Welcome to KSF

General Situation

5149 Kocel Steel Foundry Co., Ltd is a large-sized steel foundry enterprise that established between Kocel Machinery Co., Ltd and Austrias voestalpine Giesserei Linz GmbH Chinese partner share 51% of the stock and Austria partner share 49% of the stock.

 General Situation

168 13000-15000/,150 KSF locate at YinChuan National Economy and Technology Development Area. The company occupies an area of 160,000 square meters with building area of 80,000 square meters. The annual capacity is 13000-15000 tons, the max weight up to 150 tons/piece.

 Organization

/Organization

 Global Customers

/Market

Industry distribution: : Energy: Gas turbine, Steam turbine, Hydro, Nuclear, Wind; : Machinery : Mining, cements, milling machine, forge machine : Compressor: /: Ship building and off-shore equipment

China Market

/Chinese development

International

China

2007

2008

2009

2010

2011

2012

China Market

/Chinese Market

Siemens O&G

Hydro/Steam turbine/Gas turbine/O&G

Asia Market

/Asia Market
OJSC Power Machinery

Gas turbine/Steam turbine/Hydro

Europe Market

/Europe Market

Siemens Gas turbine Siemens Steam

Siemens O&G

Gas turbine/Steam turbine/Hydro/O&G/Steel Mill

America Market

/North and south America Market

Gas turbine/Steam turbine/Hydro/Mineral/O&G

 Products

/ Gas Turbine

TS CDC Blade carrier Main customer is GE, Siemens, MHI, Hitachi

 Products

/ Nuclear

/Outer casting HP& IP /Rings /Valve

CPR Technology AP1000 Technology

 Products

/ Steam Turbine 30100 300MW to 1000MW and bigger also Outer casing, Inner casing, Valve From Low Alloy to High Alloy Casting, elbow and weld-on pipe, high alloy cladding

 Products

/ Hydro Turbine Products

/Francis turbines----/Blade/Crown/Band /Kaplan turbines----/Blade/Hub/Central body/Blade lever/upstream body /Pelton turbines /Bulb Pit turbines----/Blade/Hub/Central body /Pump-turbines----/Blade /Main performance / Three Gorge (JiBu) / XiangJiaBa Bele Monte /XiLuoDu Chaglla( Brazil) / LuDiLa /GeZhouBa Seymareh( Switzerland) Teles Pires(Brazil) La sarcelle( Canada) Rio Marderia( Brazil) /XianYou /PanKou NANT DE DRANCE(France) Angostrua(France) Smoky falls(Canada)

XiaJiang AnGu SAB(Canada)

 / Machinery Products 1 . Mining machine Castings 2. Cerments industry Castings 3. Steel rolling Castings 4. Forging Equipment Castings 5. Gereral Castings

 Ship building and Off shore Products

1 . Off-shore Equipment Castings 2. Ship Building Castings 3. Ocean Float Platform Castings

 IT

/TDMTotal Digital Management

ERP PDM 80 More than 80 independent workstations for R & D Management System

/3C
CADZhongwang CADSolidWorksUG CAEMagma CAMUG+CNC Machining Center

 Foundry capability

/Material /High Alloy Steel /Low Alloy Steel /Carbon Steel

/ /Weight 5t150t/pcs

/Standard
ISO GB/T, JB JIS ASTM DIN EN, BS EN, NF EN GL/LR/DNV/ABS/CCS/BV

 Foundry capability

/ Molding Capability /Work Area: 11000m /Pit: 108m10m3.5m 84m12m4.5m /Crane: 160t & 160t & 125t & 80t & 16t /Sand Mixer: 2* 20 t/h (moveable) 2*40 t/h (moveable)

 Melting capability

/Melting Capacity: /EAF (Electic Arc Furnace) /LF (Ladle Furnace) /VOD /MF (Medium Frequency Furnace) 60 t 60 t 75 t 20 t x 2 sets

(Vacuum Oxidization Decarbonization)

 Finishing capability

/Fettling /Riser Cutting /Powder cutting equipment /Cutting torch

/Arc air equipment /Welding process /SMAW /GMAW /GTAW

 Finishing capability

/Heat Treatment Capacity: /Pre-Heating: 65025 65025 /// Normalizing/quenching/tempering/stress relieving /Max. Temperature /Max. Dimension /Max. Weight /Polymer Quenching Tank 30~505 8.06.05.0m 60m 12005 12.5 x 6.5 x 5.5m 150t/piece 6.06.03.6m 8.06.05.0m 100t 150t

 Inspection

Inspection and Dim. Control & Chemical composition & mechanical property /Dimension control /3D Layout machine (5 x 10m) / Laser tracker /Gage beam /3.5m /Light pen measuring instrument

 Inspection

/NDT RT : DZ-9/3000 Linear Accelerator Ir-192 Ray detector /TS-1A Co-60 Ray detector /TS-1B UT : Ultrasonic flaw detector (USN60 /CTS26A) MT : AC&DC Magnetic Powder Detector (CMD20000A /CED5000A) PT : Standard VT : Surface standard block

 Employee

/Human resource
10% Administrative

81% Operator 9% Others

80080%. KSF employs 800 people, of which employees with technical secondary school and higher educational background count for 80%.

 Production Flow

Casting-Technology,Design, Calculation,Simulation

NDT NDT NDT Final NDT Test

Finish Machining

Stress Relieving

Grinding Excavations, Welding

Pattern making

NDT NDT Inspection

Moulding

NDT NDT Grinding prior NDT

Melting and Pouring

Shake Out and Cleaning

Riser Cutting

Quality Heat Treatment

Rough Machining

Tel: 0086 951 2031136 Fax:0086 951 2031218 Zip Code: 750021 E-mail:steelfoundry@steelfoundry.kocel.com http://steelfoundry.kocel.com