3-401-04-01-1 Data sheet revised
R1 27-08-2007
PCPL-0630-3-401-05-01-1
Page 03 ,04 & 05 of 11
Data sheet revised
R1 27-08-2007
PCPL-0630-3-401-06-01-1
Page 01 0f 04
Data sheet revised
P1 27-08-2007 PCPL-0630-4-SLD-003
Single Line Diagram DG Sets
revised

P0 27-08-2007 PCPL-0630-4-SK-008
Single Line Diagram
Interconnection of DGs &
Trafos added












DOCUMENT No
PCPL-0630-3-401


DG SET


PAGE: 1 of 1





ISSUE No: R1
DATE: 27-08-2007


CONTENTS


DRAWINGS


SECTION DOCUMENT NO. TITLE
No. of
pages
1 PCPL-0630-3-401-01 Scope of Enquiry 1
2 PCPL-0630-3-401-02-1 Project Information 1
2 PCPL-0630-3-401-02-2 ITC EHS Constructional Safety
Requirements
9
3 PCPL-0630-3-401-03 Specific Technical Requirements 7
4 PCPL-0630-3-401-04-01 DG Set 11
4 PCPL-0630-3-401-04-01-1 DG Set- Data sheet 10
4 PCPL-0630-3-401-04-02 Acoustic Enclosure 1
4 PCPL-0630-3-401-04-02-1 Acoustic Enclosure-Data sheet 2
4 PCPL-0630-3-401-04-03 Rotary screw pump 1
4 PCPL-0630-3-401-04-03-1 Rotary screw pump-Data sheet. 2
4 PCPL-0630-3-401-04-04 Erection, Testing and Commissioning
of Mechanical Equipment and
Systems.
4
4 PCPL-0630-3-401-04-05 Control and Relay Panel 6
4 PCPL-0630-3-401-04-05-1 Control and Relay Panel-Data sheet 11
4 PCPL-0630-3-401-04-06 Battery 7
4 PCPL-0630-3-401-04-06-1 Battery-Data sheet 4
4 PCPL-0630-3-401-04-07 Battery Charger 7
4 PCPL-0630-3-401-04-07-1 Battery Charger-Data sheet 5
5 PCPL-0630-3-401-05 Price Schedule 1
6 PCPL-0630-3-401-06 Deviation Schedule 1
Sl.
No.
DRAWING NO. REV No. of
sheets
TITLE
1 PCPL-0630-3-SK-001 P0 1 DG House Layout
2 PCPL-0630-3-SK-002 P0 1 DG House Cross Section
3 PCPL-0630-3-SK-003 P0 1 HSD Day Tank Data Sheet
4 PCPL-0630-3-SK-004 P0 1 Flow Diagram-Lube Oil System
5 PCPL-0630-3-SK-005 P0 1 Flow Diagram-Fuel Oil System
6 PCPL-0630-4-SLD-003 P1 1 Single Line Diagram-DG Sets
7 PCPL-0630-4-SK-001 P0 1 Legend
8 PCPL-0630-4-SK-004 P8 1 Energy Centre Electrical Panel Room Layout.
9 PCPL-0630-4-SK-008 P0 1 Single Line Diagram-Interconnection of DGs
and Trafos

DOCUMENT No
PCPL-0630-3-401-03

SPECIFIC TECHNICAL REQUIREMENTS
SECTION - 3
PAGE: 1 of 7





ISSUE No: R1
DATE: 27-08-2007


1.0 GENERAL
1.1 This Section describes the scope of work under this contract and must be read in
conjunction with complementary Sections, Exclusions, Terminal Points and attached
drawings to obtain a proper interpretation of the scope. It shall be clearly understood by
Bidders that all supplies and services as required to install and commission of Standby
D.G Sets.
1.2 In keeping with the concept of turnkey contract, Bidder shall be responsible for the
design, engineering, procurement, manufacture, inspection and testing at the works of
manufacturer and/or sub-vendor, packing for shipment, forwarding, including transit
insurance, receipt at site, storage and handling at site, erection, testing, start-up &
commissioning and performance testing - all to the satisfaction of Owner or Owners
authorized representatives and in accordance with these specifications and as per good
engineering practices.
1.3 The above responsibilities of the Bidder would include but not limited to Two (2)
numbers 1000kVA Emergency Diesel Generator Sets and its all associated auxiliaries as
detailed below under clause 2.0.
1.4 In the event of conflict between various sections, data sheets & drawings, then the
explanation given in Section-3 to be considered for interpretation/ implementation.

2.0 EQUIPMENT/ SYSTEMS TO BE PROVIDED BY THE BIDDER:
2.1 Two (2) Nos 1000kVA at 0.8 lagging power factor, 415 volts, 3 phase, 4 W, 50Hz, 1500-
RPM Diesel Engine driven generating set complete with AMF control panel, cabling,
earthing and one set of tools and tackles. The DG Sets shall be suitable for continuous
parallel operation with each other.
2.2 All the sketches enclosed as part of the specification are for bidding purposes only and
are suggestive. Successful Bidders shall furnish detailed design drawings for approval
before manufacture.
2.3 Diesel Engine, 4 stroke cycle, water cooled turbo charged; after cooled developing a
minimum net BHP of 1140 at the Engine output shaft (Input to the Generator) at 1500
rpm under standard reference conditions as per ISO 3046 Part-1 complete with following
accessories for each set:
2.3.1 Fly wheel and suitable flexible couplings.
2.3.2 Intake air system with air cleaner (dry type).
2.3.3 Water pump-centrifugal type-engine mounted.
2.3.4 Fuel oil system including Fuel pumps etc.,(Tentative fuel oil flow diagram is detailed at
PCPL-0630-3-SK-005)
2.3.5 Fuel filters and lube oil filter.
2.3.6 Radiator.
2.3.7 Fan (Blower type) with safety guard if required.

DOCUMENT No
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SPECIFIC TECHNICAL REQUIREMENTS
SECTION - 3
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ISSUE No: R1
DATE: 27-08-2007


2.3.8 Electronic Governor having facility for remote control of speed shall be provided. The
Governor shall have site adjustable droop characteristic (typically 1-5%).
2.3.9 Battery and Battery charger systems.
i) One No. 24V battery and battery charger systems complete with DC starter,
Dynamo, built in voltage regulator, battery stand, etc, for each DG Set. The
Battery offered shall be suitable for a minimum of 3 consecutive starts (when
fully charged) of DG Set on cold condition.
ii) 48V DC for AMF panel control supply shall be provided by ITC.
2.3.10 Throttle control lever with remote stopping (shut-off) facility.
2.3.11 Instrumentation system including engine and generator protection system.
2.3.12 Safety control against low lube oil pressure and high cooling water temperature.
2.3.13 Lube oil Temperature gauge.
2.3.14 Lube oil Pressure gauge.
2.3.15 Water temperature gauge.
2.3.16 Battery charging ampere metering.
2.3.17 Hour run meter cum RPM meter.
2.3.18 Exhaust system covering ducts, expansion joints, silencer insulation and necessary
supports etc. The insulation shall be of mineral wool, with wire mesh binding and GS
sheet cladding. Independent galvanised steel exhaust stack for each DG shall be
supplied, as per PCB guidelines. The Bidder shall provide necessary common structural
supports for the exhaust piping system.
2.3.19 A common lattice support structure shall be provided for the exhaust stacks. The support
structure shall be suitable for supporting exhaust stacks of three DGs of 1000kVA, i.e.,
third DG stack space provision shall be left free for addition at a later date.
2.3.20 Support structure shall be hot dip galvanised finish self supporting complete with ladder
for maintenance, landing space, etc.
2.3.21 Civil foundation for the lattice structure support shall be part of the package.
2.3.22 Sensors for oil pressure, high water temperature and over speed.
2.3.23 Complete piping, valves, fitting and specialties for fuel oil, lube oil, cooling water, and
intake air and exhaust system.
2.3.24 All foundation channels, bolts, anchors, shims, resilient mounting pads, Anti-vibration
pads and other accessories as per manufacturers recommendations.
2.3.25 Four sets of operating and instruction manuals and Spare parts book
2.3.26 Complete lube oil system including initial charge of lubricating oil. The proposed lube
oil system is indicated in the enclosed Flow diagram..
2.3.27 Necessary safety equipment (fire extinguisher, rubber mat, etc.) as stipulated by statutory
authorities.

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SPECIFIC TECHNICAL REQUIREMENTS
SECTION - 3
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ISSUE No: R1
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2.3.28 Acoustic enclosures
2.3.29 Complete fuel oil system covering HSD Booster pumps day tanks, pipings, valves and
fittings, etc. as per drawing no. PCPL-0630-3-SK-005.The Bidder shall size the piping
and booster pumps accordingly.
2.3.30 Fuel oil system comprising one 900 Litre capacity day tank and piping from day tank to
DG set. Typical scheme is detailed at the enclosed drawing PCPL-0630-3-SK-003.
2.3.31 The DG set shall be capable of taking a step load of 25% of its rated kW while running at
rated speed at any load from 0 to 75% without loosing speed more than 10% of rated
speed and regaining final speed within 10 sec. Further the DG set shall be capable
throwing 100% rated load when running at rated speed without causing over speed trip
device to operate.
2.4 Set of Alternator and other electrical accessories comprising of :
2.4.1 Two (2) - 1000KVA alternator with all accessories as described in Section 4 of this
specification.
2.4.2 Two (2) Automatic Mains Failure (AMF) described as in Section 4 of this
specification. DC Control supply for AMF panel shall be provided by the Owner. AMF
panel shall comprise the following:
i. Engine Generator control unit.
ii. Generator AVR field breaker of the exciter, discharge resistors etc.
iii. Control and Interlocking scheme for the Neutral CBs for closing only one Neutral
CB during Parallel operation if DGs, opening Neutral CB while Paralleling the
DG/ DGs with the grid and closing respective neutral CB if a DG is Operating in
isolation with respect to other DG(s) or Grid supply. The control voltage for the
Neutral CB (Both closing and opening) shall be 110V AC. Multiple grounding of
DG Sets/ ungrounded operation of any DG Set shall be annunciated.
iv. Load Sharing and Grid Paralleling of the DG sets.
v. Annunciation of tripping of Engine or Generator on faults and abnormal operating
conditions
2.4.3 One (1) lot 1100 volt grade, XLPE insulated, armoured, control cables required for DG
set, Day tank & AMF panels.
2.4.4 One (1) lot cable terminations, comprising gland plates, cable glands, cable lugs etc.
2.4.5 One (1) lot earthing materials required for DG set neutral and body earthing.
2.4.6 Two (2) Neutral switching panels complete with Motorised MCCB with ON/OFF push
buttons for local operation and neutral CTs.
2.5 Successful bidder shall be responsible for getting all statutory clearances/ approvals (like
PCB, CEIG etc.). The applicable statutory fees shall be paid by ITCL.
2.6 Typical layout of the DG Sets is shown on Dwg Nos. PCPL-0630-3-SK-001 and
sectional views are indicated on Dwg No.PCPL-0630-3-SK-002.

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2.7 All control wiring shall be carried out using multistranded copper conductor, FRLS PVC
insulated wires of sizes as indicated at various sections.
2.8 The entire electrical control system shall be designed with fuse less system logic. For SC
protection, MCBs of suitable rating and characteristics shall be used.
2.9 Potential transformers shall be provided with primary MPCB and secondary
MCB+RCCB (30mA) protections.
2.10 Space heaters provided either in alternator or in panels shall be controlled by 50-90%
setting range humidistat and MCB protection.
2.11 All instrumentation, meters, relays, switches, etc., used shall be totally shrouded design
with finger touch proof terminations for human safety.
2.12 Automatic changeover facility from AUTO to MANUAL specified in CL 3.2 (b) shall be
bumpless.
2.13 The response time of the AVR shall be such that on 20% voltage dip on sudden
application of the load, Generator terminal voltage shall be recovered to set voltage +
0.5% in less than 500 ms.
2.14 All the protection functions required to be provided for each DG set are shown in SLD
No. PCPL-0630-4-SLD-003P1. If any of the protection function is not covered in the
standard DG controller, same shall be covered by providing discrete relays. These relays
shall be located in the AMF panel.
2.15 Interconnection of utility supply and DGs is shown in the attached SLD No. PCPL-0630-
4-SK-008P0, Bidder shall note that there are three synchronizing breakers marked A, B
& C (breaker-B for the existing 500kVA future 1000kVA DG set) in the SLD. It shall be
it is possible to select any of the three breakers for synchronizing the DG with utility
supply or synchronizing any DG set with any other DG Set. Depending on the selected
synchronizing breaker, appropriate synchronizing potential shall be selected and fed to
the synchronizing device. On attaining synchronism or after checking the dead bus
condition CB close command shall be issued to the selected breaker. Further, non
availability of any DG set or any of its control devices shall not prevent the other DG
from synchronizing with the utility. Manual check synchronizing facility through Double
Voltmeter Double Frequency meter, Synchroscope, synchronizing lamps and 3 Nos.
synchronizing selector switches also be provided.
2.16 AMF panels shall generally comply with in requirements of the enclosed specification
PCPL-0630-3-401-04-05 and also include all the items in Datasheet A3 & A4 therein.
2.17 As indicated in section-2.1 (Project Information) Purchaser will provide 48V unearthed
DC supply. Incase any of the equipment offered by the Bidder required a different
voltage DC supply, same shall be derived from 48V supply by providing adequately
designed DC/DC converter power pack with protective devices on both input and output
side of the power pack. Each DG shall have a separate power pack. If common power
pack is considered, redundant power pack with decoupling diodes shall be provided.
Failure of a power pack shall be annunciated.

DOCUMENT No
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SPECIFIC TECHNICAL REQUIREMENTS
SECTION - 3
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ISSUE No: R1
DATE: 27-08-2007


2.18 Only 1NO+1NC contacts of each if the incomers and bus coupler breakers of DG PCC
will be wired by the purchaser to DG.AMF panel for control/ interlocking purpose. If
more than one contact of same breaker is required for using in different circuits, contacts
multiplication shall be done using bi-stable auxiliary relays.

3.0 APPROVED MAKES.
3.1 The following makes of component are acceptable. Any other make if offered shall be
subject to PURCHASERS approval:
1. Diesel Engines Cummins/ MTU/ Caterpillar
2. Generator Stamford/ Leroy Somers
3. Cooling Tower Paharpur Cooling Towers Ltd, GEA Energy
Systems, Wetbulb cooling towers Pvt Ltd.
4. Electronic Governor Woodwards
5. MCCB Schneider Elec / ABB /Siemens
6. Air Circuit Breakers Schneider Elec / ABB /Siemens
7. MCB/ ELCB Schneider Elec / Siemens / MDS Legrand
(Lexic range)
8. Power & Aux Contactors Schneider Elec / Siemens /ABB / ABIL
9. Battery Bank Amco/ Amara Raja/ Exide/ Sabnife
10. Battery Charger Amara Raja/ Sabnife/ Caldyne
11. Instrument Transformers ABB/ Siemens/ Automatic Elec/ Kappa
12. Control Cables CCI/ NICCO/ Universal/ Torrent/ Finolex/
LAPP
13. MV Switchboards Siemens/ L&T/ ABB/ GEPC/ C&S Delhi/
Venus Controls & Switchgear, Kolkatta/ Sen
& Singh, Kolkatta/ Advanced Electro Control
Sys, Delhi/ Tricolite, Delhi
14. Pre-fabricated panels for LV
Switchboards and control panels
Rittal
15. Wall mounted DBs MDS Legrand/ Siemens/ Schneider/ ABB
16. Switches/ Sockets/ Boxes Legrand/ Clipsal
19. Steel SAIL/ TISCO/ ESSAR
20. Terminal connectors/ Glands Wago/ Phoenix
21. Bushings/ Insulators Modern/ BHEL/ WSI/ J ayashree/ IEC
22. Protective relays ABB/ Siemens/ GE Multilin/ Easun Reyrolle/

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ISSUE No: R1
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Alstom/ Woodward
23. Analog & Digital meters Enercon/ AE/ IMP/ ABB
24. MS Conduits & Accessories,
Cable lugs
Dowells

4.0 DOCUMENTATION:
4.1 Whether explicitly mentioned or not in the various sections of this specification, Vendor
documentation shall include hard copies of as built drawings, operating and instruction
manuals, training manuals, etc., in Six sets after delivery of DG Sets to site. Vendor shall
submit DG Set overall general arrangement drawings giving plan, elevation and side
view with bill of material and makes; drawings for external terminations like bus duct
flanges and cable box chambers, major component drawings, schematic & wiring
diagrams with ferrule and terminal numbers etc., in FOUR sets for approval before start
of manufacture.
4.2 The following minimum documentation shall be furnished along with the completed bid:
Description of the DG set with basic technical details
Data sheets for DG set including generator and accessories as called for in Data
Sheet-B.
G.A. drawings & Catalogues.
Reference list of supplier make till date.
Essential spares list along with unit rate
4.3 On award of contract the successful Bidder shall furnish the following documentation/
drawings in FOUR for approval:
Data sheets for DG set including generator and accessories as called for in Data
Sheet-B.
DG Set & AMF panel GA drawings
Block interlock diagrams
Schematic and control wiring diagrams.
Cable schedule and ICS
Earthing layout
Foundation layout
Exhaust Stack drawings
Exhaust Stack and structural support Calculations/ design details
Copies of valid type test reports.
Schedule of maintenance with O&M manuals


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SECTION - 3
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ISSUE No: R1
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5.0 EXCLUSIONS:
5.1 Supply and installation of power cables and bus ducts from DG to DG PCC.
5.2 External Control terminations beyond AMF, Neutral switching and DG sets.
5.3 Supply and installation of cable trays and tray supports.
5.4 Supply and installation of DG room lighting.
5.5 Bulk Diesel storage tank and its piping up to the Day tanks.
5.6 Supply and installation of earthing material other than for the DG & AMF panel.
5.7 All civil works required for the DG room, except the minor civil works like Exhaust
stack foundation, grouting, etc.,

6.0 DELIVERY:
6.1 The DG sets to be procured under this specification shall be supplied to site within the
period as stipulated in the forwarding letter. Bidder shall submit a bar chart for various
activities of manufacturing, testing, inspection and delivery.

7.0 PERFORMANCE GUARANTEE:
7.1 The equipment shall have a warranty of 18 months from the date of supply or 12 months
from the date of commissioning, whichever is later.


DOCUMENT No
PCPL-0630-3-401-04-01-1

DG SET
DATA SHEET
SECTION - 4
PAGE: 1 of 10





ISSUE No: R1
DATE: 27-08-2007


DATA SHEET A1
SL # DESCRIPTION UNI
T
VALUE
1.0 General
1.1 No. of DG Sets Nos 2
1.2 Mode of operation Standby duty
1.3 Installation Indoor
2.0 Design Considerations
2.1 Capacity (100% MCR Rating) kVA 1000
2.2 Over load capacity % As per ISO: 3046 / BS: 5514
2.3 Design ambient data for engine
a) Ambient temp.
b) Altitude above mean sea level
c) Humidity

0
C
m
%

Refer Section-2
-do-
-do-
2.4 Type of fuel High Speed Diesel (HSD)as per
IS:1460
2.5 Type of Engine Stationary four stroke Vertical
2.6 Engine speed Maximum speed not to exceed
1500 RPM
2.7 Governor type Electronic
2.8 Maximum amplitude of vibration (peak to
peak)
As per VDI 2063
2.9 Noise level at a distance of 1m from DG set dB 75
2.10 Cooling water quality Softened water
3.0 Auxiliaries / Accessories
3.1 Lube Oil system Required
3.2 Radiator / Heat Exchanger Required
3.3 Intake air silencer Required
3.4 Intake air expansion joint Required
3.5 Exhaust gas expansion joint Required
3.6 Exhaust gas silencer Required
3.7 Insulation Required
3.8 Exhaust pipe with glass wool insulation with
aluminium cladding
Required
3.9 Type of start-up Electric
3.10 HSD Day tank ( 900 litres) with inlet and
outlet connections, filling cap and drains
Required
3.11 Fuel oil feed / booster pumps Required
3.12 Complete fuel, lube oil, and water piping
systems
Required

DOCUMENT No
PCPL-0630-3-401-04-01-1

DG SET
DATA SHEET
SECTION - 4
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ISSUE No: R1
DATE: 27-08-2007


SL # DESCRIPTION UNI
T
VALUE
3.13 Foundation / anchor bolts / AVMs with nuts
for all equipment
Required
4.0 Tests
a) Performance test to determine
torque, power, fuel consumption, etc.
at 50%, 75%, 100% and 110% load
b) Over speed test
c) Noise level
d) Vibration
Required & to be witnessed
5.0 Test certificates for major components Required for review by owners
/ owner's representative
6.0 Generator Main Parameters
6.1 Maximum continuous rating kVA 1000
6.2 Rated terminal voltage V 415,3Phase,4 Wire
6.3 Rated frequency Hz 50
6.4 Rated power factor 0.8 lag
6.5 Degree of protection of the enclosure for
alternator
IP23 to IEC 34.5
6.6 Class of stator winding insulation Class F(Temperature rise
limited to be Class B)
6.7 Class of rotor winding insulation Class F(Temperature rise
limited to be Class B)
6.8 Class of exciter winding insulation Class F(Temperature rise
limited to be Class B)
6.9 Excitation System Self excited and self regulated /
Brushless
6.10 Current Transformer to be mounted
6.10.1 On the neutral side cable box
a) Two Nos. CTs on each phase as
shown in Drg No. PCPL-0630-4-
SLD-003

b) One No. CT in Y phase for AVR as
shown in Drg No. PCPL-0630-4-
SLD-003


Ratio :1600/1-1
Metering CT:Class 0.5, 30VA
Protection CT:5P10,15VA

Ratio :1600/1-1
Class 0.5, VA burden shall be
furnished by bidder and
ALF<5.
6.10.2 On the Neutral Disconnecting Cublicle
a) One No. CT Neutral as shown in Drg
No. PCPL-0630-4-SLD-003

Ratio :1600/1-1
Core-1:Class PS, V
KP
=90V,
R
CT
=3.4,I
MAG
=110mA,STC=
36kAfor 1sec
Core-2:5P10,15VA
6.11 Neutral MCCB
Rated Control Voltage for Closing Motor
and Trip Coil:
800A

110V AC

DOCUMENT No
PCPL-0630-3-401-04-01-1

DG SET
DATA SHEET
SECTION - 4
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ISSUE No: R1
DATE: 27-08-2007



DATA SHEET A2
APPLICABLE STANDARDS
1 DEGREES OF PROTECTION PROVIDED BY ENCLOSURES
FOR ROTATING ELECTRICAL MACHINES.
IS 4691
2 ROTATING ELECTRICAL MACHINES. SPECIFICATION IS 4722
3 TERMINAL MARKING & DIRECTION OF ROTATION FOR
ROTATING ELECTRICAL MACHINERY.
IS 4728
4 METHOD OF DETERMINATION OF EFFICIENCY OF
ROTATING ELECTRICAL MACHINES
IS 4889
5 REQUIREMENTS AND THE METHODS OF SAMPLING
AND TEST FOR BONDED MINERAL WOOL FOR
THERMAL INSULATION.
IS 8183
6 MECHANICAL VIBRATION OF ROTATING ELECTRICAL
MACHINES, ELEVATION AND LIMITS OF VIBRATION
SEVERITY.
IS 12075
7 TEMPERATURE RISE MEASURMENT OF ROTATING
ELECTRICAL MACHINES.
IS 12802
8 TYPE OF DUTY AND CLASSES OF RATINGS ASSIGNED
TO ROTATING ELECTRICAL MACHINE
IS 12824
9 RECIPROCATING INTERNAL COMBUSTION ENGINES
PERFORMANCE
ISO 3046
10 AIRBORNE NOISE EMITTED BY MACHINE TOOLS -
OPERATING CONDITIONS FOR METAL-CUTTING
MACHINES
ISO 8525
11 RECIPROCATING INTERNAL COMBUSTION ENGINE
DRIVEN ALTERNATING CURRENT GENERATING SETS -
PART 9: MEASUREMENT AND EVALUATION OF
MECHANICAL VIBRATIONS
ISO 8528
12 RECIPROCATING INTERNAL CONBUSTION ENGINES
EXHAUST EMISSION MEASUREMENT
ISO 8978
13 ROTATING ELECTRICAL MACHINES. IEC 60034
14 SPECIFICATION FOR ROTATING ELECTRICAL
MACHINES OF PARTICULAR TYPES OR FOR
PARTICULAR APPLICATIONS. GENERATORS TO BE
DRIVEN BY RECIPROCATING INTERNAL COMBUSTION
ENGINES
BS 5000
15 RECIPROCATING INTERNAL COMBUSTION ENGINES:
PERFORMANCE. CODES FOR ENGINE POWER
BS 5514

DOCUMENT No
PCPL-0630-3-401-04-01-1

DG SET
DATA SHEET
SECTION - 4
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ISSUE No: R1
DATE: 27-08-2007


DATA SHEET B
DATA TO BE FURNISHED ALONG WITH THE BID

SL # DESCRIPTION UNIT VALUE
1.0 General
1.1 Name of the manufacture
1.2 Nos. required. Nos
1.3 Mode of operation
1.4 Installation
2.0 Design Condition
2.1 Capacity (100% MCR Rating) kVA
2.2 Over load capacity %
2.3 Standard engine ISO Rating
2.4 Block Load Capability kWe (%)
2.5 Derating factor for site conditions
2.6 Design ambient data for engine
a) Ambient temp.
b) Altitude above mean sea level
c) Humidity

0
C
m
%

2.7 Fuel
a) Type of fuel
b) Fuel consumption
i) At 100%
ii) At 75%
iii) At 50%




2.8 Type of Engine
2.9 Engine speed
2.10 Engine Configuration, Bore x Stroke
2.11 Displacement
2.12 Governor type/Make
2.13 Alternator type/Make

DOCUMENT No
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DG SET
DATA SHEET
SECTION - 4
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ISSUE No: R1
DATE: 27-08-2007


SL # DESCRIPTION UNIT VALUE
2.14
Maximum amplitude of vibration (peak to
peak)

2.15 Noise level dB
2.16 Cooling water quality
2.17 Cooling water flow / temperature & pressure
2.18 Engine Block Design Material and type
2.19 Piston Design Material and construction
2.20
Cylinder Liner Design Material &
Construction

2.21 Turbo Charger Details
2.22 Lube Priming Pump
3.0 Auxiliaries / Accessories
3.1 Lube Oil system
3.2.1 Lube oil consumption at 100% MCR
3.2.2 First Fill of Lube Oil included in the scope Yes/No
3.2.3 Fuel Filter Life Hrs
3.3 Radiator Fan capacity kW
3.4.1 Intake air filter type with louvers
3.4.2 Air Cleaner/ Filter Life Hrs
3.5 Intake air silencer Yes/No
3.6 Intake air expansion joint Yes/No
3.7 Exhaust gas expansion joint Yes/No
3.8 Exhaust gas silencer Yes/No
3.9 Insulation Yes/No
3.10
Exhaust pipe with Mineral wool insulation
with aluminium cladding
Yes/No
3.11 Type of start-up
3.12
HSD Day tank with inlet and outlet
connections, filling cap and drains
Yes/No
3.13 Fuel oil feed / booster pumps Yes/No
3.13
Complete fuel, lube oil, and water piping
systems
Yes/No

DOCUMENT No
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DATA SHEET
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ISSUE No: R1
DATE: 27-08-2007


SL # DESCRIPTION UNIT VALUE
3.14
Foundation / anchor bolts with nuts for all
equipment
Yes/No
3.16 Material construction for major components Yes/No
3.17
Fuel Pump/ Injector inspection & calibration
to be carried out after
Hrs
4.0
Tests
a) Performance test to determine torque,
power, fuel consumption, etc. at 50%,
75%, 100% and 110% load
b) Over speed test
c) Noise level
d) Vibration

Yes/No

Yes/No
Yes/No
Yes/No

4.1 Test certificates for major components
5.0 Alternator Main Parameters
5.1 Make, type and model number
5.2 Maximum continuous rating kVA
5.3 Rated terminal voltage V
5.4 Rated stator current Amps
5.5 Rated frequency Hz
5.6 Rated power factor
5.7 Maximum permissible variation range in:
a) Rated terminal voltage
b) Rated frequency with / without time
limits
c) Combined permissible variation of
frequency and voltage (with
characteristic curves)

%
%
%

5.8 Synchronous speed rpm
5.9 Number of phases
a) Line terminals brought out
b) Neutral terminals brought out
Nos.
Nos.
Nos.

5.10 Type of stator winding connection
5.11
Degree of protection of the enclosure for


DOCUMENT No
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DATA SHEET
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ISSUE No: R1
DATE: 27-08-2007


SL # DESCRIPTION UNIT VALUE
generator.
5.12 Generator efficiency at rated power factor
a) 100% load
b) 75% load
c) 50% load
d) 25% load
e) 110% rated capacity

%
%
%
%
%

5.13
Minimum guaranteed short circuit ratio
corresponding to maximum capability

5.14
Designation for method of cooling as per
IS/IEC standards

6.0 Alternator Reactance
6.1
Alternator reactance's in percent at rated kV
and kVA, both saturated and unsaturated

7.0 Alternator Temperature Rises
7.1
Guaranteed temperature considering the
ambient air temperature as 45 deg. C
a) Stator (By resistance)
b) Rotor (By resistance)


0
C
0
C

8.0 Alternator losses kW
9.0 Class of stator winding insulation
10.0 Class of rotor winding insulation
11.0 Class of exciter winding insulation
12.0 Alternator Miscellaneous Particulars
12.1
Direction of rotation of alternator as seen from
Engine end

12.2
Vibration amplitude (peak to peak)
a) Stator frame vibration
b) Rotor vibration
c) Bearing vibration

m
m
m

13.0 Excitation System
14.0 Current Transformers

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ISSUE No: R1
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SL # DESCRIPTION UNIT VALUE
14.1 Neutral side:
14.1.1 Core-1
a) Ratio
b) Accuracy class
c) Burden
d) ALF
14.1.2 Core-2
a) Ratio
b) Accuracy class
c) Burden
d) ISF
14.1.3 Core-3
a) Ratio
b) Accuracy class
c) Burden
d) ISF
14.2 Neutral CTs
14.2.1 Core-1
a) Ratio
b) Accuracy class
c) Burden
d) ALF
14.2.2 Core-2
a) Ratio
b) Accuracy class
c) Burden
d) ALF
15.0 Neutral MCCB
15.1 Make
15.2 Type

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ISSUE No: R1
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SL # DESCRIPTION UNIT VALUE
15.3 Rated Voltage
15.4 Rated Current
15.5 Rated Ultimate Breaking Current
15.6 Rated Control Voltage for
a)Closing motor
b)Shunt Trip
16.0 Tests
16.1 All type and routine tests as specified
17.0 Alternator Control / Relay AMF Panel
17.1 Degree of protection for enclosure of panel
17.2 Mounting of Relays
17.3 Operating temperature range
0
C
17.4
Finish painting External
Internal

17.5 Make of the panel
18.0
Engine Generator Control &
Protection(EGCP)

18.1
Type of the electronic governor offered for the
engine control



18.2
Type of Digital AVR with droop control
offered

18.3 Purchasers Voltage Supply VA required:
a) Protection VA
b) AVR, Metering Synchronising Equipment VA
18.4 ENGINE Control Details
18.4.1 Engine fuel solenoid control
18.4.2 Engine pre-glow control
18.4.3 Engine starter control
18.4.4 Water temperature monitoring
18.4.5 Battery voltage monitoring
18.4.6 Speed monitoring with over speed protection

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ISSUE No: R1
DATE: 27-08-2007


SL # DESCRIPTION UNIT VALUE
18.5 ENGINE Protection
18.5.1 Over speed
18.5.2 High/ Low Oil pressure
18.5.3 High/ Low coolant temperature
18.5.4 Start Failure
18.5.5 Battery voltage
18.6 GENERATOR Control
18.6.1
Auto Synchronisation with multiple generators
and mains

18.6.2
Manual synchronisation facility with manual
voltage and speed adjustments.

18.6.3 Dead bus closing logic
18.6.4 Base load control for optimum fuel efficiency
18.6.5 kW Droop control both for auto and manual
18.6.6 Load sharing feature for 2 units.
18.6.7 Engine speed control based on load bias
18.6.8 PF or VAR control when running on base load
18.7 GENERATOR Protection
18.7.1 Restricted earth fault(64R)
18.7.2 Inverse time over current(51)
18.7.3 Inverse time earth fault(51N)
18.7.4 Under Voltage (27)
18.7.5 Reverse Power (32)
18.7.6 Field Failure(40)
18.7.7 Under/Over Frequency (81)
18.7.8 Over Voltage(59)
18.7.9 Master Trip (86)




DOCUMENT No
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CONTROL&RELAY PANEL
DATA SHEET
SECTION - 4
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ISSUE No: R1
DATE: 27-08-2007



DATA SHEET A1 GENERAL INFORMATION
1.1 Designation AMF/Governor Control
1.2 Location INDOOR
1.3 Design ambient temperature
O
C Refer Section-2
1.4
Degree of protection
IP 52
1.5 Type of mounting & construction Floor mounted, single front type
with lockable doors
1.6 Cable entry Top through glands.
1.7 Purchasers earthing
conductor
MATERIAL
SIZE
GS
75 x 12 mm
Painting :

a) Colour finish

OUTSIDE
INSIDE
632 of IS 5
Glossy White
1.8
b) Type of paint Air dried enamel
1.9 Control scheme & bill of material, enclosed Yes
2.0 Supply voltage
2.1 Power devices, motor drives, etc 415 V, 3 PH / 3 PH-N, 50Hz
2.2 Control voltage : 48 V DC
2.3 Space heater / lighting supply voltage 1Ph,240V, 50Hz AC
2.4 Power socket outlet 1Ph,240V, 50Hz AC
3.0 Terminal blocks Screw type with min. 4 sq mm.
Wiring details
Current carrying circuits 2.5 Sq. mm
Potential circuits 1.5 Sq. mm
3.1
Type of conductor Multi strand cu. with FRLS PVC
insulation of 650V grade
4.0 Earth Bus in Panel Material Copper
Size 50 x 6 mm

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ISSUE No: R1
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DATA SHEET A2
APPLICABLE STANDARDS
1 SWITCHGEAR GENERAL REQUIREMENTS IS 4237
2 FACTORY BUILT ASSEMBLIES OF SWITCHGEAR AND
CONTROL GEAR FOR VOLTAGES UP TO AND INCLUDING
1000V A.C. & 1200V D.C.
IS 8623
3 MINIATURE CIRCUIT BREAKERS IS 8828
4 STARTERS IS 8544
5 CONTROL SWITCHES / PUSH BUTTONS IS 6875
6 RELAYS IS 3231
7 ARRANGEMENT FOR BUS BARS, MAIN CONNECTIONS &
ACCESSORIES
IS 11353
8 DEGREE OF PROTECTION IS 2147
9 CODE OF PRACTICE FOR INSTALLATION AND
MAINTENANCE OF SWITCHGEAR.
IS 3072
10 CLIMATE PROOFING OF ELECTRICAL EQUIPMENT IS 3202
11 CODE OF PRACTICE FOR PHOSPHATING IRON & STEEL IS 6005
12 WROUGHT COPPER & COPPER ALLOYS FOR ELECTRICAL
PURPOSES
IS 5082
13 CONTACTORS IS 2959

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ISSUE No: R1
DATE: 27-08-2007


DATA SHEET A3: AMF/GOVERNOR CONTROL

The EGCP cubicle shall be sheet steel fabricated, totally enclosed dust and vermin proof,
degree of protection IP-52 suitable for floor mounting and incorporates the following:

The electronic governor for the engine control
Digital AVR package with droop control
Microprocessor based Engine Generator controller with following capabilities:

ENGINE - Control
Engine fuel solenoid control
Engine pre-glow control
Engine starter control
Oil pressure monitoring
Water temperature monitoring
Battery voltage monitoring
Speed monitoring with over speed protection

ENGINE Protection
Over speed
High/ Low Oil pressure
High/ Low coolant temperature
Start Failure
Battery voltage

GENERATOR Control
Auto Synchronisation with multiple generators and mains
Manual synchronisation facility with manual voltage and speed adjustments.
Dead bus closing logic
Base load control for optimum fuel efficiency
kW Droop control both for auto and manual
Load sharing feature for 2 units at present plus 1 future unit.
Engine speed control based on load bias


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ISSUE No: R1
DATE: 27-08-2007


DATA SHEET-A4

INSTRUMENTATION, METERING AND RELAYS
Following devices shall be provided for each of the DG set
A RELAYS AND METERS
1 EGCP-2 of Woodward Make Engine, Generator control and protection relay
complete with auxiliary relays, small wiring, interfacing, communication cables,
etc.,

2 Relays and Meters to be provided shall be as per the enclosed Single Line
Diagram No. PCPL-0630-4-SLD-003

3 Hand reset Lockout Relay (VAJ HM) for all Trip-faults.
B INDICATING LAMPS
1 Set of phase (R, Y, B)
2 Auto/ Manual
3 Neutral. Disconnect ON/ OFF
4 Load on Set
5 Low Pressure
6 Water Temperature High
7 Over Speed
8 Engine Fault
C PUSH BUTTONS
1 Engine Start and Engine Stop
2 Speed Raise and Speed Lower
3 Voltage Raise and Voltage Lower
D SWITCHES
1 1 No. common DG Selector Switch
2 1 No. common Bus Selector Switch
3 DC Supply ON/ OFF Selector Switch-2 Nos.
4 Line Voltage Monitor
5 Frequency Raise/ Lower potentiometer
6 Panel Space Heater with Humidistat control
7 Temperature Scanner Supply ON/ OFF
8 Door Limit Switch
E SYNCHRONISING FEATURE
1 EGCP2 Manual Selector Switch
2 EGCP2 run with load selector switch
3 EGCP2 Auto Selector switch
4 EGCP2 ON/ OFF Selector Switch
Following Are common for all DGs
5 CB ON/ OFF indicating lamps 3 Sets
6 Synchronising Lamps 1 Set
7 Double Voltmeter 1 No.
Double Frequency Meter 1 No.
9 Synchroscope 1 No.
10 CB Trip Neutral Close Switch 3 Nos.
11 3 Position Synchronising selector switch 3 Nos.
F ANNUNCIATOR

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ISSUE No: R1
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1.

One set facia annunciator with 30 windows for all Electrical and Mechanical
fault of the DG set

2 Acknowledge ,Test and Reset Push buttons
3 DC Hooter/AC Bell(For annunciating DC Supply Fail)
G GENERAL
1 Green indicating lamp for "GRID power available"
2 "GRID Fail" annunciation.
3 Small wiring, RCBO/ MCBs, Space heaters, Panel illumination lamps, etc.,


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DATA SHEET
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ISSUE No: R1
DATE: 27-08-2007


DATA SHEET B
Bidder to fill in the Data Sheet B and submit with his bid.

PANELS CONSTRUCTION
SL # Item Unit Value
1 Panels Designations
2 Make and country of manufacture
3 Type of construction:
a) Simplex / Duplex / Desk-cum-panel
b) To be matched with existing panels

Yes /
No

4 Type of sheet steel ( Hot rolled / cold rolled)
5 Thickness of sheet steel
Front
Back
Sides

mm
mm
mm

6 Paint treatment and colour shades (external &
internal)

7 Weight of each panel section Kg
8 Dimension of each panel section
(width x depth x height)

mm

9 Mimic bus, material & colours
10 Space required for installation of all panels
Length
Width
Height

mm
mm
mm

11 General Arrangement drawing attached to
(a) Individual Panel section
(b) Overall arrangement of complete panels showing
floor space
Yes/
No

12 Largest package for transport
Weight
Dimension

Kg
mm

13 Instruments, Components, etc, transported mounted
on panels or separately packed.



GENERAL
SL # Item Unit Value
1 Cable glands included Yes/No
2 Special interconnecting Cables if required, include Yes/No
3 Special tools & devices for maintenance included.
(attached list)
Yes/No
4 Testing facility for static systems included: Yes/No
5 Spares
List of recommended spares for normal maintenance

Yes/No



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SECTION - 4
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ISSUE No: R1
DATE: 27-08-2007


for a period of 5 years furnished. (Attached list)
6 DRAWINGS / LITERATURE
Following submitted:

7 Components list of each panel. Yes/No
8 Block / Circuit diagrams of control interlock
schemes
Yes/No
9 Technical and descriptive literature of all the
components supplied
Yes/No
10 Tests
All test certificates as specified shall be furnished
Yes/No
11 Deviations
All the deviations from the specifications submitted
separately. Compliance will be taken for granted if
the deviation is not specifically mentioned.

Yes/No


AUXILIARY / INTERFACE RELAY
Sl # Item Unit Value
1 Make
2 Type designation
3 Nominal voltage & % variation V +%
4 Contacts, Head Reset / Self reset
5 No. of pairs of contacts
a) Make contacts
b) Break contacts

6 Speed of operation of relay m-sec
7 Pick up / drop off ratio
8 Burden of Relay VA
9 a) Contact Rating (Continuous)
b) Voltages
c) Making Current & duration
d) Breaking current:
i) Resistive
ii) Inductive, 0.3 P.F.
iii) Inductive, L=10m sec/40m sec
R
A
Volts
A, AC / DC

A
A, AC
A, DC

10 Detailed literature furnished Yes / No

TIMERS
SL# Item Unit Value
1 Make
2 Type designation
3 Nominal voltage & % variation V +%
4 Range of time delay
a) On energisation
b) On de-energisation

m sec
m sec




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ISSUE No: R1
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5 Accuracy class as per IS
6 Resetting time m sec
7 No. of pairs of contacts
c) Make contact
d) Break contact

8 Contact Rating:
e) Continuous current
f) Voltages
g) Making current & duration
h) Breaking current :
i) Resistive
ii) Inductive, 0.3 P.F.
iii) Inductive, L=10m sec/40m sec
R

A
V
A, AC /DC

A
A, AC
A, DC


9 Detailed literature furnished Yes / No

CONTROL SWITCHES
SL# Item Unit Value
1 Make & Front Dimensions
2 Type of switch ( Stay put/ Spring returns /
Spring return with sequence/discrepancy

3 Type of handle ( Pistol grip/Spade or T /
Knob/Ball handle)

4 Contact development type No. As per data sheet
A3

5 Integral Escutcheon plate or circuit label
provided

Yes / No

6 Contact Rating:
i) Continuous current
j) Voltages
k) Making current & duration
l) Breaking current :
i) Resistive
ii) Inductive, 0.3 P.F.
iii) Inductive, L=10m sec/40m sec
R

A
Volts
A, AC /DC

A
A, AC
A, DC







7 Elec. Life Expectancy based on 120 switching
operation cycles per hour.
No. of
operations

8 Detail literature furnished Yes / No

PUSH BUTTONS
SL# Item Unit Value
1 Make
2 Actuator type:

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ISSUE No: R1
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a) Momentary / maintained
b) Shrouded to prevent inadvertent
operation

Yes / No
3 Whether integral engraved inscription plates
provided
Yes / No
4 Type and No. of NO /NC contacts
5 Contact Rating:
m) Continuous current
n) Voltages
o) Making current & duration
p) Breaking current :
i) Resistive
ii) Inductive, 0.3 P.F.
iii) Inductive, L=10m sec/40m sec
R

A
V
A, AC /DC

A
A, AC
A, DC

6 Elec. Life Expectancy based on 300 switching
operation cycles per hour
No. of
operations

7 Detail literature furnished Yes / No

INDICATING LAMPS
SL# Item Unit Value
1 Type
2 Ratings:
a) Voltage
b) Wattage

V
W

3 Series resistors are provided Yes / No
4 Series resistors Value
Watts
Ohms
5 Life of lamp in burning hours Hrs

ANNUNCIATOR
SL# Item Unit Value
1 Make
2 Dimensions of each window (L x W x H)
3 No. of lamps per window
4 Lamps Volts
Watts

5 Auxiliary supply voltage & permissible variation V %
6 Is the sequence of operation as per specification Yes / No
7 Initiating contact requirement
a) Making current
b) Impulse duration

A
m sec

8 Details of components, literature and write-up
scheme furnished.

Yes / No



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ISSUE No: R1
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INDICATING METERS
SL# Item Unit Value
1 Make
2 Type of movement
3 Type of designation
4 CT/VT Sec. current / Volt A, V
5 Burden:
a) Current coil
b) Voltage coil

VA
VA

6 Details of shunt, if any
c) Rated current
d) Rated voltage drop

A
V

7 Accuracy class & standard
8 Total deflection angle Degrees
9 Total Scale length mm
10 Overall dimensions (front) mm
11 Suitable for specified reference operating
conditions

Yes / No

12 Detail literature furnished Yes / No

ENERGY METERS
SL# Item Unit Value
1 Make
2 Type of measurements ( 3 phase, 3 wire
unbalanced power / 3 ph.4 wire unbalanced
power)

3 Measuring range in primary watts
4 CT ratio A/A
5 VT ratio V/V
6 Accuracy & Standard to which meter conforms
7 Burden:
a) Current coil
b) Voltage coil

VA
VA

8 No, of digits in the meter
9 Impulse contact for remote summation or
printing provided.

Yes / No

10 Details of impulse contacts
c) Impulse frequency
d) Duration
e) Contact rating

No. per sec.
m sec
W, V

11 Mounting details & testing facilities.
12 Literature with connection diagram furnished Yes / No


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ISSUE No: R1
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RECORDING METERS
SL# Item Unit Value
1 Make
2 Type, designation
3 Range of parameter to be recorded
4 Range of basic movement (In case of transducer
operated relays)

5 Accuracy & Standard to which the meter
conforms

6 Range of speed available
7 Required Auxiliary supply & variation V +%
8 No. of hours of spring reserve in case of
auxiliary supply failure

Hrs

9 Burden:
a) Current coil
b) Voltage coil

VA
VA

10 Detailed literature giving mounting, type of case,
etc. furnished.

Yes / No.



Note: Bidder to note that the above items and quantity. specified form only a guidance. Vender
shall develop detailed schematic and wiring diagrams, to meet the various
control/Interlock requirements specified and finalize the B.O.Q. for the Control panel.



DOCUMENT No
PCPL-0630-3-401-04-06-1

BATTERY
DATA SHEET
SECTION - 4
PAGE: 1 of 4





ISSUE No: R1
DATE: 27-08-2007


DATA SHEET A1
Sl. NO. DESCRIPTION REQUIREMENT
1 Type of Battery Sealed Lead Acid Plante /
Tubular
2 Quantity/Application i) One No. of 24 V Supply for
engine starter system for each
DG Set
3 Number of battery banks required One
4 Number of cells in each bank in series
(Approximate)
12 Nos for 24 V system
5 Ambient conditions 45
O
C(Ref Section-2)
6 Type of Nickel-Cadmium battery NA
7 Cell container (Ni-Cd) NA
8 i)D.C. System voltage for engine starter
system
ii)Control supply for AMF Panel

24 V

48 V
9 Ampere-hour capacity of battery at 27
O
C.
10 hours rate to give final cell voltage of 1.75
volts/cell sealed lead acid.

*
10 Momentary load/duration *
11 Emergency load/duration *
12 Continuous load/duration *
13 Sketch NO.(If any) showing load on battery NA
14 Cell voltage-initial /final 2.15V / 1.75V
15 Calculated ampere hour for above duty *
16 Specified ampere hour *
17 Tentative size of cables to connect battery to
external circuit
*
18 Available area in battery room L X B NA
19 Layout drawing No.(if any) NIL
20 Mounting arrangement Rack
21 High discharge test requires
Yes/ No
No
22 Charging method proposed Float and Boost


Data by bidder.

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DATA SHEET
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ISSUE No: R1
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DATA SHEET A2


APPLICABLE STANDARD

Sl. NO. DESCRIPTION STANDARD
1 Sealed lead acid
Nickel Cadmium
IS-8320, 1652
IS-12956
2 Water for storage battery
3 Synthetic separator for lead acid batteries IS-6071


DOCUMENT No
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DATA SHEET
SECTION - 4
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ISSUE No: R1
DATE: 27-08-2007



DATA SHEET B
Bidders shall fill in the Data Sheet-B and return with their bids.

Sl. NO. DESCRIPTION UNIT DETAILS
a) Manufacturers Name 1.0
b) Type of battery
2.0 Standards to which battery is manufactured
3.0 Capacity
3.1 At 27 Deg. C
3.1.1 Initial Ah
3.1.2 Rated Ah
3.1.3 End of life Ah
3.2 Rated capacity at minimum
Ambient temperature
Ah
3.3 Rated capacity at maximum ambient temp. Ah
3.4 Capacity at high discharge rate 27Deg. C Ah
3.4.1 5 minutes Ah
3.4.2 30 minutes Ah
3.4.3 45 minutes Ah
3.4.4 1 hour Ah
3.4.5 2 hour Ah
3.4.6 3 hour Ah
3.4.7 4 hour Ah
3.4.8 5 hour Ah
3.4.9 6 hour Ah
3.4.10 7 hour Ah
3.4.11 8 hour Ah
3.4.12 9 hour Ah
3.5 Maximum Momentary current 1 minute Amps
3.6 Expected life of battery Years
4.0 Recommended charging rate
4.1 Float charging Voltage/
current
V
A

4.2 Trickle charging Voltage/
Current
V
A

4.3 Boost charging Voltage/
Current

Equalizing charge
a) Voltage/current V/A
b) Duration Min.
4.4
c) Interval between successive equalising
charges
Hrs.
5.0 Expected fault level at bus due to battery kVA

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DATA SHEET
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ISSUE No: R1
DATE: 27-08-2007


Sl. NO. DESCRIPTION UNIT DETAILS
6.1 Total resistance of battery Ohms
6.2 Resistance of inter cell Connectors Ohms
7.1 AH efficiency at rated load
7.2 Watthour efficiency
8.1 Type of positive plate Pocket /
Sintered

8.2 NO. of positive plates/ cell
8.3 No. of cells required to give rate D.C.
voltage

8.4 NO. of spare cells
8.5 Whether positive plates of individual cells
are inter changeable
YES/NO
8.6 Whether negative plates are
interchangeable
YES/NO
8.7 Type of containers
8.8 Type of cell
9.0 Overall dimensions
9.1 Each cell L x W x H mm
9.2 Complete battery L x W x H mm
10.0 Weight
10.1 Each cell Kg
10.2 Complete battery Kg
11.0 Whether explosion vents are offered Yes/no
12.0 Ventilation requirements
12.1 Cubic content of battery room M
3

Exhaust fans
a) Number
12.2
b) Rating of each


kW

13.0 Whether there would be any harmful effect
on the life of battery if discharged as per
load cycle specified above, after being
maintained in float charging condition
Yes/no
14.0 List of spare/accessories enclosed Yes/no
15.0 List of deviations enclosed Yes/no

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